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FP7 CPU Hardware User's Manual

1. 8 2 7 End unit 14 5 D 80 4 A CE O SUN Ne maga pi ru S y s ori 8 2 8 PLC systems Using power supply unit AFP7PSA1 AFP7PSA1 i 6 DP a itt le D do E La ge S ge ge a O pa ge a go is HE EY PCT we IN een ER 50mm JL 40mm 28mm 14 5mm Li AFP7PSA1 CPU n devices I O units intelligent units End unit 50mm 40mm nx 28mm 14 5mm Total system width 104 5mm n x 28mm 76 FP7 CPU Hardware User s Manual Using power supply unit AFP7PSA2 AFP7PSA2 Appendix 00000009 0000000096 ee22cccce 00000090099 beeeeeee6 ING TK U E 7 FTO N fe 3 3 70mm 40mm Lei dra AFP7PSA2 CPU n devices I O units intelligent units 70mm 40mm px 28mm Total system width 124 5mm n x 28mm Without power supply unit E zl
2. go 80 IE 0 Ti U o CJ 2 18 i 80 4 Te H E ru N E 73 Appendix 8 24 Connector type units e Digital I O unit 32 64 I Os e High speed counter unit e Pulse output unit e Positioning unit 28 28 A A d i LI LI LI 6 3 sl Fi f l L a 453 ST TY E 19 sn 80 u A 74 FP7 CPU Hardware User s Manual 8 2 5 Serial communication unit Appendix The drawing shows the serial communication unit with two cassettes at tached 28 10 80 lt 4 me Teo oe ee LIA Le A 2 8 2 6 PHLS master unit 28 12 8 _ 80 m A EH ny A A i al Hi a d a O kl ph 2 Al ea Je FP7 CPU Hardware User s Manual 75 Appendix
3. Serial communication unit COM1 COM4 e CPU with built in Ethernet port 1 16 user connections Up to 15 communication ports and corresponding connec tions can be used simultaneously e CPU with communication cassette COM1 COM2 e Serial communication unit COM1 COM4 e CPU with built in Ethernet port 1 4 system connec tions 1 16 user connections No restriction circuit is either supplied by connecting an FP7 power supply unit or by directly connecting the CPU to an external 24V DC power supply Make sure the selected power supply is larger than the capacity of the units Connecting an FP7 power supply unit Select the expansion units so that the sum of internal current consump tions of the connected units does not exceed the capacity of the power supply unit FP7 CPU Hardware User s Manual Overview When a power supply unit is used do not connect another DC power sup ply to the CPU unit O E EA i i _ Y een o 7 vor S 8 do gg EE l go al E go sl qe t ge TT ee Ea HY ER L Internal bus to each unit External power supply 100 240V AC 3 Up to 16 1 0 units or intelligent units Connecting an external
4. MIL connector 32 inputs 32 out puts source PNP MIL connector AFP7XY64D2P lt 55mA AFP7AD4H lt 100mA AFP7DA4H lt 250mA AFP7HSC2T lt 65mA AFP7HSC4T lt 65mA AFP7PGO2T lt 65mA 4 channels 4 channels 2 channels 4 channels 2 axes Open collector out AFP7PG04T lt 65mA Open collector out AFP7PGO2L lt 65mA AFP7PG04L lt 65mA AFP7PP02T lt 120mA AFP7PP04T lt 120mA AFP7PP02L lt 120mA Line driver output AFP7PP04L lt 120mA Line driver output AFP7NSC lt 50mA AFP7CCS1 lt 20MA AFP7CCS2 lt 40mA AFP7CCM1 lt 30mA AFP7CCM2 lt 60mA AFP7CCS1M1 lt 50mA AFP7RMTM lt 85mA lt 100mA 1xRS232 2xRS232 1xRS422 RS485 2xRS422 RS485 1xRS232 1xRS485 The values indicate the increased current consumption of the CPU The current consumption of the communication cassettes varies depending on the attachment location of the cassette on CPU or on serial communication unit 3 tions For 24V power supply types please see the corresponding hardware specifica FP7 CPU Hardware User s Manual Overview 1 3 2 Power supply for external circuits A 24V DC voltage is supplied to the inputs and to the output circuits of the O units from the external terminals of each unit Current consumption 24V The values for the inputs indicate the current that flows into the internal circuit The values for the outputs indicate the current required for driving the in ternal circuit Th
5. 206 Memory 1 bit Inputs X 8192 X0 X511F areas 2 Outputs Y 8192 YO Y511F Internal relays R 32768 RO R2047F Link relays L 16384 LO L1023F Timer relays T 4096 TO T4095 1 4294967295 in units of 10us lms 10ms 100ms 1s 1024 CO C1023 1 4294967295 1120 70 words 4096 PO P255F 4096 E0 E4095 16 bits Configurable 16384 words LDO LD16383 lt 512K words per unit 110 words 32 bits 15 double words 10 IE Timer set value reg 4096 double words TSO TS4095 isters TS Timer elapsed value 4096 double words TEO TE4095 registers TE Counter set value 1024 double words CS0 CS1023 registers CS Timer counter 1024 double words CEO CE1023 elapsed value regis ters CE Master control relays MCR Unlimited no numbers Number of labels JP and LOOP lt 65535 Differential points DF DFI Depending on program capacity Number of SFC steps No restriction Number of subroutines lt 65535 Periodical interrupt 1 interrupt cycle Unit 0 1ms or 1ms FP7 CPU Hardware User s Manual Appendix High speed counter units 8 inter rupts unit max 8 units project Constant scan time 0 5ms 125ms Memory backup when power is cut off Automatic backup of project data program and PLC configuration and operation memory except for clock calendar data by built in non volatile memory Clock calendar function Available optional backup battery gt required Self diagnostic fun
6. AFP7FCTC2 Input 12 24V 16 inputs AFP7X16DW 125g unit DC Terminal block 32 inputs AFP7X32D2 959 MIL connector 64 inputs AFP7X64D2 110g MIL connector Output Relay 16 outputs AFP7Y16R x180g unit Terminal block Transistor 16 outputs AFP7Y16T AFP7Y16P 125g Terminal block 32 outputs AFP7Y32T AFP7Y32P 95g MIL connector 64 outputs AFP7Y64T AFP7Y64P 115g MIL connector Mixed I O unit 32 inputs 32 AFP7XY64D2T AFP7XY64D2P Se outputs MIL connector Analog input unit 4 channels 130g Analog output unit 4 channels 130g High speed counter unit 130g Pulse output unit 2 axes 130g Positioning unit 2 axes 145g Serial communication unit 110g PHLS master unit 110g PHLS slave unit 8 I Os AFPRP1X08D2 140g Terminal block 16 I Os AFPRP1X16D2 AFPRP1Y16T 210g AFPRP2X08D2E 75g Small terminal AFPRP2X16D2 AFPRP2Y16T 159 block AFPRP2XY16D2T AFPRP2Y04R gt gt x x Mm Mm n un qp o 3 65 Appendix 8 1 3 Performance specifications 66 Programming method control method Relay symbol cyclic operation Maximum number of Basic configuration 1024 64 I Os x 16 slots 1 Os Using the PHLS re 16128 1008 I Os x 16 slots mote I O system Program memory Internal memory Operation memory RAM and non volatile ROM1 Backup memory ROM2 Program capacity Configurable steps Comment memory 3MB Operation speed Basic instructions gt 11ns step Basic instructions 100 High level instructions
7. When the state of installation of an 1 O unit has changed since the power was turned on no error will be output if this check box has been selected Advanced Choose Advanced to configure intelligent units 3 4 Uploading I O maps in online mode 28 Instead of entering I O addresses manually you can upload them from the PLC The FP7 CPU also saves configuration settings for intelligent units e g analog units or high speed counter units These unit configurations can al so be uploaded from the CPU Select from three different options for uploading the 1 0 map and unit con figurations Upload attached unit types and set default values When this option is selected all units attached to the CPU are scanned and the unit types are uploaded into the programming software The 1 0 addresses will be reassigned and the unit configurations will be set to default values Upload attached unit types and assign current unit configurations When this option is selected all units attached to the CPU are scanned and the unit types are uploaded into the programming software The 1 0 addresses and unit configurations from the 1 0 map and unit con FP7 CPU Hardware User s Manual Procedure o Puri I O allocation figuration dialog will be applied Default values will be set for new units Upload unit types and configurations saved in the CPU When this option is selected the units attached to the CPU are not
8. remote switching can be performed from the programming software When the FP7 CPU Hardware User s Manual Parts and functions power of the PLC is turned on again the operation mode set with the operation mode selector is selected 12 Fixing hook Used to fix a power supply unit to the CPU 2 2 FP7 power supply unit FP7 PSA1 FP7 PSA2 PSA1 E O PSA2 MT NO ag POWER GT D m hi I a 100 240V 0 75A 50 60Hz CH IAT _ 3 NC NC ALARM ALARM hu OUTPUT OUTPUT Li Ei si ege 1A 30V 1A 30V 6 a Na SY OO NN L 100 240V 1 25A 50 60Hz LN N I POWER LED blue Lights when the power is on Power supply terminals Terminal block for power supply wiring Ground terminals To minimize effects from noise and prevent electrical shocks connect this terminal with a ground resistance of max 1000 Alarm output terminal The relay contact is closed when the power supply is on If a watchdog timeout occurs due to a hardware or pro gram error the relay contact is opened DIN rail attachment lever Used for easy attachment to a DIN rail FP7 CPU Hardware User s Manual 23 O allocation Chapter 3 3 1 General Slot numbers I O addresses 24 I O allocation Each unit attached to the CPU must be configured in an 1 0 map which i
9. 64 The power supply units have an alarm output that can be used to release alarm signals in the event of an error The relay contact is closed when the power supply is on If a watchdog timeout occurs due to a hardware or program error the relay contact is opened ih HH COM N ALARM Ino Power supply unit Alarm signal lamp In the event of a watchdog timeout the ALARM LED of the CPU lights If a power supply unit is attached its alarm output is activated at the same time All outputs to output devices are turned off and the CPU is put in a halted state All processing as well as communication with the program ming tool stops 4 3 Wiring the power supply Precautions 38 e Use a low noise power supply e The unit has sufficient noise immunity against the noise generated on the power line However it is recommended to take measures for re ducing noise such as supplying power through an insulation transform er e To minimize adverse effects from noise twist the brown and blue wires of the power supply cable FP7 CPU Hardware User s Manual Installation and wiring Isolate the wiring systems to the CPU input output devices and me chanical power apparatus L1 0 61 EES we L3 0 67 e NO PEO 1NG Mechanical power apparatus Input output devices CPU Circuit breaker 2 Insulated DC power suppl
