YASKAWA AC Drive-Option Card Line Driver
Contents
1. AAAA i E oO off 000 Oo oua ola 1 1 D A Terminal block TB1 E Model number B Ground terminal installation hole F Installation hole C Jumper for PG power supply G Connector CN5 voltage CN3 D Terminal block TB2 Figure 1 Option Card Terminal Block LILI LA of Joo a IP IG SG at a b b z z TB2 TB1 Figure 2 Terminal Block YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 9 4 Electrical Installation 4 Electrical Installation Safety Messages A DANGER Electric Shock Hazard Power to the drive must be shut off when installing this option card Even though the power has been shut off voltage still remains in the drive s DC bus Wait before removing the front cover once the drive has been turned off The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V at which point it is safe to remove the front cover Due to the risk of electric shock be sure that all LEDs have gone out and that the DC bus voltage has reached a safe level prior to performing any work on the drive Electrical Shoc2. Parameters are not set appropriately Check the settings of parameters F1 10 and F1 11 Motor brake engaged Ensure the motor brake releases properly Digital Operator Display Fault Name dvl Z phase Pulse Fall Detection The motor turned one full rotation without the Z pulse being detected Cause Possible Solution PG encoder is not connected not wired properly or is damaged Make sure the PG encoder is properly connected and shielded line is properly grounded If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Digital Operator Display Fault Name dv2 E E GUL Z phase Noise Fault Detection The Z pulse is out of phase by more than 5 degrees for the number of times specified in parameter F1 17 Cause Possible Solution Noise interference along the PG cable Separate the PG cable lines from the source of the noise very possibly drive output wiring PG cable is not wired properly Rewire the PG encoder and maker sure all lines including shielded line are properly connected 22 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual PG option card or the PG encoder is damaged 6 Troubleshooting If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Digital Operator Display Fault Name
3. Compatible Control Modes V f with PG Closed Loop Vector Closed Loop Vector for PM motors Maximum Input Frequency 300 kHz Pulse Monitor Output Monitor for A B and Z pulse output Matches RS 422 level PG Disconnect Detection Software and hardware detection Ambient Temperature 10 C to 50 C Humidity 95 RH or less with no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Altitude 26 1000 m or less YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 7 Specifications amp Warranty Information Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover MANUAL NO TOBP C730600 37A Published in Japan July 2008 08 7 Date of Date of original publication publication Date of Rov Section Revised Content Publication July 2008 First edition YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 27 YASKAWA AC Drive Option Card Line Driver Type PG Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 847 887 70
4. Inversion Detection The torque reference and acceleration are in opposite directions from one another one is in reverse and the other is forward while at the same time the speed reference and actual motor speed differ by over 30 for the number of pulses set to F1 18 use Possible Solution The Z pulse offset is not set properly to E5 11 Set the value for A9 to ES 11 as specified on the motor nameplate Replacing the PG encoder or changing the application so that the motor rotates in reverse instead requires readjustment of the Z pulse offset An external force on the load side has caused the motor to move e Make sure the motor is rotating in the right direction Look for any problems on the load side that might be causing the motor to rotate in the opposite direction Noise interference along the PG cable affecting the A or B pulse PG encoder is disconnected not wired properly or the PG option card or PG itself is damaged Rewire the PG encoder and maker sure all lines including shielded line are properly connected Rotational direction for the PG encoder set to F1 05 is the opposite of the order of the motor lines Make sure motor lines for each phase U V W are connected properly Digital Operator Display Fault Name Inversion Prevention Detection Pulses indicate that the motor is rotating in the opposite direction of the speed reference Set the number of
