GPS AutoSteer System Installation Manual
Contents
1. Hardware Installation Manual 9 Vehicles with Mud Flaps 6 Attach the linkage bracket to the wheel hub using the two M16x20mm bolts and washers Tighten them with a 24mm socket and ratchet See Figure 2 5 Figure 2 5 Linkage Bracket ke Vehicles with Mud Flaps 1 Identify the Wheel Angle Sensor mounting location on the front right steering axle See Figure 2 6 Figure 2 6 Identify Wheel Angle Sensor Mounting Location 10 AutoSteer System Vehicles with Mud Flaps 2 Remove the two bolts from the mud flap stop using a 19mm socket and ratchet See Figure 2 7 Figure 2 7 Remove Bolts from the Mud Flap Stop 3 Attach the Wheel Angle Sensor bracket on top of the mud flap stop Tighten them with a 19mm socket and ratchet See Figure 2 8 Note On vehicles fitted with a suspended axle use a 3 4 spacer in between the Wheel Angle Sensor bracket and the mud flap bracket Figure 2 8 Install Wheel Angle Sensor Bracket on Mud Flap Stop a E Ae e Hardware Installation Manual 11 Vehicles with Mud Flaps 4 Orientate the Wheel Angle Sensor as shown The plug is facing the rear of the vehicle See Figure 2 9 Figure 2 9 Wheel Angle Sensor Orientation Fu 5 Secure the sensor to the bracket using a a 9 16 socket and ratchet on the two bolts provided See Figure 2 10 Figure 2 10 Wheel Angle Sensor Bracket Bolted a A k ape 12 AutoSteer System Vehicles with Mud Flaps 62. CL tel El EE AECH E Value 10 WU LE Value Note See the Post Installation Procedures and Information chapter for additional information 66 AutoSteer System Sec
3. rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 6 15 Roof Module Ethernet Connection Hardware Installation Manual 57 Roof Module 3 Route the Main Cable Harness down the right side of the cab across the back of the cab and into a grommet which allows access into the cab See Figure 6 16 Note This may require cutting a slot in the rubber grommet to allow the wires to pass through et mm i ah A Lei ee WS d See TT Figure 6 16 Routing the SA Module Cable into the Cab 58 AutoSteer System Main Cable Harness Connections Inside Cab Main Cable Harness Connections Inside Cab Figure 6 17 shows the Main Cable Harness connections used inside the cab Table 6 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display s User Manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables Figure 6 17 Main Cable Harness Cab Connections MO ZZ mt DISPLAY ETH r a i SE gt SE DISPLAY COMM Ca tar oF 1 Ok VEHICLE POWER Table 6 1 Cab Main Cable Harness Connector Functions SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Install
4. Installation The SA Module Installation chapter contains information in the following sections e SA Module Mounting Orientation Mount the SA Module e Preferred Location CVT Continuously Variable Transmission Location e Non CVT Location SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 3 1 shows the correct mounting positions and Figure 3 2 shows incorrect mounting positions Figure 3 1 Correct SA Module Mounting Orientations ee i Los dt ahto AA 8 l ee tae ee ij O f i ZA MOODLE WHEELED i I al fe A oh Hardware Installation Manual 23 Mount the SA Module Figure 3 2 Incorrect SA Module Mounting Orientations Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in a location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment There are three possible mounting locations e Preferred Location CVT Continuously Variable Transmission Location Non CVT Location Preferred Location The preferred mounting location is to install the SA Module inside the cab as follows 24 AutoSteer System Preferred Location 1 Prepare the SA Modul
5. Manual 35 Roof Rail Installation Roof Rail Installation 1 36 Place the ladder as close as possible to the side of the cab Note The ladder is necessary to install the Roof Rail and Roof Module Locate the four bolts on the roof cab as shown in Figure 4 1 Remove the four bolts with a 2 Phillips screw driver Note The existing bolts will be replaced with longer ones and are no longer needed Leave the flat washer on top of the rubber gasket Figure 4 1 Mounting Bolt Locations Non Sunroof Models Sunroof Models Mounting Bolts Mounting Bolts AutoSteer System Roof Rail Installation 4 Remove the three screws and washers retaining the factory