Operating Instructions Floor Saw FSD1049
Contents
1. Coupling lever in coupled position a Coupling lever in uncoupled position Coupling lever 6 is in the uncoupled position v EMERGENCY STOP switch 5 has been released 1 Turn ignition key 2 to the preheat position in order to preheat the motor 2 Turn ignition key further to the right in order to start Battery and oil pressure displays 1 3 light during starting and then go out 3 Set motor speed with speed governor 4 Floor Saw FSD1049 x x x Page 15 TYROLIT Hydrostress AG 6 8 Lowering raising saw blade 6 8 1 Lowering example Press the Lower button 3 until the saw blade touches the material to be cut Set the cutting depth indicator 1 in the 0 position Using the Lower key lower the saw blade to the desired cutting depth Tighten up the bit stop locking 2 ie a i ae Page 16 Floor Saw FSD1049 x x 6 9 Floor Saw FSD1049 x x x TYROLIT Hydrostress AG Adjusting the feed D L e N Coupling lever in coupled position Fo Coupling lever in uncoupled position v Feed adjuster is in the neutral position Feed adjuster in the forwards direction of travel Feed adjuster in the backwards direction of travel v Hand brake has been released 1 Place coupling lever 1 in the coupled position 2 Using the feed adjuster 2 set the direction of travel and speed Page 17 TYROLIT Hydrostress AG 6 10 Correcting the track2. Operating Instructions Floor Saw FSD1049 x x Index 001 10993834 EN 28 11 2012 Congratulations You have decided to purchase a tried and tested TYROLIT Hydrostress unit and have thus acquired a highly sophisticated and reliable state of the art unit The exclusive use of only TYROLIT Hydrostress spare parts ensures quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition please contact our after sales service for further information We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 Floor Saw FSD1049 x x Floor Saw FSD1049 x x x TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the floor saw These instructions go together with the Safety Manual System Description for Floor Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Description may result in serious injury or death gt
3. Floor Saw FSD1049 x x x TYROLIT Hydrostress AG 4 Initial start up 4 1 Fitting battery gt Fit battery for type see Technical Data Floor Saw FSD1049 x x x Page 7 TYROLIT Hydrostress AG 5 Assembly Set up 5 1 Mounting grip 5 2 Mounting saw blade Apply hand brake 1 Floor Saw FSD1049 x x x Page 8 TYROLIT Hydrostress AG DANGER Parts that fly off segments concrete splinters saw blade etc may cause serious injury or even death gt Floor saws must only be operated with a blade guard gt When assembling the saw blade on the right hand side use the anchoring screw with the left hand thread When assembling the saw blade on the left hand side use the anchoring screw with the right hand thread gt Note the direction or rotation arrows on the saw blade 1 Anchoring screw Note the direction of rotation Floor Saw FSD1049 x x x Page 9 TYROLIT Hydrostress AG C To prevent the saw blade rotating while being tightened carefully place the saw blade on the floor 5 3 Mounting saw blade on the other side 5 3 1 Disassemble the blade guard Page 10 Floor Saw FSD1049 x x x TYROLIT Hydrostress AG 5 3 2 Disassemble the shaft cover 5 3 3 Assembling the blade guard and shaft cover on the other side Assembly of the blade guard and the shaft cover is performed in the opposite order to disassembly 5 4 Connecting water lin
4. Please ensure that the Safety Manual System Description for Floor saws has been read and understood in full Page 3 TYROLIT Hydrostress AG 2 Design Components 1 Operating console 5 Shaft cover 9 Drive wheel 2 Nameplate 6 Blade guard 10 Rear cut guide 3 Main motor 7 Saw blade 11 Water feed 4 Front cut guide 8 Rocker wheel 2 1 Saw blade drive Saw blade drive schematic 1 Blade drive shaft 2 Drive belt 3 Main motor drive shaft Page 4 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 2 2 Lift drive Lift drive schematic 1 Hydraulic cylinder 2 3 Travel drive Travel drive schematic 1 Drive shaft main motor 3 Hydrostatic motors 5 Drive chain 2 Hydrostat drive belt 4 Wheel drive shaft 6 Drive wheel Floor Saw FSD1049 x x x Page 5 TYROLIT Hydrostress AG 3 Transport gt gt VVVV DANGER Inexpert transport may result in death or serious injury Floor saws must only be transported with the main motor switched off Only transport vehicles lifting tools and load suspension devices with sufficient load bearing capacity must be used Floor saws must only be hitched by the hitching points provided Appoint an expert marshaller When transporting by crane do not stand underneath suspended load Always have the floor saw in your line of vision while it is being transported 3 1 Hitching points Hitching points 1 Page 6 Crane hitching device
5. grade ATF Dexron II D 9 4 Travel drive Drive type Hydraulic Oil grade ATF Dexron II D Cooling Air cooling by means of cooling ribs Floor Saw FSD1049 x x x Page 23 TYROLIT Hydrostress AG 9 5 Noise level and vibrations Noise level at workplace Lpa 91 4 dB A Sound power level in accordance with 111 4 dB A ISO 3744 Lwa Value applies under the following condition Travel drive is switched off and the saw blade is not engaged The measurement is performed with the motor under full load with the saw blade dia 900 mm Higher noise levels may be generated in cutting operation 9 6 Battery Page 24 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 9 7 Cutting data Blade diameter Blade rpm operation Motorrpm Depth of cut The gear may only be changed if the motor is stationary Never tamper with the gear selection mechanism with the motor running Floor Saw FSD1049 x x x Page 25 TYROLIT Hydrostress AG EC declaration of conformity Description Floor Saw Type designation FSD1049 x Year of construction 2007 Manufacturer TYROLIT Hydrostress AG We declare under our own liability that this product complies with the following directives and standards Directive applied Machine Directive 2006 42 EC Noise Emission 2000 14 EC Exhaust Directives 2004 26 EC Standards EN 12100 Safety of machinery Basic concepts general design principles EN 982 Safety of machinery Safety requi
