User Guide Smart Drive Smart Wireless Drive
Contents
1. User PID controller Pro Higher value used for high inertia Too high a value P3 01 gt 0 1 10 2 AE e prtional Gain gives instability User PID controller In P3 02 0 1 10 s 1s Higher value gives slower more damped response tegral Gain P3 03 Pid PID controller a 0 01 0 1s O Set to zero disabled for most applications ferential Gain User PID controller op 0 Direct If an increasing feedback signal should increase the P3 04 l 0 i A erating mode 1 Inverse speed of the motor set to inverse mode User PID controller ref 0 Digital Sets the source for the regulator reference signal P3 05 0 erence select 1 Analog When set to 1 the bipolar analog input is used P3 06 Sii PID aigitalreten 0 100 O Sets the preset reference used when P3 05 0 User PID controller out P3 08 to 100 of Preset PID controller output upper speed limit P1 01 P3 07 Te 100 put high limit control range 100 P3 08 User PID controller out 0 to P3 07 0 Preset PID controller output lower speed limit P1 01 put low limit 100 12 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G 5 4 High performance Motor control Parameter Overview 0 Speed control vector When selecting vector mode ensure that an Au justment factor P4 01 Control mode 1 Torque control vector 2 3 ABA 2 Speed control V F to tune P4 02 is carried out before operation2. Technical data SWP Drive Size 4 Integral Line Choke RFI Filter amp Braking Transistor Model SWP xxxxx Supply voltage 10 220 240 380 480 Phases 3 10 50 derating 3 Motor output rating kW 7 5 11 15 18 5 18 5 22 30 37 industrial 150 HP 10 16 20 25 25 30 40 50 Output Amps industrial A 39 46 61 72 39 46 61 72 Motor output HVAC 110 KW 11 15 18 5 22 22 30 37 45 Output Amps HVAC A 46 61 72 89 46 61 72 89 Fuse or MCB rating A 50 60 80 100 50 60 80 100 Max ambient temperature o 4 kHz 50 50 50 40 50 50 50 40 C 8 kHz 40 30 40 30 Motor cable size Cu 75 C mm 10 10 16 16 10 10 16 16 Max motor cable length m 100 Min brake resistor Q 6 12 SWP Drive Size 5 Integral Line Choke RFI Filter amp Braking Transistor Model SWP xxxxx Supply voltage 10 220 240 380 480 Phases 3 10 50 derating 3 Motor output rating KW 22 30 37 45 45 55 75 90 industrial 150 HP 30 40 50 60 60 75 100 120 Output Amps industrial A 89 110 150 180 89 110 150 180 Motor output HVAC 110 KW 30 37 45 55 75 90 Output Amps HVAC Al 110 150 180 110 150 180 Fuse or MCB rating A 150 180 220 220 150 180 220 220 Max ambient temperature e 4 kHz 50 50 50 40 50 50 50 40 C 8 kHz 50 40 30 20 50 40 30 20 Motor cable size Cu 75 C mm 25 35 55 70 25 55 55 70 Max m
3. se EE Ee Ee eee 15 5 8 Real time monitoring parameters EE naaa Ee eee 16 6 Troubleshooting oo tame den heals ERG BEER RE EE nia URS dade Gee hale Peeks 17 5 1 Fa lt finding chart ER ER ote wer e EEN EE EE EN 17 6 2 Fault messages sais MEER ASE ROER wee RR GE neq E he SEE ee Re a 17 T Technical data ES EE sede he RD e bes eeu pul RS nucis 18 FAs USerintenace ER OE RE OE ER EE N I ic N a ia 18 7 2 Power stage protection ss EE EE a E E ee ee ee es ak Ge hh m hne 18 13 Envirorimental SR DE RE RUE eek EPI RA REX ES VH CHEER RA EE ES RES E 19 4 4 Drive ratirig tables ie ER br A ed Shad RE i RP e e edens 19 7 5 General Technical Data ss EERDER ET EER a a ER De DE aia A 22 1 General All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any in formation storage or retrieval system without permission in writing from the publisher Copyright Berges electronic GmbH O 2004 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the in terests of a commitment to a policy of continuous improvement the manufacturer reserves the right to ch
4. MW TBWood s BERGES User Guide Smart Drive Smart Wireless Drive Table of Contents 1 VGeneral at O a e eir eA cretus eu 1 1 1 Important safety information oooocococcr tte tee 1 1 2 Electromagnetic compatibility EMC ie ee ee ee Se ee teen eee 1 2 Mechanical lnstallation EE EE EE EE ee Ee tees 2 Ee AR ME TE AO ln TE pde EE OR EE dits 2 2 2 Mechanical dimensions and mounting ie EE EE ee Ee ee ee ee SR ee ee eed ee ee ee ee ee 2 2 3 Enclosure mounting and dimensions ratrine Ee SE ee Se ee ee ee ee rn 3 3 Electrical Installation EE EE EE EE EE EE eee 4 g EO a ER Verr ies RE 4 3 2 IPr cautlors coi A LEE MEME i E 4 3 3 Drive and motor connection esaeren ee E e hh hh 5 3 4 Control Terminal Connections sssaaa EE hh 6 A Operation 50 a e e bist sib oii ee Ie Be ber rib 7 4 1 Managing the keypad ri areara Eu e ae e ee ee ee ee ee ee 7 4 2 Easy stallup scs ee as PER EO ER EK 7 5 Parameter OvervieW o oooooo hrs 8 5 1 Basic Parameters i ica ur ERRARE ERRARE E Wee ARE Re EEUU REN VEA XU ER RR x 8 5 2 Extended Parameters ar eser KANN rE E ell hn 9 5 3 User feedback control PID control 0 0 ee III ee GG 12 5 4 High performance Motor control lille ee ee ee ee ee ee eee 13 5 5 Digital input configuration terminal mode 0 00 eee 13 5 6 Digital input configuration keypad mode Ee 0 cece SE n 15 5 7 Digital input configuration User PID mode
5. 0 20 mA 4 20 mA Digital input positive logic Active when 8 V Vin 30 V 24 V 100 mA output Connected to terminal 1 Bipolar analog input 12 bit 0 025 0 24 V 0 10 V 10 V 10 V 0 V User GND Connected to terminal 9 Analog output 8 bit 0 2596 0 10 V 4 20 mA Digital output 0 24 V 0 V User GND Connected to terminal 7 User relay output Potential free contacts 30 VDC 5 A 250 VAC 6A User relay output Potential free contacts 30 VDC 5 A 250 VAC 6A Key control terminal information Maximum input voltage on any terminal 30 VDC All outputs short circuit proof Recommended potentiometer resistance 2k2 10 kOhm Digital input response time 8 ms Bipolar analog input response time 16 ms Resolution 12 bit 0 025 Second analog input response time 16 ms Resolution 10 bit 0 1 Analog Digital output response time 16 ms Resolution 8 bit 0 25 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G 4 Operation 4 1 Managing the keypad The drive is configured and its operation monitored via the keypad and display NAVIGATE Used to display real time information to access and exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in param eter edit mode DOWN Used to decrease speed in real time mode or to decrease parameter values in param eter edit mode M RESET STOP Us
