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Installation and operating instructions

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1. Repair work and servicing may only be performed by an authorised specialist Only use original replacement parts and wearing parts this also applies to stand ard parts It cannot be guaranteed that third party components are constructed and produced in accordance with operational demands and safety requirements Do not modify or convert the device or install any components in the device without approval from the manufacturer 723 976 09 47 11 EN 9 EMC and EMF measures It is the operator s responsibility to ensure that no electrical or electronic equip ment is subjected to electromagnetic interference A WARNING This is a class A device This device can cause radio interference in living areas In this event the operator may be required to take appropriate measures 10 Technical data 10 1 Device data Technical data Features Stecamat 800 Primary switched mode power supply with active PFC Permanently short circuit proof outputs with reverse polarity protection Detection of loading circuit interruption to reduce sparking Control elements STM 820 860 Potentiometer STM 821 861 display with membrane keypad Input voltage range 207 VAC to 265 VAC Output voltage variants Charging capacity 12 V 24 V 36 V 48 V 12 V variant max 600 W 24 V variant max 840 W 36 V variant max 840 W 48 V variant max 840 W Characteristic curves STM 820 860 IU STM 821 861 IU IA con
2. 24V 36V 48V DK EF overensstemmelseserkl ring Vi erkl rer hermed at denne enhed ved levering overholder f lgende relevante bestemmelser Elektromagnetisk kompatibilitet 2004 108 EG f lgende 93 68 EWG Lawolts direktiv 2006 95 EG f lgende 93 68 EWG Anvendte harmoniserede standarder s rligt FI CE standardinmukaisuusseloste Ilmoitamme t ten ett t m laite vastaa seuraavia asiaankuuluvia m r yksi S hk magneettinen soveltuvuus 2004 108 EG seuraavin tasmennyksin 93 68 EWG Matalajannite direktiivit 2006 95 EG seuraavin tasmennyksin 93 68 EWG K ytetyt yhteensovitetut standardit eritysest IT Dichiarazione di conformita CE Con la presente si dichjara che i presenti prodotti sono conformi alle sguenti disposizioni e direttive rilevanti Compatibilita elettromagnetica 2004 108 EG e seguenti modifiche 93 68 EWG Direttiva bassa tensione 2006 95 EG e seguenti modifiche 93 68 EWG Norme armonizzate applicate in particolare NL EU verklaring van overeenstemming Hiermede verklaren wij dat dit aggregaat in die geleverde uitvoering voldoet aan de volgende bepalingen Elektromagnetische compatibiliteit 2004 108 EG als vervolg op 93 68 EWG EG laagspanningsrichtliin 2006 95 EG als vervolg op 93 68 EWG Gebruikte geharmoniseerde normen in het bijzonder PT Declara o de Conformidade CE Pela presente declaramos que esta unidada no seu estado original esta conforme os se
3. 93 68 EWG Felhaszn lt harmoniz lt szabv nyok k l n sen LV ES Atbilst bas deklar cija Pazinojam ka min tais izstr d jums atbilst sekojo m direktivam jeb normam 2004 1 08 EG Par elektromagn tisko panesamibu apzim jums 93 68 EWG 2006 95 EG Direkt vai par zemspriegumu apz m jums 93 68 EWG Izmantot s Eiropas normas pa i 1 PL Deklaracja Zgodno ci CE Ninejzym deklarujemy z peln odpowiedziainoscia ze dostarczony wyr b jest zqdony z nast puj cymi dokumentami Odpowiednis elektromagnetyczna 2004 108 EG ze zmian 93 68 EWG Normie niskich napi 2006 95 EG ze zmian 93 68 EWG Wyroby s zgodne ze szczegdlowymi normami zharmonizowanymi RU Meknaunaz o cooTBetcTeun Esponedicxum HODMaM HacTOALJMM AOKYMeHTOM JAABNAEM TO AaHHbin arperat B ero O6beme HOCTapkM COOTBETCTBYET CNeAYOWMM HOPMATMBHbIM AOKYMEHTAaM OnektpomarHuTHaa ycTomunsocre 2004 108 EG c nonpaskamn 93 68 EWG Dupevraptt NO HU3KOBCNETHOMY HaNpAxXeHHIO 2006 9S EG c nonpaskamn 93 68 EWG Vicnonsayembie CornacopaHnbie CTaHgapTbl H HOpMbI B uactHoctu SK Prehiasenie o zhode ES Tymto prehlasujeme Ze sa uvedeny produkt zhoduje s nasledovn mi smernicami pr p normami Elektromagneticka zlucitelnost 2004 108 EG ozna enie 3 68 EWG Smernica o nizkom napati 2006 95 EG ozna enie IZ 68 EWG Pou it eur pske normy predov etk m STM 860 12V 24V 36V 48V STM 890 12V 24V 36V 48V STM 891 12V
4. battery is being charged main charging Green Permanently illuminated Recharge battery is more than 90 charged end of charge voltage has been reached Slow flashing Trickle charging battery is 100 charged 1san 1 soff battery voltage is being reduced Red Slow flashing Battery fault charging is interrupted 1san 1 soff battery with too high or too low a voltage is con nected or overvoltage due to additional power supply charger Red Rapid flashing Device fault charging is stopped Send the device to 250 ms an 250 ms off the manufacturer for inspection and do not use it any longer 6 723 976 09 47 Device image 820 Device image 860 Device image 861 Start screen 5 Devices with display STM 821 861 5 1 Structure The STM 821 861 battery chargers comprise the following components e Display screen for setting and displaying the operating status e Cursor buttons for operation and adjustment e Power connection plug with grounding contact e Charging clips red black 5 2 Menu description After the device is switched on device data appears briefly then the main screen appears with the most recently saved settings e Status row e Data field e Indication of the selected parameters e Operating guide row 5 2 1 Functions of the cursor buttons The present function of the cursor buttons are shown in the bottom row of the display A v Select p