roof module GPS receiver mount and unplug the connector as shown in Figure 4 2 Remove the bracket and re install the screws with their washers Figure 4 2 Remove Factory Roof Module Mount P gt EPEN kui Mounting Screws Unplug Connector 5 Install the Roof Rail spacers on top of the existing flat washers See Figure 4 3 Figure 4 3 Installing the Roof Rail Spacers Hardware Installation Manual 37 Roof Rail Installation 6 Place and orient the Roof Rail Brackets as shown in Figure 4 4 Figure 4 4 Orienting the Roof Rail Brackets Non Sunroof Models Sunroof Models TE TN reg i i AN Lem v ES PE ann e 3 Da ke EN Roof Rail Brackets Roof Rail Brackets 7 Attach the Roof Rail Brackets using the longer bolts and washers
6. Remove the front two bolts that retain the mud flap using a 24mm wrench See Figure 2 11 Figure 2 11 Remove Front Bolts from the Mud Flap Stop 7 Orientate the linkage bracket as shown in Figure 2 12 Note The same bracket is used for vehicles with and without mud flaps The top one is for use on vehicles without mud flaps and the bottom one is for use on vehicles with mud flaps Figure 2 12 Orient the Linkage Bracket q ne i A A e e EE lt q H Orientation without Mud Flaps ee eg ee ro Orientation with Mud Flaps y d gt O fen Se Hardware Installation Manual 13 Cut the Wheel Angle Sensor Rods to Length 8 Attach the linkage bracket to the wheel hub as shown in Figure 2 13 using the two original bolts Tighten them with a 24mm socket and ratchet Figure 2 13 Linkage Bracket AW Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering wheel 1s turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 2 1 provides the typical rod lengths that work for most installations Before cutting the linka
7. supplied Tighten securely with a 10mm socket and ratchet See Figure 4 5 Figure 4 5 Attach the Roof Rail Brackets 38 AutoSteer System l Roof Rail Installation 8 Attach the Roof Rail using the bolts nuts and washers supplied Tighten securely with a 15 16 socket and ratchet and a 15 16 open wrench See Figure 4 6 Figure 4 6 Attach the Roof Rail 9 Attach the three antennas to the proper Roof Module antenna connections See Figure 4 7 Note Hand tighten the connections Do not over tighten Figure 4 7 Attach the Antennas Hardware Installation Manual 39 Roof Rail Installation 10 Remove the Locking Pin from the Roof Rail See Figure 4 8 Note Press the button on the end of the handle to allow the pin to be removed Figure 4 8 Remove Locking Pin Locking Pin 11 Place the Roof Module on the Roof Rail See Figure 4 9 Figure 4 9 Attach Roof Module H E P mu he t at b miry 40 AutoSteer System Roof Rail Installation 12 Reinsert the Locking Pin into the Roof Rail See Figure 4 10 Figure 4 10 Reinsert Locking Pin Locking Pin Note The Locking Pin can be inserted from either side of the Roof Rail 13 The completed Roof Module should appear as shown in Figure 4 11 Figure 4 11 Completed Roof Module Installation Hardware Installation Manual 41 Roof Rail Installation 42 AutoSteer System Display Installation This Display Installation chapter cont
8. system must be fully calibrated and then tuned Hardware Installation Manual 63 Calibration and Tuning Guidelines 64 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 65 Final Hardware Installation Checklist System Installation Checklist 1 SH e 24 19 6 Wheel Angle Sensor installed and all fasteners are tight optional Display Bracket installed and all fasteners are tight Roof Rail is installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties AutoSteer Performance Checklist 1 ee E er 2 M Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Steering speed from lock to lock is satisfactory
9. 0497 02 Table 1 2 Roof Rail Kit Components PN 200 0497 02 Roof Rail Assembly 200 0515 01 Main Cable Harness 201 0426 02 Battery Adaptor Power Cable 201 0475 01 4 AutoSteer System Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 6 section of this chapter shows the AutoSteer electrical connections 1 Verify that all components have been received Note Step 2 Step 3 and Step 7 are skipped if installing an electric steering actuator Install the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the Display using a RAM Mount Arm Install the SA Module Harness Install the Main Cable Harness 2 OE A E Es Connect the Main Cable Harness to the Display Harness Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display owner s manual 10 Verify that all connectors are properly coupled and secured 11 Power ON the AutoSteer system 12 Calibrate the vehicle 13 Tune the vehicle 14 Verify the system has been installed properly and operates satisfactorily Hardware Installation Manual 5 Cable Diagram BOOZ IN LNYIH YAON amp 180553394 HOSNIS JIONY DHA E ES Mid 4 Mid E Mid s LO CPI L SSINHVH SYM JA IVA JANNIE LO ZGRU L SSINHYH 4A