6. input 1 19 C Run Enable C Analog input 2 Analog input value Analog input value O Stop Disable 2 7 digital output O Analog Input El C Run Enable Drive healthy 24 VIC Speed Preset 1 Ang ape vale NOTE When P2 01 20 the 2 8 digital input is configured as an output which outputs 24 V when the drive is healthy otherwise 0 V 14 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G 5 6 Digital input configuration keypad mode Parameter Overview The following table defines the function of the digital inputs when the drive is in keypad mode set using P1 12 P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Additional information O Stop Disable Closed Remote push Closed Remote push ee ae 0 C Run Enable button UP button DOWN pur 9 i alog input has no effect 1 10 JO Stop Disable Closed Remote push Closed Remote push dele s A ed 13 14 C Run Enable button UP button DOWN Pe O9 gt 16 20 Analog input gt 5 V starts the drive i External trip input Allows connection of motor thermis 11 E PUER Er AR Pi ul 1 O trip tor Analog input 5 V reverses rota i gt P C OK tion External trip input Allows connection of motor thermis 12 E EE E RE d ie 1 O trip tor Analog input gt 5 V reverses rota j 9p C OK tion O Stop Disable O Forward O Decel ramp 1 18 C Run Enable C Reverse C Decel ramp 2 ARSIog put
7. loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equip ment should comply with EN60204 1 1 2 Electromagnetic compatibility EMC 09 06 04 SWP G SWP Drive is designed to high standards of EMC EMC data is provided in a separate EMC Data Sheet available on request Under extreme conditions the product might cause or suffer disturbance due to electromagnetic interaction with other equipment It is the respon sibility of the installer to ensure that the equipment or system into which the product is in corporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC Electromagnetic Compatibility When installed as recommended in this User Guide the radiated emissions levels of all SWP Drives are less than those defined in the Generic radiated emissions standard EN61000 6 4 Every SWP Drive has a built in filter to reduce conducted emissions The conducted emission levels are less than those defined in the Generic radiated emissions standard EN61000 6 4 class A for the following cable lengths User Guide SWP Drive 0 37 160 0 SWP Drive sizes 1 to 43 up to 5 m of screened cable SWP Drive sizes 4 to 6 up to 25 m of scr
8. the STOP button or after a dAtA F power down cycle All parameters set to default after an upgrade If a drive intended for use with a 3 phase supply has one phase removed Con P LOSS Lis l dition must persist for gt 15 s before a trip occurs Ph Ib Phase imbalance Trips if the phase imbalance exceeds 396 Condition must persist for gt 30 s before a trip occurs Check SmartLink communication link integrity between drives interconnected SC trP optically Check that each drive in a network has a unique drive address P2 27 External trip connected to digital input 3 Check motor thermistor if connect ed E triP 7 Technical data 7 1 7 2 18 User interface Resolution 12 bits 0 025 16 ms sampling time Bipolar Analog Input Range settings 0 10 V 0 24 V 10 10 V Max input voltage 30 VDC Resolution 10 bits 0 1 16 ms sampling time 2nd Analog input Range settings 0 10 V 4 20 mA 0 20 mA Max input voltage 30 VDC Positive logic only Sampling interval 8ms sampling time Digital inputs Logic 1 input voltage range 8 30 VDC Logic 0 input voltage range 0 4 VDC Output regulation 2 5 over full load range VSOP EAN output Max output current 100 mA total Short circuit proof Resolution 8 bits 16 ms update cycle time Analog output Output formats 0 10 V 4 20 mA Max current 20 mA Short circuit proof Us
9. to its original speed unless configured to start from zero speed see P2 19 If bi directional mode is enabled P1 12 2 pressing START reverses direction User Guide SWP Drive 0 37 160 0 Parameter Overview The desired target speed can be preset by pressing STOP whilst the drive is stopped When the START key is subsequently pressed drive will then ramp to this speed To operate in terminal mode default setting connect a switch between terminals 1 and 2 on the user terminal block Connect a potentiometer 2k2 to 10k between terminals 5 6 and 7 with the wiper connected to pin 6 Close the switch to enable the drive Adjust speed with the potentiometer Key Parameters Adjust the maximum minimum speed limit using P1 01 and P1 02 Adjust the acceleration and deceleration times using P1 03 and P1 04 Set up the motor nameplate data in parameters P1 07 to P1 10 5 Parameter Overview 5 1 Basic Parameters Para x Description Range Default Explanations Set to meter Sets the maximum speed limit Dis P1 02 to P1 09 x 5 play of Hz or rpm dependent on P1 P1 01 Max speed limit up to 2000 Hz 50 Hz 10 Maximum speed limit dependent max on switching frequenc Max Limit P2 24 16 P1 02 Min speed limit 0 to P1 01 Bo Hz Mer epee Wm Me Of display depending on P1 10 P1 03 Accel ramp time 0 to 3000 s 5 0 s Via to Tainp from 9 to ER Aragua cy P