5. dE reet 11 Care maintenance and service NEEN 11 8 1 CC UL E 11 8 2 Maintenance and repair 11 EMC and EMF MCASUNCS asrorini EEEE G 12 Technical data E 12 10 1 Device dola EE 12 le fe al E Ee een E 13 10 3 Applicable standards cccccsccccseeecceeeeceeeeceeeeeseueesaeeesseeeseeeesseseeaes 13 10 4 Characteristic e 13 Fault diagnosis and Groublesbootng AEN 15 11 1 General fault diagnosis and roublesbootmg 15 11 2 Fault diagnosis STM 820 860 sesira senoir eniinn aE RERE 15 11 3 Fault diagnosis STM SIT 15 Legal Un d 16 216 9119 16 gt nee ee este E eee ne ae ee ee ee ee eee eee 16 ROS E 16 COMAC SOC E 17 723 976 09 47 Introduction Steca STM 820 STM 821 STM 860 and STM 861 are battery chargers for lead acid batteries The main areas of application are battery charging rooms work shops depots and the power supply of car parks Steca STM 820 STM 821 STM 860 and STM 861 ensure a high battery service life and minimum recharging times by means of a microprocessor controlled charging process The series of battery chargers covers the following variants e Output voltage 12 V 24 V 36 V or 48 V e Setting of the battery capacity via a potentiometer or via menu driven but tons with LCD display exception STM 860 e Casing protection degrees IP 20 or IP 65 Output voltage Output current Control element Protection degree 12 V 50 A 12 V 50A 24 V
6. e End of charge voltage With the up down buttons the end of charge voltage can be adjusted within the permissible voltage limits Factory settings 14 4 V for 12 V variant 28 8 V for 24 V variant 43 2 V for 36 V variant 57 6 V for 48 V variant e Trickle voltage With the up down buttons the trickle voltage can be adjusted within the permissible voltage limits Factory settings 13 8 V for 12 V variant 27 6 V for 24 V variant 41 4 V for 36 V variant 55 2 V for 48 V variant e Charging current factor With the up down buttons the contrast of the display can be adjusted be tween 0 1 1 0 C Factory setting 0 3 C Example with charging current factor 0 3 C the charging current for a 100 Ah battery is 30 A e Temperature compensation If temperature compensation is switched on the end of charge voltage is reduced in high temperatures and increased in low temperatures Factory setting temperature compensation switched off Device settings The Device settings menu contains the following submenus e Brightness With the up down buttons the brightness of the display can be adjusted between 0 and 100 Factory setting 50 e Contrast With the up down buttons the contrast of the display can be adjusted be tween 0 and 100 Factory setting 50 e Permanent illumination If permanent illumination is switched off the brightness of the display is reduced if approximately 15 seconds pass without any action occurring The ne
7. 35 A 24V 35A STM 820 Potentiometer IP 20 36 V 25 A 36 V 25A 48 V 18 A 48 V 18A 12 V 50A 12 V 50 A 24V 35A 24V 35A l STM 821 LCD display IP 20 36 V 25 A 36 V 25A 48 V 18 A 48 V 18A 12 V50 A 12 V 50 A 24 V 35 A 24 V 35A STM 860 IP 65 36 V 25 A 36 V 25A 48 V 18 A 48 V 18A 12 V 50A 12 V 50 A 24 V 35 A 24 V 35A STIM 861 rna aE aaa aaa LCD display IP 65 36 V 25 A 36 V 25A 48 V 18 A 48 V 18A 1 About this manual These operating instructions are part of the product gt Read these operating instructions carefully before use gt keep them near the product during its entire service life gt and pass them on to any future owner or user of this product 1 1 Applicability These instructions describe the function operation installation and dismantling of the battery chargers 1 2 Users These operating instructions are intended for end customers A technical expert must be consulted in cases of uncertainty 1 3 Description of symbols 1 3 1 The structure of the warning notices Z SIGNAL WORD Type source and consequences of the danger gt Measures for avoiding danger 1 3 2 Danger levels in warning notices Danger level Probability of occurrence Consequences of non compliance AN Imminent threat of danger Death serious bodily injury C DANGER AN Possible threat of danger Death serious bodily injury C WARNING AN Possible threat of danger Minor bodily injury C CAUTION CAUTION P