5. disabled and pulses are set as tol YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 19 5 Related Parameters Parameter Connector CN5 B CN5 C Description Setting Range PG Overspeed 0S Level O oO Sets the level for detecting overspeed oS Set as a percentage of the maximum output frequency 0 to 120 Overspeed oS Detection Time Sets the time required for the motor to exceed the the level set in F1 08 to trigger a fault 0 0 to 2 0 Excessive Speed Deviation Detection dEv Level Sets the degree of speed deviation to trigger a dEv fault Set as a percentage of the maximum output frequency Excessive Speed Deviation Detection DEv Time Sets the time required a speed deviation situation to trigger a fault 0 0 to 10 0 PG Gear Teeth 1 PG Gear Teeth 2 Number of gear teeth between the PG and motor Pulses x 60 F1 13 load side x F1 01 F1 12 motor side A gear ratio of 1 will be used if any of these parameters is set to 0 0 to 1000 PG Disconnect PGo Detection Time Sets the time in seconds for PG disconnect to be detected 0 0 to 10 0 Reverse Rotation detection for PG 1 dv3 0 Disabled n Number of times a dv3 situation must be detected to trigger a fault Reverse Rotation detection for PG 1 dv4 0 Disabled n Number of times a dv4 situation must be d
6. Drive Option Card PG X3 Installation Manual 4 Electrical Installation Wire Gauges and Tightening Torque Wire gauge specifications are listed below in Table 4 Yaskawa recommends using crimp terminals for easy of wiring and to ensure proper connection Crimp terminal specifications can be found in Table 5 Table 4 Wire Gauges and Tightening Torque m Crimp Terminals Wiring Gauges with Bare Cable Crimp Terminals Tightening R R Terminal Screw H ecom i ecom r Signal Size Torque Possible mended Possible mended Wire Type N m Gauges Gau Gauges G ges auges mm peo mm eae AWG AWG AWG AWG A A B Stranded wire Shielded B Z Z 0 25 to 1 0 twisted pair SD FE IP IG 24 to 17 0 75 0 25 to 0 5 0 5 etc M2 0 22 t00 25 ingle line 18 24 to 20 20 at a b 0 25 to 1 5 Shielded line b z z SG 24 to 16 etc Yaskawa recommends using CRIMPFOX ZA 3 by Phoenix Contact to crimp the terminal ends NOTICE Wire ends should be properly trimmed so no wire extends out from the crimp terminals Table 5 Crimp Terminal Sizes Wire Gauge mm2 Model Manufacturer 0 25 24 AI 0 25 6YE 0 34 22 A1 0 34 6TQ 0 5 20 AI 0 5 6WH YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual Phoenix Contact 17 4 Electrical Installation Wiring Procedure
7. When wiring the option card wire ends should be prepared as shown in Figure 8 See Wire Gauges and Tightening Torque on page 17 to make sure that the proper tightening torque is applied to each terminal end Take particular precautions to ensure that each cable is properly connected and that wire covering has not been accidentally inserted into the terminals NOTICE nsulation or tape may be required to ensure that shielded lines do not come into contact with other wiring Insufficient insulation may cause a short circuit that can damage the option card and the drive NOTICE Follow the tightening torque specifications in this manual for all terminal screws Failing to do so may keep the drive from functioning properly and could damage the terminal block Shield Insulation Option Card J ption Cart x Ground Terminal FE SD Shield shearth Insulate with tape Figure 8 Treating Terminal Ends for Shielded Line Terminal Loosen screw to bloc y insert wire SSsses Avoid fraying wire stands when stripping insulation Blade depth of from wire 0 4mm orless lL Blade width of Vaile 2 5 mm or less gt _ Strip length 5 5 mm Single wire or stranded wire Figure 9 Terminal Block Wiring 18 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 5 Related Parameters 5 Related Parameters The following parame
8. e Keep all output wiring under 100 m e Make sure that control lines to the option card main circuit wiring and power lines are separated from one another E Interface Circuit ts 26LS31 level v Figure 6 Interface Circuit Terminal Functions Table 2 Terminal Functions Terminal Terminal Function Description A pulse signal input A inverse pulse input B pulse signal input Inputs for the A B and Z pulses from the PG B inverse pulse input Signal level matches RS 422 Z pulse signal input Z inverse pulse input NC pin open For use when cables shields should not be grounded Ground Used for grounding shielded lines PG power supply Output voltage 12 0 V 5 or 5 5 V 5 PG power supply common Max output current 200 mA lt I gt Monitor signal common A pulse monitor signal A pulse inverse monitor signal Output signal for monitoring A B and Z pulses from B pulse monitor signal the PG B pulse inverse monitor signal Signal level matches RS 422 Z pulse monitor signal Z pulse inverse monitor signal lt 1 gt A separate power supply is needed if the PG requires more than 200 mA to operate To continue operating through a momentary power loss a back up capacitor should be prepared YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 15 4 El
