A34-040-R1 MANUAL VQ RANGE INSTALLATION - WESCO-Navy
Contents
1. 9 9 10 DO S AND DON TS 10 2 2 xu nsus iP MR VE 10 ORDERING SPARE PARTS 11 MATERIAE CONTENT sicucttssiecsnatssdeivaiceviataveivinsnsistisduanaturdiadeniviesesniedtennwecuciannins 11 WIRING DIAGRAM 1 PHASE ERE MR RR 12 WIRING DIAGRAM 3 PHASE 13 EXPLODED VIEW EXTERNAL 14 EXPLODED VIEW CYLINDER ASSEMBLY 15 EXPLODED VIEW INTERNAL 16 EXPLODED VIEWS MOTOR ASSEMBLY amp ELECTRICAL BOX 19 Po DELIVERY The packaged machine consists of Peeler Unit Peeling plate Water supply pipe and 2 hose clips Rubber waste outlet hose o Instruction Booklet If any accessories have been ordered they will be supplied in separate packages Please notify both the carrier and the supplier within three days of receipt if anything is missing or damaged Check that the correct machine has been supplied and that the voltage marked on the rating plate2. wESTO Nawy PPI35N Quality at sea PPIZON Manual Handbuch Spare parts list Ersatzteilliste WESCO Navy Equipment Imp Exp GmbH Zitterpappelweg 9 D 22391 Hamburg Tel 49 40 60009468 0 Fax 49 40 536 75 01 E Mail info wesco navy com www wesco navy com PPI N Range INDEX DELIVERY 1 SAMPLE RATING LABEL nnsasnnnsssnnononssnnnnnnnnnnnnnnnnunennnnannnnnnnnnnnnnnnnnnnnnnn nnmnnn nna 1 INTRODUCTION Edo aapa EE AE DN DER oh UR 2 TOUR PEELER M C 2 Work top te 9 3 Trolley installation Be 4 ELECTRICITY SUPPLY 5 WATER SUPPLY 6 WASTE OUTLET lt 6 lLICEd Der pec a aa EENAA raaa a 6 Waste Ejector adjustments ssssssnsnnnrnnsnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnn nna 7 7 OPERATION Dei AMEN DUE CUR 8 SAFETY 9 CLEANING
3. is suitable for the supply available The rating plate is located at the back of the cylinder near the supply cable inlet INTRODUCTION This machine is intended for peeling potatoes Its use may be extended to other root vegetables It is not recommended to use this machine for peeling onions YOUR PEELER Water Inlet Splash Cover Peeling Cyliner Chute Door Discharge Chute Motor Cover Chute Door Handle On Off Switch Waste Outlet s Mains Cable Cylinder Locking Knob ___ INSTALLATION For the Installer These Instructions contain important information designed to help the user obtain the maximum benefit from the investment in an VQ Peeler Please read them carefully before starting work and consult with the supplier in the event of any queries Be sure to leave this Instruction Manual with the user after the installation of the machine is complete Procedure Work top models The VQ Range is designed to stand on a bench table or on a draining board DO NOT mount or operate the unit in a sink The peeled potatoes are commonly discharged into a sink and the waste sludge can be piped away separately possibly using the waste ejector fitting Alternatively with lightly used machines the waste can be directed into the sink skip that acts a strainer in the sink The peeler is not handed and can be located on a worktop either side of the sink The discharge cylinder can be rotated to suit
4. wire the unit only to the three phases and earth PT WATER SUPPLY Connect the water supply pipe to the hose tail located on the top of the cylinder Fit the other end of the supply pipe to a cold water supply PLEASE NOTE these machines are fitted with an air break to prevent back syphonage into the mains supply but some local authorities may nevertheless require connection to a storage cistern rather than direct to the mains supply This applies to UK installations only Overseas customers should install the machine in accordance with local regulations IF INDOUBT CHECK WITH YOUR LOCAL AUTHORITY WASTE OUTLET CONNECTION If empting the waste into a sink is not desired then the peeler can be plumbed into the waste pipes The waste outlet pipe fits over standard 2 pipe and should be secured by a jubilee clip The length of the pipe should be kept to a minimum and the size must not be reduced The pipe must have a fall of at least 1 15 and changes of direction should be made by swept bends rather than elbows Cleaning eyes should be fitted where possible in accordance with standard plumbing practice Waste ejector Optional Extra The waste ejector is a fitting that dilutes the waste sludge to enable it to flow easily through the drains Waste Ejectors are not recommended in the follow circumstances e pipe run exceeding 15m between the machine and main drain When a fall of 1 15 cannot be achieved e When piping is except
