IDDV-6304140A ATX Converter Module User Manual
Contents
1. 2 1 lo CN19 Table 4 4 Battery Low LED Connector Pinouts CN19 4 2 3 Amplifier On Delay Function Connector CN Label CN19 pin 3 pin 4 CN Type 4 pin wafer connector 1x4 CN Location See Figure 4 5 CN Pinouts See Table 4 5 This connector is connected to the car stereo amplifier to avoid the loud pop when the engine starts IE 4 10 1C 10 CN19 Figure 4 5 Amplifier On Delay Function Connector Location DESCRIPTION Table 4 5 Amplifier On Delay Function Connector Pinouts CN19 4 2 4 Burner Program for Microchip Connector CN Label CN5 CN Type 6 pin header 1x6 CN Location See Figure 4 6 CN Pinouts See Table 4 6 This connector is for burner program of microchip D 3J Ho 9 1 9 pm sd 5 Figure 4 6 Burner Program for Microchip Connector Location _ RITechnology Corp DESCRIPTION MODE D MCLR GROUND LED RB7 AMPLIFTER RB6 Table 4 6 Burner Program for Microchip Connector Pinouts 4 2 5 Input Power Connectors CN Label CN15 CN16 CN17 CN Type Blade connector CN Location See F2. 16 Table 3 1 Package List Contents Error Bookmark not defined Table 4 1 Peripheral Interface Connectors esee 25 Table 4 2 Rear Panel nnns 25 Table 4 3 Power Connector Pinouts eese 26 Table 4 4 Battery Low LED Connector Pinouts CN19 27 Table 4 5 Amplifier On Delay Function Connector Pinouts CN19 28 Table 4 6 Burner Program for Microchip Connector Pinouts 29 Table 4 7 Input Power Connector Pinouts 2 22 22 22 30 Table 4 8 Infrared Interface Connector Pinouts eese 31 Table 4 9 Power Switch External Connector 32 Table 4 10 Power Switch Motherboard Connector Pinouts 33 Table EREHIIIHME C 33 Table 4 12 Operation Mode Select Jumper Pinouts sess 34 am RIechnology Corp IDDV 6304140A ATX Converter Module Chapter 1 Introduction 1 1 IDDV 6304140A Overview IDDV 6304140A ATX Converter Module The highly efficient high performance
3. eese 24 Figure 4 2 Power Connector Location eese 26 Figure 4 3 J1 Connector Cables eese esee nennen nannten 26 Figure 4 4 Battery Low LED Connector Location enses 27 Figure 4 5 Amplifier On Delay Function Connector Location 28 Figure 4 6 Burner Program for Microchip Connector Location 28 Figure 4 7 Input Power Connector Locations esee 29 Figure 4 8 CN15 CN16 CN17 Connector Cables 30 Figure 4 9 Infrared Interface Location 31 Figure 4 10 Power Switch External Connector Location 32 Figure 4 11 Power Switch Motherboard Connector Location 32 Figure 4 12 Jumper 33 Figure 4 13 Operation Mode Select Jumper 34 IDDV 6304140A Converter Module List of Tables Table 1 1 Maximum Power 10 Table 2 1 Operation
4. 85 1 13 2 1 IDDV 6304140A SYSTEM BLOCK DIAGRAM 4 0 14 21 15 2 2 BATTERY AND IGNITION 15 2 3 OPERATION MODES 15 2 4 BATTERY STATUS MONITOR 16 2 5 CAR AMPLIFIER RE 17 2 6 IR MODULE OPTIONAL 2 224024 0000000000000000000000000000000 17 3 UNPACKING 5 2 42 0201824424234222 4122 22222310112222 02012 1 022 GO e 00 9100 Pa VU UE G0 PR Ue FE Do PR 19 3 1 ANTI STATIC 6 00000 0 ese 20 3 2 UNPACKING 20 3 2 1 Unpacking 20 3 3 UNPACKING 5 0400000 0 00 0000 00 sees esee eti 21 3 3 1 Package Content andes ocn icio ain aaan eaa 21 4 CONNECTOR 23 4 1 PERIPHERAL INTERFACE CONNECTORS 004002000000 24 4 1 1 IDDV 6304140A
5. 24 4 1 2 Peripheral Interface Connectors 24 BLD G 25 4 2 INTERNAL PERIPHERAL 8 6 eniin 25 4 2 1 Power 25 4 2 2 Battery Low LED 27 4 2 3 Amplifier On Delay Function 27 4 2 4 Burner Program for Microchip Connector 28 4 2 5 Input Power C one TOF Siue whee daha niztt aap ech pha Cha 29 4 2 6 Infrared Interface Connector 30 4 2 7 Power Switch Connector External 31 4 2 8 Power Switch Connector Motherboard eese eene 32 4 3 J MPER SETTINGS RT 33 4 3 1 Operation Mode Select 34 IDDV 6304140A Converter Module _ 0 RTechnology Corp List of Figures Figure 1 1 IDDV 6304140A Dimensions Inches eee 12 Figure 2 1 IDDV 6304140A System Block Diagram 14 Figure 4 1 Connector and Jumper Locations
6. IEI Technology Corp 7 140W DC DC Smart ATX Converter Module for Vehicle User Manual 1 01 2007 Rous IDDV 6304140A Converter Module Revision MODEL IDDV 6304140A ATX Converter Module Revision Number Description Date of Issue 1 03 Added a notice on page 16 June 2007 1 02 Added two wire cables in the packing list June 2007 Modified auto manual mode information on page 35 1 01 Modified some typos May 2007 1 00 Initial release May 2007 z Ee IDDV 6304140A Converter Module _ 0 RTechnology Corp Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability design and function and does not represent a commitment on the part of the manufacturer In no event will the manufacturer be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer TRADEMARKS IBM PC is a regi
