SERVICE MANUAL - Philips Parts and Accessories
Contents
1. x 1 CONNECTOR CL 2218T 613 US CND JACK for AUDIO PLAYER M SCREW ASSY 12 CONNECTION BOX XA 123 US CND FUSE BLADE TYPE AUTO FUSE 10A 32V M4x3 4 T 5 6 M5x6 K M5x6 4 CONNECTION BOX XA 123 1 31 XAV C1 REVISION HISTORY Description of Revision 2006 10 New2. 3l XAV C1 XAV C1 SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK UP BLOCK OR BASE UNIT The laser diode in the optical pick up block may suffer electrostatic break down because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which 1s included in the repair parts The flexible board is easily damaged and should be handled with care NOTES ON LASER DIODE EMISSION CHECK Never look into the laser diode emission from right above when checking it for adjustment It is feared that you will lose your sight UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LF LEAD FREE MARK Unleaded solder has the following characteristics e Unleaded solder melts at a temperature about 40 higher than ordinary solder Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time Soldering irons using a temperature regulator should be set to about 350 Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful e Strong viscosity Unleaded solde
3. 6 Press the SEEK button to select the Cont Video 7 Adjust the VOL button so that the B level of the waveform on the oscilloscope becomes 3 2 V 0 05 V Vb w adjustment 8 Press the SEEK button to select the Bright 9 Adjust the VOL button so that the C level of the waveform on the oscilloscope becomes 1 0 V 0 05 V Gamma adjustment 10 Repeat step 6 to 9 several times to become specified voltage GND 1 1 11 Connect an oscilloscope to the CN1010 pin and U7 on the LCD board 12 Press button to select the COM Amp 13 Adjust the VOL button so that the level of the waveform on the oscilloscope becomes 5 0 V 0 1 V VCOM adjustment 14 Insert the DVD test disc and play the track No 5 DVD test disc HLX 504 Part No J 6090 088 A single layer NTSC HLX 505 Part No J 6090 089 A dual layer NTSC HLX 506 Part No J 6090 077 A single layer PAL HLX 507 Part No J 6090 078 A dual layer PAL 15 Connect an oscilloscope to the IC1033 pin 12 and U7 on the LCD board 16 Press the SEEK button to select the Cont RGB1 17 Adjust the VOL button so that the E level of the waveform on the oscilloscope becomes 3 4 V 0 1 V DVD adjustment 18 Press the button to write the adjustment value and release the test mode Connection Location LCD board Adjustment and Connection L
4. XT V70 optional To a metal point of the car For Russia and Ukraine only To the optional back camera or video XAV C1 Installing the Main Unit Installation procedure Installation angle The unit should be installed within an angle of 30 degrees from horizontal If this angle is exceeded the monitor may not open up or retract properly Note Keep the units and connection cables apart Notes Do not press the front panel buttons of the unit during installation and do not apply strong force Do not place any objects on top of the unit If a salient of the genuine bracket touches the unit due to its figure and makes attachment hard process the bracket by scraping the salient off Mounting example After all connections are made install the main unit to the When installing this unit be sure to close the monitor of the unit dashboard If the monitor is opened while installing and given too much force it may cause a malfunction Before installation This unit is designed to be completely safe but if not installed correctly it can cause accidents Be sure to verify the following points before installation Install the main unit to the in dash location and the amplifier unit under the navigator s seat etc If the monitor in the opened position is close to a air conditioning outlet the outlet should be closed nstall the unit so that the monitor when opened up will not blo
5. 9 885 085 44 FAN MOTOR 257 9 885 109 22 MAIN BOARD COMPLETE 2 7 685 791 09 SCREW PTT 2 6X5 S 9 885 085 54 CORD RCA CONTROL IN Including CP401 4 7 685 794 09 SCREW PTT 2 6X10 S 29 XAV C1 5 7 MDAU51 DVD ROM MECHANISM DECK SECTION not supplied not supplied not supplied 2 ANG sS Wa 5 not supplied not supplied SERVO board 501 Ref No Part No Description Remark Ref No 501 9 885 085 42 DVD ROM MECHAMISM MDAU51 AN 502 30 not supplied 502 including sled motor spindle motor optical pick up not supplied TO not supplied not supplied not supplied Part No Description Remark 9 885 087 24 CHASSIS ASSY DVD including HPD 60 XAV C1 5 8 ACCESSORIES Ref No 601 601 602 603 604 605 606 607 608 Part No 1 479 296 11 2 548 730 01 2 597 469 15 2 597 469 24 2 597 469 34 2 597 469 44 2 597 872 14 2 597 872 24 2 997 872 36 2 597 8 2 44 X 2055 396 1 9 885 084 73 9 885 086 73 9 885 016 07 1 465 459 21 3 386 828 01 3 349 410 11 3382 647 1 2 178 235 01 3 246 011 01 Description Remark ACCESSORIES CK CK 601 US CN
6. Don t touch except the gray portion of worm gear bracket slider two convex portions c HS board ME D Gy 1 e 2 5 SS Note Never remove RS Board as the position of gear has been adjusted in the production XAV C1 3 5 SLIDER BOARD screw M2x 3 two connectors CN3 CN5 22 Q screw M2 x 3 Q connector CN6 flexible 34P board 2 SLIDER board 0 flexible 53P board CN1 connectors CN7 Q stopper washer gear 1 O gear 1 b Q stopper washer gear gear worm wheel 9 ME MGAO serration screw x M2 x 3 x bracket motor assy I M2 tapping screw Rotate and remove the bracket motor assy block D spacer PWB 1 P Note Never remove RS Board Loosen the special Mad screw as the position of gear has been adjusted RS board M2 in the production 15 XAV C1 3 7 BRACKET MOTOR S ASSY M1 stopper washer gear screw M2 E gear wheel S bracket motor S assy M1 NOTE WHEN INSTALLING THE BRACKET R THRUST screw M1 7x 2 5 amp bracket NGA R thrust Q tension coil spring moniter gt ps bracket motor S 1 gear worm bracket R thrust Note When installing the bracket thrust no must