9. pulses to trigger inverse detection to F1 19 Note Disable inverse detection in applications where the motor may rotate in the opposite direction of the speed reference Setting F1 19 to 0 disables this feature Cause Possible Solution The Z pulse offset is not set properly to E5 11 Set the value for A9 to E5 11 as specified on the motor nameplate If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Replacing the PG encoder or changing the application so that the motor rotates in reverse instead requires readjustment of the Z pulse offset Noise interference along the PG cable affecting the A or B pulse Make sure the motor is rotating in the right direction Look for any problems on the load side that might be causing the motor to rotate in the opposite direction PG encoder is disconnected not wired properly or the PG option card or PG itself is damaged YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual Rewire the PG encoder and maker sure all lines including shielded line are properly connected If the problem continues after cycling power then replace either the PG option card or the PG encoder itself 23 6 Troubleshooting Digital Operator Display Fault Name oFA00 Non Compatible Option Card at CN5 A Possible Solution Non compatible option card connected to port CNS A Use on
10. use both CN5 B and CN5 C See the drive manual for directions on removing the front cover 1 Shutoff power to the drive wait the appropriate amount of time for voltage to dissipate then remove the operator and front cover 2 Insert the CN5 connector on the option card into the matching CN5 connector on the drive then fasten it into place using one of the screws included with the option card Connect one of the lead lines using one of the screws to the ground terminal Two separate lead lines have been included with the option card Use the longer one when the option card is plugged into connector CN5 C on the drive side Use the shorter one if it is plugged into connector CN5 B Note There are only two screw holes on the drive for ground terminals If three option cards are connected two of the lead lines will need to share the same ground terminal A Connector CN5 C G Mounting screw B Connector CN5 B H Lead line l C Connector CN5 A Use wire cutters to create an opening for cable lines D Drive grounding terminal FE J Front cover E Insert connector CN5 here K Digital operator F Option card L Terminal cover Figure 3 Installing the Option Card 12 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 4 Electrical Installation 3 Wire the option card to the terminal block on the option card For wiring instruc
11. 00 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL LTDA Avenida Fagundes Filho 620 Sao Paulo SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH HauptstraBe 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exch
12. The option unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 5 1 Preface m General Safety General Precautions The diagrams in this section may include option units and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due
13. YASKAWA YASKAWA AC Drive Option Card Line Driver Type PG Installation Manual Type PG X3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ZII YN F APY ayvaA F y m DIYESINGIAT PG RIRH E I PG X3 ee ea COMMAS Zi FHE Ke BSZAFTICRBLCVEC EC eBIC RIRNICAR E CEAT I T ROSFTICHRICRIFSNSKS SROASUMVIET MANUAL NO TOBP C730600 37A This Page Intentionally Blank Table of Contents 1 PREFACE oee toscana a E gl atiione eee E 4 2 PRODUCT OVERVIEW 00 000 c cee eee ee eee 7 3 OPTION CARD COMPONENTS 000005 9 4 ELECTRICAL INSTALLATION 00000 10 5 RELATED PARAMETERS 0 000 ee eeeee 19 6 TROUBLESHOOTING 0 0 c cece eee eee 22 7 SPECIFICATIONS amp WARRANTY INFORMATION 26 Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change
14. ain 1 and reduce C5 02 Speed Control Integral Time 1 Ifusing a Closed Loop Vector mode enable Feed Forward Control and perform Inertia Auto Tuning YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual Incorrect speed feedback scaling if terminal RP is used as speed feedback input in V f control 6 Troubleshooting Set H6 02 to the value of the speed feedback signal frequency when the motor runs at the maximum speed e Adjust the input signal using parameters H6 03 through H6 05 Incorrect PG pulse number has been set e Check and correct parameter F1 01 Inappropriate parameter settings Check the setting for the overspeed detection level and the overspeed detection time F1 08 and F1 09 Digital Operator Display Fault Name he PGo or roo PG Disconnect Detected when no PG pulses received for a time longer than setting in F1 14 Cause Possible Solutions PG cable is disconnected Reconnect the cable PG cable wiring is wrong Correct the wiring PG encoder does not have enough power Make sure the correct power supply is properly connected to the PG encoder Brake is holding the PG Ensure the brake releases properly Digital Operator Display Fault Name 1 L G oH PGoH PG Hardware Fault detected when using a PG X3 option card PG cable has become disconnected Cause Possible Solutions PG