7. 10 7V for more than 30 seconds the IDDV 6304140A shuts down The IDDV 6304140A reactivates again only when the input voltage is higher than 10 7V Page 16 gt 1 RIechnology Corp IDDV 6304140A ATX Converter Module 2 5 Car Amplifier There is a loud pops when the PC starts if the PC is connected to the car amplifier The IDDV 6304140A can keep the amplifier off while the PC starts To enable this feature connect the amplifier on delay function connector to the car stereo amplifier refer to Section 4 2 3 2 6 IR Module Optional The user can shut down the device by the IR remote controller On hel IDDV 6304140A Converter Module THIS PAGE IS INTENTIONALLY LEFT BLANK Page 18 zz exe 0 RIechnology Corp IDDV 6304140A ATX Converter Module Unpacking IE IDDV 6304140A Converter Module 3 1 Anti static Precautions WARNING Failure to take ESD precautions during the installation of the IDDV 6304140A result in permanent damage to the IDDV 6304140A and severe injury to the user Electrostatic discharge ESD can cause serious damage to electronic components including the IDDV 6304140A Dry climates are especially susceptible to ESD It is therefore critical that whenever the IDDV 6304140A or any other electrical component is handled the follow
8. 71 Select Jumper IR Remote Controller IR Module Optional Mothers ATX 190 6304140 Connector Figure 2 1 IDDV 6304140A System Block Diagram _ 0 RITechnology Corp IDDV 6304140A ATX Converter Module 2 1 1 Functionalities The IDDV 6304140A has following functionalities m Provides power to PSU MCU and other circuit m Power on off controlled by ignition m Selectable auto manual mode m Battery status monitor R module supported optional m Six different operation modes to select soft off and hard off delay time m Avoids the loud pop when engine starts m Supports power LED and 20 pin ATX power connector 2 2 Battery and Ignition Input The car battery connects to the IDDV 6304140A to provide power to PSU MCU and other circuit board The power on off is controlled by the vehicle ignition When the engine is started the IDDV 6304140A is on automatically or can be turned on when the engine is turned off the device is off Use the auto manual on select jumper to control the auto manual mode when engine is started If the auto mode is selected the motherboard starts automatically when the engine is started If the manual mode is selected the user needs to push the on off button connected to the motherboard to turn on the device after starting the engine Refer to Section 4 3 1 for the jumper settings 2 3 Operation Modes The user can use the jump
9. 140 watt IDDV 6304140A DC to DC vehicle ATX converter module provides 5V 3 3V 12V 12V and 5VSB outputs The IDDV 6304140A is designed for vehicle PC and receives a wide range of inputs between 6 and 30 VDC The IDDV 6304140A is built on an intelligent design and provides outstanding line and load regulations The IDDV 6304140A is capable of sustaining 90 power efficiency The power module also has the ability to cut off the 5VSB rail after an amount of time defined by jumper settings to prevent the battery from draining When the battery voltage is below 10 7V for more than thirty seconds the IDDV 6304140A shuts down The IDDV 6304140A reactivates again only when the input voltage is higher than 10 7V 1 2 IDDV 6304140A Power Capacity The IDDV 6304140A has separated circuitries that enable simultaneous output lines The maximum power capacity is listed below Voltage Current Max Ripple Vp p Line Regulation 5V output 10A 50mV 1 5 3 3V output 10A 50 1 5 12V output 4A 50mV 1 5 12V output 0 15A 150 1 5 5VSB output 1 5A 150mV 1 5 Table 1 1 Maximum Power Capacity IDDV 6304140A Converter Module 1 3 IDDV 6304140A Power Module Features Highly compact design Smart system on off control High efficiency up to 90 Load down protection Over voltage protection Over current protection Short circuit protection Battery voltage monitor Amplifier on delay control RoHS complia
