Installation and Operation Manual
Contents
1. Link port COM1 Link Confg Set The functions of the commands are briefly explained below System menu Function command Link The operator terminal is connected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use v lt and to move to desired field and to set the value of the field F3 Copy Copies application data to another H T60 FA Set Adjusts touch panel LCD contrast and clears data RAM See also section 6 LCD Contrast Adjustment 5 Runs the application 20 Beijer Electronics MAEN824C Operation 7 3 Key Pad The six keys on the H T60 include one menu key and five functional keys F1 F5 described below Press the menu key to slide out the innovative slide out menu The functional keys can also be defined in H Designer and used as Quick buttons for example to set an ON OFF value to change a screen etc For further information about the slide out menu please see the H Designer User s Manual lt Menu key 7D lt Functional keys F1 F5 Hr60 Beer 0 000 When a key is pressed the operator terminal will make a beep sound to signal that a command is pressed The default setting a 200 ms beep and can be con figu2. Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the operator terminal be fore starting to edit a new set of recipe data in the PC For further information about creating editing recipes please see the corre sponding chapter in the H Designer User s Manual 26 Beijer Electronics MAEN824C Operation 7 9 Copying an Application To copy an application from one H T60 to another H T60 select F3 Copy from the system menu Set the dip switch SW7 ON and connect the two op erator terminals with a download cable After the self test the system menu will be displayed on the screen Select F3 Copy in the system menu from the operator terminal with the appli cation to be copied The operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct password is entered the H T60 starts to copy the application to the other H T60 For information about setting a password please see section 7 10 Passwords The following appears on the screens during the copying Copying firmware Programming firmware Link port 1 Link port 1 Note When copying for the first time make sure to first run the application once or else the copy function will not work Beijer Electronics MAEN824C 27 Operation 7 10 Password
3. the power supply with 24 V DC and the power consumption is 20W Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Perform the following steps to wire the power connector 1 Unplug the power connector and unscrew the screws 2 Strip approximately 1 cm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the operator terminal Note The power connector is already plugged into the power outlet of operator termi nal when the package is first opened Wire Gauge Type AWG Stripped Length Torque Solid 28 12 7 8 mm 4 5 lb in Stranded 30 12 7 8 mm 4 5 lb in TI m el Ave Od Use Copper Conductors Only 60 75 Beijer Electronics MAEN824C 15 Dip Switches 4 Switches Dip switch Function SW1 Reserved SW2 Reserved SW3 SW4 Operation Mode ON ON Runs user application ON OFF Runs burn in test program OFF ON Updates BIOS OFF OFF Runs bench test program SW5 Communication Parameters ON The operator terminal uses the communication parameters defined on the operator terminal s configuration screen for controller communication OFF The operator terminal uses the communication parameters defined in H Designer for contro
4. 0t Pe H T60t S Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 10 G 11 ms 3 times in each direction of X Y and Z axes RF emissions CISPR 22 Class A Electrostatic Discharge 61000 4 2 RF susceptibility IEC61000 4 3 High frequency tran IEC61000 4 4 sients Cooling Natural cooling Beijer Electronics MAEN824C 9 Product Specifications H T60b Models Parameter H T60b Ne H T60b Pe H T60b S Front panel WxHxD 195 0 x 145 0 x 4 2 mm Mounting depth 59 1 mm Cut out dimensions 185 8 x 135 8 mm Front panel seal IP 65 NEMA 4 Keypad specifications 1 Menu key and 5 user defined function keys F1 F5 Pressure 350 50 gf operating force Lifetime over 1 000 000 activations Weight 0 81 kg COM 1 9 pin female connector RS232 RS485 COM2 25 pin female connector RS232 RS422 RS485 USB port Yes Multi functional port 26 pin connector for printer 64 external keys CF card port Yes Ethernet Yes Flash ROM 4 RAM 512 KB CPU 32 bit RISC Battery backed memory 512 Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Mono STN LCD 16 shades of blue 320 x 240 pixels CCFT backlight lifetime approximately 50 000 h at 25 C Ac
5. 14 Pin Function Pin Function Pin Function 1 RS485 1 N A 14 RS422 TX RS485 2 RS232 RXD 2 RS232 TXD 15 RS422 RS485 3 RS232 TXD 3 RS232 RXD 16 RS422 RX 4 N A 4 RS232 RTS 17 RS422 5 Signal ground 5 RS232 CTS 18 6 RS485 6 N A 19 7 RS232 RTS 7 Signal ground 20 8 RS232 CTS 8 Optional 21 N A 5V 100mA output 9 Optional 9 22 5V 100mA output 10 N A 23 RS422 RTS 11 24 RS422 RTS 12 RS422 CTS 25 N A 13 RS422 CTS Beijer Electronics MAEN824C 17 LCD Contrast Adjustment 6 LCD Contrast Adjustment The LCD contrast can be adjusted via the touch screen using the system menu command F4 and performing the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task See also section 7 2 System Menu The contrast can also be adjusted using the potentiometer on the back of the operator terminal Use a small screwdriver to turn the potentiometer clockwise contrast down counter clockwise contrast up Note The contrast of the H T60t models cannot be adjusted 18 Beijer Electronics MAEN824C Operation 7 Operation 7 1 Self Test Once the operator terminal is turned on it will automatically execute a self test to check its hardware The results of the self test will be displayed on the screen according to the following picture H