7. OPEN CLOSE MECHANISM DECK SECTION DB M03 206 210 211 212 213 214 215 216 217 218 220 221 222 223 224 28 239 240 Part No 1086 575 0 1086 054 2 948 681 01 2 980 886 01 2 025 223 01 2 342 147 01 2 025 200 13 2 587 463 01 1 865 109 12 1 865 108 12 2 055 724 01 1086 060 2 025 192 02 1082 511 2 025 191 03 2 025 187 01 2 025 188 01 2 025 189 03 2 025 190 03 2 025 201 13 2 134 636 31 2 514 403 01 2 514 404 01 227 241 Description Remark OPEN CLOSE MECHANISM DECK 08 03 SW BOARD COMPLETE JOINT SPRING BRACKET R THRUST SPRING MONITOR TENSION SPRING CVR TENSION SLIDER L GEAR WHEEL S FLEXIBLE 53P BOARD FLEXIBLE 34P BOARD SHEET PWB SLIDER BOARD COMPLETE GEAR 5 GEAR 6 ASSY WORM WHEEL SLIDER R SCREW M1 7X2 5 WASHER GEAR STOPPER WASHER GEAR 1 STOPPER 226 228 229 230 231 232 4 Part No 2 342 149 01 2 342 148 01 2 025 198 04 3 948 339 61 3 719 696 21 2 626 869 01 2 587 464 02 2 025 170 02 2 022 855 01 2 025 162 03 X 2059 718 2 2 025 161 03 2 548 178 01 2 588 123 01 2 560 750 01 2 560 855 01 2 580 523 01 2 980 524 01 1105 379 1082 512 1 570 771 21 7 627 853 87 lt cb 213 lt gt supplied Description Remark COVER R COVER L GEAR DS2 TAPPING SCREW M2 SPECIAL HE
8. SECTION 3 DISASSEMBLY e This set can be disassembled 1n the order shown below 3 1 DISASSEMBLY FLOW DETACH FRONT PANEL ASSY Note Illustration of disassembly is omitted 3 2 FRONT PANEL Page 13 3 3 CHASSIS SECTION Page 13 3 4 BRACKET SLIDER Page 14 SLIDER BOARD Page 15 3 5 BRACKET 3 7 BRACKET MOTOR ASSY MOTOR S ASSY M2 M1 Page 15 Page 16 12 Y 3 8 MONITOR BLOCK Page 16 3 9 GEAR 1 GEAR 4 Page 17 ASSY 03 Page 17 3 11 LCD BOAHD Page 18 3 12 LCD Page 18 3 10 MECHANICAL COMPLETE Y 3 13 DVD ROM MECHANISM DECK MDAU51 Page 19 3 15 5 BOARD 3 14 MAIN BOARD Page 20 Page 19 3 16 CLAMP CHASSIS ASSY DISC ASSY PLATE Page 20 3 17 DVD CHASSIS ASSY Page 21 XAV C1 Note Follow the disassembly procedure in the numerical order given 3 2 FRONT PANEL ASSY 3 3 CHASSIS SECTION Q flexible cable CS602 5 two screws PTT2 6 x 5 0 screw PTT2 6 x 5 13 XAV C1 3 4 BRACKET SLIDER 14 Q two screws of M2 Open the bracket slider in the direction of arrow monitor block Rotate the worm gear the direction of arrow for pulling the monitor block Note
9. blue or the accessory power input lead red to the power terminal of the existing antenna booster For details consult your dealer A power antenna without relay box cannot be used with this unit Memory hold connection When the yellow power input lead is connected power will always be supplied to the memory circuit even when the ignition key is turned off XAV C1 Connecting Information For details see the section 1 Car Systems Connections next page Notes Be sure to connect the power input cord after all other cords are connected If the parking brake switch cord is too thin connect the parking cord to the parking brake switch cord directly without using the tap Notes on speaker connection Connecting the cords Connect each cord using the taps For the combination of each cord see the following table Also see the section 11 Systems Connections next page Main unit side Car side Orange white Illumination signal cord Purple white Power terminal cord of the back lamp Light green Parking brake switch cord Using the tap Parking brake switch cord Parking cord Light green Connecting the parking cord The mounting position of the parking brake switch cord depends on your car Refer to the system connection illustrations below and consult your car dealer or your nearest Sony dealer for further details Hand brake type Foot brake type Parking brake 4
10. ground Consumption current rating Max 10A Inputs Power supply 1 AUX 3 Front PRE out 1 Rear PRE out 1 Subwoofer mono 2 Outputs Power aerial relay control lead 1 Power amplifier control lead 1 Rear Monitor OUT 1 Tone controls Bass 10 dB at 100 Hz Treble 10 dB at 10 kHz Dimensions With monitor closed Approx 178 x 50x 185 mm W x Hx D Mass Approx 1 7 kg Supplied accessories Remote commander RM X706 1 incl 1 lithium battery Parts for installation and connections 1 set Operating Instructions 1 set Connection box for XM tuner 1 US CND Design and specifications are subject to change without notice e Abbreviation AUS Australian model CH Chinese model CND Canadian model RU Russian model SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK A ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT A LA SECURITE LES COMPOSANTS IDENTIFIES PAR UNE MARQUE SUR LES DIAGRAMMES SCHEMATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA SECURITE DE FONCTIONNEMENT NE REMPLACER CES COM POSANTS QUE PAR DES PIECES SONY DONT LES NUMEROS SONT DONNES DANS CE MANUEL OU DANS LES SUPPLEMENTS PUBLIES PAR SONY 2 CAUTION The use of optical instruments with