10. Shock resistance Noise immunity Power supply terminal Operation conditions Overvoltage category Pollution degree Appendix 24V DC 20 4 28 8V DC With external power supply 4ms using 20 4V 7ms using 24V 10ms using 28 8V With FP7 power supply unit 10ms 0 55 C 40 70 C 1096 9546 RH at 25 C non condensing 1046 9546 RH at 25 C non condensing 500V AC for 1min for COM port USB port Ethernet port all power supply terminals and function earth terminals Min 100MQ for COM port USB port Ethernet port all power supply terminals and function earth terminals 5 8 4Hz amplitude of 3 5mm 8 4 150Hz constant acceleration of 9 8m s 10min on 3 axes in X Y and Z direction 10 sweeps 1 octave min 147m s 3 times on 3 axes in X Y and Z direction 1000Vp p with pulse widths 50ns and lus based on in house measurements Free from corrosive gases and excessive dust Il 2 D When a GT series touch panel is connected to the GT power supply terminal 24V the operating voltage range is 21 6 26 4V DC 2 Based on JIS B 3502 and IEC 61131 2 64 FP7 CPU Hardware User s Manual 8 1 2 Weight FP7 CPU Hardware User s Manual Appendix Power supply unit 100 240V AC AFP7PSA1 240g 24W 100 240V AC 3W AFP7PSA2 290g CPU AFP7CPS 2209 Communication cassette AFP7CCS1 AFP7CCS2 2259 AFP7CCM1 AFP7CCM2 AFP7CCS1M1 AFP7CCET1 209 Application cassette AFP7FCA21 AFP7FCAD2 259
11. clears Stops Auto clears Stops Auto clears Stops Auto clears Appendix In the program high level F and P in structions are triggered by the same operation result While the execution condition is TRUE F instructions are executed in every scan P instructions are executed only once at the rising edge of the execution condition Correct the program so that the high level instructions executed in every scan and at the rising edge are triggered separately The program stored in the PLC is too large to compile in the program memory Change to PROG mode and correct the error Copying cannot be executed because the SD card cover is open Close the cover Copying cannot be executed because there is no SD memory card Insert an SD memory card Copying cannot be executed because the SD memory card is damaged Insert a normal SD memory card Copying cannot be executed because there is no file in the SD memory card Check whether a project file has been saved in the card Copying cannot be executed because the password for the project file saved in the SD memory card is not consistent with the password for the execution project saved in the built in ROM Check the password settings Copying cannot be executed because an error has been identified in the project data saved in the SD memory card Check the project data SD memory card operation cannot be executed because the card cover is open Close the cov
12. inputs 24V DC MIL connector AFP7X32D2 Output unit 32 outputs sink NPN MIL con AFP7Y32T nector Output unit 32 outputs source PNP MIL con AFP7Y32P nector Input unit 64 inputs 24V DC MIL connector AFP7X64D2 00000000 Output unit 64 outputs sink NPN MIL con AFP7Y64T nector Output unit 64 outputs source PNP MIL con AFP7Y64P nector Mixed 1 0 unit 32 inputs 32 outputs sink NPN AFP7XY64D2T MIL connector Mixed I O unit 32 inputs 32 outputs source AFP7XY64D2P PNP MIL connector 3 Analog UO unit Product no Input unit 4 channels AFP7AD4H Output unit 4 channels AFP7DA4H Product Description 00000000 Product no AFP7HSC2T Description 2 channels 4 channels AFP7HSC4T 10 FP7 CPU Hardware User s Manual Overview Pulse output unit Description Product no Open collector output 500kpps Line driver output 4Mpps Open collector output 500kpps Line driver output 4Mpps AFP7PGO2L AFP7PG04T AFP7PG04L Positioning unit Description Product no Open collector output 500kpps Line driver output 4Mpps Open collector output 500kpps Line driver output 4Mpps AFP7PP02L AFP7PP04T AFP7PP04L De
13. line solutions such as ammonia or caustic soda e Vibration shock or direct drop of water e Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Maintain at least 100mm of space between these devices and the unit 30 FP7 CPU Hardware User s Manual Installation and wiring Installation space e Leave at least 50mm of space between the wiring ducts of the unit and other devices to allow heat radiation and unit replacement i 250 mm y o To 8 250 mm 8 250 mm e 8 e S E E E E e 7 7 UY ET ET 7 WW 250 mm y e Do not install the units stacked up horizontally or upside down Doing so will prevent proper cooling of the units and cause overheating inside UO fO 4 IT IT i OT c O O Stacked up installation Horizontal installation of the unit 2 Upside down e Do not install the unit above devices wh
14. naawa 30 4 1 2 Attaching le UE 32 4 1 3 USING DIN eT ne onen 35 4 2 Safety instructions for wiring sise 37 4 3 Wiring the power SUPPIY en nnnnnnnn ernennen 38 4 3 1 Wiring the FP7 power supply unit 39 4 3 2 Wiring an external 24V DC power Supply xe e ee e K e K K eee K e K Ke 40 4 3 3 Grounding EE 42 5 PRO rr ee ara oiran 43 5 1 Before turning on the pPOWEr caco 43 5 2 BRAM ROM operation ns a loi ie bee oi Meee 44 5 3 Project backup KANAN BIGLANG LAG ae 46 5 4 SD memory card operation coccion NNN ENNEN REENEN SEENEN RENE ANE 48 5 4 1 Installing an SD memory card u dh ner 49 FP7 CPU Hardware User s Manual 7 Table of contents 5 4 2 Executing projects from an SD memory card nennen nennen 50 A Lt teen anne este ein ee 54 6 1 LED display for operation status 54 6 2 Operation On er OT Xa AA an aca Ela 54 6 3 ERROR LED Is flashing are anne 55 6 4 PROG mode does not change to RUN 56 6 5 ALARM LED is ON aan une 56 6 6 POWER LED on power supply unit is OFF nenne nenne nenne nennen 57 6 7 Password protection error message see e eee e e ee e e ee K KeK 57 6 8 Diagnosing output malfunction ciana eia EEEE BANG ANERE EREEREER EEEO naan 58 7 MAINE Ee 60 7 1 Preventive Maintenance A ANNA aa 60 7 2 Backup e ae LATAG db 61 BAP DOK Luini 64 8 1 Specifications nn one ee ARA ANG AA hn 64 8 1 1 General specifications iii 64 B
15. output condition using Control FPWIN Pro If the output monitored is TRUE there is probably a duplicate output error e Set the output to TRUE by force using Control FPWIN Pro If the output status LED is turned ON you must check the input side If the output status LED remains OFF there is probably an abnormal ity with the outputs If the input status LEDs are OFF e Check the wiring of the input devices e Check that the power is properly supplied to the input terminals If the power is properly supplied to the input terminal there is prob ably an abnormality with the inputs If the power is not supplied to the input terminal there is probably an abnormality in the input device or input power supply Check the input device and input power supply If the input status LEDs are ON Monitor the input condition using Control FPWIN Pro 58 FP7 CPU Hardware User s Manual Troubleshooting e If the input monitored is FALSE there is probably an abnormality with the inputs e If the input monitored is TRUE check the leakage current at the input devices e g two wire type sensor and check the program again re ferring to the following Check for duplicate output errors and for outputs having been re written by high level instructions Check the program flow when instructions such as MC or JP are used Check if the I O map agrees with the actual mounting status FP7 CPU Hardware User s Manual
16. results in a system shutdown choose the adequate safety measures listed below When a motor s clockwise counter clockwise operation is controlled pro vide an interlock circuit that prevents clockwise and counter clockwise sig nals from being input into the motor at the same time Emergency stop circuit Start up sequence Grounding Provide an emergency stop circuit externally to turn off the power supply of controlled devices in order to prevent a system shutdown or an irreparable accident if a malfunction occurs The PLC should be started after booting the input output devices and me chanical power apparatus When stopping the operation of the PLC have the input output devices turned off after the PLC has stopped operating When installing the PLC next to devices that generate high voltages from switching such as inverters do not ground them together Use an exclu sive ground for each device Momentary power failures The FP7 continues to operate normally for a certain period of time in case of a momentary power failure We call this the momentary power off time However if the power failure exceeds this period of time operation de FP7 CPU Hardware User s Manual 37 Installation and wiring Alarm output pends on the combination of units the power supply voltage etc In some cases operation mirrors a power supply reset For the momentary power off time values see General specifications on p
17. scanned Instead the unit types I O addresses and unit configura tions saved in the CPU will be uploaded Any units which have been added or removed are not detected that is the uploaded data may be different from the actually attached units S Double click PLC in the navigator Online Online mode or Double click I O map and unit configuration Upload from PLC Select desired upload option FP7 CPU Hardware User s Manual 29 Installation and wiring Chapter 4 Installation and wiring 4 1 Installation Please follow the installation instructions carefully to prevent failure or malfunctions 4 1 1 Installation environment and space Operating environment After installing the unit make sure to use it within the range of the general specifications e Ambient temperature 0 55 C e Ambient humidity 10 95 RH at 25 C non condensing e Pollution degree 2 e Maximum altitude 2000m e Equipment class 1 e Overvoltage category II e Installation location inside control panel Be sure to install the unit in locations designed for electrical equipment e g in a closed metal cabinet such as a switch cabinet Do not use the unit in the following environments e Direct sunlight e Sudden temperature changes causing condensation e Inflammable or corrosive gases e Excessive airborne dust metal particles or salts e Benzine paint thinner alcohol or other organic solvents or strong alka
18. 1 2 EINE chi ei eil ai ia Aasa 65 8 1 3 Performance specifications ea a 66 8 1 4 Communication Specifications ss 68 8 1 5 ERT power s pply UME lie ili oie ile wand a a 70 SEENEN Des 72 8 2 1 ERT power SUPPLY Units zu en ns 72 8 2 2 CPU en en ke In 73 8 2 3 Terminal type UnIES essas nze 995 999 ei een 13 8 2 4 Connector type UNIS Aa coi E KANG 74 8 2 5 Serial communication UNI lt 554995 X EE 75 8 2 6 PHLS master Unit AGANG ARN E 15 8 2 7 End UNIT a EEE E EA 76 8 2 8 PLC SYSTEMS cipria aa e a a ia al 76 8 3 Error ese O A aaa 78 8 FP7 CPU Hardware User s Manual Overview Chapter 1 Overview 1 1 Unit types ST E ISI EI A f amp 6 1 E 9 d 8 HS S BO e E Y HE 7 O TS Tw O O Power supply unit Product Description Product no 100 240V AC 24W AFP7PSA1 100 240V AC 43W AFP7PSA2 CPU Product no AFP7CPS41E AFP7CPS31E AFP7CPS31 Product Ethernet function FP7 CPU Hardware User s Manual 9 Overview 3 Digital I O unit Product Description Product no a Input unit 16 inputs 12 24V DC AFP7X16DW Output unit 16 outputs AFP7Y16R Relay Output unit 16 outputs sink NPN AFP7Y16T Output unit 16 outputs source PNP AFP7Y16P Input unit 32
