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Mounting and Operating Instructions EB 8384-5

1. 9 11 6 Note Always use the connecting plate 6 included in the accessories to connect supply and output 7 Never screw threaded parts directly into the housing Fig 4 Direct attachment Signal pressure connection for 3277 5 Actuator with 120 cm 8384 5EN 21 Attachment to the control valve Mounting parts and accessories 4 1 2 Type 3277 Actuator Refer to Table 2 on page 41 or the required mounting parts as well as the accessories with their order numbers Note the travel table on page 19 Actuators with 240 to 700 cm2 Mount the positioner on the yoke as shown in Fig 5 The signal pressure is routed the actuator over the connection block 12 for actuators with fail safe action Actuator stem extends internally through a bore in the valve yoke and for Actuator stem re tracts through external piping 1 Place follower clamp 3 on the actuator stem align and screw tight so that the mounting screw is located in the groove of the actuator stem 2 Mount cover plate 10 with narrow side of the cut out opening Fig 5 on the left pointing towards the signal pressure connection Make sure that the bonded gasket 14 points towards the actuator yoke 3 For actuators with 355 700 re move the follower pin 2 at lever M 1 on the back of the positioner from pin position 35 rep
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15. Parameter Index SK Access Mode Selection display initial value TRANSDUCER_ 9 D DIRECTORY TRANSDUCER_STATE 34 D 1 See operating mode 2 Solenoid valve active 3 Lower travel limit active TRANSDUCER_TYPE 10 N TRANSM POS 59 S O M A TRAVEL_LOWER_LIMIT 71 5 O M A TRAVEL_LOWER_LIMIT_ 70 5 O M A ON TRAVEL_RATE_DEC 79 S r w O M A TRAVEL_RATE_INC 78 5 O M A TRAVEL UPPER LIMIT 73 S O M A TRAVEL UPPER LIMIT 72 S O M A TRIGGER SELECT 89 S O M A 1 Valve position 2 Solenoid condition 3 Valve position or solenoid condition TV STEP 19 5 UPDATE 7 USER_ CHARACTERISTIC 33 5 O M A VALVE ID 25 S O M A VALVE MODEL NUM 26 S O M A VALVE SN 27 5 O M A 136 EB 8384 5 EN Analog Output Transducer Block Appendix Description This parameter is not processed in Type 3730 5 Indicates the state of the Transducer Block 4 Upper travel limit active 7 Fail safe position active 5 End position lt active 8 Normal operation 6 End position gt active Indicates the type of transducer Standard Advanced Positioner Valve in this case The pin position must be entered for initialization in NOM or SUB modes The follower pin must be placed in the correct pin position depending on the valve travel angle of rotation see Code 4 Limits the travel ang
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21. LOSTSTATIC DATA BLOCKING POSITION 76 D CLOSING DIRECTION 66 S r w O M A COLLECTION 12 D DIRECTORY CONFIG_BINARY_ 56 D r w O M A NOT EVALUATED INPUT2 ACTIVELY OPEN ACTIVELY CLOSED ACTIVELY OPEN LEAKAGE SENSOR ACTIVELY CLOSED LEAKAGE SENSOR COUNTER INIT START 85 D DATALOGGER_ 95 D r PROGRESS Trigger select Trigger not select Trigger start by travel condition Trigger start by solenoid condition ee ot End measuring memory full DATALOGGER_SELECT 88 D O M A 1 Permanent 2 Trigger DEAD TIME FALLING 115 D r DEAD TIME RISING 114 D r 120 8384 5 EN Analog Output Transducer Block Appendix Description Reflects the active errors associated with a block Block mode is out of service Maintenance required immediately error in the electronics Maintenance required soon zero error positioner fault or total valve travel exceeded Output value set to local operation using TROVIS VIEW or forced venting function zero calibration or initialization currently in process Position feedback error or device not initialized Device not initialized Memory error Check sum error Indicates and modifies the blocking position see Code 35 Indicates and modifies the closing direction see Code 34 This parameter is not p
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23. Continued on next page 011 2 internal solenoid valve DI1 2 discrete final valve position 112 8384 5 EN Resource Block Appendix Description Locks enables local operation Indicates the manufacturer s identification number Specifies the maximum number of alert reports that the device can send without getting a confirmation Indicates the memory in kilobytes available for additional function blocks Note This parameter is not supported as no further function blocks may be added to the Type 3730 5 Indicates the shortest cycle interval that the device can perform execution time of AO function block 20 ms Indicates the actual operating mode of the Resource Block the permitted modes supported by the Resource Block and the normal mode The Function Blocks AO and PID Function Block are enabled in this mode In this mode the processing of the Function Blocks AO and PID Function Block is stopped The blocks set to O S mode Specifies the minimum time interval in which device data are stored to the non volatile memory Note The Type 3730 5 saves non volatile data immediately after transmission Rotates the display contents by 180 Enables the positioner to be reset in various ways Normal operating state Device data and function block linkings are reset to the default settings listed in the specification
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25. 114 8384 5 EN Resource Block Appendix Description 0 OK 1 Maintenance required 2 Maintenance demanded 3 Maintenance alarm 7 Function check Enables manual activation of the Fault State of the Analog Output Function Block Determines how long function blocks are supposed to check that the connection between the fieldbus host system and the PID Block exists in RCAS mode When the time has elapsed the PID Block switches from RCAS mode to the operating mode selected in the SHED_OPT parameter Determines how long function blocks are supposed to check that the connection between the fieldbus host system and the PID Block exists in ROUT mode When the time has elapsed the PID Block switches from ROUT mode to the operating mode selected in the SHED_OPT parameter Indicates the revision number of static data Note The revision state is incremented by one each time a static parameter in the block is written Permits strategic grouping and thus faster processing of blocks Blocks are grouped by entering the same number in the STRATEGY parameter of each block Note These data are neither checked nor processed by the Resource Block Indicates the firmware version communication control Assigns a unique description to each block for clear identification Note This parameter is required for conformity tests only and is not used in normal operation Any desired text Indicates that s
26. Lever M is mounted on basic device included in the scope of delivery EB 8384 5 EN 41 Attachment to the control valve Mounting parts and accessories Table 4 Attachment to rotary actuators Figs 8 and 9 Order no Attachment acc to VDI VDE 3845 September 2010 refer to section 18 1 for details Actuator surface corresponds to level 1 Size to AAA version with CrNiMo steel bracket 1400 7448 Size AAT to AAA heavy duty version 1400 9244 Heavy duty version e g Air Torque 10 000 1400 9542 Bracket surface corresponds to level 2 heavy duty version 1400 9526 Mounting Attachment for SAMSON 3278 with 160 320 cm CrNiMo steel bracket 1400 7614 parts Attachment for SAMSON Type 3278 with 160 cm and for VETEC Type 5160 TypeR 400 9245 heavy duty version 1400 5891 Attachment for SAMSON 3278 with 320 cm and for 5320 and heavy duty version 1400 9526 Attachment to Camflex II 1400 9120 1400 7461 Connecting plate 6 NPT 1400 7462 Gh 1400 7458 Accessories Pressure gauge bracket 7 Ya NPT 1400 7459 iid on dust St steel brass 1400 6950 ressure gauge mounting kit up to max 6 bar output su abd E E St steel st steel 1400 6951 Table 5 General accessories Pneumatic reversing amplifier for double acting actuators Type 3710 Cable gland M
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28. configuration error exists in the block Determines which Transducer Block is assigned to the DI1 Function Block Indicates the status of the discrete alarm including details on the time of the alarm time and date stamp and on the value which triggered the alarm The value entered in DISC_LIM is exceeded Note In addition an active block alarm can be acknowledged manually in this parameter group The state of the discrete input that causes the alarm Determines the action to be taken when the value entered in DISC_LIM is reached The limit violation is not processed Alarm is not broadcost to fieldbus host system Reserved for block alarms Low limit alarm is issued to notify the operator with the corresponding priority 3 low 7 high High limit alarm is issued as a critical alarm with the corresponding priority 8 low 15 high Indicates the discrete input value of the Function Block with details on the status Grants or denies access of a fieldbus host system to the field device Note This parameter is not processed by Type 3730 5 Used to select how the input output is processed in the Block Used to logically invert the value of VAL D before it is stored as OUT D EB 8384 5 EN 151 Appendix Discrete Input Function Block Parameter Index SK Access Mode Selection display initial value MODE_BLK 5 N r w O M A AU
