Operating instructions for Sweeping-/ Suchtionmachine
Contents
1. G0 STOLZENBERG Kehrmaschinen Operating instructions tor Sweeping Suchtionmachine Tandem KSE Operating Instructions for the Sweeping and Suction Machine Tandem 900 KSE Please read this before operating the sweeping machine Contents Page 1 Safety Information 2 2 Technical Data 3 3 Unpacking and Assembling 3 4 Starting Up Operating 4 5 Service Work Troubleshooting 6 6 The EU Declaration of Conformity 7 7 Electrical Switching 8 8 Spare Parts List 9 Indications in the operating instructions A Notice Danger Caution AN Warning electrical voltage Absolutely important 01 98 GO STOLZENBERG Kehrmaschinen Page 1 gt Safety Information Application Before use check that the unit and operating equipment are in perfect condition and are safe to operate Do not use the unit if it is not in perfect condition This sweeping and suction machine is intended exclusively for operation on solid level and dry surfaces with an inclination not exceeding 2 Do not sweep up draw in burning or glowing objects This unit must not be used for removing dust which is hazardous to your health unless specitically indicated on the unit Comply with the satety information in the operating instructions This unit is only suitable for use on surfaces indicated in the operating instructions The machine may only be used on surfaces approved by the company or its repre sentatives It is not permitted to re2. cialists in this fields who are familiar with all of the relevant safety regulations Commercial units which may be used in different locations are subject to a safety check according to VDE 0701 GO STOLZENBERG Page 2 Kehrmaschinen Accessories and spare parts Only use accessories and spare parts which have been approved by the manufac turer Original accessories and spare parts guarantee that the unit can be oper ated safely and without any breakdowns Battery operated units Always comply with the operating instructions of the battery manufacturer Observe he recommendations of the legislator when handling batteries Never leave batteries in a discharged condition but recharge them as soon as possible Always keep the batteries clean and dry in order to avoid leakage current Protect he batteries from contaminants e g metal dust Do not place any tools etc on the battery otherwise there is a risk of short circuiting and explosion Do not smoke generate sparks or use naked flames near a battery or in a charg ing area Danger of explosion Caution when handling battery acid Comply with the corresponding safety regula ions This machine is designed for operation in dry areas only 2 Technical Data Sweeping width 2 side brushes 900 mm 1 side brush 700 mm without side brushes 500 mm Working speed up to 4 0 km h Surtace cleaning capacity with 2 side brooms 3 600 m2 h Volume flow 200 m h Vacuum
3. 7 pa Filter surtace 1 3 m Absorptive capacity of the sweeping vessel 60 Allowable inclination 2 Length x width x height 1 000 780 x 460 mm without steering han dle Nominal voltage 12V Nominal current 26A Protection type IP 20 Weight 56 kg with a 66 Ah battery Sound level 67 dB A 3 Unpacking and Assembling Let the box stand on the pallet Cut the front side open and let the machine roll over the side of the box which has been folded down see Figure so that the run ning wheels are still standing on the pallet In this position clip the side brushes which are on the dirt container under the side brush plate in the front exterior portion of the machine see Figure Apply light pressure to twist the brushes upwards until you can feel them lock into place Note do not tip over the machine in this process there is the danger of battery acid running out a A G0 STOLZENBERG Page 3 Kehrmaschinen First roll the machine from the box and from the pallet Afterwards put the steering handle in the upright position pull it downwards into the two tappets completely see Figure and tighten it with the two thumb screws Note before you carry out the following steps please ensure that the safety switch on the steering handle is put in position 0 see Figure Remove the main cover of the machine unlatching device with the tool supplied in he reach of the dirt collector after the d
4. an check for damage Monthly Battery check level of liquid and refill if necessary Belt check for defects and voltage sweeping roller and side brush check for wear Troubleshooting A the motor doesn t start possible reason potential solution 1 the battery is not charged 2 the overload protection jumps out 3 interruption in the electrical line Charge the battery the drive is blocked or correct brush roller see B 2 check the line see the wiring diagram and repair the connection it necessary B the results of sweeping are not satisfactory possible reason potential solution 1 the dirt container is overtilled empty the dirt container 2 sweepings are caught in the swee ping brush take out the dirt container and remove the object 3 the roller RPM s are too low see defect A 4 height adjustment of the sweeping brush is wrong adjust the height in such a fashion that only the tips of the bristles touch the floor C the running time of the machine is i nsufficient possible reason Potential solution 1 the battery has little power check the battery and refill acid if neces sary and charge exchange battery if nec essary 2 the power consumption is too high check the main brush for height adjust ment and to see they are blocked 3 the battery is insufficiently charged check to see
5. if the battery and battery charger are functioning pertectly D the brushes do not rotate possible reason potential solution 1 the belt of the power transmission unit is defective has slipped off check all of the belts on the machine 7 pieces 2 sweepings are caught in the swee ping roller see B 2 E the steering drive is not functioning not properly possible reason potential solution 1 the tooth belt is defective has slipped off see D 2 the friction clutch is not engaging adjust the setting mechanism on the han dle console part 95 F too much dust develops possible reason potential solution 1 the dust filter is clogged tap out the filter remove and replace if necessary 2 the container is improperly in serted put the container properly in place G0 STOLZENBERG Page 6 Kehrmaschinen 6 EU Declaration of Conformity in accordance with the EU Machinery Directive 89 392 EU Appendix Il A We Stolzenberg GmbH amp Co KG Reinigungsger te D 49124 Georgsmarienh tte Sweeping suction machine Tandem KSE Serial Number see data plate to be entered by customer Applicable EU Directives e EC standard machines 89 392 EWG of June 14 1989 Journal No L 183 of 06 29 1989 and Journal No L 198 of 07 12 1991 e EC standard on electromagnetic compatibility 89 336 EWG and 92 31 EWG revisions Journa