5. 48 Rubber Foot 3 C07 004 M2 Driven Pulley Machined C07 004 M2 Driven Pulley Machined 4 D19 037 Screw M6 x 10 Hex SS D19 037 Screw M6 x 10 Hex SS 5 D19 115 Screw M6 x 30 Hex SS D19 115 Screw M6 x 30 Hex SS 6 D20 038 Nut 5 Full SS D20 038 Nut 5 Full SS 7 D21 044 Screw 5 x 12 Pan SS D21 044 Screw 5 x 12 Pan SS 8 D25 004 Washer M5 Shakeproof SS D25 004 Washer M5 Shakeproof SS 9 D25 008 Washer M6 Plain SS D25 008 Washer M6 Plain SS 10 E72 207 Support Mounting Plate E72 207 Support Mounting Plate 11 E72 208 Base Plate E72 208 Base Plate 12 G60 310 Earth Cable Assy G60 310 Earth Cable Assy 13 72 201 Base Sub Assembly 72 201 Base Sub Assembly When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label DRIVE ASSY 1 c gt w E cm zT a VQ3 5 PPI35N PPI70N Item Part No Description Part No Description 1 A01 032 Ball Bearing 47 x 20 x 14 A01 032 Ball Bearing 47 x 20 x 14 2 A02 037A Oil Seal 47 x 20 x 7 A02 037A Oil Seal 47 x 20 x 7 3 C07 004 M2 Driven Pulley Machined 07 004 M2 Driven Pulley Machined 4 D19 039 Screw M6 x 16 Hex SS D19 039 Screw M6 x 16 Hex SS 5 D25 019 Washer 25 x 6 x 1 Steel ZP D25 019 Washer 25 x 6 x 1 Steel ZP 6 D27 005 Circlip External 20 Dia D27 005 Circlip External 20 Dia 7 D27 016 Circlip Internal 47 Dia D27 016 Circlip Inte
6. Contracts are available on application DO S AND DON TS Do Install on a level service Do Ensure power supply isolator or socket is accessible with the peeler installed Do Clean the machine after each period of use Don t Site the peeler in a sink Don t Sit or stand on top of the peeler Don t Place hands inside unit while discharging or peeling Don t Use the unit outside TROUBLESHOOTING Problem Potential Reason Solution Excessive water spillage Door is not closed Ensure handle is pushed down firmly and secured at stops Splash lid not seated properly Ensure top of cylinder is clean allowing lid to sit correctly Water pressure too high Reduce water pressure If you experience any problems that cannot be resolved by following these solutions please contact the Service Department on the number below pe ORDERING SPARE PARTS In the event that spare parts or accessories need to be ordered please always quote the SERIES AND SERIAL NUMBER of the machine This is to be found on the rating plate located near the supply cable For information on spares and service support if applicable please call WESCO Navy GmbH Zitterpappelweg 9 DE 22391 Hamburg Tel 0049 40 60 00 64 68 0 Fax 0049 40 5 36 75 01 E Mail info wesco navy com MATERIAL CONTENT The VQ Range peelers contain the following materials Metals Stainless steel Mild steel inc plated Aluminium and co
7. Item Part No Description Part No Description 1 A08 295 Timer Label A08 295 Timer Label 2 A11 219 Timer Rubber Washer A11 219 Timer Rubber Washer 3 D20 043 Nut M6 Nyloc SS D20 043 Nut M6 Nyloc SS 4 D21 034 Screw M3 x 16 Pan SS D21 034 Screw M3 x 16 Pan SS 5 D23 044 Screw 8 x 35 Skt Set Cup SS D23 044 Screw 8 x 35 Skt Set Cup SS 6 D25 008 Washer M6 Plain SS D25 008 Washer M6 Plain SS 7 D25 019 Washer 25 X 6 X 1 Steel ZP D25 019 Washer 25 X 6 X 1 Steel ZP 8 D25 066 Washer M3 Seloc D25 066 Washer M3 Seloc 9 G34AL Timer 4 mins G34AL Timer 4 mins 10 G45 066 Timer Knob G45 066 Timer Knob 11 G45 109 On Off Switch Pushbutton G45 109 On Off Switch Pushbutton 12 G45 110 Boot On Off Switch G45 110 Boot On Off Switch 13 G45 111 Contactors On Off Switch G45 111 Contactors On Off Switch 14 G60 101 M16 Mains Cable Assy with Plug G60 101 M16 Mains Cable Assy with Plug 15 G60 423 Proximity Sensor Assy G60 423 Proximity Sensor Assy 16 G80 029 Cable Gland G80 029 Cable Gland 17 72 201 Base Sub Assy 72 201 Base Sub Assy 18 72 202 Motor Sub Assy 72 202 Motor Sub Assy 19 72 204 Electrics Box Assy 72 204 Electrics Box Assy When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label BASE ASEMBLY LOWER VQ3 5 PPI35N VQ7 PPI70N Item Part No Description Part No Description 1 A05 007 V Belt A05 007 V Belt 2 A13 048 Rubber Foot A13 0