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30. r w ALL Value and range from PV SCALE 10 0 146 Eb 8384 5 EN Analog Output Function Block Appendix Description Display of analog reference variable value and status after ramping This value is provided to the fieldbus host system for back calculation to allow action to be taken under mode changes or limited signals Note This parameter is only active in the RCAS mode Reflects current valve position Determines what action is to be taken when the monitoring time is exceeded see SHED_RCAS parameter in the Resource Block while the connection between the fieldbus host system and the AO Block in RCAS mode is being checked When the time has elapsed the AO Block switches from RCAS mode to the mode selected in SHED_OPT The action to be taken after the Fault State ends is also determined Note This parameter is only active in RCAS mode in the AO Block The AO Block cannot be set to the RCAS mode when the value is set to Uninitialized Not inititialized On failure of remote connection change to next possible mode until RCAS mode is restored On failure of remote connection change to next possible mode The block remains in this mode On failure of remote connection change to AUTO mode until RCAS mode is restored On failure of remote connection change to AUTO mode attempt is made to restore the mode and the block remains in AUTO mode On failure of remote connection
31. Mode Selection display initial value ACK_OPTION 38 5 Undefined No selection DISC ALM Write lock changed BLOCK ALM Block alarm ALARM_SUM 37 S r w O A DISC ALM Write lock changed BLOCK ALM Block alarm ALERT KEY 4 S r w O A 1 to 255 0 0 is not a permissible value and will be rejected when transferring data to the device alarm BLOCK ALARM 36 r BLOCK ERR 6 SIMULATE poan hd ds LOST STATIC DEVICE NEEDS MAINTENANCE SOON DEVICE NEEDS MAINTENANCE NOW BUS ADDRESS 55 255 248 CLR_FSTATE 30 D r w O A CONDENSED_STATE 59 r 0 1 Maintenance required 2 Maintenance demanded 3 Maintenance alarm 7 Function check CONFIRM TIME 33 r w O A 640000 1 32 ms YIIEBSEI 20 S r w O A SCHEDULED COMPLETION OF BLOCK EXECUTION GYGIESIYPE 19 S r SCHEDULED COMPLETION OF BLOCK EXECUTION DD RESOURCE 9 S r 108 8384 5 EN Resource Block Appendix Description Determines whether an alarm is to be automatically acknowledged in the positioner i e without intervention of the fieldbus host system Note The alarm is broadcast to the fieldbus host system but not acknowledged by it Determines the current state of the process alarms in the Resource Block Used to specify the identification number of the plant section Thi
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33. 3510 Micro flow Valve 26 Attachment to rotary actuators 28 Heavy duty version 0 30 Reversing amplifier for double acting actuators 32 Reversing amplifier 1079 1118 1079 1119 32 Attaching an external position sensor 34 Mounting the position sensor with direct attachment 34 Mounting the position sensor with attachment according to IEC 60534 6 36 Mounting the position sensor to Type 3510 Micro flow 37 Mounting the position sensor to rotary actuators 38 Attaching positioners with stainless steel housings 39 Air purging function for single acting actuators 39 Mounting parts and accessories AO CONNECHONS oos s ee 44 Pneumatic connections en 44 Signal pressure gauges oo 44 Supply press re sa iae a Bates 44 Signal pressure output 45 Electrical connections 2 45 Establishing communication 0 48 Operator controls and readings 49 Start up 0 5 51 Defining the valve closed position 51 Setting the volume restriction Q 52 EB 8384 5EN 3 Contents 7 3 7 4 7 5 7 6 1 7 6 2 7 6 3 7 6 4 7 8 7 9 8 1 8 2 8 2 1 8 2 2 8 3 8 3 1 16 2
34. EB 8384 5EN 161 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value LO_LO_PRI 54 5 52 5 r w ALL MODE BLK 5 5 r w ALL OUT 9 N r w Range OUT_SCALE 10 Unit from XD_SCALE OUT_HI_LIM 28 S r w ALL Range OUT_SCALE 10 Unit from OUT_SCALE 100 OUT_LO_LIM 29 5 Range OUT_SCALE 10 Unit from OUT_SCALE 0 OUT_SCALE 11 5 r w 0 to 100 PV 7 D r Unit from PV_SCALE 162 8384 5 EN PID Function Block Appendix Description Determines the action to be taken when the value for the low low alarm is not reached LO_LO_LIM The limit for low low alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms Low low alarm is issued to notify the operator with the corresponding priority 3 low 7 high Low low alarm is issued as critical alarm with the corresponding priority 8 low 15 high Determines the action to be taken when the value for the low alarm is not reached LO_LIM The limit for low alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms low alarm is issued to notify the operator with the corresponding priority 3 low 7 high Low alarm is issued as a critical alarm with the corresponding priority 8 low 15 high Indicates
35. HISTOGRAMM X 96 D r HISTOGRAMM Z 99 D r HYS STELL Y 102 D O M A 126 EB 8384 5 EN Analog Output Transducer Block Appendix Description Enables the final position w gt see Code 15 Final position if set point falls below adjusted value see Code 14 If the set point falls below the adjusted value the valve is moved to the final position that corresponds to 0 of the manipulated variable This causes the actuator to either be vented completely or fully filled with air corresponding to the fail safe action Note The function is deactivated by entering 2 5 As this function causes the actuator to be fully vented or filled with air the valve moves to its absolute final positions Restrictions set by the travel range or travel limitation functions do not apply In the case that this creates excessive positioning forces this function must be deactivated Enables final position w lt see Code 14 Sets the travel range angle of rotation The set point FINAL_VALUE is sent to the AO Transducer Block directly from an upstream AO Function Block Note The operating range FINAL_VALUE_RANGE is compared with the TRANSM_PIN_POS If the TRANSM_ PIN_POS is changed the positioner checks whether the setting and unit matches the current operating range FINAL_VALUE_ RANGE If this is not the case the operating range FINAL_VALUE_RANGE is set to 0 100 Indicates temperature specific dat
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37. Warm start of device processor restarted Indicates the current operating state of the Resource Block Standard operating state the function block is in AUTO mode The Resource Block is 5 mode The configured links between the function blocks have not been established yet Used to select the data to be processed in Discrete Input Block 1 2 Switching state of binary input 1 2 Switching state of internal solenoid valve Current valve position as discrete information 1 Current valve position lt x 2 Current valve position gt x 3 Intermediate position The limits for lt x or gt x are set using FINAL_POSITION_VALUE_LIMITS parameter 0 5 99 5 EB 8384 5EN 113 Appendix Resource Block Parameter Index SK Access Mode Selection display initial value Continued DI1 2 condensed state SELECT_BINARY_ INPUT1 SELECT_BINARY_ INPUT2 SET_FSTATE 29 D r w SHED RCAS 26 S r w A O SHED ROUT 27 S r w A O 640000 1 32 ms ST REV 1 STRATEGY 3 S 0 SW_REVISION 42 N r TAG_DESC 2 5 r w A O No text max 32 characters TEST RW D TEXT INPUT 1 49 N r w A O TEXT INPUT 2 50 N r w TEXT INPUT 3 51 N r w TEXT INPUT 4 52 N A O TEXT INPUT 5 53 N r w A O UPDATE EVT 35 D r WRITE ALM 40 D r w A O WRITE LOCK 34 S r w A O LOCKED NOT LOCKED
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39. id 7 E i BE m Reversing Output A2 vedo ri amplifier optional 150 Connecting plate 4 NPT 1079 1118 1079 1119 no longer available see drawing of light version for dimensions Fig 29b Attachment to rotary actuators VDI VDE 3845 Sept 2010 fixing level 1 size to AA4 EB 8384 5EN 171 Dimensions mm 18 1 Fixing levels according to VDI VDE 3845 September 2010 777777777 E Level 2 bracket surface Level 1 actuator surface Actuator Dimensions in mm B Size B d D 50 25 15 5 5 5 66 50 AAI 80 30 20 5 5 for M5 96 50 2 80 30 30 5 5 5 96 50 130 30 30 5 5 5 146 50 AAA 130 30 50 5 5 for M5 146 50 5 200 50 80 6 5 6 220 50 Flange type 5 according to DIN EN ISO 5211 172 8384 5 EN 19 Valve characteristic selection Valve characteristic selection The characteristics that can be selected in Code 20 are shown in following in graph form Note A characteristic can only be defined user defined characteristic using a workstation operating software e g TROVIS VIEW Linear select characteristic 0 Travel angle of rotation 25 100 504 Reference variable 0 50 100 Equal percentage select charac
40. 135 Y e 570 NVW 7 NI OW ONIAOW civ INO 208 Ov Fig 24 Analog Output Transducer Block 98 8384 5 EN Appendix 17 2 4 Analog Output Function Block The Analog Output Function Block processes an analog signal from an upstream function block e g PID Block into an output value intended for the downstream Transducer Block e g valve positioner It contains scaling functions and ramp functions as well as other func tions The AO Block receives its set point depending on the mode MODE_BLK from one of the in put variables CAS_IN RCAS_IN or SP An internal working set point is created from it tak ing into account the PV SCALE SP_HI_LIM and SP LO SP RATE UP and SP RATE DN Depending on the IO OPTS and XD SCALE parameters an output value OUT is generated which is passed on to the downstream Transducer Block over the CHANNEL parameter A Fault State is included in the AO Block which is activated when a fault condition of the valid set point last longer than the time determined in TIME or when SET FSTATE is activated in the Resource Block The Fault State is determined over FSTATE TIME FSTATE VAL and IO OPTS parameters In the Device Description Library supplied by Fieldbus Foundation upon which the device description of 3730 5 is also based Fault state to value is indicated as Fault state type in the OPTS parameter of the AO Function Block