6. irt collector has been removed After open ing up the cover the positive pole of the battery can be slipped on and be tight ened with a spanner SW 13 It was removed for reasons of safety during transpor ation Finally replace the cover latching device again immediately 4 Starting Up Operating Atter the machine has been assembled it is immediately ready for operation First of all the two lateral brushes should be lowered For this purpose push the thumb washer forward see Figure with your foot until the brushes just touch the floor It is possible to adjust the height of the main sweeping brush using the adjustment handle on the left side of the machine under the dirt collector see Figure Please ensure that the brush tips only touch the floor lightly If the brushes are adjust too low this increases the wear on the brushes and the gear components as well as the power consumption Position 1 the highest brush position for new unworn roll ers position 5 the lowest brush position for worn brushes or very uneven floors for a short period of time Put the toggle switch on the steering handle in position l see Figure Afterwards the LED s over the switch indicate how much of a charge there is in the battery If the green diode is lighted up the machine is ready for operation If the yellow diode is lighted up go to the loading station If the red diode is lighted up the machine should be switched off immediate
7. l No L 139 of 05 23 1989 and Journal No L 126 of 05 12 1992 e EC low voltage standard 73 23 EWG Journal No L 77 29 of 03 26 1973 Harmonised standards applied e DIN EN 292 T1 und T2 National standards applied VDE 700 Part 1 VDE 700 Part 67 VDE 700 Part 72 VDE 700 Part 205 DIN 31000 3 79 equivalent to DIN EN 60335 1 equivalent to DIN EN 60335 2 67 equivalent to DIN EN 60335 2 72 equivalent to DIN EN 60335 2 205 It is ensured through internal measures that series production units conform at all times to the requirements of current EU Direc tives and relevant standards GM Hitte 01 01 1998 Dipl Wirtsch Ing K Stolzenberg company management GO STOLZENBERG Kehrmaschinen 2 7 Electrical Switching 20A 250 W 16 A Li 12 V Tandem KSE 900 Wiring Plan legend R red S black R S red black B blue W white G0 STOLZENBERG Kehrmaschinen 2 8
8. ly to keep the battery from losing its charge Put the toggle switch to O to shut the machine off This switch also serves the purpose of protecting against overloading during power transmission If the motor load become significantly higher for instance as a result of sweepings get ting blocked or excessive resistance in the drive the switch jumps into position O After eliminating the malfunction the machine may be restarted s GO STOLZENBERG Page 4 Kehrmaschinen Steering drive The machine starts moving when you carefully pull the steering handle towards you Check the behaviour of the steering drive especially when it is used for the first time so that the machine remains under control We recommend that you loosen your grip on the steering handle slightly when going around curves to lower the speed in the curve You will quickly notice that it is easy to operate and move the machine with or without using the steering drive If there is more dirt you should push the machine over the dirty place more slowly to achieve the optimum clean ing effect In order to move it backwards loosen the steering handle and pull the machine in the desired direction Cleaning filters There is a handle in the area of the handle of the dirt container This should be moved a number of times see Figure every time before you empty the dirt collec tor with the motor shut off This sets a vibration mechanism into motion so that the loose di
9. main in a dangerous area It is forbidden to operate the unit in potentially explosive locations Operation The operator must use the unit in accordance with the regulations He she must take the local conditions into account during operation and be aware of other people especially children when operating the unit The unit may only be used by authorised persons who have received training or have demonstrated their ability to operate the unit The unit must not be operated by children or minors The unit must never be left unsupervised while the motor is running The operator may only leave the unit when the motor has been switched off the unit has been secured against unintentional movement and if required the parking brake has been actuated and the ignition key removed Do not reach into or under the machine under any circumstances when the motor is running The hood latch should remain secured in the closed position except when perform ing maintenance work Transport Switch off the motor and secure the unit before transporting Maintenance Switch off the motor and if necessary remove the ignition key prior to cleaning and maintenance work replacing components or changing over to another function Remove the battery plug or disconnect the battery before working on the electrical system of battery operated units Do not spray clean the unit Repairs may only be carried out by authorized customer service centers or by spe
10. rt which is sitting between the lamellas falls directly into the dirt container If there is stubborn dirt clean the filter with a brush or remove the filter and tap slightly Emptying the dirt collector Always take the dirt container in both hands see Figure You should put one hand in the front handle area in the middle of the machine Put the other hand on the upper edge from behind Lift the container upwards trom behind It is easiest to empty it into a rubbish bin over the side edge see Figure After use When you have finished sweeping shut off the machine In order to alleviate the load on the lateral brushes the side brushes have to be put up using the thumb washers every time after it is used see Figure Charging the battery The charging socket is on the lower side of the operating console see Figure This is where you should insert the charging plug We recommend that you always leave the machine on the battery charger when it is not being used This will guar antee that you will always have a machine which is ready for operation Put the switch of the battery charger included on normal and observe the information of the battery charger manufacturer G0 STOLZENBERG Kehrmaschinen 2 5 Service Work Troubleshooting Service Schedule for Tandem KSE 900 Daily sweeping brush Vacuum brush on top check the height adjustment and if there are possibly stuck or rolled up objects cle
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