Mounting- and Service Manual for Service Units Series Futura
Contents
1. performance and eventually function It is important therefore to avoid any excessive pressure drop across the unit that the filter element is cleaned at regular service intervals Also by visual inspection when excess condensate builds up in the filter bowl relieve by either switching off removing and cleaning the bowl or ensuring that the automatic drain is functioning correctly Various filter elements can be fitted depending on the particular application or environment the standard grade of filtration is to 5 um absolutely Pressure Regulator Pressure regulation is a means by which primary pressure PE is regulated using a control spring and diaphragm to hold steady the secondary pressure PA to a required level to operate downstream equipment and tooling Maintenance Spare part service kits are available Itis advisable to check regularly wear parts and valve cones for signs of damage or wear when checking any unit make sure that this is carried out under fully safe conditions To set the pressure Pull the adjusting knob or release the lock nut Regulator unlocked then by tuning the knob adjust the pressure regulator to the desired pressure finally press the adjusting knob or set the lock nut Regulator locked down to fix the unit set at the desired pressure Lubricator Lubrication is by means of the creation of a airborne fog or mist that passes downstream to lubricate compressed air equip ment and or tooling Most modern pneum2. atic control equipment is designed to function lube free however when using lubrication on air tooling service life is greatly improved Oil consumption qv 1000 l min approx 1 2 drops min standard Filling the oil reservoir manually The system must be pressureless Remove the reservoir from the module Fill the reservoir with the specified oil up to the marking Re insert the reservoir until it engages audibly Fill the oil reservoir automatically The system must be under pressure to fill the reservoir automatically Connect the oil hose to the oil reservoir nozzle and immerse in specified oil Press the oil top up button until the oil reaches the mark Oil consumption It is possible to fill the lubricator units whilst under pressure by means of a vent plug screw Slowly unscrew the vent plug relieving the bowl pressure and fill the lubricating oil up to the indicated mark and re tighten the vent plug screw Recommended lubrication CL 32 DIN 51517 ISO VG 32 Any alternatives should be checked with the oil company suppliers General Polycarbonate bowls should be cleaned only with water soapsuds and similar neutral agents Cleaning agents which CKWs aromatics or ketones contain or softeners secrete should not be used under any circumstances Max working pressure for the filter and lubricator units 16 bar Max primary pressure Pe for pressure regulator 16 bar Max media and ambient temperature for filter pressure regulator a
3. nd lubricator 50 C technical modifications keep in reserve page 01 08
4. technical modifications keep in reserve page 01 08 Mounting and Service Manual for Service Units Series Futura Description Service unites normally consist of a filter regulator lubricator there purpose is to purify the air and remove corrosive moisture and abrasive solids from the airstream as well as being able to regulate and reduce main line pressure and provide lubrication for various pneumatic control equipment eg air tools cylinders and systems When choosing and selecting a particular filter regulator lubricator assembly attention should always be focused on the correct regulations and safe working practices By selecting the correct equipment improved service life will result in a re duction in downtime of pneumatic systems With the individual data sheets provided it is possible to select the correct equipment to suit every application and overall plant condition Installation Any combination of units can be used however it is important to note that these service units must be mounted vertically When wanting to ensure the most efficient operating system it is recommended that units are mounted as near as possible to the pneumatic control element or system The correct direction of flow is indicated by an arrow on the front of the head end Filter Compressed air contains moisture and abrasive solids which if left unheaded would have an adverse effect on pneumatic controle equipment which the resultant loss of
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