6. H T60 Installation and Operation Manual 824 2007 11 English Foreword H T60 Installation and Operation Manual Foreword H T60 isa Human Machine Interface HMIs with a 5 7 STN Liquid Crystal Display and is water and dust resistant according to IP65 NEMA4 H T60 is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexi ble thus achieving the optimal performance of your machines H Designer is used to design applications of H T60 it is reliable user friendly and compatible with many models Beijer Electronics AB MAEN824C 2007 11 Please read the entire installation manual prior to installing and using this equipment Only qualified per sonnel may install operate or repair this equipment Beijer Electronics AB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used BEIJER ELECTRONICS AB SHALL NOT BE LIABLE T
7. O ANYONE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION USE OR REPAIR OF THIS EQUIPMENT WHETHER ARISING IN TORT CONTRACT OR OTHERWISE BUYER S SOLE REMEDY SHALL BE THE REPAIR REPLACEMENT OR REFUND OF PURCHASE PRICE AND THE CHOICE OF THE APPLICA BLE REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB Beijer Electronics MAEN824C Contents Contents Safety Precauuons s kase aka m pei odi do 5 ET EE 7 2 1 Package E 7 5 dk ta 8 3 1 Description 12 3 2 External and Cut out 13 33 Procedufe oie nade 13 3 4 Grounding 2 oka 14 252 Power Supply and Wiring 15 Dip Switelies is dese odessa s esate ais ae 16 Communication 17 LCD Conttast Ad E 18 CO peratioll iieri nnno teer Ge reka 19 7 1 Self Test 19 7 2 System Menu s eo 20 7 3 Key Pad 21 7 4 Bench and Function Tests okine onsen cacao 22 7 5 Setting ise
8. ass3 Note that the ground cable must not be connected to the same ground point as the power circuit Installation Communication cables must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Dismantling and Scrapping The operator terminal or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display 6 Beijer Electronics MAEN824C Installation 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal H T60 Beijer 988995 H o 4 installation fasteners SN q PS VAL Power co
9. e 9 pin female Hi See A female a S RXD 2 2 RD TXD 2 2 RD TXD3 RXD 3 3 SD GND 5 5 SG GND 7 _ _ 5 SG RIS Pema 1CD RTS4 r 1CD CTS8 t 55 4DTR 6 DSR L 6 DSR r 7 RTS r 7RTS 8CTS 8 CTS Warning To avoid an electrical shock be sure to switch off the power before connecting the download cable to the operator terminal Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to download the application Start H Designer and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in H Designer if it is a first time to download the application to the operator terminal otherwise select Application Download Application The following appears on the screen Beijer Electronics MAEN824C 23 while the operator terminal is downloading Programming application le Link port COM1 7 7 Uploading an Application An applicat
10. h immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equip ment Use only parts and accessories manufactured according to specifications of the supplier Peripheral equipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular installation the supplier cannot as sume responsibility for actual use based on the figures The supplier neither guarantees that the operator terminal is suitable for your particular application nor assumes responsibility for your product design in stallation or operation Beijer Electronics MAEN824C 5 Safety Precautions Power source The operator terminal is equipped with a 24 V DC input Supply power other than 24 V DC 15 will severely damage the operator terminal Thus check the power supply supporting the DC power regularly Grounding Without grounding the operator terminal may be severely affected by excess noise Make sure that the grounding is done properly from the power connec tor at the rear side of the operator terminal When power is connected make sure that the wire is grounded Use a cable of at least 2 mm AWG 14 to ground the operator terminal Ground resistance must be less than 100 Q cl
11. ion can also be uploaded from the operator terminal to the PC Thus a user can save an application as a VGF file in H Designer for future use Warning To avoid an electrical shock be sure to switch off the power before connecting the communication cable to the operator terminal Make sure that the operator terminal and the PC are connected according to section 7 6 Downloading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in H Designer and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct pass word is entered the operator terminal starts to upload the application to the PC For information about setting a password please see section 7 10 Passwords 24 Beijer Electronics MAEN824C Operation While the operator terminal is uploading the following is displayed Uploading firmware Link port 1 After uploading select File Reconstruct Source in H Designer to display the Open dialog Open the uploaded application file C64 or AA6 The appli cation screen wil
