602-0237-01
Contents
1. Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Guide 65 Final Hardware Installation Checklist System Installation Checklist 1 2 3 4 5 6 Wheel Angle Sensor Installed and all fasteners are tight optional Monitor Bracket Installed and all fasteners are tight Roof rail is installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties AutoSteer Performance Checklist 1 Complete AutoSteer system calibration 2 Complete AutoSteer system tuning Y E E oe Check total wheel angle sensor counts Line acquisition is good On line steering is good Manual override kick out is working Steering speed from lock to lock is satisfactory Value Value Note See the Calibration and Tuning Notes chapter for additional information 66 GPS AutoSteer System Calibration and Tuning Notes This Calibration and Tuning Notes chapter contains information for starting the Calibration and Tuning procedures in the following sections Vehicle Specific Installation Calibration and Tuning Guidelines Vehicle Specific Installation Calibration and Tuning Guidelines Note Fo2. Attaching and Adjusting Wheel Angle Sensor Linkage Rods 1 Install the short linkage arm on the wheel angle sensor shaft 2 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 2 12 Figure 2 12 Washer on Shaft Screw Flat Washer Screw Head Nut Note The washer should be on the bolt head side and not the nut side of the assembly Hardware Installation Guide 17 Wheel Angle Sensor Installation Procedure 3 18 Do not turn the rear wheels or drive the combine before the wheel angle sensor has been adjusted using the AutoFarm Calibration screens The potentiometer can only rotate a maximum of 180 degrees and if it is rotated beyond its mechanical stops it will be permanently damaged Install the long threaded linkage on the tie rod bracket using a ball joint With the linkage rods disconnected turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving Temporarily attach the linkage rods Note Never attach the linkage rods to wheel angle sensor rod and turn the steering wheels manual or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the wheel angle sensor or vehicle to become damaged Note After the l
3. Figure 4 1 Mounting Bolt Locations TZ ag ra q A lt Sts Mounting Bolt Locations Align the mounting brackets to mounting holes and fasten the mounting brackets to the roof using the longer bolts and spare washers provided in the installation kit See Figure 4 2 Note The bolt attaching the roof bracket to the cab roof screws into a lowered channel on the roof surface Place enough fender washers on the bolt hole under the bracket to make the top fender washer flush with the bottom of the bracket when the bracket is placed on the roof These washers keep the roof from being bent as the bracket bolt is tightened GPS AutoSteer System Quick Release Rail Installation Figure 4 2 Roof Module Mounting Brackets 5 Tighten the bolts using a 24mm socket and ratchet See Figure 4 3 Figure 4 3 Tightening Roof Module Bracket Bolts 6 Place the quick attach rail on top of the washers and center it over the cab 7 Attach the roof module rail to the mounting brackets bracket using bolts nuts and washers supplied See Figure 4 4 8 Tighten the bolts securely with a 24mm socket and ratchet See Figure 4 4 Hardware Installation Guide 33 Quick Release Rail Installation Figure 4 4 Mount Rail on Brackets Mounting Bolt 9 The roof module rail is now installed on the brackets See Figure 4 5 Figure 4 5 Quick Release Rail Mounted on Brackets 34 GPS AutoSteer System Quick Release Rail Inst
4. Note Tighten all screws bolts nuts and cable connections after the final assembly of the Steering System on the vehicle Technical Support Refer to your owner s manual for technical support information Contact Information Refer to your owner s manual for contact information Copyright O 2009 All Rights Reserved Hardware Installation Guide vii viii GPS AutoSteer System Table of Contents Chapter 1 Installation Overview U u 1 Kit OVEMIEW err A aloes Gu ama aa g acusa aE nens 2 Assemblies A Site tele A el 2 Installation Procedure Outline 6 Cable Diagram tst edelen ende ede td a La a kasi 7 Chapter 2 Wheel Angle Sensor WAS Installation ll a 9 Wheel Angle Sensor Installation Procedure aaneen 9 Mounting Wheel Angle Sensor Hardware onee eeen 10 Cutting Linkage Rods to Length onee eeen 13 Assembling Linkage Rod Hardware oan en en eee eeen 15 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 17 Chapter 3 SA Module Installation enen teres derernenr te eerie ankerden eet ee aj 27 Chapter 4 Roof Module Installation enen U 31 Safety Notes ic san rna asen a Ade B 31 Quick Release Rail Installation eene eee een 32 Chapter 5 Display Installation cala en devakek kinden deed 37 Introduc
