Service Manual
Contents
1. W 2 L HOLON 9 H8 HA T8 HM MA MA SS T8 HM LN gn HOLOM 4 ug HM i IVLSOWHYSHL 7 MA ND KIT wa ud ug ug AVYD HM IN H 2 H 7 10 Ild MA Ou m gt 8 3 e 3 TV13MW 19 9 44 3Snd HM GAYA dNIL yg 2 x v Md Se e L YOSSITY WNOD aa e uooad 18 1 yg NAME OF PARTS w CASE SHELF FREEZER TEMPERATURE CONTROL KNOB CASE ICE CHILLED CASE DOOR CASE CHILLED REFRIGERATOR TEMPERATURE CONTROL SWITCH R SHELF REMOVABLE 10 11 12 13 14 15 16 17 18 LAMP COVER SHADE R COVER CASE VAGETB CASE VEGETABLE FREEZER POCKET TOP FREEZER POCKET BOTTOM UTILITY POCKET TOP CASE EGG UTILITY POCKET BOTTOM BOTTLE POCKET TOP BOTTLE POCKET BOTTOM AIR HOW DIAGRAM AIR CIRCULATION in the Freezer FREEZER Cold air flow comes out from COMPARTMENT the upper hole and comes into the lower hole in louver Do not put in any breakable bottle Ge oo a DOOR POCKET 18 C Do not store ice cream or frozen food for a long time a Temperature may rise with mn frequent opening and closing 18 C NG 18 C KC Do not place frozen food near the duct It may2. nr L i 9Zy Ig 0801 SS 2091 2791 D N Kei B SOB SiL zi 2291 N Kai Kei B A 66 201 EXTERNAL VIEWS 2 FR 3801 3802 3803 e a q Sg L L a ey t a T 667 667 i 658 e 3 s u po to li Em Ev SSS I JEN Et N io 8 o ap s e o N N 4 D 9E di Do Op cr m EL ou L FR 3801 FR 3802 WIRING DIAGRAM dg MA HAWIL 1S50833d du
3. AS DOR GJASSY F D DOOR DASSY R S ss DASSY 8 R MULT AS DUCT COMP AS BASE MACHINE ROOM
4. freeze due to low temperature e REFRIGERATOR COMPARTMENT FRESH FOOD PRESERVING CASE CHILLED CASE Use for storing fish or meat G REFRIGERATOR PARTMENT DOOR POCKET me 7 F di The temperature of this TE p position is high When margarine or something is stored for 1 2 week You S 1 40 may refrigerator shelf SE P e CASE VEGETABLE 4 7 G Vegetables should be stored in this vessel and wrap is used to keep them flesh EAJ REFRIGERANT CYCLE DIAGRAM PIPE WIC HOT PIPE Wi INTER COOLER AS R TUBE DRYER CAPILLARY xX COMPRESSOR L 0 1 A V i M W p A 0 D C P I m R 4 Y 4 4 0 D R 5 0 R A A p 5 N D R A 0 yi 10 R R MACHINE ROOM VIEW AND PART LIST 1 2 17 3 16 26 d 23 20 2i 15 14 13 W 9 8 19 NO PARTNAM E NO PART NAME 1 CABINET AS 14 SWITCH P RELAY AS 2 COVER CAB 15 BAND RELAY 3 BASE CAB AS 16 BOX POWER AS 4 PIPE HOT 17 CORD POWER AS 5 PIPE SUC AS 18 HARNESS MAIN 6 PIPE SUC CONN 19 CASE VAPORI 7 PIP
5. 0 COVER DEFR 0 Al T0 4 1 1 8 3012906700 HINGE U AS P D T3 2 1 1 9 765060201 1 BOLT HEX M6 X 20 2 2 3010313500 BASE COMP AS 1 2 1 3010302800 BASE COMP SAS SBHG 1 1 2 2 3010100201 ABSORBER COMP NR A 4 2 3 COMPRESSOR 1 2 4 4019H09030 SPECIAL WASHER SPG T1 0 4 2 5 SWITCH RELAY AS 1 2 6 3816100100 BAND RELAY SK 5 0 7 1 3 MOTOR F AS 1 3 1 4017Z32244 COVER FAN MOTOR B HIPS 1 3 2 4017Z08430 ABSORBER MOTOR EPR B3 2 3 3 MOTOR AS 1 3 4 4017Z32233 COVER FAN MOTOR C HIPS 1 3 5 4019H32230 COVER FAN MOTOR A HIPS 1 3 6 4019H10310 FAN ABS 1 3 7 