11. A Video CD can contain both audio and visual data on a disc with the same size as a regular Audio CD The playing time is 74 minutes for a standard 12 cm CD RW Audio CD DAMASE An Audio CD containing audio data The COMPACT 4 Y 1 1 playing time is 74 minutes for a standard 12 Video CD 5 cm CD VIDEO CD COMPACT COMPACT CD Recordable CD R DIGITAL AUDIO peite AUDIO With a CD R ou can edit audio data You COMPRET can write information on a CD R only once WISI CD R CD Rewritable CD RW SUMERET PETS With a CD RW you can edit audio data You 011510 can write information on a CD RW again and ReWritable again Discs that are not finalized cannot be played DVD VIDEO DVD R DVD RW DVD R and DVD RW are trademarks 4 A CD Extra has two sections sessions for audio and data respectively You can only play the section of audio on this unit Notes You can play DVD Rs DVD RWs DVD Rs DVD RWSs and CD Rs CD RWs designed for audio with this unit However depending on the recorded conditions you cannot play some discs You cannot play CD Rs CD RWs DVD Rs DVD RWs or DVD Rs DVD RWs that are not finalized Discs created in Packet Write format cannot be played The discs listed below cannot be played on this unit 8 cm discs CD ROM the data other than the MP3 or JPEG files CD G Photo CD VSD Video single disc DVD ROM the da
12. AD SCREW M2X3 SERRATION GEAR 1 5 BRACKET SLIDER SCREW M EG STOPPER R CHASSIS MAIN ASSY STOPPER L SPRING GT TENSION WASHER GT STOPPER ROLLER DS2 SPACER DS WASHER DS R WASHER DS L STOPPER BRACKET MOTOR S ASSY SLIDE BRACKET MOTOR ASSY ANGLE SWITCH CLOSE SCREW M2X8 XAV C1 5 6 CHASSIS SECTION not supplied not supplied 255 MDAU51 DVD ROM mechanism deck section 2 2 2 s SR 2 Siu p gt AN lt JA lt 9 8 Cras 1 AD not supplied 401 supplied with 402 CP451 N not supplied not supplied not supplied not supplied When replacing the MAIN board make sure refer to NOTE WHEN REPLACING THE MAIN not supplied BOARD in the Servicing Notes page 5 Ref Part No Description Remark Ref No Part No Description Remark 251 9 885 085 33 SCR S TPG PAN SWW 2 6X6 CP203 9 885 085 53 ANT CORD ANTENNA IN 252 9 885 085 35 SCR S TPG PAN SWW 2 6X5 CP401 9 885 085 54 CORD AUX3 CAMERA Including CP3 253 9 885 085 34 SCR S TPG PAN SWW 2 6X7 254 9 885 085 46 CORE 402 9 885 085 55 CORD AUX2 VIDEO Including CP451 255 9 885 085 45 35P 90mm CP451 9 885 085 55 CORD RCA REAR MONITOR OUT SUB OUT MONO Including CP402 256 9 885 085 32 SCR PAN SW 3X14 40
13. C1 55 JACK BOARD COMPLETE 56 XAV C1 Part No Description Remark 9 885 085 09 SCR S TPG PAN PCS 1 7X8 9 885 085 08 PANEL DETACH R 9 885 109 26 DISPLAY BOARD COMPLETE 25 XAV C1 5 3 LCD COVER ASSY SECTION monitor section open close mechanism deck section DB MO3 105 not supplied Be sure to refer to the Service Note HOW TO PULL MONITOR BLOCK IN CASE ELECTRICITY DOES NOT CIRCULATE page 6 when pulling out the monitor block Ref No Part No Description Remark Ref No Part No Description Remark 101 9 885 084 80 COVER ASSY LCD 105 9 885 084 95 INSULATOR IB 2 102 9 885 084 88 SPECIAL SCREW 103 9 885 084 89 SPECIAL SCREW 106 9 885 084 86 SPECIAL SCREW 104 9 885 084 85 COVER SOCKET 107 9 885 084 84 GUIDE FPC 26 5 4 MONITOR SECTION Part No 9 885 109 23 9 885 109 24 9 885 109 27 9 885 109 21 9 885 085 47 153 not supplied Description PANEL ASSY LCD C1 BUTTON OPEN C1 KEY BOARD COMPLETE LCD C1 FFC 5P 66mm Remark 157 Ref No 156 157 158 159 not supplied not supplied CN not supplied OS NS 154 not supplied Part No 9 885 084 91 9 885 085 43 9 885 084 86 9 885 109 25 XAV C1 not supplied is 2 supplied not supplied Description Remark SPECIAL SCREW TOUCH PANEL SPECIAL SCREW LCD BOARD COMPLETE 27 XAV C1 5 5
14. D E AUS CH 602 US CND REMOTE COMMANDER RM X706 including battery case lid LID BATTERY CASE for RM X706 MANUAL INSTRUCTION ENGLISH FRENCH SPANISH US CND MANUAL INSTRUCTION ENGLISH SPANISH TRADITIONAL CHINESE E AUS MANUAL INSTRUCTION ENGLISH RUSSIAN AEP RU VELCRO TAPE MANUAL INSTRUCTION ENGLISH SIMPLIFIED CHINESE CH MANUAL INSTRUCTION INSTALL ENGLISH FRENCH SPANISH US CND MANUAL INSTRUCTION INSTALL ENGLISH SPANISH TRADITIONAL CHINESE E AUS MANUAL INSTRUCTION INSTALL ENGLISH RUSSIAN AEP RU MANUAL INSTRUCTION INSTALL ANTENNA ADAPTER ENGLISH SIMPLIFIED CHINESE CH CASE PANEL ASSY 605 for DETACH FRONT PANEL gt ok oi gt k k ok ok oi oi ok K ok ok K OK ok ok OK ok ok 2k OK ok ok OK ok ok OK ok ok ok ok K K OK K OK OK R OK OK K KKK OK OK OK OK OK OK RO OK OK R PARTS FOR INSTALLATION AND CONNECTIONS oy Sh ak sk ok sk ok sk ok ke ok ke ake ok ake ake 9k k FITTING SCREW BUSHING 1 1 CORD POWER US CND E AUS CH 607 608 CORD POWER AEP RU VELCRO for XA 123 US CND ADAPTER ANTENNA RU CH SCREW FITTING COLLAR UZ KEY FRAME BUSHING 4 RE A FRAME ASSY FITTING 610 611 COLLAR UZ SP KEY FRAME RO aco CABLE A V IN we 609 610 611 612 613 F901 9 885 084 74 1 562 593 11 9 885 084 75 X 2025 413 1 9 885 085 67 1 532 877 11 CONNECTOR CL 2218T JACK for AUDIO PLAYER
15. ICING NOTES wanara 4 GENERAL 7 DISASSEMBLY Disassembly sau yusa o suasana sa aa uku 12 Front 13 CASSIS 13 Bracket 14 SLIDER DOT a 15 Bracket Motor Assy M2 15 Bracket Motor S Assy M1 16 Block ce dei e UN eV Hau RR IER E QS RENE 16 Gear Ch Cre at AY Z u ap m a Q 17 Mechanical Complete Assy 3 17 CD ooo RII In E PER RN a EM 18 ECD 18 DVD ROM Mechanism Deck MDAUS1 19 MAIN BOS uu yuy eate gag a a a Ha et aetas 19 SERVO dete etie ete 20 Clamp Chassis Assy Disc Assy Plate 20 21 ELECTRICAL ADJUSTMENTS 20 EXPLODED VIEWS Front Panel See HOD ttai 24 Detach Front Panel Section 25 LCD Cover Assy Secon saang aaa Tag ga nd aa a a aaa agan 20 MOUILOFS a as aapa tU UN Ba aga u a a a 27 Open Close Mechanism Deck Section DB M03 28 515 56 esie pd tee tes 29 MDAUS51 DVD ROM Mechanism Deck Section 30 ACCESSOS