8. reached gt Check the battery Disconnect other loads e Battery with too high Disconnect the battery The or too low a voltage battery charger is not suitable is connected for this battery e Overvoltage due to additional power gt Disconnect the additional supply power supply charger charger LED quickly e Device fault gt Send the device to the manu flashes red facturer for inspection gt Stop using the device 11 3 Fault diagnosis STM 821 861 STM 821 861 devices display fault messages in plain text During charging an info screen which displays additional device data e g tem peratures can be opened with the down more button Fault message Device fault Cause e Hardware defective Remedy gt Send the device to the manu facturer for inspection gt Stop using the device Overvoltage e Wrong battery con Disconnect the battery The nected battery charger is not suitable for this battery battery volt e Additional power age too high supply charger con Disconnect the additional nected power supply charger Battery fault e Maximum capacity gt Correct the battery capacity charged setting gt Check the battery gt Disconnect other loads 723 976 09 47 EN 12 Legal guarantee In accordance with German statutory regulations there is a legal guarantee on this product for the customer The seller will remove all manufacturing and materi
9. saved data In this event it may be necessary to re enter data for the following radio code vehicle clock timer on board computer seat position etc gt The battery terminal which is not connected to the car body is to be con nected first The other connection is to be attached to the car body far from the battery and the petrol pipe The battery charger is then to be connected to the mains gt After charging the battery charger is to be disconnected from the mains The connection to the car body is then to be removed followed by the connection to the battery 1 0 723 976 09 47 7 2 STM 821 861 ZN WARNING Danger of explosion from sparking gt When connecting and disconnecting the battery make sure that the battery charger is not charging lt Start is shown in the bottom row of the display gt Make sure that the battery to be charged complies with the battery charger s specifications A NOTE gt The power cable and the connection cables to the battery must not be subjected to tension be kinked or laid over sharp edges under any circumstances gt Switch on the device with the mains switch STM 861 only gt Check whether the settings displayed in the start screen match the battery to be charged gt If not correct the settings as described in section 5 2 2 gt Make sure that no charging process has yet started lt Start is shown in the bottom row of the display gt Otherw
10. Installation and operating instructions BATTERY CHARGING SYSTEMS BATTERY CHARGER STECAMAT 861 Stecamat SIM 820 azv24v36vasv 723 977 Z02 09 47 STM 82 1 12 V 24 V 36 V 48 V STM 8 60 12 V 24 V 36 V 48 V STM 8 6 1 12 V 24 V 36 V 48 V Index 1 11 12 13 14 POUT TIS manual sisser EE A 3 Cr ABPC EE 3 Eeer 3 1 3 Description OF SV Lee Sisicesccetecercsaceanc dt gareutatcona hone teendaxeerdntccsabetecemaiedoedin 3 SG pee EE O AAN eee a ee ee een ee ee eee ee 4 2b Proper Eeer 4 22 IMPO 11 te E 4 2 3 Data SQCUINY det d zeegdeget deele geed EEN 5 PS QUIT GS ee 5 2 4 Fault behaviour otic tee nec ressescsmabe ct ractbacientteenoaceciiiaue sins centieetned eaneeseanes anaes 5 25 Exclusion Of Ma Oss ace ce assceepcecceny sean dectenseaasasasaasaiesacdetevasanrsuaenceueade 5 Devices with potentiometer and LED STM 820 cccscceeeeseeeeeeeeees 6 CN Nr TEE 6 Ge EE 6 Devices with potentiometer and LED STM 860 s cscceeeseeeeeeenees 6 A a ET E 6 A2 LED SEAS E 6 Devices with display STM 821 861 cccsccsecseeceeeeeesseeeeeeeeseeeeeesaeeeas 7 Sl deg 7 5 2 Men E e de DE 7 Vert Vi NG cise es aces ees bats os detest pete eases E 9 6 1 Mounting location requirements e eeeeghegkgCESESNNERESENESNEND NEE SRCONEEREEEN Ee 9 6 2 Mounting the STM SG0 S Go iiccsucsertensvoxncsenite cones cettannctorennedtacrattemosyats 9 6 3 Mounting the sS MS IO 8IT 9 Opera OT E 10 Zi Eege 10
11. The device may only be plugged into to a socket which has a protective conduc tor grounding Residual current protection is recommended as an additional protective measure gt Observe mains voltage The specifications on the charger s type plate must comply with the specifications of the local electricity grid 2 2 Improper usage The device may not be opened Do not use the battery chargers to charge lithium batteries ionic batteries NiCd batteries NIMH batteries or any other batteries which do not comply with the specifications of these operating instructions No objects which can hinder air circulation may be placed on the ventilation slots at the rear of the battery charger The charger may not be covered when in operation Non rechargeable batteries may not be charged with this device The battery may not be placed in a poorly ventilated room during charging ap plies to battery chargers for accumulators 4 723 976 09 47 Seca l Memmingen C 3 Stecamat 861 12W SOA Art No 721 681 UN kache in E ei W Pog Dut S Bei eng aa Ti VIY CR bm ad WG La II il TL IIl 721601 SIMARMMER OOO Wi DUU AQ ATUL TIM HIE H S N 31681 NNN KEE This device is not intended for use by persons including children with limited physical sensory or mental abilities or inadequate experience and or inad equate knowledge unless supervised or instructed on the use of the device by a per