4019H100600 RING FIX FAN STS 27 1 4 3018906100 LOUVER AS 4 1 3013327800 INSU F LUVR AS F PS 1 4 2 3013401000 KNOB F LUVR PP 1 4 3 3018905700 LOUVER F PP 1 5 3016908700 DUCT R MULT AS 1 5 1 3016907900 DUCT R MULTI PP 1 5 2 3018301300 THERMOSTAT PFN 175D 01 1 BU 274 5 8 7121400811 SCREW TAPPING 25 PAN 4 8 2 5 4 3017903200 SOCKET R LAMP AS 1 5 5 3013327900 INSU R MULT DUCT AS F PS 1 5 6 4008Z14310 KNOB C S ABS 1 6 ASSY F DOOR 1 6 1 PFDT1UGO70 DOOR F URT AS PRE URT 1 R 11 PFDT1UG075 R 141B 6 1 1 3015200900 STOPPER M HI POM 1 PART LISTFR 3801 3802 3803 No PART CODE PART NAME DESCRIPTION Q TY REMARK 6 1 2 7112401611 SCREW TAPPING T1 TRS 4X16 MFZN 2 6 1 3 4010Y36211 BUSHING R HNDL PP 1 6 2 3012306900 GASKET F DR AS PVC MAGNET 1 6 3 3019009400 POCK
6. 5 120V 60Hz 127V 60Hz 220V 50 60Hz 220 240V 50Hz Spec 120VA5W 240V 148W Part code 3013600050 3013600020 8 DEFROST TIMER Refrigerant R 12 R 134a Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50 60Hz 220 240V 50Hz Spec 100 127 V e0Hz 220 240V 50 60Hz Part code 3018101200 3018100310 MAIN COMPONENTS 9 DRYER Refrigerant R 12 R 134a Spec 10g 159 Part code 3016800103 3016801100 10 ASSY F DOOR FR 3501 3801 R 12 R 134a Refrigerant ASSY F DOOR DOOR F PRE AS ASSY F DOOR DOOR F PRE AS Bright PCM Door PFDT1CG250 PFDT1PG110 PFDT1CG255 PFDT1PG115 pon ee PFDT1CG230 PFDT1PGO7O PFDT1CG235 PFDT1PG075 PCM Door 10 1 ASSY F DOOR FR 3502 3802 R 12 R 134a Refrigerant ASSY F DOOR DOOR F PRE AS ASSY F DOOR DOOR F PRE AS Bright Door PFDT1CG260 PFDT1PG120 PFDT1CG265 PFDT1PG125 PFDT1CG240 PFDT1PG080 PFDT1CG245 PFDT1PG085 PCM Door 11 ASSY R DOOR FR 3501 R 12 R 134a Refrigerant ASSY F DOOR DOORFPREAS ASSYFDOOR DOORFPREAS Bright PFDU2CG230 PFDU2PG110 PFDU2CG235 PFDU2PG115 KEY TYPE PCM Door KEY TYPE PFDU2CG270 PFDU2G250 PFDU2CG275 PFDU2PG255 Laminate PFDU2CGO60 PFDU2PG060 PFDU2CGO65 PFDU2PG065 KEY TYPE PCM Door KEY PFDU2CG110 PFDU2PG180 PFDU2CG115 PFDU2PG185 PART LIS FR 3501 3502 3503 vw Caution In this Service Manual some pa
7. 7 6 3019009300 POCKET BOTTLE PS 1 7 7 3019009600 POCKET F U PS 1 8 3012101300 FOOT ADJ AS PP 2 9 3012906300 HINGE M AS T3 2 1 10 3016004000 SPECIAL BOLT M6XL10 2 11 3011721300 DOOR SWITCH AS 1 12 3012906500 HINGE T AS P O T2 3 1 13 3016000301 SPECIAL SCREW M5XL14 3 14 3011430100 COVER T HI PP 1 15 765060201 1 BOLT HEX M6XL20 1 16 4017299112 CASE ICE HC 2 1 17 3011100300 CASE ICING PP 1 18 4010C55112 SHELF F PS 1 19 4010E30312 CASE CHILLED PS 1 20 3011721500 DOOR C C PS 1 21 4010C55211 SHELF R PS 2 22 3011424800 COVER VEGETB CASE PS 1 23 3011115500 CASE VEGETB PS 1 24 LAMP AS 1 25 3015503600 WINDOW R HC 2 1 26 30111161200 CASE VAPORI PP 1 27 3012400800 GRILLE PP 1 28 7112401211 SCREW TAPPING T1 TRS 4X12 5 3011303300 CORD POWER AS KP 211 110V 50 60Hz 1 3011301700 CORD POWER AS KP 30 115V 60Hz 1 3011303500 CORD POWER AS 2 220V 50Hz 1 3011303800 CORD POWER AS CP 2PIN 220V 60Hz 1 14 PART LISTFR 3801 3802 3803 No PART CODE PART NAME DESCRIPTION Q TY REMARK 1 PFCCCUG080 ASSY CAB URT PRE URT 1 R 11 PFCCCUG085 R 141B 1 1 3017001700 EVAPORATOR SAS 1 1 2 3018111800 SWITCH BI METAL AS 1 1 3 3017200600 FUSE TEMP AS 1 250V 10A 77C 1 4 4017Z90590 FIXTURE FUSE TEMP 1 1 5 4017Z73570 COVER DEFR T Al T0 4 1 1 6 HEATER D AS 1 1 7 401727358