16. POWER US CND E AUS CH 9 885 086 73 CORD POWER AEP RU SECTION 5 EXPLODED VIEWS Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not supplied Accessories are given in the last of the electrical parts list CND Canadian model Russian model chassis section 2 The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque sont critiquens pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Pind Aid SRAMA SUE AICS m A RAGAH ES 5 not supplied Remark Ref No Part No Description Remark 5 9 885 084 87 SPECIAL SCREW F901 1 532 877 11 FUSE BLADE TYPE AUTO FUSE 10A 32V 2 7 685 791 09 SCREW PTT 2 6 5 S 5 2 DETACH FRONT PANEL SECTION Part No 9 885 084 72 9 885 084 98 9 885 109 20 9 885 087 23 not supplied is SS not supplied _ 3 778 not supplied 5 not supplied lt lt i AD M Description Remark Ref No PANEL ASSY DETACH F EXCEPT US 54 PANEL ASSY DETACH F US BUTTON ASSY DETACH
17. Part No J 2502 097 1 extension cable 34P Part No J 2502 097 2 MAIN board CS602 SLIDER board 1 LCD board CN1006 SLIDER board CN2 SLIDER board LCD board CN1006 SLIDER board MAIN board CN1 CS602 lt HOW TO PULL OUT MONITOR BLOCK IN CASE ELECTRICITY DOES NOT CIRCULATE e When monitor block does not open by fault pull out monitor block in the following procedures two screws of 2 0 bracket slider Q stopper washer gear 1 gear 1 S Open the bracket slider in the direction of arrow Q Pull the monitor block Rotate the worm gear in the direction of arrow for pulling the monitor block Note Don t touch except the gray portion of worm gear XAV C1 GENERAL GENERAL instruction manual Location of Controls Main unit Monitor Open 8 12 4 07 F 14 6 Refer to the pages listed for details 1 ZxZ button 9 ANGLE button 2 SOURCE button ANGLE button SOURCE button 11 SLIDE button 4 A V IN jack MODE button 5 VOL button RELEASE button 6 Display window eject button TILT button 15 SEEK button OPEN CLOSE button OFF button Warning when installing in a car without an ACC accessory position on the ignition key After turning off the ignition be sure to press OFF on the unit for 2 seconds to turn off the clock display Oth
18. SERVICE MANUAL Ver 1 0 2006 10 e US and Canadian models include the connection box XA 123 US and foreign patents licensed from Dolby Laboratories Copyrights This product incorporates copyright protection technology that is protected by method claims of certain U S patents other intellectual property rights owned by Macrovision Corporation and other rights owners Use of this copyright protection technology must be authorized by Macrovision Corporation and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation Reverse engineering or disassembly is prohibited Manufactured under license from Dolby Laboratories Dolby Pro Logic and the double D symbol are trademarks of Dolby Laboratories DO reae DIGITAL DTS and DTS 2 0 Digital Out are trademarks of Digital Theater Systems Inc TM dts 2 0 DIGITAL OUT 9 887 461 01 2006J05 1 2006 10 eVehicle Division Sony Corporation DVD Mechanism Type Section Optical Pick up Name Model Name Using Similar Mechanism NEW m g NEW EW XAV C1 US Model Canadian Model AEP Model F Model Australian Model Chinese Model OPEN CLOSE Model Name Using Similar Mechanism Section Open Close Mechanism Type DB M03 SPECIFICATIONS AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION 22 watts per channel minimum continuous average power in
19. be made at the mark portion of the gear worm 3 8 MONITOR BLOCK Q stopper washer gear 1 gear 1 S D screw M2 6 6 27 5 Q screw M2 stopper L Q monitor block 16 3 9 GEAR 1 GEAR 4 XAV C1 Note 1 For the gear 1 and gear 4 there is no problem whichever may be removed first Q stopper washer gear gear 4 3 10 MECHANICAL COMPLETE ASSY three special screws claws LCD cover assy three claws socket cover two special screws stopper washer gear 1 O 0 gear 1 Note 2 When the gear 1 or gear 4 is removed the monitor section will be folded abruptly by a spring force thus requiring care for handling Q monitor section e three special screws flexible 34 board 2 mechanical complete assy DB MO3 three claws two claws 0 two special screws FPC guide two special screws 17 XAV C1 3 11 LCD BOARD flexible 34P board CN1006 flexible cable CN1001 Q connector 0 flexible cable Q flexible cable CN1007 LCD board S 7 174 D LCD 1 bracket Q open button 3 12 LCD O LCD 2 bracket theree special screws LCD panel assy 18 XAV C1 3 13 DVD ROM MECHANISM DECK MDAU51 0 two
20. ck access to the hazard switch or other important controls Do not install the unit monitor in locations which may be subject to excessively low or high temperatures Otherwise the unit may be deformed and the LCD may be damaged Exposure to direct sunlight can also lead to high temperatures and should be avoided Selecting the installation location Set the ignition key to OFF or remove it Place the units in their intended mounting locations to check the cable length and monitor installation conditions Installation procedure precautions Dashboard Perform the installation carefully Dropping the unit or otherwise subjecting it to strong impact or force may deform the chassis resulting in failure of the monitor loading mechanism or other defects To allow for proper opening and closing of the monitor there must be a clearance of at least 170 mm between the closest position of the shift lever and the mounting surface for the unit Shift lever At least 170 mm from mounting surface n some cases the shift lever may touch the monitor when moved to a certain position Make sure that there is no obstruction to driving operations When installing this unit together with other car audio equipment single DIN slot size in a stacked configuration install the main unit on top 11 12 Toyota cars illustration shows an example for a Toyota car Align the brackets of the factory installed car ste