19. 24V DC power supply Select the expansion units so that the sum of internal current consump tions of the connected units does not exceed 2A Make sure the selected power supply is larger than the capacity of the units In the minimum configuration select a power supply of 24W or larg EF To protect the system against faulty voltages from the power supply line use an insulated power supply with an internal protective circuit FP7 CPU Hardware User s Manual 15 Overview If using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse ia i 7 ee Yo I l D a TAO 9 ae Co g Se So al go GC a ge a ee 4 w7 EE aS e maa Internal bus to each unit 2 External power supply 24V DC Up to 16 1 0 units or intelligent units Output current of FP7 power supply units 100 240V AC 24W AFP7PSA1 1000 100 240V AC 43W AFP7PSA2 1800 16 FP7 CPU Hardware User s Manual Overview Current consumption of FP7 units Type of unito gt Product Current con number sumption CPU 196k steps Ether AFP7CPS41E lt 200mA net 120k steps Ether AFP7CPS31E lt 200mA net 120k steps no AFP7CPS31
20. 476680 Fax 46 859476690 www panasonic electric works se Panasonic Eco Solutions Nordic AB Jungmansgatan 12 21119 Malm Tel 46 40 697 7000 Fax 46 40 697 7099 www panasonic fire security com Poland Panasonic Electric Works Polska sp z 0 0 ul Wotoska 9A 02 583 Warszawa Tel 48 22 338 11 33 Fax 48 22 338 12 00 www panasonic electric works pl Spain Panasonic Electric Works Espafia S A Barajas Park San Severo 20 28042 Madrid Tel 34 913293875 Fax 34 913292976 www panasonic electric works es Switzerland Panasonic Electric Works Schweiz AG Grundstrasse 8 6343 Rotkreuz Tel 41 0 41 7997050 Fax 41 0 41 7997055 www panasonic electric works ch United Kingdom Panasonic Electric Works UK Ltd Sunrise Parkway Linford Wood Milton Keynes MK14 6 LF Tel 44 0 1908 231555 Fax 44 0 1908 231599 www panasonic electric works co uk North amp South America USA Panasonic Industrial Devices Sales Company 629 Central Avenue New Providence N J 07974 Tel 1 908 464 3550 Fax 1 908 464 8513 www pewa panasonic com of America Asia Pacific China Japan gt China Panasonic Electric Works Sales China Co Ltd Level 2 Tower W3 The Towers Oriental Plaza No 2 East Chang An Ave Dong Cheng District Beijing 100738 Tel 86 10 5925 5988 Fax 86 10 5925 5973 Hong Kong Panasonic Industrial Devices Automation RM1205 9 12 F Tower 2 The Gateway 25 Canton Road Tsimshatsui Kowloon Hong Kong Tel 852 2956 3118
21. 59 Maintenance Chapter 7 Maintenance 7 1 Preventive maintenance Although the FP7 system has been designed in such a way as to minimize maintenance and offer trouble free operation several maintenance aspects should be taken into consideration If preventive maintenance is performed periodically you will minimize the possibility of system malfunctions Inspection items Installation Looseness of units Securely mounted See p 30 on DIN rail Connection sta Loose terminal No looseness of screws See p 32 to tus screw or connectors 40 Proximity of Screws should be evenly fastened crimp terminals Loose connector Crimp terminals do not touch Power supply Power supply unit 100 240V AC See p 30 and 70 CPU 24V DC See p 14 and see p 64 Operating envi Ambient tempera 0 55 C See p 30 ronment ture Ambient humidity 10 95 RH Operation condi Free from corrosive gases tions and excessive dust Backup battery Battery for CPU Periodic replacement See p 61 60 FP7 CPU Hardware User s Manual Maintenance 7 2 Backup battery A separately sold backup battery must be installed to use the clock calendar function Battery optional Backup battery With connector AFPX BATT Note e The clock calendar function continues operation for about one De week thanks to the built in capacitor even if no battery is used In order to charge the built in capacitor supply power to the CPU for at leas
22. Example Operation is to continue even though a calculation error has occurred Set the system register Operation error to Continue Operation er rors will be handled as an error but operation will continue 6 3 ERROR LED is flashing Check the error code using the programming software Procedure Ma e In online mode Monitor gt PLC status or Fa The error code is displayed in the Self diagnostic error section For self diagnostic errors other than a syntax error e Eliminate the cause of the error For error codes 80 and higher There are three ways to clear the error e Choose Clear in the PLC status dialog while in PROG mode e Turn the power supply off on while in PROG mode this clears all of the contents of the operation memory except hold type data e Execute the self diagnostic error set instruction F148 ERR Note When an operation error occurs the address at which the error oc curred is stored in a system data register Monitor the address at which the error occurred before canceling the error FP7 CPU Hardware User s Manual 55 Troubleshooting 6 4 PROG mode does not change to RUN If PROG mode does not change to RUN a syntax error or a self diagnostic error that caused operation to stop has occurred e Check to see if the ERROR or ALARM LED is on e Locate the syntax error by executing Monitor PLC status or FA 6 5 ALARM LED is ON If the ALARM LED is on a system watchdog timeou
23. Fax 852 2956 0398 Controls Sales Hong Kong Co Ltd Japan Panasonic Corporation 1048 Kadoma Kadoma shi Osaka 571 8686 Japan Tel 81 6 6908 1050 Fax 81 6 6908 5781 www panasonic net Singapore Panasonic Industrial Devices 300 Beach Road 16 01 The Concourse Singapore 199555 Tel 65 6390 3811 Fax 65 6390 3810 Automation Controls Sales Asia Pacific m anasonic u
24. GR7 Cable Connector Description Product no USB cable 5 pin Mini B type USB 2 0 Full Speed or 1 1 2m CABMINIUSB5D HER sn O A type male PC side 5 pin Mini B type male PLC side Instead of Panasonic s USB cable any commercial USB cable meeting the above specifications may be used The maximum permissible cable length is 5M FP7 CPU Hardware User s Manual Chapter 2 2 1 CPU Parts and functions Parts and functions Na O Panasonic FP7 CPS4E eee Ba JE fl LO COM al Sl GG LINK Ex a CT pate DI y bea Operation status LEDs Display the current operation mode or the oc currence of an error Lights when the CPU power is on RUN Lights in RUN mode Flashes when forcing I Os PROG Lights in PROG mode COM 0 Lights when data is being sent from COM port 0 DD Green Lights when data is being received from COM port 0 SD Lights when the SD card is being accessed CARD Lights when SD memory card operation is selected COPY Lights during COPY operation ERROR Red Lights when a self diagnostic error has been detected ALARM Lights when a watchdog timeout occurs due to a hardware or program error Add on cassette Attach an optional communication cassette or applica tion cassette COM port O RS232C GT power supply terminal fo
25. PU Hardware User s Manual Safety measures Operating environment After installing the unit make sure to use it within the range of the general specifications e Ambient temperature 0 C to 55 C e Ambient humidity 10 95 RH at 25 C non condensing e Pollution degree 2 e Do notuse the unit in the following environments Direct sunlight Sudden temperature changes causing condensation Inflammable or corrosive gases Excessive airborne dust metal particles or salts Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Vibration shock or direct drop of water Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Maintain at least 100mm of space between these devices and the unit Static electricity Before touching the unit or equipment always touch some grounded metal to discharge any static electricity you may have generated especially in dry locations The discharge of static electricity can damage parts and equipment Protection of power supply e Use a twisted power supply wire e Isolate the wiring systems to the CPU input output devices and me chanical power apparatus e An insulated power supply with an internal protective circuit should be used FP power supply The power supply for the CPU i
26. Panasonic PROGRAMMABLE CONTROLLERS FP7 CPU Hardware User s Manual ACGM0701V1 1EN gt Before beginning Liability and copyright for the hardware Limited warranty This manual and everything described in it are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Electric Works Europe AG PEWEU PEWEU pursues a policy of continuous improvement of the design and per formance of its products Therefore we reserve the right to change the manual product without notice In no event will PEWEU be liable for direct special incidental or consequential damage resulting from any defect in the product or its documentation even if advised of the possibility of such damages We invite your comments on this manual Please e mail us at techdoc peweu eu panasonic com Please direct support matters and technical questions to your local Pana sonic representative If physical defects caused by distribution are found PEWEU will re place repair the product free of charge Exceptions include e When physical defects are due to different usage treatment of the product other than described in the manual e When physical defects are due to defective equipment other than the distributed product e When physical defects are due to modifications repairs by someone other than PEWEU e When physical defects are due to natural disasters FP7 CPU Hardware User s Manual Warnings used in t
27. Y16R 1 word 16 bits 16 outputs AFP7Y16T AFP7Y16P 32 outputs AFP7Y32P Output unit e Egger 4 words 64 bits 64 outputs AFP7Y64P AFP7XY64D2T 2 words 32 bits 2 words 32 bits AFP7XY64D2P Mixed I O unit 32 inputs 32 outputs units bits unit bits High speed coun 4 words 64 bits ter unit bits Pulse output unit 2 words 32 bits AFP7PG02L AFP7PG04L Positioning unit AFP7PP02T 12 words 196 AFP7PP02L bits AFP7PP04T AFP7PP04L AFP7NSC 2 words 32 bits 2 words 32 bits cation unit PHLS master unit AFP7PHLSM 63 words 1008 63 words 1008 bits bits 26 FP7 CPU Hardware User s Manual I O allocation In the CPU 10 input words 160 bit addresses offset 0 9 and 10 output words 160 bit addresses offset 0 9 are allocated for communication functions regardless of whether these functions are actually used The starting word number of the other units can be set using the programming software For the PHLS master unit the actual number of inputs and outputs that can be used varies depending on the number of slave units connected The maximum number of I Os is 63 input words 1008 bit addresses and 63 output words 1008 bit addresses 3 3 Entering I O maps manually Procedure Na aa When entering 1 0 addresses manually 1 0 allocations are decided at the time of system design and are registered in the CPU using Control FPWIN Pro At this time registration can be performed before any exp