12. l be displayed on the PC monitor Finally select File Save As to save the application as a VGF file Thus a source file can serve the purposes of maintenance and modification Note When uploading for the first time make sure to first run the application once or else the upload function will not work Beijer Electronics MAEN824C 25 Operation 7 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in H Designer and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the operator terminal is uploading the recipe Uploading recipes is dis played on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in H Designer Select File Download Recipes to display the Open dialog Enter the name of the rec ipe file RCP and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes _ Link port 1 Link port 1 After the download is finished select F5 Run to run the application
13. l to1 if the level of the password entered by the user is 2 then the operator terminal will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table Scenario 2 Re entering a password The object Action Button in H Designer also allows the designer to create a but ton which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop one s privileges while the operator terminal is in operation Password Keypad How to configure an Action Button is described in the H Designer User s Manual Beijer Electronics MAEN824C 29 Operation Scenario 3 Password protecting a button in the operator terminal The designer can create a button which is protected by a password for execution For example a Goto Screen button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a pa
14. ller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 if the operator terminal requires no password to start its operation OFF The default user level is set to 9 if the operator terminal requires no password to start its operation SW9 COM1 Port For RS485 this switch has to be set ON SW10 Com2 Port ON For RS485 this switch has to be set ON Gre For RS422 this switch has to be set OFF 16 Beijer Electronics MAEN824C Communication Ports 5 Communication Ports a 9 pin female connector is used to connect the operator terminal to a controller via RS232 or RS485 COM2 a 25 pin female connector is used to connect the operator terminal to a controller via RS232 RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example RS485 corresponds to SW9 and SW10 ON See section 4 Dip Switches COM 1 COM 2 504030201 13 12 11 10 9 8 7 6 5 4 3 2 1 9 8 7 6 25 24 23 22 21 20 19 18 17 16 15
15. n z COM1 RS232 RS485 COM2 RS232 RS422 RS485 12 Beijer Electronics MAEN824C Product Specifications 3 2 External and Cut out Dimensions Unit mm m 185 8 0 5 22222222222222227 SS SS m H co un m SMM OMAQA VN SS IRR CUTOUT DIMENSION 195 145 8888080 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below o Dei o x AS Pp 2 a e S G Ln i 2j X 99 er Beijer Electronics 824 13 Product Specifications 2 Mount the operator terminal into the cut out Insert the fixtures to the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause the deformation of the operator terminal z KC STEP 1 STEP 2 STEP 3 Maximum torque 0 3 Nm Fitting dimensions ge Unit mm 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below o 135 90 76 e e 135 GER Display 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground 14 Beijer Electronics MAEN824C Product Specifications 3 5 Power Supply and Wiring H T60 must use
16. nnector connected to the 24 V DC power outlet This installation and operation manual MAEN824C Beijer Electronics MAEN824C 7 Product Specifications 3 Product Specifications H T60t Models Parameter H T60t Ne H T60t Pe H T60t S Front panel WxHxD 1195 0 x 145 0 x 4 2 mm Mounting depth 59 1 mm Cut out dimensions 185 8 x 135 8 mm Front panel seal IP 65 NEMA 4 Keypad specifications 1 Menu key and 5 user defined function keys F1 F5 Pressure 350 50 gf operating force Lifetime over 1 000 000 activations Weight 0 81 kg COM 1 9 pin female connector RS232 RS485 COM2 25 pin female connector RS232 RS422 RS485 USB port Yes Multi functional port CF card port Yes Ethernet Yes Flash ROM 4 MB RAM 512 KB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Color TFT LCD 64Kcolors 320 x 240 pixels CCFT backlight lifetime approximately 60 000 h at 25 C Active area of display WxH 117 2 x 88 4 mm 40 x 30 characters of 8 x 8 size can be displayed Display adjustment Touch screen Analog Power supply 24 V DC 15 Less than 20 W Operating temperature 0 to 50 C Beijer Electronics MAEN824C Product Specifications Parameter H T60t Ne H T6
17. red Beijer Electronics MAEN824C 21 Operation 7 4 Bench and Function Tests Set dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the H T60 Turn on the operator terminal to display the following screen Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench test will clear the application data of the operator terminal 7 5 Setting Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in H Designer To set parameters in the operator terminal select F2 Confg in the system menu Note Remember to set dip switch SW5 ON if parameters are set in the operator terminal To set parameters in H Designer select Application Workstation Setup Select the Connection tab to set communication parameters Note Remember to set dip switch SW5 OFF if parameters are set in H Designer 22 Beijer Electronics MAEN824C Operation 7 6 Downloading an Application Connect the RS232 port on the PC to the port on the H T60 using a WPC P8 42 cable or to the COM2 port using a WPC P8 41 cable The connection can also be made according to the illustration below where the left hand illustration applies to COM1 and the right hand one to COM2 9 pin male 9 pin 25 pin mal
