SERVICE MANUAL Level 1&2
Contents
1. Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 18 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 11 GONOGO TEST To test the Bluetooth and IRDA functionality refer to the User s guide The User s Guide is available on www nokia com Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product 3 Bluetooth connection KE infrared connection Reference unit Bluetooth infrared activated Test unit Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 19 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 12 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the latest information on NOKIA Online http www astratec co uk http www cadex com Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved2. 22 Note The JOYSTICK BUTTON ASSY is glued to the CHASSIS Carefully separate the parts from each other with SRT 6 24 Unlock the SIDE BUTTON MODULE ASSY Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 16 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 25 and remove it from its socket mE 26 Unlock the both snaps of the CONNECTOR HOUSING INCL IRDA WINDOW 2T and remove it 28 Remove the BATTERY RELEASE BUTTON and the BATTERY RELEASE SPRING Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 17 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 10 ASSEMBLY HINTS 1 Take special care to all spring contacts on the ENGINE 2 Always use a new screw Tighten the Torx Plus MODULE when assembling the unit size 4 screw to the torque of 17 Ncm 3 First insert the guide pins of the ANTENNA ASSY into 4 Always use a new screw To avoid damaging the plastic he recesses of the CHASSIS then place the ANTENNA ASSY thread first turn the screw slightly left to engage it into its socket the thread and then tighten it to the torque of 22 Ncm 5 Always use new screws Tighten the six Torx Plus size 6 screws to the torque of 17 Ncm in the order shown
3. Jul 2006 9 Unscrew the Torx Plus size 6 screw Do not reuse he screw 11 Remove the LCD MODULE and the WINDOWS ASSY 12 The EARPIECE drops out easily by pushing it down with a screwdriver Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 14 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 13 Use the SRT 6 to separate LCD MODULE from the 14 Remember to cover the inner side of the WINDOW WINDOWS ASSY ASSY end the LCD MODULE with protective film IA m S 7 P b Nnm 1 N 16 If needed carefully unlock and remove he OPERATOR LOGO 17 First lift up the ANTENNA ASSY and then pull it out 18 Remove the ENGINE MODULE from the CHASSIS Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Service Operations Training and Vendor Development Multimedia Creation amp Support 19 Use the DC plug to remove the DC JACK Ap LU RUIT a dad i i if Maris HE EA 23 Remove the JOYSTICK BUTTON ASSY with tweezers Service Manual E62 RM 88 Page 15 19 Approved 1 0 MGR CONFIDENTIAL 11 Jul 2006 x ES x 1 t4 pese A NN Ther Ai war _ 20 Remove the MICROPHONE with tweezers Avoid bending the spring contacts es
4. p h 0 n e M 0 d e I S the phone and how to and reassemble the problems with the Nokia use it mechanical parts ofthe phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support on repair and testing Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions on disassembling and as Step by step instructions on locating features and technologies sembling the phone and repairing the most common prob lems with the phone To reduce the server traffic we recommend downloading the newest version of large files like videos Phoenix packages or Service Manuals only once to distribute it internally for further use Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 6 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the various categories See the corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL E62 RM 88 Exploded view OPERATOR LOGO 1005 POWER BUTTON A1 1004 SON _ A COVER INCL DECORATIVE PART A1 BEP 7 BEER A1 1001 D E 1002 AMBIENT SCREW T4 1008 SCREW T6 100
5. 006 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are other instructions and data which must be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library New information must be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folders like Support Library B 5 Phones B Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint 2 Online Troubleshooting can be found on e Product Information content such as e Videos Disassembly Assembly NOKIA Online E Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA NOKIA Nokia 1100 Technical Training CONNECTING PEOPLE Overview amp Guides Disassembly amp Assembly Troubleshooting E Nokia 1100 Technical Training This training offers a quick overview ofthe Nokia 1100 phone and support for Care Services how to repair and use the phone l Overview amp Guides Disassembly amp Troubleshooting Assembly Training li Get a quick overview of Learn how to remove Fixes for most common
6. 7 WINDOWS ASSY 1009 EARPIECE 1010 ENGINE MODULE LCD MODULE 1011 JOYSTICK BUTTON JOYSTICK MODULE A2 1021 A2 CHASSIS ASSY LEVEL 3 amp 4 ONLY 1 CHASSIS A2 1014 IHF SPEAKER A3 ge 1024 ANTENNA A3 1023 1019 s L SPRING A2 ee BATTERY RELEASE 027 A3 ANTENNA ASSY LEVEL 3 amp 4 ONLY SCREW T6 LL 1025 BATTERY COVER 1028 s Ea o ANTENNA LID 1026 ELECTRO SILICON METAL PLASTIC PWB 9 COVER Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 7 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 5 COMPONENT OVERVIEW E62 RM 88 Components overview 3 3 Mini a gt m FT 2m ga wo om NNI e HE ere X2100 C i h M d EN A C s gt l NV reve Oa pa DU X2101 Mr PUn ve ye SM Ot as 0 UU FU A vey UP nic Lr m S S HEHHE AM d 38 X 507 Tn X2001 a o m wow 70x ASA FF ve Ff y ye eee ee epee er Eh A seth dos ww AA Ww 11939 0 ee WWE ww ww Ww ew we Ryu ee ewe sjt wo a 5 E TE 9719119122 21 201907912 4942915 54 2 net rete ee ad l WISIS NL eh Oh A 1 am X7504 JV eeu ee A70 Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation A
7. KIA Connecting People Page 3 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products This Service Manual must be used only by authorized NOKIA service suppliers The content of it is confidential Please note that NOKIA also provides other guidance documents e g Service Bulletins for service suppliers Follow these regularly and comply with the given instructions While every effort has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below mailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so always watch out for the newest version Warnings and Cautions Please refer to the phone s user s guide for instructions relating to operation care and maintenance which include impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE 2 THE I
8. MMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE CELLULAR TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier must observe the precautions mentioned in the appropriate Service Partner Requirements available on NOKIA Online Also see ESD Protection Require ments in this Service Manual Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 4 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Mu
9. NOKIA Connecting People Page 1 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 SERVICE MANUAL Level 1 amp 2 NOKIA Eo RM 88 Transceiver characteristics Band Quad band phone for GSM 850 900 1800 1900MHz Display Active matrix QVGA display with up to 16M colors resolution 320 x 240 pixel Bluetooth IrDA Connector Mini USB connector Memory card miniSD Black Berry compatible Transceiver with BP 5L Li Ion battery pack Talk time Standby Note Depends on network parameters 4 to 7h 9 to 11 days Environmental characteristics e Lead free soldered Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 2 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 TABLE OF CONTENTS Page 1 INTRODUCTION 3 2 GENERAL REPAIR INFORMATION 4 3 PATHFINDER FOR WORKSHOP STAFF 5 4 EXPLODED VIEW AND COMPONENT DISPOSAL 6 5 COMPONENT OVERVIEW T 6 SPARE PARTS LIST 8 T SERVICE TOOLS 9 8 SW UPDATE 11 9 DISASSEMBLY INSTRUCTION 12 10 ASSEMBLY HINTS 17 11 GONOGO TEST 18 12 BATTERY TEST 19 CHANGE HISTORY 17 Mai 2006 Initial draft 1 Jul 1 OO ML E qd Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NO
10. cifically for POS use ACF 8 Universal Power Supply for FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BP 5L Inserted under the back cover this Li Ion battery provides power ina lightweight package Headset HS 3 Provides convenient handsfree use and the pleasure of listening to music in stereo from your compatible Nokia phone Available in black and white DKE 2 Service Cable to connect the PC with the Mini USB connector RJ 86 Soldering Jig Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 10 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 Lead free Soldering Wire Mandatory for lead free products Level 2 only SS 76 Domesheet alignment tool ENOKIA Standard Toolkit V2 A a ENS NOKIA Dy Jf gt is ei PM P EE ME metia perdr foit llli 7 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 11 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Develo
11. equipment for testing E g if the customer complains about charger function please test the phone with your own charger to determine if the malfunction is being caused by phone or charger causes the mal function A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code of the part that caused the malfunction Also fill in the appropriate part code from the assembly if needed Please be aware that some malfunctions may be software related and solved by an update There are several documents available on NOL which must be followed First pay attention to the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online Make sure your documentation is up to date The service level indicator at the bottom of each document displays the appropriate target group Downloads Support Library Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc ee eripe Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 5 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2
12. ll rights reserved NOKIA Connecting People Page 8 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 6 SPARE PARTS LIST Please repleace this page placeholder with the latest corresponding Service Bulletins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins on NOL have to be checked on a daily basis Home User Sitemap Log Out NOKIA Nokia Online Seach g Care Services Support Library Warranty Info Serice Points Training Support Library Browse files Latest files Select category Phones hd Browse files Select subcategory XXXX XXXX XXXX Y Select subcategory Service Bulletins Date range from Month Day j Year until Month Day i Year MATT o OE GE Files for Service level 2 Date 03 02 2005 2000000000000000000X Files for Service level 1 Date 16 02 2005 Nokia 2005 legal notice and site usage terms privacy policy Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 9 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 T SERVICE TOOLS ESS NOKIA FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device combined developed spe
13. ltimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 2 GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs Make sure your testing equipment is functioning properly before beginning repair work To familiarize yourself with the NOKIA product read the tutorials or user s guide on gt Support gt Phones by selecting the Phone Model Before starting repairs you must observe ESD precautions such as being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Cover windows and displays with a protective film to avoid dust and scratches Use a lint free cloth e g Micro Fibre cloth to clean the LCD When cleaning the pads use a soft cloth ESD brush and Isopropanol Do not use a glass fiber pencil this scratches the surface and will corrosion Non faulty mechanical parts except shielding lids and bent parts or soldered components may be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can affect the device Always use original NOKIA spare parts Check the soldering joints of the parts concerned with regard to the fault symptom e g soldered connectors or switches and resolder them if necessary Level 2 only Remove excess soldering flux after repair Observe the torque requirements when assembling the unit Preferably use your own
14. pment Multimedia Creation amp Support CONFIDENTIAL 11 Jul 2006 8 SW UPDATE Flash Concept Point of Sales To use the FLS 4S Flash Dongle you should follow the user s guide inside the sales package Always check for the latest ver sion of flash software which is available on JEA m ee Yi BP 5L E62 RM 88 Service Manual E62 RM 88 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Service Operations Training and Vendor Development Multimedia Creation amp Support 9 DISASSEMBLY INSTRUCTION E 3 N b a R SCREWDRIVER Z es SRE6 METAL TWEEZERS TORX PLUS SIZE 6 SCREWDRIVER SST BIT py 4 p Mu 1 Needed tools OST p es 4 3 Push the BATTERY RELEASE BUTTON and remove the BATTERY COVER 5 Carefully lift up the ANTENNA LID Service Manual E62 RM 88 Page 12 19 Approved 1 0 MGR CONFIDENTIAL 11 Jul 2006 ep coe i LEUR DOR 7 f D set At ERR n ho wet pd i LOTAT 2 MINUM i TLE pent f din M d LIT t 7 f E 3 4 Unlock the snaps of the ANTENNA LID with the SRT 6 6 Unscrew the six Torx Plus9 size 6 screws in the order shown Do not reuse the screws Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 13 19 Approved 1 0 CMO Service Operations MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 11
Download Pdf Manuals
Related Search