Operating Instructions FRIAMAT® prime FRIAMAT
Contents
1. Select Basic settings to access sub menu Energy display By activating the appropriate guide buttons the amount of energy used is shown to you or not after fusion is completed 5 10 1 11 Volume Select Basic settings to access sub menu Volume By activating the appropriate guide buttons you will be able to set the volume of the signal on off loud quiet and block this setting from any changes by the user 5 10 1 12 Remote control Select Basic settings to access sub menu Remote control By activating the appropriate guide buttons you will be able to block the option of working with remote control 40 5 10 2 Fusion sequence 5 10 2 1 Traceability Select Fusion sequence to access sub menu Traceability By activating the appropriate guide buttons you will be able to switch on or off the option to enter traceability barcodes pipe number and pipe length and to block the selected setting from any changes by the user 5 10 2 2 Commission number Select Fusion sequence to access sub menu Commission number By activating the appropriate guide buttons you will be able to switch on or off the option of working with commission numbers In addition you are able to indicate if you have opted for On the need for entering the commission number each time the unit is switched on or before each fusion process You are also able to block your setting from any changes by the2. Remote control pass 8 2 Authorised service points Please contact our service helpline 49 0 621 486 1533 for details of service points world wide 8 3 Operating instructions updates Visit www friamat de and from there go to product area FRIALEN FRIAFIT Equipment Technology In the left navigation menu you will find the sub menu operating instructions Click on FRIAMAT basic memo prime operating instructions and you will be able to read and even print out up to date operating instructions pdf file 50 51 FRIATEC Aktiengesellschaft Technical Plastics Division P O B 71 02 61 D 68222 Mannheim Telephone 49 621 486 1533 Telefax 49 621 486 2030 Internet www friatec de E Mail info geraetetechnik friatec de FRIATEC an OAliaxis company 2320e 0 5 X 03 gr Stand 23 10 03
3. model on level ground as near level as possible Ensure that generator is fused with a 16 A minimum slow acting fuse Plug unit connection cable into power socket Use extension cable if necessary ensure sufficient cross section see also Section 1 6 Observe operating instructions of generator if used WARNING Always roll out all cables before use 2 7 Operating WARNING Charring Dirty contacts may char the plug 14 Contact surfaces of fitting and fusion plug must be clean at all times thoroughly remove any existing deposits protect plug from contamination replace if necessary check fusion plug and contact sockets of the fitting for dirt before connecting 3 Basic Fusion Procedure 3 1 Preparation The appropriate assembly instructions need to be observed for the correct processing of FRIALEN safety fittings and FRIAFIT sewage system The same applies for fittings by other manufacturers AA IMPORTANT Roll out cables completely This applies to power cables fusion cables and extension cables if required The contact surfaces of the fitting and the fusion plugs must be clean dirty contacts can cause overheating and charring of the plug If necessary carefully remove any existing deposits Always protect plugs from contamination If there is evidence of a deposit which cannot be completely removed the fusion plugs must be replaced prepare fitting and pipes for
4. FRIAMAT model The user is responsible for third parties in the work area The user must make accessible the operating instructions to the operator and ensure that he or she has read and understood them 1 6 Dangers from electric power do not use any damaged connecting cables check connection cable for any damage pull out the plug prior to any maintenance or service tasks allow any service and repairs to be carried out only at authorised service points connect fusion units of the FRIAMAT range only to supply voltage as given on data plate A DANGER Distribution points on the construction site observe regulation on circuit breakers Outdoors on construction sites receptacles must be fitted with earth leakage circuit breakers When using generators the DVGW worksheet GW308 the VDE 0100 Part 728 and specific local directives need to be observed The required generator nominal output depends on the output required by the largest fitting to be used on connection conditions ambient conditions and the actual generator type its control characteristics As the generators from different model ranges often display very different control characteristics the suitability of a generator cannot be guaranteed by the specified rated output alone When in doubt e g when purchasing brand new contact an authorised service point or call the FRIATEC service help line 49 0 621 486 1533 Only use generators work
5. certain operating procedures using a signal 1 2 3 or 5 signal sounds The signals signify the following 1 signal reading in of barcode confirmed 2 signals fusion process completed 3 signals supply voltage too low too high 5 signals warning error Refer to display 1 10 Emergencies In an emergency switch off main switch immediately to the OFF position and disconnect your FRIAMAT model from the power supply FRIAMAT fusion units can be shut off by activation of main switch or pulling out the power supply plug 2 Basic Data 2 1 Design parts All electronic parts of your FRIAMAT model are kept in splash proof casing A receptacle for the fusion and mains cable is situated at the back At the front there is an accessory shelf at the top at the side on the right is the interface space FRIAMAT fusion units are designed for maximum fusion voltage of 48 V A safety transformer separa tes supply and fusion voltage 2 2 Operating principle Only electrical fusion fittings with a barcode can be welded using FRIAMAT fusion units a sticker with a barcode is allocated to each fitting It contains information for the correct fusion process Your FRIAMAT model boasts a PC supported command system which 10 controls and adjusts energy supply fully automatically and determines the length of the fusion process taking into account ambient temperature The temperature gauge inside the fusion
6. exclusively for the fusion of FRIALEN safety fittings with HD PE pressure pipes SDR 17 7 and FRIAFIT sewage fittings with HD PE sewage pipes SDR17 32 Your FRIAMAT model can also be used to process fittings by other manufactures as long as these are provided by the manufacturer with a barcode 2 5 interleaved according to ANSI HM 10 8M 1983 and to ISO CD 13950 08 94 The designated use also includes observation of all the advice in these operating instructions as well as the guidelines by DVGW Standards DVS UVV and local directives IMPORTANT Any other use is not in line with designated use FRIATEC AG does not accept liability for damage caused by adverse use modifications and alterations are not permitted for safety reasons FRIAMAT fusion units may be opened only be electrical specialists when carrying out fusions using FRIAMAT fusion units with broken lead seals will result in all claims for warranty and liability being null and void Examples of adverse use use as battery charger use as power supply for heaters of any type 1 4 Sources of danger replace damaged connection and extension cables immediately do not remove or disable safety devices rectify known faults immediately do not leave your FRIAMAT model unattended keep away from flammable liquids gases do not operate in EX environment 1 5 Authorised users Only trained personnel may work using your