15. ange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 37A Published in Japan July 2008 08 7 08 5 3
16. cable is disconnected lt 1 gt Depending the type of option table below More details can Option Card Reconnect the cable card only a certain number of cards may be connected at the same time Refer to be found in the option card section of the drive instruction manual Table 8 Option Card Installation Connector Number of Cards Possible SI C3 SI N3 SI P3 SI S3 AI A3 DI A3 lt 2 gt CNS A PG B3 PG X3 CNS B C DO A3 AO A3 lt 2 gt The AI A3 and DI A3 option CNS A B C can also be installed to option ports CN5 B and CNS C but are then used for monitoring purposes only Input levels are then displayed in U1 17 U1 21 to U1 23 Here the option cards cannot be used to set the frequency reference or replace the drive analog input with higher resolution inputs lt 3 gt If only one PG option card is connected to the drive use the CN5 C connector If two PG option cards are connected use both CN5 B and CN5 C YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 25 7 Specifications amp Warranty Information 7 Specifications amp Warranty Information Specifications Option Card PG X3 Compatible Pulse Generators Line driver Single track A pulse 2 track A B pulse or 3 track A B Z pulse PG Wiring Length 100 m max PG Power Supply Output voltage 12 V 5 or 5 5 V 5 Max Output Current 200 mA
17. ction 1 AB pulse detection disabled and pulses are set as gt to 1 lt 1 gt The number of output pulses for the PG can be calculated as follows Motor speed at maximum frequency output min 60 fog x PG rating p rev lt 2 gt Value changes according to the control mode selection in A1 02 lt 3 gt Enabled only when using the V f with PG control mode YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 21 6 Troubleshooting 6 Troubleshooting Error Codes Displayed on the Drive Operator The table below lists the various fault codes related to the option card and pulse generator Further detail on various faults can be found in the instruction manual for the drive e Make sure the PG cable is properly connected e Check the cables between the PG and the option card e Make sure the option card is properly installed to the drive Digital Operator Display Table 7 Fault Display Fault Name dEv ie dtu Speed Deviation for Control Mode with PG The deviation between the speed reference and speed feedback is greater than the setting in F1 10 for longer than the time set to F1 11 Cause Possible Solution Load is too heavy Reduce the load Acceleration and deceleration times are set too short Increase the acceleration and deceleration times C1 01 through C1 08 The load is locked up Check the machine
18. drive and take advantage of the drive s V f with PG control mode Closed Loop Vector control mode and Closed Loop Vector for PM motors to obtain more accurate control and higher performance Checking Package Contents Table 1 Items Included with this Option Card Package Option Card a Screws M3 Manual this book ae I Contents OBSSOSSOO Number of Items Inspect the Option Card for damage If the Option Card appears damaged upon receipt contact the shipper immediately e Verify receipt of the correct model by checking the model number printed on the Name plate of the Option Card see Figure 1 e If you have received the wrong model or the Option Card does not function properly contact your supplier YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 7 2 Product Overview Tools Required for Installation A Phillips screwdriver PH1 1 is needed to install this option card Additionally a straight edge screwdriver blade depth 0 4 mm width 2 5 mm will be needed to wire the terminal block Note Other tools are required for preparing encoder cables 8 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 3 Option Card Components 3 Option Card Components Option Card Underside
19. ectrical Installation Setting the Voltage for the PG Power Supply Jumper CN3 determines the voltage for the PG power supply The voltage level is set by the positioning the jumper as shown below NOTICE Setting the incorrect voltage can damage the PG Make sure the jumper is positioned properly to supply the correct voltage for the PG being used Table 3 PG Power Supply Voltage IP Voltage Level 5 5 V 5 default 12 0 V 5 Jumper 5 5V 12V 5 5V 12V Ujo oo PG Signal Output and Option Card Settings With a two or three track encoder the motor rotation direction is determined by the pulse that leads A PG signal with leading A pulse is considered as rotation in Forward direction counter clockwise when from the load side NOTICE Make sure that the option card and PG have been set correctly to ensure that the motor operates as expected The A pulse leads followed by the B pulse displaced at 90 degrees A pulse B pulse Time gt Figure 7 Displacement of A and B Pulses After connecting the PG outputs to the option card the direction can be checked by manually rotate the motor with the monitor on the drive If the monitor shows the forward direction as being the opposite of what you want set parameter F1 05 F1 32 to 1 to switch the direction of how the option card reads pulses from the PG output 16 YASKAWA TOBP C730600 37A YASKAWA AC
