BA6910 Operating Instructions BRINKMANN Immersion Pumps in
Contents
1. 5 2 1 Circuit Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diagram shown inside the terminal box cover Please see above sample wiring dia grams Wiring diagram e g 4 2 Delta connection 2 om 3 x 208 230 V 60 Hz Star connection 3 x 460 V 60 Hz e g 440 480 V 60 Hz There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor tem peratures Page 5 of 9 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still2. Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maximum liquid level must stay about 0 59 Inches 15 mm below the mounting flange also ensure that the minimal liquid level for the KTF pump is 1 97 Inches 50 mm before starting up the motor 4 Tepp TU l max LI 1J liquid level a i min liquid level 0 59 15 V 4 97 50 V A Dimensions in Inches mm BA6910 Edition 01 2013 A If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 9 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supp
3. the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BA6910 Edition 01 2013 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the mach
4. BA6910 EJBRINKMANN Operating Instructions BRINKMANN Immersion Pumps in Plastic KTF61 63 BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1 248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BA6910 ENGLISH Brinkmann Pumps Inc Edition 01 2013 Page 1 of 9 Brinkmann Immersions Pumps in Plastic KTF61 KTF63 Contents 1 Indication to the Manual cccccccsscseseeeeeees 2 2 Description of the Product ceeeee 2 3 3 Safety instructions eeceeeeseeeeeeeteeeeeeeeees 4 4 Transportation and Storage cceeeeeeeeeees 4 5 Installation and Connection c ccceeeeees 5 6 Start up Shut down eccceeeeeeeeeesteeeeeteeeees 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol A Safety sign according with ISO 3864 B 3 1 or where electrical safety is involve
5. ED BY BRINKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in respect of the product herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be liable for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BA6910 Edition 01 2013 Page 9 of 9
6. d with AN Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps in plastics of this type are one or multi stage rotary pumps where the impellers are fixed on the driving shaft extension Pump and motor form a compact and space saving unit Vertically mounted pumps are equipped with a mount ing flange The pump end immerses into the tank and the motor extends vertically above the tank BA6910 Edition 01 2013 p Operations naan in a Ne 6 8 Servicing and Maintenance ccceseeeee 6 9 Troubleshooting Guide ceeeeeeeeeeeetees 7 10 gt Spare Pasia e eue ea inate Mines 8 Ws DISpOSAl fs cit etcetera titel e 8 12 WARRANTY aeaaaee anette ttapa ra ane tiniani iaie 9 2 2 Intended use The immersion pumps of the series KTF are suitable for various water supply problems within the limiting application in accordance with table 1 Limit of Application Table 1 Type KTF61 KTF63 Mediums Industry water warm cold with and without chemical admixtures destilled de ionized Kinetic viscosity 66 SSU 12 mm s of the medium Temperature of 15 140 F 10 60 TC medium Particle size in 0 08 Inches 2 mm the medium Dry running The pumps a
7. fety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver
8. in Plastic KTF61 63 10 1 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the follow ing details 1 Pumptype e g KTF62S250 2 Pump No e g 01136910 The date of the construction year is a component of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Impeller item No 55 BA6910 Edition 01 2013 Item Description 1 Stator with terminal board End shield KTF63 Terminal box Fan Fan cover Ball bearing Ball bearing Gasket Slotted cheese head screw Slotted cheese head screw KTF61 62 Stud bolt with bond KTF63 Pump body Shaft with rotor Inlet cover Pump plate Flow plate KTF62 63 Impeller Impeller KTF62 62 Bearing busch Split ring Distance washer Woodruff key KTF62 63 61 Parallel pin KTF61 62 Impeller axial 63 Lens head screw 64 O ring 65 Splashproof protection 66 Splash ring 67 O ring 68 Splash ring DIN 625 DIN 625 Oo ON DO FW DIN 84 DIN 912 oundjna eurnwdaw oa ot OO ON OOF WNDY OC PY O DIN 6888 DIN 7 DIN 7985 Tightening torques for screwed connections Thread Strength classes Tightening torque ft Ibs Nm 0 75 1 11 Disposal When disposing of the pump or the packag
9. ine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 9 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank b
10. ing materi als the local and national regulation for proper dispos al must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Page 8 of 9 12 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkmann s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIM
11. ly leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BA6910 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 01 2013 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 9 10 Spare Parts Spare Part List for the Immersion Pumps
12. ottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified for occuring hydraulic pressure p rm Dimensions in Inches mm ATTENTION Maximum tightening torque for piping connec tions is 6 ft Ibs 8 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank cannot be touched BA6910 Edition 01 2013 5 2 Electric wiring A All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN 809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed
13. re not suitable for dry running Motor cycle Motors less 4 0 HP 3 kW max time per hour 200 Ambient tem perature 104 F 40 Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 9 2 3 Technical data Max del pressure spec weight 1 Type PSI bar KTF61S120 170 220 270 KTF62S150 200 250 300 KTF63S190 39 2 7 119 72 8 4 240 214 290 340 Max del volume H 1 Dimensions in accordance with page 5 2 Noise emissions measured in accordance with DIN 45635 at a distance of 39 37 Inches 7 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BA6910 Height Inches Edition 01 2013 Depth of immersion Inches 7 24 9 21 11 18 13 15 mm 184 234 284 334 Weight Power Noise level dBA 60 Hz 55 55 0 28 55 Page 3 of 9 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the sa
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