8. TRICITY SUPPLY CONNECTION Before connecting examine the rating plate attached to the machine to ensure that the characteristics shown are correct for the supply available Any changes to the supply or new mains runs should be carried out by a qualified electrician and in accordance with the IEE Codes of Practice Single phase machines come supplied with a moulded three pin plug fitted with a 10A rated fuse The socket used should be away from any splash area Three phase machines should be connected to a 30A isolator providing at least 3mm separation in all poles The isolator should be fused at 6A The supply to the machine must also be protected by a 30mA RCD The mains lead fitted to the machine is the minimum required for individual connection to the mains supply Site conditions may vary with additional length of cable run encapsulation in trunking bunched with other cables etc being required Should this apply the qualified electrician must alter the lead in accordance with the IEE Codes of Practice WARNING This machine must be earthed The wires in the mains lead for single phase supply are coloured Green and Yellow Earth Brown Live Blue Neutral The wires in the mains lead for three phase supply are coloured Green and Yellow Earth Brown Phase 1 Black Phase 2 Grey Phase 3 The three phase machines do not have a neutral wire if the supply has a neutral wire isolate it and
9. h off the machine isolate the supply and interchange any two phase wires OPERATION 1 2 Fit the peeler plate ensuring that it is properly located on the drive shaft Fit the cylinder and rotate into the required position Lock into position with the two locking knobs Measure out the potatoes into a container that holds a known measured weight and check for any stones that could damage the abrasive Should this happen the noise will indicate the presence of stones Switch off immediately and remove them Set the time required on the timer two to two and a half minutes is normally more than adequate and press the upper GREEN start button on the on off switch Turn on the water supply Ensure that the chute discharge door is closed Load the potatoes into the peeler and place the splash cover onto the top of the cylinder The machine is now operating The splash cover can removed to check the progress of the peeling process The peeler can be stopped before the end of any timed cycle by pressing the lower Red stop button on the on off switch On completion of the cycle the peeler will stop Turn off the water supply Set the timer for 30 seconds and press the upper GREEN start button then open the chute door slowly to evacuate the potatoes press the lower RED stop button on the on off switch when the peeler is empty When moving the machine to its working or storage place it is advisable to remove the cylinder assembly f
10. ionally complex In any of the above cases an interceptor tank is recommended The waste ejector fits onto the waste outlet boss in place of the waste outlet hose as shown below Ensure that the ejector body is vertical and secure in place with the jubilee clips supplied The water supply to the ejector is via the hose tail on top of the waste ejector The ejector unit has a 2 BSP connection for the waste piping CONNECTION HOSE HOSE CLIPS WASTE EJECTOR Waste Ejector adjustments When the pipe work is complete set the ejector adjustments to give the correct water flow though the machine Two adjusting screws and lock nuts are provided for this purpose The top one controls the flow though the