Operating Instructions
Contents
1. Operating Instructions Got Y Adapter mini CLIX gt 8593 Contents 1 Contents 1 OM CVS eege 2 2 AST el le teg A NOUN ME 2 3 General Safety Information 3 4 Designated RE 4 5 Ee lee E ME 5 6 Transport Storage and Disposal n annnsnnnnnennneennnnennnnnnnrennrrennnennnnrrnnrerennereeneeno 7 7 Srel Uer Un Le E 8 8 Maintenance and Servicing ccccseecccceeeceeceeeeeeceeececseeeceesueueesseeeessueeeeseaeeeseaees 10 9 Accessories and Spare Parts cccceceeccccsesceceeeeeeeceeceeeceeeeeeeeeeeeeseeseesseeeessaeeeesas 10 10 Type Examination Certificate Page 1 00nnnnannnnnnnnnnnnennnnnnnnnrnnnnrnnnnrnnserrnnenennne 11 11 Declaration of Conformity cccccccccccseeceeeeeeeceseeeeseeeeeeeaaeeeeseaeeessaaeeesseaeeessaees 12 2 General Information 2 1 Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg Telephone 49 7942 943 0 Fax 49 7942 943 4333 Internet www miniclix info www stahl de 2 2 Information Regarding the Operating Instructions ID NO 859360300010 Publication Code S BA 8593 01 en 10 09 2007 We reserve the right to make technical changes without notice 2 3 Symbols used A call to take action Describes the actions which the user should undertake Reaction sign Describes the results or the reactions to the actions taken 2 Y Adapter mini CLIX 859360300010 8593 S BA 8593 01 en 10 09 2007 3 1 General Safety Information2. All other codings result out of this position Voltage Number of Coding Couper Plug Proposed pins Flange socket Device plug colour coding Bus 4P 2h green 10905E00 10906E00 10903E00 10904E00 Bus Shield without 24 V AC without 10237E00 10259E00 110 V 130 V AC yellow 3N 1L1 10234E00 10256E00 6 Y Adapter mini CLIX 8593 859360300010 S BA 8593 01 en 10 09 2007 Transport Storage and Disposal 230 V 250 VAC 2P red 2 nit 7 L1 a 10257E00 4 P 4 blue 10236E00 10258E00 24V DC 4P z green red 06452E00 06474E00 4P grey EE i 3 10238E00 10260E00 with PE bracket All pins sockets are fitted in the factory independent of coding 6 Transport Storage and Disposal Transport gt Shock free in its original carton do not drop handle carefully Storage gt Permissible storage temperature in the original packaging 55 C 80 C gt Store in a dry place in its original packaging gt Store Y Adapter with the protective cap closed Disposal gt Ensure environmentally friendly disposal of all components according to legal regulations 859360300010 Y Adapter mini CLIX 7 S BA 8593 01 en 10 09 2007 8593 Commissioning H Commissioning Before commissioning make sure that X the checks and tests as stipulated by national regulations were conducted X the correct operation and installation in accordance with the operating instruction
3. General Safety Information Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance and servicing Non observance can lead to persons plant and the environment being endangered A WARNING Risk due to unauthorised work being performed on the device gt There is a risk of injury and damage to equipment gt Mounting installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose A WARNING Danger due to dust deposits gt There is a risk of injury and damage to equipment gt Explosion protection is not guaranteed any longer A device with a dust layer exceeding 50 mm as stipulated in EN 50281 1 2 must not be operated Before connection operating gt Read through the operating instructions gt Give adequate training to the assembly and operating personnel gt Ensure that the contents of the operating instructions are fully understood by the personnel in charge gt The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the device gt The device may only be plugged in or out when subjected to a load of less than a maximum of 250 V AC and 9 5 A rated current gt Make the operating instructions available at the installation area at all times gt Observe saf
4. 9 2007 Technical Data 5 Technical Data Explosion protection Gas explosion protection amp II 2 G Ex de lIC T6 T5 Gas explosion protection Ex de IIC T6 resp T5 IECEx Dust explosion protection II 2 D IP 66 T80 C T95 C Dust explosion protection Ex tD A21 IP66 T 80 C resp T 95 C IECEx Certificates Certificates PTB 05 ATEX 1071 IECEx certification IECEx PTB 06 0094 Rated values AC voltage 250 V AC current 9 5 A Frequency 50 60 Hz DC voltage 60 V DC current 2 5A Rated values as functions of Max abient temprature Ta 40 C Ta 55 C Ta 75 C SHEET Temperature class T6 T5 T6 T5 T6 T5 hna 95A 10A 65A 65A 20A 2 0A Enclosure material Connection area Polyamide miniCLIX Depending on version polyamide brass nickel plated stainless steel AISI 316L Ingress Protection IP 66 IP 68 2 m water column 1 hour acc to EN 60529 Safety class Il fulfilled by plastic versions acc to EN 60598 Ambient temperature 20 C 75 C T6 max 2 A Storage temperature 55 CT 80 C in original packaging Test torque Protective caps 2 5 Nm Coupling ring 2 5 Nm Weight mini CLIX in plastic mini CLIX in metal ca 270g ca 550 g 859360300010 Y Adapter mini CLIX 5 S BA 8593 01 en 10 09 2007 8593 Technical Data Dimension drawings all dimensions in mm Subject to alterations 11003E00 Proposed coding of connectors Turn down nose notch 6 h
5. Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Y Adapter mini CLIX 8593 11 Declaration of Conformity 11 12 Declaration of Conformity TXV 03 99 Papier chlorfrei EG Konformitatserklarung EC Declaration Of Conformity CE Declaration De Conformit PTB 05 ATEX 1071 Wir we nous R STAHL Schaltgerate GmbH Am Bahnhof 30 D 74638 Waldenburg Wirtt erkl ren in alleiniger Verantwortung da das Produkt Y Verteilerstick Typ 8593 hereby declare in our sole responsibility that the product Y distribution element Type 8593 d clarons de notre seule responsabilit que le produit Boitier de raccordement Y Type 8593 auf das sich diese Erklarung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux norme s ou aux documents normatifs suivants Bestimmungen der Richtlinie terms of the directive prescription de la directive 94 9 EG Ger te und Schutzsysteme zur bestimmungsgemaBen Verwen dung in explosionsgefahrdeten Bereichen 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systemes de protection destin s a tre utilis s en atmospheres explosibles 89 336 E
6. WG Elektromagnetische Vertraglichkeit 89 336 EEC Electromagnetic compatibility 89 336 CEE Compatibilit lectromagnetique Waldenburg 20 o4 Zoo Ort und Datum B Limbacher Place and date Leiter Entwicklung Leiter Qualit tsmanagement Lieu et date Head of Development Titel und oder Nr sowie Ausgabedatum der Norm title and or No and date of issue of the standard titre et ou No ainsi que date d mission des normes EN 60079 0 2004 EN 60079 7 2003 EN 50281 1 1 1998 EN 60529 1991 r S Jung Head of quality management dept Directeur D veloppement Chef du dept assurance de qualit Y Adapter mini CLIX 8593 859360300010 S BA 8593 01 en 10 09 2007
7. ection cap for plastic polyamide resin 4646180 ler FI ee ange brass nickel plated 4646160 Protection cap for Z plastic polyamide resin 4646190 lug devi 5 G l Aa d brass nickel plated 4646170 Mounting device for Stainless steel 859290180010 wall installation 05240E00 Y Adapter mini CLIX 859360300010 8593 S BA 8593 01 en 10 09 2007 Type Examination Certificate Page 1 10 Type Examination Certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin ch 1 2 3 4 6 7 8 9 10 11 859360300010 S BA 8593 01 en 10 09 2007 Ze EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 05 ATEX 1071 Equipment Y shape distribution box type 8592 and Y shape distribution element type 8593 Manufacturer R STAHL Schaltgerate GmbH Address Am Bahnhof 30 74638 Waldenburg Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requi
8. ety instructions gt Observe national safety and accident prevention regulations gt Only operate the device in accordance with its performance data gt The Y Adapter is fully assembled by the manufacturer gt No changes to the Y Adapter are permitted gt Repairs that may affect the explosion protection are only to be performed by R STAHL personnel or a qualified electrician in accordance with relevant national regulations gt Servicing maintenance work or repairs which are not described in the operating instructions must not be performed without prior agreement with the manufacturer gt Any damage may render explosion protection null and void gt The device may only be used if it is in an undamaged dry and clean state gt The device may only be operated with the associated undamaged connector plugs and sockets After disconnection the enrgised plug and socket connection components must be immediately closed off using the protective caps When replacing the cap make sure that it covers the connector correctly otherwise the minimum protection level and the explosion protection cannot be guaranteed gt The quality of the connection cable must be chosen such that it meets the thermal and mechanical requirements in the area of application 859360300010 Y Adapter mini CLIX 3 S BA 8593 01 en 10 09 2007 8593 Designated Use 3 2 3 3 If you have questions gt Contact the manufacturer Warning Informatio