10. GPS AutoSteer System Installation Manual Supported Vehicles CNH Case Puma New Holland Accuguide Intellisteer 165 T7030 180 T7040 195 T7050 210 T7060 255 PN 602 0229 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system 1s in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibra tion and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas il AutoSteer System Special Requirements Tools This list consists of th
11. IVA 4148 NA HYJ AeTONNOE 8973 51M3544d34 30171 AHS LO FEZO LOZ O NOILdO NAF waMiod AgL HALdVOY HAMOd 39 13 _ _ li L09GF0 LOE SSAINYVH 4A IVA ME Mid Z TWNOWYOd0ud Aejdsip 0 i NIJEL IVO WVS mme ssauey age Mid Of it Av 1dslg UIEIW JJA 0 JET UELI 5 18 UMD i Aejdsip Jasn Nid 6 d NAE HIMOd NYS Ui papio i E 5403011541 D Nid Ae J9Y9NI JLONJY Hada 3 NJON Ys d i LO LSE0 LOZ SSINHYH WVS i LO 92ZF0 LOZ SSINHVH HIFU I i Den GEA AG 1451 l O RR EE OO RA A S n 411240107 osuas ajhue jaaunh a 133 51 914 apinbnoaJy JOE NI JINON 4004 Gd 00041 HN PUNG ase ad apoya A LG i A rr e er Ss WeIbeIg Se AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections e Installing Mounting Brackets e Vehicles without Mud Flaps e Vehicles with Mud Flaps Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required If additional on line performance is required a Wheel Angle Sensor is available for this vehicle The decision to use th
12. aged Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem 4 With the linkage rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving 5 Temporarily attach the linkage rods 6 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 2 23 Figure 2 23 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor rod when wheels are straight ahead Vehicle Tire Direction in Straight Ahead Position 20 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 7 After the potentiometer has been adjusted tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench 8 Disconnect the linkage rods and turn the steering wheel manually to the full left position 9 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary See Figure 2 24 Figure 2 24 Reattaching Linkage Assembly adi a e Sa e KM z i A 10 Repeat Step 4 through Step 9 until the r
13. ains information for installing and adjusting the Display in the following sections e Introduction e Installation Procedure Introduction This manual provides the instructions for installing the RAM Mount Ball in the cab so that the Display can be attached later Refer to your Display s User Manual for instructions on installing the Display Installation Procedure 1 Locate the accessory mounting bracket on the right side of the cab See Figure 5 1 Note Alternative mounting locations can be used if the location shown is not available Figure 5 1 Locate the Accessory Mounting Bracket Accessory Mounting Bracket Hardware Installation Manual 43 Installation Procedure 2 Insert the four bolts and washers into the RAM Ball and adapter plate place that combination onto the accessory mounting bracket and fit the other adapter plate on the back side loosely fitted with a washer and nyloc nut The resulting combination is shown in Figure 5 2 Figure 5 2 Position RAM Ball Adaptor Plates on Accessory Mounting Bar 3 Tighten the nuts on the back side plate evenly using a 10 mm socket and a 10 mm wrench See Figure 5 3 Figure 5 3 Tighten Nuts on Back Plate 44 AutoSteer System Installation Procedure 4 Place rubber caps on the end of the bolt threads See Figure 5 4 Figure 5 4 Place Rubber Caps on Bolt Threads Note Refer to the Display User Manual for the remaining Display specific installation in