6. manufacturer accordance with the operating instructions of the motor manufacturer 7 1 Grease nipples Position of grease nipples 1 Motor 1 item 4 Cylinder eye 1 item 2 Feed adjuster control rods 4 items 5 Blade drive shaft 2 items 3 Wheel drive shaft bearing 2 items 7 2 Tensioning belt on travel drive gt Remove the appropriate number of belt links until the belt is tensioned Page 20 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 7 3 Tensioning chain on travel drive Tensioning chain 1 Chain Floor Saw FSD1049 x x x Page 21 TYROLIT Hydrostress AG 8 Malfunctions Malfunction Possible cause Solution Floor saw does not operate EMERGENCY STOP switch has been pressed Release EMERGENCY STOP switch Saw blade jammed Saw blade is jammed in the cutting material gt Reverse the floor saw gt If necessary release the saw blade by rocking gt If necessary stop the motor disassemble the saw blade and release this individually from the cutting material Saw blade does not rotate even Belt tension too slack gt Tension or replace belt though the motor is running Pulling pin on the anchoring flange has gt Mount new anchoring flange sheared off Feed not working Operation of the control rods impaired Check control rods and repair as necessary Defective hydrostat Check hydrostat and if necessary have this repaired by a TYROLIT Hydrostress engineer Defective chain Have the
7. chain replaced by a TYROLIT Hydrostress engineer Main motor belt slipping Check belt for wear and if necessary have this replaced by a TYROLIT Hydrostress engineer Increase belt tension as necessary Motor running off centre Wrong fuel Switch off motor immediately and change fuel Diesel filter blocked gt Have diesel filter changed Defective contacts on the connection gt Check contacts and re establish these as Battery display lights between battery and generator necessary Inadequate battery charging gt Charge or change battery Oil temperature too high gt Allow floor saw to run under no load Oil temperature display lights until temperature display goes off Too little oil gt Top up oil Oil pressure display lights Defective oil pump gt Have oil pump changed Motor temperature display pointer in Motor overloaded gt Allow motor to run under no load for a red zone few minutes Page 22 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 9 Technical data 9 1 Dimensions Parameter Weight Cutting depth max Blade uptake diameter Max saw blade diameter Dimensions transport dimensions with blade L 1 390 mm guard folded up W 970 mm H 1 290 mm 9 2 Motor Rated speed According to operating instructions from motor manufacturer Oil content According to operating instructions from motor manufacturer Tank content 34 2 9 3 Lift drive Drive type Electro hydraulic Oil
8. e Floor Saw FSD1049 x x Page 11 TYROLIT Hydrostress AG Page 12 6 Operation 6 1 Overview of operating elements 7 8 i 10 1 Lae p T Operating elements N On BPWN Battery display 8 Motor temperature display 9 Oil temperature display 10 Ignition key Oil pressure display 11 Speed governor 12 Cutting shaft revolution counter Operating hours counter Cutting depth indicator 13 Bit stop locking On Off control for internal 14 water pump 15 On Off control for headlight 16 Raise Lower buttons 17 Feed adjuster forward backward travel EMERGENCY STOP switch Feed gears coupling lever Tank cover with tank display Hand brake Floor Saw FSD1049 x x x TYROLIT Hydrostress AG 6 2 Checking oil level gt Note the details from the motor manufacturer 6 3 Checking the air filter Air filter in good order Air filter blocked gt Ifthe air filter is blocked it must be changed Floor Saw FSD1049 x x x Page 13 TYROLIT Hydrostress AG 6 4 Checking the fuel level gt Check the tank display 1 and top up with diesel as necessary 6 5 Positioning the floor saw 1 Release the hand brake 2 Slide floor saw into the working position 3 Fit the cutting guides to the floor saw 6 6 Connecting the water supply Page 14 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 6 7 Switch on motor
9. ing Correcting the tracking 1 Saw blade gt Ifthe saw blade drifts adjust the rear axle with the adjusting screw Page 18 Floor Saw FSD1049 x x TYROLIT Hydrostress AG 6 11 Gear selection procedure for 3 speed gearbox DANGER Failure to follow instructions can result in death or serious injury The gear can only be changed if the motor is stationary Never tamper with the gear selection mechanism with the motor running 6 11 1 Gear selection procedure INFORMATION No tools are required for the entire selection procedure 1 Stop the motor 2 Open the motor cover 3 Push the gear selection lever 1 upwards and release the locking mechanism 2 4 Slide the gear selection lever to the desired gear position gt Medium speed gt Low speed gt Nogear engaged gt Highspeed 5 Push the gear selection lever 1 into the recess for the required gear position 6 Secure the gear position using the locking element 2 Floor Saw FSD1049 x x x Page 19 TYROLIT Hydrostress AG 7 Maintenance Daily gt Check oil level gt Perform a visual check for damage Weekly gt Check belt and chain tension and adjust as necessary Every 50 hours of operation gt Lubricate grease nipples Annually or every 100 operating hours gt Arrange a major service by TYROLIT Hydrostress AG or an authorised representative According to the information from the motor gt Carry out all necessary measures in
10. rements for safety systems and their components hydraulics EN ISO 3744 Acoustics Determination of sound power levels of noise sources using sound pressure Page 26 Floor Saw FSD1049 x x
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