28. age range is 21 6 26 4V DC Selecting a power supply Make sure the selected power supply is larger than the capacity of the units In the minimum configuration select a power supply of 24W or larg er For details see p 14 To protect the system against faulty voltages from the power supply line use an insulated power supply with an internal protective circuit The regu lator on the unit is a non insulated type If using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse FP7 CPU Hardware User s Manual 41 Installation and wiring 4 3 3 Grounding If necessary ground the instrument to increase the noise resistance e The point of grounding should be as close to the PLC as possible The ground wire should be as short as possible e Always use an exclusive ground for PLCs and other devices If two de vices share a single ground point it may produce an adverse effect ABASTO PLC Other device inverter etc SS e Earth terminals for an AC power supply unit should be grounded at a grounding resistance of 1009 or less e When 24V DC is directly supplied to the CPU connect the attached function earth green 42 FP7 CPU Hardware User s Manual Chapter 5 Operation Operation 5 1 Before turning on the power Once wiring has been completed check the following points before turning on the power and per
29. and registers gt Basic error messages to monitor the system data registers storing the error addresses FP7 CPU Hardware User s Manual Appendix Error Name of error Operation Description and steps to take code status of E100 Probably a bus error occurred Please Default contact your dealer Continues E104 Service power Selectable An error has been detected in the GT supply current Default power supply terminal Check if it is error Continues Connected correctly E105 CPU temperature Selectable A temperature rise has been detected in Default the hardware In general select Con Continues tinue E106 CPU temperature Selectable Default Continues E120 RTC data error Continues An error has been detected in the clock data of the real time clock Eli Power supply unit Continues An alarm occurred indicating the end of lifetime warning the power supply unit s lifetime Replace the power supply unit E122 Battery voltage Continues Voltage of the optional battery has decline dropped Replace the battery If no bat tery is used disable the battery error alarm in the system registers E125 Gold capacitor Continues An alarm occurred indicating a voltage voltage decline drop of the CPU s built in gold capacitor Charge the CPU E124 SNTP time acqui Continues Acquisition of time data has failed during sition failure time synchronization via the Ethernet port E125 Log settings Continu
30. ansion unit has been installed However before operation can start the I O units must be mounted as required by the system design 1 Double click PLC in the navigator Double click I O map and unit configuration 3 Double click the desired slot number To allocate I O addresses you must select slots consecutively one after the other Assign the CPU to slot 0 For all other unit types proceed as follows 4 Select a unit category 5 Select a unit type The starting word number number of input words and number of out put words are automatically entered You can change the starting word number as required 1 O addresses are allocated based on the starting word number 6 OK Repeat steps 4 to 6 to add more units as required 8 OK The 1 0 map is saved in the project and will be registered in the PLC when the project is downloaded FP7 CPU Hardware User s Manual 27 O allocation The following additional settings can be made in the I O map and unit configuration dialog Input time constant Input time constants for input units or mixed I O units can be changed as necessary The selected time constant is added to the hard ware specific response time of the unit Automatically shift the starting word number for subsequent slots Select this check box to automatically adapt the I O addresses of the following units when a unit is inserted into the list Exclude this unit from 1 O verification
31. atisfy the SD memory card specifications Please use the dedicated for matting software 5 4 1 Installing an SD memory card Procedure 1 Open SD card cover on CPU FP7 CPU Hardware User s Manual 49 Operation 3 Close card cover Close card cover before you can access the files on the SD card If the card cover is opened while the SD memory card is being accessed a self diagnostic error occurs and operation stops Before removing an SD memory card make sure the SD LED on the CPU is off 5 4 2 Executing projects from an SD memory card To enable execution of a project from an SD memory card it is necessary to convert the created project into an auto execution file and to save it on the SD memory card Saving an execution file on the SD memory card Procedure 50 Project gt Save as gt Project on SD card Select SD card will be plugged in PLC Select target folder The PLC will only detect the auto execution file if it is located in an SD card folder named AUTO Save An auto execution file autoexec fp7 is created 5 Create a folder named AUTO on the SD memory card 6 Copy autoexec fp7 into the new folder on the SD card FP7 CPU Hardware User s Manual Operation Execution of a project saved in an SD memory card To enable execution of a project saved in the card insert an SD memory card set the operation mode selector to RUN and set the card operation switch to CARD Swit
32. ave the project 5 2 RAM ROM operation Downloading projects to PLC 44 When a project is downloaded from the PC to the PLC the data is saved in the built in RAM and is also automatically saved in the ROM Switch Setting Operation mode selector PROG Card operation switch ROM CARD ROM FP7 CPU Hardware User s Manual Operation Procedure Change to PROG mode Set card operation switch to ROM Turn on the power supply of the FP7 Download project to PLC PRE Operation after power on After the power supply of the CPU has been turned on whether in PROG mode or in RUN mode the project is transferred from ROM1 to RAM Switch Setting Operation mode selector PROG or RUN Card operation switch ROM PROG SS RUN copy Tei 3 Retaining data during power outages The FP7 CPU backs up most of the data in the ROM non volatile memory e Project data programs configuration data comments e Hold type data in the operation memory e System monitor values system records e g hour meter data error logs Clock calendar data is held by the built in capacitor and by the backup battery Note e The clock calendar
33. cessed e g saving data into the card deleting data from the card e Never remove the card or turn off the power of the PLC while the SD LED is flashing data is being read from or written to the card Data may be damaged e Do not remove the card while the COPY LED is on The project may be damaged e If the card operation switch is set to CARD although no SD memory card is inserted a self diagnostic error will occur e If the CPU cannot access a project on the SD memory card while the card operation switch is set to CARD a self diagnostic error will occur e lt is recommended to save important data in another medium for backup e Do not use an SD memory card with a higher capacity than indicated in the specifications Data in the card may be damaged FP7 CPU Hardware User s Manual Operation Usable SD memory cards We recommend Panasonic SD memory cards for industrial use SD memory cards of other manufacturers have not been tested with the FP7 Logo on CPU Usable SD memory cards Card type Capacity DI SD memory card 2GB SDHC memory card 4GB 32GB Formatting of SD memory cards In principle 5D memory cards have been formatted by the time of pur chase and no formatting by the user is required If formatting becomes necessary download formatting software for SD memory cards on the SD Association s website https www sdcard org home A file system formatted by the PC s standard formatting software does not s
34. ch Setting Operation mode selector RUN Card operation switch CARD Procedure 1 Turn off the power of the CPU 2 Insert an SD memory card containing autoexec fp7 into the CPU Autoexec fp7 is the project to be executed Use Project Save as 5 Project on SD card to create autoexec fp7 Set the card operation switch to CARD Close SD card cover Turn on the power of the CPU o RE sb ao Set the operation mode selector to RUN The project saved in the SD memory card is transmitted to the opera tion memory FP7 CPU Hardware User s Manual 51 Operation Switching from ROM operation to SD memory card operation Procedure Note When the card operation switch is set to ROM you can change the switch setting to CARD and then change to RUN mode to start SD memory card operation From SD memory card operation you cannot switch to RAM ROM operation without turning off the power of the CPU 1 Turn on the power of the CPU 2 Set the card operation switch to CARD 3 Set the operation mode selector to RUN Online editing is not available during SD memory card operation a protection error occurs Transfer from SD memory card to ROM1 52 To transfer a project from an SD memory card to ROMI insert the card and set the operation mode selector to COPY Switch Setting Power is