5. extension harness part number 201 0120 01 is available Hardware Installation Guide 47 SA Module Harness Figure 6 7 Routing Wheel Angle Sensor Cable Along Hydraulic Lines SA Module WAS Cable Routing Path 2 Attach the cable to the Wheel Angle Sensor See Figure 6 8 Figure 6 8 Wheel Angle Sensor Connection Wheel Angle Sensor Connector 3 Secure all cables with cable ties 48 GPS AutoSteer System SA Module Harness Steering Wheel Sensor Connection 1 Locate the existing John Deere steering encoder connectors positioned under the cab near the Orbitrol See Figure 6 9 Figure 6 9 Steering Encoder Connector Location Steering Encoder Connectors 2 Free the connectors so they can be accessed 3 Disconnect the steering wheel encoder connectors Hardware Installation Guide 49 SA Module Harness Figure 6 10 Steering Wheel Sensor Connectors Disconnected Steering Sensor Connectors from steering sensors Steering Sensor Connectors vehicle harness side 50 GPS AutoSteer System SA Module Harness 4 Install terminator connectors on the two steering encoder vehicle harness connectors See Figure 6 11 Figure 6 11 Steering Encoder Terminator Connectors Terminator Connectors Hardware Installation Guide 51 SA Module Harness 5 Connect the AutoSteer cable to one of the Steering Wheel Sensor connectors See Figure 6 12 6 Put a dummy connector on the unused Steering Whe
6. GPS AutoSteer System Wheel Angle Sensor Installation Procedure 2 Use a hack saw to cut the linkage rod to length while it is held in a bench vise See Figure 2 8 Figure 2 8 Linkage Rod Cutting Assembling Linkage Rod Hardware Note The after assembly center to center lengths of each linkage rod are shown in Table 2 2 Figure 2 9 shows the measurement points for the assembled linkage rods Table 2 2 Assembled Linkage Rod Length a Rod B 13 4 inches 340 mm a This measurement is the rod length after assembly with the ball joints Hardware Installation Guide 15 Wheel Angle Sensor Installation Procedure Figure 2 9 Linkage Rod Assembled Measurement Points RodA Measurement Rod B Measurement Note The threaded rods must be cut to the correct lengths before final assembly 1 Attach a jam nut to the end of Rod A See Figure 2 10 2 Connect the eye connector to the end of the wheel angle sensor rod As shown in Figure 2 10 Figure 2 10 Rod A Assembled Eye Connector Jam Nut 16 GPS AutoSteer System Wheel Angle Sensor Installation Procedure 3 Attach the jam nuts to each end of the linkage Rod B 4 Attach the ball joints to both ends of the linkage arm as shown in Figure 2 11 Note The bolts for the ball joints should be facing the opposite direction as shown in Figure 2 11 for this installation Figure 2 11 Linkage Rod Assembled Jam Nuts
7. jam nuts on the threaded rods 17 Tighten the bolt securing the two linkage rods together See Figure 2 18 Figure 2 18 Linkage Rod Ball Joint Bolt different vehicle shown 18 Tighten the screw on the sensor shaft Use a 1 8 hex key and a 3 8 wrench See Figure 2 19 Note The rod should aim towards the vehicle front Hardware Installation Guide 23 Wheel Angle Sensor Installation Procedure 19 Secure the cable along the bracket top using cable ties after the SAM harness is installed Note The AutoSteer system must be fully functional before you can perform Step 20 20 Adjust the arm length until you get approximately 48000 counts from the wheel angle sensor Note If necessary shorten Rod A to increase the wheel angle sensor counts 24 GPS AutoSteer System Wheel Angle Sensor Installation Procedure 21 Tighten all jam nuts and fasteners 22 Figure 2 20 shows the completed Wheel Angle Sensor installation Figure 2 20 Wheel Angle Sensor Installation Complete Hardware Installation Guide 25 Wheel Angle Sensor Installation Procedure 26 GPS AutoSteer System SA Module Installation This SA Module Installation chapter contains information for mounting the SA Module bracket and installing the SA Module Note The following instructions provide possible SA Module mounting instructions However due to the variety of options available on vehicles and the possible config