10. 1 09 P1 04 Decel ramp time 0 to 3000 s sg me To ramp ion Tele frequenoy P i P1 09 to 0 If the supply is lost and P1 05 0 0 Ramp to stop then the drive will try to continue run P1 05 Stop mode select 1 Coast to stop 0 del by ER Ese ol die If 2 Ramp to stop oad using the oad as adders OF i P 05 2 the drive ramps on 27 de cel ramp P2 25 to stop g CRAT 0 Disable Dynamically reduces motor power on POG eie EPUME HON 1 Enable light load Use for fan or similar loads 20 V to 250 V 230V Setto motor rated voltage from P1 07 Motor rated voltage 20 V to 500 V 400V nameplate Range limited to 250 V 460 V Ifor 230 V drives P1 08 Motor rated current 20 to 100 of Drive rating Set to motor rated current from drive rated current nameplate Amps Set to motor rated frequency from E 50 Hz nameplate Hz Maximum limit de P1 09 Motor rated frequency 25 to 2000 Hz 60 Hz pendenton switching frequency Max Limit 2 P2 24 16 When 0 drive operates in Hz Upper P1 10 Motor rated speed 0 to 60 000 rpm 0 limit set to 60 x P1 09 motor syn chronous speed 8 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G Parameter Overview para Description Range Default Explanations Set to meter 50 Hz Sets jog preset speed at which drive P1 11 Preset speed 1 P1 02 to P1 01 runs when preset speed 1 selected 60 Hz DEOS via digital inputs see also P2 01 0 Terminal control Set to 1 for uni d
11. 2 for terminal keypad mode If keypad mode se lected press the START button Check that supply voltage is within specification Ensure that the motor name plate data has been entered into Drive runs incorrectly when P1 07 P1 08 P1 09 and that the parameter auto tune func in vector mode tion has been carried out Set P4 02 1 and enable the drive to carry out auto tune If the ambient temperature is less than 10 C the drive may not power up Ensure that a local heating source keeps the ambient above 0 C in these conditions In very cold ambient condi tions drive will not power up Speed limit or rated fre The maximum output motor frequency is limited by the quency parameters cannot switching frequency Ensure that P2 24 is at least 16 x great be set above 250 Hz 500 er than the required motor output frequency before setting Hz or 1000 Hz the required maximum or rated output frequency parameters Ensure that P1 14 is set to the extended access code This is 101 unless the code in P2 37 has been changed by the user Extended menus cannot be accessed 6 2 Fault messages Trip Explanation message Default parameters loaded usually after pressing STOP UP amp DOWN keys for pl 1 s Press STOP to reset the trip Display then reads StoP Over current on drive output to motor Trip on drive enable check for wiring error or short circuit Trip on motor startin
12. MN spe d 1 drive ramps up to the operating x P speed prior to the STOP com mand If P2 20 gt 0 drive enters standby 0 Disable mode disables output if zero P2 20 Standby mode 1 60 A 0 speed is maintained for the time specified in P2 20 If P2 16 gt 0 this function is disabled 10 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G Parameter Overview Parameter P2 21 Description Display scaling fac tor Range 0 000 to 30 000 Default 0 000 Explanations Disabled if zero The variable se lected in P2 22 is multiplied by this factor and displayed as a re al time value on the drive in ad dition to speed current and pow er Set to P2 22 Display scaling source 0 2 analog input Speed Selects the variable to be scaled by the factor set in P2 21 P2 23 Brake circuit enable Disable Enable lo power Enable hi power Enable no protection OO ND AO Activates the internal brake chopper Internal software over load protection when set to 1 and 2 See rating tables for resistor sizing guidelines P2 24 Effective switching frequency S1 2S 230 V S2 S2 400 V S3 400V S4 S6 400 V 4 32 kHz 4 32 kHz 4 32 kHz 4 16 kHz 16 kHz 8 kHz 4 kHz 4 kHz Effective power stage switching frequency Improved acoustic noise and output current wave form occurs with increasing switching frequency at the ex pense of increa
13. When enabled drive carries out a static non ro Motor parameter auto 0 Disable tating parameter measurement operation to con P4 02 0 tune 1 Enable figure the motor parameters when the next run signal is applied P4 03 Speed controller Propr 0 4096 internal value 100 Higher value used for high inertia Too high a val tional Gain ue gives instability P4 04 Speed controller Inte 0 000 1 000 s 0 04 s Higher value gives slower more damped re gral Gain sponse P4 05 peed poner pinet 0 001 0 100 s 0 001 s Set to minimum for most applications ential Gain ae 0 Preset value P4 06 Torque limit reference 1 Bipolar analog input 0 Used when in vector speed control mode to set a select ond maximum torque limit 2 2 analog input P4 07 Torque limit preset val 0 100 100 Preset value used when P4 06 0 100 is rated ue motor torque P4 08 V F characteristic ad 0 P1 09 0 Sets the frequency at which the gain factor P4 justment frequency 09 is applied P4 09 V F characteristic ad 20 500 100 Adjusts the motor voltage by this factor at fre quency set in P4 08 5 5 Digital input configuration terminal mode Digi input 1 Digi input 2 Digi input 3 BreA function function function oracion O Stop Disable O Analog input O Speed Preset 1 p C Run Enable C Speed Preset 1 C Speed Preset 2 log InpuL vate 1 O Stop Disable O Spe