peeler and the lower one controls the jet to the waste pipe Adjust the top screw until the flow through the machine is between 2 25 and 7 litres per minute and then tighten the lock nut Set the lower screw to allow a jet of water into the waste pipe of 2 25 to 3 5 litres per minute and then tighten the lock nut COMMISSIONING After making the electrical connection switch on the machine and ensure that the unit will only run with cylinder in position Then check that the direction of rotation of the shaft is CLOCKWISE when viewed from above The direction of rotation of single phase units is set at the factory If it is not rotating in the correct direction contact Wesco To change the direction of rotation of three phase units switc
11. irst before attempting to carry This will make the machine lighter and easier to handle ON NO ACCOUNT put a hand or any implement into the machine or wedge the door open while discharging SAFETY All VQ Range machines are fitted with a number of safety features to prevent operator injury Interrupt protection If the electricity supply is interrupted the machine will not restart until the upper GREEN button on the on of switch is pressed again Cylinder interlock If the cylinder is removed the motor will not start until it is replaced and the green start button has been pressed CLEANING It is essential to clean the machine at least once a day preferably at the end of each period of operation Switch off at the socket or isolator Disconnect the water supply from the tap Remove the peeling cylinder Lift out the peeling plate Clean the peeling plate and cylinder in a sink potwash or by hosing with a spray Rinse the inside of the base with warm water using a mild detergent if necessary 7 Wipe the exterior of the machine with a damp cloth again using a mild detergent if required 0 DO NOT USE CLEANING MATERIALS CONTAINING ABRASIVES OR BLEACHES DO NOT STEAM CLEAN MAINTENANCE Other than regular cleaning the VQ Range of peelers require no maintenance by the end user It is recommended that an approved engineer services the unit at least once a year Details of Service
12. on 1 D20 011 Nut M4 Full SS D20 011 Nut M4 Full SS 2 D20 038 Nut M5 Full SS D20 038 Nut M5 Full SS 3 D25 004 Washer M5 Shakeproof SS D25 004 Washer M5 Shakeproof SS 4 D25 014 Washer M4 Plain SS D25 014 Washer M4 Plain SS 5 D25 033 Washer M4 Shakeproof SS D25 033 Washer M4 Shakeproof SS 6 E72 206 Control Box Electrics E72 206 Control Box Electrics 7 G30 298 Overload Relay 2 4 4 0A G30 298 Overload Relay 2 4 4 0A 8 G30 343 Mini Contactor 24V AC G30 343 Mini Contactor 24V AC 9 G35 004 Fuse 5 X 20 0 5A Semi Delay G35 004 Fuse 5 X 20 0 5A Semi Delay 10 G35 012 Fuse Holder G35 012 Fuse Holder 11 G60 434 Electrics Motor Cable Assy G60 434 Electrics Motor Cable Assy 12 G60 435 Transformer 6VA 24V G60 435 Transformer 6VA 24V When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label
13. pper Plastics and rubber Polycarbonate Nylon Neoprene rubber Other Aluminium oxide electrical components WIRING DIAGRAM 1 PHASE 1 9NUSVO 3Svg HLAVA TBNvd WINLONI 3sV8 099 86169666 9 Z 0000000 n 9 O M90 1831NI M3ONITAO 91N 101 099 OL AlddhS NEVI SNIVA M3AMHOJSNVMHL f WIRING DIAGRAM 3 PHASE TO BE CONFIRMED EXPLODED VIEW EXTERNAL PARTS VQ3 5 PPI35N VQ7 PPI70N Item Part No Description Part No Description 1 C72 202 M1 Motor Cover C72 202 M1 Motor Cover 2 E72 208 Base Plate E72 208 Base Plate 3 L72 023 Cylinder Locking Knob L72 023 Cylinder Locking Knob 4 M72 001 Waste Outlet Moulded M72 001 Waste Outlet Moulded 5 S72 012 VP Splash Cover 872 012 VP Splash Cover 6 S72 013 Peeler Plate 72 013 Peeler Plate 7 72 205 Base Assembly 72 205 Base Assembly 8 72 210 VQ3 5 Cylinder Assembly 72 211 VQ7 Cylinder Assembly VQ3 5 ACCESSORIES VQ7 ACCESSORIES A29 003 Splash Cover Retaining Strap A29 003 Splash Cover Retaining Strap 558 569 Floor Standing Interceptor Tank 858 569 Floor Standing Interceptor Tank 72 023 Waste Ejector 72 023 Waste Ejector 72 220 Wheeled Trolley 72 220 Wheeled Trolley 72 221 Adjustable Pedestal 72 221 Adjustable Pedestal E72 011 Stainless Steel Sink Skip E72 011 Stainless S