21. conds 4 When test mode is activated Picture is displayed on the monitor and segments of sub display all lit BASIC OPERATIONS OF THE TEST MODE The functions of these buttons are as follows Button Function SEEK SEEK button Proceeding and return of adjustment item VOL button Increase and decrease Increase and decrease of adjustment value Increase and decrease of adjustment value value Writing of adjustment value and releasing of test mode The adjustment item switches as follows whenever the SEEK button is pressed lt gt Picture lt gt Color lt gt TInt HUE Phase lt gt Cont Video lt gt lt gt Cont RGB2 lt GAMMA 1 lt gt GAMMA 2e RGB AMP Bright lt gt SUB Bright R lt gt SUB Bright B lt COM Amp lt gt Flicker NTSC lt gt Flicker PAL lt gt button 22 MONITOR ADJUSTMENT Setting oscilloscope DC range LCD board IC1033 89 1010 pin U7 Procedure 1 Connect a TV SSG to the AUX3 jack on the MAIN board 2 Input 10 steps signal chroma off NTSC composite video from AUX3 jack on the MAIN board 3 Connect an oscilloscope to the IC1033 pin 12 and U7 on the LCD board 4 Set the test mode and press the SEEK button to select the 5 Adjust the VOL button so that the level of the waveform on the oscilloscope becomes 4 3 V 0 05 V Vb b adjustment
22. connect the yellow and red power input leads 3 When your car has built in FM AM antenna in the rear side glass see Notes on the control and power supply leads page 7 54 This connection is only for amplifiers Connecting any other system may damage the unit 5 t is not necessary to connect this lead if there is no power antenna or antenna booster or with a manually operated telescopic antenna Note on the accessory power input lead red If there is no accessory position connect to the 12 V power battery terminal which is energized at all times Connecting without optional TV tuner unit AEP Russian Note for the aerial connecting If your car aerial is an ISO International Organization for Standardization type usethe supplied adaptor 3 to connect it First connect the car aerial to the supplied adaptor 3 then connect it to the aerial jack of the main unit RCA interconnects optional Active subwoofer optional De RCA interconnects optional gt OQ dem am z sal gt REAR L R Rear speakers 0 Amplifiers optional interconnects optional Front speakers optional To rear Aerial adaptor 3 p From car aerial To game etc This terminal is not used in this case To the optional gp ummm back camera or SUB OUT MONO 8 video RC 104 optional digital output Power supply leads for main unit monit
23. ctions and switched power supply leads correctly connect the unit to the car s power supply If you have any questions and problems connecting your unit that are not converted in this manual please consult the car dealer Auxiliary power connector Yellow switched power supply continuous power supply Yellow Yellow Yellow continuous power supply switched power supply Yellow the car without ACC position Speaker Front Right supply White Speaker Front Left Aerial cord c the 12 V power terminal which is energized in the accessory position of the ignition key switch Be sure to connect the Speaker Front Left Green Speaker Rear Left 8 Speaker Rear Left N egative polarity positions 2 4 6 and 8 have striped cords 57 from the car s power connector To AMP REMOTE IN of an optional power amplifier 7 Red Switched power supply 8 Black earth Positions 1 2 and 3do not have pins See Power connection diagram on next page for details This connection is only for amplifiers Connecting any other system may damagethe unit Warning If you have a power aerial without a relay box connecting this unit with the supplied power supply leads 1 may damage the aerial 10 black ground lead first 4 amplifier TV tuner unit
24. erwise the clock display does not turn off and this causes battery drain XAV C1 Location of Controls Card remote commander RM X706 The unit can be operated with the card remote commander For safety stop the car before using the card remote commander or have a passenger operate it ool 2 21 05 SEARCH AUDIO SUBITLE ANGLE rd II 183 gt e Refer to the pages listed for details 1 OFF button To power off the source 2 button To stop the source VCD DVD SRC SOURCE button To power on change the source CD DVD TUNER AUX TV 4 TOP MENU button To display the top menu on a DVD 5 MODE button To select the radio band AM select AUX select select the unit 6 SHUF button REP button AUDIO button To change the audio output VCD DVD 9 SEARCH button VCD DVD Number buttons 11 CLEAR button To cancel entered numbers ATT button To attenuate the sound To cancel press again Turning off the sound temporarily When you press the button the sound is turned off and ATT appears on the display To restore the sound press the button again VOL DVDP II button To start pause playback Hea gt gt buttons 15 ENTER button To complete a setting MENU button To display a menu on a DVD 14147 9 buttons To move the cursor or turn the pages d Return button To ret
25. gt Gp REAR L R Rear speakers optional Amplifiers optional RCA interconnects optional Front speakers optional To xM tuner optional Connection box the optional back camera or a video equipment RC 104 optional White White black ote digital output From car antenna optional Gray Gray black Green Green black Left Rear speakers optional Right 0 a ote ote te Purple Purple black To rear monitor etc 8 unit gp etc supply leads 2 for main Black 0 35 m To a metal surface of the Yellow 0 35 m To the 12 V power terminal which is energized at all times To the 12 V power terminal which is energized in the accessory position of the ignition key switch To a car s illumination signal To the 12 V power terminal of the back lamp lead of car Protection device Red 0 25 m Orange w hite 0 25 m Purple White 5m Blue w hite 0 25 m To AMP REMOTE IN of an optional power amplifier 553 To the power antenna control lead power supply lead of antenna booster lt GD amplifier 75 Parking brake switch lead of car Tap 0 Be sure to connect the black ground lead to it first Max supply current 0 3 A Blue 0 25 m Max supply current 0 3 A Light green 2 5 m 2 First connect the black ground lead then