14. ange the specification of the product or its performance or the contents of the User Guide without notice 1 1 Important safety information This variable speed drive product SWP Drive is intended for professional incorporation in to complete equipment or systems If installed incorrectly it may present a safety hazard The SWP Drive uses high voltages and currents carries a high level of stored electrical en ergy and is used to control mechanical plant that may cause injury Close attention is re quired to system design and electrical installation to avoid hazards in either normal opera tion or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the SWP Drive including the specified environ mental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Safety of machinery and safety critical applications The level of integrity offered by the SWP Drive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or
15. ature C Internal drive temperature PO 22 Supply voltage L1 L2 V rms ph ph Phase phase supply voltage P0 23 Supply voltage L2 L3 V rms ph ph Phase phase supply voltage P0 24 Supply voltage L3 L1 V rms ph ph Phase phase supply voltage P0 25 Estimated Rotor speed Hz or rpm Applies to vector modes only P0 26 KWh meter 0 0 999 9 kWh Cumulative energy consumption P0 27 MWh meter 0 0 60000 MWh Cumulative energy consumption PO 28 Software ID lO processor e g 1 00 493F Version number and checksum PO 29 Software ID Motor control e g 1 00 7A5C Version number and checksum ETE ES NEG User Guide SWP Drive 0 37 160 0 09 06 04 SWP G Troubleshooting 6 Troubleshooting 6 1 Fault finding chart Symptom Cause and Solution Check Star Delta terminal connection in motor Rated oper ating voltage of drive and motor should match The Delta connection always gives the lower voltage rating of a dual voltage motor Overloador over currenttrip on unloaded motor during acceleration Overload or over current Check for locked rotor Check that the mechanical brake is motor does not spin released if fitted Check that the hardware enable signal is applied to digital in put 1 Ensure that the User 24 V output voltage terminal 1 Drive will not enable dis or 5 is correct If not check wiring to user terminal strip play remains on StoP Check P1 1
16. cally connected ie screw both to a metal back plate and ensure metal to metal contact Motor terminal box connections Most general purpose motors are wound for operation on dual voltage sup plies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by se lecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are 400 230 L1 A 690 400 L A DELTA A Connection U V W User Guide SWP Drive 0 37 160 0 3 4 Control Terminal Connections The User Control terminals are available via an 11 way pluggable connector All terminals are galvanically isolated allowing direct connection to other equipment Do not connect mains supply voltages to any terminals other than the User relay output Permanent damage will otherwise result All other inputs will withstand up to 30 VDC without damage The functionality of the inputs and outputs is user configurable All operating modes are set up via the parameter set Up to 100 mA can be sourced from the User 24 V output and up to 20 mA from the analog output The control terminals are defined as follows 24 V 100 mA output Connected to terminal 5 Digital input positive logic Active when 8 V lt Vin lt 30 V Digital input positive logic Active when 8 V lt Vin lt 30 V Unipolar analog input 10 bit 0 196 0 10 V
17. d or large enough to allow natural cooling allow 0 1 m per kW of drive rating 2 2 Mechanical dimensions and mounting r User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Length mm 155 260 260 520 11 1045 1100 Width mm 80 100 171 340 340 Depth mm 130 175 175 220 11 220 330 Weight kg 1 1 2 6 5 3 28 68 A mm 105 210 210 420 945 B mm 72 92 163 332 J mm 4 9 5 K mm 25 50 Fixings 2 x M4 4 x M4 4 x M8 EE ES 1 Nm 1 Nm 1 Nm 4 Nm 8 Nm 8 Nm 1 45 KW 2 3 Enclosure mounting and dimensions For applications that require a higher IP rating than the IP20 offered by the standard drive the drive must be mounted in an enclosure The following guidelines should be observed for these applications Enclosures should be made from a thermally conductive material unless forced venti lation is used When vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and ex pelled above the drive Ifthe external environment contains contamination particles eg dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced cleaned appropriately High moisture salt or chemical content environments should use a suitably sealed non vented enclosur
18. e SEP a A Enclosure Front View Enclosure Side View 09 06 04 User Guide SWP G SWP Drive 0 37 160 0 Non Vented Enclosure Dimensions mm Drive Power rating L W D G Size1 0 75 kW 230 V 400 V 300 250 200 50 Size1 1 5 kW 230 V 400 V 400 300 250 75 Size2 1 5 kW 230 V 2 2 kW 400 V 400 300 300 60 Size2 2 2 kW 230 V 4 KW 400 V 600 450 300 100 Vented Enclosure Dimensions mm Drive Power BEd Free Vented Unit Force Vented Unit L W D G L W D G AirFlow Size 1 1 5kW 400 300 150 75 300 200 150 75 gt 15 m h Size2 4kW 600 400 12501100 400 300 250 100 45 m3 h Size3 15 kW 800 600 300 150 600 400 250 150 80m h Size4 22 kW 1000 600 300 200 800 600 300 200 gt 300m n Size4 37 kW 800 600 300 200 300m3 h Size5 90 kW 1600 800 300 200 gt 900m n Size6 160 kW 7 2000 800 300 200 gt 1000m h 3 Electrical Installation 3 1 Safety Electric shock hazard Disconnect and ISOLATE the SWP Drive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 min utes after disconnection of the electrical supply e SWP Drives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice The SWP Drive has an I