14. rnal 47 Dia 8 D27 031 Drive Key 6 x 6 x 18 D27 031 Drive Key 6 x 6 x 18 9 D28 019 Grooved Pin 8 Dia x 50 D28 019 Grooved Pin 8 Dia x 50 10 E59 149 Seal Protector E59 149 Seal Protector 11 L72 201 Drive Shaft L72 201 Drive Shaft 12 L72 204 Spacer Driven Pulley L72 204 Spacer Driven Pulley When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label EXPLODED VIEWS MOTOR ASSEMBLY amp ELECTRICAL BOX MOTOR ASSEMBLY 7 1 5 VQ3 5 PPI35N PPI70N Item Part No Description Part No Description 1 D08 096 Rubber Washer 25x5 5x4 D08 096 Rubber Washer 25x5 5x4 2 D19 032 Screw M5x12L Hex SS D19 032 Screw M5x12L Hex SS 3 D19 143 Screw M4x20L Hex SS D19 143 Screw M4x20L Hex SS 4 D25 021 Washer M5 Plain SS D25 021 Washer M5 Plain SS 5 E72 202 Motor Plate VQ3 5 E72 202 Motor Plate VQ3 5 6 G40 183 Motor 1ph with Key 4x4x18 G40 183 Motor 1ph with Key 4x4x18 7 G60 434 Motor Cable Assy 1ph G60 434 Motor Cable Assy 1ph 8 L72 202 Motor Drive Pulley L72 202 Motor Drive Pulley 9 L72 205 Spacer Washer L72 205 Spacer Washer When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label ELECTRICAL BOX VQ3 5 PPI35N VQ7 PPI70N Item Part No Description Part No Descripti
15. teel Sink Skip When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label EXPLODED VIEW CYLINDER ASSEMBLY VQ3 5 PPI35N VQ7 PPI70N Item Part No Description Part No Description 1 A00 058 Nylon Shoulder Washer A00 058 Nylon Shoulder Washer 2 A13 078 M5 Neoprene Door Gasket A13 078 M5 Neoprene Door Gasket 3 D18 050 Screw M6 x 16 CSK SS D18 050 Screw M6 x 16 CSK SS 4 D18 051 Screw M6 x 20 CSK SS D18 051 Screw M6 x 20 CSK SS 5 D20 031 M6 Dome Head Nut D20 031 M6 Dome Head Nut 6 D21 057 Screw 8 x 20 Pan SS D21 057 Screw M8 x 20 Pan SS 7 D25 005 M6 Shakeproof Washer SS D25 005 M6 Shakeproof Washer SS 8 D26 037 Grooved Pin 8 Dia x 30 D26 037 Grooved Pin 8 Dia x 30 9 E72 209 Z1 VQ3 5 Cylinder Liner E72 210 Z1 VQ7 Cylinder Liner 10 E72 211 Door Handle VQ E72 211 Door Handle VQ 11 J04 322 Spray Nozzle J04 322 Spray Nozzle 12 L21 048 Eccentric L21 048 Eccentric 13 M79 Door Roller M79 Door Roller 14 572 012 Splash Cover 872 012 Splash Cover 15 S72 210 VQ3 5 Cylinder Assembly S72 211 VQ7 Cylinder Assembly When ordering spare parts or accessories always quote the SERIES AND SERIAL NUMBER of the machine found on the rating label EXPLODED VIEW INTERNAL PARTS BASE ASSY UPPER VQ3 5 PPI35N PPI70N
16. the installation Ensure that the machine is sited so that the control panel is in easy reach of the operator If it is required to secure the peeler to the worktop then the unit can be bolted down as described below The diagram shows the position and size of the holes required in the worktop Ensure that whatever is used for the worktop is sturdy and rigid and not more than 900 mm high A higher table makes it difficult to load the machine Place peeler over the fixing holes and secure to the worktop using M8 screws Not included that are 10mm longer than the thickness of the worktop Bench securing points Peeler Outline o9 E UN 220 Pa Trolley installation The peeler can be mounted onto a trolley If ordered the trolley will be supplied in separate packaging Mounting the peeler to the trolley is straightforward as follows e First it is advisable to remove the cylinder pot assembly and peeler plate before mounting on trolley e Place the peeler base onto the trolley and carefully tilt to one side and fit the 2 off adaptor spacers supplied into the holes provided on the base plate Feed the adaptor spacer fixing screws through the 2 holes provided 220 mm centres Note Top plate is multi functional so please be aware of which holes to use prior to fitting e Secure the peeler to the trolley with the 2 off Nyloc nuts provided e Reassemble the peeler plate and cylinder pot assembly PT ELEC
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