8. E CONN A 20 C FAN MOTOR 8 DRYER AS 21 FIXTURE C MOTOR AS 9 BASE COMP AS 22 WI CON AS 10 ABSORBER COMP 23 BRACKET EARTH 11 WASHER COMP T 24 WIRE EARTH 12 COMPRESSOR 25 BANGJIN GUM 13 PIPE SERVICE 26 HARNESS TIMER AS MAIN COMPONENTS 1 COMPRESSOR Refrigerant R 12 Voltage 110V 60Hz 127V 60Hz 220 240V 50Hz 220V 50Hz 220V 60Hz Comp model CL23YE 3 C CL23YE 2 C SL25YE 5 C KL25YE 5 C PL23YE 4 Part code 3951123C10 3957123C20 3954125C80 3958125C50 3956123841 Starting type CSIR CSIR RSIR CSIR RSCR Refrigerant g 130 Refrigerant R 134a Voltage 110V 50 60Hz 110V 60Hz 115V 60Hz 220 240V 50Hz Comp model HBL23YE C HBL23YE 3 C HBL23YE 3 C HSL25YE 5 C Part code 3952123L00 3952123L30 3952123L30 3954125L50 Starting type CSR CSR CSR CSIR Refrigerant g 120 2 SWITCH RELAY AS Refrigerant R 12 Voltage 110V 60Hz 127V 60Hz 220 240V 50Hz 220V 50Hz 220V 60Hz Relay model 427THBYY 52 414THBYY 52 276THBYY 52 724RFBYY 52 1975 52 Part code 3018114660 3018114640 3018114630 3018115300 3018114620 Starting type CSIR CSIR RSIR CSIR RSCR Refrigerant R 134a Voltage 110V 50 60Hz 110V 60Hz 115V 60Hz 220 240V 50Hz Relay model 414THBYY 52 427THBYY 52 427THBYY 52 232THBYY 52 Part code 3018114610 30181146 3018114600 3018114650 Starting type CSR CSR CSR CSIR 3 STARTI
9. ET F T PS 1 6 4 3019009600 POCKET U PS 1 7 ASSY R DOOR 1 7 1 PFDU2UG060 DOOR R URT AS PRE URT 1 R 11 PFDU2UG065 R 141B 7 1 1 4010Y36211 BUSHING R HNDL PP 1 7 1 2 4010G38023 BUSHING R DR PA 66 1 7 1 3 4010G38034 STOPPER R DR SGCC T3 0 1 7 1 4 7122401611 SCREW TAPPING T2 TRS 4X16 2 7 2 3012307000 GASKET R DR AS PVC MAGNET 1 7 3 3011115600 CASE EGG PS 1 7 4 3019009400 POCKET F T PS 1 7 5 3019009400 POCKET F T PS 1 7 6 3019009300 POCKET BOTTLE PS 1 7 7 3019009600 POCKET F U PS 1 8 3012101300 FOOT ADJ AS PP 2 9 3012906300 HINGE M AS T3 2 1 10 3016004000 SPECIAL BOLT M6XL10 2 11 3011721300 DOOR SWITCH AS 1 12 3012906500 HINGE T AS P O T2 3 1 13 3016000301 SPECIAL SCREW M5XL14 3 14 3011430100 COVER T HI PP 1 15 765060201 1 BOLT HEX M6XL20 1 16 4017Z99112 CASE ICE HC 2 1 17 3011100300 CASE ICING PP 1 18 4010C55112 SHELF F PS 1 19 4010E30312 CASE CHILLED PS 1 20 3011721500 DOOR C C PS 1 21 4010C55211 SHELF R PS 2 22 3011424800 COVER VEGETB CASE PS 1 23 3011115500 CASE VEGETB PS 1 24 LAMP AS 1 25 3015503600 WINDOW R HC 2 1 26 30111161200 CASE VAPORI PP 1 27 3012400800 GRILLE PP 1 28 7112401211 SCREW TAPPING T1 TRS 4X12 5 3011303300 CORD POWER AS KP 211 110V 50 60Hz 1 3011301700 CORD POWER AS KP 30 115V 60Hz 1 a 3011303500 CORD POWER AS 2 220V 50Hz 1 3011303800 CORD POWER AS CP 2PIN 220V 60Hz 1 16 EXPLODED VIEW er C LOUV MOTOR