10. After 10 seconds activate 5VSB control signal turn on 5VSB for motherboard Step 3 After another 1 Second activate ON OFF control signal turn on motherboard Step 4 After 1 more second activate car amplifier Manual Mode Step 1 Activate ignition signal to uP Step 2 After 10 seconds activate 5VSB control signal turn on 5VSB for motherboard Step 3 After 1 more second activate car amplifier Step 4 Push power button to activate MB ON OFF control signal turn on motherboard On hel IDDV 6304140A Converter Module THIS PAGE IS INTENTIONALLY LEFT BLANK Page 36 zz RIechnology Corp IDDV 6304140A ATX Converter Module Index IE 5 10 11 16 24 33 anti static precautions 19 anti static pad 19 anti static wristband 19 handling 19 self grounding 19 ATX power connector 24 location and pinouts 24 auto mode 15 32 33 battery voltage 10 16 Burner Program for Microchip 26 car amplifier 16 33 car battery 15 27 28 connectors pinouts and location Amplifier On Delay Function 25 ATX power 23 Battery Low LED 25 Burner Program for Microchip 26 Infrared Interface 28 Input Power 27 Operation Mode Select 31 Power Switch 29 Power Switch Motherboard 30 Dimensions 5 7 11 12 IDDV 6304140A ATX Converter Module electr
11. IDDV 6304140A Detailed descriptions of these connectors can be found below Connector Type Label Amplifier on delay function connector 4 pin wafer connector 19 3 4 ATX power connector 20 pin connector J1 Battery low LED connector 4 pin wafer connector 19 pin 1 pin 2 Burner program for microchip connector 6 pin header CN5 Fuse connector Mini blade fuses CN2 Input power connector Blade connector CN15 CN16 CN17 Page 24 _ 0 RTechnology Corp IDDV 6304140A ATX Converter Module IR connector 3 pin wafer connector CN22 Power switch connector external 2 pin wafer connector CN20 Power switch connector motherboard 2 pin wafer connector CN21 Table 4 1 Peripheral Interface Connectors 4 1 3 Jumpers Table 4 2 lists the jumpers on the IDDV 6304140A Detailed descriptions of these jumpers can be found in Section 4 3 Connector Type Label Testing jumper 2 pin header JP1 Operation mode select jumper 10 pin header CN18 Table 4 2 Rear Panel Connectors 4 2 Internal Peripheral Connectors Internal peripheral connectors are found on the motherboard and are only accessible when the motherboard is outside of the chassis This section has complete descriptions of all the internal peripheral connectors on the IDDV 6304140A 4 2 1 ATX Power Connector CN Label J1 CN Type 20 pin conne
12. astic cover that slides over the pins to connect them To CLOSE SHORT a jumper means connecting the pins of the jumper with the plastic LLLI and to OPEN a jumper means removing the 1 2 3 2 3CLOSED plastic clip from a jumper Figure 4 12 Jumper Locations Before the IDDV 6304140A is installed in the system the jumpers must be set in accordance with the desired configuration The jumpers on the IDDV 6304140A are listed in Table 4 11 Description Label Type Testing jumper 2 pin header JP1 Operation mode select jumper 10 pin header CN18 Table 4 11 Jumpers IDDV 6304140A Converter Module 4 3 1 Operation Mode Select Jumper CN Label CN18 CN Type 10 pin connector 2x5 Location See Figure 4 13 CN Pinouts See Table 4 12 The operation mode select jumper allows the user to select the soft off hard off delay time refer to Section 2 3 of the IDDV 6304140A when the car is off This jumper is also used for selecting auto mode or manual mode to start the motherboard CN18 1 9 um m o Figure 4 13 Operation Mode Select Jumper Location FUNCTION Manual_On IDDV 6304140A Converter Module 0 RIechnology Corp The following section describes how the auto mode manual mode works in the system Auto Mode Step 1 Activate ignition signal to uP Step 2
13. ctor 2x10 CN Location See Figure 4 2 CN Pinouts See Table 4 3 IE IDDV 6304140A Converter Module The 20 pin ATX power connector is connected to an ATX power connector on the motherboard to provide output power J1 10 20 mro 22 zc end GE rm aa 1148111 Figure 4 2 Power Connector Location PIN NO DESCRIPTION PIN NO DESCRIPTION 1 3 3V 11 3 3V 2 3 3V 12 12V 3 GND 13 GND 4 5V 14 PS_ON 5 GND 15 GND 6 5V 16 GND 7 GND 17 GND 8 Power good 18 5V 9 5VSB 19 5V 10 12V 20 5V Table 4 3 ATX Power Connector Pinouts Use the following cable to connect J1 with 20 pin ATX connector on the motherboard and SATA HDD power connector 20 pin ATX to 20 pin 9 ATX SATA HDD cable P N CB ATX20PIO RS Figure 4 3 J1 Connector Cables _ RITechnology Corp IDDV 6304140A ATX Converter Module 4 2 2 Battery Low LED Connector CN Label CN19 pin 1 pin 2 CN Type 4 pin wafer connector 1x4 Location See Figure 4 4 CN Pinouts See Table 4 4 This connector is connected to a power LED indicator that blinks when the battery is low