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43. 72 Firmware update serial 72 Maintenance calibration and work on equipment 73 Fieldbus specification 74 Device description 200 74 FOUNDATION fieldbus block model 74 Resetting 75 Status classification and condensed 75 77 Codelist 77 Parameters 96 Resource Block 96 17 2 2 17 2 3 17 2 4 17 2 5 17 2 6 17 2 7 17 3 17 3 1 17 3 2 17 3 3 17 4 18 18 1 19 Contents Analog Output Transducer Block 96 Discrete Input Transducer Blocks 97 Analog Output Function Block 99 Discrete Input Function Block DII 101 Discrete Input Function Block DI2 102 PID Function 103 Other paromelels avo cs eoi omo USE 105 Sigla Counter s s a oma Fu Qc 105 In mer MMC cL 105 LAS Functionality 534 dc eom omm m ER OR S 105 Parameter bros OE OP dos TP d 106 Dimensions in mm 170 Fixing levels according to VDI VDE 3845 September 2010 172 Valve characteristic 173 T
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46. 1 Initialize positioner 2 Use the MAN function to move the positioner to 95 see LC display 3 Adjust the tag 1 using the yellow ad justment screw 2 until the tag enters or leaves the field of the proximity switch 3 You can measure the switching voltage as an indicator Contact function Tag leaving the field gt Contact is made Tag entering the field gt Contact is opened 70 8384 5 EN 11 Retrofitting an inductive limit switch Required retrofit kit Limit switch Order no 1400 7460 Note The same requirements apply to retro fitting an inductive limit switch as to servic ing the positioner For explosion protected devices the requirements in section 13 need to be kept Check the Limit switch inductive box on the nameplate after retrofitting the limit switch 1 Take off the rotary pushbutton 3 and cap 1 unthread the five fixing screws 2 and lift off the plastic cover 9 to gether with the display taking care not to damage the ribbon cable between PCB and display 2 Use knife to cut an opening at the marked location 4 3 Push the connector 11 with cable through the opening and secure the proximity switch 7 on the cover with a dot of glue 4 Remove the jumper 8801 2267 at the socket X7 of the top board and insert the cable connector 11 5 Guide the cable in such a manner that the plastic cover can be placed back onto the positioner Insert the fixi
47. 3402823466 x 1038 ST REV 1 STATUS OPTS 15 5 Propagate Fault Backward STRATEGY 3 5 r w ALL 0 TAG_DESC 2 5 r w ALL No text max 32 characters UPDATE_EVT 29 r XD SCALE 12 S r w 0 0 100 0 Specified in mm or degrees Parameter index Index Parameter Index Parameter Index Parameter 0 6 BLOCK_ERR 12 XD_SCALE ST_REV 7 PV IS GRANT DENY 2 TAG DESC 8 SP 14 OPTS 3 STRATEGY 9 OUT 15 STATUS OPTS 4 ALERT KEYS 10 SIMULATE 16 READBACK 5 11 PV_SCALE 17 CAS IN 148 8384 5 Analog Output Function Block Appendix Description Used to enter the ramp rate for downward set point changes in AUTO mode Note The set point is used immediately when the ramp rate is set to zero The rate limit is active for output blocks in the AUTO and CAS modes Used to enter the ramp rate for upward set point changes in AUTO mode Note The set point is used immediately when the ramp rate is set to zero Indicates the revision state of static data Note The revision state is incremented by one each time a static parameter in the block is written Allows the selection of status options available to determine the handling and processing of the status Not initialized Status of the Transducer Block is passed on to the upstream block over the status of BKCAL OUT Permi
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49. Name of block DD MEMBER 0 0x0 DD ITEM Start index of AO Tm Transducer Block DD_REVIS Revision index of DD PROFILE 33037 0 8104 ALERT_KEY 4 5 O M A 1 to 255 0 0 is not a permissible value and will be rejected when transferring data to the device error alarm AUTOSTART 111 D r w O M A BINARY_INPUT 2 53 D r BLOCK_ALARM 8 D r 118 8384 5 EN Analog Output Transducer Block Appendix Description Sets the fail safe action to be performed by the actuator in case of a supply air failure determined automatically during initialization Specifies the actuator manufacturer s identification number Clearly identifies the manufacturer of the actuator used with the positioner Specifies the type model number of the actuator used with the positioner Specifies the serial number of the actuator used with the positioner Specifies the minimum transit time to reach CLOSED position The minimum transit time to reach CLOSED 0 position position is the actual time in seconds that the system consisting of positioner actuator and valve needs to move through the rated travel range angle of rotation to close the valve measured during initialization Specifies the minimum transit time to reach OPEN position The minimum transit time to reach OPEN 100 position position is the actual time in seconds that the system consisting of positioner actuator and
50. Refer to page 142 for the list of parameters 8384 5 99 Appendix XD_SCALE 100 READBACK OUT 0 PV SCALE SP lt 5 lt 5 HI 2 5 Set point Set point PV XD Output limitation sp ramps scaling action OUT 5 gt SP HI SP RATE DN XD SCALE IO OPTS SP_LO_LIM SP RATE UP PV SCALE 5 MODE MODE PV scaling manual READBACK XD SCALE PV SCALE Fig 25 Analog Output Function Block 100 8384 5 EN Appendix 17 2 5 Discrete Input Function Block The Type 3730 5 Positioner is fitted with a standard contact input to process binary voltage signals The Discrete Input Function Block is used for processing the contact input terminals 87 und 88 and to integrate a FOUNDATION fieldbus application The connected hardware is assigned to the function block by CHANNEL 1 The OUT D pa rameter is used to link the state of the contact to other function blocks Alternatively an integrated solenoid valve MGV a discrete valve position with three states POS_D as well as the Condensed State NAMUR status can be processed The binary signal to be linked can be selected over the SELECT_BINARY_INPUT_1 parameter in the Resource Block Refer to page 150 for the list of parameters SE
51. are so short that the positioner cannot adapt itself optimally Status classification Maintenance required Recommended action Check the volume restriction setting as described in section 7 2 re initialize the positioner 56 position Initialization was canceled because you are required to enter the pin position for the selected initialization modes NOM and SUb Status classification Maintenance required Recommended action Enter pin position over Code 4 and nominal travel angle over Code 5 Re initialize the positioner EB 8384 5EN 89 Appendix Operational errors Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 57 Control loop Control loop error the control valve does not react within the tol erable times of the controlled variable tolerance band alarm Code 19 Actuator mechanically blocked Attachment of the positioner subsequently shifted Supply pressure not sufficient Status classification Maintenance required Recommended action Check attachment 58 Zero point Zero point incorrect Error may arise when the mounting position linkage of the posi tioner moves or when the valve seat trim is worn especially with soft sealed plugs Status classification Maintenance required Recommended action Check valve and mounting of the positioner
52. travel angle of rotation in the nominal lower x range value or operating range 0 0 to 80 0 0 0 of the The operating range is the actual travel angle of the control nominal range valve and is limited by the lower x range value Code 8 and the upper x range value Code 9 ESC 9 Usually operating range and nominal range identi cal The nominal range can be limited to the operating range by Note Specified in mm lower and upper x range values angle provided Code 4 is Value is displayed or must be entered set The characteristic is adapted See also the example in Code 9 9 Travel angle range end Upper range value for the travel angle of rotation in the nominal upper x range value or operating range 20 0 to 100 0 100 0 of Value is displayed must be entered the nominal range The characteristic is adapted ESC Example The operating range is modified for example to limit the range of a control valve which has been sized too large For T this function the entire resolution range of the reference variable Note Specified in mm converted to the new limits on the display corresponds to angle provided Code 4 ig adjusted lower limit and 100 to the adjusted upper limit set 10 Travel angle lower limit Limitation of the travel angle of rotation downwards to the en lower x limit 0 0 to 49 9 of the operating range OFF ESC tered value the characteri