26. nal ____ Connection Box XA 123 XM Radio Tuner optional US Canadian Connect with supplied connecting cable 3 Use a conversion plug 4 when you connect the audio equipment When you connect the video camera Notes Be sure to connect the ground cord before connecting the amplifier If you connect an optional power amplifier and do not use the built in amplifier the beep sound will be deactivated 1 Car Systems Connections Refer also to the documentation for all other components in the system Also see Connecting Information on page 6 Components listed here except for supplied accessories are available separately When connecting such components be sure to also refer to their documentation For specifications and other information on separately available components contact your dealer Prevention of accidents caused by short circuits To prevent the risk of accidents caused by short circuits connect the power supply leads red and yellow only after all other wiring has been completed and only with the ignition key in the OFF position Otherwise accidental short circuiting can lead to electric shock and to serious damage When a fuse has blown check the wiring and locate the cause of the problem before replacing the fuse When replacing the fuse be sure to use only a fuse of
27. ocation LCD Board Side IC 1033 8 14 XAV C1 FLICKER ADJUSTMENT Procedure 1 Connect a TV SSG to the AUX3 jack on the MAIN board 2 Input 10 steps signal chroma off NTSC composite video from AUX3 jack on the MAIN board 3 Set the test mode and press the SEEK button to select the Flicker NTSC Afterwards hold the state for 30 minutes or more 4 Give a shock to the set adjust the VOL button so that the flicker becomes minimum in the sight 5 Input 10 steps signal chroma off PAL composite video from AUX3 jack on the MAIN board 6 Set the test mode and press the SEEK button to select the 7 Give a shock to the set adjust the VOL button so that the flicker becomes minimum in the sight 8 Pressthe button to write the adjustment value and release CN1010 5 1 the test mode SVR1001 amp U1 0 e SVR1002 R1054 23 XAV C1 NOTE XX and X mean standardized parts so they may have some difference from the original one Color Indication of Appearance Parts Example KNOB BALANCE RED Parts Color Cabinet s Color Abbreviation AUS Australian model CH Chinese model RU 5 1 FRONT PANEL SECTION Ref No LCD cover assy section Part No Description 1 9 885 109 19 PANEL ASSY FRONT 9 885 085 39 SLIDE SENSOR 24 9 885 085 40 COMP SPRING SLIDE 9 885 084 73 CORD
28. or etc m Parking brake switch lead of I current 0 AMPREM em BEN To the 12 V power terminal Protection device of the back lamp lead of car 1357 from the car s speaker connector Q from the car s speaker connector 1 Purple Speaker Rear Right Speaker Rear Right Grey Speaker Front Right Light green 2 5 m Blue white Purple White 5 m Q from the car s power connector 4 Yelow continuous power supply 5 Blue power aerial control 6 Orange switched White illumination power Connecting with optional TV tuner unit Except AEP Film antenna lt Antenna cord Tuner To the 12 V power amplifier terminal which is unit energized in the accessory position of the ignition key switch Be sure to connect the black ground lead first metal point of the car the optional back camera or a video equipment 10 Power connection diagram Connection box 7 M 31 To XM tuner optional TV tuner unit XT V70 optional Auxiliary power connector may vary depending on the car Check your car s auxiliary power connector diagram to make sure the connections match correctly There are three basic types illustrated below You may need to switch the positions of the red and yellow leads in the car stereo s power connecting cord After matching the conne
29. r reen damper green 21 XAV C1 SECTION 4 ELECTRICAL ADJUSTMENTS VOLTAGE ADJUSTMENT Setting digital voltmeter LCD board lt U1 U6 R1054 H1 115 o U7 Procedure 1 Connect a digital voltmeter to the U6 and U7 on the LCD board 2 Adjust the 5 1001 on the LCD board so that the value of digital voltmeter becomes 5 4 V 0 05 V 3 Connect a digital voltmeter to the R1115 and U7 on the LCD board 4 Confirm that the value of digital voltmeter 15 5 0 V 0 1 V 5 Connect a digital voltmeter to the Ul and U7 on the LCD board 6 Adjust the SVR1002 on the LCD board so that the value of digital voltmeter becomes 14 0 V 0 1 V 7 Connect a digital voltmeter to the R1054 and U7 on the LCD board 8 Confirm that the value of digital voltmeter is 14 5 V 0 5 V Adjustment and Connection Location LCD board TOUCH PANEL ADJUSTMENT Note After the end of voltage adjustment this adjustment is performed Procedure 1 Turn the power on and set th FM mode 2 Press the button to open the monitor 3 Touch in order of SOURCE MENU and Touch Panel Adjust on the monitor to display three points on the monitor 4 Touch in order of point 1 2 and 3 on the monitor SETTING THE TEST MODE Procedure 1 Turn the power on and press the button to open the monitor 2 Press the button to set the OFF state 3 Press the and buttons simultaneously for several se