14. ers to set the soft off hard off delay time of the IDDV 6304140A when the car is off The following table lists the six conditions depending on the jumper settings when turning off the vehicle engine gt IDDV 6304140A Converter Module Soft Off Delay Hard Off Delay Case 1 After 10 seconds shut down motherboard After 10 seconds shut down motherboard and cut off 5VSB rail Case 2 N e After 15 seconds shut down motherboard After 45 seconds cut off 5VSB rail Case 3 N y e After 15 seconds shut down motherboard After 1 hour cut off 5VSB rail Case 4 N After 15 seconds shut down motherboard Never deactivate 5VSB Still monitor batter status Case 5 N P e E After 40 seconds shut down motherboard After 1 hour cut off 5VSB rail Case 6 N e E After 30 minutes shut down motherboard Never deactivate 5VSB Still monitor batter status Table 2 1 Operation Modes 4 If the motherboard fails to perform normal shutdown IDDV 6304140A waits 1 more minute to turn off the motherboard by force 2 4 Battery Status Monitor The IDDV 6304140A continues to monitor the battery voltage when 5VSB is always active Hard Off Delay Never When the battery voltage is below
15. hipped with the following components Quantity Item Image 1 IDDV 6304140A ATX converter module 1 Wire cable for power switch or motherboard switch P N 32100 153400 RS 1 Wire cable for LED amplifier P N 32100 153500 RS 1 QIG Quick Installation Guide emm IDDV 6304140A Converter Module Optional 1 20 to 20 ATX SATA HDD cable P N CB ATX20PIO RS Wire to battery and ACC P N CB BATACC RS Table 3 1 Package List Contents am Corp IDDV 6304140A Converter Module Chapter 4 Connector Pinouts Page 23 IDDV 6304140A Converter Module 4 1 Peripheral Interface Connectors Section 4 1 2 shows peripheral interface connector locations Section 4 1 2 lists all the peripheral interface connectors seen in Section 4 1 2 4 1 1 IDDV 6304140A Layout Figure 4 1 shows the on board peripheral connectors rear panel peripheral connectors and on board jumpers J1 CN21 Figure 4 1 Connector and Jumper Locations 4 1 2 Peripheral Interface Connectors Table 4 1 shows a list of the peripheral interface connectors on the
16. igure 4 7 CN Pinouts See Table 4 7 The input power connectors are connected to the car battery and the car ignition switch IE IT echnology Gorp IDDV 6304140A ATX Converter Module Connector DESCRIPTION Battery ACC On signal Ignition Battery GND Table 4 7 Input Power Connector Pinouts Use the following cable to connect CN15 CN16 and CN17 with car battery and car ignition Switch Wire to battery and ACC on P N CB BATACC RS On 4 8 15 16 17 4 2 6 Infrared Interface Connector Optional CN Label CN22 CN Type 3 pin wafer connector 1x3 CN Location See Figure 4 9 CN Pinouts See Table 4 8 The Infrared interface connector is connected to an IR module to enable IR remote control function _ 0 RITechnology Corp IDDV 6304140A ATX Converter Module CN22 a 2 4 L BE 2n 16 ori Figure 4 9 Infrared Interface Location DESCRIPTION GROUND Vcc P5V Table 4 8 Infrared Interface Connector Pinouts 4 2 7 Power Switch Connector External CN Label CN20 CN Type 2 pin wafer connector 1
17. ing anti static precautions are strictly adhered to m Wear an anti static wristband Wearing a simple anti static wristband can help to prevent ESD from damaging the board m Self grounding Before handling the board touch any grounded conducting material During the time the board is handled frequently touch any conducting materials that are connected to the ground m Use an anti static pad When configuring the IDDV 6304140A place it on an antic static pad This reduces the possibility of ESD damaging the IDDV 6304140A Only handle the edges of the PCB When handling the PCB hold the PCB by the edges 3 2 Unpacking 3 2 1 Unpacking Precautions When the IDDV 6304140A is unpacked please do the following m Follow the anti static precautions outlined in Section 3 1 Make sure the packing box is facing upwards so the IDDV 6304140A does not fall out of the box Make sure all the components shown in Section 3 3 are present Page 20 o RITechnology Corp IDDV 6304140A ATX Converter Module 3 3 Unpacking Checklist If some of the components listed in the checklist below missing please do not proceed with the installation Contact the reseller or vendor you purchased the IDDV 6304140A from or contact sales representative directly To contact an sales representative please send an email to sales iei com tw 3 3 1 Package Contents The IDDV 6304140A is s