12. ables 6 2 Mounting the STM 860 861 gt Attach the mounting plate to the wall with four M5 screws not provided gt Allow the device to slide down from above onto the hooks which project out at the front In so doing make sure that the locking mechanism drops over the cooling plate fins gt This secures the device and prevents it from falling gt Check that the device is mounted correctly gt The cooling fin furthest on the right must drop over the edge rising up on the fixing plate gt Plug in the mains plug 6 3 Mounting the STM 820 821 ZX CAUTION Risk of injury and damage to the casing when drilling gt Do not use the casing as a drilling template Mark the upper two fastening holes Drill holes and screw in the screws Hang the device on the upper screws Mark the lower two fastening holes Remove the device again Drill the lower holes Hang the device on the upper screws again Screw the device firmly in place at the lower holes v vyv VY VY V V V Vy iv Plug in the mains plug 723 976 09 47 9 EN 7 Operation 7 1 STM 820 860 Z WARNING Danger of explosion from sparking gt When connecting and disconnecting the battery make sure that the battery charger is switched off gt Make sure that the battery to be charged complies with the battery charger s specifications A NOTE gt The power cable and the connection cables to the battery must not be subjected to tensio
13. al faults that occur in the product during the guarantee period and affect the correct functioning of the product Natural wear and tear does not constitute a malfunction No legal guarantee can be offered if the fault can be attributed to third parties unprofes sional installation or commissioning incorrect or negligent handling improper transport excessive loading use of improper equipment faulty construction work unsuitable construction location or improper operation or use Legal guar antee claims shall only be accepted if notification of the fault is provided imme diately after it is discovered Guarantee claims are to be directed to the seller The seller must be informed before guarantee claims are processed For processing a guarantee claim an exact fault description and the invoice de livery note must be provided The seller can choose to fulfil the legal guarantee either by repair or replace ment If the product can neither be repaired nor replaced or if this does not occur within a suitable period in spite of the specification of an extension period in writing by the customer the reduction in value caused by the fault shall be replaced or if this is not sufficient taking the interests of the end customer into consideration the contract is cancelled Any further claims against the seller based on this legal guarantee obligation in particular claims for damages due to lost profit loss of use or indirect damages are exclude
14. arameter change value gt Change parameter save setting EI In menu go back without saving In start screen start stop charging process 5 2 2 Adjusting settings Example adjusting the displayed battery capacity gt Make sure that the parameter Battery capacity is marked with the symbol gt If necessary select this parameter with the up down buttons gt Activate the Battery capacity parameter with gt gt Adjust the value with up down gt Once the desired value has been reached save it with gt or press lt to return to the previous menu without saving 5 2 3 Menu overview The menu contains the following items e Battery capacity e Battery type e Characteristic curve e Charge parameters e Device settings e Info The following sections describe the menu items in detail Battery capacity With the up down buttons the battery capacity can be adjusted within the per missible capacity limits Battery type The following battery types can be selected with the up down buttons e Liquid battery e Gel battery 723 976 09 47 7 EN Selecting a characteristic curve The following characteristic curves can be selected with the up down buttons e IU charging s IA charging e Constant U charging e On off More detailed information on the characteristic curves can be found in the Tech nical data chapter Charge parameters The Charge parameters menu contains the following submenus
15. d unless liability is obligatory by law 13 Appendix Glossary A number of specialist terms are used in this manual which are briefly explained as follows Charging current factor Ratio of the maximum charging current to the set bat tery capacity A charging current factor of 0 3 with 100 Ah means that the charging current is 0 31 A Ah x 100 Ah 30A Pre charging Pre charging reduces sulphation in damaged batteries and is activated if batteries have a low voltage upon connection of the charger and only accept a low cur rent after charging begins Main charging In this phase the battery is charged to approximately 90 of its capacity with the set maximum current Recharging Once the end of charge voltage is reached recharging begins in which the battery is charged to 100 of its rated capacity Charge optimisation This causes acid restratification and thus equalises the acid density in the individual cells of a battery Trickle charging After charging has finished trickle charging keeps the battery fully charged for as long as it is connected to the charger 1 6 723 976 09 47 14 Contact Steca In the event of complaints or faults please contact the seller from whom you purchased the product They will help you with any issues you may have Europe Steca Elektronik GmbH Mammostrasse 1 87700 Memmingen Germany Tel 49 0 8331 8558 0 Fax 49 0 8331 8558 132 Email ladesysteme steca com Batt