14. anual specifies a direct battery connection Figure 6 20 Battery Location w e ge 9 i Ao e 28 ha Tal ar e a 7 F gt gt p ey R er M gt Al Note A battery cable is provided with the AutoSteer system when a direct battery connection is required 62 AutoSteer System Post Installation Procedures and Information The Post Installation Procedures and Information chapter provides information in the following sections e Create New Vehicle e Calibration and Tuning Guidelines Once the entire AutoSteer system including the Display and display harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full AutoSteer capabilities Create New Vehicle Once the entire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display 1s not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display s user manual to create a new vehicle Calibration and Tuning Guidelines Note For optimal steering performance the AutoSteer
15. ation CAN OUT Not Used for This Installation Hardware Installation Manual 59 SA Module Harness SA Module Harness 1 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 6 18 Figure 6 18 Connect Main Cable and SA Module Harnesses Power Supply Connection The following sub sections describe basic instructions for connecting the AutoSteer system to available vehicle power SOUrCes Cab Power Connection e Battery Power Connection Note Refer to your Display user manual before connecting the AutoSteer system to vehicle power The Main Cable Harness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source 60 AutoSteer System Cab Power Connection Cab Power Connection 1 Locate the cab console right side 12V power outlet See Figure 6 19 2 Use this 12V accessory power connector 1f the Display user manual specifies connecting to power inside the cab and connect the power to the three pin socket in the cab using the supplied adapter cable Figure 6 19 Power Outlet Inside Cab Hardware Installation Manual 61 Battery Power Connection Battery Power Connection 1 Locate the vehicle battery on the right hand side of the cab behind the steps See Figure 6 20 2 Connect to the vehicle battery 1f the display m
16. ble 2 2 Figure 2 18 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A 2 Connect the eye connector to the end of the Wheel Angle Sensor rod as shown in Figure 2 16 Figure 2 16 Rod A Assembled Eye Connector Jam Nut 3 Attach the jam nuts to each end of the linkage Rod B 4 Attach the ball joints to both ends of the linkage rod as shown in Figure 2 17 Note The bolts for the ball joints should be facing the same direction as shown in Figure 2 17 for this installation Figure 2 17 Linkage Rod Assembled Jam Nuts Ball Joints 16 AutoSteer System Assemble the Linkage Rod Hardware 5 For most installations use Table 2 2 to adjust the lengths of the rod assemblies to the values shown Figure 2 18 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning the steering axle verify that these lengths will work and the sensor will not be damaged Table 2 2 Assembled Linkage Rod Length 3 31 inches 84mm 11 14 inches 283mm Figure 2 18 Assembled Linkage Rod Measurement Points Hardware Installation Manual 17 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Attach the Wheel Angle Sensor Rods to Brackets and Adjust 1 Attach the Wheel Angle Sensor rod to th
17. e Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 3 3 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 3 3 Attach Screws to Bracket L side 2 Look inside the cab at the plastic panel behind the seat Identify the compartment inside the rear of the cab and remove the four retaining screws from the cover See Figure 3 4 Figure 3 4 Remove Retaining Screws Retaining Screws Hardware Installation Manual 25 Preferred Location 3 Remove the cover to reveal the space for the SA Module Attach the SA Module bracket using two 8mm bolts nuts and washers Tighten them with a 13mm socket and 13mm wrench See Figure 3 5 Note Before trying to install the SA Module make sure there is enough room when there are two ECU modules side by side in this space the SA Module will not fit and you will have to use one of the other locations instead Figure 3 5 Attach SA Module Bracket r b i d F r e Le 5 KH 5 Ca e WA A 4 Attach the SA Module Harness to the SA Module See Figure 3 6 Figure 3 6 Attach SA Module Harness to SA Module mi 26 AutoSteer System CVT Continuously Variable Transmission Location 5 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 stubby Phillips screwdriver See Figure 3 7 Figure 3 7 Slide SA Module int