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54. Clear fail safe position SETP_DEVITATION 45 D r SIGNAL_PRESSURE_ 77 D r ACTION SOLENOID_SELECT 94 D r w O M A ST_REV 1 5 START_VALUE 91 D r w O M A 132 8384 5 EN Analog Output Transducer Block Appendix Description Starts the calibration sequences in the field device and the resetting of error alarms 13 Reset Autocorrection 25 Reset Hardware 14 Reset Fatal error 26 Reset Control parameter 15 Reset Extended diagnosis 27 Reset Poti parameter 16 Reset x gt range 28 Reset Adjustment parameter 17 Reset Delta x lt range 29 Reset General parameter 18 Reset Attachment 30 Reset Internal device error 1 19 Reset Initialization time exceeded 31 Reset No emergency mode 20 Reset Initialization solenoid valve 32 Reset Program load error 21 Reset Travel time too short 33 Reset Options parameter 22 Reset Pin position 34 Reset Info parameter xd error ext 27 35 Reset Data memory 23 Reset x signal 36 Reset Control calculation 24 Reset i p converter 37 Reference_Test_Aborted Indicates the state of the calibration sequence started with SELF_CALIB_CMD 5 Maximum point adjustment 9 Step 1 step response 6 Detection of mech steps 10 Step 2 step response 7 Controller optimization 11 Terminated 8 Fine adjustment This parameter is not
55. Default OFF Turn Code 3 display OFF Press Code 3 blinks 69 gt Press display gt Select the initialization mode ieee b 9 Deku MA M Turn gt Code 6 Press 63 69 Press to confirm the as the initial ization mode Start initialization Press INIT key to start initialization The nominal travel angle of rotation is indi cated in after initialization Code 5 nomi nal range remains locked The parameters for travel angle range start Code 8 and travel angle range end Code 9 can also only be displayed and modified in For a reading in mm enter the pin posi tion Code 4 Enter the pin position TEE Code 4 Press Code 4 blinks Turn 69 Pin position on lever see rele vant section on attachment Pin position Default OFF Press The reading of the nominal range appears mm 7 6 2 NOM Initialization based on nominal range The calibrated sensor allows the effective valve travel to be set very accurately During the initialization process the positioner checks whether the control valve can move through the indicated nominal range travel or angle without collision If this is the case the indicated nominal range is adopted with the limits of travel angle range start Code 8 and travel angle range end Code
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57. tine test on the device prior to putting it back into operation The passing of the routine test must be documented by attaching a mark of conformity to the device Replace explosion protected components only by original routine tested components from the manufacturer Devices that have already been operated outside hazardous areas and are intended for future use inside hazardous areas must comply with the safety requirements placed 72 8384 5 EN on serviced devices Before being used in side hazardous areas test the devices ac cording to the specifications for servicing explosion protected devices Read section 15 for maintenance calibra tion and adjustment work inside and outside hazardous areas 14 Firmware update serial interface Firmware updates on positioners currently in operation can be performed as follows When updates are performed by a service employee appointed by SAMSON the up date is confirmed on the positioner by the test mark assigned by SAMSON s Quality Assurance In all other cases only persons from the plant operator with written approval may perform updates This person must confirm the update on the positioner Laptops and PCs connected to the power supply must use an additional safety barrier This does not apply to laptops in battery op eration In this case it is assumed that a bat tery powered laptop runs briefly for soft ware programming or for testing purposes a
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59. 1400 6449 1400 8819 Connection block with seals and screw Va NPT 1400 8820 St steel brass 1400 6950 Pressure gauge mounting kit up to max 6 bar output and supply B dd St steel st steel 1400 6951 Table 3 Attachment to NAMUR ribs or control valves with rod type yokes 20 to 35 mm rod diameter according to IEC 60534 6 Figs 6 and 7 Travel in mm Lever For actuators Order no 7 5 S 3271 5 with 60 120 cm on Type 3510 Valve Fig 7 1400 7457 5 to 50 Actuators from other manufacturers and Type 3271 with 120 to 700 cm 1400 7454 14 to 100 Actuators from other manufacturers and Type 3271 versions 1000 and 1400 7455 1400 60 Actuators from other manufacturers and Type 3271 versions 1400 120 and 4015200 XL 2800 cm with 120 mm travel 00788 Type 3271 versions 1400 120 and 2800 cm with 30 60 mm travel 1400 7466 Mounting bracket for Emerson and Masoneilan linear actuators 30 or 60 In addition a mounting kit acc to IEC 60534 6 is required depending on the 1400 6771 travel See row above Valtek Type 25 50 1400 9554 1400 7461 Connecting plate 6 Va NPT 1400 7462 1400 7458 Accessories Pressure gauge bracket 7 Va NPT 1400 7459 St steel brass 1400 6950 ressure gauge mounting kit up to max 6 su a i St steel st st 1400 6951
60. 42 Auto w manual w info 0 0 to 100 0 of the span Display only Auto mode indicates the supplied automatic reference variable Man mode indicates the supplied manual reference variable 43 Firmware info control Display only indicates the positioner type and current firmware version in alternating sequence EB 8384 5EN 83 Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 44 y info 0 to 100 OP MAX Display only Indicates the control signal y in based on the travel range de termined on initialization MAX The positioner builds up its maximum output pressure see description in Code 14 and 15 OP The positioner vents completely see description in Code 14 and 15 The positioner is not initialized 45 Solenoid valve info YES HIGH LOW NO Display only indicates whether a solenoid valve is installed or not If a voltage supply is connected at the terminals of the installed solenoid valve YES and HIGH appear on the display in alternat ing sequence If voltage supply is not connected actuator vented fail safe position indicated on the display by the 5 icon YES and LOW appear on the display in alternating sequence 46 Bus address ESC Select bus address 16 to 247 Positioners with fixed bus
61. Parameter Index Parameter Index Parameter 59 TRANSM POS 79 TRAVEL RATE DEC 101 LEVEL 60 INIT METHOD 80 PRESSURE LIMIT 102 HYS STELL Y 61 SELF CALIB 81 ENHANCED DIAG 103 STEPSTART 62 SUB MODE INIT 82 ELAPSED HOURS METERS 104 STEPEND 63 SELF CALIB STATUS 83 NO OF ZERO POINT 105 STEP SAMPLE RATE 64 DEVICE INIT STATE 106 ERRORBYTE 65 Bd 107 RAMP UP 66 CLOSING DIRECTION 108 RAMP_DOWN 67 STROKE TIME DEC 55 VENT LOGGING 1 109 LATENCY AFTER STEP 68 STROKE TIME INC EE ENT LOGGING 2 110 STEP SELECTION 69 LIN TYPE 28 PAA SELCI 111 AUTOSTART 70 TRAVEL LOWER LIMIT SM TRIGGER_SELECT 112 OVERSHOCT RISING on 113 OVERSHOOT FALLING 71 TRAVEL LOWER LIMIT 91 START_VALUE 114 DEAD TIME RISING 72 TRAVEL UPPER LIMIT ON 92 LOGGING LIMIT TIME TRAVEL_UPPER_LIMIT 98 PRETRIGGER_TIME 116 TIME 63 RISING 75 FINAL VALUE CUTOFF op 98 RISING 119 98 FALLING 76 POSITION DEVIATION MIN 120 5 PROGRESS 77 SIGNAL PRESSURE DEVIATION MAX ACTION 99 HISTOGRAMM Z 78 TRAVEL RATE INC 100 5 TEMPERATURE EB 8384 5 EN 141 Appendix Analog Output Function Block Analog Output Function Block Parameter Index SK Access Mode Select
62. Pin position see Code 56 Test or calibration running 138 EB 8384 5 EN Analog Output Transducer Block Appendix Description Type of valve Note The Type 3730 5 differentiates merely between linear and rotary valves Type 3730 5 Treated like a globe valve Control valves with straight moving plug e g globe valves Control valves with rotating closure members 3730 5 Treated like a globe valve The last setting is kept Indicates the time when the last calibration was performed Indicates the location where the last calibration was performed Indicates the person who performed the last calibration Errors listed in the Transducer Block No error Check sum error Dynamic values outside of the range Unspecified device not initialized initialization or zero calibration in progress or total valve travel exceeded General device error Zero point internal control loop or initialization error reference test canceled Code 81 only with EXPERT Parameter or characteristic faulty converter Code 64 hardware Code 65 bus connection Fault in the mechanics Extended errors listed in the Transducer Block 2 xd_error_ext_2 4 Air supply EXPERT function Es i see 2 44 5 Actuator spring EXPERT function i p converter see Code Hardware see Code 65 6 Shitting pang Fangs EXPERT function Control parameter see C
63. at www fieldbus org www samson de 16 2 FOUNDATION fieldbus block model FOUNDATION fieldbus assigns all the functions and data of a device to three different types of blocks Each type of block has a different range of tasks to fulfill in the block model The following types of blocks are implemented in the SAMSON Type 3730 5 Positioner One Resource Block The Resource Block contains all the specific characteristics associated with a device on the Fieldbus for example device name manufacturer number and serial number A device can only have one Resource Block One AO Transducer Block Each Al or AO Function Block has a Transducer Block which contains all data and de vice specific parameters to connect the device to the process value sensor or final control element The positioner output signal can be directly influenced over the AO Transducer Block Two DI Transducer Blocks The DI Transducer Blocks connect binary input signals for transmission and processing over the fieldbus One Analog Output Function Block Function blocks are responsible for the control behavior of a FOUNDATION fieldbus de vice A FOUNDATION fieldbus application can be configured by connecting the inputs and outputs of function blocks 74 8384 5 EN Fieldbus specification The AO Function Block converts the output value from an upstream function block into a control value for the valve Execution time 20 ms Two Discrete Input