35. ction Watchdog timer program syntax check Online edit mode Available Security function Password function upload protec tion encryption for program and PLC configuration D Program capacity number of data registers and maximum number of program blocks vary depending on the CPU type and the memory configuration set in the system registers Memory type Memory configurations for CPU type CPS4 values in parentheses refer to CPS3 1 2 3 4 5 Program 234000 221500 196000 144500 51500 capacity 121500 96000 64000 32000 steps Data regis 65536 131072 262144 524288 999424 ters words 131072 262144 425984 589824 Figures in the table indicate the number of inputs and outputs that can be used in the program The actual number that can be used varies by configuration 2 3 Memory areas are categorized into hold type areas which keep their state during a power failure or when the PLC is switched to PROG mode and non hold type areas which reset their state Internal relays data registers link relays and link registers can be defined as either non hold or hold areas using Control FPWIN Pro Counters and error alarm relays are hold areas all other areas are non hold areas However a maximum of 262144 words can be used as hold area 4 Precision of the clock calendar function at 0 C error lt 95s month at 25 C error lt 15s month at 55 C error lt 130s month When the unit is connected to an Ether
36. ctions of Control FPWIN Pro and store the files in a safe place Addi tionally you can print out the entire project documentation Specifying passwords The password setting is designed to avoid pro grams being accidentally overwritten If the password is forgotten however it will be impossible to overwrite the program even if you want to Also if a password is forcibly bypassed the program is delet ed Therefore please note the password in a safe location FP7 CPU Hardware User s Manual Table of contents Table of contents No E 9 Ne H ln lf eL A Ada 9 1 2 Restrictions on unit combination Sie 13 1 2 1 Maximum number of uUNitS kana sisi 13 1 2 2 Combination of add on cassettes 13 1 2 3 Availabilty of communication ports 14 1 3 Selection of power SUPPLY ui 14 1 3 1 Power supply for internal circuit ss 14 1 3 2 Power supply for external circuits nennen nenn nennen 19 1 4 Programming sle baa Erle ala 20 2 IERT KT L all 21 Ql CPU neen a n e a A ma dus dunk cemdesned sa dwhaduwans me daeaenk r A 21 2 2 FP7 power SUPPIY Uni aia NG side NAAN M LM EE aie 23 3 HL e KU d E 24 3 1 G n ral AKA nenn 24 3 2 Occupied word and bit addresses by unit nenn nenn nennen 26 3 3 Entering 1 0 maps manuallv sise 27 3 4 Uploading I O maps in online mode 28 4 installation and wiring E 30 Ad T vL 11 s lt o A 30 4 1 1 Installation environment and space
37. e a AFP7PSA2 24V DC 1 8A Overcurrent protec Available tion function To recover turn off the primary side and wait at least 180s before turning it on again Guaranteed life 27000h at 55 C Terminal block Built in cannot be replaced D Use the unit within the rated output current Alarm output specifications Description 1A 30V DC Contact OFF when CPU alarm occurs Contact load Alarm contact operation FP7 CPU Hardware User s Manual 71 Appendix 8 2 Dimensions 8 2 1 FP7 power supply units L 50 Li 4 70 si O B O B i O D D D y KG d y Ges H y GI SI DW 2 8 80 4 72 FP7 CPU Hardware User s Manual 8 2 2 CPU 40 90 AU SL WS 8 2 3 Terminal type units Appendix e Digital I O unit 16 I Os e Analog I O unit 28 VOPEN C KI 90 000606000600 FP7 CPU Hardware User s Manual
38. ect from an SD memory card Setting the switch to ROM starts operation from the operation memory Data transfer using in COPY mode is performed independent of the card operation switch setting FP7 CPU Hardware User s Manual 53 Troubleshooting Chapter 6 Troubleshooting 6 1 LED display for operation status When an error occurs the status of the operation status LEDs on the CPU changes as shown in the table below Operation status LEDs on CPU LED status Description Operation RUN PROG ERROR ALARM status Green Green Red Red CRE CS IR AG SN ES E Flashes Off Forcing on off in RUN mode Flashes Off A self diagnostic Continue error has occurred continue operation Off Flashes Off A self diagnostic error has occurred halt operation Off Varies System watchdog timeout has oc curred Off Flashes Varies Off Waiting for connec tion to PHLS slave Normal condition Continue Continue Abnormal condition 6 2 Operation on error The CPU has a self diagnostic function which identifies errors and stops operation if necessary For some errors the user may select whether oper ation shall continue or stop when the error occurs Procedure q _ _uuHHH_JJ Double click PLC in the navigator Double click System registers Double click Act on Error Select the desired setting for each type of error 54 FP7 CPU Hardware User s Manual Troubleshooting
39. ected during online editing No changes will be downloaded and operation will continue E22 Not paired error Stops For instructions which must be used in a Auto clears pair such as jump JP and LBL one instruction is either missing or in an incorrect position Change to PROG mode and correct the error E24 Program area Stops An instruction was written to the wrong see error Auto clears program area main program area or note subprogram area Change to PROG mode and correct the error This error is also detected during online editing No changes will be downloaded and operation will continue 78 FP7 CPU Hardware User s Manual E25 see note E27 see note E40 E41 E42 E43 E44 E45 E50 E51 E57 E53 FP7 CPU Hardware User s Manual High level in struction type error Stops Auto clears Compile memory Stops full error Copy failure cover open Copy failure no SD card Copy failure SD card reading er ror Copy failure no file Copy failure password incon sistency Copy failure invalid project data SD card opera tion impossible cover open SD card opera tion impossible no SD card SD card opera tion impossible SD card reading error SD card opera tion impossible no file Auto clears Stops Auto clears Stops Auto clears Stops Auto clears Stops Auto clears Stops Auto clears Stops Auto clears Stops Auto
40. ed power supply is larger than the capacity of the units O Power supply unit CPU 3 Up to 16 1 0 units or intelligent units End unit 1 2 1 Maximum number of units Type of unit Max number of attachable units Power supply unit CPU Serial communication unit Other units 1 2 2 Combination of add on cassettes Type ofunit Max number Add on cassettes of attachable aa raat ninatinn raceatin cassettes Communication cassette Application cas AFP7CCS AFP7CCET1 Sette l AFP7CCM1 Ethernet AFP7FC no Ethernet a e pa Serial commu 2 unit nication unit FP7 CPU Hardware User s Manual 13 Overview 1 2 3 Availabilty of communication ports PLC Link MEWTOCOL COM Master Modbus RTU Master MEWTOCOL COM Slave MEWTOCOL7 COM Slave Modbus RTU Slave Program controlled 1 3 Selection of power supply 1 3 1 Power supply for internal circuit Power for the interna Up to 2 communication ports can be used When using 2 ports allocate different link areas to them e CPU with communication cassette COM1 e Serial communication unit COM1 Up to 16 communication ports and corresponding connec tions can be used simultaneously e CPU with communication cassette COM1 COM2
41. ent investigate differ ent unit combinations e Disconnect the power supply wiring to the other devices if the power supplied to the unit is shared with them If the LED on the power supply unit turns on at this moment underca pacity of the power supply is possible Review the power supply design 6 7 Password protection error message If a protection error message appears a password has been set To access a PLC for which a password has been set a login is required whenever the power is turned on Procedure Na 1 Online gt Security settings 2 Enter your password under PLC Access 3 Choose Login NOTICE If you are not logged in Clear Password will erase not only the password but also the program and parameters stored in the PLC s comment memory FP7 CPU Hardware User s Manual 57 Troubleshooting 6 8 Diagnosing output malfunction If the outputs do not function correctly both software e g program I O allocation and hardware e g wiring power supply may be responsible Check the output side first and then the input side If the output status LEDs are ON e Check the wiring of the loads e Check if the power is properly supplied to the loads If the power is properly supplied to the load there is probably an abnormality in the load If the power is not supplied to the load there is probably an abnor mality with the outputs If the output status LEDs are OFF e Monitor the
42. er SD memory card operation cannot be executed because there is no SD memory card Insert an SD memory card SD memory card operation cannot be executed because the SD memory card is damaged Insert a normal SD memory card SD memory card operation cannot be executed because there is no file in the SD memory card Check whether a pro ject file has been saved in the card 79 Appendix E54 E55 E60 E61 E62 E63 E80 E81 E82 E83 E84 E85 E86 80 SD card opera tion impossible password incon sistency SD card opera tion impossible invalid project data Duplicate or ex cessive collected 1 0 maps Duplicate or ex cessive regis tered 1 0 maps Stops SD memory card operation cannot be Auto clears executed because the password for the project file saved in the SD memory card is not consistent with the password for the execution project saved in the built in ROM Check the password set tings Stops SD memory card operation cannot be Auto clears executed because an error has been identified in the project data saved in the SD memory card Check the project data There is an error with 1 0 map configu Auto clears rations Please check Stops There is an error with 1 0 maps that Auto clears have been registered in the CPU Please check Interrupt error 1 Stops Probably a hardware problem Please Auto clears contact your dealer Interrupt error 2 Un
43. es An error has been detected in the log mismatch settings E126 Log data error Continues An error has been detected in the log data E127 Comment data Continues An error has been detected in the com error ment data E1000 Self diagnostic Stops The self diagnostic error specified by the E1999 error set by F148_ERR instruction has occurred Use F148_ERR E2000 Continues Monitor gt PLC status or a to check E2999 the error code D Ifan RTC data error is detected the date is set to April 1 2012 Note In Control FPWIN Pro these errors are detected by the compiler Therefore they are not critical FP7 CPU Hardware User s Manual 81 Record of changes Manual no Date Description of changes ACGM0701V1EN April 2014 First edition ACGM0701V1 1EN September 2014 Bug fixes Global Network eee D T J North America Europe Asia Pacific China Panasonic Electric Works Please contact our Global Sales Companies in sa Headquarters Panasonic Electric Works Europe AG Rudolf Diesel Ring 2 83607 Holzkirchen Tel 49 0 8024 648 0 Fax 49 0 8024 648 111 www panasonic electric works com Austria Panasonic Electric Works Austria GmbH Josef Madersperger Str 2 2362 Biedermannsdorf Tel 43 0 2236 26846 Fax 43 0 2236 46133 www panasonic electric works at Panasonic Industrial Devices Materials EnnshafenstraBe 30 4470 Enns Tel 43 0 7223 883 Fax 43 0 7223 88333 www panasonic e
