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Operating Instructions Type 8650 AirLINE Ex

1. 43 4 2 Technical 43 4 3 Pneumatic Connections ette 45 LT 45 5 TERMINAL luBc 46 5 1 Config ration Function 46 27 ult Type 8650 burkert Configuration and Function of the Modules 52 46 5 37 47 6 dlepieledo it 48 6 1 Configuration and F nction un sees E Re 48 6 2 eevee 48 6 3 Technical Dala R 49 6 4 5 50 6 5 50 6 6 Spare Paris rat un
2. 32 1 5 Spare ee 33 5 2 VALVE SEGMENT S niia a a a da 34 2 1 Configuration and Function nesneseoneennsenneunnnennennnennnunnnennnunnennnnunnunnnennennnnennnunnnnnnnnnnennnunnnnnnnennnnnnnnnnunnnennnunnnnnnnnnnenn 34 E pMERITSICNo 35 2 2 3 Pneumatic 38 3 24 38 E 2 5 Channel 444240 4400 20014 11 24 1111 39 E 2 6 Diagnosis Electronic Module sssssssssssssssssosseesssssseessssssseessonseessessneeessessseesssrsersssonseessessneeessesseerssnseeesesanseessessseeses 39 1 2 7 39 E 2 8 5 td A DM E DE EIE 40 5 3 PNEUMATIC CONNECTOR 41 2 3 1 Configuration and Function ee 41 x 3 2 Technical u s 41 8 3 3 Pneumatic Connections 42 S 2 4 BASIC PNEUMATIC ana 43 4 1 Configuration and
3. 202 2 72 10 CONNECTION OF THE AIR INLET AND EXHAUST LINEG c ccsscssssstssssessesssssssssssnssntsnssssseseesseateateanesneeteaeeases 73 10 1 Connection the Pressure Supply arsenenneenneennnenneunnzennennnennnunnnennnennennnnennunnnnnnnunnnennnunnnnnnnunnunnnennnunnnennnunnnnnnennnenn 73 10 2 Connection of the Exhaust Air tnam tette ttr iaa 73 10 3 Pilot Exhaust Air Auxiliary Control Air eere tree eterna 73 10 4 Plug to Block P channel eee tt erere 74 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 58 8650 Installation FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 SAFETY INSTRUCTIONS DANGER Risk of injury from high pressure Before loosening the lines and valves turn off the pressure and vent the lines Risk of electric shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment WARNING Risk of injury from improper installation
4. 50 7 VALVE THAT CAN 51 7 1 Pneumatic Valves Type 6524 6525 station width 14 CC 52 7 2 Pneumatic Valves Types 6526 6527 station Width 16 5 54 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 28 8650 Configuration and Function of the FLUID CONTROL SYSTEMS Modules 1 SUPPLY SEGMENTS 1 1 Configuration and function An assembly consisting of a terminal module function module and pneumatic module is referred to as a stackable segment Supply segments are used for mounting the system on the profile rail and for connection of the fluidic supply and exhaust lines They are electrically passive all lines are looped through 1 1 and are not planned in the programs for hardware configuration g Siemens Step As an option versions with an integrated mechanical pressure gauge to display operating pressure are available Fig 1 Supply segment left middle right with without pressure gauge 1 2 Technical Data Power consumption 0 W Module is electrically passive Pneumatic connections 3 8 1 8 oder 3 8 1 8 Dimensions ca 50 station width 44 x 190 x 120 mm Material Housing pneumatic PA PBT PC Weight without with pressure gauge 480 g 520g MAN 1000089724 EN Versi
5. burkert ped FLUID CONTROL SYSTEMS Allgermeine Informationen Sicherheitshinweise MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 3 BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any contingencies and events which may arise during the installation operation and maintenance of the devices local safety regulations the operator is responsible for observing these regulations also with reference to the installation personnel A Danger high pressure Before loosening the lines and valves turn off the pressure and vent the lines Risk of electric shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment It is permitted to replace electronic modules and valves even while the power is on Verbrennungsgefahr Brandgefahr bei Dauerbetrieb durch hei e Ger teoberfl che Das Ger t von leicht brennbaren Stoffen und Medien fernhalten und nicht mit blo en H nden ber hren General hazardous situations To prevent injury ensure that Do not supply aggressive or inflammable media to the media connections of the system Do not supply fluids to the media connections the system In low pressure applications ensure that no flammable or explosive media are drawn into the
6. V iS A N ISS 1 Valves 0 3 4 channel module Val 0246 Valves j un 8 channel module Fig 11 Valve assignment 2 6 Diagnosis Electronic Module Group fault display Yes locally at the electronic module red LED Diagnostic functions can be read out using Profibus MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Channel status diagnosis channel open channel short circuited Individual switching cycle counter for each channel with warning limits for pilot valve and connected actuator 2 7 Accessory Valve segment Accessory Ident no Plug to block P channel to build up several pressure levels or medium groups in an AirLINE Ex system type 8650 ee 39 8650 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules 2 8 Spare parts Valve segment Spare parts Ident no Set with various spare parts for valve and module installation seals screws etc 186 877 Cover flap for 44 mm wide modules 667 898 Cover flap for 66 mm wide modules 667 899 Label strip for electronic modules 667 917 Electronic module 4 channels 11mm for valve segments 44 mm station width 171 941 Electronic module 8 channels 11mm for valve segments 44 mm station width 171 942 Electronic module 4 channels 16 5 mm for valve segments 6
7. 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 burkert FLUID CONTROL SYSTEMS Type 8650 AirLINE Ex Electrical and Pneumatic Automation System Operating Instructions Bedienungsanleitung Instructions de Service 1000089724 Version F Status RL released freigegeben printed 20 01 2015 We reserve the right to make technical changes without notice Technische nderungen vorbehalten Sous res rve de modification techniques 2006 2012 B rkert Werke GmbH amp Co KG Operating Instructions 1202 05 EU EN 00804032 mo burkert Co nte nts FLUID CONTROL SYSTEMS Electrical and Pneumatic Automation System Type 8650 GENERAL INFORMATION AND SAFETY INSTRUCTIONS 5 1 Operating Instructions mc 6 2 Intended 7 3 Basic safety instructions 8 4 General 10 SYSTEM DESCRIPTION 11 1 General 12 2 Technical Dala 15 g 3 System 5 D UN 17 CONFIGURATION AND
8. Installation may be carried out by authorised technicians only and with the appropriate tools Risk of injury from unintentional activation of the system and an uncontrolled restart Secure system from unintentional activation Following assembly ensure a controlled restart CAUTION Escape of medium and malfunction If the seals are seated incorrectly leaks and malfunctions may occur due to pressure losses Ensure that the seals are seated correctly in the area of the electronics and pneumatics Short circuit malfunction The electrical connection requires exact contacting Do not bend contacts If connections are damaged or bent replace the affected components Do not switch on the system unless the components are in perfect working order 59 burkert rer FLUID CONTROL SYSTEMS Installation NOTE Operate the system with direct current only To avoid damaging the system use only direct current as the power supply for the system Avoid pressure drop To avoid a pressure drop the compressed air supply to the system must be as large as possible Electrostatic sensitive components modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects is hazardous to these components In the worst case scenario they will be destroyed immediately or will fail after start up
9. Check the electrical connection Ensure the correct operating voltage Manual override not in neutral position Move the manual override to the neutral position No or insufficient pressure supply Design the pressure supply system with as large a volume as possible also with upline devices such as pressure regu lators air conditioners shut off valves etc Minimum operating pressure 2 2 5 bar Incorrect configuration Use the corresponding module from the hardware catalogue Channel not enabled for use Too low value set for Boost time Change setting of the parameters compare section Acyclic parameters of the AirLINE Ex modules in the chapter Start up Fuse in the module tripped due to a short circuit can only occur in extreme cases Replace the electronic module Check whether related valves are faulty or damaged ports Valves switch with a delay No or insufficient pressure supply or blow off at the exhaust Design the pressure supply system with as large a volume as possible also with upline devices such as pressure regu lators air conditioners shut off valves etc Minimum operating pressure 2 5 bar Valves are not in their normal position current free during the pressure build up Pressurize the valve block before switching the valves Inadequate venting of the exhaust air ducts due to too s
10. Device Manufacturer BUERKERT Device designation BUERKERT ID00171941 Device serial number 00001234 Hardware revision 0 Software revision 0 0 4 Static revisions no 3 Installation date Initial value Module Slot number 14 Module type 4 DO B rkert 11 mm 4 DO B rkert 11 mm Data format S7 Initial value Module type 4 DO B rkert 11 mm _ BUERKERT ID00171941 Enable switching cycle counter diagnosis enable Initial value Switching cycle counter warning limit 1000000 Number of simultaneously switchable pilot 4 _ valves Boost time for the pilot valves 300 89 burkert ped FLUID CONTROL SYSTEMS Comm issioning 2 5 2 Access rights maintenance staff specialist SPECIALIST Further information on read and write rights can be found in the online Help for the Siemens PDM program Some the parameters described below can only be modified when access is made inthe 2 5 3 Functions the parameters Enable switching cycle counter diagnosis read write Defines whether a diagnosis message is to be generated when the warning limit for a pilot valve switching cycle counter is exceeded Switching cycle counter warning limit read write Defines the value of the pilot valve switching cycle counter at which a diagnosis message is to be generated as a warning Number of simultaneously switchable pilot valves only relevant for the 8 channel module rea
11. Observe the requirements in accordance with EN 61340 5 1 and 5 2 to minimise or avoid the possibility of damage caused by sudden electrostatic discharge Also ensure that you do not touch electronic components when the power supply voltage is present Restrictions Observe the applicable restrictions for the conversion expansion of systems Read about this the chapter Structure and function of the AirLINE Ex system section Maximum system expansion MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 60 burkert Installation FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 INSTALLATION INSTRUCTIONS NOTE Incorrectly installed systems e g inclined tie rods not tightened properly may leak Prior to start up always firmly seal all open attachments and locking devices The blue cover flaps of the individual segments can be removed if required f moving from a cold to a warm environment do not install the system until it has adjusted itself to the ambient temperature in order to prevent condensation 2 1 Unpacking pre assembled systems NOTE Important take module correctly out of the packaging To prevent damage to the pre assembled system when taking it out of the packaging observe the following Take hold of the system by the pneumatic connection modules and
12. 19 amp 1 20 i 2 isi 25 8 CONFIGURATION AND FUNCTION OF THE 5 1 11 113 27 E 1 Supply S gmienls aoreet une cR 29 2 n 34 E 3 Pneumatic Connector 41 4 Basic Pneumatic Module rettet ie tsp 43 E 5 2 tn aedes pies 46 m 6 lsireiniMpnicm 48 7 Valve that be integrated nsenrunennnennnunnnennennnnenrunnnennnunnnunnnunnennnnunnunnnnnnnunnnennnunnnnnnnunnunnnennnnnnnennnnnnnnnnnnnnnnnnennnunn 51 S 2 INSTALLATION Q 57 5 1 Safety Instructions 59 2 Installation Instructions 61 3 Installation 57 Profile Rail Pre assembled System tesis eee Ek 63 4 Installation in the control 65 5 Config
13. Electrical apparatus for use in the presence of combustible dust Part 1 Protection by enclosures tD 113 burkert en FLUID CONTROL SYSTEMS Annex MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 114 The following standards were also used to assess non electrical equipment and equipment in the filling station area EN 13463 1 Non electrical equipment for potentially explosive atmospheres Part 1 Basic method and requirements EN 13617 1 Petrol filling stations Part 1 Safety requirements for construction and performance of metering pumps dispensers and remote pumping units The production of electrical equipment for which an EC type examination certificate is available is monitored by Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Such units are labeled with CE0102 The EC type examination certificate comes with the operations manual where the number can also be found As a general rule the standards found in the EC type examination certificate are valid Corporate Quality Uwe Schlauch B rkert Werke GmbH amp Co KG Christian B rkert Stra e 13 17 74653 Ingelfingen Germany Ingelfingen 02 02 2007 This document was issued electronically and is therefore valid without signature 8650 FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released
14. The terminal modules with upright system wiring are designed for the Ex protection class increased safety Before working on the terminal modules always switch off the operating voltage to the system Further information can be found in the handbook for the Siemens ET200iSP Danger of explosion If system is installed in a control cabinet in the explosion proof area observe the following The control cabinet must be authorized for use in the explosion protected area The control cabinet must be dimensioned large enough to ensure that the generated lost heat can be dissi pated to the exterior in a suitable manner The internal temperature of the control cabinet must not exceed the max permitted ambient temperature for the device 1 4 Marking Type 8650 Ident no 001 Serial no 00001123 Fig 3 Location of the type label Fig 4 Type label MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Information about the labeling of the electronic and terminal modules can be found in the chapters Configuration and Function of the Modules Terminal Module Labeling and Configuration and Function of the Modules Electronic Module Labeling 14 8650 System Description burkert FLUID CONTROL SYSTEMS 2 TECHNICAL DATA 2 1 General Technical Data Medium Clean dry air oiled or unoiled neutral gases
15. ruber OA I sccontanae wth Aie 9 oF h Domine 23 March 1994 certifies that this MEM WE GORD Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the directive The examination and test results are recorded in confidential test report no 2108128 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2006 EN 50020 2002 10 son it indicates that the equipment is subject to special conditions safe use specified in the schedule to this certificate 11 n MOM according to the Directive 94 9 Further requirements of the directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following 2G Exiblic T4 This certificate is issued on 7 December 2007 and as far as applicable shall be revised before the date of BY he 1 3 Integral publication of this certificate and adjoining reports is allowed This Certificate may only be reproduced in its entirety and without any change KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem P O Box 5185 6802 ED Arnhem The Netherlands T 31
16. 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Siemens S7 Profile rail 6ES7390 02 02 02 02 02 02 02 02 04 04 04 04 04 04 04 04 66 44 88 nx44 nx66 nx44 Number of modules overall width 44 mm nx66 Number of modules overall width 66 mm 16 Fig 5 Dimensions mm The Complete System burkert System Description FLUID CONTROL SYSTEMS 3 SYSTEM ACCESSORIES System accessories Ident no Function plates for flange pattern 6524 6525 Installation instead of a simple 3 2 way or 5 2 way valve 11 mm Blind plate complete for 3 2 way and 5 2 way valves 650 373 for sealing an unused valve position Supply plate complete 649 637 for additional medium supply for high consumption applications or for supplying separate media circuits or pressure stages Breather plate complete 655 166 for additional exhaust for high consumption applications or for exhaust of separate media circuits or pressure stages Function plates for flange pattern 6524 installation instead of a 2x 3 2 way valve 11 mm Blind plate complete for 2x 3 2 way valves 661 092 for sealing an unused valve position Supply plate complete 667 945 for additional medium supply for high consumption applications or for feeding separate media circuits or pressure stages Breather plate complete 667 947 for additio
17. Config SIMATIC 300 1 Configuration 8650_MG_TST00 00 Station Edit Insert PLC View Options Window Help 1 xl En 98 1 PS 307 2A PROFIBUS Additional Field Devices 1 0 Buerkert i 2005 B ET 2001SP IM152 1 DP S Universal module BES 131 7RF O DAB BES 131 7 57 131 7RF00 0AB 57 131 57 132 78000 0 57 132 7RD01 0AE 57 132 7RD10 DAE 57 132 7RD11 0AE 57 132 7AD20 04E 57 132 78021 0 57 132 7GD00 04E 57 132 7GD10 04E 57 132 7GD20 04E 57 134 7 000 0 57 134 7 000 0 57 134 7TDO0 04B oo J 6ES7 134 7TD00 048 _ ee P Digtalengabebauguppe NAMUR 8 x D EEA Confer aa gH 8DI NAMUR 256 Press F1 to get Help cha Fig 2 200iSP on the Profibus Select the desired modules from the catalogue listings of the 200 5 and drag the selection onto the respective slot of the ET 200iSP station HW Config SIMATIC 300 1 Configuration 8650_MG_TST00 station Edit Insert PLC Options Window Help 81 amp 9 amp Ah Boa 98 BES 134 7 00 0 BES 134 7TDO0 048 BES 134 7TDO0 048 6ES 134 7TDO0 048 BES 134 7TDOO DAB BES 134 7TD50 0AB BES 134 7TD50 048
18. 2 2 Configuration of the Hardware Using Siemens Step7 A software program such as Step 7 from Siemens is necessary for the configuration of the bus master o Use the program Step from Siemens in version 5 3 or higher to ensure hardware compatibility 77 8650 burkert BER FLUID CONTROL SYSTEMS Commissioning Configuration Before the AirLINE Ex system can be accessed the corresponding GSD file package must be imported into the hardware catalog of the tool Config SIMATIC 300 1 Configuration 8650_MG_TST00 Station Edit Insert PLC Options Window Help x 01212 8 8 5 ED a IF Additional Field Devices Egg 1 0 28 Buerkert 57 131 7RF 57 131 7RF 57 131 7RF 57 131 7RF 57 132 7RI 57 132 7RI 57 132 7RI 57 132 7RI 57 132 7RI BES 132 7RI 57 132 761 BES 132 701 57 132 701 BES 134 7TL BES 134 7TL BES 134 7TL BES 1342171 creans 3p Baugruppentausch im Betrieb Press F1 to get Help cha Fig 1 Select ET 2001SP Select ET 200 5 in the hardware catalogue and drag it onto the Profibus MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 78 burkert Commissioning FLUID CONTROL SYSTEMS