64. to EN 60947 5 6 512 5 proximity switch NAMUR NC contact 512 51 proximity switch NAMUR NO contact External position sensor Travel Same as positioner Cable 10 m with 12 1 connector designed for continuous flexing flame retardant acc to VDE 0472 resistant to oils lubricants coolants as well as other corrosive media Perm ambient temperature 60 105 C Vibration immunity Up to 10 g in the range between 10 and 2000 Hz Degree of protection IP 67 8384 5EN 17 Attachment to the control valve Mounting parts and accessories 4 Attachment to the control valve Mounting parts and accessories WARNING Mount the positioner keeping the following sequence 1 Remove protective film from pneumatic connections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings The positioner is suitable for the following types of attachment Direct attachment to SAMSON Type 3277 Actuator Attachment to actuators according to 60534 6 NAMUR Attachment to 3510 Micro flow Valve Attachment to rotary actuators NOTICE Attach the positioner to the control valve observing the following instructions to avoid damaging the positioner Use only the mounting parts accessories listed in the Tables 1 to 5 pages 40 to 42 to mount the positioner O
65. 1 Off 3 2 4 bar 2 3 7 bar 4 1 4 bar PRESSURE Y 50 D r PRETRIGGER TIME 93 D O M A RAMP DOWN 108 D r w O M A 0 RAMP UP 107 D r w O M A 0 RATED TRAVEL 58 S O M A 255 9 mm 15 0 mm SAMPLE RATE 90 D O M A 130 8384 5 EN Analog Output Transducer Block Appendix Description Specifies the number of zero calibrations performed since the last initialization Evaluation parameter for step response test Overshooting of falling reference variable step change Available in versions with EXPERT extended diagnostics and higher Evaluation parameter for step response test Overshooting of rising reference variable step change Available in versions with EXPERT extended diagnostics and higher Used to set the pressure limit see Code 16 Specifies the actuator pressure in percent after initialization see Code 44 The data logger can be triggered as soon as a certain event occurs The pretrigger function can be used to display data recorded before this event This is made possible by a ring buffer in which all events are saved continuously For example if the pretrigger time is set to 1 5 all events that occurred in the second before the data logger was triggered are displayed Available in versions with EXPERT extended diagnostics and higher The dynamic control response of the control valve can be tested by recording step res
66. 16 3 16 4 17 17 1 17 2 17 2 1 8384 5 EN Adapting the display 44 ex een 52 Limiting the signal pressure 53 Checking the operating range of the 53 Initializalignis voe eee es S SUAE 54 Initialization based on maximum range 56 NOM Initialization based nominal 57 MAN Initialization based on a manually selected range 58 SUb substitute calibration 59 Zero 62 Reset to default values 63 Start up local interface 550 63 Operdhon is eh wx Dee m RO Paw wae as 64 Enabling and selecting parameters 64 Operalingiedes 1 2 vor po e ORO A rac E OSEE X66 64 Automatic and manual modes 64 SAFE Fail sale position 22 zo oe ae eed 65 Malfunction maintenance alarm 66 Confirming error messages 67 Status and diagnostic alarms 67 Standard EXPERT diagnostics 67 Extended EXPERT 68 Adjusting the limit 69 Retrofitting an inductive limit 70 Maintenance 72 Servicing explosion proteded 5
67. 2 EN 61000 6 3 EN 61326 1 and NAMUR compatibility Recommendation NE 21 ATEX Type 3730 51 Il 2G Ex ia IIC T6 1 2D Ex tb T80 C IP66 3730 58 Ex nA 1116 Il 3G Ex ic IIC T6 11 3D Ex tc 80 IP66 Ex ia T6 Class Il Div 1 Groups A B C D CSA Type 3730 53 Ex nA II T6 Ex nL 16 Class Il Div 2 Groups A B C D Class Il Div 1 Groups D Class Zone AEx ia Class Il Ill Div 1 Groups A B C D FM 3730 53 Class Div 2 Groups A B C D Class Div 2 Groups Explosion Gost Type 3730 51 1Ex ia IIC T6 protection IECEx Type 3730 51 Ex ia T6 5 Type 3730 5 Ex 6 5 4 NEPSI Type 3730 51 Ex ia IIC T6 3730 58 Ex nA 1116 Ex nL IIC T6 STCC Type 3730 5 OEx ia IIC T6X 2Ex s Il T6 X CCoE INMETRO On request One M20 x 1 5 cable gland for 6 to 12 mm clamping range Electrical connection Second additional threaded M20 x 1 5 hole Screw terminals for 0 2 to 2 5 mm wire cross section Degree of protection 66 NEMA 4X Probability of failure on demand of safety functions PFD lt 2 8 x 10 for a confidence level of 95 The safe failure fraction SFF according to Table 1 in IEC 61508 2 15 greater or equal to 0 99 The valves are therefore suitable for implementation in safety related systems with a hardware fault tolerance of 1 or 2 up to an
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70. 50 Attachment according to IEC 60534 6 NAMUR SAMSON valves Type 3271 Actuator Other valves actuators Actuator size Rated travel ree aces cm mm min Travel max d 1 7 5 36 t 18 0 5 17 120 75 5 0 to 25 0 M 25 120 240 350 15 700 7 0 fo 35 0 M 35 700 15 and 30 10 0 to 50 0 M 50 1000 1400 2800 30 14 0 to 70 0 L 70 1000 1400 2800 60 20 0 to 100 0 100 1400 2800 120 40 0 200 0 XL 200 Attachment to rotary actuators according to VDI VDE 3845 Rotary actuators Required Assigned Min Opening angle lever pin position 24 to 100 M 90 8384 5EN 19 Attachment to the control valve Mounting parts and accessories 4 1 Direct attachment 4 1 1 Type 3277 5 Actuator Refer to Table 1 on page 40 for the required mounting parts as well as the accessories with their order numbers Note the travel table on page 19 Actuator with 120 Depending on the type of positioner attach ment the signal pressure is routed either left or right of the yoke through a bore to the actuator diaphragm Depending on the fail safe action of the actuator Actuator stem extends or Actuator stem retracts valve closes or opens if the supply air fails the switchover plate 9 must first be at tached to the actuator yoke Align the switchover plate with the corresponding symbol for left or right attachment according to the marking view looking onto the
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72. Block results in an output error in the AO Block TOT_VALVE_TRAV_LIM parameter New range 1000 990 000 000 K 1 22 Operating range FINAL VALUE RANGE The operating range FINAL VALUE RANGE of the AO Trans ducer Block is compared on entering it with TRANSM POS If the TRANSM POS parameter is changed the positioner checks whether the setting and unit match the current operating range FINAL VALUE RANGE If this is not the case the FINAL VALUE RANGE parameter is set to O to 100 VALVE TYPE parameter The parameter of the AO Transducer Block is set depending on the selected POS The last setting is kept when VALVE is set to OFF FINAL VALUE parameter The manipulated variable is scaled with FINAL VALUE RANGE in firmware K 1 22 and higher and not with XD SCALE Display of O S mode in AO Transducer Block If the AO Transducer Block is set O S mode this is indicated the positioner display by MAN AUTO 6 8384 5 EN Modifications of positioner firmware Modifications of positioner firmware in comparison to previous versions Previous New K 1 23 Internal modifications K 1 24 BUS_ADDRESS parameter The bus address has the default setting of 248 Device type In the delivery state the device is configured as a basic device K 1 25 Internal modifications K 1 26 Corrections in PID Function B
73. FEATURES_SEL parameter in the Resource Block PV contains the current valve position same as FINAL_POSITION_VALUE Definition of the range initial and final values the engineering unit and the number of decimal places used for the process variables PV Input and display of the analog reference variable value and status provided by the fieldbus host system for in ternal calculation of the manipulated variable Note This parameter is only active in the RCAS mode EB 8384 5EN 145 Appendix Parameter Index SK Access Mode Analog Output Function Block Selection display initial value RCAS_OUT 28 r READBACK 16 Value determined from FINAL POSITION VALUE parameter of the associated Transducer Block Unit from SCALE parameter group SHED OPT 27 r w ALL NormalShed NormalShed ShedToAuto_NormalReturn ShedToAuto NoReturn ShedToManual NormalRetum ShedToManual NoReturn ShedToRetainedTarget_NormalReturn ShedToRetainedTarget_NoReturn SIMULATE 10 r w ALL SP r w O M A Value and range from PV SCALE 10 Unit from PV SCALE SP HI 20 r w ALL Value and range from PV SCALE 10 100 SP LO 21
74. If OK perform a zero calibration over Code 6 see section 7 7 on page 62 If the lever position on the back of the positioner has been changed e g while exchanging the lever move the lever as far as it will go in both directions to adapt it to the internal mea suring lever 59 Autocorrection Should an error occur in the data range of the positioner the self monitoring function recognizes it and automatically corrects it Status classification No message Recommended action Automatic 60 error An error was detected in the data relevant for safety autocorrection is not possible This may be due to EMC disturbances The positioner changes to the fail safe position SAFE Status classification Maintenance alarm cannot be classified Recommended action Reset over Code 36 Re initialize the positioner 90 8384 5 EN Hardware errors Appendix Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 62 x signal Determination of the measured data for the actuator has failed Conductive plastic element is defective The positioner continues to run in emergency mode but should be replaced as soon as possible The emergency mode on the display is indicated by a blinking closed loop operation icon and 4 dashes instead of the position indication Note on the closed loop operatio