7. lost or forgotten your PIN please contact our service help line 49 0 621 486 1533 43 6 Warranty Maintenance Taking out of Service 6 1 Warranty The warranty period for FRIAMAT fusion units is 24 months 6 2 Service and maintenance According to DVS 2208 part 1 and BGV A2 VBG 4 Electrical Plants and Devices a maintenance of moveable electrical devices should be carried out once a year see list of authorised service points in section 8 2 Please include all connecting adapters for service checks WHAT WHEN WHO cleaning daily user the reader wand and checking for damage checking weekly user function cleaning weekly user contacts factory service annually authorised service points see section 8 2 6 3 Taking out of service IMPORTANT FRIAMAT fusion units contain different compo nents which make specialist disposal necessary You FRIAMAT model can be disposed of in the factory or at one of the authorised service points 44 7 Operating Faults 7 1 Errors when reading in the barcode If reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or damage If the reader wand is damaged fusion can still be carried out using the Emergency Input Mode see Section 5 9 4 7 2 Overheating It is possible for your FRIAMAT model to overheat if used for extreme lengths of time In order to avoid damage to the unit a temp
8. of the operator pass your FRIAMAT model can be blocked to prevent it from unauthorised use After repeated reading in of the current operator pass the question will be posed block unit By pressing the appropriate button you can confirm this or cancel the action Your FRIAMAT model will be blocked auto matically when the code of an operator pass is on file and there has been a change of date i e your FRIAMAT model is blocked the next day In both cases manual or automatic blocking the following message appears in the display read in operator By reading in an operator pass your FRIAMAT model is once again cleared for use Please also refer to section 5 10 2 6 29 5 7 Menu Data IMPORTANT The menu data is activated and thus made visible to you only once documentation is switched on and the first fusion data is saved 5 7 1 Transfer The guide button Menu will take you to the menu data with its sub menu Transfer The sections below describe the various options to extract and transfer saved data from your FRIAMAT memo prime 5 7 1 1 PC Laptop The guide button Menu will take you to the menu Data with its sub menu Transfer where you will find the option PC Laptop Select this if you have connected a PC Laptop to the parallel interface and wish to transfer your data directly into your PC Laptop your PC Laptop must have the FRIATOOL software min
9. prime memo bascc Connection cable 5 m including contoured plug Fusion cable Barcode 4 m including fittings plug 94mm Code 2 5 interleaved according to ANSI HM 10 8 M 1983 and ISO CD 13950 08 94 memo prime only Code 128 according to ISO 12176 4 Operating temperature range 20 C 50 C Fusion current monitoring Interfaces Short circuit 110 A Open circuit 0 25 x basic serial memo serial parallel printer interface D Sub 25 prime serial parallel printer interface D Sub 25 USB interfaces USBA USB B Memory Card Slot according to PCMCIA Standard Fusion voltage max DC 48 V Dimensions 285 x 450 x 450 mm WxDxH Weight 11 kg Weight 20 kg incl aluminium transport box We reserve the right to make technical alterations When fusing fittings by other manufacturers it is vital to observe indications regarding operating temperature range 13 2 5 Transport storage despatch Your FRIAMAT model is delivered in an aluminium transport box Unpacking requires no specific skills nor does storage in the transport box The tempera ture range during storage is 20 C 70 C A WARNING Always transport store inside aluminium trans port box 2 6 Setting up connecting Your FRIAMAT model can be set up and operated out of doors if protected from rain and wet Set up you FRIAMAT
10. user 5 10 2 3 Infotext Select Fusion sequence to access sub menu Infotext By activating the appropriate guide buttons you will be able to switch on or off the option of entering up to four different text entries infotext comment 1 comment 2 operator and to block the selected setting from any changes by the user 5 10 2 4 Seam number Select Fusion sequence to access sub menu Seam number By activating the appropriate guide buttons you will be able to switch on or off the option of entering seam numbers and to block the selected setting from any changes by the user 41 5 10 2 5 Continuous number Select Fusion sequence to access sub menu Continuous number By activating the appropriate guide buttons you will be able either to allocate the continuous number always given out by the unit to commission numbers counting takes place within the commission number starting with 1 or to set to continuous i e not relating to the commission numbers 5 10 2 6 Operator pass Select Fusion sequence to access sub menu Operator pass By activating the appropriate guide buttons you will be able to switch on or off the option of working with the operator pass In addition you are able to deactivate the factory setting if you have opted for On that the operator pass must be read in once more when the date changes i e in the activated mode your uni
11. will find the sub menu Commission number By activating the appropriate guide buttons you will be able to switch on or off working with commission numbers 5 6 3 Seam number The menu Fusion sequence is reached via the guide button Menu There you will find the sub menu Seam number By activating the appropriate guide buttons you will be able to switch on or off seam numbers entry 5 6 4 Infotext The menu Fusion sequence is reached via the guide button Menu There you will find the sub menu Infotext By activating the appropriate guide buttons you will be able to release up to four diffe rent text entries infotext comment 1 comment 2 subcontractor 28 5 6 5 Operator pass The menu Fusion sequence is reached via the guide button Menu There you will find the sub menu Operator pass By activating the appropriate guide buttons you will be able to switch on or off working with an operator pass IMPORTANT The menu Operator pass is activated and thus visible to you only once an operator pass has been read in with the documentation switched on You can order operator passes from FRIATEC Once an operator pass has been read in all fusion processes carried out will be saved under the code of this operator pass By reading in a different operator pass your FRIAMAT model will be switched over accordingly A IMPORTANT By means