19. assessed in Article 1 Paragraph 3 6 of this directive according to which the equipment is measured by the Low Voltage Directive and therefore does not drop below the scope of the Pressure Equipment Directive For the assessment of the products according to the ATEX directive 94 9 EC one or several of the following standards were used The used standards are listed in the EC Type Examination Certificate EN 60079 0 Electrical apparatus for explosive gas atmospheres Part 0 General requirements replaced EN 50014 EN 60079 1 Electrical apparatus for explosive gas atmospheres replaced EN 50018 Part 1 Flameproof enclosures d EN 60079 7 Explosive atmospheres Part 7 Equipment protection by increased safety replaced EN 50019 EN 60079 11 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i replaced EN 50020 EN 60079 15 Electrical apparatus for explosive gas atmospheres Part 15 Construction test and replaced EN 50021 marking of type of protection electrical apparatus EN 60079 18 Electrical apparatus for explosive gas atmospheres Part 18 Construction test and replaced EN 50028 marking of type of protection encapsulation electrical apparatus EN 61241 0 Electrical apparatus for use in the presence of combustible dust replaced partially Part 0 General requirements EN 50281 1 1 EN 61241 1 replaced partially EN 50281 1 1
20. 2 Date of Issue 2007 11 07 Page 1 of 3 5 3 Applicant Birkert Werke GmbH amp Co KG P Christian B rkert Stra e 13 17 2 D74653 Ingelfingen Germany o 2 Electrical Apparatus Electronic modules for System Type 8650 Optional accessory 2 8 Type of Protection intrinsic safety Marking Ex ib IIC T4 gt Approved for issue on behalf of IECEx C G van Es m x N N 2 lt Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued KEMA Quality Utrechtseweg 310 KEMA ay 6812 AR Arnhem The Netherlands 126 mn burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 ea OT Certificate No IECEx KEM 07 0032 Date of Issue 2007 11 07 Issue No 0 Page 2 of 3 Manufacturer B rkert Werke GmbH amp Co KG Christian B rkert Stra e 13 17 074653 Ingelfingen Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality
21. 4 2 3 Basic Pneumatic Modules with Integrated P Shut off General description For the basic pneumatic modules MP 13 in the version for valve types 6524 and 6525 a P shut off integrated into the module is available as an option With this option a valve to be replaced can be exchanged under pressure without having to depressurize the complete valve island or system During valve exchange the open cross section is reduced mechanically so much that there is only slight residual leakage Features and limitations The use of the P shut off results in certain limitations with respect to the operating data of the complete system The flow rate of the valves Type 6524 6525 is reduced to approx 60 For proper operation avoid back pressures in the exhaust lines R and S see chapter nstallation 10 2 Con nection of the Exhaust Air The possible operating pressure range is between 5 and 7 bar Since the pressure supply for the pilot valves is not shut off when using valves with external auxiliary control air the use of the P shut off is possible only in conjunction with the valves internal control air in the limited pressure range The P shut off can be combined with the integrated check valves a burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules NOTE Pressure supply When using the P shut off basic modules ensure that the pressure supply to the valve islands is configured with a sufficie
22. Annex 3 TERMINAL MODULES Certificate Number IECExKEMO7 0033 Issue Number 0 IEC EX CERTIFICATE OF CONFORMITY iE WeP S 4 INTERNATIONAL ELECTROT IEC Certification Scheme for for rules and details of the iIECEx Burkert Werke GmbH amp KG Christian Burkert Stra e 13 17 D74653 Ingelfingen Germany Applicant Tad d FRURERASORQR EMRI ICAL COMMISSIO dew iw 4 mi Explosive Atmospheres visit www ie Certificate No IECEx 07 0033 issue No 0 Certificate history Status Current Date of Issue 2007 11 07 Page 1 of 3 Optional accessory Type of Protection Marking Electrical Apparatus Terminal modules for System Typ 8650 increased and intrinsic safety Ex e ia ib T4 Approved for issue on behalf of the IECEx C G van Es Certification Body Position Certification Signature for printed version Date MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by KEMA Quality B V Utrechiseweg 310 6812 AR Arnhem The Netherlands KEMAX 12
23. IECEx PTB 07 0063 Date of Issue 2008 01 09 Issue No 0 Page 2 of 4 Manufacturer B rkert Werke GmbH amp Co KG Landauer Str 24 D 74582 Gerabronn Germany Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards i IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 60079 11 2006 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 5 This Certificate does not indicate compliance with electrical safety and performance requirements other than those included in the Standards listed above TEST 8 ASSESSMENT REPORTS sample s of the equipment listed has suc
24. SNR gt 4 Serial number of the first electronic module lt LNROOO1 gt lt LNROOO2 gt lt BEZ gt Elektronikmodul lt BEZ gt lt IDNRK gt 00171941 lt IDNRK gt lt D number of the second electronic module lt SNR gt 000041 lt SNR gt 4 Serial number of the second electronic module lt LNROOO2 gt lt LNROOO3 gt lt BEZ Yentil lt BEZ gt lt IDNRK gt 00173563 lt IDNRK gt gt gt D number of the first valve lt SNR gt O002290 lt SNR gt 4 Serial number of the first valve lt LNROOO3 gt lt LNROOO4 gt lt LNROOOS gt lt LNROOO6 gt lt LNROOOT gt Data of the valves 2 7 hidden lt LNROOO8 gt lt LNROOOG gt lt LNROO10 gt lt BEZ Yentil lt BEZ gt lt IDNRK gt 00173563 lt IDNRK gt 10 number of the last valve lt SNR gt O002277 lt SNR gt 4 Serial number of the last valve lt LNROO10 gt lt LNROO11 gt lt BEZ gt Terminalmodul lt BEZ gt lt IDNRK gt 00173368 lt IDNRK gt 41 10 number of the first terminal module lt SNR gt 000044 lt SNR gt 54 gt Serial number of the first terminal module lt LNROO11 gt lt LNROO12 gt lt LNROO13 gt Data of the valves 2 and 3 hidden lt LNROO14 gt lt BEZ gt Terminalmodul lt BEZ gt lt IDNRK gt 00173369 lt IDNRK gt D number of the last terminal module lt SNR gt 000045 lt SNR gt 4 Serial number of the last terminal module lt LNRO
25. ee 108 2 Packaging Transport ARR 110 amp 111 E 1 EC Declaration of COnfOFTnhIby siiis 112 m 2 EC Type Examination Certificate Terminal modules nsneennsenneonnennneunnunnnenneunnnennsunnennnnunnunnnenneunnnenneunnen 118 3 3 Certificate of Conformity Terminal 5 120 4 Examination Certificate Electronic modules nnnsennonneunneunnunnnenneunnnennnunnennnennnunnnenneunnnenneunnen 123 x 5 IEC Ex Certificate of Conformity Electronic modules e rrr ere trennen ttnnaus 126 8 6 EC Type Examination certificate e 11 mm Valves Type ADM 129 lt 7 Certificate Conformity 11 mm Valves Type 6104 en 133 8 EC Type Examination Certifcate 16 5 mm Valves 6106 ciis ticis ct tta teure 136 9 IEC Ex Certificate of Conformity 16 5 mm Valves 6 106 eee ran 140 10 EC Type Examintation Certificate 11 mm Valves Type 6144 143 11 IEC Ex Certificate of Conformity 11 mm Valves Type 6144 oceiiucet etii citet ttis cur Eu 149 4 urkert Allgemeine Informationen
26. particle size max 5 um Max power consumption see table below Power consumption of the active modules Ambient temperature during operation 0 C 55 C Storage temperature 20 C to 60 C Relative humidity 5 to 95 non condensing Acceleration during operation 5 m s Rated operating mode 100 CDF continuous operation Operating voltage 24 V DC in EEx e Details see Siemens Power Supply Module Degree of protection IP30 Protection class 3 VDE0580 Housing materials Pneumatic modules and valves PA polyamide electronic modules PBT polybutylene terephthalate Seal materials Approvals Pneumatic modules and valves NBR electronic modules PC polycarbonate A prerequisite for the authorized use of the total AirLINE Ex system is the installation in a suitable certified housing Ex e or Ex d housing for Zone 1 respectively Ex d housing for Zone 21 FA prerequisite for FM Ex in Zone 21 or Class Il Ill Div 1 2 with the sub stance classes E F amp G is the operation in a suitable Ex D housing MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Electronic modules ATEX ATEX II 2 G Ex ib IIC T4 Zone 1 21 IEC Ex IECEx KEM 07 0032 FM Ex Class Il Ill Div 1 2 F G IS Class Div 1 GP A B C D 4 Class Div 2 GP A B C D T4 Class I Zone 1 AEx
27. station width 66 mm x 70 x 55 mm Material PA PBT PC Weight 140 g station width 44 mm 180 g station width 66 mm 43 8650 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 44 4 2 1 Versions The variants differ according to station width number of valve positions connection pattern of the valves configu ration of the service ports and optional use of check valves and or P shut offs Types Pneumatic MP13 Station width 11mm 16mm Valve types 6524 Ex i 6526 Ex i 6525 Ex i 6527 Ex i Port configuration Plug and socket connection 4 mm Plug and socket connection 8mm basic pneumatic module Plug and socket connection 6 5 16 Plug and socket connection 1 44 Thread G1 8 Thread M5 Thread 1 8 Thread 7 check valves optional without check valve check valve R channel check valve in R S channel P shut off optional with P shut off not available Only available for certain valve types and with functional limitations see chapter Basic pneumatic modules with integrated P shut off 4 2 2 Check Valve for Venting Ports Because some applications require the use of a check valve different versions are available without a check valve check valve in R channel check valve in R S channekl
28. 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 154 IECEx Quality Assessment Repport QARs IECEx Quality Assessment Report DE PTB QAR07 0002 00 details QAR QAR Reference Number automatic numbering Related QARs Status QAR Free Reference Number Date of Original Issue yyyy mm dd Audit Date yyyy mm dd Site s audited Issuing ExCB Manufacturer Country of Manufacture Product information Velidity yy mm dd Protection concept Related IECEx Certificates automatic linking Related Certificates manual insertion t Comment Attachment Last modified 09 01 2008 13 30 56 T TTT 2007 06 04 DE PTB QARO7 0002 00 DE PTB QARO7 0002 01 Issued DE PTB 04 24165 2007 01 23 B rkert Werke GmbH amp Co KG Christian B rkert Stra e 13 17 74653 Ingelfingen Germany B rkert Werke GmbH amp Co KG Landauer Stra e 24 74653 Gerabronn Germany B rkert Werke GmbH amp Co KG Schleifbachweg 40 74613 hringen Germany B rkert Cie S A S Triembach au Val 67220 Ville France B rkert Werke GmbH amp Co KG Christian B rkert Stra e 13 17 74653 Ingelfingen Germany Germany Product groups solenoids i in the decisive type of protection Encapsulation resp Intrinsic Safety Seite 1 von 1 PTB Physikalisch Technische Bundesanstalt P
29. 11 Removal installation of a valve segment 8650 a Installation burkert MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 6 2 Installation Supply segment Pressure gauge module In the case of the pressure gauge module connect the hose to the pneumatic module before hooking in the module see figure Hose connection of the pressure gauge module Hook module into the terminal module and swivel in until it engages Valve segment Hook electronic module into the terminal module gt Actuate locking element in the direction of the arrow and swivel in the module all the way Screw on valves either depressurized or all affected locations with P shutoff CSc qp umuuuuuuuuuuuu Fig 12 Hose connection of the pressure gauge module 69 burkert mn FLUID CONTROL SYSTEMS Installation re REMOVAL INSTALLATION OF THE COVER FLAPS 7 1 Installation gt To install the cover flap attach it in the half swiveled open position and then push it into the hinge contour until it engages Fig 13 Attaching the cover flap 7 2 Removal Swivel open
30. 136 Te burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 14 15 6 17 18 SCHEDULE EC TYPE EXAMINATION CERTIFICATE PTB 01 ATEX 2175 Description of eguipment The magnet coil type AC 21 is used to actuate valves which control non flammable gaseous or liquid media It is designed as rocker solenoid The magnet coil srewed onto the valve housing Free wheeling diodes are connected in parallel to the coil The positive terminal is marked with The internal inductance is negligibly low For electrical connection one of the plug types the upward cable head connector or the press fitted strands shall be used The equipment is suitable for single mounting or block mounting depending on the supplied power the temperature class and the ambient temperature It is supplied only from certified intrinsically safe circuits Electrical data Supply only for connection to certified intrinsically safe circuits with the following maximum values U 35 V li 0 9 A Pi see table in the operating instructions nw Test PTB 01 20162 Special conditions for safe use none Essential health and safety requirements met by compliance with the standards mentioned above Zertifizierungsstelle Explosionsschutz By order Braunschweig Nove
31. 18 Issue No 0 Page 3 of 3 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The magnet coil type AC21 is used to actuate valves which control non flammable gaseous or liquid media It is designed as rocker solenoid The magnet coil is screwed onto the valve housing Free wheeling diodes are connected in parallel to the coil The positive terminal is marked with The effective internal inductance is negligibly low For electrical connection one of the plug types the upward cable head connector or the press fitted strands shall be used The equipment is suitable for single mounting or block mounting depending on the supplied power the temperature class and the ambient temperature It is supplied only from certified intrinsically safe circuits For additional information see annex CONDITIONS OF CERTIFICATION NO MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 142 burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 10 CERTIFICATE 11 MM VALVES TYPE 6144 Certification Number 07ATEX2048 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use Potentially Explosive Atmospheres D
32. 26 3 56 20 00 31 26 3 52 58 00 customer kema com www kema com Registered Arnhem 09085396 Experience you can trust 123 8650 burkert h FLUID CONTROL SYSTEMS nnex SCHEDULE 4 to EC Type Examination Certificate 06ATEX0093 Issue No 3 15 Description Electronic modules Valve output EM VA id no 171941 id no 171942 and id no 171943 are modules for placement on a Terminal module TM used for the control of valves a System Type 8650 The complete system 8650 is intended to be integrated with the Siemens I O System ET200iSP Module no 171941 has to be used with valves type 6104 Ex i with coil type G1 642 735 or valve type 6144 Ex i Module no 171942 has to be used with valves type 6144 Ex i Module no 171943 has to be used with valves type 6106 Ex i with coil type AC21 Ambient temperature 20 C 55 C The relation between the ambient temperature and the mounting position for the different modules and valve types is given in the following table bulla dir EE ium ex cam NR ssec MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Power Bus in type of protection intrinsic safety Ex ib IIC connected through TM EM only for connection to the Power Bus circuit of the aforementioned I O System From the safety point of view the module draws c
33. 4 Electronics Typ 4 modular electronics MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 23 Configuration and Function Type 8650 Valve type 652x EEx i burkert Pneumatics Type MP13 modular pneumatics 1 4 5 Pneumatic module Bild Pneumatics Type MP13 modular pneumatics The detailed descriptions of the individual modules can be found in chapter Configuration and Function ofthe Modules Fig 5 e LO OZ peseejaJ TH 51815 4 uolsienA NI 6800001 NVIA 24 burkert Configuration and Function FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 FUNCTION AirLINE Ex is an electric and pneumatic automation system with a modular structure It has been developed cooperation with Siemens Supply communication and electrical I O functions are available via the Siemens SIMATIC 200iSP system The AirLINE Ex system can be seamlessly integrated into the Siemens system with the modules of the AirLINE Ex system functioning as digital outputs with integrated valves 2 1 View of the Overall System Fig 6 View of the overall system Siemens SIMATIC 200iSP and B rkert AirLINE Type 8650 25 burkert FLUID CONTROL SYSTEMS Co uration
34. 767 184 7682 12 1 2 x 3 2 way valve pilot controlled current free outlet port 2 and 4 relieved H 4 300 los 25 7 35 45 184769 184 7732 0 3 1 7 135 45 186834 5 3 5 2 way valve pilot controlled current free outlet port 1 with outlet port 2 outlet port 4 vented Version with auxiliary control air 2 Without manual override 3 Please observe the information for the characteristics of the 8 channel modules in the chapter Start up section Acyclic parameters of the AirLINE Ex modules 5 3 way function with locked mid position This function can be implemented with the delockable double check valve Type 0498 control is by 2x 3 2 way function 53 FLUID CONTROL SYSTEMS Type 8650 Configuration and Function of the Modules 7 2 Pneumatic Valves Types 6526 6527 station width 16 5 mm 7 2 1 Configuration and Function The valves of Type 6526 and 6527 consist of an Ex i pilot solenoid valve Type 6106 and a pneumatic seat valve as an amplifier The operating principle enables high pressures to be controlled with low power consumption and short switching times Normally the pilot control valves are equipped with an emergency manual override versions without this feature are available Fig 30 Pneumatic valves type 6526 and type 6527 7 2 2 Technical Data
35. EXAMINATION CERTIFICATE 2 Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC 3 EC Type Examination Certificate Number KEMA 06ATEX0092 Issue Number 2 4 Equipment Terminal modules for System Type 8650 5 Manufacturer Burkert Werke GmbH amp Co KG 6 Address Christian Burkert Stra e 13 17 D74653 Ingelfingen Germany 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 KEMA Quality B V notified body number 0344 in accordance with Art cle 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the directive The examination and test results are recorded in confidential test report no 2100816 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2006 EN 50020 2002 EN 60079 7 2003 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC Type Examination Certificate relates only to the design examination and tests of the specifi
36. FLUID CONTROL SYSTEMS Sicherheitshinweise General Information and Safety Instructions CONTENTS 1 OPERATING INSTRUCTIONS 6 en 6 2 INTENDED USE ee 7 2 1 1 icc Enea Ed ce a ch 7 3 BASIC SAFETY INSTRUCTIONS n 8 4 GENERAL 10 4 1 Contact addresS issiisitciseiesicscsccsecssdsacscasenncienionstustadcacueasadaslancsonsastadeasbosthvbadoadseasedsadeadbesassecdbasuacdesbadadaddauncdnedbavdadsectavuasdacsadans 10 42 Waray E ERE PS vta 10 4 3 EE E EE 10 4 4 Information on the Internet strate t trente tia ERI nanan a n 10 4 5 apoia raia Aaa Ea E AoT Saa daia 10 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 burkert FLUID CONTROL SYSTEMS Allgemeine Informationen Sicherheitshinweise MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle ofthe device Keep these instructions i