10. NG CAPACITOR Refrigerant R 12 Voltage 110V 60Hz 127V 60Hz 220 240V 50Hz 220V 50Hz 220V 60Hz Spec 140V 100F 140V 100F x 350V 25F x Part code 3016400400 3016400400 x 400EL16110 x Refrigerant R 134a Voltage 110V 50 60Hz 110V 60Hz 115V 60Hz 220 240V 50Hz Spec 414THBYY 52 427THBYY 52 427THBYY 52 232THBYY 52 Part code 3018114610 30181146 3018114600 3018114650 3 STARTING CAPACITOR MAIN COMPONENTS Refrigerant R 12 Voltage 110V 60Hz 127V 60Hz 220 240V 50Hz 220V 50Hz 220V 60Hz Spec x X X 350V 5 F Part code X X X X 400EL 15111 Refrigerant R 134a Voltage 110V 50 60Hz 110V 60Hz 115V 60Hz 220 240V 50Hz Spec 230VAO0F 300V 7 F 300V 7 F X Part code 400EL15130 3816800400 3816800400 X 5 FAN MOTOR Refrigerant R 12 R 134a Voltage 100V 50 60Hz 110V 60Hz 115V 60Hz 127V 60Hz 220V 50Hz 220V 60Hz 220 240V 50Hz Spec 100V 50 60Hz 110V 60Hz 220V 50Hz 220V 60Hz 240V 50Hz Part motor Fas 3015900540 3015900500 3015900520 3015900530 3015900510 code MOTOR AS 6 HEATER D AS Refrigerant R 12 R 134a Voltage 100V 50 60Hz 110V 60Hz 115 120V 60Hz 127V 60Hz 220V 50 60Hz 220 240V 50Hz Spec 110V 148W 220V 148W Part code 3012804300 3012804200 7 LAMP AS Refrigerant R 12 R 134a Voltage 100V 50 60Hz 110V 60Hz 11
11. OVER FAN MOTOR C HIPS 1 3 5 4019H32230 COVER FAN MOTOR A HIPS 1 3 6 4019H10310 FAN ABS 1 3 7 4019H100600 RING FIX FAN STS 27 1 4 3018906100 LOUVER AS 4 1 3013327800 INSU F LUVR AS F PS 1 4 2 3013401000 KNOB F LUVR PP 1 4 3 3018905700 LOUVER F PP 1 5 3016908700 DUCT R MULT AS 1 5 1 3016907900 DUCT R MULTI PP 1 5 2 3018301300 THERMOSTAT PFN 175D 01 1 BU 274 5 3 7121400811 SCREW TAPPING T2S PAN 4 X 8 2 5 4 3017903200 SOCKET R LAMP AS 1 5 5 3013327900 INSU R MULT DUCT AS F PS 1 5 6 4008Z14310 KNOB C S ABS 1 6 ASSY F DOOR 1 6 1 PFDT1UGO70 DOOR F URT AS PRE URT 1 R 11 PFDT1UGO75 R 141B 6 1 1 3015200900 STOPPER M HI POM 1 PART LISTFR 3501 3502 3503 No PART CODE PART NAME DESCRIPTION Q TY REMARK 6 1 2 7112401611 SCREW TAPPING T1 TRS 4X16 MFZN 2 6 1 3 4010Y36211 BUSHING R HNDL PP 1 6 2 3012306900 GASKET F DR AS PVC MAGNET 1 6 3 3019009400 POCKET F T PS 1 6 4 3019009600 POCKET U PS 1 7 ASSY R DOOR 1 7 1 PFDU2UG060 DOOR R URT AS PRE URT 1 R 11 PFDU2UG065 R 141B 7 1 1 4010Y36211 BUSHING R HNDL PP 1 7 1 2 4010G38023 BUSHING R DR PA 66 1 7 1 3 4010G38034 STOPPER R DR SGCC T3 0 1 7 1 4 7122401611 SCREW TAPPING T2 TRS 4X16 2 7 2 3012307000 GASKET R DR AS PVC MAGNET 1 7 3 3011115600 CASE EGG PS 1 7 4 3019009400 POCKET F T PS 1 7 5 3019009400 POCKET F T PS 1