16. ery charger Dealer CONDA ee CONC PEC ON EE Street and Re len EE E EIES E EE 723 976 09 47 17 EC DECLARATION OF CONFIRMITY C 4 EU KONFORMITATSERKLARUNG DECLARATION DE CONFORMITE DE LA CE Die Firma ZC The company r La societe Steca Elektronik GmbH Mammostra e 1 87700 Memmingen Germany www steca com Zertifikat Certificat Certificat Nr 002 0808 erkl rt in alleiniger Verantwortung dass folgendes Produkt STM 820 12V 24V 36V 48V hereby certifies on its responsibility that the following product STM 821 12V 24V 36V 48V se d clare seule responsable du fait que le produit suivant STM 860 12V 24V 36V 48V STM 861 12V 24V 36V 48V STM 862 24V STM 890 12V 24V 36V 48V STM 891 12V 24V 36V 48V auf das sich diese Erkl rung bezieht mit folgenden Richtlinien bzw Normen bereinstimmt which is explicitly referred to by this Declaration meet the following directives and standard s qui est l objet de la pr sente d claration correspondent aux directives et normes suivantes Elektromagnetische Vertr glichkeit Richtlinie 2004 108 EG Electromagnetic Compability Directive ay apaa FEF Compatibilit l ctromagnetique Directive Niederspannungsrichtlinie 2006 95 EG Low Voltage Directive Directive de basse tension CE Kennzeichnungsrichtlinie 93 68 EWG CE Marking directive Directive de Identification CE Europ ische Normen 77 European Standard Norme
17. ery charger and it must be disconnected from the mains immediately e The battery charger does not appear to function at all even though the mains switch is on e The battery charger mains cable or charging cable is visibly damaged e Emission of smoke or fluid penetration occurs e Parts are loose gt In these situations inform the manufacturer the manufacturer s customer service or a similarly qualified person in order to prevent endangerment 2 5 Exclusion of liability The manufacturer can neither monitor the compliance with this manual nor the conditions and methods during the installation operation and usage of the battery charger Improper installation of the system may result in damage to property and as a consequence bodily injury Therefore we assume no responsibility or liability for loss damage or costs which result from or are in any way related to incorrect installation improper operation or incorrect use Similarly we assume no responsibility for patent right infringements or other infringements of the rights of third parties caused by usage of this battery charger The manufacturer reserves the right to make changes to the product technical data or assembly and operating instructions without prior notice 723 976 09 47 5 EN 3 Devices with potentiometer and LED STM 820 3 1 Structure The STM 820 battery chargers comprise the following components 1 Potentiometer for setting the ba
18. europ enne EN 55 014 1 2006 EN 55 022 2006 Class A EN 61 000 3 2 2006 ATI 2004 EN 61 000 3 3 1995 EN 61 000 4 1 2007 EN 61 000 4 2 1995 A1 2001 A2 2005 A1 1998 A2 2001 EN 61 000 4 3 2006 EN 61 000 4 4 2004 EN 61 000 4 5 2006 EN 61 000 4 6 1996 EN 61 000 4 11 2004 EN 60 335 1 2002 A1 2001 A14 2004 A1 2004 A12 2006 Corrigendum 2006 A2 2006 Die oben genannte Firma halt Dokumentationen als Nachweis der Erf llung der Sicherheitsziele und die wesentlichen Schutzanforderungen zur Einsicht bereit Documentation evidencing conformity with the requirements of the Directives is kept available for inspection at the above company En tant que preuve de la satisfaction des demandes de s curit la documentation peut tfe c amp nsulfee chez la soci t sousmentionn e Memmingen 2008 08 06 18 723 976 09 47 LE EN EU KONFORMITATSERKLARUNG EC DECLARATION OF CONFIRMITY DECLARATION DE CONFORMITE DE LA CE STM 820 12V 24V 36V 48V STM 861 12V 24V 36V 48V BG Hernapayns 3a CbhoTBeTCTBHe Ha EBponefickuTe HODMM C HacToAWweTO Aexnapnpame Ye NOCOYeHMTe Ha crpaHmua 1 npogyktu OTTOBapAT Ha CnegHvTe HOpMK 4 AMPeKTMBM EnexTpomardvtHa ycrovuuBoct 2004 108 EG nonpaskn 93 68 EWG AMpexTuBa 34 HMCKO HanpexeHne 2006 95 EG onpasBkn 93 68 EWG Npunoxumi CyrmnacyBaHn CTAHAAPTH N HOPMM B 4ACTHOCT EE EL vastavusavaldus Kaesolevaga avaldame et nimetatud toode on koosk las j rgmiste direktiiv
19. guintes requisitos Compatibilidade electromagn tice 2004 108 EG com os aditamentos seguintes 93 68 EWG Directiva de baixa voltagem 2006 95 EG com os aditamentos seguintes 93 68 EWG Normas harmonizadas aplicadas especialmente SE CE f rs kran H rmed f rklarar via tt denna maskin i levererat utf rande motsvarar f ljande till mpliga best mmelser EG Elektromagnetisk kompatibilitet 2004 108 EG med f ljande ndringar 93 68 EWG EG L gsp nningsdirektive 2006 95 EG med f ljande ndringar 93 68 EWG Til mpada harmoniserade normer i synnerhet TR EC Uygunluk Teyid Belgesi Bu cihaz n teslim edildi i ekliyle a a daki standartlara uygun oldu unu teyid ederiz Elektromanyetik Uyumluluk 2004 108 EG ve takip eden 93 68 EWG Al ak gerilim direktifi 2006 95 EG ve takip eden 93 68 EWG K smen kullan lan standartlar 1 723 976 09 47 19 123977