44. ese values do not include the load current of the output units Type of unit Product Current con number sumption Input unit DC input 16 inputs 5 24V DC AFP7X16DW 6mA input Terminal block 32 inputs 24V DC AFP7X32D2 2 7mA input MIL connector 64 inputs 24V DC AFP7X64D2 2 7mA input MIL connector Output Relay 16 outputs AFP7Y16R unit Terminal block Transistor 16 outputs sink NPN AFP7Y16T lt 70mA Terminal block 32 outputs sink NPN AFP7Y32T lt 110mA MIL connector 64 outputs sink NPN AFP7Y64T lt 140mA MIL connector 16 outputs source PNP AFP7Y16P lt 70mA Terminal block 32 outputs source PNP AFP7Y32P lt 130mA Terminal block 64 outputs source PNP AFP7Y64P lt 180mA Terminal block Mixed 1 0 unit 32 inputs AFP7XY64D2T 2 7mA input 32 outputs sink NPN Output 70mA MIL connector 32 inputs AFP7XY64D2P 3 4mA input 32 outputs source PNP Output 90mA MIL connector For the current consumption of the 1 0 circuits of high speed counter units Reference pulse output units and positioning units connected to 24V DC please see the manuals for these units FP7 CPU Hardware User s Manual 19 Overview 1 4 Programming tools FP7 00000000 4C Programming software 2 USB cable Programming software PC connection cable 20 You can use the following programming software to program the FP7 e Control FPWIN Pro Version 7 or later e FPWIN
45. form a trial run Check points ltems Description Unit attachment e Wiring PC connection e cable CPU settings N Others Trial operation Procedure Does the unit name match the unit name on the device list of the designed system Are the unit mounting screws properly tightened Are the terminal screws properly tightened Are the wires connected to the correct terminals Are the wires thick enough to handle the expected current Is the cable securely connected Is the operation mode selector set to PROG Is the card operation switch set correctly Carefully check if there is potential for accidents 1 Turn the power on Check that the CPU s POWER LED blue and PROG LED green are ON When a power supply unit is used check that the power supply unit s POWER LED is ON 2 Enter a project Create a project using Control FPWIN Pro Use Object Check or A to check the program for syntax errors 4 Check the output wiring Use 1 0 forcing to check the output wiring FP7 CPU Hardware User s Manual 43 Operation 5 Check the input wiring Use the input LEDs or the monitoring function of Control FPWIN Pro to check the input wiring 6 Start trial operation Set the operation mode selector to RUN and check that the RUN LED is on 7 Check the program operation Debug and correct the program If required check the project using the monitoring function of Control FPWIN Pro 9 S
46. function continues operation for about one week thanks to the built in capacitor even if no battery is used In order to charge the built in capacitor supply power to the CPU for at least 30 minutes FP7 CPU Hardware User s Manual 45 Operation Online editing The FP7 CPU supports online editing The online edit mode is available in PROG or in RUN mode Online editing allows you to change your program in the RAM memory The data in the RAM is transferred to ROM1 In PROG mode it is possible to download entire projects to edit system register settings as well as the I O map In RUN mode you can make changes to the body of your PLC program When online editing in RUN mode operation stops for a time proportionate to the size of the program code 5 3 Project backup Back up project from ROM1 to ROM2 46 In normal operation a copy of your project is automatically saved in ROM1 In PROG mode you can additionally save a backup of your project in ROM2 This includes program code system registers and comment memory project data Switch Setting Operation mode selector PROG Card operation switch ROM FP7 CPU Hardware User s Manual Operation Procedure 1 Change to PROG mode 2 Online gt Memory transfer services 3 Select Back up project from ROM1 to ROM to transfer the project to ROM2 A copy of y
47. gel SII GI Eck na Jr go E o e El BS es il e le PE NT INS RATES G 2 ARES 40mm 28mm 14 5mm BN CPU n devices I O units intelligent units 40mm n x 28mm Total system width 54 5mm n x 28mm FP7 CPU Hardware User s Manual End unit 14 5mm End unit 14 5mm 77 Appendix 8 3 Error codes Errors marked in the table as Auto clears automatically clear themselves when the power is turned off or when the PLC is changed to RUN mode again after the error has been corrected If the operation status is marked as Selectable it can be configured in the system registers under Act on error Error Name of error Operation Description and steps to take code status of PLC Fil CPU hardware Stops Probably a hardware problem Please error 1 contact your dealer E2 CPU hardware Stops error 2 E3 1 0 bus power Stops There may be an error in the I O bus supply error e g the end unit is not attached Check the installation of the units E4 Unit attachment Stops The number of installed units exceeds limit exceeded the limit Check the system configura tion E20 Syntax error Stops A program with a syntax error has been see Auto clears written note Change to PROG mode and correct the error E21 Duplicated output Stops Two or more operation results are out see error Auto clears put to the same relay note Change to PROG mode and correct the error This error is also det
48. his manual One or more of the following warnings may be used in this documentation DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in serious or moderate injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a property damage message FP7 CPU Hardware User s Manual 3 Scope of this manual This manual covers e CPU parts and functions e tips on power supply selection e restrictions on unit combinations e FP7 power supply parts and functions e 1 0 allocation methods e installation wiring and operating instructions e SD memory card and backup instructions e troubleshooting information e maintenance instructions e an appendix with specifications of FP7 CPU types specifications of FP7 power supply units error codes unit dimensions Please refer to the FP Series Programming Manual or to the online help of Control FPWIN Pro for information on e system instructions e special internal relays e data registers e system variables e memory area tables e programming examples For documentation on other units used with the FP7 please refer to the hardware manual for that unit All manuals can be downloaded from the Panasonic Web site http www panasonic electric works com 4 FP7 C
49. ich generate heat such as heat ers transformers or large scale resistors e Maintain a minimum of 100mm between devices to avoid adverse ef fects from noise and heat when installing a device or panel door to the front of the unit FP7 CPU Hardware User s Manual 31 Installation and wiring PLC Other device e Leave at least 170mm of space from the mounting surface for pro gramming tool connections and wiring 110mm 2170 mm 4 1 2 Attaching units The expansion units are connected to the right side of the CPU Use the expansion connectors and the expansion hooks on the side of each unit Make sure to connect an end unit to the right of the last unit After attach ing the units attach the assembly to the DIN rail NOTICE e Make sure to turn off the power supply before attaching a unit e Do not directly touch the expansion connector e Protect the expansion connector from stress 32 FP7 CPU Hardware User s Manual Installation and wiring 0006606 HEHE Power supply unit CPU 3 End unit Up to 16 1 0 units or intelligent units Procedure Attachment 1 Raise expansion hooks on
50. it alarm Unit error 1 0 verification error Unit verification error Unit initialization timeout data incon sistency Operation error Unit configuration Selectable Stops The interrupt program may have disap Auto clears peared during online editing Check the program Selectable An alarm has occurred in an attached Default unit Check the status of the unit in the Stops slot number saved in system data regis ter SD1 Selectable An error has occurred in an attached Default unit Check the status of the unit in the Stops slot number saved in system data regis ter SD2 Verify the configuration set tings Selectable The connection condition of a unit has Default changed compared to that at the time of Stops power up Check the status of the unit in the slot number saved in system data register SDA Selectable The number of units differs from that Default registered in the 1 0 map Check the I O Stops map and the attachment status Selectable An error has occurred during unit Default startup Check the unit s LED status Stops The unit s configuration data is not con Default sistent with the applicable unit Check Stops the 1 0 map and the configuration data Selectable Operation has become impossible after a Default high level instruction was executed and Stops a calculation error occurred The causes of operation errors vary depending on the instruction Use Monitor gt Special relays
51. lectronic materials com Europe GmbH Benelux Panasonic Electric Works De Rijn 4 Postbus 211 5684 PJ Best 5680 AE Best Netherlands Tel 31 0 499 372727 Fax 31 0 499 372185 Sales Western Europe B V www panasonic electric works nl Czech Republic Panasonic Electric Works Europe AG Administrative centre PLATINIUM Veve 3163 111 616 00 Brno Tel 420 541 217 001 Fax 420 541 217 101 www panasonic electric works cz France Panasonic Electric Works Succursale frangaise 10 rue des petits ruisseaux 91370 Verri res Le Buisson Tel 33 0 1 6013 5757 Fax 33 0 1 6013 5758 Sales Western Europe B V www panasonic electric works fr Germany Panasonic Electric Works Europe AG Rudolf Diesel Ring 2 83607 Holzkirchen Tel 49 0 8024 648 0 Fax 49 0 8024 648 111 www panasonic electric works de Hungary Panasonic Electric Works Europe AG Magyarorsz gi K zvetlen Kereskedelmi K pviselet 1117 Budapest Neumann Janos u 1 Tel 36 1 999 89 26 www panasonic electric works hu gt Ireland Panasonic Electric Works UK Ltd Irish Branch Office Dublin Tel 353 0 14600969 Fax 353 0 14601131 www panasonic electric works co uk Italy Panasonic Electric Works Italia srl Via del Commercio 3 5 Z I Ferlina 37012 Bussolengo VR Tel 39 0456752711 Fax 39 0456700444 www panasonic electric works it Nordic Countries Panasonic Electric Works Europe AG Filial Nordic Knarrarn sgatan 15 164 40 Kista Sweden Tel 46 859