8. 29 SA Module Installation Figure 3 5 Correct SA Module Orientation Figure 3 6 Incorrect SA Module Orientation 30 GPS AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Quick Release Rail Installation Safety Notes The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the roof rail using the hardware whenever the vehicle is in operation to prevent the roof module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph Ensure you are in a safe position when attempting to access the cab roof If necessary for safety use a ladder to access the roof Ensure you do not fall or drop the Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the roof rail and roof module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the roof rail and roof module Hardware Installation Guide 31 Quick Release Rail Installation Quick Release Rail Installation 1 2 3 32 Access the cab roof Locate the two bolts shown in Figure 4 1 on each cab roof side See Figure 4 1 Remove the two bolts on each side See Figure 4 1
9. Connection Electrohydraulic Steering Valve Connection Hardware Installation Guide 41 SA Module Harness SA Module Connection 1 Align the SAM Harness connector to the SA Module See Figure 6 1 2 Open the connector latch lever See Figure 6 1 Figure 6 1 Connecting SA Module Connector SA Module SA Module connector Locking mechanism in open position Latch 3 Press the harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 42 GPS AutoSteer System SA Module Harness 4 Press the latch lever closed until it clicks and locks the connector See Figure 6 2 Figure 6 2 Closing the SA Module Connector Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Guide 43 SA Module Harness 5 Close the cable connector locking mechanism as shown in Figure 6 3 Figure 6 3 SA Module Connector closed __ Sie 0 Ves gt Locked position 6 Route the cable toward the cab behind the right hand side window for connection to the Main Cable Harness 7 Route the other half of the SAM harness under the cab towards the steering valve and wheel angle sensor 8 Proceed to the Wheel Angle Sensor Connection procedure Wheel Angle Sensor Connection This Wheel Angle Sensor Connection sec
10. GPS AutoSteer System Installation Manual Supported Vehicles John Deere 9650 STS 9560 STS 9670 STS 9750 STS 9660 STS 9770 STS 9760 STS 9870 STS 9860 STS AutoTrac Ready PN 602 0237 01 B LEGAL DISCLAIMER Note Read and follow ALL Instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation ofthe AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibra tion and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while equipment is on roads or in public areas Follow the instructions set forth below for ensuring that the system is OFF before driving on roads or in public areas li GPS AutoSteer System Special Requ
11. allation 10 Attach the three antennas to the proper roof module antenna connections See Figure 4 6 Note Hand tighten the connections Do not over tighten Figure 4 6 Attach the Antennas 11 Place the roof module on the quick attach rail See Figure 4 7 Figure 4 7 Mounting Roof Module on Rail Hardware Installation Guide 35 Quick Release Rail Installation 12 Insert the locking pin into the quick attach rail See Figure 4 8 Note Press the button on the end of the pin handle to enable pin insertion Figure 4 8 Inserting the Locking Pin Locking Pin Button 13 The roof module is now installed See Figure 4 9 Figure 4 9 Roof Module Installed 36 GPS AutoSteer System Display Installation This Display Installation chapter contains information for installing and adjusting the Display in the following sections e Introduction Installation Procedure Introduction Note The display components may be different depending on the model vehicle the installation is being performed upon Installation Procedure 1 Locate the bolts holes on the right cab rear See Figure 5 1 Figure 5 1 Remove Plastic Mounting Hole Covers 1 Mounting Bracket Bolt Holes Hardware Installation Guide 37 Installation Procedure 2 Mount the bracket assembly Adjust the bracket height by selecting different bracket bolt holes as necessary See Figure 5 2 Figure 5 2 Display Mounti