19. e size Cu 75 C mm 1 0 Max motor cable length m 25 10 09 06 04 User Guide SWP G SWP Drive 0 37 160 0 19 Technical data SWP Drive Size 2 Integral Braking Transistor Model SWP xxxxx Supply voltage 10 220 240 380 480 Phases 1or3 3 Motor output rating he ES Ys E 2 s B Output current A 10 5 2 2 4 1 5 8 9 5 Fuse or MCB rating A 20 30 5 10 10 16 C 8 kHz 50 50 50 50 50 50 Max ambient temperature C 16 kHz 50 40 50 40 50 40 C 32 kHz 40 30 50 30 40 40 Motor cable size Cu 75 C mm 1 5 1 5 1 0 1 0 1 5 1 5 Max motor cable length m 100 100 50 100 100 100 Min brake resistor Q 33 22 47 47 47 33 SWP Drive Size 3 Integral Braking Transistor 20 Model SWP xxxxx Supply voltage 110 220 240 380 480 Phases 3 14 50 derating 3 Motor output rating KW 40 5 5 5 5 7 5 11 15 industrial 150 HP 5 5 7 5 7 5 10 16 20 Output Amps industrial A 18 25 14 18 25 29 5 Motor output HVAC 110 kW 5 5 7 5 7 5 11 15 Output Amps HVAC A 25 29 5 18 25 29 5 Fuse or MCB rating A 32 40 20 32 40 40 C 8 kHz 50 50 50 50 40 40 Max ambient temperature C 16 kHz 40 40 40 30 30 30 C 32 kHz 30 30 20 Motor cable size Cu 75 C mm 2 5 4 0 2 5 2 5 4 0 6 0 Max motor cable length m 100 Min brake resistor Q 15 22 User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G
20. ed Preset 1 O Speed Preset 1 2 0 Speed Preset 1 2 3 C Run Enable C Speed Preset2 C Speed Preset3 C Speed Preset 4 Digi input 1 Digi input 2 Analog input Preset value Open Open Open Preset speed 1 Closed Open Open Preset speed 2 Open Closed Open Preset speed 3 O Stop Disable 2 C Run Enable Closed Closed Open Preset speed 4 Open Open Closed Preset speed 5 Closed Open Closed Preset speed 6 Open Closed Closed Preset speed 7 Closed Closed Closed Preset speed 8 O Stop Disable O Forward O Analog Input 3 C Run Enable C Reverse C Speed Preset 1 Analog input value 4 O Stop Disable O Forward O Speed Preset 1 dass mU VSlUs C Run Enable C Reverse C Analog Input g mnp 09 06 04 User Guide SWP_G SWP Drive 0 37 160 0 13 Parameter Overview Digi input 1 Digi input 2 Digi input 3 E2 91 function function function Analog Input faction 5 O Stop Disable O Forward O Speed Preset 1 O Speed Preset 1 2 C Run Enable C Reverse C Speed Preset2 C Speed Preset 3 External trip input O Stop Disable O Forward ue 2 C Run Enable C Reverse E Tip Analog mputvajus C OK O Stop Disable O Stop Disable O Analog Input d C Run Forward C Run Reverse C Speed Preset 1 pnalegunpur value O Stop Disable O Stop Disable O Speed Preset 1 2 C Run Forward C Run Reverse C Analog Input Analogin
21. ed to reset a tripped drive When in Keypad mode see below and P1 12 in the pa rameter section is used to Stop a running drive START When in keypad mode used to Start a stopped drive or to reverse the direction of ro tation if bi directional keypad mode is enable see P1 12 in the parameter section To change a parameter value press and hold the NAVIGATE key for gt 1 s whilst the drive displays STOP The display changes to P1 01 indicating parameter 01 in parameter group 1 Press and release the NAVIGATE key to display the value of this parameter Change to the required value using the UP and DOWN keys Press and release the NAVIGATE key once more to store the change Press and hold the NAVIGATE key for gt 1 s to return to real time mode The display shows STOP if the drive is stopped or the real time information e g speed if the drive is running To change parameter group ensure that extended menu access is enabled then press NAVIGATE simultaneously pressing and releasing the UP key until the reguired parameter group is displayed 4 2 Easy startup 09 06 04 SWP_G To operate in keypad mode change P1 12 to 1 uni directional or 2 bi directional Place a wire link or switch between terminals 1 and 2 on the user terminal block to enable the drive Now press START The drive enables at 0 0 Hz Press the UP button to increase speed To stop the drive press the STOP button If START is pressed once more the drive will return
22. eened cable SWP Drive sizes 1 to 3 can be fitted with an optional external SW EMC Filter HF filter When correctly fitted with this filter the conducted emission levels are less than those de fined in the Generic radiated emissions standard EN61000 6 3 class B for screened cable lengths up to 5 m and with EN61000 6 4 class A for screened cable lengths up to 25 m 2 Mechanical Installation 2 4 General Carefully inspect the SWP Drive before installation to ensure it is undamaged Store the SWP Drive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C Install the SWP Drive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are re quired Flammable material should not be placed close to the drive The entry of conductive or flammable foreign bodies should be prevented Max operational ambient temperature 50 C min 0 C Refer to rating tables in section 7 4 Relative humidity must be less than 95 non condensing In case of size 1 3 the SW Drive can be installed side by side with their heatsink flang es touching Beginning with size 4 make sure to have a vertical spacing of min 100 mm between each drive If drives are mounted above another keep a distance of 300 mm size 1 amp 2 and min 500 mm Size 3 The enclosure should either be force ventilate
23. er relay Contact rating 250 VAC 5A 30 VDC 5A Power stage protection Output short circuit phase to phase phase to earth Output over current Trip set at 18096 of rated drive current User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G Technical data Overload protection Drive delivers 150 of rated motor current for 60 s Braking transistor protected against short circuit Braking resistor overload when enabled Over voltage trip Set at 123 of drive maximum rated supply voltage Under voltage trip Over temperature trip Under temperature trip Drive will trip if enabled below 0 C Supply Phase imbalance A supply imbalance of gt 3 persisting for more than 30 s will trip a running drive Supply Phase loss If one phase of a 3 phase supply is lost for more than 15 s a running drive will trip 7 3 Environmental Operational temperature range 0 50 C Storage temperature range 40 60 C Maximum altitude 2000 m Derate above 1000 m 196 100 m Maximum humidity 9596 non condensing 7 4 Drive rating tables SWP Drive Size 1 Model SWP xxxxx Supply voltage 110 220 240 380 480 Phases 1or3 3 Motor output rating B d p Es uo ES Output current A 2 3 4 3 7 0 2 2 4 1 Fuse or MCB rating A 10 10 20 5 10 C 8 kHz 50 50 50 50 50 Max ambient temperature C 16 kHz 50 40 40 40 40 C 32 kHz 50 30 30 30 30 Motor cabl