12. 44 44 45 45 45 45 45 50 50 50 51 1 Safety 1 1 Dangers FRIAMAT fusion units have been designed using state of the art technology and are constructed according to ISO 12176 2 and recognised safety regulations and fitted with appropriate protective equipment In addition FRIAMAT fusion units have been submitted to extensive tests in line with the German law for equipment safety Functionality and safety of FRIAMAT fusion units are tested before they are supplied to the customer However in correct use or abuse of the equipment will lead to dangers with regards to the health of the user your FRIAMAT model or other material goods by the operator the efficient operation of your FRIAMAT model Everybody involved with operating servicing and maintaining your FRIAMAT model must be qualified accordingly and carefully observe these instructions This is about YOUR safety 1 2 Safety hints and tips These operating instructions use the following SYMBOLS with WARNING NOTES A DANGER Warns of impending danger Non compliance with this instruction can result in severe material damage or personal injury WARNING Warns of a dangerous situation Non compliance with this instruction can result in moderate material damage or personal injury A IMPORTANT Indicates user advice and other useful informa tion 1 3 Designated equipment use FRIAMAT fusion units serve
13. Operating Instructions FRIAMAT zeue FRIAMAT reno FRIAMAT Gase FRIATEC FRIAMAT Hj 1 Dangers 2 Safety hints and tips 3 Designated equipment use 4 Sources of danger 5 Authorised users 6 Dangers from electric power 7 Emissions 8 Safety precautions on site 9 Signal equipment 10 Emergencies Basic Data 2 1 Design parts 2 2 Operating principle 2 3 Ventilator function 2 4 Technical data 2 5 Transport storage despatch 2 6 Setting up connecting 2 7 Operating Basic Fusion Procedure 3 1 Preparation 3 2 Enter barcode 3 3 Starting fusion process FRIAMAT basic 4 1 Description of function buttons 4 2 Description of display symbols 4 3 Menu Basic settings 4 4 Menu Info 4 5 Menu Emergency input FRIAMAT memo prime 5 1 Description of function buttons 5 2 Display design basic picture 5 3 Description of display functions 5 4 Description of display symbols 5 5 Menu Basic settings 5 5 1 Documentation 5 5 2 Time 5 5 3 Date 5 5 4 Language 5 5 5 Volume 5 5 6 Remote control O 0O 9 N N 9 9I n 9 a a a oO b b kck zk a A SS N O O9 15 15 16 17 18 18 19 19 20 21 21 22 23 25 26 26 26 27 27 27 5 6 5 7 5 8 5 9 5 10 Menu Fusion sequence 5 6 1 Traceability 5 6 2 Commission number 5 6 3 Seam number 5 6 4 Infotext 5 6 5 Operator pass Menu Data 5 7 1 Tr
14. TART The START button is green The START button is used to start up the fusion process STOP The STOP button is red The STOP button is used to cancel the fusion process and generally to stop input without saving data When terminating input by using the STOP button you will always be taken back to the basic picture of the graphical display reset function 21 Arrow buttons The arrow buttons are blue with arrows marked on them in black and are situated in the lower half of the unit Use the arrow buttons left right to move the cursor from left to right and back in the display when entering alpha numeric symbols e g emergency input date The arrow buttons up down are used to select the required symbol letter number special symbol at the appropriate place ZA IMPORTANT In most cases the unit will automatically via the guide buttons take you through the individual menus or input processes If you need to disrupt this automatic process e g because you made a mistake at a previous input step and or the guide buttons are used up by other functions you can use the arrow buttons to move through menus or input processes 5 2 Display Design basic picture L2 L3 4 The display is split into 4 areas Display area 1 This part of the screen will con tinuously display important ambient information date time ambient temperature voltage and frequency 22 Display area 2
15. This part of the screen will con tinuously display the functions as symbols which you have actively selected at this point e g documentation traceability mode Refer also to section 5 4 Description of display symbols Display area 3 This part of the screen main window will display all entries and information within the individual menus Display area 4 The three black text bars are allocated to the blue guide buttons situated below and change their description and function depending on input The descriptions are largely self explanatory and will guide you safely through your input process see also section 5 3 5 3 Description of display functions The function of the black text bars allocated to the blue guide buttons changes in line with input However due to the intelligent basic design of the menus only few terms or functions are used Press this button to take you MENUE to the main menu Press this button to select a SELECT sub menu Press this button to confirm OK the information displayed in the main window Press this button to save your SAFE input Press this button to cancel CANCEL input without saving data and to be taken back to the previous input step 23 FORWARD BACK NEW CHANGE SHIFT REMOVE ADD DETAILS ID DATA EMERGENCY INPUT INFOTEXT ND 4 Press this button to take you to the next input step Press this button to be taken back to the prev
16. ansfer 5 7 1 1 PC Laptop 5 7 1 2 Memory Box 5 7 1 3 Memory Card 5 7 1 4 Printer 5 7 2 Delete Menu Info Fusion options 5 9 1 ID data 5 9 1 1 Commission number 5 9 1 2 Operator pass 5 9 1 3 Continuous number 5 9 1 4 Seam number 5 9 2 Traceability barcodes pipe number pipe length 5 9 3 Infotext 5 9 4 Emergency input SUPERVISOR 5 10 1 Basic settings 5 10 1 1 Documentation 5 10 1 2 Time 5 10 1 3 Date 5 10 1 4 Data protection 5 10 1 5 Memory Card 5 10 1 6 Maintenance date 5 10 1 7 Mode 5 10 1 8 Language 5 10 1 9 Emergency input 5 10 1 10 Energy display 5 10 1 11 Volume 5 10 1 12 Remote Control 5 10 2 Fusion sequence 5 10 2 1 Traceability 5 10 2 2 Commission number 5 10 2 3 Infotext 5 10 2 4 Seam number 5 10 2 5 Continuous number 5 10 2 6 Operator pass 28 28 28 28 28 29 30 30 30 30 30 31 31 31 32 32 33 33 33 34 34 35 36 36 38 38 38 38 38 38 39 40 40 40 40 40 40 41 41 41 41 41 42 42 5 10 2 7 Display Pipe prepared 42 5 10 3 Factory settings 5 10 4 PIN 42 43 6 Warranty Maintenance Taking out of Service 6 1 Warranty 6 2 Service and maintenance 6 3 Taking out of service Operating Faults 7 1 Errors when reading in barcodes 7 2 Overheating 7 3 Fusion interruption 7 4 Error messages Warning messages Info Appendix 8 1 Recommended accessories options 8 2 Authorised service points 8 3 Operating instructions updates 44 44