12. eeds he GPS steering system does not detect obstacles in the ehicle s path The operator must observe the path being driven in order to avoid obstacles hen engaged the GPS steering system controls only the Steering of the vehicle The operator must control the speed Df the vehicle Hardware Installation Guide v he GPS steering system must be powered OFF when nstalling or removing the roof module he supplied roof module locking pin must be in place henever the vehicle is in operation to prevent the roof odule from releasing from its bracket Vehicle Requirements The vehicle must be AutoTrac ready with the factory installed steering valve Flow Meter sensor and steering wheel encoders The vehicle steering system and hydraulic system must be in good working order before installing the AutoSteer system Check for loose or worn parts Drive the vehicle before installing the AutoSteer system and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order We recommend that the vehicle be fully cleaned with a high pressure washer before installing the AutoSteer system A clean vehicle will facilitate the overall installation and cable routing 1 AutoTrac is a trademark of John Deere Inc vi GPS AutoSteer System Important Information
13. el Angle Sensor Installation Procedure Note The threaded linkage rods must be cut to the correct lengths before final assembly The linkage rods are shown assembled in Figure 2 6 See Table 2 1 and Table 2 2 for the cut and assembled linkage rod lengths Figure 2 6 Wheel Angle Sensor Assembly Completely Assembled Linkage Rods Cutting Linkage Rods to Length 1 Measure and mark the two rods for cutting according to the length shown in Table 2 1 Table 2 1 Linkage Rod Cut Lengths Rod A 5 7 inches 145 mm Rod B 11 4 inches 290 mm a This measurement is the rod length prior to assembly with the ball joints Note Before cutting the linkage rods verify the wheel angle sensor brackets will attach to the vehicle as shown in this manual and they are attached the correct distance from any reference points shown If this is not possible do not cut the rods until it is determined if these lengths work for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for ensuring the rods are cut to the proper length Hardware Installation Guide 13 Wheel Angle Sensor Installation Procedure Note Figure 2 7 shows the measurement points used to properly cut the linkage rods Figure 2 7 Linkage Rod Cut Length Measurement Points Rod A Rod B 14
14. el Sensor connector Figure 6 12 Connecting SAM Harness to Steering Wheel Sensor Connector 7 Ensure all the connectors are properly reconnected and all screws and bolts are properly tightened 52 GPS AutoSteer System SA Module Harness Electrohydraulic Steering Valve Connection 1 Identify the location of the Electrohydraulic Steering valve It is located adjacent to the Orbitrol See Figure 6 13 Figure 6 13 Electrohydraulic Steering Valve Location Steering Valve Location 2 Route and connect the AutoSteer SA Module Harness to the Electrohydraulic Steering valve See Figure 6 14 Figure 6 14 Connecting SA Module Harness to the Electrohydraulic Valve Hardware Installation Guide 53 Main Cable Harness 3 Secure the SA Module Harness cable from the SA Module to the electrohydraulic valve using wire ties 4 Place a cap on the vehicle harness cable end which was disconnected from the valve to avoid connector contamination Note The cap is provided attached to the cable in your installation kit Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Display SAM Harness Cab Power 54 GPS AutoSteer System Main Cable Harness Roof Module 1 Route the Main Cable Harness cables out through the cab bulkhead See Figure 6 15 and Figure 6 18 Note The cab bulkhead feedthrough is located behind the plastic panel directly above the right front vehicle t
15. el manually to the full right position See Figure 2 16 13 Reattach the linkage assembly and verify that the sensor will not be damaged 14 Adjust the rod lengths as necessary Figure 2 16 Wheels Turned Full Right Hardware Installation Guide 21 Wheel Angle Sensor Installation Procedure 15 Repeat Step 5 through Step 14 until the rod lengths have been adjusted and the potentiometer is centered to obtain the 22 maximum sensor movement Note The maximum movement is reached when the wheel angle sensor rod sweeps from approximately 3 16 inch 5mm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 2 17 Figure 2 17 Maximum Sensor Movement as seen from bottom Potentiometer Screw Stops Full Right Y Y lt 4 Range of Movement A _ ec ee Full Left Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the wheel angle sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 Kohms change The reading should also never go below 1 6 or higher than 6 6 Kohms as this is reaching the limits of the potentiometer and could damage the sensor GPS AutoSteer System Wheel Angle Sensor Installation Procedure 16 Tighten all