18. nt IrDA remote control Off optional Electrical Specifications Total output capacity 140W e 5V 10A Max e 3 3V 10A Max e 12V 4A Max 12V 0 15A Max e 5VSB 1 5A Max Input Voltage 6VDC to e Min input operating voltage 5 7V e Max input operating voltage 30V Min Power Up Voltage 8V Deep discharged shut down voltage 10 6V Dimensions 45mm x 160mm Environment Operating temperature 20 C 85 C Storage temperature 40 C 125 C Weight NW 118g _ 0 RITechnology Corp IDDV 6304140A Converter Module 1 4 IDDV 6304140A Dimensions Figure 1 1 shows the IDDV 6304140A dimensions The dimensions are given in inches Figure 1 1 IDDV 6304140A Dimensions mm am RIechnology Corp IDDV 6304140A ATX Converter Module Detailed Specifications Page 13 6 2 1 IDDV 6304140A System Block Diagram IDDV 6304140A ATX Converter Module Figure 2 1 shows the system block diagram of the IDDV 6304140A The detailed descriptions of the system operation are described in the following sections IDDV 6304140A E Car Amplifier Battery Status Monitor Below 10 7V Control Circuit _ Operation Modes
19. ostatic discharge 19 hard off 15 hard off 15 32 ignition 15 27 28 33 ignition switch 27 Infrared Interface connector 28 location and pinouts 28 Input Power connector 27 location and pinouts 27 IR module 15 28 jumper 31 jumper configuration 31 manual mode 15 32 33 Over current protection 11 Over voltage protection 11 peripheral connectors 23 RoHS 11 Short circuit protection 11 soft off 15 soft off 15 32 unpacking 19 unpacking checklist 20 unpacking precautions 19
20. stered trademark of International Business Machines Corporation INTEL is a registered trademark of INTEL Corporation Other product names mentioned herein are used for identification purposes only and may be trademarks and or registered trademarks of their respective owners IDDV 6304140A Converter Module Packing List If any of the components listed in checklist below missing please do not proceed with the installation Contact the reseller or vendor you purchased the IDDV 6304140A from or contact sales representative directly To contact an sales representative please send an email to sales iei com tw The items listed below should all be included in the IDDV 6304140A package 1x IDDV 6304140A ATX converter module 1 x QIG Quick Installation Guide m 1x 20 pin ATX to 20 ATX SATA HDD cable optional m 1 Wire to battery and ACC on optional Images of the above items are shown in Chapter 3 _ 0 RITechnology Corp 1 INTRODUCTION eerte cH 9 1 1 IDDV 6304140A OVERVIEW 003 10 12 IDDV 6304140A POWER 10 1 3 IDDV 6304140A POWER MODULE 4 11 1 4 IDDV 6304140A 0 12 2 DETAILED
21. x2 Location See Figure 4 10 CN Pinouts See Table 4 9 This connector is connected to an external power switch on the system to enable users to turn the system on and off IE IDDV 6304140A Converter Module 24 0 ond 19 Ed Figure 4 10 Power Switch External Connector Location INNO DESCRIPTION Table 4 9 Power Switch External Connector Pinouts 4 2 8 Power Switch Connector Motherboard CN Label CN21 CN Type 2 pin wafer connector 1x2 Location See Figure 4 11 CN Pinouts See Table 4 10 This connector is connected to a power switch connector on the motherboard to turn the motherboard on and off _ 58 C 2 1 21 Figure 4 11 Power Switch Motherboard Connector Location _ RITechnology Corp IDDV 6304140A ATX Converter Module DESCRIPTION Table 4 10 Power Switch Motherboard Connector Pinouts 4 3 Jumper Settings A NOTE A jumper is a metal bridge used to close an electrical circuit It consists of two or three metal LJ pins and a small metal clip often protected by PLASTIC CLIP OPEN CLOSED pl
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