17. cable continuously measures the ambient temperature ZA WARNING The temperature gauge for determining the ambient temperature is attached to the fusion cable at the reader wand cable near the reader wand pouch silver metal sleeve As the determination of the ambient temperature in the fusion zone is part of a correct fusion process the temperature gauge must be protected from damage at all cost In addition you need to make sure that both the temperature gauge as well as the fitting to be welded are exposed to identical ambient temperatures i e processing situations where e g the temperature gauge is exposed to bright sunlight and the fitting is in the shade must be avoided 2 3 Ventilator function Below the carrying handle there is an aluminium cover with slits and the main switch in its centre Underneath the cover there are ventilators to the right and left of the main switch Fundamentally the ventilators start up automatically at each fusion please refer to IMPORTANT note below It is their job to suck in air around the fusion and mains cable outlets bottom of back and to blow this air back out through the airing slits of the aluminium cover at the top The air in this direction of flow cools the cooling device which is spread across the entire width of the back below the casing This means that the electrics responsible for the output of your FRIAMAT model are cooled and your unit is now well equipped to meet th
18. e START button Within this individual menu you can access the information you requested and leave each menu by pressing either the START or the STOP button 4 5 Menu Emergency input By pressing the MENUE button you will access the main menu From there find the sub menu Emergency Input using the arrow buttons and select it by pressing the START button Now Code is displayed and 24 numbers with the first one flashing when accessing this for the first time all the digits will be set to 0 afterwards the most recently manually entered barcode is displayed Enter the numbers displayed on the barcode of the fitting to be fused Once the numbers have been entered using the arrow buttons you must confirm this by pressing the START button if you press the STOP button the process will be stopped without saving data 20 5 FRIAMAT memo prime 5 1 Description of function buttons The FRIAMAT memo prime has 9 function buttons Please observe the diagram below illustration shows FRIAMAT prime this is identical with FRIAMAT memo and the basic description of the buttons Be u Guide buttons Guide buttons are blue are situated at the very top of the unit directly below the graphical display and have a grey background The guide buttons are not labelled as their functions vary according to input and are displayed in the bottom line of the graphical display see section 5 2 and 5 3 S
19. e demands of the construction site e g a series of fusion processes of different fittings 11 IMPORTANT The long term ventilator function depends on the internal temperature being gauged at the heat sink i e once a specified temperature has been reached the ventilators automatically switch themselves on This means that the ventilators work permanently depending on the load on your FRIAMAT model not only during but also before and after the next fusion process When you give your unit a break switch it off it is possible that the ventilators start up immediately once the unit is switched on again depending on previous workload as the heat sink has not yet cooled down below the given temperature limit TIP Leave the unit switched on after a fusion process allowing the ventilators to lower the temperature of the cooling device by doing this you will improve the already high output of your FRIAMAT model 2 4 Technical Data FRIAMAT prime memo basic Input voltage range AC 190 V 250 V Frequency range 44 Hz 66 Hz Current consumption AC 16 A max Output 3 5 kW Generator rated output for fittings d 20 d160 AC 2 4 kw d180 d 10 AC 4 0 kw adjusted mechanically d180 d 10 AC 5 0 kW adjusted electronically Unit fuse 16 A slow acting Casing protection type IP 54 DIN EN 60529 protection grade Il DIN EN 60335 1 12 FRIAMAT
20. ed or by allowing the user to delete data after print out or transfer of data from the unit 5 10 1 5 Memory Card Select Basic settings to access sub menu Memory Card By activating the appropriate guide buttons you will be able to set your FRIAMAT prime in such a way that the Memory Card is used as the main memory This means that the memory capacity of your FRIAMAT prime will be increased from about 500 to approx 30 000 fusion processes 38 WARNING If the Memory Card is used as the main memory the Memory Card must be lodged permanently in the card slot of the FRIAMAT prime If you need to take the Memory Card out in order to transfer the data to your PC while the FRIAMAT prime continuous to operate you will need a second Memory Card which can remain in the FRIAMAT prime With this setting it is not possible to work without Memory Card in place If you do not carry out this setting you will still be able to use the Memory Card to protect or transfer data e g you can use a Memory Card to read data from all your FRIAMAT prime fusion units i e the Memory Card is not lodged in the FRIAMAT prime and is inserted only for actual data transfer see also section 5 7 1 3 The memory of your FRIAMAT prime however is limited to about 500 fusions with this procedure 5 10 1 6 Maintenance date Select Basic settings to access sub menu Maintenance date By activating the appropriate g
21. er By pressing guide button ID data the main window display area 3 see also section 5 2 will allow you to allocate a number chosen by you seam number to your fusion process If the commission number input has been activated at the same time you will need to move from commission number on black to the seam number now on black by activating the arrow buttons down By activating the appropriate guide buttons you will now be able to enter a seam number CHANGE Select alphanumeric symbols using the arrow buttons Confirm your entry by pressing the guide button SAVE As this main window also allows you to enter data regarding information on commission number operator pass and continuous number when activated you will have to leave the main window once you have made all required changes by pressing the guide button OK 5 9 2 Traceability barcodes pipe number pipe length IMPORTANT It is possible to enter traceability data only when documentation and traceability function and or pipe number and or pipe length are switched on see section 5 6 1 Traceability barcodes entry option is activated by reading in the fusion barcode of the fitting to be fused A command to enter the traceability barcode of the fitting will appear in the main window Once you have entered this made visible by a tick ina box the display in the main window will jump to the command for enteri