9. n Warnings are sub divided in these operating instructions according to the following scheme Z WARNING The type and source of the danger gt Possible consequences Measures for avoiding the danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved Conformity to Standards The Y Adapter complies with the following standards and directives X Directive 94 9 EC X DIN EN 60079 0 DIN EN 60079 1 DIN EN 60079 7 and EN 50281 1 2 comparable international standards IEC 60079 0 IEC 60079 1 IEC 60079 11 Designated Use The Y Adapter is approved for use in hazardous area Zones 1 and 2 as well as Zones 21 and 22 Use in Zone 0 or Zone 20 is not permitted The Y Adapter is used to supply current to movable on site controllers and electrical systems as well as to movables machines and drives in hazardous areas lt is used as a quick action connector of explosion protected electrical apparatus in intrinsically safe Ex and industrial areas A WARNING Only use the device for its intended purpose gt Otherwise the manufacturer s liability and warranty expire gt Only use the device under the operating conditions described in the operating instructions gt The device must only be used in areas subject to explosion hazards according to these operating instructions 859360300010 Y Adapter mini CLIX 8593 S BA 8593 01 en 10 0
10. rements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report PTB Ex 05 15174 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 7 2003 EN 50281 1 1 1998 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following ZA 112G Ex dellC T6 or TS 2D IP66 T80 C orT95 C Zertfiizierungsstelle Explosionsschutz Braunschweig Ka ven 8 d ig ee Dr Ing NJ Klaus ees SZT Direktor und Proffe Ee a 2 J EC type examination Certificates Without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail sheet 1 2
11. s and other applicable specifications was checked X damage is checked for each and every time before plug is inserted into a plug coupler X the same earth potential is present troughout the system when plugging the connec tors together Z WARNING Risk of damage to plug or socket Components must be identically coded Z WARNING Incorrectly connected plug and socket gt Explosion protection cannot be guaranteed any more if the plug and socket are incorrectly connected gt Proceed in strict accordance with the instructions 11046E00 gt Insert the Y Adapter up to the first end stop in the device plug When doing this make sure the guide nose Is oriented correctly gt Rotate the Y Adapter by about 30 to the right until you reach the stop Y Adapter mini CLIX 859360300010 8593 S BA 8593 01 en 10 09 2007 Commissioning 11043E00 gt Fully insert the plug into the socket gt Screw on the coupling ring union nut test torques see technical data gt The mechanical connection as well as the IP protection are now established gt Disconnection of the plug connection proceeds by reversing the order 7 2 Locking mechanism 11044E00 The Y Adapter can be ordered with an optional locking mechanism It can then be pad lock safeguarded when plugged in hasp diameter 3 6 mm The union nut must be unscrewed before the connection can be separated The locking mechanism can no
12. t be retrofitted Y Adapter mini CLIX 8593 co 859360300010 S BA 8593 01 en 10 09 2007 Maintenance and Servicing 8 8 1 8 2 8 3 Maintenance and Servicing A WARNING Short circuit in the circuit gt After multiple short circuits the flameproof encapsulation is no longer guar anteed After a short circuit check the functionality of the device Replace the entire device if needed Regular Maintenance Work gt Consult the relevant regulations e g IEC EN 60079 17 to determine the type and ex tent of inspections gt Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected To check as part of the servicing maintenance schedule X Check that cables and lines are clamped properly X Inspect device for visible damage X Compliance with the permitted temperatures in accordance with EN 60079 0 X Make sure the function is in accordance with regulations Repair work Repairs are only to be performed by the manufacturer gt No changes to the apparatus are permitted gt The device must be returned to the manufacturer for repair Cleaning X Clean with a cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents Accessories and Spare Parts Designation Illustration Description Ordering Code Prot
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