16. et Kit Components PN 152 0028 01 1 Roof Bracket Kit 200 0156 01 2 Installation Manual 602 0237 01 3 Display Bracket Kit 200 0137 03 4 Cable Routing Hardware 200 0174 01 S Termination Kit 200 0481 01 9 Power Adapter Cable 201 0368 01 4 GPS AutoSteer System Kit Overview Termination Kit Figure 1 4 Termination Kit Components PN 200 0481 01 Table 1 5 Terminator Kit Components PN 200 0481 01 1 Steering Encoder Terminator High 201 0241 01 2 Steering Encoder Terminator Low 201 0242 01 3 Flow Meter Spacer Screws 515 0013 01 4 Flow Meter Spacers 500 0214 01 5 Cables Ties 510 0015 01 Hardware Installation Guide Kit Overview Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 7 section of this chapter shows the AutoSteer electrical connections Verify shipped components Install the SA Module Install the roof rail on the cab roof Install the Roof Module on the roof rail Install the SA Module harness and route cables to the various sensors Route SA module data and power cable towards the cab Install the display bracket and the RAM mount ball inside the cab Install the display using a RAM mount arm A A or os ERS TE Install the main data harness and route cables to roof module and power connector Note Instructions for connecting the vehicle kit cables to the display can be found in the disp
17. inkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem Always shut down the vehicle when working around the steering axle and checking and adjusting the wheel angle sensor rod lengths The steering axle could move suddenly and cause severe injury or death GPS AutoSteer System Wheel Angle Sensor Installation Procedure 7 Rotate the wheel angle sensor potentiometer on top of the mounting block so that the wire connector is parallel to the wheel angle sensor rod Figure 2 13 Adjusting Potentiometer Angle Wheel Angle Sensor Connector Hardware Installation Guide 19 Wheel Angle Sensor Installation Procedure 8 Tighten the two screws that secure the potentiometer on the wheel angle sensor after final adjustments Use a 5 32 hex key and a 3 8 wrench See Figure 2 14 Figure 2 14 Wheel Angle Sensor Potentiometer shown on bench d 9 Disconnect the linkage rods and turn the steering wheel manually to the full left position 10 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 2 15 20 GPS AutoSteer System Wheel Angle Sensor Installation Procedure 11 Adjust the rod lengths as necessary Figure 2 15 Wheels Turned Full Left lt 5 ae 12 Disconnect the linkage rods and turn the steering whe
18. ire You need to open and lift the panel to access the cab bulkhead feedthrough Once the panel is lifted you can see the cab bulkhead feedthrough just to the right of the SA Module See Figure 6 15 SA Module Cab Bulkhead Feedthrough 2 Pull harness through slot in cowling next to seat Leave the bulk of unused harness behind cowling See Figure 6 16 Hardware Installation Guide 55 Main Cable Harness Figure 6 16 Pulling Main Harness Cables Through Cowling Pulling Cables Through Cowling 3 Remove the six 6 bulkhead panel screws to loosen the panel for easier cable transfer through the bulkhead See Figure 6 17 Note Use the rubber grommet provided in the Installation kit to protect the cables Figure 6 17 Bulkhead Panel Detached 56 GPS AutoSteer System Main Cable Harness Figure 6 18 Routing Cables Through the Cab Bulkhead Main Harness Cable Feedthrough 4 Route the antenna cable up the right hand side of the rear of the cab See Figure 6 19 Figure 6 19 Routing Antenna Cable up Cab Hardware Installation Guide 57 Main Cable Harness 5 Attach cable to roof using a P clamp See Figure 6 20 Figure 6 20 Secure Main Harness to Cab P Clamp 6 Route the harness across the roof and along the rail to the roof module connector See Figure 6 21 Figure 6 21 Routing Main Cable Harness Cable Across Roof Module Rail 58 GPS AutoSteer System Main Cable Har