22. erature monitor has been installed which causes your FRIAMAT model to calculate before fusion whether the temperature increase to be expected during fusion is permitted If the calculated temperature is not in the permitted range the display will show the message Let the unit cool down As the power consumption of different electrofusion fittings will vary there may be the option of fusing a different fitting 7 3 Fusion interruption If the fusion is interrupted because e g the power supply was disrupted during a fusion process the fusion can be repeated once the source of the fault has been removed and the fitting has cooled off completely depending on manufacturer please observe operating instructions by the appropriate fitting manufacturer 7 4 Error messages Warning messages Info If irregularities occur during the fusion process your FRIAMAT model will display the appropriate error messages 45 IMPORTANT In the event that your FRIAMAT model displays an error message or warning message not described below and this cannot be clarified or rectified based on the description in the display please contact our service helpline 49 0 621 486 1533 Error messages 46 No Text in Significance Remedy Display Causes 02 Temperature Ambient Set up tent outside range temperature if necessary outside permitted range 03 Resistance Electrical Check contact outside
23. escription of display symbols Where this display symbol is shown second line there are other menus on this level in addition to the menu indi cated in the first line o 4 3 Menu Basic settings Pressing the MENUE button will take you to the main menu Once there use the arrow buttons to take you to the sub menu Basic settings and select this by pressing the START button The sub menu Basic settings has the following individual menus e Time e Date e Language e Volume Use the arrow buttons to take you to the required individual menu and select this using the START button Within the individual menus you can make the desired changes using arrow buttons and save these by pressing the START button or exit using the STOP button without saving the changes A IMPORTANT The language setting menu displays two asterisks right and left in the top line These serve to identify the language setting menu if the language has been accidentally changed 19 4 4 Menu Info Pressing the MENUE button will take you to the main menu Use the arrow buttons to take you to the sub menu Info and select this by pressing the START button The sub menu Info is subdivided into e time date e voltage frequency temperature ambient temperature e device number e software version e maintenance date Use the arrow buttons to select the required individual menu and select this using th
24. fusion in accordance with assembly instructions ensure that the contact pins on the fitting are accessible for connection of fusion plugs connect to power supply mains or generator If using a generator start it first and leave to warm up for 30 seconds switch on unit by the main switch connect fusion plug with contact pins of the fitting 15 3 2 Enter barcode WARNING Take reader wand out of reader wand pouch by opening the pouch grasping the reader wand at its end anti kink sleeve black and taking it out It is not permitted to read in the barcode of a different type of fitting On completion of the reading in process the reader wand must be returned to its pouch immediately in order to avoid damage and contamination of the reader wand tip A IMPORTANT Please also ensure that the fusion plugs of your FRIAMAT model are attached to the contact pins on the fitting across the entire internal contact width Once the barcode label has been attached to the fitting this is the only one to use If the barcode label of the fitting to be fused is not legible due to damage a fitting with a legible barcode label built in the same way by the same manufacturer must be used Hold the reader wand slightly slanted and slightly inclined like a pencil and place it on the fitting in front of the barcode Now move the reader wand quickly across the whole label and a little way beyond The reading can be done f
25. g where documentation is switched on and blocked at the same time to the user the menu Documentation disappears from the menu bar The SUPERVISOR accesses the SUPERVISOR menu by reading in the barcode on the SUPERVISOR pass this pass is purchased with the FRIAMAT prime and comes as an option with FRIAMAT memo A PIN code will be requested The PIN code has been factory set to 0000 however it is possible for the SUPERVISOR to set his own PIN code combination see also section 5 10 4 37 5 10 1 Basic settings 5 10 1 1 Documentation Select Basic settings to access sub menu Documentation By activating the appropriate guide buttons you will be able to switch documentation on or off and block your settings from changes by users 5 10 1 2 Time Select Basic settings to access sub menu Time By activating the appropriate guide buttons you will be able to make the setting in in such a way that the time cannot be changed by the user 5 10 1 3 Date Select Basic settings to access sub menu Date By activating the appropriate guide buttons you will be able to make the settings in such a way that the date cannot be changed by the user 5 10 1 4 Data protection Select Basic settings to access sub menu Data protection By activating the appropriate guide buttons you will be able to limit the delete function by blocking deletion through the user data cannot be delet
26. imum version IV see also section 8 1 5 7 1 2 Memory Box The guide button Menu will take you to the menu Data with its sub menu Transfer where you will find the option Memory Box Select this if you have connected your Memory Box see also section 8 1 to the parallel interface and wish to transfer your data 5 7 1 3 Memory Card The guide button Menu will take you to the menu Data with its sub menu Transfer where you will find the option Memory Card Select this if you have connected your Memory Card see also section 8 1 to the card slot on FRIAMAT prime and wish to transfer your data see also section 5 10 1 5 30 IMPORTANT FRIATEC does not accept liability for the use of any other PC cards according to PCMCIA standard The Memory Card has been designed specifically for a rough environment 5 7 1 4 Printer The guide button Menu will take you to the menu Data with its sub menu Transfer where you will find the option Printer Select this if you have connected your printer to the parallel interface and wish to print out your data onto paper 5 7 2 Delete The guide button Menu will take you to the menu Data with its sub menu Delete By activating the appropriate guide buttons you will be able to delete your saved data in this menu A IMPORTANT Once you have deleted data it has been lost to you for good The un