20. etected to trigger a fault 0 to 5000 PG 1 Hardware Disconnect 0 Disabled No fault if the PG X3 connection is lost 1 Enabled Fault trigger if PG X3 connection is lost PG 1 Option Card Function 0 A pulse detection 1 AB pulse detection Motor 2 PG Card Connector Selects the connector for the PG option card connected to motor 2 0 CN5 C 1 CN5 B PG 2 Pulse Setting Sets the pulses to be read from the pulse generator 0 to 60000 20 PG 2 Rotation YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 0 Forward A pulse leads 1 Forward B pulse leads 0 1 5 Related Parameters Connector Settin Parameter Description g CN5 B CN5 C p Range Number of gear teeth between the PG and motor Pulses x 60 F1 33 load side x PG 2 Gear Teeth 2 F1 31 F1 34 motor side A gear ratio of will be used if any of these parameters is set to 0 PG 2 Gear Teeth 1 O Sets the division ratio for the pulses output from the PG encoder Set as a three digit number where x is the first digit y is the second digit and z the third x 1 to 132 yZ PG 2 Division Ratio for Pulse Ratio Monitor When only the A pulse is read this ratio is 1 32 0 Disabled No fault if the PG X3 connection PG 2 Hardware is lost Disconnect 1 Enabled Fault trigger if PG X3 connection is lost PG 2 Option Card 0 A pulse detection Fun
21. k Hazard Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives and Option Cards 10 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 4 Electrical Installation NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option unit drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 11 4 Electrical Installation Installing the Option Card This option card can be inserted into the either the CN5 B or CN5 C connectors located on the drive s control board If only one option card is connected to the drive use the CN5 C connector If two option cards are connected
22. ly compatible option cards See note lt gt Digital Operator Display Fault Name oFb00 conn orouu Non Compatible Option Card at CN5 B Cause Possible Solution Non compatible option card connected to port CNS5 B Use only compatible option cards See note lt gt Digital Operator Display Fault Name E I nEbg oFb01 Option Card Connection Error at CN5 B Cause Possible Solution Option card at port CN5 B was changed during run Switch the power off and reconnect the option card Digital Operator Display Fault Name nero yh oFC01 Option Card Connection Error at CN5 C Cause Possible Solution Option card at port CN5 C was changed during run Switch the power off and reconnect the option card Digital Operator Display Fault Name ocn cu l oPE06 Control Method Selection Error Correct the setting for the control method Cause Possible Solutions A control mode has been selected that requires a PG option card to be installed but no PG encoder is installed A1 02 1 3 or 7 Connect a PG option card e Correct the value set to A1 02 Digital Operator Display Fault Name C oS oj Overspeed The motor speed feedback exceeded the F1 08 setting Cause Possible Solution Overshoot is occurring 24 Increase the settings for C5 01 Speed Control Proportional G
23. ncoder then connect the A and B pulse outputs on the PG to the option card and set F1 37 to 1 e If using a two track encoder for the Close Loop Vector control mode connect pulse outputs A and B from the encoder to the corresponding terminals on the option card e For a three track encoder connect the A B and Z pulse outputs to the corresponding terminals on the option card A detailed description of the option board terminals can be found in Terminal Functions on page 15 NOTICE Make sure that jumper CN3 connects the IP terminals to set the correct voltage for the PG power supply If the wrong voltage is selected the PG may not operate properly or may become damaged as a result Select the voltage level for the PG that is connected to the option card and motor For more information on the setting the power supply voltage see Setting the Voltage for the PG Power Supplyon pagel6 OR L1 U T1 OS L2 V T1 OT L3 WI T16 A pulse monitor signal B pulse monitor signal Z pulse monitor signal ae twisted pair shielded line main circuit terminal control circuit terminal Figure 5 Wiring the Option Card and PG 14 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 4 Electrical Installation Take the following steps to prevent erroneous operation caused by noise interference e Use shielded wire for the signal lines