30. r is more viscou s sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc e Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder Playable discs DVD REGION CODE This system is used to protect software copyrights The region code is located on the bottom of the unit and only DVDs labeled with an identical region code can be played on this unit SONY MODEL 88 AV CENTER FREQUENCY RANGE E NEED G ___ 12 NEGATIVE GROUND SERIAL NO Region code DVDs labeled 88 can be also played on this unit If you try to play any other DVD the message Can not play will appear on the monitor screen Depending on the DVD no Tegion code may be labeled even though playing the DVD is prohibited by area restrictions Label indication Signal format Region Destination system code 5 Chinese model CD Extra Format of discs A DVD contains both audio and visual data A 12 cm disc can hold 7 times the amount of data contained in a CD ROM which equals lt i to 4 consecutive hours of playing time 8 hours for double sided discs DVDs are DVD divided into 4 types single sided single layer single sided double layer double sided single layer and double sided double layer 24424 Video CD
31. reo with the After Installation and Connections mounting holes marked T on the side of the main unit and use the supplied screws to fasten the brackets For Toyota cars the supplied screws 0 should be used Start the car s engine Verify that the brake lights other lights horn turn Bracket of indi indicators and all other electrical part rat tactaryalnstallod dicators and all other electrical parts operate car stereo normally Note Use mechanical pencil or similar to push the Reset To avoid the possibility of damage you i should not use a needle or push the button on the unit button too strongly Screws of factory installed car stereo bracket Reset button Nissan cars When you press the Reset button the system becomes Align the brackets of the factory installed car stereo with the operative mounting holes marked N on the side of the main unit and use the supplied pan head screws 6 to fasten the brackets Bracket of factory installed car stereo Screws of factory installed car stereo bracket Be sure to use only the supplied pan head screws for installation If any other screws are used make sure they conform to the requirements shown below Using longer screws can cause internal damage to the unit pur 6 mm Damage can also occur if the screws are used directly on the unit without the brackets of the factory installed car stereo 13 14 11 XAV C1
32. screws SWW2 6 x 7 DVD ROM mechanism deck MDAU51 35P 90mm FFC CS301 two screws PTT2 6 x 5 3 14 MAIN BOARD two screws PTT2 6 10 two screws 5806 0 screw SWW2 6 x 5 PTT2 6 x 10 Q four screws SWW2 6 x 6 MAIN board Q screw PTT2 6 x 10 19 XAV C1 3 15 SERVO BOARD two screws PTT2 6 x 5 Q mecha bracket Q flexible cable CS1103 flexible cable CS1301 SERVO board Remove two solders 2 of the loading motor lead wires M1 100 Q flexible cable CS1102 Q four screws SW2 x 4 0 bottom cover assy Q four screws PCS2 x 3 5 3 16 CLAMP CHASSIS ASSY DISC ASSY PLATE 0 two claws claws cover assy RIS gt 2 lt B 2 2227 two claws 2 clamp chassis assy gear shaft assy shaft gear bracket clamp torsion spring Remove the clamp torsion spring Q disc assy plate 20 XAV C1 3 17 DVD CHASSIS ASSY DVD chassis assy R damper coil spring 27 gold lt Slide the slide rack lt 7 j in the direction of the arrow lt chassis DVD coil spring 2 gt R damper Z Z 225 F damper coil spring silver 7 Q F damper coil spring silver dampe
33. switch cord Parking brake 27 switch cord The cord for utilizing the back camera better Purple w hite cord for the connection to the power terminal cord of the back lamp If you connect the purple white cord to the power terminal cord of the back lamp the image of back camera will be automatically displayed on the monitor when a back lamp lights up You can adjust the parking location viewing the image of back camera when you backup Before connecting the speakers turn the unit off Use speakers with an impedance of 4 to 8 ohms and with adequate power handling capacities to avoid its damage Do not connect the speaker terminals to the car chassis or connect the terminals of the right speakers with those of the left speaker Do not connect the ground lead of this unit to the negative Q terminal of the speaker Do not attempt to connect the speakers in parallel Connect only passive speakers Connecting active speakers with built in amplifiers to the speaker terminals may damage the unit To avoid a malfunction do not use the built in speaker wires installed in your car if the unit shares a common negative lead for the right and left speakers Do not connect the unit s speaker cords to each other XAV C1 Connecting without optional TV tuner unit Except AEP Russian RCA interconnects optional Active subwoofer gt G emma O DS SUB OUT MONO RCA interconnects optional
34. ta other than the MP3 or JPEG files DVD RAM DVD Audio CPRM Active Audio Data CD Extra Data Mixed CD SVCD Super Video CD CDV CD F SACD Super Audio CD XAV C1 NOTE WHEN REPLACING THE MAIN BOARD 1 Destination Setting The MAIN board used in this set has different mounted parts according to the destination but the mounted MAIN board supplied 9 885 085 49 is exclusive for the US and Canadian models only Accordingly when replacing the MAIN board for AEP Russian E Australian and Chinese models add or replace the parts following the table shown below C272 C273 Replacement R161 Addition R162 Addition R163 Addition AEP Russian model 9 885 087 71 9 885 087 70 9 885 087 70 moun 5 0 015uF SHORT CHIP 0 SHORT CHIP 0 E Australian Chinese 9 885 087 71 9 885 087 70 N 9 885 087 70 o moun models CKIHI53KPUBNG 0 015uF SHORT CHIP 0 SHORT CHIP 0 Parts Location MAIN BOARD Component Side MAIN BOARD Conductor Side R163 AEP RU E AUS CH IC101 H161 162 E AUS CH AEP RU e Abbreviation AUS Australian model CH Chinese model RU Russian model 2 Other Attention If the mounted MAIN board was replaced be sure refer to Technical News published separately XAV C1 JIG ON REPAIRING e When repairing this set etc connect the extension cable as the figure shown below extension cable 53P