24. es W reverses rotalar O Stop Disable 2nd digital output O Analog Input 20 C Run Enable Drive healthy 24 V C Speed Preset 1 e rolle NOTE In addition to the speed being set using the pushbuttons on the front of the drive the set tings designated with allow the speed to be controlled remotely using remote pushbut tons connected to digital inputs 2 and 3 5 7 Digital input configuration User PID mode The following table defines the function of the digital inputs when the drive is in User PID control mode set using P1 12 P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Additional information 0 10 AN 13 14 2 Stop Disable No effect No effect Digital input 1 must be closed to enable C Run Enable the drive 16 20 f i External trip input 11 2 Stop Disable e FID control O trip Allows connection of motor thermistor C Run Enable C Speed Preset 1 C OK O Stop Disabl O Speed Preset 1 External trip input 12 op Disable EOS SE O trip Allows connection of motor thermistor C Run Enable C PID control E C OK O Stop Disable 2 d digital output O Analog Input 20 C Run Enable Drive healthy 24 V C Speed Preset 1 eselspesdeverines FID Conlon 09 06 04 User Guide SWP G SWP Drive 0 37 160 0 15 Parameter Overview 5 8 Real time monitoring parameters 16 Parameter group zero provides acc
25. ess to internal drive parameters for monitoring purpos es These parameters cannot be adjusted ER Description Display range Explanation PO O1 Bipolar analog input value 100 100 100 max input voltage PO 02 2 4 analog input value 0 100 100 max input voltage P0 03 Speed controller reference 100 100 100 max speed P1 01 P0 04 Digital speed ref digi pot 100 100 100 max speed P1 01 P0 05 Torque controller reference 200 200 100 motor rated torque P0 06 User PID ref input 0 100 PID controller reference value P0 07 User PID feedback 0 100 PID controller feedback value P0 08 User PID error input 0 100 Reference Feedback PO O9 User PID P term 0 100 Proportional component PO 10 User PID I term 0 100 Integral component PO 11 User PID D term 0 100 Differential component P0 12 User PID output 0 100 Combined output PO 13 Motor voltage V rms ph ph Motor terminal voltage ph ph PO 14 Magnetising current A rms Magnetising current in A rms PO 15 Rotor current A rms Rotor current in A rms PO 16 Field strength 0 10096 Magnetic field strength PO 17 Stator resistance Ohm Phase Phase stator resistance PO 18 Stator inductance H Stator inductance in Henry PO 19 Rotor resistance Ohm Calculated rotor resistance PO 20 DC bus voltage VDC Internal DC bus voltage PO 21 Drive temper
26. g check for stalled or jammed motor Trip during operation check for sudden overload or malfunction O l Drive overload trip occurring when the drive has been delivering gt 100 rated l trP current set in P1 08 for a period of time The display flashes to indicate an overload condition Over voltage on DC bus Check supply voltage is within limits If trip occurs on Holt deceleration reduce deceleration time or fit braking resistor U Uolt Under voltage trip Happens routinely when drive powered down If it occurs whilst running check supply voltage Ol b Over current in the brake resistor circuit Check cabling to brake resistor 09 06 04 User Guide 17 SWP_G SWP Drive 0 37 160 0 Technical data Trip Explanation message p Brake resistor overload Increase deceleration time reduce load inertia or add OL br further brake resistors in parallel Ensure minimum resistance values from rat ings tables in section 7 4 are observed Over temperature trip Check drive cooling and possible enclosure dimen O t sions Under temperature trip Trip occurs if ambient is less than 0 C Drive ambient U t temperature must be raised above zero in order to start the drive PS trP Trip on drive enable check for wiring error or short circuit Trip during operation check for sudden overload or over temperature Occurs routinely after Flash upgrade Reset using
27. ic GmbH IndustriestraBe 13 D 51709 Marienheide Rodt Postfach 1140 D 51703 Marienheide Tel 49 0 2264 17 17 Fax 49 0 2264 17126 http www bergeselectronic com info Oberges de Berges electronic s r l Zona industriale 1 39025 Naturno Italy Tel 39 0 473 671911 Fax 39 0 473 671909 http www bergeselectronic com inverter berges it Berges electronic s r l Via Monteverdi 16 1 20090 Trezzano sul Naviglio MI Tel 39 0 2 48464206 Fax 39 0 2 48499911 http www bergeselectronic com inverter berges it TB Wood s Incorporated 440 North Fifth Avenue Chambersburg Pennsylvania 17201 1778 Telephone 888 TBWOODS or 1 717 264 7161 Fax 1 717 264 6420 http www tbwoods com info tbwoods com