27. ing with frequencies within the 44 66 Hz range Start up the generator and leave it running for half a minute If necessary adjust off load voltage and limit to voltage indicated by the technical data Genera tor power fuse at least 16 A slow acting WARNING Check input voltage of your FRIAMAT model before starting the fusion process Your FRIAMAT model has been designed for input voltage of 190 250 volt When using an extension cable please ensure sufficient cross section 2 5 mm up to 50 m 4mm up to100 m length Always roll out cable fully before use Do not connect any other equipment to the same generator while fusion is taking place At the end of the fusion process first disconnect the power cable from the generator and then shut off the generator A DANGER Danger to life Never open your FRIAMAT model whilst connected to power supply FRIAMAT fusion units may be opened only by specialist personnel at an authorised service point 1 7 Emissions The equivalent continuous sound pressure level of all FRIAMAT fusion units is less than 70 db A When working in a quiet environment the signal when set to loud comes across as very loud For this reason it is possible to adjust the signal loud quiet 1 8 Safety precautions on site WARNING FRIAMAT fusion units are splash proof They may however not be immersed in water 1 9 Signal equipment FRIAMAT fusion units confirm
28. ious input step This button will allow you to rename text fields e g infotext commission number etc This button will allow you to change menu settings and or text input already in place e g the last 10 commission numbers Press this button to take you to add remove when making alterations see below Pressing this button will allow you to remove individual or several alphanumeric symbols from entered text Press this button to add invididual or several alphanumeric symbols to text already entered Press this button to access the decoded traceability barcode See section 5 9 1 See section 5 9 4 See section 5 9 3 5 4 Description of display symbols Symbols in display area 2 El 234 Oss 9999 Documentation switched on including indication of remaining memory space Seam numbers may be entered Current number not sorted by commission number numbers run consecutively Traceability barcodes may be entered Pipe numbers may be entered Pipe lengths may be entered Buzzer not active Printer or other output device e g Memory Box connected Maintenance date exceeded see also section 5 10 1 6 25 Symbols in display area 3 Blank box indicates that the appropriate menu point or function has not been activated Checked box indicates that the v appropriate menu point or functi
29. ipe fitting This will make sure no second fusion is accidentally carried out 17 4 FRIAMAT basic 4 1 Description of function buttons The FRIAMAT basic has 7 function buttons Please take note of the diagram below and read the basic description of the buttons FRIAMAT asv g wz MENUE The MENUE button is grey It calls up the main menues with the sub menus Basic settings Info and Emergency input In addition pressing the MENUE button will clarify an error following an error message START The START button is green It starts up the fusion process selects sub menus or individual menus and saves settings In addition this button is used to confirm error messages warning messages hints and tips in the display STOP The STOP button is red It cancels the fusion process is used to close sub menus or individual menus and stop the entering process without saving data Arrow buttons The arrow buttons are blue The arrow buttons up down are used to browse through sub or individual menus The display will show you by means of a special symbol where such browsing is possible refer to section 4 2 The arrow buttons left right are used to move the curser from left to right and back when entering alphanumeric symbols e g emergency input date Use the arrow buttons up down to select the required symbol letter number special symbol at the appropriate place 18 4 2 D
30. it has an automatic back up function which may allow authorised FRIATEC service personnel to retrieve deleted data Please contact your local service point see section 8 2 5 8 Menu Info The guide button Menu will take you to the menu Info Here you will find important information about your FRIAMAT memo prime device number software version and next maintenance date Make sure you have this information with you when you approach an authorised FRIATEC service point with questions or problems 31 5 9 Fusion Options 5 9 1 ID data IMPORTANT The ID data option is activated and visible to you only once documentation has been switched on Once documentation has been switched on the function ID data appears in the guide button bar on the basic picture see also section 5 2 This includes data which you can allocate to your immi nent fusion process commission number operator pass continuous number and seam number The following sections describe this additional information AA IMPORTANT Entering commission numbers and seam numbers is possible only when documentation and function Commission number see section 5 6 2 and or Seam number see section 5 6 3 are switched on 32 5 9 1 1 Commission number By pressing the guide button ID data the phrase Commission number on black will appear in the main window display area 3 see also section 5 2 By acti
31. mory Box Memory Card printer is connected properly Use new barcode of fitting built in the same way or correct using manually entered code Unit blocked Only with memo prime when maintenance is overdue see section 5 10 1 6 Let the unit cool down Protective funcion designed to prevent overheating of unit Switch unit off and leave to cool until warning no longer appears when switching it on again Cancel of fusion End of fusion Fusion interrupted by pressing STOP button Fusion completed Voltage V Frequency Hz Only with basic adjust generator and quit using STOP button Memory empty Only with memo prime printing out not possible if memory is empty Memory full Print out only memo prime report Maintenance date exceeded Contact authorised service point Arrange for unit to be serviced 49 8 Appendix 8 1 Recommended accessories options Memory Card to save and transfer fusion data FRIAMAT prime only Memory Card station to transfer data from Memory Card to the PC FRIAMAT prime only Memory Box for transferring fusion data FRIAMAT memo prime only SUPERVISOR pass for individual adjusting of menu functions FRIAMAT memo prime only FRIATOOL IV for the electronic processing of fusion data FRIAMAT memo prime only Operator pass FRIAMAT memo prime only Infrared remote control FRIAMAT memo prime only
32. ng the traceability barcode of component 1 When you have activated entry of pipe number and or pipe length this will also be indicated here and can be entered accordingly Once entered the display in the main window will change to the command for entering traceability 34 barcode of component 2 Enter pipe number and or pipe length the same way as described above The following display will remind you by asking pipe prepared to make absolutely sure that the pipe has been scraped By pressing FORWARD i e the pipe has been prepared appropriately you will reach the starting mode Start the fusion process by pressing the START button IMPORTANT Entering traceability data is fully automatic i e the display will show the next step on each entry until you reach the starting point of the fusion process If you need or want to interrupt this automatic process e g because you want to check your input once more move around using guide buttons FORWARD and BACK between individual displays fitting component 1 component 2 pipe prepared start The arrow buttons allow you to move within individual windows 5 9 3 Infotext During the entering process of data in preparation of the fusion process one of the guide buttons comes up with the term INFOTEXT Pressing this will take you to an individual display which allows you to enter additional text maximum 4 see also secti