37. IECEx Certificate SE of Conformity Certificate No IECEx PTB 07 0063 Date of Issue 2008 01 09 Issue 0 Page 4 of 4 Additional information see Technical Data MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Type 8650 bi 1 Lh urkert Annex FLUID CONTROL SYSTEMS IECEx Test Report gt ExTR Seite 1 von 1 IECEx Technical Report DE PTB ExTRO7 0068 00 details EXTR EXTR Reference Number automatic numbering Status EXTR Free Reference Number Date of Issue yyyy mm dd List of Standards Covered Issuing ExTL i Endorsing ExCB Manufacturer Country Manufacture PEK Protection Ratings Product Model Reference Related IECEX Certifi icates Comment Attachment Last modified 09 01 2008 13 31 54 DE PTB ExTR07 0068 00 Issued DEIPTB EXTRO7 0068 00 2007 12 14 60079 0 Ed 4 0 IEC 60079 11 Ed 5 PTB Physikalisch Technische Bundesanstalt PTB PTB Physikalisch Technische Bundesanstalt B rkert Werke GmbH amp Co KG Christian B rkert Str 13 17 D 74653 ingelfingen Germany Intrinsic Safety e Solenoid type 6144 PTB 07 ATEX 2048 IECEx PTB 07 0063 i issue 0 Current none Copyright IEC IECEx 2008 153 burkert FLUID CONTROL SYSTEMS Type 8650 Annex MAN
38. If a valve slot is in use it must be equipped with a covering cap Id Nr 653670 116 8650 FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 3 Certificates Terminal module permit designation O6ATEX0092 Electronic module permit designation KEMA O6ATEX0093 Valve type 6144 Ex i permit designation PTB 07ATEX2048 Valve type 6104 Ex i with solenoid G1 642 735 permit designation 01 2173 Valve type 6106 Ex i with solenoid AC21 permit designation PTB 01 ATEX2175 1 3 1 Overview of the valves which can be used depending on the required approval and the electronic modules used Electronic Max zulassige Approval module m ATEX IEC Ex FM Ex 171941 55 6104 6144 6104 6144 In preparation 4 channel 11mm 171942 50 6144 double valve 8 channel 11mm model 171943 4 channel 16 5 55 6106 6106 In preparation mm 171944 8 channel 16 5 Module not yet available mm Depending on the installation position the limit may be lower for details see Examination Certificates 117 a Type 8650 burkert h FLUID CONTROL SYSTEMS nnex 2 EC TYPE EXAMINATION CERTIFICATE TERMINAL MODULES Certificate number KEMA O6ATEX0092 Issue Number 2 Translation original language German
39. and Function 2 2 Functional representation of the AirLINE Ex system Central controller e g PLC with PROFIBUS master DP is coupler Station 1 Electronic module Electronic module Interface module Electronic module Supply segment Valve segment bus termination Supply segment left MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Fig 7 Functional representation of an AirLINE Ex system example Legend 1 Supply segment left 5 Valve segment 66 mm 4 valve functions 2 Valve segment 44 mm 4 valve functions 6 Valve segment 66 mm 8 valve functions 3 Valve segment 44 mm 8 valve functions Done 4 Supply segment middle Intermediate supply Supplnsagen ah Siemens components ET200iSP 26 NM burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules Configuration and Function of the Modules CONTENTS 1 SUPPLY SEGMENTS aaaea 29 1 1 Configuration and ala 29 12 Technical Da pec GG v v 29 1 3 Pneumatic 5 32 1 4
40. atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 2006 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 5 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 This Certificate does not indicate compliance with electrical safely and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report DE PTB EXTR07 0004 00 Quality Assessment Report DE PTB QAR07 0002 00 134 pes burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 IECEx Certificate of Conformity Cerlificate No IECEx PTB 06 0101 Date of Issue 2007 04 18 Issue No 0 Page 3 of 3 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The magnet coil type G1 642 735 is used to actuate valves which control non flammable gaseous or liquid media It is designed as rocker solenoid The magnet coil is permanently connected with the valve housing by ultrasonic welding and therefore can be used only in combination with a valve body The equipment is suitable for single mounting or block mounting depending on the supplied power the temperature class and the ambient tem
41. clamping bolts 1 on the right supply segment gt Loosen the two inclined tie rods 3 Push the supply segment to the right In the same way more segments can be moved until the position is reached in which the system is to be changed When a segment is added first hook it into the upper edge of the profile rail Swivel in the segment and push it to the left up to the existing subsystem Fig 9 Dock the segment to the system 5 3 Assembly Reassemble the system in reverse order 67 burkert ee FLUID CONTROL SYSTEMS Installation 6 REMOVAL INSTALLATION OF INDIVIDUAL SEGMENTS 6 1 Removal Supply segments Release required module by actuating the locking element and swivel out In the case of the pressure gauge module ensure that the hose is disconnected from the pneumatic module see figure Hose connection of the pressure gauge module Fig 10 Removal installation of a supply segment Valve segments Remove valves and any protective caps from the plug in contacts either depressurized or all affected loca tions with P shutoff Release the electronic module by actuating the locking element in the direction of the arrow and swivel out the module see figure Removal installation of the valve segment MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 68 Fig
42. download it directly from the B rkert homepage under Type 8650 software www burkert com The configurator allows you to define the type and number of the required valve segments to define the required valve equipment to specify the required connections to use intermediate feed ins to select options and accessories To add ET200iSP modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 At the same time the conformity is automatically checked with the applicable succession regulations As a result you will receive a storable parts list which you can use to inform your contact at B rkert about the exact configuration required Moreover the configurator supplies technical basic data to the system which you require e g weight dimen sions power loss etc 20 8650 Configuration and Function FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 3 Siemens SIMATIC ET 200iSP System Components a Further information the SIMATIC 200iSP system can be found in the manual ET 20015 Siemens order 6ES7152 1AA00 8AA0 or on the Internet at www automation siemens com simatic 1 4 B rkert AirLINE Ex System Components 1 4 1 Module Terminology In order to simplify the overview of the system structure designations have been defined for the modules and assemblies The rela
43. freigegeben printed 20 01 2015 1 1 Standards used for CSA FM Ex and IEC Ex certification For the CSA certification the following standards have been applied CAN CSA 22 2 No 157 92 CAN CSA 22 2 No 213 M1987 CAN CSA 22 2 E 60079 0 07 CAN CSA 22 2 E 60079 7 03 CAN CSA 22 2 E 60079 11 02 ANSI ISA 60079 0 12 00 01 2005 ANSI ISA 60079 7 12 16 01 2002 ANSI ISA 60079 11 12 02 01 2002 For the FM Ex certification the following standards have been applied FM Class 3600 1998 FM Class 3610 2007 FM Class 3611 2004 FM 3810 ANSI ISA 82 02 01 2004 For the IEC Ex certification the following standards have been applied IEC 60079 0 2004 IEC 60079 7 2006 IEC 60079 11 1999 115 burkert en FLUID CONTROL SYSTEMS Annex 1 2 Set Up of the Type 8650 System for Certification Conformity Observe the following regulations to ensure that the configuration of the system is authorized o When converting or expanding a system check whether the satisfied approvals are affected A type 8650 system can be placed at any chosen location between IM152 and the bus termination module of SIMATIC ET200iSP station Set up conformity for the type 8650 system is based on a left to right assembly order 1 The left side of the system is to be capped with a terminal segment This is based on the certified terminal module Id Nr 00173368 2 After this there are one or more valve segments the 44 or 6
44. ib IIC 4 Terminal modules ATEX ATEX II 2 G Ex e ia ib IIC T4 Zone 1 21 IEC Ex IECEx KEM 07 0033 FM Ex Class Il Ill Div 1 2 GP G IS Class I Div 1 GPA B C D T4 Class I Div2 GPA B C D T4 Class Zone 1 e ia ib T4 The AirLINE Ex satisfies the requirements of the EMC Act Interference resistance EN 50082 2 Emitted interference EN 50081 2 15 burkert FLUID CONTROL SYSTEMS System Description 2 1 1 Power consumption of the active modules including the mounted valves Modul type max power consumption Ident no 4 channels 11 mm max 2 9W 171 941 8 channels 11 mm max 3 6 W 171 942 4 channels 16 5 mm max 2 9 171 943 8 channels 16 5 mm max 3 6 W 171 944 2 2 Dimensions 2 2 1 The Complete System 105 a Kan 31133 3 165 495 Connections optinall Screw socket G3 8 G1 8 NPT 3 8 NPT 1 8 Plug in coupling D8 5 16 Screw socket G1 8 NPT 1 8 Plug in coupling D6 Screw socket 5 7 ssss 0000000000 ssssssss 0000000000 ssss 4 0000000000 ssssssss 0000000000
45. lines and valves turn off the pressure and vent the lines Risk of injury due to electrical shock Before reaching into the system switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment It is permitted to replace electronic modules and valves even while the power is on WARNING Risk of injury from improper repair work Maintenance may be carried out by authorized technicians only and with the appropriate tools Risk of injury from unintentional activation of the system and an uncontrolled restart Secure system from unintentional activation Following maintenance ensure a controlled restart NOTE Operate the system with direct current only To avoid damaging the system use only direct current as the power supply for the system Avoid pressure drop To avoid a pressure drop the compressed air supply to the system must be as large as possible Electrostatic sensitive components modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects is hazardous to these components In the worst case scenario they will be destroyed immediately or will fail after start up Observe the requirements in accordance with EN 61340 5 1 and 5 2 to minimise or avoid the possibility of damage caused by sudden electro
46. mounting butt mounting butt mounting single mounting single mounting single mounting single mounting single mounting single mounting 40 45 C single mounting 40 40 C single mounting iii type of protection Ex ia T4 maximum kind of mounting permissible range of permissible the ambient power temperature 0 4 W butt mounting 40 90 0 5 W butt mounting 0 6 W butt mounting 0 8 butt mounting 40 60 C 0 4W single mounting 40 105 C 40 100 C 40 95 C 40 90 C 40 85 single mounting 0 6 W single mounting 0 7 W single mounting single mounting single mounting single mounting single mounting 40 70 C MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 sheet 3 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 145 burkert FLUID CONTROL SYSTEMS Annex Type 8650 MAN 1000089724 EN Version F Status RL rel
47. pneu matic components are available As long as simple rules are observed it permits pneumatic electric and elec tronic modules with different functions can be combined with one another The components are connected to each other using screws or latches In this way both the electrical and the pneumatic connections are made The pilot valves integrated on the pneumatic modules allow a wide range of different pneumatic actuators to be controlled on site 9 process valves or pneumatic cylinders Fig 1 View of the overall system Fig 2 View of the B rkert AirLINE Ex system Siemens SIMATIC ET 200iSP and B rkert AirLINE Ex MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 12 burkert System Description FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 2 Characteristic Features and Benefits 1 2 1 Characteristic features of AirLINE Ex Simple operation Automatic set up of supply and data circuits Open flexible and modular structure Combination of different valve segments and different electrical I O functions for space and application opti mized station configurations Seamless integration into Siemens SIMATIC 200iSP Operation is possible with oiled or unoiled compressed air as well as with neutral and non combustible gases 1 2 2 The benefits of AirLINE Ex Flow optimized valv
48. system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electr cal apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report NL KEM ExTRO7 0020 00 Quality Assessment Report DE PTB QAR07 0002 00 127 burkert men FLUID CONTROL SYSTEMS Annex Certificate No IECEx KEM 07 0032 Date of Issue 2007 11 07 Issue No 0 Page 3 of 3 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows Description Electronic modules Valve output EM VA id no 171941 and id no 171943 are modules for plac
49. the cover flap and carefully lift the hinge plate over the hinge contour e g using a small cross head screwdriver MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Fig 14 Engaging the cover flap o The cover flaps have no effect on the function of the system and can be omitted or removed if required TO burkert Installation FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 8 REPLACING A TERMINAL OR PNEUMATIC MODULE For installation of the terminal pneumatic module subassembly the modules are aligned to each other during pro duction The alignment ensures compliance with all tolerances on the interfaces profile holder plug fluidic ducts Mount the pneumatic module itself on a terminal module and when integrating it into the system ensure that all interfaces profile holder plug fluidic ducts interlock without difficulty Otherwise proceed as follows Take the subassembly out of the system again Slacken the three screws on the back of the terminal module Re align the pneumatic module on the terminal module Tighten the three screws again o Instructions for conversion or expansion of the system Grease sealing rings To facilitate installation and to prevent damage the
50. this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following Ex ia T6 Braunschweig October 31 2007 Dr Ing U Johannsm yer Direktor und Professor bis sheet 1 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 143 8650 Annex burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 144 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 14 15 SCHEDULE EC TYPE EXAMINATION CERTIFICATE PTB 07 ATEX 2048 Description of equipment The solenoid type 6144 is a rocker valve intended for the contro of non flammable gaseous liquid media It is designed as single valve or double valve The double valve consists of two single valves which are arranged consecutively in a common enclosure Depending on the supplied power the temperature class and the maximum permissible ambient temperature both variants are suitable for single mounting or butt mounting The equipment is intended for appli
51. 0 8650 FLUID CONTROL SYSTEMS Certificate No Date of Issue Manufacturer Manufacturing location s Documents as amended STANDARDS 60079 0 2004 Edition 4 0 60079 7 2006 07 Edition 4 Test Report MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 NL KEM ExTRO7 0024 00 Quality Assessment Report DE PTB QAROT 0002 00 This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards Electrical apparatus for explosive gas atmospheres Part 0 General requirements Explosive atmospheres Part 7 Equipment protection by increased safety e This Certificate does not indicate compliance with electrica safety and performance requirements other than those TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has s
52. 0 01 2015 82 Fig Selection new device 8650 EL Commissioning burkert MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Define the station designation and address Fig 7 Defining the station designation and address Add the function modules 83 burkert FLUID CONTROL SYSTEMS Type 8650 Commissioning MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 84 gt Define the desired number of identical modules la xi Fig 9 Defining the number of identical modules Select the module type via the menu Allocate Fig 10 Selecting the module type 8DI NAMUR 2 Count 6 Control DI NAMUR 2 Count 6 DI DI NAMUR 2 Trace 601 burkert Commissioning FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Terminate the module selection with OK Fig 17 Terminating the module selection 85 8650 burkert ee FLUID CONTROL SYSTEMS Commissioning 2 4 Example with Two Different Function Modules Select the head station war PROFIBUS amm 18 801 NAMUR 801 Fig 12 Selection of the head station Open the station for access to the acyclic functions MAN 1000089724 EN Ver
53. 01 2015 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 01 ATEX 2175 For the relationship between type name and coil data reference is made to the table below Type U min li min EXI 01 9 3 V 29 mA 02 11 7V 23 mA EXI 03 6 1V 49 mA 1250 All other data shall also apply to this 1 supplement without alterations Coil resistance Test report PTB Ex 06 26250 Braunschweig August 30 2006 Sheet 2 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 139 8 8650 burkert FLUID CONTROL SYSTEMS Annex 9 IEC EX CERTIFICATE OF CONFORMITY 16 5 MM VALVES TYPE 6106 Certification Number PTB06 0102 IECEx Certificate Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx PTB 06 0102 Issue No 0 Status Current Date of Issue 2007 04 18 Page 1 of 3 Applicant B rkert Werke GmbH
54. 0178 Electronic equipment for use in power installations EN 60730 1 Automatic electrical controls for household and similar use Part 1 General requirements EN 60664 1 Insulation coordination for equipment within low voltage systems Part 1 Principles require ments and tests EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60529 Degrees of protection provided by enclosures IP code EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Additional requirements for solenoid valves DIN VDE Electromagnetic devices and components General specifications 0580 One or several of the following standards were used to assess the products concerning the Directive on Elec tromagnetic Compatibility 2004 108 EC MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 EN Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions 61000 3 2 equipment input current lt 16 A phase EN Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage 61000 3 3 fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16 A per phase and not subject to conditional connection EN Electromagnetic compatibility EMC P
55. 1 LED green per channel valve function Status display Pneumatic power data Valve type 6524 6525 6524 6526 6527 3 2 way 5 2 way 2x 3 2 way 3 2 5 2 way Circuit functions C D H C D H Stacking sizes mm 11 16 5 Pneumatic connections Plug and socket connections D4 D6 01 4 9 D8 5 16 Threaded connections M5 M7 1 8 NPT 1 8 Orifice mm 4 6 ONn l min 300 700 Opening time 10 ms 35 80 Closing time 10 ms 45 90 Pressure range bar 25 7 2 8 with auxiliary control air 1 7 1 8 Power W 0 3 C NC normally closed D NO normally open 2 Flow rate QNn value air l min Measured at 20 C pressure 6 bar at the valve inlet and 1 bar pressure difference 9 Switching times ms measured in accordance with ISO 12238 These values may differ depending on the valve type and function see operating manual chapter Configuration and Function of the Modules Integrable Valves 9 Pressure data bar Overpressure with respect to atmospheric pressure 9 Connections variants on request 9 Versions for vacuum on request 35 8650 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 36 2 2 1 Overview Valve segments Station width 44 mm and 66 mm Legend LED red for module status