28. ion is 6 PID Analog in gt limit fulfilled Limittor sertel Speed Power 0 10096 Limit relates to speed if P2 13 P2 14 Silt control Y Current 0 150 100 100 4 to current if P2 13 5 or to P P1 08 power if P2 13 6 The drive must be powered up P2 15 Relay output mode 9 Normally pent 0 N O for the relay contacts to be 1 Normally Closed NC closed Zero Speed holdin Determines the time for which P2 16 time A 9 10 60s 0 the zero speed is held on the output before disabling the drive When set to Edge r if drive is powered up with digital Input 1 closed enabled drive will not run The switch must be opened Edgr r Close digi in 1 after amp closed after power up or after power up to start drive a Clearing a trip for the drive to Auto 0 drive runs when Ever run P2 17 Start mode select digi in 1 is closed Auto 0 When setto Auto 0 drive will run Auto 1 5 as Auto 0 except whenever digital input 1 is closed 1 5 attempts to restart if not tripped after a trip Auto 1 4 makes 1 5 attempts to automatically restart after a trip 20 s between attempts Drive must be powered down to reset the counter When enabled drive detects motor speed and starts driving 0 Enable the motor from this speed A rede Pin larEnablo 1 Disable d short delay of approx 1 s will re sult after enabling the drive be fore speed is detected If set to zero drive will always start from zero speed If setto 1 P2 19 Pr restan A
29. irection keypad con P1 12 Terminal Keypad control 1 Keypad control 0 trol Set to 2 for bi directional keypad of drive 2 Keypad control control User PID feedback control 3 Enable User PID set in parameter group 3 P1 13 Trip Log Last 4 trips stored N Latest 4 trips stored Most recent dis played first Permits access to extended menu P1 14 Extended Menu Access code 0 to 9999 0 when P1 14 P2 37 Default access value 101 NOTE Default parameter values for Horse Power rated drives are shown in brackets 5 2 Extended Parameters Parameter Description Range Default Explanations Set to P2 01 Digital input function 0 to 20 0 Defines the function of the digital select inputs See section 5 5 Sets jog preset speed at which P2 02 Presetspeed2 P1 02 to P1 01 Da ote tuts pes selected via digital inputs see P2 01 P2 03 Preset speed 3 P1 02 to P1 01 OHz Sets jog preset speed 3 P2 04 Preset speed 4 P1 02 to P1 01 OHz Sets jog preset speed 4 P2 05 Preset speed 5 P1 02 to P1 01 OHz Sets jog preset speed 5 P2 06 Preset speed 6 P1 02 to P1 01 OHz Sets jog preset speed 6 P2 07 Preset speed 7 P1 02 to P1 01 OHz Sets jog preset speed 7 P2 08 Preset speed 8 P1 02 to P1 01 OHz Sets jog preset speed 8 Centre point of skip frequency P2 09 Skip frequency P1 02 to P1 01 0 band set up in conjunction with P2 10 Skib andre Width of skip frequency band P2 10
30. l speed range control with 0 5 V in 09 06 04 SWP_G User Guide SWP Drive 0 37 160 0 11 Parameter Overview Parameter Description Range Default Explanations Set to Allows the input voltage at which P2 32 Bipolar analog input 0 50 0 0 speed starts to ramp up to be off offset set from zero ls a percentage of the full scale input voltage s Determines the format of the 2 4 gnd analog input for Sese Marta Bd analog input Selecting 0 24 V ac mat oy 0 24 V sets up the input as a digital in 4 20 mA 0 20 mA at P P 9 nd nd P2 34 2 analog input 0 500 100 Scales the 2 i analog input by scaling the factor set in this parameter Determines the analog output Aoi format Min load impedance in P2 36 le S SUB 0 10 V 4 20 mA 0 10 V voltage mode 1 kOhm Max load impedance in current mode 1 kOhm Extended menu ac Defines the extended menu ac iru cess code define Or 2220 101 cess code used in P1 14 P2 38 Parameterbock os Unlocked 0 When locked all parameter 1 Locked changes are prevented Indicates the number of hours P2 39 Hours run clock 0 to 99999 hours Read only the drive has been running since new 1 0 37 110 V 0 37 kW Indicates the drive voltage and P2 40 Drive type rating 2 0 75 230 V 0 75 kW Read only power rating Fixed by the drive 4 18 5 400 V 18 5 kW hardware 5 3 User feedback control PID control
31. ngress Protection rating of IP20 For higher IP ratings use a suitable enclosure Where the electrical supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections see diagram below The earth cable must be sufficient to carry the maximum supply fault current which nor mally will be limited by the fuses or MCB 3 2 Precautions Ensure that the supply voltage frequency and number of phases single or three phase correspond to the rating of the SWP Drive as delivered An isolator or similar should be installed between the power supply and the drive Never connect the mains power supply to the SWP Drive output terminals U V W Protect the drive by using slow blow HRC fuses or an MCB located in the mains supply to the drive Do not install any type of automatic switchgear between the drive and the motor User Guide SWP Drive 0 37 160 0 09 06 04 SWP G Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 Ensure that screening or armouring of power cables is effected in accordance with the connections diagram below Ensure that all terminals are tightened to the appropriate torque see table left Connect drive according to the following diagram ensuring that motor terminal box connec tions are correct There are t
32. otor cable length m 100 Min brake resistor Q 3 6 09 06 04 User Guide SWP_G SWP Drive 0 37 160 0 21 Technical data SWP Drive Size 6 Integral Line Choke RFI Filter amp Braking Transistor Model SWP xxxxx Supply voltage 110 220 240 380 480 Phases 3 10 50 derating 3 Motor output rating KW 55 75 110 132 160 industrial 150 HP 75 100 145 175 210 Output Amps industrial A 240 300 202 240 300 Motor output HVAC 110 kW 75 132 160 Output Amps HVAC A 300 240 300 Fuse or MCB rating A 400 400 400 400 400 Max ambient temperature T MARI PA his 20 30 a C 8 kHz 40 30 50 40 30 Motor cable size Cu 75 C mm 120 170 90 120 170 Max motor cable length m 100 Min brake resistor Q 3 6 7 5 General Technical Data 22 Supply frequency 48 to 62 Hz Max permissible 3 phase supply imbalance 3 Max ambient temperature 50 C Max altitude 2000 m Derate above 1000 m 195 100 m Derate output current 5 C above max ambient temp up to 55 C e xtprotection above 100 output current 15096 overload protection for 60 sec 175 overload allowable for 2 sec Storage temperature 40 to 60 C Further Information Website www bergeselectronic com Additional filters in separate documentation User Guide 09 06 04 SWP Drive 0 37 160 0 SWP G IM Jf TB Wood s BERGES Berges electron