19. irements Tools This list consists of special tools required to complete the installation The installer should have a complete set of common installation tools 1 4 Allen Wrench 11 16 open wrench 8mm socket and ratchet 3 16 Allen Wrench 3 8 open wrench 10mm socket and ratchet 5 32 Allen Wrench 9 16 open wrench 2x 13mm socket ratchet and extension 1 8 Allen Wrench 1 2 open wrench 15mm socket and ratchet 4mm Allen Wrench 5mm Allen Wrench 7 16 open wrench 1 2 socket and rachet 16mm socket and ratchet 24mm socket and ratchet 3 16 open wrench 13mm open wrench Tape measure 12ft 3 6 m minimum 7 8 open wrench 15mm open wrench Ten Foot Ladder 3 meter 1 Phillips screwdriver 16mm open wrench Hacksaw with steel cutting blade 2 Phillips screwdriver 24mm open wrench Wire cutter small 2 Phillips Stubby Screwdriver Cleaning brush Cleaning rags Electrical Tape Hardware Installation Guide Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation The GPS steering system is not designed to replace the vehicle s operator Tighten all screws bolts nuts a
20. it PN 188 0032 01 is used on these series of combines The vehicle specific sub assemblies for the these combine series are listed in Table 1 1 Table 1 1 Sub Assembly Part Numbers John Deere 9000 Series STS AutoTrac Ready Combines 153 0002 01 152 0028 01 Hardware Installation Guide Kit Overview Kit Overview Note The vehicles supported in this manual share the same top level Installation Kit PN 188 0032 01 that include these sub assemblies Figure 1 1 Installation Kit PN 188 0032 01 Table 1 2 Installation Kit Components PN 188 0032 01 2 AutoSteer Installation Kit 153 0002 01 Assemblies The vehicle installation kit contains the following components AutoSteer Installation Kit Components Bracket Kit Components 2 GPS AutoSteer System Kit Overview AutoSteer Installation Kit Components Figure 1 2 AutoSteer Installation Kit Sub Assembly PN 153 0002 01 Table 1 3 AutoSteer Installation Kit Sub Assembly Components PN 153 0002 01 1 SA Module Assembly 200 0206 01 2 SAM Harness 201 0240 02 3 Common Installation Kit 200 0497 02 4 SA Module Bracket 200 0190 01 5 Mounting Hardware 200 0076 01 6 RAM Base Kit 200 0508 01 10 Warning Labels 603 0074 01 Hardware Installation Guide Kit Overview Bracket Kit Components Figure 1 3 Bracket Kit Components PN 152 0028 01 Table 1 4 Brack
21. lay owner s manual 10 Connect the main harness to the display harness 11 Connect the main harness to the SA Module harness 12 pin 2 pin connectors 12 Verify all connectors are properly coupled and secured 13 Power ON the AutoSteer system 14 Calibrate the vehicle 15 Tune the vehicle 16 Verify the system has been installed properly and operates satisfactorily 6 GPS AutoSteer System Kit Overview Cable Diagram IVNOLLAO YOSNAS oee AHVONNOS EVO SIAN OAHSVA 22222 J19NY 133HM i i SSINYVH SNIHOVW Nid y SNOILLVNIWYSL Nid BATA ONIY3315 Y30ODN3 3NIHIVM TS3HA ereen ONIY33LS OL Nid 6 6 30 YAMOd NL Nid 04 SSINYVH IWNOILdO Spry AV 1dSIG 31nGoNWvs 3SV N3310NW3N 0 OvE0 LOZ d Lv Of SSINYVH WYS Stry SS3NYVH NIYIN AV 1dSIG SINGOW ZOON SdS JAVA Lv af ogenjoy ir Gece Iv adAy apryea A En Jy SLS Qf WEIDEIG SIJED Hardware Installation Guide Kit Overview 8 GPS AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections heel Angle Sensor Installation Procedure Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor i
22. nd cable connections after the final assembly of the GPS steering system on the vehicle To avoid electrical shock hazards remove the roof module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the roof rail and roof module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the roof rail and roof module To prevent the vehicle from running over a person you must never leave the vehicle while the GPS steering system is engaged To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the GPS steering system on a vehicle GPS AutoSteer System To prevent the accidental engagement of GPS steering and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the GPS steering system turned on Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The roof module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The roof module can possibly detach due to wind loads at higher sp