33. on has been activated 5 5 Menu Basic settings 5 5 1 Documentation Your FRIAMAT model is supplied with the documentation function switched off The function Documentation serves to save fusion parameters These may be allocated either to an commission number and or a operator pass Via the guide button Menu you will access the menu Basic settings with its sub menu Documentation By activating the appropriate guide buttons it is possible in this menu to switch documentation on or off 5 5 2 Time The guide button Menu will take you to the menu Basic settings with its sub menu Time By activating the appropriate guide buttons you will be able to change the time in this menu 5 5 3 Date The guide button Menu will take you to the menu Basic settings with its sub menu Date By activating the appropriate guide buttons you will be able to change the date in this menu 26 5 5 4 Language The guide button Menu will take you to the menu Basic settings with its sub menu Language By activating the appropriate guide buttons you will be able to select the required language in this menu A IMPORTANT Setting the language refers only to the language used in the display The language of the documentation report will always be English IMPORTANT The menu Language is marked with two asterisks one star in front of the te
34. on 5 6 4 The appropriate lines for entry are blank to start with i e no additional text is displayed By activating the appropriate guide buttons you will now be able either to enter a new additional text NEW i e by pressing CHANGE the most recently entered additional text will appear at this point Use the arrow buttons to select alphanumeric symbols Press guide button SAVE to confirm your entry As this main window allows additional text to be entered when activated you will need once you have made all required changes to press O K in order to leave the main window 35 IMPORTANT The additional text must be entered for each fusion process as no text will appear in the report otherwise If the START button is activated immediately after reading in the fitting barcode no additional text is added to the fusion 5 9 4 Emergency input During the entering process of data in preparation of the fusion process one of the guide buttons comes up with the term EMERGENCY INPUT Press this to enter the individual window where you will be able to enter the digits from each barcode The word code appears and the digits from the most recently manually entered barcode if this is being done for the first time no digits will appear The digits to be entered must be taken from the barcode of the fitting to be fused Select NEW to delete the most recently entered barcode You will now be able
35. resistance for firm seating tolerance of fitting dirt Maybe outside clean contacts tolerance if necessary replace fitting 04 Fitting winding Short circuit Replace fitting short circuit inthe wire send in for winding of checks fitting 05 Fitting winding Current flow Check open circuit interrupted connection of fusion plug on fitting If okay replace the fitting and send in for checks Further Error messages No Text in Significance Remedy Display Causes 06 Voltage Non per Contact outside mitted authorised tolerance deviation of service point fusion voltage 08 Mains voltage Power Extension outside range voltage cable too long outside or cross permitted section too range during small Check fusion voltage and connections of generator 09 Frequency Frequency Check outside range outside frequency of permitted generator range during voltage fusion 13 Mains failure Supply Check voltage connections interrupted e g power cut during fusion or too low 15 Mains rating Power Please contact exceeded consumption FRIATEC of fitting service help exceeds line rating of the 49 0 621 FRIAMAT 486 1533 23 Generator Generator Please contact failure maybe not FRIATEC suited for service help fusion work line 49 0 621 486 1533 47 Further Error messages Further Warning messages Info
36. rm Language one star after These serve to identify the language setting menu when for example the language has been accidentally changed 5 5 5 Volume Use the guide button Menu to get to the menu Basic settings with its sub menu Volume By activating the appropriate guide buttons you can set the volume in this menu to either loud or quiet 5 5 6 Remote Control Use the guide button Menu to get to the menu Basic settings with its sub menu Remote Control This menu is only to be used if you work with a remote control of FRIATEC More information you will find in the operating manual Remote control 27 5 6 Menu Fusion sequence IMPORTANT The menu Fusion sequence is activated and thus visible to you when the documentaion has been switched on All sub menus are not activated on delivery factory setting as a point of principle 5 6 1 Traceability The guide button Menu will take you to the menu Fusion sequence The sub menu Traceability can be found there By activating the appropriate guide buttons you will be able to release in this menu your FRIAMAT memo prime for reading in processing and saving of traceability barcodes In addition this menu provides the option of activating entry of pipe numbers and pipe lengths 5 6 2 Commission number The menu Fusion sequence is reached via the guide button Menu There you
37. rom right to left or the other way around If this has been done correctly the device will confirm the reading with a signal If reading in is not successful straight away try again if necessary at a different angle or speed 16 3 3 Starting fusion process WARNING If there is a malfunction in the fusion process hot molten PE may be expelled on rare occasions Therefore Maintain a safety distance of at least 1 m from the fusion point during fusion Do not connect any additional equipment during fusion The fusion process can be cancelled at any time by pressing the STOP button When the fused area has cooled down and the source of the fault eliminated where necessary the fusion process can be repeated depending on the fitting manufacturer please observe operating instructions by the appropriate fitting manufacturer Operating steps 1 Display prompts pipe prepared confirm if yes 2 Press the START button to start the fusion process Now follow automatic checks of the ambient temperature and resistance check of the fitting connected Fusion starts The display will tell you the duration of the fusion it will show total time of fusion and count it up in seconds 3 Display end of fusion means that the fusion process has been completed and the unit is ready for the next fusion Displays t and tc show reference and actual fusion time and must be identical 4 Mark fusion parameters on p