56. 116 Braunschweig 8650 burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 07 ATEX 2048 jij type of protection Ex ia T4 maximum permissible power 0 4 W kind of mounting permissible range of the ambient temperature butt mounting butt mounting butt mounting 0 7 W butt mounting 0 8 W butt mounting butt mounting 40 55 40 50 C 40 40 C 1W butt mounting 40 35 single mounting 40 100 C 0 5W single mounting 40 95 0 6 W single mounting 0 7W single mounting single mounting 0 9 W single mounting Electrical data for both variants single mounting SUPDIY een type of protection Ex ia IIC only for connection to a certified intrinsically safe circuit For relationship between the permissible maximum values for different input parameters reference is made to the following table U V 15 18 20 22 25 28 l mA 900 440 309 224 158 120 C negligibly low Li negligibly iow EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alt
57. 57 134 7TD50 048 57 134 7TD50 048 57 134 7 50 0 57 134 75000 0 57 134 7SD50 048 BES 135 7 000 048 57 135 7TDO0 048 57 135 7 00 0 57 135 7TDO0 048 BES 135 7 000 048 57 138 78 00 0 57 138 7 0 4 Em 4xDouble valve 11mm 4xSingle valve 16 5mr 4xD ouble valve 16 5rr Ps 307 24 313 2 DP 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 lAddress 0 Address 7 Hauer amp 7 zi pes 131 7 801 NAMUR 256 258 5 1314 mono 400 255 257 Single valve 11mm 13 7 le ES ETT 400 2005 A Caius Gerz Buerkert 8650 19 00171941 4 single valves 11mm monostable 79 Press F1 to get Help 3 Determine module slot a Type 8650 burkert oue FLUID CONTROL SYSTEMS Commissioning The active AirLINE Ex pneumatic modules can be found the same part the hardware catalogue They are handled in the same way as a digital electric output module Supply segments are passive and are not planned see also chapter Configuration and Function of the Modules Supply segments MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 8650 Commissioning FLUID CONTROL SYSTEMS MAN 1000089724 EN Vers
58. 6 mm station width 171 943 Electronic module 8 channels 16 5 mm for valve segments 66 mm station width 171 944 Terminal module 44 mm active for valve segments 44 mm station width 173 370 Terminal module 66 mm active for valve segments 66 mm station width 173 371 Pneumatic modules Preassembled groups of pneumatic module and corresponding terminal module Ask your B rkert representative which versions or which options are suitable for your requirements MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 40 8650 Configuration and Function of the FLUID CONTROL SYSTEMS Modules 3 PNEUMATIC CONNECTOR MODULE 3 1 Configuration and Function The pneumatic supply module forms part of the supply segment It provides for the external connections to the fluidic supply and exhaust of the system and passes this on to the valves Fig 12 Pneumatic supply module part of the supply segment 3 2 Technical Data Pneumatic connections 3 8 1 8 or NPT 3 8 NPT 1 8 Dimensions ca 50 station width 44 x 70 x 75 mm Material PA Weight 150g MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 41 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules 3 2 1 Overview Holes for clamping bolts 2x for system mounting Pneumatic ports Inclined tie
59. 6 mm wide versions can be freely combined based on the terminal modules 44 mm wide id no 00173370 or 66 mm wide id no 00173371 Details about the valve segments is found in the section Valve Segments 3 The right side of the system is to be capped with a terminal segment This is based on the certified terminal module Id Nr 00173369 4 For larger systems or systems with larger flow volumes additional terminal segments can be used between the valve segments These are based on the certified terminal module Id Nr 00173368 Valve segments Valve segments 44 mm wide 4 channel version The above mentioned terminal module is to be equipped with an electronic module Id Nr 00171941 This is to control the ex i certified type 6104 or 6144 pilot valve If a valve slot is not in use it must be equipped with a covering cap Id Nr 653670 Valve segments 44 mm wide 8 channel version The above mentioned terminal module is to be equipped with an electronic module Id Nr 00171942 This is to control the ex i certified type 6144 pilot valve If a valve slot is not in use it must be equipped with a covering cap Id Nr 653670 Valve Segments 66 mm wide 4 channel version MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 The above mentioned terminal module is to be equipped with an electronic module Id Nr 00171943 This is to control the ex i certified type 6106 pilot valve
60. 64 4 INSTALLATION IN THE CONTROL CABINET 65 5 CONFIGURATION CONVERSION AND EXPANSION OF AN EXISTING SYSTEM WITH MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 INDIVIDUAL SEGMENTS uu2uuaunaununnunnunnununaunaunnunnununaunannunnunnunaununaunsnnsunnununaununnunnunnunsnnunannannnnnnnnunannennunnnnnnnnnnunannsnnnnnnnnnnannennnnnn 66 5 1 System Config ration u ru 66 5 2 Conversion Expansion ana 67 LEONES CI epe 67 6 REMOVAL INSTALLATION OF INDIVIDUAL SEGMENT SS eerte 68 LE E CYCLE 68 6 2 JInstallatiOn uiui ere trac ER 69 7 REMOVAL INSTALLATION OF THE COVER FLAPS rsuaeuasuanunnunaunnnnnunnnunnnnnannnnnannannaunnsunnunnunnnnnnnnnnnnnnnnnnnnnnnnnnnannnenn 70 Fr PME CEDE 70 7 2 70 8 REPLACING TERMINAL OR PNEUMATIC MODULE unseaseanennenannnnnnnunnunnunnennennannunnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnennnnnnnnnnnnenn 71 9 REPLACING VALVE DIL DE I E 72 9 1 Installation instructions eerte tt E EI EE daadaa asiaa 72 57 E Type 8650 burkert FLUID CONTROL SYSTEMS Installation 9 2
61. AirLINE Ex system Do not subject the housing to mechanical loads e g by placing objects on the housing or using the housing as a step Do not cover the ventilation slots in the housing The system cannot be activated unintentionally Installation and repair work may be carried out by authorised technicians only and with the appropriate tools After an interruption in the power supply or pneumatic supply ensure that the process is restarted in a defined or controlled manner The device may be operated only when in perfect condition and in consideration of the operating instructions The general rules of technology apply to application planning and operation of the device urkert Allgemeine Informationen FLUID CONTROL SYSTEMS Sicherheitshinweise NOTE Operate the system with direct current only To avoid damaging the system use only direct current as the power supply for the system Avoid pressure drop To avoid a pressure drop the compressed air supply to the system must be as large as possible Electrostatic sensitive components modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects is hazardous to these components the worst case scenario they will be destroyed immediately or will fail after start up Observe the requirements in accordance with EN 61340 5 1 and 5 2
62. E CONTROL CABINET The distances to be observed for installation in the control cabinet can be found in the handbook for the SIMATIC ET200iSP To facilitate replacement of an electronic module the minimum distance indicated in the picture below is recommended Distance to the control cabinet wall 60 mm LO Fig 7 Distance to top of the control cabinet wall MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 65 burkert FLUID CONTROL SYSTEMS Installation 5 CONFIGURATION CONVERSION AND EXPANSION OF AN EXISTING SYSTEM WITH INDIVIDUAL SEGMENTS 5 1 System Configuration Two inclined tie rods 3 connect the modules to each other To assemble modules place two modules on the profile rail and push together Now screw the right module to the left one with two inclined tie rods Hexagon socket wrench 3 mm torque 0 6 Nm Other modules can be installed on the right in the same way Finally tighten all clamping bolts 1 by turning them clockwise stipulated torque 1 5 Nm Clamping bolts MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Fig 8 Adding segments 66 8650 a Installation burkert MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 5 2 Conversion and Expansion Loosen the
63. ES TYPE 6104 adanadan epu Cnr nube Gase os 129 g 7 IEC EX CERTIFICATE OF CONFORMITY 8 11 MM VALVES TYPE 6104 e 133 8 E 16 5 MM VALVES TYPE 6106 nn 136 9 OF CONFORMITY 9 16 5 MM VALVES TYPE 6106 02 241 2 1 4 20 2410 220112 0 404111 01101 0011 40 0100 140 gt 2 10 CERTIFICATE 11 MM VALVES TYPE 6144 143 o S 8 11 CERTIFICATE OF CONFORMITY 2 11 MM VALVES 6144 nnnenannnannennunennanennnennnnsnnnnnnnnnnnnnnnnnnnnnnennnnsnnnnrnnnennnnnnnnnnnnnnnnnnennnnnnnnnrannnnnnnrnnnnnnnnennnnnnnnnnnnnennnnen 149 gt 111 burkert en FLUID CONTROL SYSTEMS Annex 1 EC DECLARATION OF CONFORMITY We hereby declare that the products with the designation Electrical and Pneumatic Automation System AirLINE Ex Type 8650 satisfy the requirements which are specified in the Council Directives to approximate the laws of the member states Low Voltage Directive LVD 2006 95 EC Electromagnetic compatibility Directive 2004 108 EC Pressure Equipment Directive 97 23 EC ATEX Directive 94 9 EC One or several of the following standards were used to assess the products concerning compliance with the Low Voltage Directive 2006 95 EQ EN 5
64. Housing material PA polyamide Gasket material NBR Media dry compressed air oiled or oil free neutral gases 10 um filter recommended Line connection Flange for MP13 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Pneumatic module Manual override Rated power Rated operating mode Type MP13 with G 1 8 1 8 or Type MP13 with plug and socket connection O 8 mm yes alternative versions without 0 3 100 continuous operation Electrical connection at the valve rectangular plug RM 5 08 mm Installation with 2 screws M3 x 30 54 8650 Configuration and Function of the FLUID CONTROL SYSTEMS Modules 7 2 3 Ordering Chart Version with auxiliary control air 2 Without manual override o Switching g times ONn m value 2 9 E Description ar D 2 t Ident 9 9 2 amp 5 min W bar ms ms C NC normally closed 6 700 0 3 210 80 90 175 634 175 674 10 0 3 0 948 80 90 175 673 113 175 72312 3 2 way valve pilot controlled current free 11 5 80 90 175 731 outlet port 2 relieved D NO normally open 6 700 0 3 2 8 80 90 175 725 175 7262 8 12 1 5 2 3 2 way valve pilot controlled current free 8 outlet p
65. ILE RAIL PRE ASSEMBLED SYSTEM 3 1 Removing a System from a Profile Rail Loosen all clamping bolts 1 on the connection modules turn counter clockwise Swivel system out of the profile rail Bring all clamping bolts 1 on the connection modules to the home position by turning them counter clockwise all the way Hook the system in the required position on the upper edge of the profile rail and swivel open gt Tighten all clamping bolts 1 by turning them clockwise stipulated torque 1 5 Nm Fig 5 Mounting on to the profile rail 63 burkert mn FLUID CONTROL SYSTEMS Installation 3 2 Installation Removal of the ET 200iSP Modules Installation The 200iSP modules terminal modules and bus termination modules can be placed onto the profile rail and latched to the AirLINE Ex System Modules which are attached to the right supply segment interlock with the supply segment Removal Using a cross head screwdriver remove the unlocking slide 2 from the supply segment This will release the engaged module Push module to the right 9982 99 Clamping bolts 1 Unlocking slide 2 Fig 6 Clamping bolts Unlocking slide MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 64 8650 a Installation burkert 4 INSTALLATION IN TH
66. MINATION CERTIFICATE 11 MM VALVES TYPE 6104 Certification Number 01ATEX2173 1 2 3 4 5 6 7 8 9 10 11 12 Physikalisch Technische Bundesanstalt Braunschweig und Berlin EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC type examination Certificate Number PTB 01 ATEX 2173 Equipment Magnet coil type G1 642 735 Manufacturer Burkert Werke GmbH amp Co Address 74653 Ingelfingen Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex to the Directive The examination and test results are recorded in the confidential report PTB Ex 01 20163 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 2 EN 50020 1994 If the sign X is placed after the certificate number it indicat
67. O14 gt lt VALLISTE gt lt VALFILE gt MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Example of a serialization data record 100 P 8650 Maintenance FLUID CONTROL SYSTEMS Maintenance and Repair CONTENTS 1 SAFETY INSTRUCTIONS iaaa daaa 102 2 MAINTENANCE 103 2 1 Module Maintenance nsneoneennenneunnnenneunnennnennnennsenneunnnennennnnnnnunnnennnunnnnnnnunnnnnnnnnnunnnennnunnnnnnnunnnnnnennennnnennnnnnnnnnennnenn 103 PAo MEEeIT i meem 103 2 3 Diagnosis Function ee 103 3 MAINTENANCE rn 104 3 1 Changing Valves During Operation nsanseneennonneunnsennennnennnunnnennsunnennnnennunnnnnnnunnnennnunnnnnnnunnnnnnennnnnnnennnnnnnnnnennnenn 104 3 2 Changing Electronic Modules During Operation ee reete rere teens 104 3 3 Eo 105 3 4 106 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 101 burkert pec FLUID CONTROL SYSTEMS Maintenance and Repair SAFETY INSTRUCTIONS DANGER Risk of injury from high pressure in the equipment Before loosening the
68. TB resp Flameproof Enclosure electronic modules the decisive type of protection Intrinsic 2 10 07 20 Ex m Exi Exd IECEx PTB 06 0101 i issue 0 Current 06 0102 issue 0 Current PTB 07 0021X issue 0 Current IECEx 07 0032 issue 0 Current IECEx KEM 07 0033 issue 0 Current 07 0063 issue 0 IECEx PTB 04 0016 IECEx PTB 05 0026 X IECEx PTB 06 0101 IECEx PTB 06 0102 IECEx PTB 07 0021 This GAR is valid unti 201 0 07 20 Sefety mechanical electrical components for vapour recovery systems Copyright IEC IECEx 2008 Geneva Switzerland rights reserved GLO LO Oz pejuud peseejaJ TH 5 5 4 uolsien NI 7276800001 NVIN burkert FLUID CONTROL SYSTEMS 9 D N E a 7 D www burkert com
69. a record The record includes the serial numbers of the valves the electronic modules and the terminal module The order always refers to the system configuration from left to right serial number of the valve island serial number of all electronic modules serial number of all valves serial number of all terminal modules The structure of a serialization data record is provided as an example in the chapter Commissioning SD card System Serialization Data Serialization Data Record The data record is on an sd card which is located in the storage compartment of the pressure gauge module The data is in common xml format and can be easily worked on i e for your facilities records using a variety of tools e g a simple text editor browsers or a spreadsheet program 3 1 Serialization Data Record The following is an example of the structure of a serialization data record 99 8650 burkert BER FLUID CONTROL SYSTEMS Commissioning lt xml version 1 0 encoding ISO 8859 1 7 lt VALFILE gt lt Auftragsdaten gt lt YALLISTE gt LNROODO lt BEZ gt entilinsel lt BEZ gt lt IDNRK gt 00180032 lt IDNRK gt Valve island ID number lt SNR gt 001001 lt SNR gt lt a Valve island serial number lt LNROOOO gt LNRODO1 lt BEZ gt Elektronikmodul lt BEZ gt lt IDNRK gt 00171941 lt IDNRK gt 41 10 number of the first electronic module lt SNR gt 000042 lt
70. amp Co KG Christian B rkert Str 13 17 D 74653 Ingelfingen Germany Electrical Apparatus Magnet coil type AC21 Optional accessory Type of Protection Intrinsic safety Marking Ex fa T6 resp Ex ia T5 Approved for issue on behalf of the IECEx Dr Ing Ulrich Johannsmeyer Certification Body Position Department Head Intrinsic Safely and Safety of Systems Signature printed version Date 2002 2 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by Physikalisch Technische Bundesanstalt PTB Bundesallee 100 38116 Braunschweig Germany 140 mn burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 IECEx Certificate Conformity Certificate No PTB 06 0102 Date of Issue 2007 04 18 Issue No 0 Page 2 of 3 Manufacturer Burkert Werke GmbH amp KG Christian B rkerl Str 13 17 D 74653 Ingelfingen Germany Manufacturing location s B rkert Werke GmbH amp Co KG Landauerstr 24 D 74582 Gerabronn Germany This certificate is I
71. and dust free location Storage temperature 40 70 1 1 Storage Conditions for Modules in Original Packaging The following information applies to modules transported in their original packaging Requirement Admissible range Free fall lt 1 Temperature 40 to 70 C Temperature change 20 K h Atmospheric pressure 1080 to 660 hPa corresponding to an altitude of 1000 m to 3500 m Relative humidity 5 to 95 non condensing AirLINE Ex surpasses the requirements of IEC 61131 2 regarding transport conditions 8650 Sto rage Pac kagi ng FLUID CONTROL SYSTEMS Transport Disposal MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 2 Shutdown 1 2 1 Safety Instructions DANGER Risk of injury from high pressure in the equipment Before loosening the lines and valves turn off the pressure and vent the lines Risk of injury due to electrical shock Before reaching into the system switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment It is permitted to replace electronic modules and valves even while the power is on WARNING Risk of injury from improper installation Removal may be carried out by authorized technicians only and with the appropriate tools Risk of injury from unintentional activatio
72. ardware configuration 9 Siemens Step7 for the S7 controllers These programs require the equipment master data file GSD file that contains the equipment specific information For the use of acyclic services an EDD file is also required Programs such as the Siemens PDM permit access to extensive additional information I amp M data switching cycle counters etc A current version of both of these files is available on CD or on the internet Because these files for communicability are taken care of by Siemens when you look on the B rkert homepage you will not find the information directly Instead you will find a link leading you to the appropriate current versions Siemens Step7 amp Siemens PCS7 If Siemens Step is used an alternative to the method stated above is the option of linking AirLINE Ex by means of a Hardware Support Package HSP or analogously by means of a Software Update Package SUP in Siemens PCS7 This method has the following advantages The acyclic functions of AirLINE Ex can be parameterized directly in HW config Extended functions of the ET200iSP can be used e g redundancy Hardware specific diagnoses can be displayed in PCS7 You can download HSP and SUP from the B rkert homepage under Type 8650 software or receive them directly from B rkert Supply segments are electrically passive logically transparent and are not taken into consideration in the configuration tools
73. art 6 2 Generic standards Immunity for industrial 61000 6 2 environments EN Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for 61000 6 4 industrial environments 112 mn burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 One or several of the following standards have been used to assess the products with respect to Pressure Equipment Directive 97 23 EG EN 60730 1 Automatic electrical controls for household and similar use Part 1 General requirements EN Automatic electrical controls for household and similar use Part 2 8 Particular requirements 60730 2 8 for electrically operated water valves including mechanical requirements The products have been subjected to the following conformity assessment procedure Module A Internal production control The Pressure Equipment Directive for products with a nominal voltage lt 50V is applied to the CE mark only for equipment which has a nominal width gt 25 mm and controls gases belonging to Group 1 or vapour or equipment which has a nominal width gt 32 mm and controls gases belonging to Group 2 and the product is within the range gt 1 000 and lt 3 500 for the calculation nominal pressure x nominal width The products with nominal voltage gt 50V with respect to Pressure Equipment Directive 97 23 EC are