12. S M No FR38030013 Service Manual Model FR 3501 3502 3503 FR 3801 3802 3803 vw Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr DAEWOO ELECTRONICS CO LTD http svc dwe co kr Apr 2001 SAFETY AND PRECAUTIONS 1 For starters be sure to check any chances of the leakage of electricity 2 You could handle a partin the vicinity of electricity after unplugging 3 You should puton rubber gloves to prevent an electric shock on operation test 4 Make sure the rated current voltage capacity before using an instrument 5 Keep your wet hands away from the metal goods in the freezer compartment not to be frostbitten 6 Be careful not to let water to permeate the electric part in the machine room 7 With the door open during your repair you might be hurt by that door 8 You should give a tilt to the refrigerator for your safe after removing the breakable goods inside the refrigerator 9 You d better use gloves if you fix it up around the evaporator TABLE OF CONTENTS SPEC IFIC ATIONS tt tt tt U U n U U U i i nn 2 EXTERNAL VIEWS uence 3 WIRING DIAGRAM ii 5 NAME OF PARTS E 6 AIR FLOW DIAG RAM E 7 REFRUG ERANT C YC LE DIAGRAM aa nana kenn kak eee n n 8 MACHINE ROOM VIEW AND PART US
13. T 9 MAIN COMPONENTS kana U U U U U 10 PART LIST AND EXPLO DED VIEW l U U nnn nnn 13 SPECIHCATION Model Name FR 3501 FR 3502 FR 3503 FR 3801 FR 3802 FR 3803 Cooling system Fan Cooling Convention Type Refrigeration S ystem Air Forced Convention Defrost System Forced Fin Evaporator Type Defrost Operation Automatic start amp stop Cold Control Adjustable Dial Method NET GROSS NET GROSS Capacity l Freezer 73 79 73 79 Refrigerator 204 241 218 254 Total 271 320 291 333 External Width W 667 667 Dimension mm Depth D 625 625 Height H 1677 1727 Net Weight kg 60 61 EXTERNAL VIEWS 1 FR 3501 3502 3503 SZE I 00000000000020000 0000000001 A CER 69 929 r f 7 AL i A gt l 9 0 0 1
14. rts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr No PART CODE PART NAME DESCRIPTION REMARK 1 PFCCCUGOS8O ASSY CAB URT PRE URT 1 R 11 PFCCCUG085 R 141B 1 1 3017001700 EVAPORATOR SAS 1 1 2 3018111800 SWITCH BI METAL AS 1 1 3 3017200600 FUSE TEMP AS 1 250V 10A 77 1 4 4017Z90590 FIXTURE FUSE TEMP 1 1 5 4017Z73570 COVER DEFR HTR T AI TO 4 1 1 6 HEATER D AS 1 1 7 4017Z73580 COVER DEFR HTR U AI TO 4 1 1 8 3012906700 HINGE U AS P D T3 2 1 1 9 765060201 1 BOLT HEX M6 X 20 2 2 3010313500 BASE COMP AS 1 2 1 3010317530 BASE COMP AS SBHG T1 0 1 2 2 3010100201 ABSORBER COMP NR H 40 4 2 3 3012610000 BAND RELAY SK 5 TO 7 1 2 4 SWITCH RELAY AS DESCRIPTION 1 2 5 3016002500 SPECIAL WASHER SWRH 4 2 6 COMPRESSOR 1 2 7 DRYER AS 1 2 8 3013201710 HOSE DRN B PP 1 2 9 7112401211 SCREW TAPPING T1 TRS 4X12 2 2 10 3014436300 PIPI WICON AS 1 2 11 3011200500 CLAMP FAN SUS304 1 2 12 3011802200 FAN ABS 3 17 1 2 13 3012006000 FIXT C MOTOR AS 1 2 14 MOTOR G 1 2 15 3011117400 CASE VAPORI PP 1 3 MOTOR F AS 1 3 1 4017Z32244 COVER FAN MOTOR B HIPS 1 3 2 4017208430 ABSORBER MOTOR EPR B3 2 3 3 MOTOR AS 1 3 4 4017Z32233 C
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