20. ide ja standarditega Flektromagnetilise hilduvuse direktiiv 2004 108 EG m rgistus 93 68 EWG Madalpingedirektiiv 2006 95 EG m rgistus 93 68 EWG Kohaldatud Euroopa standardid eelk ige GR AnAwon mTpocappoyi otg mpo iagp tg E E Eupwotraixrs Evwons AnAwvoupe or To 1poidv auto OT auTT THY kat oraor Trapadoons tkavoTroisi tig ak hou e Siatd eic HAEKTpopayvoqtiky Guuforormo 2004 108 EG trw TpoTToTIOIANKE I3 68 EWG OBnyia xaynAns gon 2006 95 EG Gu TPOTTOTTOINONKE 93 68 EWG Evapyoviov va xpnolvoTroiauueva TP TUTO iaitepa 1 LT Atitikties parei kimas su Europos S jungoje galiojan iomis normomis iuo mes parei kiame kad nurodytas gaminys atitinka sekan ias direklyvas bei normas Elektromagnetinio suderinamumo direktyv 2004 108 EG enklinimas 93 68 EWG Zemosios jtampos direktyva 2006 95 EG Zenklinimas 93 68 EWG Naudojamas Europoje normas ypa NO EU Overensstemmelseserk ring Vi erkl rer hermed at denne enheten i utf reise som levert er overensstemmelse med f lgende relevante bestemmelser EG EMV Elektromagnetisk kompatibilitet 2004 108 EG med senere tilfeyeiser 93 68 EWG EG Lavspenningsdirektiv 2006 S5 EG med senere tilfoyeiser 93 68 EWG Anvendte harmoniserte standarder s rlig S RO Declaratie de conformitate UE Prin prezenta se declar c produsul mai sus mentionat este n conformitate cu urm toarele directive respectiv norme Compatib
21. ilitate electromagnetic 2004 108 EG marcaj 93 68 EWG Directiva CE referitoare la tensiunile joase 2006 95 EG marcaj 93 B8 EWG Norme europene utilizate in special SI EU izjava o skladnosti Izjavljamo da je navedeni izdelek skladen z naslednjimi direktivami oz standardi Direktiva o elektromagnetni zdru ljivost 2004 108 EG oznaka v skladu z 93 68 EWG Direktiva o nizkonapetostni opremi 2006 95 EG oznaka v skladu z 93 68 EWG Uporabljene evropski standardi e posebej STM 821 12V 24V 36V 48V STM 862 24V CZ Prohlaseni o shod EU Prohlagujeme timto Ze tento agregat v dodan m provedeni odpovida nasledujicim prislusnym ustanovenim Sm ricim EU EMV 2004 108 EG ve sledu 93 68 EWG Sm rnicim EU nizk nap ti 2006 95 EG ve sledu 93 68 EWG Pouzit harmoniza ni normy zejm na 1 ES Declaraci n de conformidad CE Por la presente declaramos la conformidad del producto en su estado de suministra con las disposiciones pertinentes siguientes Compatibilidad electromagn tica 2004 108 EG modificada por 93 68 EWG Directiva sobre equipos de baja tensi n 2006 95 EG modificada por 93 68 FWG Normas armonizadas adoptadas especialmente 7 HU EK Azonossagi nyilatkozat Ezennel kijetentjuk hogy az berendez s az al bbiaknak megfatel Elektromagneses zavaras tur s 2004 108 EG s az azt kiv lt 93 68 EWG Kisfesz lts g berendez sek irany Elve 2006 95 EG s az azt kiv lt
22. ise stop the charging process with lt gt Connect the charging clips to the battery Red pole black pole gt Stop the charging process with the lt button gt The charging voltage charging current and battery capacity are dis played continually gt Once 90 capacity has been reached Recharge is displayed gt Once 100 capacity has been reached Trickle charge is displayed Trickle charging can continue for any length of time gt Stop the charging process with the lt stop button gt Disconnect the charging clips from the battery gt Switch off the device with the mains switch STM 861 only 8 Care maintenance and service The device is maintenance free If functional faults occur please consult your dealer and present the payment receipt invoice 8 1 Cleaning gt Pull the mains plug before cleaning gt Regularly clean the outside of the casing with a damp cloth Do not use solvents gt Ensure that the ventilation slots at the rear of the device are not obstructed and that the air can circulate freely If necessary remove dust by vacuum ing 8 2 Maintenance and repair Under normal operating conditions the device s care and maintenance require ments are minimal However some points must be observed in order to ensure that the device remains operational for many years gt Check the mains plug mains cable charging cables and charging termi nals for damage before each use