74. ate valves which contro non flammable gaseous or liquid media It is designed as rocker solenoid The magnet coil is permanetly connected with the valve housing by ultrasonic welding and therefore can be used only in combination with a valve body The equipment is suitable for single mounting or block mounting depending on the supplied power the temperature class and the ambient temperature For limitation of the breaking overvoltage diodes are connected in parallel to the coil The effective internal inductance is negligibly low Electrical data Supply only for connection to certified intrinsically safe circuits with the following maximum values U 35 li 0 9 A Pi see table in the operating instructions 16 Testreport PTB Ex 01 20163 17 Special conditions for safe use none 18 Essential health and safety requirements met by compliance with the standards mentioned above Zertifizierungsstelle Explosionsschutz Braunschweig November 13 2001 By order signature L S 2 pages correct and By order Dr Ing U Johannsmeyer Regierungsdirektor Dr Ing Johannsmeyer Regierungsdirektor sheet 2 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt case of dispute the German text shall prevail Physikalis
75. cation inside the hazardous area For relationship between design temperature class power rating and thermal data as well as the kind of mounting reference is made to the following tables A Single valve i type of protection Ex IIC 6 maximum kind of mounting permissible range of permissible the ambient power temperature 0 4 butt mounting 40 40 0 5 W butt mounting 0 4 0 5W single mounting 40 50 C single mounting 0 6 W single mounting 40 45 C 0 7 W single mounting 0 8 single mounting ii type of protection Ex T5 maximum kind of mounting permissible range of permissible the ambient power temperature 0 4 W butt mounting 40 55 butt mounting 40 45 C sheet 2 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig In case of dispute the German text shall prevail Te burkert Annex FLUID CONTROL SYSTEMS Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 07 ATEX 2048 butt
76. cessfully met the examination and test requirements as recorded in Test Report DE PTB ExTRO7 0068 00 Quality Assessment Report DE PTB QAR07 0002 00 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 8650 burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 IECEx Certificate of Certificate IECEx 07 0063 Date of Issue 2008 01 09 Issue No 0 Page 3 of 4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows consecutively i in a common enclosure Depending on the supplied power the temperature class and the maximum permissible ambient temperature both variants are suitable for single mounting or butt mounting The equipment is intended for application inside the hazardous area For further information see Technical Data CONDITIONS OF CERTIFICATION NO The solenoid type 6144 rocker valve intended for the control of non flammable gaseous or liquid media tis designed as single valve or double valve The double valve consists of two single valves which are arranged 151 burkert FLUID CONTROL SYSTEMS Type 8650 Annex MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 ERDE EUER ERED Cartifinat
77. ch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig p burkert Annex FLUID CONTROL SYSTEMS Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1st SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 01 ATEX 2173 Translation Equipment Solenoid type G1 642 735 Marking 12G EExiallC T6 T5 T4 Manufacturer B rkert Werke GmbH amp Co Address Christian B rkert Stra e 13 17 74653 Ingelfingen Germany Description of supplements and modifications The solenoid type G1 642 735 may in future also be manufactured in compliance with the test documents shown in the Test Report For identification of the solenoids an in company code will be used Under this code the intrinsically safe solenoids have the identification Nos 01 EXI 02 and 03 The solenoid type series are complemented to include type 03 with a coil resistance of 125 The geometry of the coil will not be changed For the relationship between type of protection temperature class acceptable ambient temperature range and type of installation for type EXI 03 reference is made to the table below Type of protection Temperature class Tu max installation EEx ia IIC T4 40 70 C Block type The electrical data will be complemented Electrical data for all types of coils get Onl
78. complete the AirLINE Ex 8650 valve modules are included in the hardware catalog of HW config Profile Standard 88 021 Additional Field Devices CiR Object Closed Loop Controller H Configured Stations DP VO slaves 84 DP PA Link ENCODER ET 2008 ET 200C ET 200eco 2005 ET 2005 152 1 5 83 152 1 3 5 AI amp C 0 CIR module mc DI m 00 Pneumatic 400 11mm valve 400 165mm valve 800 11mm valve 222 800 16 5mm valve vo J Standby module Fig 22 Software Update Package o Currently the settings of the switching cycle counters can be changed via SIMATIC PDM only 97 n a Type 8650 burkert 2 FLUID CONTROL SYSTEMS Cornrnissioning The installation of the Software Update Package is recorded and can be checked under Start SIMATIC Infor mation gt Installed software Buerkert ALINE Ex 4 8DO BUERKERT 1D0017194 V5 3 SP2 V01 01 00 00_03 01 00 01 Fig 23 SIMATIC Software MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 98 8650 EL Cornrnissioning burkert MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 3 SD CARD SYSTEM SERIALIZATION DATA The serialization data of completely installed systems of type 8650 can be provided as a dat
79. ction G NPT 1 R S 3 5 Exhaust air 3 8 3 8 Control 1 8 1 8 2 X EXT Auxiliary control air INT Pilot exhaust air 3 P 1 Compressed air supply 3 8 3 8 Fig 4 Pneumatic connections Supply segment 1 4 Displays Pressure gauge for displaying operating pressure Fig 5 Operating pressure displayed on a pressure gauge of a supply segment 8650 Configuration and Function of the FLUID CONTROL SYSTEMS Modules 1 5 Spare parts Supply segment Spare parts Ident no Cover flap for 44 mm wide modules 667 898 Pressure gauge module 174 010 Blank module without pressure gauge 174 009 Terminal module 44 mm passive without locking slide for supply segment left and center 173 368 Terminal module 44 mm passive with locking slide for supply segment right 173 369 Set with various spare parts for valve and module installation seals screws etc 186 877 Pneumatic module Preassembled groups of pneumatic module and corresponding terminal module Ask your B rkert representative which versions or which options are suitable for your requirements MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 33 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 34 2 VALVE SEGMENTS 2 1 Config
80. d Indi cates how many pilot valves can be simultaneously activated also see boost time depending on the type and amount of pilot valves the total amount of current at actuation might be higher than the maximum the electronic module can provide With the 8 channel module valves to and or 4 to 7 each make up a group If more than 4 valves are activated at once including the previously activated valve the following might occur Situation 1 valves are activated in group 0 to Then the co activated valves of group 4 to 7 are immediately activated Situation 2 Additional valves of group 0 to are activated Then the co activated valves of group 4 to 7 are only activated after the boost time has elapsed Boost time for the pilot valves read write When switching on the pilot valves receive a higher current At the end of the boost time the current is reduced in order to minimize the power loss and to optimize the current balance in the electronic module Module Value Boost time 00171941 4 channels 11mm 500 00171942 8 channels 11mm 300 00171943 4 channels 16 5mm 800 00171944 8 channels 16 5mm 300 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Date of the last switching cycle counter reset read only Indicates the last reset of the actuator switching cycle counter Enable switching cycle counter diagnosis read write Defin
81. d contains the electric backplane energy and data bus They can be planned in the hardware configuration programs g Siemens Step7 Fig 18 Terminal module The EC type examination certificate can be found in the Annex to this operating manual 5 2 Marking burkert 74853 ingeifingen Germany Fig 19 General labelling Fig 20 Identification and serial number Fig 21 Location of the marking NM burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules 5 3 Technical Data Ident no of the module 173 368 173 369 173 370 173 371 Application Supply segment Valve segment left and middle right 44 mm 66 mm Dimensions mm 55 station width 44 mm x 190 x 45 66 x 190 x 45 Weight g 150 210 Housing material PBT PC Power loss of the module W 0 The module contains no electrically active components Type of protection Il 2 G Ex e ia ib T4 5 3 1 Overview Legend 1 Hinge contour for the electronic module Plug connector for the power bus 3 Plug for the electronic module not with Identification No 173 678 and 173 369 Plug connector for the data bus Abutment for the electronic module Unlocking slide only with Identification No 173 369 Fig 22 Overview Terminal module Version station width 44 66 MAN 1000089724 EN Version F Status RL released fre
82. d left supply segment optionally also via additional supply segments in the middle Seal the unused P 1 connections with a plug 10 2 Connection of the Exhaust Air gt Connect the exhaust air to the R S 3 5 connections on the connection modules The exhaust air should be conveyed along the largest possible lines and if required via silencers at high flow rates in order to prevent back pressures The exhaust air should be connected for the right and left supply segment optionally also via additional supply segments in the middle 10 3 Pilot Exhaust Air Auxiliary Control Air Depending on which valves you operate on the AirLINE Ex system port X is used as follows 10 3 1 Standard Valves In this case the exhaust air from the pilot control valves is exhaust separately from the R S 3 5 port to port X This avoids problems in the event that higher back pressures occur in the R S 3 5 channel This should be done using the largest possible lines if necessary with mufflers for high flow rates in order to avoid back pressure 73 burkert FLUID CONTROL SYSTEMS Installation 10 3 2 Valves with Auxiliary Control Air In the case of valves that are to be employed for a wider range of pressures the pilot control valve is supplied with air via a separate pressure port This should be connected to port X 10 4 Plug to Block P channel Optionally the pressure supply of the system can be segmented using a partitio
83. display i LEDs green for channel status display Hinged cover flap Valves Inclined tie rods 2x Pneumatic service ports Slip in label strip Shut off slide under the valves Power Bus plug Plug for communication bus 11 Valve ejector only with station width 66 mm 12 Valve number identification Fig 7 Overview Valve segments example station width 66 mm NM burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules 2 2 2 Dimensions Connections optionally Plug in coupling D6 screw socket M5 M7 190 02102102102 e e e 56 6 Fig 8 Dimensions mm Valve segment example station width 44 mm MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 37 8650 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 38 2 3 Pneumatic Connections WARNING Danger high pressure A sudden escape of pressure medium may rapidly accelerate parts hoses small parts and cause damage or injuries If pressure changes occur actuators may change their position and cause damage or injuries Before working on
84. e design Pressure range of vacuum up to 10 bar depending on the valve models used Flow of approx 300 l min and 700 l min for a valve width of 10 mm and 16 mm respectively Long service life with oiled and unoiled compressed air thanks to low wear valve function Central exhaust air exhaust Replacement of valves and electronic modules during operation possible thanks to intrinsically safe explosion proof construction Optional operation with auxiliary control air in extended pressure ranges also see the chapter Configuration and Function of the Modules Integratable Valves Simple combination of various functions configurations and add ons thanks to high modularity Numerous valve functions 3 2 2 x 3 2 and 5 2 way combined with various circuit functions Wide range of connection possibilities Integration of pneumatic options possible e g check valves Optional emergency manual override of the valves Different pressure levels possible in one system Integration of pressure gauges for operating pressure display Central compressed air supply 13 burkert ee FLUID CONTROL SYSTEMS System Description 1 3 Field of Application The AirLINE Ex System is designed for decentralized operation in industrial environments Thanks to the modular configuration electronics and fluidics can be combined particularly simply and efficiently It complies with protection class IP30 DANGER Risk of electric shock
85. e terminal modules TM ES type 173368 and type 173369 The terminal modules are equipped with an interface for the transfer of the supply Power Bus and the data ES bus Ambient temperature range 20 70 Installation instructions The complete system shall be installed according to the instruction manual for the Distributed System ET 200iSP of Siemens CONDITIONS OF CERTIFICATION NO MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 122 Ipae burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 4 EC TYPE EXAMINATION CERTIFICATE ELECTRONIC MODULES Bescheinigungs Nummer 06 0093 Ausgabe Nummer Translation original language German w EXAMINATION CERTIFICATE 2 Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 EC 3 EC Type Examination Certificate Number KEMA 06ATEX0093 Issue Number 3 4 Equipment Electronic modules id no 171941 no 171942 and no 171943 for System Type 8650 5 Manufacturer B rkert Werke GmbH amp Co KG 6 Address Christian B rkert Stra e 13 17 074653 Ingelfingen Germany 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 KEMA Quality B V
86. eased freigegeben printed 20 01 2015 146 Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 07 ATEX 2048 B Double valve type of protection Ex IIC T6 maximum permissible power 0 4 W kind of mounting permissible range of the ambient temperature 40 35 butt mounting butt mounting 40 25 single mounting 40 50 single mounting 40 45 0 7 W single mounting 40 30 C single mounting 40 25 jj type of protection Ex ia 5 permissible range of the ambient temperature 40 50 maximum permissible power kind of mounting butt mounting 0 5 butt mounting 0 6 butt mounting single mounting 40 40 45 40 65 0 7 single mounting 40 45 C 40 40 C 40 35 0 8 single mounting single mounting single mounting sheet 4 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38
87. ecentralized Peripheral ET 200iSP with the 4 and 8 channel valve modules from AirLINE Ex 2 6 2 Installation of the HSP2033 The hsp2033 zip file is saved and extracted in a directory of your choice Open HW config in STEP 7 Select the Install extras HW updates menu command In the subsequent dialog select and execute Copy data carrier see screenshots Installing HW updates step 1 2 Fig 17 Installing HW updates step 1 93 a 8650 burkert Commissioning Fig 18 Installing HW updates step 2 When the copying process is complete close the dialog field Now select the HSP with the number 2033 and acknowledge with install Install Hardware Updates 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 94 Fig 19 Installing HW updates step 3 8650 Commissioning burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 When the installation is complete the AirLINE Ex 8650 valve modules are included in the hardware catalog LI SDINAMUR GES7 131 7 02 1 HESS 800 1immvalve BUERKERT4DO0171942 1112 Fig 20 Orde
88. ed equipment according to the Directive 94 9 EC Further requirements of the directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following 2G Exe ia ib IIC T4 This certificate is issued on 14 February 2007 and as far as applicable shall be revised before the date of cessation of presumption of conformity of one of the standards mentioned above as communicated in the Official Journal of the European Union MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 1 2 AVAL QUI Integral publication of this certificate and adjoining reports is allowed This Certificate may only be reproduced in its entirety and without any change KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem P O Box 5185 6802 ED Arnhem The Netherlands 31 26 3 56 20 00 F 31 26 3 52 58 00 customer kema com www kema com Registered Arnhem 09085396 Xperience you can trust 118 burkert Annex FLUID CONTROL SYSTEMS KEMAX a3 SCHEDULE 14 to EC Type Examination Certificate KEMA 06ATEX0092 Issue No 2 15 Description The terminal modules TM ES type 173368 and type 173369 and the terminal modules TM VA type 173370 and type 173371 for system type 8650 serve for the electrical and mechanical connection of different modul
89. ement on a Terminal module TM used for the control of valves in a System Type 8650 The complete system 8650 is intended to be integrated with the Siemens ET200iSP Module no 171941 has to be used with valves types 6104 Ex i with coil type G1 642 735 or valve type 6144 Ex i Module no 171943 has to be used with valves types 6106 Ex i with coil type AC21 Ambient temperature 20 C 55 C horizontal mounting position 20 50 C all other mounting positions Electrical data Electronic module Valve module EM VA id 171941 or id no 171943 Power Bus circuit connected through TM EM in type of protection intrinsic safety ib only for connection to the Power Bus circuit of the aforementioned System From the safety point of view the module draws a current 330 mA Data circuit connected through TM EM in type of protection intrinsic safety ib IIC only for connection to the Data circuit of the aforementioned System Installation instructions The complete system shall be installed according to the instruction manual for the Distributed I O System ET 200iSP of Siemens MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 CONDITIONS OF CERTIFICATION NO 128 pes burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 6 EC TYPE EXA
90. eration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 30 35 sheet 5 6 147 burkert me FLUID CONTROL SYSTEMS Annex Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 07 ATEX 2048 16 Testreport PTB Ex 07 27199 17 Special conditions for safe use none 18 Essential health and safety requirements met by compliance with the standards mentioned above Braunschweig October 31 2007 Direktor und Professor MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 sheet 6 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 148 8650 FLUID CONTROL SYSTEMS 11 CERTIFICATE OF CONFORMITY 11 MM VALVES TYPE 6144 Certification Number IECEx PTB07 0063 IEC Certification Scheme for Explosive Atmosphe