23. ness 7 Connect the Main Harness to the Roof Module connector See Figure 6 22 Figure 6 22 Connecting the Main Harness to Roof Module Main Harness Connection Hardware Installation Guide 59 Main Cable Harness 8 Connect the Ethernet cable to the Roof Module See Figure 6 23 Figure 6 23 Roof Module Ethernet Connection Ethernet Connection 9 Route the main harness towards the back of the cab roof along the roof rail See Figure 6 24 10 Route the cable down the right side of the cab See Figure 6 24 Figure 6 24 Routing the Main Cable Harness different vehicle shown Cable Tie Main Harness Connection 60 GPS AutoSteer System Main Cable Harness Display 1 Attach the Main Cable Harness to your display harness Note Refer to your Display Owners manual for details on connecting the display harness SAM Harness 1 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SAM Harness See Figure 6 25 Figure 6 25 SAM Harness to Main Cable Harness Connections different vehicle shown Hardware Installation Guide 61 Main Cable Harness Cab Power Note The steps listed below show the procedure for connecting to the power outlet inside the cab If you are not using the power outlet inside the cab refer to your display User Manual for cab power connection instructions 1 Connect power adaptor John Deere part number RE67015 into the power st
24. ng Bracket 3 Install the RAM Mount base ball 1 1 2 diameter on the bracket See Figure 5 3 4 Secure the RAM base using four 10 32x3 4 Phillips screws and locknuts See Figure 5 3 38 GPS AutoSteer System Installation Procedure 5 Install the Display bracket using the two bolts provided See Figure 5 3 ing Display Bracket shown with Ram Base installed J pm Figure5 3 Mount lies Bracket Bolts Ram Base 6 Secure the display to the Ram Base using the mount arm 7 Loosen the wing nut to adjust the monitor position and viewing angle Note Refer to the display User Manual for the remaining display specific installation instructions Hardware Installation Guide 39 Installation Procedure 40 GPS AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information in the following sections for connecting the Main Cable Harness and the SA Module Cable Harness to various vehicle and AutoSteer components SA Module Harness SA Module Connection Wheel Angle Sensor Connection Disconnecting Flow Meter Sensor Optional AutoSteer Wheel Angle Sensor e Steering Wheel Sensor Connection Electrohydraulic Steering Valve Connection Main Cable Harness Roof Module Display SAM Harness e Cab Power SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor
25. nstallation instructions are provided for special installations when required Wheel Angle Sensor Installation Procedure Figure 2 1 shows the 9000 STS AT Ready combine wheel angle sensor assembly fully assembled Figure 2 1 Wheel Angle Sensor Components ag Shield Wheel Angle Sensor Tie Rod Bracket z ik rd Linkage Rods lt et Cylinder Bracket Hardware Installation Guide Wheel Angle Sensor Installation Procedure Mounting Wheel Angle Sensor Hardware 1 Find the Wheel Angle Sensor bracket mounting location Note The bracket should be located on the vehicle s rear axle left side See Figure 2 2 Figure 2 2 Wheel Angle Sensor Bracket Location Laa Er 10 GPS AutoSteer System Wheel Angle Sensor Installation Procedure 2 Mount the Wheel Angle Sensor bracket Secure with a bolt provided in your kit See Figure 2 3 Figure 2 3 Wheel Angle Sensor Bracket Mounted Z t Wheel Angle Sensor Bracket Mounted 3 Install the wheel angle sensor on the bracket as shown in Figure 2 4 Figure 2 4 Wheel Angle Sensor Mounted shown with linkage rods attached gt Wheel Angle Sensor Mounted Hardware Installation Guide 11 Wheel Angle Sensor Installation Procedure 4 Install the linkage rod L bracket on the tie rod using a muffler clamp See Figure 2 5 Figure 2 5 Linkage Rod L Bracket L Bracket Muffler Clamp 12 GPS AutoSteer System Whe
26. r optimal steering performance the AutoSteer system must be fully calibrated and then tuned Select the appropriate John Deere AutoTrac vehicle model during the vehicle setup process to establish initial calibration and tuning parameters Refer to your Display user manual for vehicle setup procedure details Hardware Installation Guide 67 Vehicle Specific Installation Calibration and Tuning Guidelines 68 GPS AutoSteer System