18. s Scenario 1 Requiring a password to start the operator terminal If the dip switch SW6 ON the user needs to enter a password to start the operator terminal For this purpose the designer can use the object Action Button in H Designer to create a button which displays the password table on the operator terminal display A user with the right to access the table can register passwords and user levels in the table shown below Password Lv1 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 F1 CANCEL F2 OK 1 2 3 4 5 6 7 8 TBL In the illustration below the button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table PSP jee TBL How to configure an Action Button is described in the H Designer User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a password in order to run the operator terminal Password 28 Beijer Electronics MAEN824C Operation The operator terminal will determine the user level from the entered password For instance if the level of the password entered by the user is 1 then the oper ator terminal will set the user leve
19. ssword The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in H Designer the operator terminal will prompt for a password The user will need to enter the correct password to copy an application from one H T60 to another Note that setting this password is different from the passwords set in Scenarios 1 3 To set this password select Application Workstation Setup in H Designer Under the Password tab the designer is able to set the password 30 Beijer Electronics MAEN824C ever ELECTRONICS Head Office Subsidiary Subsidiary Beijer Electronics AB Beijer Electronics GmbH Beijer Electronics Inc Box 426 Zettachring 2A 939 North Plum Grove Road Suite F 201 24 Malm Sweden DE 705 67 Stuttgart Germany US Schaumbursg IL 60173 USA Telephone 46 40 35 86 00 Telephone 49 711 327 599 0 Telephone 1 847 619 6068 Telefax 46 40 93 23 01 Telefax 49 711 327 599 10 Telefax 1 847 619 6674 Internet www beijerelectronics com E mail info beijerelectronics com Subsidiary Hitech Electronics Corp 4th Fl No 501 15 Chung Cheng Rd Shin Tien Taipei Shien Taiwan R O C Telephone 886 2 22 18 3600 Telefax 886 2 22 18 9547
20. tare Erran pen ep p 22 7 6 E EE 23 Tu Uploading an Application 24 7 8 Uploading Downloading a Recipe ees 26 7 9 Copying ADpDIIGAEIGIU rap P a ICA Eden au a 27 2410 JPasswordssuiaeud ge EE 28 Beijer Electronics MAEN824C Contents Beijer Electronics MAEN824C Safety Precautions 1 Safety Precautions Both the installer and the owner and or operator of the operator terminal must read and understand this installation manual General Only qualified personnel may install or operate the operator terminal The operator terminal must be installed according to the installation instruc tions The operator terminal is designed for stationary installation plane surface where the following conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes Never allow fluids metal filings or wiring debris to enter any openings in the operator terminal This may cause fire or electrical shock The operator terminal fulfills the requirements of article 4 of EMC directive 89 336 EEC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact was
21. tive area of display WxH 117 2 x 88 4 mm 40 x 30 characters of 8 x 8 size can be displayed Display adjustment Via touch screen and via potentiometer on the back Touch screen Analog Power supply 24 V DC 15 Less than 20 W Operating temperature 0 to 50 C 10 Beijer Electronics MAEN824C Product Specifications Parameter H T60b Ne H T60b Pe H T60b S Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 10 G 11 ms 3 times in each direction of X Y and Z axes RF emissions CISPR 22 Class A Electrostatic Discharge 61000 4 2 RF susceptibility IEC61000 4 3 High frequency transients IEC61000 4 4 Cooling Natural cooling Beijer Electronics MAEN824C 11 Product Specifications 3 1 Description of Parts Front Fixture mounting holes Function keys 0 es Power lamp m gt comma lamps a Network lamp f eege lt a Battery Printer keyboard d A 4 connection QUE CF card connection DC power outlet DIP switches 1 10 E Er USB port for transmission USB port for memory stick Contrast adjustment Network connectio
22. uman Machine Interface ROM BIOS Version 1 6 C 2007 Beijer Electronics AB Display Type Mono STN LCD System RAM Size 256K Bytes Video RAM Size 256K Bytes Battery Backed RAM Size 512K Bytes Application Memory Size 4M Bytes Working RAM Test Passed Battery Status Passed BIOS ROM Checksum Passed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test Passed DIP Switches Setting 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica tion or data After downloading again all items should pass the self test Note When using the operator terminal for the first time remember to reset the real time clock RTC Beijer Electronics MAEN824C 19 Operation 7 2 System Menu Set the dip switch SW7 ON After the self test the system menu of the oper ator terminal is displayed on the screen Wait command
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