23. n be kinked or laid over sharp edges under any circumstances gt STM 820 STM 820 turn the potentiometer Figure 1 all the way to the left STM 860 switch off the device with the mains switch Figure 2 gt Connect the charging clips to the battery Red pole black pole gt STM 820 set the potentiometer to the capacity of the battery to be charged STM 860 switch on the device with the mains switch Exception for material handling vehicles and bus depots the mains switch does not need to be operated because the battery detection system ensures that the battery is disconnected from the charger Figure 1 gt The charging process starts gt When the LED shines green the battery is more than 90 charged gt When the LED slowly flashes green the battery is 100 charged Trickle charging is being realised by the device Figure 2 Trickle charging can continue for any length of time gt STM 820 turn the potentiometer Figure 1 all the way to the left STM 860 switch off the device with the mains switch gt Disconnect the charging clips from the battery 7 1 1 Operation of battery chargers for the charging of vehicle batteries gt It is recommended to disconnect the vehicle battery from the on board power supply so as to prevent the vehicle s electronics from being dam aged Please note that upon disconnection of the battery all of the body control units volatile memories lose their
24. ossible threat of danger Property damage 723 976 09 47 3 EN 1 3 3 Notes NOTE Note on easier and safer working habits gt Measures for easier and safer working habits 1 3 4 Other symbols and markings in this manual Meaning p gt Call to action gt Result of action 2 Action description e List Emphasis on issue at hand Emphasis on issue at hand 1 3 5 Symbols and markings on the device type plate Meaning The device may not be disposed of in the household waste gt Dispose of the device in accordance with the local regula tions e g collection station Read the operating instructions before commissioning 2 Safety 2 1 Proper usage The battery chargers may only be used for charging lead acid batteries in ac cordance with the specifications in these operating instructions and the battery manufacturer s charging specifications Transportable battery chargers of protection class for use outdoors may only be connected to a safety socket Position the battery in a frost free location Do not start the charging process before the battery has thawed out Lead acid batteries may only be charged if the acid level complies with the bat tery manufacturer s specifications ZN WARNING gt Ensure that a professional electrician regularly checks the functionality of the protective conductor for the mains cable and device supply cable gt
25. pplies 10 4 4 On off charging On off Characteristic curve On off charging characteristic curve for the 12 V variant with factory settings 1 Pre charging with end of charge voltage only with totally discharged batteries 2 Charging with constant charging current charging voltage increases 3 Recharging with charging voltage charging current decreases 4 Trickle charging 14 723 976 09 47 11 Fault diagnosis and troubleshooting 11 1 General fault diagnosis and troubleshooting Fault Device cannot be switched on Charging process takes longer than usual Cause e No mains voltage e Device fault Derating active due to high ambient temperatures or poor circulation e Parallel loads Remedy gt gt Connect the device to the mains Send the device to the manu facturer for inspection Stop using the device Ensure sufficient circulation at the rear of the device and if necessary remove any dust by vacuuming Remove parallel loads 11 2 Fault diagnosis STM 820 860 Fault LED permanently red Cause No battery connected e Totally discharged Remedy gt Connect the battery battery connected gt Disconnect the battery and voltage lt 2 V check polarity e Battery connected with reverse polarity LED slowly flashes e Battery fault gt Check the battery red e Max battery capacity Set the capacity correctly has been
26. son responsible for their safety Children should be supervised in order to ensure that they do not play with the device Lead acid starter batteries may not be charged if the acid level is too high or too low even if this only applies to one cell 2 3 Data security The user is responsible for the data security of changes to the factory settings The manufacturer is not liable in the event of deleted personal settings 2 3 Other risks d NOTE Danger of fire and explosion gt Do not use the battery charger in dusty environments in the vicinity of solvents or where inflammable gases and vapours can occur No open fires flames or sparks in the vicinity of the batteries Ensure that the room is adequately ventilated Check the charging process regularly Follow the charging instructions of the battery manufacturer Never charge a frozen battery vY vV vV vV Y The applicable standards for battery charging stations and battery charging rooms are to be observed NOTE Battery acid gt Acid splashes on skin or clothing should be immediately treated with soap suds and rinsed with plenty of water gt If acid splashes into the eyes immediately rinse with plenty of water and seek medical advice gt Ensure that the battery is in a secure and stable position because if the battery were to tip over or fall acid would escape 2 4 Fault behaviour In the following situations it is dangerous to operate the batt