18. e Sensor Ee e EEN 50 Steens Valve CONNCCHON ecu ik iota kalad caw ha eae kann lela kle 92 Main Cable arnes Aar a kom isa a a pa A AAA suba 56 Root Modules aenea benden JELLE ELEN 56 Main Cable Harness Connections Inside Cab ee ees 59 SA Module Harness sas vant bant nme neen abe ee 60 Power Supply NEE REN 60 Cab Power CONNCCUOOM essa dara ae eat said 61 Battery Power CONTECUION EEN 62 Chapter 7 Post Installation Procedures and Information NEEN EEN 63 kate New Weele tete ee tesis ada 63 Hardware Installation Manual Chapter 8 Calibration and Tuning Guidelines enn sede dada Final Hardware Installation Checklist eeen eneen enen nen anna vene AutoSteer System Installation Overview This Installation Overview chapter contains part numbers kit overview diagram cabling diagram and the installation procedure e Vehicle Inspection Kit Overview e Kit Components e Roof Rail Assembly Installation Procedure Outline Cable Diagram This installation guide describes the installation of the AutoSteer system on several models of Case Accuguide 165 180 195 210 255 including continuously variable transmission CVT models and New Holland Intellisteer MFWD T7030 T7040 T7050 T7060 vehicles The AutoSteer installation kit PN 188 0033 01 is used on this vehicle series The vehicle specific sub assemblies for the vehicle series are listed in Table 1 1 Vehicle Inspection Before installing this steering s
19. e Wheel Angle Sensor See Figure 2 19 Figure 2 19 Attach Wheel Angle Sensor Rod to Sensor Note The flat washer goes on the bolt head side and NOT the nut side when attaching the linkage rod See Figure 2 20 Figure 2 20 Place the Washer on Bolt Head Side 18 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 2 Tighten the Wheel Angle Sensor rod with a 3 8 wrench and 1 8 Allen wrench See Figure 2 21 Figure 2 21 Tighten Wheel Angle Sensor Rod Connection Note The rod should aim toward the front of the vehicle 3 Attach the linkage rod to the linkage bracket and tighten the ball joint to the bracket with a 1 2 and 9 16 wrench See Figure 2 22 Figure 2 22 Attach Linkage Rod to Linkage Bracket ra Hardware Installation Manual 19 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering wheels manually or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become dam
20. e tools required to complete the installation The installer is assumed to have a complete set of common installation tools Hardware Installation Manual iil Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements e As the operator of the vehicle you are responsible for its safe operation e The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the AutoSteer system engaged IV AutoSteer System High Pressure Fluid Hazard Read the Owner s Manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressu
21. eer system must be powered OFF when starting or cranking the vehicle s engine The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle steering system must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle will improve the overall installation and cable routing This installation kit is designed for tractors that are steer ready from the factory so the tractor must be equipped with an AutoSteer valve on the Steering Orbitrol Hardware Installation Manual Vil Important Information Note Verify all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your owner s manual for technical support information Contact Information Refer to your owner s manual for contact information Copyright 2009 All Rights Reserved viii A
22. ge rods to these measurements verify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as show in Figure 2 15 to cut the Wheel Angle Sensor linkage rods to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made Protect the threads from damage while cutting the rods Figure 2 14 shows where the measurements provided in Table 2 1 are measured from 14 AutoSteer System Cut the Wheel Angle Sensor Rods to Length Table 2 1 Linkage Rod Cut Lengths 2 18 inches 55mm 8 98 inches 228mm Figure 2 14 Linkage Rod Cut Length Measurement Points Rod A Rod B Figure 2 15 Linkage Rod Cutting Hardware Installation Manual 15 Assemble the Linkage Rod Hardware Note The after assembly center to center lengths of each linkage rod are shown in Ta