75. M A 0 SUB MODE INIT 62 D r TAG DESC 2 S O M A Max 32 characters TIME 63 FALLING 117 D r TIME 63 RISING 116 D r TIME 98 FALLING 119 D r TIME 98 RISING 118 D r TOLERANCE BAND 47 5 O M A 0 1 to 10 5 VALVE TRAV 49 5 r w 1000 to 990 000 000 1 000 000 TOTAL VALVE TRAVEL 48 D r 134 EP 8384 5 EN Analog Output Transducer Block Appendix Description The progress of the step response test is indicated Available in versions with EXPERT extended diagnostics and higher Used to set the sampling rate of the step response logging Available in versions with EXPERT extended diagnostics and higher The dynamic control behavior of the valve can be tested by recording the step responses Two reference variable steps are performed by default and the course of the valve position x and the manipulated variable y are plotted until they reach a steady state The first step starts at an intial value defined beforehand and finishes at the determined final value After the entered waiting time the second step is performed in reverse starting with the final value back to the initial value This parameter is used to select whether just one step is to be performed or whether also the reverse step is to be performed after the first step Available in versions with EXPERT extended diagnostics and higher Used to set the final value to perform the step response Available in v
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77. Mounting parts and accessories From the positioner Output 38 Supply 9 e 72 f 2 Control signals to 13 1112 14 15 16 the actuator Ay 1 Reversing amplifier 6 Connecting plate 1 1 Special screws 6 1 O rings 1 2 Gasket 6 2 Screws 1 3 Special nuts 1 4 Rubber seal 1 5 Sealing plug 1 6 Filter Supply 9 T Output 38 L 7 L3 12 1 1 1 1 6 Fig 12 Mounting a reversing amplifier 1079 1118 or 1079 1119 8384 5 33 Attachment to the control valve Mounting parts and accessories 4 7 Attaching an external position sensor Refer to Table 6 on p 43 for the mounting parts as well as the accessories required In the positioner version with an external po sition sensor the sensor placed in a sepa rate housing is attached over a plate or bracket to the control valve The travel pick off corresponds to that of a standard device The positioner unit can be mounted as re quired to a wall or a pipe Fig 13 Positioner unit with sensor mounted on a micro flow valve For the pneumatic connection either a con necting plate 6 or a pre
78. Updates outside the hazardous area Remove the positioners from the plant and update them outside the hazardous area Maintenance calibration and work on equipment b Updates on site Updates on site are only permitted after the plant operator has presented a sig ned hot work permit After updating has been completed add the current firmware to the nameplate this can be done using labels 15 Maintenance calibration and work on equipment The interconnection with intrinsically safe circuits to check or calibrate the apparatus must only be performed with intrinsically safe current voltage calibrators and mea suring instruments to rule out any damage to components relevant for explosion pro tection The maximum values for intrinsically safe circuits specified in the approvals must be kept EB 8384 5EN 73 Fieldbus specification 16 Fieldbus specification These instructions are based on the following Fieldbus Foundation Specification Function Block Application Process Part 1 to 3 Revision 1 5 Fieldbus Foundation Specification Transducer Block Application Process Part 1 to 2 Revision PS 3 0 16 1 Device description DD The following device description files are needed to integrate the device described into the host system Device Description lt 0101 ffo gt lt 0101 sym gt Capabilities File lt 010101 cff gt These device description files can be downloaded from the Internet for example
79. VALUE LOW LIMIT FINAL VALUE 13 N r w O M Scaling over FINAL VALUE RANGE FINAL VALUE _ 15 S O M A 125 99 95 CUTOFF HI 124 8384 5 EN Analog Output Transducer Block Appendix Description Specifies the masking of diagnostic status or error alarms Specifies the masking of hardware errors 3 Hardware 5 Control calculation 4 Data memory 6 Program loading error Specifies the masking of initialization errors 4 Init time exceeded 7 Pin position 5 Init solenoid valve 8 No emergency mode 6 Travel time too short Specifies the masking of operating errors 3 Autocorrection 5 w too small A Fatal error 6 Total valve travel exceeded Specifies the cancellation flag of the step response criterion for cancelation Available in versions with EXPERT extended diagnostics and higher Indicates the logs O 14 with the time they were recorded Indicates the logs 15 29 with the time they were recorded Specifies the current valve position in in relation to the operating range FINAL VALUE RANGE Specifies FINAL POSITION VALUE LIMITS e g limit values reached or status of the value Indicates the limit of FINAL POSITION VALUE This actual value is sent to the AO Transducer Block directly from the valve Contains the output value received from the upstream AO Function Block Final position if set point exceeds the
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81. according to IEC 60534 6 NAMUR rib or attach ment to rod type yokes and to rotary actuators FE The air purging function is automati cally provided Attachment according to IEC 60534 6 NAMUR rib or attachment to rod type yokes and to rotary actuators The positioner requires an additional port for the exhaust air that can be connected EB 8384 5EN 39 Attachment to the control valve Mounting parts and accessories over piping An adapter available as an ac cessory is used for this purpose Threaded bushing G 0310 2619 M20 x 1 5 V4 NPT 0310 2550 NOTICE The adapter uses one of the M20 x 1 5 con nections in the housing which means just one cable gland can be installed 4 10 Mounting parts and Should other valve accessories be used which vent the actuator e g solenoid valve volume booster quick exhaust valve this exhaust air must also be included in the purging function The connection over the adapter at the positioner must be protected with a check valve e g check valve order no 8502 0597 mounted in the pip ing Otherwise the pressure in the positioner housing would rise above the ambient pres sure and damage the positioner when the exhausting components respond suddenly accessories Table 1 Direct attachment to Type 3277 5 Actuator Fig 4 Order no Mounting parts Mounting parts for actuators 120 cm or smaller 1400 7452 Switcho
82. active when prompted Err appears When fault alarms exist they are displayed here 50 gt range The value supplied by the measuring signal is either too high or too low the measuring sensor is close to its mechanical limit Pin positioned incorrectly Bracket slipped in case of NAMUR attachment or positioner is not central Follower plate incorrectly attached Status classification Maintenance required Recommended action Check attachment and pin position set operating mode from SAFE to MAN and re initialize the positioner 51 Ax lt range The measuring span of the sensor is too low Pin positioned incorrectly Wrong lever A rotational angle smaller than 16 at the positioner shaft creates just an alarm An angle below 9 leads to the initialization being canceled Status classification Maintenance required Recommended action Check attachment and re initialize the positioner 52 Attachment Positioner attachment incorrect Nominal travel angle Code 5 could not be achieved during initialization under NOM no tolerance downwards permissible Mechanical or pneumatic fault e g wrong lever selected or supply pressure too low to move to the required position Status classification Maintenance required Recommended action Check attachment and supply pressure Re initialize the positioner Under certain
83. adjusted value see Code 15 If the set point exceeds the adjusted value the valve is moved to the final position that corresponds to 100 of the manipulated variable This causes the actuator to either be vented completely or fully filled with air corresponding to the fail safe action Note The function is deactivated by entering 2 5 As this function causes the actuator to be fully vented or filled with air the valve moves to its absolute final position Restrictions set by the travel range or travel limitation functions do not apply In case that this creates excessive positioning forces this function must be deactivated 8384 5 125 Appendix Analog Output Transducer Block Parameter Index SK Mode Selection display initial value FINAL VALUE 75 S r w CUTOFF ON FINAL VALUE _ 16 S O M A 2 5 to 100 1 CUTOFF LO FINAL VALUE 7A S O M A CUTOFF LO ON FINAL VALUE RANGE 14 S yw FINALVALUE RANGE EU 100 see Code 9 FINAL VALUE RANGE EU 0 see Code 8 FINAL VALUE RANGE UNITS INDEX FINAL VALUE RANGE DECIMAL HIS TEMPERATURE 100 D r T CURRENT TEMPERATURE T MAX HIS T ZEIT TEMPERATUR T MIN TEMPERATURE HIS T ZEIT MIN TEMP PERIOD TIME TEMP PERIOD TIME