35. the same rating ampere rating Using a different fuse or bridging the contacts with wire is highly dangerous and can lead to serious damage Make sure to connect all of the follow ing leads Otherwise there is a risk of electric shock damage to the equipment or malfunction e Connect purple white lead to back lamp lead of car e Connect orange white lead to illumination signal lead of car Connect light green lead to parking brake switch lead of car Connect yellow lead to battery power supply of car Connect red lead to accessory power supply of car Connect black lead to metal point on car chassis Do not mix up the yellow and red leads as this will cause the memory contents to be lost Observe the follow ing precautions Otherwise there is a risk of electric shock damage to the equipment or malfunction Cover unused connectors with electrician s tape to prevent accidental contact Route FM AM antenna cable bus cable RCA interconnects and power supply leads as far apart from each other as possible to prevent noise interference Always grasp the connector and do not pull the cable when disconnecting the bus cable or other cables Otherwise the cable may become detached Notes on the control and power supply leads The power antenna control lead blue supplies 12 V DC when turn on the tuner When your car has built in FM AM antenna in the rear side glass connect the power antenna control lead
36. this product will increase eye hazard As the laser beam used in this CD DVD player is harmful to eyes do not attempt to disassemble the cabinet Refer servicing to qualified personnel only CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Notes on chip component replacement e Never reuse a disconnected chip component e Notice that the minus side of a tantalum capacitor may be damaged by heat Flexible Circuit Board Repairing e Keep the temperature of the soldering iron around 270 C during repairing e Do not touch the soldering iron on the same conductor of the circuit board within 3 times e Becareful notto apply force on the conductor when soldering or unsoldering CLASS 1 LASER PRODUCT This label 1s located on the bottom of the chassis This product is classified as a CLASS 1 LASER PRODUCT This label 1s located on the bottom of the chassis US Canadian models CAUTION Laser radiation when open DO NOT STARE INTO BEAM This label is located on the top exterior SE rS INTE BJ SF RE AS HE MRNAS XP BAN DAKE AES BIB MATH FAT 31888721065 AAA FIAT 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 TABLE OF CONTENTS SERV
37. to 4 ohms 4 channels driven from 20 Hz to 20 KHz with no more than 5 total harmonic distortion CEA2006 Standard Power Output 17 Watts RMS x 4 at 4 Ohms lt 1 THD N SN Ratio 82 dBA reference 1 Watt into 4 Ohms System Laser Semiconductor laser Signal format system NTSC US CND PAL AEP RU E AUS CH Monitor section Display type Wide LCD color monitor Size 7 in System TFT active matrix Number of pixel 336 960 pixels DVD CD Player section Signal to noise ratio 100 dB Frequency response 10 20 000 Hz Wow and flutter Below measurable limit Harmonic distortion DVD 0 01 Published by Sony Techno Create Corporation Tuner section FM Tuning range 87 5 108MHz AEP RU E AUS CH 87 5 107 9 MHz US CND Intermediate frequency 10 7 MHz 550 kHz Usable sensitivity 9 dBf Frequency response 30 15 000 Hz Selectivity 275 dB 400 kHz S N ratio 64 dB stereo 69 dB mono Harmonic distortion at 1 kHz 0 5 stereo 0 4 mono Separation 35 dBat 1 kHz Continued on next page AV CENTER SONY XAV C1 AM Tuning range 531 1 602 kHz RU E AUS CH 530 1 710 kHz US CND Intermediate frequency 10 8 MHz 450 kHz Usable sensitivity 30 uV Amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 50 W x 4 into 4 ohms at 1 KHz General Power requirements 12 V DC from car battery negative
38. urn to the previous display or previous operation EQ7 button To select an equalizer type Xplod Vocal Club Jazz New Age Rock Custom or Off ZxZ Zone x Zone button To switch the front rear output 21 SUBTITLE button To change the subtitle language DVD ANGLE button To change the viewing angle DVD VOL buttons To adjust the volume Only when an optional device is connected 2 Only when PBC is Off Note If the unit is turned off by pressing OFF for 2 seconds it cannot be operated with the card remote commander unless SOURCE on the unit 3 is pressed to activate the unit first Tip See Replacing the lithium battery for details on how to replace the battery Connection Example For details see the section 1 Car Systems Connections pages 7 10 Be sure to refer also to the documentation for all other components in the system System configuration Center XAV C1 Game optional Walkman or Ems Video Camera optional gt lt A V IN Front AUX 2 e SUB OUT ame 122021 Amplifier ANANN 7 optional MONITOR 3 and BUS T OUT Back Camera Amplifier LA optional optional 7 Subwoofer TV Tuner XT V70 optional Speaker A CS optional NE SZ optional 000 000 Rear Monitor optio
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