23. is option are left up to the installer and customer Installing Mounting Brackets Look to see if your vehicle has mud flaps then install the mounting brackets as follows e Vehicles without Mud Flaps e Vehicles with Mud Flaps Hardware Installation Manual 7 Vehicles without Mud Flaps Vehicles without Mud Flaps 1 Identify the Wheel Angle Sensor mounting location on the front right steering axle 2 Use two spacers and two bolts to attach the Wheel Angle Sensor bracket as shown in Figure 2 1 Note The length of the spacers are 1 and 1 3 4 the 1 3 4 is made up of a 1 and a 3 4 on top of each other and the length of the M12 bolts is 45mm and 60mm Figure 2 1 Install Wheel Angle Sensor Bracket N Ze 3 Orientate the Wheel Angle Sensor as shown in Figure 2 2 The plug is facing the rear of the vehicle Figure 2 2 Wheel Angle Sensor Orientation gt D 8 AutoSteer System Vehicles without Mud Flaps 4 Secure the sensor to the bracket using a a 9 16 socket and ratchet on the two bolts provided See Figure 2 3 Figure 2 3 Wheel Angle Sensor Bracket Bolted EN l e y d 5 Orientate the linkage bracket as shown in Figure 2 4 Note The same bracket 1s used for vehicles with and without mud flaps The top one 1s for use on vehicles without mud flaps and the bottom one 1s for use on vehicles with mud flaps Figure 2 4 Orient the Linkage Bracket lt q Orientation without Mud Flaps
24. ket Figure 3 12 Reinstall Valve Stack Bolts Hardware Installation Manual 29 Non CVT Location 6 Attach the SA Module Harness to the SA Module See Figure 3 13 Figure 3 13 Attach SA Module Harness to SA Module la 7 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 stubby Phillips screwdriver See Figure 3 14 Figure 3 14 Slide SA Module i en A nto Place CVT ie Ties E ll TETTI Non CVT Location A third option is to install the SA Module on back of the vehicle as follows 30 AutoSteer System Non CVT Location 1 Prepare the SA Module Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 3 15 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 3 15 Attach Screws to Bracket L side 2 Identify the back of the vehicle See Figure 3 16 Figure 3 16 Vehicle Rear SA Module Brack et Location i KM tr i 4 SE d S Valve Stack Rubber Plugs Hardware Installation Manual 31 Non CVT Location 3 Remove the two rubber plugs from the left hand side of the valve stack See Figure 3 17 Figure 3 17 Remove Rubber Plugs 4 Attach the SA Module bracket as shown in Figure 3 18 using two 8mm bolts and washers Tighten with a 13mm socket Note Two washers can also be placed on each bolt between the brac
25. ket and the valve stack to align the bracket into a vertical position Figure 3 18 Attach SA Module Bracket Non CVT E D do fl Ke 28 ER AutoSteer System Non CVT Location 5 Attach the SA Module Harness to the SA Module See Figure 3 19 Figure 3 19 Attach SA Module Harness to SA Module 6 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 Phillips screwdriver See Figure 3 20 Hardware Installation Manual 33 Non CVT Location 34 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes e Roof Rail Installation Safety Notes e The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle 1s in operation to prevent the Roof Module from releasing from 1ts bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 48 km h O Ensure you are in a stable position on the vehicle or ladder when removing the Roof Module so that you do not fall or drop the Roof Module e Use a ladder to install the AutoSteer Roof Rail Ensure that you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module so you do nat fall Hardware Installation
26. ng the SA Module Connector War Th P Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 49 Wheel Angle Sensor Connection 5 Close the cable connector locking mechanism as shown in Figure 6 3 Figure 6 3 SA Module Connector closed MEKA Locked Position E ege ABT d e ez E ef wg 15 A ab e 3 7 el Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the Wheel Angle Sensor lead under the cab and along the side of the engine to the front axle Secure with cable ties and connect the Wheel Angle Sensor lead to the Wheel Angle Sensor via adapter cable PN 201 0482 01 See Figure 6 4 and Figure 6 5 50 AutoSteer System Wheel Angle Sensor Connection Figure 6 4 Connecting the Wheel Angle Sensor Adopter Was Figure 6 5 Connecting the Wheel Angle Sensor Plug Hardware Installation Manual 51 Steering Valve Connection Steering Valve Connection 1 Locate the Steering Valve connectors on the SA Module Harness remove the two end caps and connect the adapter cables See Figure 6 6 Figure 6 6 Steering Valve Connectors Figure 6 7 Open Hood H Steering valve location 52 AutoSteer System Steering Valve Connection 3 Locate the Accuguide steering valve on