52. lt 200MA Ethernet Communication cassette AFP7CCS1 lt 35mA attached to CPU 2 AFP7CCS2 SE AFP7CCM1 lt 60mA AFP7CCM2 lt 90mA AFP7CCS1M1 lt 70mA AFP7CCET1 lt 35mA Application cassette AFP7FCA21 lt 75mA Analog input cas AFP7FCAD2 lt 40mA sette Thermocouple cas AFP7FCTC2 lt 45mA sette AFP7X16DW lt 25mA Input unit DC input 16 inputs 5 24V DE Terminal block 32 inputs 24V DC AFP7X32D2 lt 30mA MIL connector 64 inputs 24V DC AFP7X64D2 lt 35mA MIL connector Output unit Relay 16 outputs AFP7Y16R lt 180mA Terminal block Transistor 16 outputs sink lt 35mA NPN Terminal block 32 outputs sink NPN MIL connector 64 outputs sink NPN MIL connector 16 outputs source PNP Terminal block 32 outputs source PNP MIL connector 64 outputs source PNP MIL connector lt 50mA lt 75mA lt 35mA lt 50mA lt 75mA gt gt gt gt gt gt n Su n n n n O O O O O Ki N N N N N N lt lt ES lt lt o LU E o LU H B N m gt N OH O Ke O 4 4 FP7 CPU Hardware User s Manual 17 Overview 18 Type of unit Mixed UO unit Analog input unit Analog output unit High speed counter unit Pulse output unit Positioning unit Serial communication unit with communication cas settes 2 PHLS master unit GT series touch panel 5V type 3 1 2 32 inputs 32 out Product Current con number sumption AFP7XY64D2T lt 55mA puts sink NPN
53. ltage Cutoff current 10mA Insulation resistance measured with a 500V DC megger Vibration resistance Shock resistance Noise immunity Operation conditions Conformity to CE Direc tives Overvoltage category Pollution degree Weight Description 0 55 C 40 70 C 1096 9546 RH at 25 C non condensing 1046 9546 RH at 25 C non condensing Input terminals lt Output termi 2300V AC for 1min nals Input terminals lt Function earth 1500V AC for 1min Input terminals gt Alarm termi 2300V AC for 1min nals Input terminals lt Output termi 5100M9 nals Input terminals lt Function earth Input terminals lt Alarm termi nals 5 8 4Hz amplitude of 3 5mm 8 4 150Hz constant acceleration of 9 8m s 10min on 3 axes 1 octave min 147m s 3 times on 3 axes in X Y and Z direction 1500Vp p with pulse widths 50ns and lus based on in house measurements Free from corrosive gases and excessive dust EMC EN 61131 2 LVD EN 61131 2 Il 2 AFP7PSA1 240g AFP7PSA2 290g D Based on JIS B 3502 and IEC 61131 2 FP7 CPU Hardware User s Manual Appendix Performance specifications Item Description Primary side Rated input voltage 100 240V AC range eng 47 63Hz AFP7PSA1 0 75A AFP7PSA2 1 25A lt 40A 0 P on cold start Input terminals lt Function earth lt 0 75mA Momentary power gt 10ms off time Secondary Rated output current AFP7PSA1 24V DC 1A sid
54. net network the time is synchronized by SNTP Battery life gt 3 3 years suggested replacement interval 5 years The clock calendar function continues operation for about one week thanks to the built in capacitor even if no battery is used In order to charge the built in capacitor supply power to the CPU for at least 30 minutes DI FP7 CPU Hardware User s Manual 67 Appendix 8 1 4 Communication specifications USB port for programming software COMO port Note 68 Description USB 2 0 Full Speed MEWTOCOL COM Slave MEWTOCOL7 COM Slave Standard baud rate Communication mode Item Description Interface RS282 Transmission distance 15m Baud rate 300 600 1200 2400 4800 9600 19200 38400 57600 115200bit s Communication method Half duplex Synchronous method Start stop synchronous system Communication format Data length 7 bits 8 bits Parity None Odd Even Stop bit 1 bit 2 bits End code CR CR LF None ETX Start code No STX STX Data transmission order Transmits from bit 0 character by character Communication mode MEWTOCOL COM Master Slave MEWTOCOL7 COM Slave Modem connection Program controlled Modbus RTU Master Slave e Baud rate communication format and communication mode must be set using Control FPWIN Pro e For baud rates of 38400bit s or higher use a cable not longer than 3m For wiring the RS232C port use a shielded wire to increase noise resistance e When co
55. nnecting a commercially available device please confirm operation using the actual device FP7 CPU Hardware User s Manual Appendix Ethernet port AFP7CPS41E AFP7CPS31E Item si Description Interface 100BASE TX 10BASE T Baud rate 100Mbit s 10Mbit s switching by au Transmission method Max segment length Communication cable Max distance between nodes No of nodes Number of simultaneous con nections Protocol DNS DHCP FTP server SNTP Communication mode to negotiation Baseband 100m U UTP Category 5 100BASE TX 2 segments 10BASE T 5 segments 254 User connections 16 System connections 4 TCP IP UDP IP Supports name server Automatic getting of IP address File transmission server function no of users 3 Time synchronization function MEWTOCOL DAT Master Slave MEWTOCOL COM Master Slave MEWTOCOL7 COM Slave MODBUS TCP Master Slave Program controlled 16KB per connection D The standards cite 100m as the maximum but in some cases a ferrite core may be necessary to increase noise resistance Also it is recommended to po sition a hub near the control board and limit the length to 10m 2 A system connection is used when connecting the programming software via LAN FP7 CPU Hardware User s Manual 69 Appendix 8 1 5 FP7 power supply unit General specifications 70 item Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown vo
56. nt numbers must be used for inputs and outputs For example if a digital input unit uses X00 X3F a digital output unit cannot use YOO Y3F The starting word number of each unit can be changed using the pro gramming software See page 27 Examples of UO allocation Mapping errors Power supply unit 2 CPU 10 words X500 X509 Input unit 64 inputs 4 words X00 X3F 4 Output unit 64 outputs 4 words Y40 Y7F G Mixed 1 0 unit 32 inputs 32 outputs 2 input words X80 X9F Y80 Y9F 2 output words When the power supply is turned on the PLC checks the actual mounting status of all units attached to the CPU and compares it to the I O map reg istered in the CPU If there a differences a self diagnostic error occurs and the ERROR LED flashes See page 55 FP7 CPU Hardware User s Manual 25 O allocation 3 2 Occupied word and bit addresses by unit Type of unit Product no Number of occupied word and bit addresses Input Output CPU COMO COM2 2 words 32 bits E words 32 bits ports Offset 0 1 Offset 0 1 Communication AFP7CCET1 4 words 64 bits 2 words 32 bits cassette Ethernet Offset 0 3 Offset 0 1 type Analog I O cas AFP7FCA21 2 words 32 bits 1 word 16 bits sette Offset 2 sette cassette system area Offset 2 6 Offset 2 6 port AFP7CPS31E Offset 7 9 Offset 7 9 O units 1 word 16 bits 16 inputs 32 inputs 64 inputs Output unit AFP7
57. off Power is on Operation mode selector RUN gt COPY PROG gt COPY Card operation switch CARD ROM gt CARD RCO oe mo FP7 CPU Hardware User s Manual Operation Procedure _ _ When power is off 1 Insert an SD memory card containing autoexec fp7 into the CPU Autoexec fp7 is the project to be transferred to the CPU Use Project gt Save as Project on SD card to create autoexec fp7 2 Close SD card cover 3 Turn on the power of the CPU 4 Set the operation mode selector to COPY Hold the switch until the COPY LED starts flashing 5s Transmission of the project data begins Once the COPY LED starts flashing and transmission begins you may release the switch The COPY LED turns off when transmission is complete Procedure When power is on 1 Change to PROG mode 2 Insert an SD memory card containing autoexec fp7 into the CPU Use Project gt Save as gt Project on SD card to create autoex ec fp7 3 Close SD card cover 4 Set the operation mode selector to COPY Hold the switch until the COPY LED starts flashing 5s Transmission of the project data begins Once the COPY LED starts flashing and transmission begins you may release the switch The COPY LED turns off when transmission is complete Note Setting the card operation switch to CARD automatically starts op l eration of a proj
58. our project in the operation memory is transferred to the backup memory Restore project from ROM2 to ROM1 The project in ROM2 can be easily transferred back to RAM for execution A copy is automatically saved in ROM1 Switch Setting Operation mode selector PROG Card operation switch ROM PROG RUNO Copy GE d CARD A E I H K ROM ae Procedure 1 Change to PROG mode 2 Online gt Memory transfer services 3 Select Restore project from ROM2 to ROM1 to transfer the project back to RAM ROM1 FP7 CPU Hardware User s Manual 47 Operation Note Turning off the power of the CPU does not affect the data saved in the backup memory ROM2 5 4 SD memory card operation Precautions 48 Control FPWIN Pro projects may be executed from an SD memory card or transferred from the SD memory card to the operation memory Save the PLC configuration and the program code under AUTO autoexec fp7 on the SD memory card e The data on the SD memory card will be lost in the following cases We assume no responsibility whatsoever for the loss of saved data The user or a third party has misused the SD memory card The SD memory card has been affected by static electricity or electric noise The SD memory card was taken out or the CPU was powered off while the card was being ac
59. r 5V and 24V DC FP7 CPU Hardware User s Manual 21 22 Parts and functions 5 Power supply connector Used to connect an external 24V DC power supply When a power supply unit is used do not connect another DC power supply to the CPU unit 6 DIN rail attachment lever Used for easy attachment to a DIN rail Ethernet port AFP7CPS41E AFP7CPS31E Used to connect the PLC to Ethernet 8 USB port Used to connect a programming tool a Expansion connector Connects to the internal circuit of I O units and intelligent units ag SD card cover Battery holder Attach a battery SD memory Insert an SD card card slot 3 Card operation Switch between ROM and SD memory card operation When SD switch memory card operation is selected project execution from the SD memory card is possible 4 Power supply Connect the battery cable connector aD Operation mode selector Used to change the operation mode of the PLC RUN left Sets RUN mode The program is executed and operation begins PROG center Sets PROG mode Operation stops In this mode pro gramming via the TOOL port is possible COPY right mo Sets COPY mode A project stored in the internal mentary RAM ROML is transmitted to ROM2 as a backup project When the operation mode selector is set to RUN or PROG