84. and final values the engineering unit and the number of decimal places used for the manipulated variable OUT Indicates the process variables used to implement the block including their status EB 8384 5 163 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value PV_FTIME 16 S Os PV SCALE 10 S r w 0 100 RATE 26 5 r w ALL 0 5 RCAS 32 RCAS_OUT 35 D 24 5 r w 3402823466 x 1038 max possible value ROUT_IN 33 N r w ROUT OUT 36 D r 164 EB 8384 5 EN PID Function Block Appendix Description Used to enter the filter time constant in seconds of the first order digital filter This time is needed to allow a 63 change of the input IN in the value of PV to become effective Definition of the range initial and final values the engineering unit and the number of decimal places used for the process variable PV Specifies the time constant for the differential function Input and display of the analog reference variable value and status provided by the fieldbus host system for in ternal calculation of the manipulated variable Note This parameter is only active in the RCAS mode Display of analog reference variable value and status after ramping This value is provided to the fieldbus host system for back calculation to allow ac
85. are summarized in a condensed state The following status alarms are avail able Maintenance alarm The positioner cannot perform its control task due to a functional fault in the de vice or in one of its peripherals or an ini tialization has not yet been successfully completed Maintenance required The positioner still performs its control task with restrictions A maintenance requirement or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected Maintenance is necessary in the medium term Maintenance demanded The positioner still performs its control task with restrictions A maintenance 66 8384 5 EN demand or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected Maintenance is necessary in the short term Function check Test or calibration procedures are being performed The positioner is temporarily unable to perform its control task until this procedure is completed Note If an event is assigned to the No message status this event does not have any effect on the condensed state The condensed state appears on the display with the following icons Condensed state eee isplay Maintenance alarm Maintenance required Maintenance demanded tESting TunE or Function check tESI If the positioner has not been init
86. beneath the lowest ambient temperature to be expected Signal pressure output 0 bar up to supply pressure limitable to 1 4 2 4 3 7 bar 0 2 bar via software Characteristic Linear equal percentage reverse equal percentage User defined over operating software and communication Butterfly valve linear equal percentage Rotary plug valve linear equal percentage Segmented ball valve linear equal percentage Deviation from terminal based conformity lt 1 Hysteresis lt 0 3 Sensitivity lt 0 1 Direction of action Reversible Air consumption Independent from supply pressure approx 110 1 At Ap 6 bar 8 5m h at Ap 1 4 3 0 m h 0 09 Actuator Air output filled with air capacity Actuator vented At Ap 6 bar 14 0 m h at p 1 4 bar 4 5 0 15 EB 8384 5EN 15 Design and principle of operation Type 3730 5 Positioner technical data in test certificates additionally apply for explosion protected devices 20 80 C for all versions Permissible ambient 45 to 80 C with metal cable gland temperature 25 to 80 C with inductive limit switch 5 2 51 and metal cable gland The limits in test certificate additionally apply for explosion protected devices Temperature lt 0 15 10 K Influences Supply air None Vibration lt 0 25 up to 2000 Hz and 4 g acc to IEC 770 Electromagnetic Complying with EN 61000 6
87. have priority over Codes 14 15 157 Reference variable range end w end 50 0 to 100 0 of the span adjusted via Code 12 13 OFF ESC If w approaches the percentage adjusted at the final value that causes the valve to open the actuator is immediately completely filled with air with AIR TO OPEN or vented with AIR TO CLOSE This action always lead to the valve being completely opened Codes 14 15 have priority over Codes 8 9 10 11 Codes 21 22 have priority over Codes 14 15 Example Set the final position w gt to 99 for three way valves 16 Pressure limit 14 2 4 3 7 bar OFF ESC The signal pressure to the actuator can be limited in stages After changing a pressure limit already set the actuator must be vented once e g by selecting the fail safe position SAFE over Code 0 NOTICE Do not activate the pressure limit for double acting actuators with valve closed position AIR TO OPEN AtO 80 8384 5 EN Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 17 Proportional action coefficient KP step Displaying or changing Kp Note on changing the Kp and Ty steps 0 to 17 7 During the initialization of the positioner the Kp and Ty values are ESC optimized Should the positioner show a tendency for impermis
88. in DV_HI_LIM parameter The setting for the alarm limit used to detect the deviation high alarm condition If the controlled variable exceeds the reference variable by this value the DV_HI_ALM is issued Determines the action to be taken when the value for the deviation high alarm is exceeded DV_HI_LIM The limit for deviation high alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms Deviation high alarm is issued to notify the operator with the corresponding priority 3 low 7 high Deviation high alarm is issued as critical alarm with the corresponding priority 8 low 15 high Indicates deviation low alarm status including details of time of alarm date and time stamp as well as the value that triggered the alarm The controlled variable does not reach the reference variable by more than the value determined in DV_LO_LIM parameter Note In addition an active alarm can be acknowledged manually in this parameter group The setting for the alarm limit used to detect the deviation low alarm condition If the controlled variable does not reach the reference variable by this value DV_LO_ALM is issued Determines the action to be taken when the value for the deviation low alarm is not reached DV_LO_LIM The limit for deviation low alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms Devia
89. manufacturer s model number associated with the device in decimal format Specifies the type of protection of the device i e whether explosion protection certificates are available for the field device Specifies the positioner s product number Specifies the positioner s serial number allows the field device to be clearly identified in conjunction with the MANUFAC_ID and DEV_TYPE parameters Any desired text the text is saved in the field device Indicates the current status of the Fault State of the Analog Output Function Block Specifies the additionally supported Resource Block options see FEATURES_SEL Enables selection of additionally supported Resource Block options Fieldbus host system needs to acknowledge receipt of an alert report Hardware write lock switch is evaluated Fault State can be triggered see SET FSTATE CLR_FSTATE Current valve position issued in the PV parameter of the Analog Function Block otherwise SP Note If the AO Block should not move to the MAN mode when the solenoid valve fails deactivate this option Indicates the memory in percent available for implementation of additional function blocks Note This parameter is not supported as no further function blocks may be added to the Type 3730 5 Indicates the block processing time in percent that is free to process additional blocks Note This parameter is not supported as no further function blocks
90. may be added to the Type 3730 5 Grants or denies access of a fieldbus host system to the field device Note This parameter is not supported by Type 3730 5 Indicates the types of output signal hardware available for the Analog Output Function Block Specifies the hardware revision number of the electronic mechanical components Specifies the version of the Interoperability Tester used by the Fieldbus Foundation on certifying the device as interoperable Specifies the number of alert reports that the device can send without getting a confirmation EB 8384 5 111 Appendix Resource Block Parameter Index SK Access Mode Selection display initial value LOCAL_OP_ENA 56 N r w MANUFAC 10 10 5 00 099 SAMSON AG _ 31 S r 8 MEMORY_SIZE 22 5 CYCLE T 21 S r 640 1 32 ms MODE BIK 5 N r w A O tend eee it Mert o Sete teen sie do nen te NV_CYCLE_T 23 5 READING_DIRECTION 54 RESTART 16 RUIN A N E E RESOURCE not supported DEFAULTS PROCESSOR E auus RS STATE 7 D r 25 ERE Eas STANDE ONLINE SELECT BINARY INPUTI 57 N SELECT BINARY INPUT2 58 N r w 11 2
91. of brackets 80 mm Control valve opens counterclockwise Control valve opens clockwise Fig 9 Attachment to rotary actuators EB 8384 5EN 29 Attachment to the control valve Mounting parts and accessories 4 5 1 Heavy duty version Refer to Table 4 on page 42 for the required mounting parts as well as the accessories with their order numbers Both mounting kits contain all the necessary mounting parts First select correct actuator size Prepare actuator and mount required adapter supplied by the actuator manufac turer if necessary 1 Mount the housing 10 onto the rotary actuator In case of VDI VDE attach ment place spacers 11 underneath if necessary 2 For SAMSON Type 3278 and VETEC 160 Rotary Actuator screw the adapter 5 onto the free end of the shaft or place adapter 5 1 onto the shaft of the VETEC R Actuator Place adapter 3 onto Type 3278 VETEC 160 and VETEC R Actuator For VDI VDE version this step depends on the actuator size 3 Stick adhesive label 4 3 onto the cou pling wheel in such a manner that the yellow part of the sticker is visible in the window of the housing when the valve is OPEN Adhesive labels with explanatory symbols are enclosed and can be stuck on the housing if required A Screw tight coupling wheel 4 onto th