24. rsonal injury property damage losses or claims arising from misapplication of its products Applicable Documentation This instruction manual has been written for the items listed below Use this option card for its intended purpose only Option Card YASKAWA AC Drive Option Card Line Driver PG PG X3 Installation Manual this book Document Number TOBP C730600 37 Read this manual first It contains information required to install the option card and set up related drive parameters Drive Refer to the manual of the drive this option card is being used with The manual for the drive covers basic installation wiring operation procedures functions troubleshooting and maintenance information Ti It also includes important information on parameter settings and how to tune the drive To obtain instruction manuals for Yaskawa products access these sites Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative D3 co Ct 4 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 1 Preface Registered Trademarks Company names and product names listed in this manual are the registered trademarks of those companies Supplemental Safety Information Read and understand this manual before installing operating or servicing this option unit
25. ters are used to set up the drive for operation with a PG option card Set parameters as needed Instructions on how to set parameters can be found in the instruction manual for the drive the PG option card is connected to Table 6 Related Parameters Connector Settin Parameter Description g CN5 B CN5 C P Range Sets the pulses to be read from the pulse 0 to generator 60000 PG 1 Pulse Setting O Sets the stopping method when the PG becomes disconnected PGo 0 Ramp to stop decelerates at time set to C1 02 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 3 Continue running PG Feedback Loss PGo Operation Selection Sets the stopping method when overspeed is detected 0 Ramp to stop decelerates at time set to C1 PG Overspeed 0S 02 Operation Selection 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 3 Continue running 0 Ramp to stop decelerates at time set to C1 02 PG Deviation dEv 1 Coast to stop Operation Selection 2 Fast Stop decelerates at the time set to C1 09 3 Continue running 0 Forward A pulse leads PG TRolation 1 Forward B pulse leads Sets the division ratio for the pulses output from the PG encoder Set as a three digit number where x is the first digit y is the second digit and z the third PG 1 Ratio for PG N 1 x Pulse Monitor Ratio c 1 t0 132 When only the A pulse is read this ratio is
26. tions see Connection Diagram on page 14 In the drives CIMR AO2A0004 to 0040 and 4A0002 to 0023 the PG cable might need to be routed through the top cover to the outside In this case cut out the perforated openings at the left side of the drive top cover Make sure no sharp edges that can damage the cable remain In the drives CIMR ALI2A0056 to 0211 and 4A0031 to 0165 the PG cable can be routed inside the drive A Wires should pass through the B Use the open space provided access hold provided on the left inside the drive to route option side of the front cover card wiring CIMR AD12A0004 to 0040 4A0002 CIMR AO2A0056 to 0211 4A0031 to 0023 to 0165 Figure 4 Wiring space 4 Place the front cover back onto the drive as it was before Note 1 Take care when wiring the option card so that the front cover easily fits back onto the drive Make sure a cable is not caught between the front cover and the drive when putting the cover back on 2 The drive will not be used as NEMA Type if there is any exposed wiring outside the enclosure YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 13 4 Electrical Installation Connection Diagram Refer to Figure 5 when wiring the terminal block on the option card e If using a single track encoder in the V f with PG control mode connect the pulse output from the PG to the option card and set parameter F 1 37 in the drive to 0 If using a two track e
27. to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option unit Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 6 YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 2 Product Overview 2 Product Overview About This Product By installing this option card to a drive the drive is able to read a feedback signal send from a pulse generator PG attached to the motor This PG signal lets the drive know about any subtle variations in the load and provides the drive with the data necessary for controlling the output frequency to maintain constant speed with a high degree of accuracy This card can read a maximum input frequency sent from the PG of 300 kHz Select a PG with an output of maximum 300 kHz when operating at maximum speed This option card allows the user to connect a incremental encoder PG for motor speed feedback to the
28. without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication YASKAWA TOBP C730600 37A YASKAWA AC Drive Option Card PG X3 Installation Manual 3 1 Preface 1 Preface Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any pe
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