33. p 199 y P1 02 to P1 01 0 disable centred on frequency set in P2 band 09 Digital output mode For values 0 to 6 analog output 0 Drive Enabled functions as a digital output 0 V 1 Drive healthy or 24 V The limit used for set 2 Motor at target speed tings 4 5 and 6 is defined in P2 3 Motor speed gt 0 12 Analog output func 4 Motor speed gt limit For values between 7 and 9 the P2 11 nae 7 tion select 5 Motor current gt limit output is analog operating be 6 PID Analog in gt limit tween 0 10 V or 4 20 mA as Analog output mode set in P2 36 7 Motor speed Full scale analog output results 8 Motor current at max speed 2 x rated current 9 Motor power kW P1 08 or rated power 09 06 04 User Guide 9 SWP_G SWP Drive 0 37 160 0 Parameter Overview Parameter Description Range Default Explanations Set to Limit for dioital out Speed Power 0 100 Limit relates to speed if P2 11 P2 12 ut eee Current 0 150 100 100 4 to current if P2 11 5 or to P P1 08 power if P2 11 6 0 Drive Enabled If P2 15 2 0 Normally Open the 1 Drive healthy relay contacts are closed when Upata 2 Motor at target speed 1 Drive the selected condition is fulfilled P2 13 IO OUP 3 Motor speed gt 0 j If P2 15 1 Normally Closed function select eun healthy 4 Motor speed gt limit the relay contacts are open 5 Motor current gt limit when the selected condit
34. potvalig 9 O Stop Disable O Stop Disable O Speed Preset 1 O Speed Preset 1 2 C Run Forward C Run Reverse C Speed Preset2 C Speed Preset 3 O Stop Disable O Stop Disable External trip input i 10 O trip Analog input value C Run Forward C Run Reverse f C OK External trip input O Stop Disable O Analog Input i E E C Run Enable C Speed Preset 1 e trip Analogmput value C OK O Stop Disable O Speed Preset 1 Exetel tnpanput 1s C Run Enable C Analog Input E Tip Analoginput valig C OK Normally Closed Normally Open NO 13 NO Momentarily Close to Ss Analog Input Analog input value Momentarily R C Speed Preset 1 un Open to Stop N Closed Normally Open NO Normally Open NO 14 Momentarily Close to Momentarily Close to Analog input value Momentarily Run Forward Run Reverse Open to Stop 15 O Stop Disable O Forward O Decel ramp 1 A AISA ADEE E C Run Enable C Reverse C Decel ramp 2 ap 16 O Stop Disable O Forward O Decel ramp 1 O Speed Preset 1 C Run Enable C Reverse C Decel ramp 2 C Speed Preset 2 47 O Stop Disable O Forward O Terminal mode Analog input value when C Run Enable C Reverse C Keypad mode terminal mode Digi input 2 Digi input 3 Preset value Open Open Preset speed 1 O Stop Disable O Terminal mode 18 C Run Enable Closed Open Preset speed 2 C Keypad mode Open Closed Preset speed 3 Closed Closed Preset speed 4 O Stop Disable O Analog
35. sed losses within the drive P2 25 Second decelera tion ramp time 0 3000 s 30s Selected automatically on mains loss if P 05 2 0 or 2 Can also be selected via digital inputs during operation see section 5 5 P2 26 S ramp accel decel time 0 Disabled 1 50 Hz s Determines the rate of increase of acceleration deceleration Used to give smoother speed transitions When 2 decel ramp P2 25 selected automat ically adjusts S ramps to propor tionally match the 1 decel 2 8 decel ramp time ratio P2 27 Drive communica tion address 0 Disable 1 63 Distinct drive address used for all drive serial communications P2 28 Master Slave mode select 0 Slave mode 1 Master mode When in Master mode drive transmits its operational status viathe communication link Used to control other slave drives via the serial communication link P2 29 Speed scaling factor 0 500 steps of 0 1 100 The speed reference inputto the drive is scaled by this factor Op erates on both analog and digital references Can be used as an electronic gearbox for Master Slave applications P2 30 Bipolar analog input format 0 24 V 0 10 V 10 10 V 0 24 V Configures the analog input for mat to match that of the ref sig nal P2 31 Bipolar analog input scaling 0 500 100 Scales the analog input by this factor Set to 200 to give ful
36. wo connections in general Star and Delta It is essential to en sure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to the following diagram For recommended cabling and wiring sizing refer to section 7 4 It is recommended that the power cabling should be 3 core or 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice The ground terminal of each SWP Drive should be individually connected DIRECTLY to the site earth ground busbar through the filter if installed as shown SWP Drive ground con nections should not loop from one drive to another or to or from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all earth wiring connec tions 3 3 Drive and motor connection Each drive star connected to system earth point Earth To other drives Isolator Contactor mcb or Fuses Optional Filter Help card j SW Drive size 2 IR lens Cable management tie wrap IE Optional 1 Braking _ Resistor jette Screened motor cable connects to motor frame earth 09 06 04 SWP G f fitted a filter should be mounted physically close to the Drive For maxi mum effectiveness the metal case of the filter and the heat sink of the drive should be electri
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