27. o Place 6 Replace the compartment cover and tighten the four retaining screws using a 2 stubby Phillips screwdriver See Figure 3 4 CVT Continuously Variable Transmission Location A second option is to install the SA Module on top of the rear valve as follows 1 Prepare the SA Module Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 3 8 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 3 8 Attach Screws to Bracket L side Hardware Installation Manual 27 CVT Continuously Variable Transmission Location 2 Identify the rear valve area on the back of the vehicle See Figure 3 9 Figure 3 9 Rear Valve SA Module Bracket Location mm SA Module Bracket Location 3 Cut the cable tie that is retaining rear trailer harness See Figure 3 10 Figure 3 10 Cut Cable Tie d d i 28 AutoSteer System CVT Continuously Variable Transmission Location 4 Remove and keep the two bolts from the top of the valve stack using a 10 mm socket See Figure 3 11 Figure 3 11 Remove Valve Stack Bolts NH EUROPE HOLDING S A E Ka D PGE gator Ce d e fire rg h m i A q S l aa A EE mm T CE d r iea e e Gen fer vn e j SOONENDT AF DIREKTOREW FOR ARDEJOSTH stay 5 Place the SA Module bracket as shown in Figure 3 12 and reinstall the bolts you just kept Tighten with a 10mm soc
28. od lengths have been adjusted and the potentiometer 1s centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch 5mm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 2 25 Figure 2 25 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Screw Stop Potentiometer Screw Stop Full Right Full Left lt ESE a em Range of Movement Hardware Installation Manual 2 1 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 11 22 Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor Once all the adjustments are complete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections See Figure 2 26 Figure 2 26 Tighten all Nuts and Bolts 9 F EN ER L AN 4 AutoSteer System SA Module
29. onnecting the Transducer Cable AN A Hardware Installation Manual 55 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Main Cable Harness Connections Inside Cab e SA Module Harness Roof Module 1 Attach the Main Cable Harness to the Roof Module See Figure 6 14 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 6 14 Roof Module Main Cable Harness Connection 56 AutoSteer System Roof Module 2 Attach the LAN connector to the Roof Module See Figure 6 15 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side 1f you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable
30. re before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer system equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the machine while you are adjusting the Relief Valve Turn off the engine and engage the parking brake before standing under or next to the machine Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof Module Vi AutoSteer System The AutoSt
31. structions Hardware Installation Manual 45 Installation Procedure 46 AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and AutoSteer components in the following sections e SA Module Harness e SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection e Main Cable Harness e Roof Module e Main Cable Harness Connections Inside Cab e SA Module Harness e Power Supply Connection e Cab Power Connection e Battery Power Connection SA Module Harness This SA Module Harness section contains the following sub sections e SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 47 SA Module Connection SA Module Connection 1 Align the SA Module Harness connector to the SA Module See Figure 6 1 2 Open the connector latch lever See Figure 6 1 Figure 6 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors 1f your force them into position Do not force them together or use tools 48 AutoSteer System SA Module Connection 4 Press the latch lever closed until it clicks and locks the connector See Figure 6 2 Figure 6 2 Closi