60. ror even if no power at all is supplied FP7 CPU Hardware User s Manual Battery error detection Note Maintenance When voltage of the backup battery declines the system variables sys_blsBatteryErrorHold and sys_blsOperationErrorHold turn to TRUE If necessary create a program for reporting the error If the system register Battery error indication has been set to Enable the CPU s ERROR LED flashes One week after an empty battery has been detected the system variables sys_blsBatteryErrorHold and sys blsOperationErrorHold turn to TRUE or the ERROR LED flashes the retained clock calendar data value may become in definite if no power is supplied The system variables sys blsBatteryErrorHold and sys blsOperationErrorHold turn to TRUE when a backup battery error is detected whether Battery error indication in the sys tem registers has been disabled or not Always supply power to the CPU for at least 5 minutes before replacing a backup battery regardless of the time passed from detection of a backup battery error FP7 CPU Hardware User s Manual 63 Appendix Chapter 8 8 1 Specifications 8 1 1 Generalspecifications Rated operating voltage Operating voltage range Momentary power off time Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown voltage Cutoff current 50mA Insulation resistance measured with a 500V DC megger Vibration resistance
61. s registered in the CPU An I O map can be created in two ways e Entering I O maps manually see page 27 e Uploading I O maps in online mode from the PLC see page 28 The current I O map can be displayed in the dialog I O map and unit con figuration It shows the slot numbers and starting word numbers of the CPU and its expansion units The I O map is saved in the project and will be registered in the PLC when the project is downloaded Slot numbers start with 0 for the CPU and continue in ascending order from left to right 1 0 addresses are bit addresses which are counted in units of 16 inputs or outputs They start with the letter X for input or Y for output This letter is followed by a combination of a decimal number specifying the starting word number and a hexadecimal bit number x lo fle 1 2 3 9 1 2 3 9 A B F 1 0 addresses are determined by the unit type and the unit s installation location By default the starting word number of the CPU is 500 A fixed area is al located to the COM port and to the Ethernet port The starting word num ber of the unit next to the CPU is 0 Consequently the I O addresses start with XO or YO FP7 CPU Hardware User s Manual I O allocation For mixed 1 0 units and intelligent units the same numbers are used for inputs and outputs For example if the input addresses are X80 X9F the unit s output addresses are Y80 Y9F For all other units differe
62. s a non insulated circuit so if an incorrect voltage is directly applied the internal circuit may be damaged or destroyed FP7 CPU Hardware User s Manual 5 Power supply sequence If using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse Be sure to supply power to a CPU and an expansion unit from the same power supply and turn the power on and off simultaneously for both Make sure the power supply of the CPU turns off before the power supply for input and output If the power supply for input and output is turned off first the CPU will detect the input fluctuations and may begin an unex pected operation Before turning on the power When turning on the power for the first time be sure to take the precau tions given below During installation check that there are no scraps of wiring particularly conductive fragments adhering to the unit Verify that the power supply wiring 1 O wiring and power supply volt age are all correct Sufficiently tighten the installation and terminal screws Set the operation mode selector to PROG mode Request concerning program storage To prevent the accidental loss of programs the user should consider the following measures Backing up programs To avoid accidentally losing programs destroying files or overwriting the contents of a file use the backup or export fun
63. scription Product no Holds any combination of two communication cas AFP7NSC settes with RS232C RS422 or RS485 ports End unit Product Product no Must be attached at the end of the unit system AFP7END FP7 CPU Hardware User s Manual 11 Overview Add on cassette CPU options 12 Communication cassette Product no AFP7CCS1 AFP7CCS2 AFP7CCM1 AFP7CCM2 AFP7CCS1M1 AFP7CCET1 Product Description Application cassette Product no AFP7FCA21 AFP7FCAD2 AFP7FCTC2 Product Description 2 channel analog input 1 channel analog output 2 channel analog input 2 channel thermocouple input Backup battery Product Description Product no Required for clock calendar function AFPX BATT SD memory card Product Description Commercially available SD card For project backup and SD memory card operation FP7 CPU Hardware User s Manual Overview 1 2 Restrictions on unit combination A maximum of 16 expansion units can be connected to the FP7 CPU these expansion units being either 1 0 expansion units or intelligent units An end unit must be connected to the end of the system Power for the internal circuit is either supplied by connecting an FP7 power supply unit or by directly connecting the CPU to an external 24V DC power supply Make sure the select
64. t 30 minutes Procedure fr ili 1 Open SD memory card cover FP7 CPU Hardware User s Manual 61 Maintenance Note 3 Pressing back the lever take out battery from battery holder Pressing back the lever insert new backup battery 5 Connect battery connector to CPU 6 Close SD card cover The battery can be replaced while the power is on When replac ing the battery while the power is off replace it only after power has been supplied for at least 5 minutes in order to charge the built in capacitor Replace the battery within 10 minutes from turning off the powering If the built in capacitor has not been sufficiently charged the data value of the clock calendar may become indefinite Make sure that the battery connector cable is not pinched by the SD card cover Lifetime and replacement interval 62 Battery life Suggested replacement interval gt 3 3 years 5 years The battery lifetime is the value when no power at all is supplied The ac tual lifetime may be shorter than the typical lifetime depending on the con ditions Battery life is consumed by the backup battery detection circuit even while power is being supplied Lifetime while power is being supplied is approx two times longer than without power supply Promptly replace the battery though clock calendar data are retained for about one week from the detection of a backup battery er
65. t has occurred and the operation of the PLC has been stopped Procedure 1 Set the operation mode selector of the PLC from RUN to PROG and turn the power off and then on Ifthe ALARM LED lights again there is probably an abnormality in the CPU Please contact your dealer If the ALARM LED goes out after the power supply is turned on again the problem may have been caused by noise or another temporary phenomenon 2 Switch to RUN mode If the ALARM LED turns on the program execution time is too long Re view and modify the program if necessary Check if there is an infinite loop in the program resulting from in structions such as JP or LOOP that control the program flow Make sure that multiple interrupt instructions are being executed consecutively 3 Check the environment for influence of noise If there is no problem with the program there may be a problem in the environment Check the wiring including the earth wiring In particular make sure that the RS232C wiring is not too close to power cables and that the wiring is shielded 56 FP7 CPU Hardware User s Manual Troubleshooting 6 6 POWER LED on power supply unit is OFF If the POWER LED does not turn ON power supply to the unit may be in sufficient e Turn off the power and check the power supply wiring e Check if the output current of the power supply unit is in the range of the rating If the internally supplied power of 24V is insuffici
66. top and bottom of the unit When attaching a power supply unit Remove expansion cover Expansion hook Connector cap FP7 CPU Hardware User s Manual 33 Installation and wiring 2 Attach expansion connectors on the side of each unit 3 Push expansion hooks back into place Procedure Removal 1 Release expansion hooks on top and bottom of the unit FP7 CPU Hardware User s Manual 34 2 Slide unit horizontally to remove it 4 1 3 Using DIN Rails Procedure Attachment 1 Pull out DIN rail attachment lever on unit s back 2 Fit upper hook of unit onto DIN rail Installation and wiring 3 Without moving upper hook press on lower hook to fit unit into position FP7 CPU Hardware User s Manual 35 Installation and wiring 4 Push up DIN rail attachment lever on unit s back until it clicks into place Procedure Removal 1 Pull out DIN rail attachment lever on unit s back 3 Lift up unit and remove from rail 36 FP7 CPU Hardware User s Manual Installation and wiring 4 2 Safety instructions for wiring Interlock circuit In certain applications malfunction may occur for the following reasons e Power ON timing differences between the PLC system and input output devices or mechanical power apparatus e A response time lag when a momentary power drop occurs e Abnormality in the PLC external power supply circuit or other devices In order to prevent a malfunction that
67. y Make sure the power supply of the CPU turns off before the power sup ply for input and output If the power supply for input and output is turned off first the CPU will detect the input fluctuations and may begin an unexpected operation 4 3 1 Wiring the FP7 power supply unit Terminal layout 100 240V 0 75A 50 60Hz Lo FP7 CPU Hardware User s Manual mo L N NC ALARM OUTPUT E 1A 30V 39 Installation and wiring Specifications Make sure the voltage applied is within the operating voltage range Product Rated input Operating volt Rated output Rated output no voltage age range capacity current AFP7PSA1 100 240V AC 85 264V AC 24W 1A AFP7PSA2 43W 1 8A Suitable wire Size Cross sectional area Tightening torque tmm Nm Power supply AWG14 2 0 0 5 0 6 and grounding Alarm output AWG22 14 0 3 2 0 4 3 2 Wiring an external 24V DC power supply Use the power supply cable provided Attach as shown External power supply 24V DC Power supply cable AFPG805 Brown 24V DC Blue OV Green Function earth 40 FP7 CPU Hardware User s Manual Specifications Installation and wiring Make sure the voltage applied is within the operating voltage range Rated input voltage Operating voltage range Rated output capacity 24V DC 20 4 28 8V DC 524W When a GT series touch panel is connected to the GT power supply termi nal 24V the operating volt

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