91. es The complete system 8650 is intended to be integrated with the O System of Siemens ET200iSP The terminal modules TM ES type 173368 and type 173369 take the pneumatic supply module and also a EM module with an optional mechanical manometer Terminal module type 173368 is connected to the left side and terminal module type 173369 is connected to the right side of System 8650 Optionally terminal module type 173368 can be connected between the left and the right side The terminal modules TM VA type 173370 and type 173371 take the pneumatic ground module and also the electronic module for the control of the valves and are connected between the terminal modules TM ES type 173368 and type 173369 The terminal modules are equipped with an interface for the transfer of the supply Power Bus and the data ES bus Ambient temperature range 20 70 Installation instructions The complete system shall be installed according to the instruction manual for the Distributed I O System ET 200iSP of Siemens 16 Test Report KEMA No 2100816 17 Special conditions for safe use None 18 Essential Heaith and Safety Requirements Assured by compliance with the standards listed at 9 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 19 Test documentation As listed in Test Report No 2100816 MEAN P Ex55 v2 1 Page 2 2 burkert FLUID CONTROL SYSTEMS Type 8650
92. es that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following 12 EExiallC T6 or EEx ia T5 Zertifizierungsstelle Explosionsschutz Braunschweig November 13 2001 By order signature L S Dr Ing U Johannsmeyer Regierungsdirektor sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 129 burkert nn FLUID CONTROL SYSTEMS Annex MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 130 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 SCHEDULE 14 CERTIFICATE 01 ATEX 2173 15 Description of equipment The magnet coil type G1 642 735 is used to actu
93. es whether a diagnosis message is to be generated when the warning limit for the switching cycle counter is exceeded 90 8650 Commissioning burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 5 4 Parameters that can be displayed or modified by channels Name Value Unit Status Channel 0 Channel enable enable Behavior at CPU Master STOP switching alternative value Initial value Alternative value 0 Pilot valve Switching cycle counter reset inactive Initial value ID number of the pilot valve 0 Initial value Current number of the switching cycles 74766 Actuator Enable switching cycle counter diagnosis enable Switching cycle counter warning limit 0 2 Initial value Switching cycle counter reset inactive Date of the last switching cycle counter reset Current number of switching cycles 74766 it Diagnosis Group diagnosis Broken wire barred Short circuit 2 5 5 Enable channel read write Defines whether or not the channel is enabled for use Behavior at CPU Master STOP read write Defines which value the channel assumes when the master is set to STOP Alternative values read write Functions of the channel parameter general Defines the alternative value for t
94. esesennensennnneseeennsnnenennnensennnnsansennnssenennennenennnensennnnsnenennnunnenennennen 97 3 SD CARD SYSTEM SERIALIZATION 4 442 001 1 41 224 1201 99 3 1 Serialization Data Record eene 99 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 75 burkert rer FLUID CONTROL SYSTEMS Comm issioning 1 SAFETY INSTRUCTIONS DANGER Risk of injury from high pressure Before loosening the lines and valves turn off the pressure and vent the lines Risk of electric shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment WARNING Risk of injury from improper operation Improper operation may result in injuries as well as damage to the device and the area around it Before start up ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions Observe the safety instructions and intended use Only adequately trained personnel may operate the equipment the device Risk of injury from unintentional activation of the system and an uncontrolled restart Secure system from unintentional activation Following assembly ensure a controlled restart NOTE Operate the sys
95. est results are recorded in the confidential report PTB Ex 01 20162 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50020 1994 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shail include the following EExiallC and EEx ia IIC T5 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Zertifizierungsstelle Explosionsschutz Braunschweig November 19 2001 By order signature L S Dr Ing U Johannsmeyer Regierungsdirektor sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shail prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig
96. he case Switch alternative value at master STOP 2 5 6 the pilot valve of this channel Switching cycle counter reset Initiates a reset of the actuator switching cycle counter D number of the pilot valve read write Functions of the parameter actuator that are connected to You can enter the ID number of the pilot valve used here This makes it quickly available if replacement or pre ventive maintenance are forthcoming Current number of switching cycles read only Indicates how many switching cycles the pilot valve has performed since the last counter reset 91 burkert ern FLUID CONTROL SYSTEMS Comm issioning 2 5 7 Functions of the actuator connected to the pilot valve of this channel Enable switching cycle counter diagnosis read write Defines whether a diagnosis message is generated when the warning limit for the switching cycle counter is exceeded Switching cycle counter warning limit read write Defines the value of the switching cycle counter at which a diagnosis message is generated as a warning Switching cycle counter reset Triggers a reset of the corresponding switching cycle counter Date of the last switching cycle counter reset read only Indicates when the switching cycle counter of the actuator was reset the last time Current number of switching cycles read only Indicates how many switching cycles the actuator has performed since the last reset of the co
97. i Details of this can be found in the chapter Configuration and Function of the Modules Electronic Modules and Commissioning Initial Start up 103 burkert pec FLUID CONTROL SYSTEMS Maintenance and Repair 3 MAINTENANCE DANGER Risk of injury from high pressure in the equipment Before loosening the lines and valves turn off the pressure and vent the lines 3 1 Changing Valves During Operation 3 1 1 Installation instructions Before replacing the valve ensure that the relevant equipment is in an electrically safe state If the respective valve position does not feature a P shutoff first depressurize the system If the valves mounted on modules with P shutoff are changed under pressure only a maximum of four valves may be removed at the same time When the valve is being removed a relatively large amount of air is initially released as the P shutoff cannot close until the required pressure difference is reached However as the automatic shut off considerably reduces the exhaust air only a low residual leakage remains when the P shutoff is closed 3 1 2 Replacement Loosen the two screws on the valve and remove the valve When installing the new valve ensure that the seal has been inserted correctly Tighten the valve to the tightening torques indicated in the operating instructions When installing the valve ensure that the service ports are also pressurized in the corresp
98. iagnosis Group fault display Yes locally at the electronic module red LED Diagnostic functions can be read out using Profibus Channel status diagnosis channel open channel short circuited Individual switching cycle counter for each channel with warning limits for pilot valve and connected actuator 6 6 Spare Parts Electronic module Spare parts Ident no Cover flap for 44 mm wide modules 667 898 Cover flap for 66 mm wide modules 667 899 Label strip for electronic modules 667 917 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 50 a burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 7 VALVE THAT INTEGRATED Pilot Control The pilot valves employed in the AirLINE Ex system essentially consist of two components Component 1 the pilot control in protection class Ex i The pilot control converts the supplied electrical energy into a pneumatic switching signal The Examination Certificates for the pilot controls can be found the Appendix of these oper ating instructions Component 2 the amplifier The amplifier is a purely pneumatic element that increases the relatively low flow rate of the pilot control system to the level necessary for the application Because from an electrical point of vie
99. igegeben printed 20 01 2015 47 burkert MM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 48 6 ELECTRONIC MODULE 6 1 Configuration and Function The electronic module forms part of the valve segment It contains the plug and socket connections for the valves and the electronics necessary to control the valves It is electrically active function Digital output module and must be planned accordingly in the programs for the hardware configuration g Siemens Step During operations the electronic modules can be exchanged individually not more than one at a time Fig 23 Electronic module N For 8 channel modules have a look at the chapter Commissioning Non cyclical Parameters of AirLINE Ex Module The Number of Simultaneously Switchable Pilot Valves The type examination certificate can be found in the Annex to this operating manual 6 2 Marking Fig 24 General labellin Fig 25 Identification and serial Fig 26 Location of the 9 9 number marking 8650 Configuration and Function of the Modules burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 6 3 Technical Data Ident no of the module 171 941 171 942 171 943 171 944 Number
100. ion F Status RL released freigegeben printed 20 01 2015 2 3 Access to the Acyclic Parameters with the Siemens PDM A software program such as e g Siemens Process Device Manager PDM is required for accessing the acyclic parameters of the modules Q Use the PDM program from Siemens version 6 0 or higher to ensure compatibility with the hardware The corresponding EDDL file package must be imported into the device catalogue of the tool before the AirLINE Ex modules can be accessed When the S7 Manager has started select Extras SIMATIC PDM Manage device catalog via the menu bar Using Search indicate the source directory in which the EDDL file is stored Then select the device type 200iSP and acknowledge with OK The data of the ET 200iSP system is now included in the device catalog The following screenshots indicate how a new station is structured in the PDM To insert a new object select the object type EJ SIMATIC Manager DEMO Process Device Network View C Programme PDM S7prof Demo Inserts Remote at the cursor position Fig 4 Selecting a new object 81 A a a Type 8650 burkert Commissioning Insert the new object Ve Fig 5 Inserting a new object To insert a new device first select the device type MAN 1000089724 EN Version F Status RL released freigegeben printed 2
101. irective 94 9 EC 3 EC type examination Certificate Number PTB 07 ATEX 2048 4 Equipment Solenoid type 6144 5 Manufacturer B rkert Werke GmbH amp Co 6 Address Christian B rkert Stra e 13 17 74653 Ingelfingen Germany 7 This equipment and any acceptable variation thereto are specified the schedule to this certificate and the documents therein referred to 8 Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 07 27199 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2006 EN 60079 11 2007 10 1f the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of
102. ironments precise classification see EC Type Examination Certificates in the Appendix It may be used to control pneumatically operated devices Ensure that the device is protected before using outdoors Use according to the authorized data operating conditions and conditions of use specified in the contract documents and operating instructions These are described in the chapter entitled System Description Air LINE Ex and Technical Data The device may be used only in conjunction with third party devices and components recommended and authorised by B rkert Correct transportation correct storage and installation and careful use and maintenance are essential for reli able and faultless operation Use the Type 8650 AirLINE Ex 8793 only as intended The AirLINE Ex system Type 8650 was developed with due consideration given to accepted safety rules and is state of the art Nevertheless dangerous situations may occur 2 1 Restrictions If exporting the system device observe any existing restrictions 2 1 1 Ex Approval The Ex approval is only valid if the modules and components approved by B rkert are used in the manner described in this operating manual The electronic modules may only be employed in combination with the pneumatic valve types approved by B rkert Use in any other way will invalidate the Ex approval Unauthorized modifications to the system the modules or components will also void the Ex approval
103. lves type 6524 and type 6525 7 1 2 Technical Data Housing material PA polyamide Gasket material NBR Media dry compressed air oiled or oil free neutral gases 5 um filter recommended Line connection Flange for MP13 Pneumatic module Manual override Rated power Type MP13 with thread M5 M7 or 13 with plug connector 6 mm 4 mm on request yes alternative versions without 0 3 W Rated operating mode 100 continuous operation Electrical connection at the valve rectangular plug RM 5 08 mm Installation with 2 screws M2 x 20 NM burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 7 1 3 Ordering Chart 9 Switching x times Description QNn E Ident no 3a min bar ms ms C NC normally closed 4 300 0 3 25 7 35 45 184 766 186 8322 03 1 8 35 45 1868317 186 833 3 2 way valve pilot controlled current 0 3 1 7 35 45 186 835 free outlet port 2 relieved 2 x NC normally closed 4 300 2 03 25 7 209 25 182 086 2x03 1 89 209 25 182 088 12 10 14 10 Ls 3 2 way valve pilot controlled current free outlet port 2 relieved D NO normally open 4 300 0 3 25 7 135 45 184
104. mall or soiled silencers back pressures Contamination or foreign matter in the pilot control or main valve Use adequately dimensioned silencers or expansion vessels Clean any soiled silencers Replace the valve Valve blocks leaking Missing or pinched O rings between the modules Missing or wrongly positioned profile seals between valves and basic pneumatic module Determine the location or the leaks or missing seals Install missing seals or replace damaged seals 105 8650 burkert FLUID CONTROL SYSTEMS Maintenance and Repair Fault Possible cause Remedy SF LED lights up Wrong configuration Use the corresponding module from the hardware catalogue Valve diagnosis trips short circuit Check the proper installation of the valve open outlet port defective valves Deactivate the diagnosis for valve posi tions not in use Module does not start due to Remedy the short circuits defective internal current limit short circuits at valves at the outlet ports the outlet ports Carry out a voltage reset of the module system o If an ET200iSP station has started once with Profibus address X the address can be changed as follows Switch off the station Set the address all DIP switches in position OFF Switch on the station and wait appr
105. mber 19 2001 Pe Sede H t H r 2 pages correct and signature 1 5 By order Dr Ing U Johannsmeyer i Regierungsdirektor Dr Ing Johannsmeyer Regierungsdirektor sheet 2 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 137 burkert poen FLUID CONTROL SYSTEMS Annex Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 01 ATEX 2175 Translation Equipment Solenoid type 21 Marking 126 EEx ia IIC T6 T5 T4 Manufacturer B rkert Werke GmbH amp Address Christian B rkert Stra e 13 17 74653 Ingelfingen Germany Description of supplements and modifications The solenoid type AC 21 may in future also be manufactured in compliance with the test documents shown in the Test Report For identification of the solenoids an in company code will be used Under this code the intrinsically safe solenoids have the iden
106. n a location which is easily accessible to every user and make these instructions available to every new owner of the device WARNING The operating instructions contain important safety information Failure to observe these instructions may result in hazardous situations The operating instructions must be read and understood 1 1 Symbols DANGER Warns of an immediate danger Failure to observe the warning may result in a fatal or serious injury WARNING Warns of a potentially dangerous situation Failure to observe the warning may result in serious injuries or death CAUTION Warns of a possible danger Failure to observe this warning may result in a moderately severe or minor injury NOTE Warns of damage to property 1 Failure to observe the warning may result in damage to the device or the equipment o designates additional significant information tips and recommendations refers to information these operating instructions or in other documentation designates a procedure which you must carry out a burkert Allgemeine Informationen FLUID CONTROL SYSTEMS Sicherheitshinweise MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 INTENDED USE Incorrect use of the Type 8650 AirLINE Ex can be dangerous to people nearby equipment and the environment The device is designed for use in explosive env
107. n in the central P channel between two pneumatic modules This allows different pressure levels or different media to be used in the same system With pre assembled systems the position for the partition is indicated on the appropriate pneumatic module MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 74 8650 Commissioning FLUID CONTROL SYSTEMS Commissioning CONTENTS 1 SAFETY INSTRUCTIONS aan aaia 76 2 INITIALIZATION 2 anna 77 2 1 Communication Connection nuseunnennnunnnennennnnennennnunnnunnnunnnunnennnnunnunnnennnnnnnennnunnnnnnnnnnennnunnnnnnnunnnnnnnnnnunnnennnnnnnnnnnnnnenn 77 2 2 Configuration of the Hardware Using Siemens Step7 77 2 3 Access to the Acyclic Parameters with the Siemens PDM 81 2 4 Example with Two Different Function Modules nunnenenneonnennnenneunnnenneunnennnunnnennnunnennnnunnunnnnnnnunnnennnunnennnnnnnenn 86 2 5 Acyclic Parameters the AirLINE Ex Modules nunnenennneonnennnenneunnnenneunnennnunnnennnunnennnnunnunnnnnnnunnnennnunnnnnnnnnnnnn 89 2 6 Use of HSP and SUP under Siemens Step7 7 0 0002 40 22 440 4 2 1 70 2220 93 2 7 Software Update Package SUP for PCST uun
108. n of the equipment and an uncontrolled restart Secure equipment to prevent unintentional activation 1 2 2 Shutting down the system Vent the system Switch off the power supply Remove the modules The procedure is described in the chapter Installation Removal of Individual Segments Keep the modules in their original packaging or in similar protective packaging 1 2 3 Restarting the system Unpack and acclimatize the modules before restarting the system Start up is described in the chapter Commissioning Initialization 109 burkert ee FLUID CONTROL SYSTEMS Sto rage Pac kag ng Transport Disposal 2 PACKAGING TRANSPORT NOTE Transport damages Inadequately protected equipment may be damaged during transport During transportation protect the device against wet and dirt in shock resistant packaging Avoid the action of heat and cold which can lead to temperatures above or below the admissible storage temperature Protect the electrical interfaces and pneumatic connections from damage by placing protective caps on them 2 1 Transport Conditions for Modules in Original Packaging The following information applies to modules transported in their original packaging Requirement Admissible range Free fall lt 40 to 70 C Temperature change 20 K h Atmospheric pressure 1080 to 660 hPa correspondi