38. t will be initially blocked the next day until an operator pass has been read in In addition you are able to inidcate that the operator pass must be read in every time the unit is switched on and or before each fusion You will also be able to block your selected setting from any changes by the user 5 10 2 7 Display Pipe prepared Select Fusion sequence to access sub menu Dis play pipe prepared By activating the appropriate guide buttons you are able to switch on or off the warning message which comes up before fusion is started switching off not recommended 5 10 3 Factory settings In the Factory settings menu you will be able to reset all settings made by you and or the user i e FRIAMAT memo prime will return to being con figured the same way it was delivered by the manufacturer FRIATEC 42 WARNING If you press O K all your settings and text entries will be lost 5 10 4 PIN The menu PIN allows you to change the number combination 0000 for accessing the SUPERVISOR menu as supplied by the factory We recommend to keep the number combination secret and not to make the SUPERVISOR pass accessible to any body This is the only way to make sure that the configuration set by you will not be changed A WARNING Keep the number combination selected by you secret and note it down in a place inaccessible by others in case you should forget the combination If you have
39. to enter the new digits Use CHANGE to select the last barcode entered Once entry using arrow buttons or selection have been completed press the appropriate guide button either SAVE or CANCEL 5 10 SUPERVISOR The so called SUPERVISOR has a supervisor pass which allows him or her to carry out specific settings on the FRIAMAT memo prime which due to their effect on the unit s properties and functions should be done by one specific person only The SUPERVISOR needs to be familiar with the functions of the unit and have fully understood the contents and effects of the sections below 36 The SUPERVISOR is able to configure the FRIAMAT memo prime in exactly the way he would like the procedure to run on the construction site This means the unit can be set up to function quite simply according to requirements e g fusion without documentation or very complex indeed including documentation traceability seam number pipe number pipe length etc The main difference between this and the setting options available to the user on the construction site see section 5 5 to 5 9 is that the SUPERVISOR has the option not only to carry out his settings but to block them to further changes i e the user on the construction site will not be able to change the given settings and procedures A IMPORTANT The settings menus blocked by the SUPER VISOR will not be shown to the user on the construction site e
40. uide buttons you will be able either to deactivate the warning Maintenance date exceeded not recommended see section 6 2 or to set the unit in such a way that it will stop carrying out fusions once the maintenance date has passed This setting will also allow you once the maintenance is overdue to make the blocking of the unit a little less rigid by setting a period of between 0 and 99 days after blocking during which the unit will continue to work after the date of the maintenance has passed This setting is shown to the user in the display once the maintenance date has passed as the symbol of a screwdriver and the number of days left for the unit to work 39 5 10 1 7 Mode Select Basic settings to access sub menu Mode By activating the appropriate guide buttons you are able to set international date and time formats as well as temperature units 5 10 1 8 Language Select Basic settings to access sub menu Language By activating the appropriate guide buttons you will be able to set the required language i e users will not be able to change the language 5 10 1 9 Emergency input Select Basic settings to access sub menu Emergency Input By activating the appropriate guide buttons you will be able to block the option of entering barcode numbers manually not recom mended as work will have to cancel if there is e g a damaged fusion barcode 5 10 1 10 Energy display
41. vating the appropriate guide buttons you will be able now either to enter a new commission number NEW or to select one of the 10 commission numbers last entered SELECTION It is possible to change the selected commission number if required CHANGE The selection of alphanumeric symbols takes place using the arrow buttons Press the guide button SAVE to confirm your entry As this main window allows additional data input of e g information about operator pass continuous number and seam number when activated you must press the guide button O K in order to save your input and leave the main window 5 9 1 2 Operator pass By pressing guide button ID data the main window will indicate whether and which operator is on file if no operator pass has been activated there will be no indication in this window The operator cannot be changed manually i e via the buttons This means that you will require an operator pass to put a new operator on file see section 5 6 5 5 9 1 3 Continuous number By pressing guide button ID data the continuous number of the fusions carried out by you will be indicated This number is allocated automatically by the unit and cannot be changed Normally the continuous number is allocated to the appropriate activated commission number the SUPERVISOR see section 5 10 has the option of setting different allocations see section 5 10 2 5 33 5 9 1 4 Seam numb
42. xy System error Please contact FRIATEC service help line 49 0 621 486 1533 error messages with numbers not displayed in above table Warning Messages Info Text in Display Instruction Remedy Attention Second fusion process Read in fusion code first please If a fusion is to be fused twice the contact plugs on the fusion unit of the fitting must be pulled out after the first fusion and the fitting must be allowed to cool see processing instructions by fitting manufacturers Only with memo prime this appears when the traceability barcode of a fitting was accidentally read in first Read in valid traceability barcode please Only with memo prime if e g the fusion barcode of the fitting was accidentally read in Read in valid operator pass please Only with memo prime this appears when the operator pass needs to be read in e g when unit is blocked and or a different wrong barcode is read in 48 Text in Display Instruction Remedy Read in valid commission number please Only with memo prime this appears when the commission number needs to be read in e g when the unit is set to reading in before each fusion and or a faulty takes place or a different wrong barcode is read in Printer not ready Faulty incorrect barcode Only with memo prime check if output unit PC laptop with FRIATOLL IV Me
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