32. the Orbitrol and route the valve connections under the cab to this valve See Figure 6 8 Figure 6 8 Locate Accuguide Steering Valve TREK 4 Separate the three 2 pin connectors on the Steering Valve see Figure 6 9 These three connectors are connected to the hydraulic block on the Orbitrol Figure 6 9 Separate the 2 pin Connectors Hardware Installation Manual 53 Steering Valve Connection 5 The connectors are labeled Turn Left Turn Right and Isolation as shown in Figure 6 10 Figure 6 10 Connector Labels 6 Connect the SA Module Harness via the adapters to the Steering Valve left and right VALVE connectors by plugging them into the Top labeled right and the Bottom labeled left connectors See Figure 6 11 Figure 6 11 Connecting SA Module and Steering Valve VA gt Right Connector top Left Connector bottom 54 AutoSteer System Steering Valve Connection 7 Connect the enable plug into the connector the one where the plug labeled Isolation Manifold was removed See Figure 6 12 Figure 6 12 Connecting the Enable Plug 8 Remove the original 3 pin connector from the side of the Steering Valve and connect the 3 pin pressure transducer cable labeled Pressure Sensor to the Pressure Transducer in the side of the Steering Valve See Figure 6 13 Note The location of this plug can only be accessed from the right hand side of the tractor Figure 6 13 C
33. utoSteer System Table of Contents Chapter 1 Installation O TT 1 Veme Inpec serias uds eene ete hiet ise AEN 1 Ki OVI EM E deans aw heen beu dee m mi eas kee 2 Kit CG OMAPOHENIS aaa laama kl enka me 2 Root Rail Assemblies kkk maas kine nebe 4 Installation Procedure Outline Lora erdee lama rbd 5 Cable Deane ae et EAN 6 Chapter 2 Wheel Angle Sensor WAS Installaton anna nnnnnnnn anne 7 Installing Mounting Brackets e beende barn ein Ge eas Bae 7 Vehicles without Mud Flaps EE 8 Velmcles mita Nud Flaps isco a eh va tabe 10 Cut the Wheel Angle Sensor Rods to Length oaeen 14 Assemble the Linkage Rod Hardware 16 Attach the Wheel Angle Sensor Rods to Brackets and Admust 18 Chapter 3 SA Module Installation araa ede 23 SA Module Mounting Oriental 23 Mount the SA MOdule 1 at rad e toad dees Alard Bart dhr erin ous 24 Prefed Iocan sd goin teln tka Ao etait aloha Ai ee eee Eel 24 CVT Continuously Variable Transmission Locapnon nuenean 27 Non CME AAA venata benen neen eet 30 Chapter 4 Roof Module Installation ii roads 35 A A ne a ee aen eed err nadala preted 35 ROOF Rail installation id ended dte kriit ete rade dan edo bt Gace 36 Chapter 5 Display Installation Narede dend A a a 43 En OCO MOM trineos a m a Bane en et ta ae de eee ee A 43 Installation Procedu diri AEO arne 43 Chapter 6 Connecting System Cables ii A A A ia 47 SA Module lee sir APA 4 SA Module ConneOHON ii od alama ka ASES 48 Wheel Angl
34. ystem confirm the vehicle steering system is in good working order Drive the vehicle and verify the vehicle s correct working order Also ensure the following system operations and components Check to see 1f you can turn the steered wheels from lock to lock Ensure the vehicle steers straight Check for loose or worn steering components Ensure the hydraulic fluid level is correct Service the vehicle 1f the steering 1s not in good working order Hardware Installation Manual 1 Kit Overview Kit Overview This Kit Overview section is divided into sub sections for each of its assemblies and their components are described in the following sections Krt Components This assembly is shown in Figure 1 1 and its components are defined in Table 1 1 Figure 1 1 Case Accuguide Puma Kit Components PN 188 0033 01 o o 2 O re o lt co 00 0 00 0 H by ho ho ho ERT Meee 10 O eg a un Table 1 1 Installation Kit Components PN 188 0033 01 2 AutoSteer System Kit Components 16 200 0387 01 17 201 0456 01 18 201 0457 01 19 516 0002 01 20 512 0033 01 21 202 04 19 01 22 207 0010 01 7 602 0229501 24 518 0013 01 x 513 005 26 201 0234 01 Hardware Installation Manual 3 Roof Rail Assembly Roof Rail Assembly This assembly is shown in Figure 1 2 and its components are defined in Table 1 2 Figure 1 2 Roof Rail Components PN 200
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