109. nal exhaust for high consumption applications or for exhaust of separate media circuits or pressure stages Function plates for flange pattern 6526 6527 Installation instead of a 3 2 way or 5 2 way valve 16 5 mm Blind plate complete for 3 2 and 5 2 way valve 653 765 Supply plate complete 655 156 for additional medium supply for high consumption applications or for feeding separate media circuits or pressure stages Breather plate complete 653 697 for additional exhaust for high consumption applications or for exhaust of separate media circuits or pressure stages Further accessories MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Set with various spare parts for valve and module installation seals screws etc 186 877 Cap for plug in valve contact 653 670 Plug for P channel shut off for configuration of several pressure stages or media circuits in a 655 068 system Type 8650 S7 Profile rail lenght 482 mm 6ES7390 1AE80 0AAO0 Siemens 655 982 S7 Profile rail lenght 530 mm 6ES7390 1AF30 0AAO0 Siemens 655 983 S7 Profile rail lenght 585 mm 6ES7390 1AF85 0AAO0 Siemens 671 701 S7 Profile rail lenght 830 mm 6ES7390 1AJ30 OAAO Siemens 671 702 S7 Profile rail lenght 885 mm 6ES7390 14AJ85 0AAO0 Siemens 671 703 S7 Profile rail lenght 2000 mm 6 57390 1 00 Siemens Suitable Ex bus connector for Sieme
110. ng to an altitude of 1000 m to 3500 m Relative humidity 5 to 95 non condensing AirLINE Ex surpasses the requirements of IEC 61 131 2 regarding transport conditions 3 DISPOSAL Dispose of the device and packaging an environmentally friendly manner NOTE Damage to the environment caused by device components contaminated with media Observe the relevant disposal and environmental protection regulations MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 o Note Observe national waste disposal regulations 110 8650 Elea Annex burkert Annex CONTENTS 1 EC DECLARATION OF CONFORMITY u 112 1 1 Standards used for CSA FM Ex and IEC Ex certification eres eerte ree ntnnanns 115 1 2 Set Up of the Type 8650 System for Certification Conformity 116 1 3 CertifiCales 117 2 EC TYPE EXAMINATION CERTIFICATE TERMINAL MODULES rere 118 3 IEC EX CERTIFICATE OF CONFORMITY TERMINAL 120 o 5 4 EC TYPE EXAMINATION CERTIFICATE ELECTRONIC MODULES 0 123 N 5 5 IEC EX CERTIFICATE OF CONFORMITY ELECTRONIC MODULEG ccsssssssssssssssssessssesssessessssessneesseesseess 126 a 5 6 EC TYPE EXAMINATION CERTIFICATE D 11 MM VALV
111. ns IM152 9 6ES7 972 0DA60 0XA0 Siemens 655 981 17 8650 burkert T FLUID CONTROL SYSTEMS System Description MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 18 1 These plates are installed instead of a valve and use the working ports of the respective valve position As these have smaller cross sections than the ports on the supply segments the possible flow rates are cor respondingly lower o For competent advice please contact your local B rkert sales partner 8650 Configuration and Function FLUID CONTROL SYSTEMS Configuration and Function CONTENTS 1 CONFIGURATION isisisi aaa daadaa iaaa 20 1 1 Maximum System 20 12 S S CRR 20 1 3 Siemens SIMATIC ET 200iSP System 21 1 4 B rkert AirLINE System Components eneunneennennnennnunnnennnunnennnnennunnnnnnnunnnennnunnnnnnnunnunnnennnnnnnennnnnnnnnnennnenn 21 2 FUNCTION eec a QI 25 2 1 View of the Overall System ee rere eee 25 2 2 Functi
112. ntly large volume Minimum hose diameter 8 6 mm 4 2 4 Overview Legend 1 check valve optional 2 Labeling of valve positions and installed options Inclined tie rods gt Service ports assignment dependant on valve type Flange for valve P shut off optional only for certain versions X channel R amp S channel 9 Pchannel N Ol Fig 16 Overview Basic pneumatic module Station width 44 mm with the options check valves and shut off 4 3 Pneumatic Connections MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Possible configuration of the service ports Valves Double valves Postion 3 2 way 5 2 way 2x 3 2 way 6524 6526 6525 6527 6524 6526 1 not used 2 2 valve 12 2 2 4 4 valve 14 Fig 17 Possible configuration of the service ports basic pneumatic module 4 4 Accessory Basic pneumatic module Accessory Ident nr Plug to block P channel 655 068 to build up several pressure levels or medium groups in a AirLINE Ex system type 8650 45 burkert MM FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 46 5 TERMINAL MODULE 5 1 Configuration and Function All segments start out on a terminal module It anchors all attached components to the profile rail an
113. of valve output ports 4 8 4 8 Dimensions mm 44 x 120 x 135 for 11 mm valve 66 x 120 x 135 for 16 5 mm LED green per channel valve function valve Weight g 230 250 270 290 Material Housing PBT PC Current consumption mA 250 310 250 310 Power loss of the module W max 2 9 max 3 6 max 2 9 max 3 6 Power loss in the event of a system max 4 2 error W Status displays LED red for the module status Type of protection I 2 G Ex ib IIC These values must be taken into account when calculating the max total power consumption of the station see also Table 3 4 in the Siemens handbook ET 200 iSP 6 3 1 Overview Electronic module station width 44 mm Legend a Slip in label strip LED red for module status display Hinged cover flap Plug for connection of the valves LEDs green for channel status display Fig 27 Overview Electronic module Version station width 44 mm 49 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules 6 4 Displays Legend 1 LED for module status display function as for Siemens modules 2 LEDs showing channel status also see the chapter Configuration and Function of the Module Valve Segments Channel Assignment Fig 28 Operating display elements of the electronic module 6 5 D
114. on F Status RL released freigegeben printed 20 01 2015 29 8650 burkert mM FLUID CONTROL SYSTEMS Configuration and Function of the Modules 1 2 1 Overview Legend 5 1 Storage compartment for SD card 2 Hinged cover flap 3 Clamping bolt 2x for system mounting 3 4 Pneumatic ports 5 Unlocking slide only installed on right hand supply segments 4 6 Pressure gauge optional for displaying operating pressure 7 Shut off slide 5 8 Power Bus plug 9 Inclined tie rods 2x not installed on left hand supply segments 10 Plug for communication bus Fig 2 Overview Supply segments MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 30 a burkert Configuration and Function of the FLUID CONTROL SYSTEMS Modules 1 2 2 Dimensions 137 3 GZ AZ ZF Connections optionally screw socket G3 8 G1 8 NPT3 8 NPT1 8 Fig 3 Dimensions mm Supply segments MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 31 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 32 8650 burkert Configuration and Function of the Modules 1 3 Pneumatic Connections B vo iti ti osition Marking un
115. onal representation of the AirLINE Ex system nnunanenneonneenneunnennnunnnennnunnennnnunnnnnnennnunnnennnunnnnnnennnenn 26 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 19 burkert FLUID CONTROL SYSTEMS Co nfig uration and Function LP CONFIGURATION 1 1 Maximum System Configuration No of modules up to 32 I O modules pneumatic modules in the complete system Siemens SIMATIC ET 200iSP B rkert AirLINE Ex At least 1 field bus interface module IM152 and 1 power supply module each if required these can be installed redundantly Valve positions up to 48 with 11 mm valves Types 6524 6525 with a middle supply segment up to 32 with 16 5 mm valves Types 6526 6527 with a middle supply segment Mixing 44 mm 66 mm valve segments is possible Maximum width 1095 mm including all Siemens modules one power supply and one interface 1185 mm including all Siemens modules two power supply and two interfaces Other limitations are possible due to the installation position and power considerations see the Simatic ET 200iSP manual 1 2 Configurator With its high degree of modularity AirLINE Ex offers numerous degrees of freedom to adapt to a wide range of application cases To adapt to your particular application as simply as possible there is a PC based configuration program available It is available from your B rkert contact or you can
116. onding rest position of the valve until it switches over As a result a connected actuator can perform a movement according to the pressurization gt Ensure that these actuator movements cannot cause any damage or unwanted operations in the equipment 3 2 Changing Electronic Modules During Operation Corresponding with the Siemens electric I O modules the electronic modules of the AirLINE EX system can be changed during operation MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 The interface module only permits the removal of one electronic module If several electronic modules are removed at the same time the station signals a malfunction If changing the electronic modules during operation proceed as follows To replace an electronic module first remove all valves connected to it as described above In the case of unused valve positions remove the cover flaps from the electric contacts if required Remove electronic module The procedure is described in the chapter Installation Removal of Individual Segments ic The replaced module is installed in reverse sequence 8650 Maintenance and Repair burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 3 3 Troubleshooting Fault Possible cause Remedy Valves do not switch No or insufficient operating voltage
117. ort 2 pressurized H 6 700 0 3 2 8 80 90 175 727 9 175 728 4 2 m 24 0 3 Uu 80 90 175 729 A 5 5 2 way valve pilot controlled current free outlet 1 with outlet 2 outlet port 4 vented gt z x N S S z 55 burkert eee FLUID CONTROL SYSTEMS Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 56 8650 Elea Installation burkert Installation CONTENTS 1 SAFETY 59 2 INSTALLATION INSTRUCTIONS ccrta ortas caca nsus Gra sEncu sensu 61 2 1 Unpacking pre assembled systems nunenneennunnnenneunnnennuunnennnunnnunnnenneunnnennennnnnnnunnnennnunnnnnnnunnnnnnennnunnnennnnnnnnnnennnen 61 2 2 Installation Tools arid Torques 61 2 3 Position of the Assemblies 20000 Canna 62 3 INSTALLATION ON S7 PROFILE RAIL PRE ASSEMBLED SYSTEM decet cdi cadet cto Ra oce toa Ecc a 63 3 1 Removing a System from a Profile Rail eee I e 63 3 2 Installation Removal of the ET 200iSP Modules unsunenneennnenneunnzennunnnunnnunnnunnnunnannnnunnunnnnnnnnnnnennunnnnnnnunnnen
118. ox 10 seconds Switch off the station and wait approx 10 seconds again Set the desired new address Y Switch on the station The new address is stored 3 4 Repair If a repair is necessary send the module to your local B rkert subsidiary or contact our After Sales Service gn Address and telephone number can be found in the chapter General Information Scope of Supply MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 106 8650 Sto rage Pac kagi ng FLUID CONTROL SYSTEMS Transport Disposal Storage Packaging Transport Disposal CONTENTS 1 STORAGE 108 1 1 Storage Conditions for Modules in Original Packaging nsaneenneennnensennnnunnunnnenneunnnennnunnennnnnnnunnnenneunne 108 1 2 SULA OWI me 109 2 PACKAGING TRANSPORT aia 110 2 1 Transport Conditions for Modules in Original Packaging eerte 110 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 107 burkert ee FLUID CONTROL SYSTEMS Sto rage Pac kag ng Transport Disposal MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 108 1 STORAGE NOTE Incorrect storage may damage the device Store the device in a dry
119. perature For limitation of the breaking overvoltage diodes are connected in parallel to the coil The effective internal inductance is negligibly low For further information see annex CONDITIONS OF CERTIFICATION NO 135 8650 burkert FLUID CONTROL SYSTEMS Annex 8 EC TYPE EXAMINATION CERTIFCATE 16 5 MM VALVES TYPE 6106 Certification Number 01 2175 Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 3 EC type examination Certificate Number PTB 01 ATEX 2175 4 Equipment Magnet coil type AC 21 5 Manufacturer B rkert Werke GmbH amp Co 6 Address Christian B rkert Stra e 13 17 74653 Ingelfingen Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex to the Directive The examination and t
120. pressure operated devices always depressurize and vent them Mechanically secure actuators beforehand to prevent them from shifting Possible configuration of the service ports Position Valves Double valves 3 2 way 5 2 way 2x 3 2 way 6524 6526 6525 6527 6524 6526 1 not used 2 2 valve 12 2 2 4 4 valve 14 Fig 9 Possible contigurations of the service ports example station width 44 mm 2 4 Displays reveiw LED for module status display function like Siemens modules 2 LEDs to display the channel status 2 also see the chapter Configuration and Function of the Module Valve Segments Channel Assignment E Lg Fig 10 Display elements of the valve segment 8650 Configuration and Function of the FLUID CONTROL SYSTEMS Modules 2 5 Channel Assignment 2 bytes must be planned per valve segment electronic module These are allocated to the channels as shown here Byte High Byte Low Byte Bit 7 0 7 6 5 4 3 2 1 Channel number with X X X X X X X 3 2 1 4 channel modules Channel number with X X X 7 6 5 4 3 2 1 0 8 channel modules The channel status LEDs on the electronic module are assigned to the channel valve numbers Service port assignment 8 channel module Valves 1357 fin UA
121. r numb 5 ERKERTIOOOT7IONG I 800 16 nm vare _JBUERKERTAD00171 10 1314 3 HW updates completely installed 95 m 8650 burkert ee FLUID CONTROL SYSTEMS Commissioning Changing the parameters The parameters of a module can be changed via its Object properties Outputs Data format E Cycle counter diagnosis pilot valves Fig 21 Changing the parameters of a module 6 Currently the settings of the switching cycle counters can be changed SIMATIC MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 96 8650 Commissioning FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 7 Software Update Package SUP for PCS7 By installing the Software Update Package for AirLINE EX 8560 the full functional range of the Decentralized Peripheral ET 200iSP can also be used in PCS7 from V6 1 SP1 2 7 1 Installation of the HSP2033 The Buerkert_Pack zip file is saved and extracted in a directory of your choice Prior to setup end all SIMATIC applications Start the Buerkert_ET200iSP_SM exe file by double clicking and follow the instructions for setup The installation program checks whether the required STEP 7 programs or whether PCS 7 V6 1 SP1 are available When the installation is
122. re and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 132 opp burkert Annex FLUID CONTROL SYSTEMS 7 IEC EX CERTIFICATE OF CONFORMITY 11 MM VALVES TYPE 6104 Certification Number PTB06 0101 IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www lecex com Certificate No IECEx PTB 06 0101 Issue No 0 Status Current Date of Issue 2007 04 18 Page 1 of 3 Applicant Biirkert Werke GmbH amp Co KG Christian B rkert Str 13 17 D 74653 ingelfingen Germany Electrical Apparatus Magnet coil type Gi 642 735 Optional accessory Type of Protection Intrinsic safety Marking T6 resp ia T5 Approved for issue on behalf of the IECEx Dr Ing Ulrich Johannsmeyer Certification Body Position Department Head Intrinsic Safety and Safety of Systems m Date 222 Z Le 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this cer
123. res INTERNATIONAL ELECTROTECHNICAL COMMISSION for rules and details of the IECEx Scheme visit www iecex com Certificate No Physikalisch Technische Bundesanstalt PTB Bundesallee 100 38116 Braunschweig Germany H T trinsic Safety and Safety of Systems Status QN Date of Issue 2008 01 09 Page 1 of 4 je B rkert Werke GmbH amp KG Christian B rkert Str 13 17 a D 74653 Ingelfingen Germany c 2 Electrical Apparatus Solenoid type 6144 Optional accessory 9 8 of Protection Intrinsic Safety Marking Ex T6 Approved for issue on behalf of the IECEx Dr Ing Ulrich Johannsmeyer T Certification Body iic Position Department H Signature 2 for printed version z Date eco o x N 2 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website gt lac pe a aoa ame Na eho nN cng g Certificate issued by PIB 149 Nc Type 8650 burkert h FLUID CONTROL SYSTEMS nnex r IECEx Certificate 3 of Conformity ti Certificate No
124. rods Fig 13 Overview Pneumatic supply module 3 3 Pneumatic Connections Version Position Marking Function G NPT 1 R S 3 5 Exhaust air 3 8 3 8 Control 1 8 1 8 2 X EXT Auxiliary control air INT Pilot exhaust air 3 P 1 Compressed air supply 3 8 3 8 Fig 14 Pneumatic Connections Pneumatic supply modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Supplementary information can be found chapter Configuration and Function the Modules Supply segments 42 8650 Configuration and Function of the Modules FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 4 BASIC PNEUMATIC MODULE 4 1 Configuration and Function The basic pneumatic module is a part of the valve segment It holds the valves provides their fluidic supply and exhaust and sets up the flow outlets 15 Basic Pneumatic Module part of the valve segment 4 2 Technical Data Pneumatic connections of the valve segment for Valves with station width 11 mm Valves with station width 16 5 mm Plug and socket connection 6 mm 4 mm 4 on request Thread M5 M7 Plug and socket connection 8 mm Thread G 1 8 NPT 1 8 Dimensions ca 50 station width 44 mm x 70 x 55 mm ca 72
125. s organizations ET 200iSP Siemens AG PROFIBUS PROFIBUS Nutzerorganisation e V 8650 System Description FLUID CONTROL SYSTEMS System Description CONTENTS 1 GENERAL DESCRIPTION 2 5 u0 22 12 1 1 Product Description 12 1 2 Characteristic Features and Benefits eese menter tarte te teo IE EE a 13 1 3 Field of AppliGati Om iiit etos tissues ERE EM uu 14 14 Marking M 14 2 TECHNICAL 15 2 1 General Technical Data eene ter traut RE EIE IE EE 15 2 2 ct 16 3 SYSTEM ACCESSORIES 17 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 11 burkert en FLUID CONTROL SYSTEMS System Description 1 GENERAL DESCRIPTION 1 1 Product Description AirLINE Ex Type 8650 hereafter referred to as AirLINE Ex is an electrical and pneumatic automation system in protection class IP30 that has been developed for use in explosive environments In combination with modules from the Siemens SIMATIC ET 200iSP System a full range of electronic and
126. s reached However as the automatic shut off considerably reduces the exhaust air only a low residual leakage remains when the P shutoff is closed 9 2 Installation When installing the valve ensure that the seal has been inserted correctly Tighten the valve to the tightening torques indicated in the operating instructions When installing the valve ensure that the service ports are also pressurized in the corresponding rest position of the valve until it switches over As a result a connected actuator can perform a movement according to the pressurization gt Ensure that these actuator movements cannot cause any damage or unwanted operations in the equipment MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 72 8650 Installation FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 10 CONNECTION OF THE AIR INLET AND EXHAUST LINES Exhaust air Pilot exhaust air auxiliary control air Compressed air supply Fig 15 Connections of the air inlet and exhaust lines 10 1 Connection of the Pressure Supply Connect the compressed air supply to the P 1 connections on the connection modules DThe supply should be fed via the largest possible lines to prevent pressure drops In larger AirLINE Ex systems and high consumption applications the supply should be connected for the right an