27. rip on the cab right hand side Figure 6 26 Cab Power Adapter Cable J y L x 3 RS Power Adapter Cable 62 GPS AutoSteer System Main Cable Harness 2 Connect main harness to power adaptor See Figure 6 27 Figure 6 27 Main Harness Connected to Power Adapter Cable Power Adapter Cable Main Cable Harness Note Ifa 12V electrical outlet is not available in the cab you can connect the power adapter cable PN 201 0156 01 directly to the battery or a 12V source in the cab that can safely supply up to 15A See Figure 6 28 Figure 6 28 Power Cable Adapter Vehicle 12V Power Connector Hardware Installation Guide 63 Main Cable Harness 3 Connect both the Red and Black power cable adapter wires to 12 volt power on the vehicle protected by a 20 amp fuse Table 6 1 shows the Power Cable Adapter pinout Table 6 1 Power Adapter Cable Pinout Red 12 V Unswitched Power White 12V Switched Power Black Ground 64 GPS AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial
28. tion contains the following sub sections Disconnecting Flow Meter Sensor Optional AutoSteer Wheel Angle Sensor Note There are differences in Wheel Angle Sensor adapter cables and connector terminators for vehicles within the series this manual supports See the Termination Kit section of the Installation Overview chapter of this manual for additional information 44 GPS AutoSteer System SA Module Harness Disconnecting Flow Meter Sensor 1 Locate the JD Flowmeter and connector under the cab front Figure 6 4 Flowmeter Location Flowmeter Hardware Installation Guide 45 SA Module Harness 2 Unscrew the existing connector and sensor assembly using a 4 mm Allen Key wrench See Figure 6 5 3 Remove the sensor assembly and insert the two spacer bushings supplied with the installation kit See Figure 6 3 Figure 6 5 Removing Flowmeter Sensor Assembly Spacer Bushings 4mm Allen Screws 4 Replace sensor assembly See Figure 6 6 Note Use the two longer screws provided in the installation kit 46 GPS AutoSteer System SA Module Harness Figure 6 6 Replacing the Flowmeter Sensor Assembly 4mm Allen Screws Optional AutoSteer Wheel Angle Sensor 1 Route the wheel angle sensor along the right side of the combine frame following the steering hydraulic hoses Secure with cable ties Note Keep all cables away from moving parts If SA module harness does not reach the wheel angle sensor
29. tion neren reren tar rar stomste ernst bel 37 Installation Procedure on on een eenander a ne eda ne 37 Chapter 6 Connecting System Gables nan U u 41 SA Module Hartiess 5 nent A eee eee dd 41 SA Module Connection a an onee eee eeen 42 Wheel Angle Sensor Connection oan onee eeen 44 Steering Wheel Sensor Connection 49 Electrohydraulic Steering Valve Connection eee eeen 53 Mam Cable Hines dea eee dh 54 Roof Module ss ata do o deed dee dan ee dateerde delen 55 Di e O a eS od 61 SAM Harness ii A a a 61 Cab Po Weiss ee Aden eden 62 Chapter 7 Final Hardware Installation Checklist u 65 Chapter 8 Calibration and Tuning Notes U u 67 Vehicle Specific Installation Calibration and Tuning Guidelines 67 Hardware Installation Guide GPS AutoSteer System Installation Overview This Installation Overview chapter contains part numbers kit overview diagram cabling diagram and the installation procedure for the Installation Kit e Kit Overview Assemblies AutoSteer Installation Kit Components Bracket Kit Components Termination Kit Installation Procedure Outline Cable Diagram This installation guide describes the installation of the AutoSteer system on several models of John Deere STS AT Ready combines The AutoSteer installation k
30. uration differences it may be necessary to install the SA Module in an alternative location If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment 1 Mount the SA module bracket on the vehicle frame side See Figure 3 1 Figure 3 1 SA Module Location l A AAA I a E Mounting Location Hardware Installation Guide 27 SA Module Installation 2 Identify the holes on the grain tank support See Figure 3 2 Figure 3 2 Mounting Holes Bracket Mounting Holes 3 Attach the SA Module bracket as shown using the M8 x 20 bolts nuts and washers as shown in Figure 3 3 4 Tighten with a 13mm socket and a 13mm wrench See Figure 3 3 Figure 3 3 SA Module Bracket Mounted Mounting Bolts Phillips Mounting Screws leave loose 5 Slide the SA Module into place 28 GPS AutoSteer System SA Module Installation 6 Mount into place by installing the other two screws See Figure 3 4 Note Leave the phillip screws loose until after you have routed the SA Module harness and have connected it to the SA Module Figure 3 4 SA Module Mounted on the Bracket shown with SA Module Harness attached Mounting Screws SA Module Harness Note Figure 3 5 and Figure 3 6 show the correct and incorrect SA Module installation orientation Hardware Installation Guide
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