27. stant U on off Duration of the charging process Approx 4 h for 100 Ah battery with 30 A charging current Operating temperature STM 820 860 40 C to 60 C STM 821 861 20 C to 60 C Storage temperature STM 820 860 20 C to 85 C STM 821 861 20 C to 85 C Max input current 5A Max power consumption 1 2 kW Dimensions L x W x H STM 860 861 550 x 250 x 150 mm STM 820 821 430 x 250 x 130 mm Weight STM 860 861 11 5 kg STM 820 821 6 5 kg Protection degree STM 820 821 IP 20 for use in dry environments STM 860 861 IP 65 for use outdoors Options Connection of an external temperature sensor for the battery temperature Sense lines for compensation of voltage drops in connection cables Efficiency 12 V variant 91 24 V variant 93 36 V variant 93 48 V variant 93 12 723 976 09 47 10 2 Battery specifications STM 8 devices are intended for charging the following batteries at any state of charge e Open and sealed lead acid batteries e Leaded lead acid batteries gel batteries absorbed glass mat batteries e Capacities from 20 Ah to 600 Ah 10 3 Applicable standards See declaration of conformity in appendix 10 4 Characteristic curves 10 4 1 IU characteristic curve IU characteristic curve UolUolU Pre charging U totally dicharged battery Charging current ae Capacity Ah Capacit
28. ttery capacity 2 LED for indicating the operating status 3 Mains cable 4 Charging clips red black 3 2 LED statuses Status Permanently illuminated Colour Meaning Connection fault no battery is connected or a battery is connected with reverse polarity Permanently illuminated Charge battery is being charged main charging Recharge battery is more than 90 charged end of charge voltage has been reached Permanently illuminated Green Slow flashing Trickle charging battery is 100 charged 1san 1 soff battery voltage is being reduced Red Slow flashing Battery fault charging is interrupted 1san 1 soff battery with too high or too low a voltage is con nected or overvoltage due to additional power supply charger Red Rapid flashing Device fault charging is stopped Send the device to 250 ms an 250 ms off the manufacturer for inspection and do not use it any longer 4 Devices with potentiometer and LED STM 860 4 1 Structure The STM 860 battery chargers comprise the following components 1 LED for indicating the operating status 2 Mains cable 3 Charging clips red black 4 Mains switch for switching the device on and off 4 2 LED statuses Status Red Permanently illuminated Connection fault no battery is connected or a battery is connected with reverse polarity Colour Meaning Orange Permanently illuminated Charge
29. xt time a button is pressed the display returns to normal brightness Factory setting permanent illumination switched off e Language selection The device s language can be set to German or English Factory setting German e Factory settings In this menu you can reset all device settings to the factory settings Info In this menu you can display the device data This information is also displayed briefly after the device is switched on 8 723 976 09 47 ean 6 Mounting 6 1 Mounting location requirements e The Steca battery chargers STM 820 STM 821 STM 860 and STM 861 must be mounted on the wall in a vertical standing position The deviation from the plumb line may not exceed 15 e The background must be even and must not be easily flammable e g con crete or stone e In order to guarantee circulation at the rear of the casing there must be clearance of at least 20 cm above and below e Mount in the vicinity of a mains power socket The mains cable has a length of 1 7 m e STM 820 821 must be mounted in enclosed rooms e STM 860 861 may be mounted outdoors Safety instruction gt Do not open the device AA WARNING Risk of electrical shock and fire due to cables coming loose gt Make sure that no tension is applied to the mains cables or charging c
30. y Ah Charging time Charging current A IU characteristic curve for the 12 V variant with factory settings 1 Pre charging with end of charge voltage only with totally discharged batteries 2 Charging with constant charging current charging voltage increases 3 Recharging with end of charge voltage charging current decreases 4 Trickle charging 10 4 2 IA characteristic curve IA characteristic curve UoIUoIU IA characteristic curve for the 12 V variant with factory settings 1 Pre charging with end of charge voltage only with totally discharged batteries 2 Charging with constant charging current charging voltage increases 3 Recharging with end of charge voltage charging current decreases 4 IA phase with 10 of the end of charge current and unlimited charging voltage 5 Trickle charging The IA phase prevents or reverses sulphation of the battery 723 976 09 47 1 3 10 4 3 Constant U charging Constant U charging IU oe SEN ae aS Charging current Constant U characteristic curve for the 12 V variant with factory settings The trickle charge voltage is defined and is maintained throughout the entire charging process The charging current is also defined according to the battery capacity charging current battery capacity charging current factor This setting is suitable for back up operation e g to supply power to vehicles in exhibition rooms or for uninterruptible power su

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