127. sealing rings of the pneumatic modules should be greased during the installation work e g with Centoplex 2 from Kl ber Lubrication Serial numbers and identification number of the system lose their validity During conversion or expansion work the serial and identification numbers of the pre assembled systems lose their validity In this case we recommend removing the identification plate and affixing a suitable note to the device 71 burkert mn FLUID CONTROL SYSTEMS Installation 9 REPLACING A VALVE DANGER Risk of injury due to pressure change When the valve is removed only the P channel is shut off As a result the pressure at the service outputs A or B is reduced A connected actuator is therefore also depressurized and may move as a result If there is a fairly large volume on the actuator side provide a shut off option for the service ports to prevent the actuator from moving 9 1 Installation instructions Before replacing the valve ensure that the relevant equipment is in an electrically safe state If the respective valve position does not feature a P shutoff first depressurize the system If the valves mounted on modules with P shutoff are changed under pressure only a maximum of four valves may be removed at the same time When the valve is being removed a relatively large amount of air is initially released as the P shutoff cannot close until the required pressure difference i
128. sion F Status RL released freigegeben printed 20 01 2015 86 Fig 13 Opening the station 8650 EL Commissioning burkert Select the access mode specialist full access maintenance staff limited access Fig 14 Selection of the access mode Select the head station to obtain the interface module parameters and to get an overview of the station configuration MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Fig 15 Parameters of the interface module and overview of the station configuration 87 burkert FLUID CONTROL SYSTEMS Cornrnissioning dim i 05 4 00 Burkert 11 mm Fig 16 Parameters of an AirLINE Ex pneumatic module MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 88 8650 Commissioning burkert FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 5 Acyclic Parameters of the AirLINE Ex Modules 2 5 1 Parameters that can be displayed or modified by modules Name Value Unit Status 4 DO B rkert 11 mm PDM ConfigurationTool 1 PDM E Initial value Identification Operating unit TAG 4 DO B rkert 11 mm Description Initial value
129. ssued as verification that sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This Certificate is granted subject to the conditions as set out in IECEx Scheme Rules 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 60079 11 1990 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report DE PTB ExTROT 0005 00 Quality Assessment Report DE PTB GQARO7 0002 00 141 Nc Type 8650 burkert FLUID CONTROL SYSTEMS Annex IECEx Certificate of Conformity Certificate No IECEx PTB 06 0102 Date of Issue 2007 04
130. static discharge Also ensure that you do not touch electronic components when the power supply voltage is present MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 102 burkert Maintenance and Repair FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 MAINTENANCE 2 1 Module Maintenance The modules of the AirLINE Ex system are maintenance free when operated in accordance with the instructions in this operating manual 2 2 Cleaning DANGER Danger of explosion caused by electrostatic charge If there is a sudden discharge from electrostatically charged devices or persons there is a danger of explosion in the EX area Clean the device surface of the solenoid valve by gently wiping it with a damp cloth only Clean the system with a damp lint free cloth only Solvents or alcohol are not suitable for cleaning They may attack the plastic parts 2 3 Diagnosis Function 2 3 1 Switching Cycle Counter The current counter readings are stored in the modules at regular intervals where they are safe even in the event of a power failure recorded in the remanent memory so that the stored number of switching cycles is slightly lower than the 6 If the operating voltage is frequently switched off it is possible that individual switching cycles are not actual number of switching cycles performed Cl
131. take it out of the packaging see figure Holding points Holding points Fig 1 Holding points for removal of pre assembled systems 2 2 Installation Tools Torques Application Type and size of the tool Torque Actuation of the locking elements Plain screwdriver size 5 Screw the clamping bolts onto the supply modules Plain screwdriver size 7 1 3 1 5 Nm screw fitting of terminal module pneumatic module Installation removal Cross head screwdriver 0 2 Nm of the valves with 11 mm station width Size 0 Installation removal Cross head screwdriver 0 3 Nm of the valves with 16 5 mm station width Size 1 Tightening of the inclined tie rods Allen key 3 mm 0 6 Nm 61 burkert FLUID CONTROL SYSTEMS Installation 2 3 Position of the Assemblies mBBBRERRRERE Clamping bolts Screws for mounting the valves Locking element Unlocking slide Fig 2 Position of the modules to be screwed on Inclined tie rods Fig 3 Position of the tie rods on the installed system MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Inclined tie rod pocket 62 Fig 4 Two inclined tie rod pockets of one segment burkert Installation FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 3 INSTALLATION ON S7 PROF
132. tem with direct current only To avoid damaging the system use only direct current as the power supply for the system Avoid pressure drop To avoid a pressure drop the compressed air supply to the system must be as large as possible Electrostatic sensitive components modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects is hazardous to these components In the worst case scenario they will be destroyed immediately or will fail after start up MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Observe the requirements in accordance with EN 61340 5 1 and 5 2 to minimise or avoid the possibility of damage caused by sudden electrostatic discharge Also ensure that you do not touch electronic components when the power supply voltage is present 76 burkert Commissioning FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 INITIALIZATION 2 1 Communication Connection The valve segment communicate with the interface module IM152 via the backplane bus system of the ET 200iSP This exchanges not only input output data but also parameter configuration and diagnostic data with a central master controller via PROFIBUS DP is Many PROFIBUS masters controllers require a program that describes the h
133. tificate may be verified by visiting the Official IECEx Website Signature for printed version MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Certificate issued by Physikalisch Technische Bundesanstalt PTB Bundesallee 100 38116 Braunschweig Germany 133 Nc Type 8650 burkert h FLUID CONTROL SYSTEMS nnex IECEx Certificate of Conformity Cerlificate No IECEx PTB 06 0101 Date of Issue 2007 04 18 Issue No 0 Page 2 of 3 Manufacturer B rkert Werke GmbH amp Co KG Christian B rkert Str 13 17 D 74653 Ingelfingen Germany Manufacturing location s B rkert Werke GmbH amp Co KG Landauerstr 24 D 74582 Gerabronn Germany This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products Covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate Is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas
134. tification Nos 21 22 and 23 The solenoid type series are complemented to include type 23 with a coil resistance of 125 The geometry of the coil will not be changed For the relationship between type of protection temperature class acceptable ambient temperature range and type of installation for type reference is made to the table below Tu max Installation 40 100 C Block type The electrical data will be complemented Electrical data for all types of coils SUP PIV Only for connection to certified intrinsically safe circuits Type of protection Temperature class EExiallO T4 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Maximum values Ui 35 V li 0 9 A see table in the instructions for operation u Lj negligibly low negligibly low Sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 138 mp burkert Annex FLUID CONTROL SYSTEMS MAN 1000089724 EN Version F Status RL released freigegeben printed 20
135. tionships are explained in the following illustrations Type 8650 AirLINE Ex Type 2 Module combination segment Typ 4 Typ MP13 Modular electronics Modular pneumatics 4 4 Ex i valve types Electronic module Terminal module 6524 6527 Fig 1 Module Terminology 2 burkert FLUID CONTROL SYSTEMS Type 8650 Configuration and Function MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 22 Configuration of a complete AirLINE Ex system example Legend 1 Supply segment left 2 Valve segment 44 mm 4 valve functions 3 Valve segment 44 mm 8 valve functions 4 Supply segment middle Intermediate supply 5 Valve segment 66 mm 4 valve functions 6 Valve segment 66 mm 8 valve functions not yet available 7 Supply segment right Configuration of a complete AirLINE Ex system example Valve and Supply Segments Type MKO2 module combination Valve segment 44 mm Swan SS Ventilscheibe 66 mm Supply segment 44 mm Valve and Supply Segments Type MKO2 module combination burkert Configuration and Function FLUID CONTROL SYSTEMS 1 4 4 Electronics MEO4 modular electronics Electronic module Cover flap Terminal module Fig
136. to minimise or avoid the possibility of damage caused by sudden electrostatic discharge Also ensure that you do not touch electronic components when the power supply voltage is present MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 burkert FLUID CONTROL SYSTEMS Allgemeine Informationen Sicherheitshinweise MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 10 4 GENERAL INFORMATION 4 1 Contact address Germany B rkert Fluid Control System Sales Centre Chr B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com International Contact addresses can be found on the final pages of these operating instructions And also on the internet at www buerkert com 4 2 Warranty The warranty is only valid ifthe AirLINE Ex Type 8650 is used as authorized in accordance with the specified appli cation conditions 4 3 Approvals The approval rating on the B rkert labels refers to B rkert products You can find more detailed information on the approvals in the Appendix of these operating instructions 4 4 Information on the Internet The operating instructions and data sheets for Type 8650 can be found on the Internet at www buerkert com gt Type 8650 4 5 Trademarks The listed designations are trademarks of the respective companies association
137. uccessfully met the examination and test requirements as recorded in IECEx KEM 07 0033 2007 11 07 Issue No 0 Page 2 of 3 Burkert Werke GmbH amp Co KG Christian Burkert Stra e 13 17 074653 Ingelfingen Germany expressly included in the Standards listed above 121 Nc Type 8650 burkert h FLUID CONTROL SYSTEMS nnex IECEx Certificate of Conformity Certificate No IECEx KEM 07 0033 Date of Issue 2007 11 07 Issue No 0 Page 3 of 3 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows General product information The terminal modules TM ES type 173368 and type 173369 and the terminal modules TM VA type 173370 and type 173371 for system type 8650 serve for the electrical and mechanical connection of different modules The complete system 8650 is intended to be integrated with the I O System of Siemens 200 5 The terminal modules TM ES type 173368 and type 173369 take the pneumatic supply module and also a EM module with an optional mechanical manometer Terminal module type 173368 is connected to the left side and terminal module type 173369 is connected to the right side of System 8650 Optionally terminal module type 173368 can be connected between the left and the right side The terminal modules TM VA type 173370 and type 173371 take the pneumatic ground module and also the electronic module for the control of the valves and are connected between th
138. unter 2 5 8 Functions of the diagnosis parameter Group diagnosis read write Indicates whether group diagnostic messages should be generated Broken wire read write Indicates whether a diagnosis message is generated when an output port is open Short circuit read write Indicates whether a diagnosis message is generated in the event of a short circuit of the output port 2 5 9 Why separate switching cycle counters for pilot valve and actuator Each electronic module provides two independent switching cycle counters 1x for pilot valve 1x for actuator for each channel as the two devices pilot valve on the island actuator in the field can also be serviced or replaced independently of each other Example On a process valve in the field the diaphragm and stuffing box packing are replaced in line with preventive maintenance Actuator switching cycle counter can be reset However the pilot valve and its current number of switching cycles remain unaffected MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 92 8650 EL Commissioning burkert MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 6 Use of HSP and SUP under Siemens Step7 PCS7 2 6 1 Hardware Support Package HSP for STEP7 From STEP7 V5 3 SP2 the HSP2033 can be re installed for the hardware catalog The HSP2033 supplements the D
139. uration Conversion and Expansion of an existing system with individual Ssegments eere E 66 6 Removal Installation of individual 68 3 8650 Contents burkert 7 Removal Installation of the Cover 70 8 Replacing a terminal pneumatic module oanenneonasenneunnennnuunnunnnennennnnennunnnnnnnunnnunnnunnennnnunnnnnnennennnnennnunnen 71 9 Replacing angehenden 72 10 Connection of the Air Inlet and Exhaust 73 eie lc 75 1 Safety amp 1 amp MR ERE EE 76 2 DIEI EB 77 3 SD Card System Serialization Data 2n0nneunnnennennnunnnunnnennnunnennnnunnunnnnnnnunnnennnunnnnnnnunnunnnennnunnnennnnnnnnnnnnnnenn 99 MAINTENANCE AND tton anges tte 101 5 1 Safety Instructi ns bec M 102 2 Maintenance ced 103 E 3 104 amp 5 STORAGE PACKAGING TRANSPORT 5 5 1 12 107 5 1
140. uration and Function An assembly consisting of a terminal module function module and pneumatic module is referred to as a stackable segment Valve segments function as digital output modules They convert the electrical control signals of the interface module into pneumatic output signals that control the fluid flow Two different versions 44 66 mm wide for valves of different air capacity are available The different valve func tions can be freely combined Additional pneumatic functions can be integrated as options Valve segments are planned with the hardware configuration programs g Siemens Step7 TITITITI Fig 6 Valve segment Further information can be found in the chapter Configuration and Function of the Modules Electronic L3 Module and Configuration and Function of the Modules Basic Pneumatic Module burkert FLUID CONTROL SYSTEMS Type 8650 Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 2 2 Technical Data 11 mm Valves 16 5 mm Valves Number of valve output ports 4 8 4 8 Dimensions mm 44 x 120 x 135 66x120x135 Weight with valves g 580 690 1080 n a Material Housing PBT PC Pneumatic module PA Current consumption mA 250 310 250 310 Power loss of the module W max 2 9 max 3 6 max 2 9 max 3 6 1 LED red for the module status
141. urrent of 330 mA 27 type of protection intrinsic safety Ex ib IIC connected through TM EM only for connection to the Data circuit of the aforementioned I O System Installation instructions The complete system shall be installed according to the instruction manual for the Distributed VO System ET 200iSP of Siemens 16 Test Report KEMA No 2108128 MEAN P Ex55 v2 1 Page 2 3 124 8650 E burkert SCHEDULE 14 to EC Type Examination Certificate KEMA 06ATEX0093 Issue No 3 17 Special conditions for safe use None 18 Essential Health and Safety Requirements Assured by compliance with the standards listed at 9 19 Test documentation As listed in Test Report No 2108128 MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 MEAN P Ex55 v2 1 Page 3 3 125 a Type 8650 burkert yp FLUID CONTROL SYSTEMS Annex 5 CERTIFICATE OF CONFORMITY ELECTRONIC MODULES Certification Number IECExKEMO7 0032 Issue Number 0 Certification Body Position Signature for printed version INTERNATIONAL ELECTROTECHNI ISSIOR Certification Scheme for Expiosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com 1 e N Certificate No IECEx KEM 07 0032 issue No 0 Certificate history N Status Current
142. w only the pilot control is important much information is based upon this e g boost time or approval related facts The pilot control system is an independent module e g Type 6104 In complete valves e g Type 6525 it may already be integrated Valves with auxiliary control air When using valves in the auxiliary control air version the exhaust air of the pilot control valve escapes into the environment Valves with auxiliary control air cannot be combined with standard valves internal auxiliary control air on the valve island as the X port then has a different function Further information on the valves can also be found the Internet under the respective type number www burkert com 51 FLUID CONTROL SYSTEMS Type 8650 Configuration and Function of the Modules MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 52 7 1 Pneumatic Valves 6524 6525 station width 11 mm 7 1 1 Configuration and function The pneumatic valves of Type 6524 and 6525 consist of an Ex i pilot solenoid valve Type 6104 or Type 6144 and a pneumatic seat valve as an amplifier This operating principle enables high pressures to be controlled with low power consumption and short switching times Normally the valves are equipped with an emergency manual override versions without this feature are available Fig 29 Pneumatic va
143. y for connection to certified intrinsically safe circuits MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Maximum values Ui 35 V li 0 9 A P see table in the instructions for operation L negligibly low C negligibly low Sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 131 burkert FLUID CONTROL SYSTEMS Annex Physikalisch Technische Bundesanstalt Braunschweig und Berlin 1st SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 01 ATEX 2173 For the relationship between type name and coil data reference is made to the table below Type Coil resistance EXI 01 EXI 02 All other data shall also apply to this 1 supplement without any alterations Test report Ex 06 26066 Zertifizierungsstelle Explosionsschutz Braunschweig June 13 2006 By order Dr Ing U Johanns Direktor und Professo MAN 1000089724 EN Version F Status RL released freigegeben printed 20 01 2015 Sheet 2 2 EC type examination Certificates without signatu

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