92. or upside down ESC 3 Enable configuration Enables the option to modify data automatically deactivated when OFF ON ESC the rotary pushbutton has not been operated for 120 s FF blinks on the display when the on site operation is locked Codes marked with an asterisk can only be read and not overwritten Likewise codes can only read over the SSP interface 8384 5 77 Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 4 Pin position The follower pin must be inserted into the correct pin position ac 17 25 35 50 70 100 cording to the valve travel angle of rotation 200 mm For initialization using NOM or SUb this pin position must be 90 with rotary actuators entered OFF ESC Pin position Standard Adjustment range 4 5 5 17 7 5 3 6 to 17 7 25 7 5 5 0 to 25 0 Note If you select a pin 35 150 7010354 position in Code 4 that is too 50 30 0 10 0 to 50 0 small the positioner switches 70 40 0 14 0 70 7 to SAFE mode for reasons of 100 60 0 20 0 to 100 0 safety 200 120 0 40 0 to 200 0 90 90 0 24 0 to 100 0 5 Nominal range For initialization using NOM or SUb the nominal travel angle of mm or angle rotation of the valve must be entered ESC The permissible adjustment range depends on the pin position accord
93. simply start ini tialization by pressing the INIT key after mounting the positioner on the valve and defining the valve closed position and set ting the volume restriction The positioner only needs to work with its default settings If necessary perform a reset see section 7 8 5 Alternating displays Initialization running 9 X Symbol depending on ini tialization mode selected P 5 Bar graph display indicating the progress of the initialization LunE Start up Settings 8 055 The time required for an initialization cess depends on the transit time of the actu ator and take several minutes Initialization successful positioner in automatic operating mode After a successful initialization the positioner runs in closed loop operation in dicated by C A malfunctioning leads to the process being canceled The initialization error appears on the display according to how it has been classified by the condensed state See sec tion 8 3 Note Positioner with extended EXPERT di agnostics automatically start to plot the ref erence graphs drive signal steady state d1 and hysteresis d2 after initialization has been completed tESt d1 or tESt 42 appear on the display in an alternating sequence An error during the plotting of the reference graphs is indicated on the display by Code 81 The positioner still works p
94. that the positioner is mounted on EB 8384 5EN 137 Appendix Analog Output Transducer Block Parameter Index SK Mode Selection display initial value VALVE_TYPE 28 5 O M A NEAR aden tae Sos RAE Ree OTHER OPP CAL DATE 30 S O M A XD CAL LOC 29 S O M A 31 S r w XD ERROR 11 D r NONE 0 seo me eme Ree UNSPECIFIED ERROR GENERAL CALIBRATION CONFIGURATION ERROR ELECTRONICS FAILURE MECHANICAL FAILURE DATA INTEGRITY ERROR ALGORITHM XD_ERROR_EXT D or 1 error ext 1 Device not initialized Solenoid valve active or SET_FAIL_SAFE_POS active Total valve travel limit exceeded Control loop see Code 57 Zero point see Code 58 Autocorrection see Code 59 Fatal error see Code 60 Extended diagnosis x gt range see Code 50 Delta x range see Code 51 Attachment see Code 52 Initialization time exceeded see Code 53 nitialization solenoid valve see Code 54 Travel time too short see Code 55
95. the actual mode of the PID Block the target and permitted modes supported by the PID Block and the normal mode The PID algorithm of the block is not implemented The last value or the value determined when the Fault State is activated is issued at OUT parameter The output value of the block can directly be entered by the user over the OUT parameter The set point determined by the user is used to implement the PID Block over the SP parameter The PID Function Block receives the reference variable directly from an upstream function block over the CAS parameter for internal calculation of the manipulated variable The AO Block is implemented The AO Function block receives the reference variable directly from the fieldbus host system for internal calculation of the manipulated variable The AO Block is implemented The PID Function Block receives the manipulated variable directly from the fieldbus host system over the ROUT IN parameter The manipulated variable is issued again over OUT without the internal PID algorithm being implemented Indicates the manipulated variable the value limit and status of the AO Function Block Note If the MAN mode is selected in the MODE BLK parameter the output value OUT can be entered manually Specifies the upper limit of the analog manipulated variable OUT Specifies the lower limit of the analog manipulated variable OUT Definition of the range initial
96. the fieldbus host system to group alert and events Used to specify the time constant at which the integral term will move to obtain balance calculated manipulated variable gt OUT HI or lt OUT LO Note Balance is immediately obtained when the value O initial value is set EB 8384 5 155 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value BKCAL_HYS 30 5 0 50 0 5 27 rw BKCAL_OUT 31 D r BLOCK_ALM 44 D r w ALL BLOCK_ERR 6 D r SERVICE 3 CONFIGURATION ERROR BYPASS 17 rw MO Uninitidlized ORE re ELT cst ree tede rie CAS IN 18 N r w ALL CONTROL OPTS 13 S r w None Bypass Enable Direct Acting desd ek re Track Track in BKCAL OUT No OUT Limits in Manual 156 8384 5 EN PID Function Block Appendix Description Used to specify the amount the manipulated variable must change away from its range limits OUT_HI_LIM and OUT_LO_LIM before the limit status is turned off If the manipulated variable moves off limit in percent of scale the limit status is indicated in the OUT parameter and passed on to th
97. w ALL ALERT KEY 4 5 r w ALL 1 to 255 0 0 is not a permissible value and will be rejected when transferring data to the device error alarm BAL TIME 25 5 0 154 8384 5 PID Function Block Appendix Description Used to select whether an alarm is to be automatically acknowledged in the positioner i e without intervention of the Fieldbus host system Note The alarm is broadcast to the fieldbus host system but not acknowledged by it No selection High high alarm High alarm Low low alarm Low alarm Deviation high alarm Deviation low alarm Block alarm Used to specify the amount the alarm value must return to within the alarm limit before the associated active alarm condition clears The hysteresis value affects the following alarms of the PID Function Block HI LIM LO LO LO UM DV HI LIM DV LO LUM Note The hysteresis value is based upon the percent of the range of the SCALE parameter group in the PID Function Block Indicates the current status of the process alarm in the PID Function Block Note The process alarms can also be deactivated in this parameter group High high alarm High alarm low low alarm low alarm Deviation high alarm Deviation low alarm Block alarm Used to specify the identification number of the plant section This information can be used by
98. 092 90 914 7104911521 1 ON sitp ose parayeun jdde o onunuoo awana ad at pue suonrpuoo e9199 ap put oq 10 1422002 09914 AP 0 apeu oq uonoouuoo SNA BVA jo weg 5 Japun jo siueuro ddns esne o au T poidepe sey god o pue uoo sey uonoouuoo sng ou Jo Suri dur 3821 24 ur porjroods aq 0 siouonrsoq 8c 0c pue Yp OELE POW UL Suone pou pur Jo wey we 4 1509 NUUSIO M pun SSI NOSINVS 0908 L 59 dI de 3 10 208 Les di JY e 91 DE IT e 1091 e Bue sieuonisod 8S 0ELE pue 78 0626 IPPON X 0102 X3LLV S0 91 4 jo 0 upg pun yejsuvsapung EB 8384 5EN 191 T
99. 10 Micro flow Valve For the required mounting parts and the ac cessories refer to Table 6 on page 43 1 Place lever 1 in mid position and hold it in place Unscrew the nut 1 1 and remove the standard attached lever M 1 together with the disk spring 1 2 from the sensor shaft 2 3 5 Screw the position sensor 20 onto the bracket 21 Select the lever 5 1 from the accesso ries and screw the follower pin 2 into the hole for pin position 17 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever 1 in mid position and hold it in place Screw on the nut 1 1 Place the follower clamp 3 on the stem connector align it at a right angle and screw tight Position the bracket 21 with the positi on sensor on the valve yoke and screw tight making sure the follower pin 2 slides into the groove of the follower clamp 3 Fig 16 Mounting on a micro flow valve 1 Lever 11 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp 20 Position sensor 21 Bracket EB 8384 5 37 Attachment to the control valve Mounting parts and accessories 4 7 4 Mounting the position A Place the lever 1 and disk spring 1 2 sensor to rotary actuators on the sensor shaft Place the lever 1 in mid position and For the required mounting parts and the ac ho
100. 20 x 1 5 nickel plated brass 1890 4875 EMC cable gland M20 x 1 5 8808 0143 Adapter M 20 x 1 5 to NPT aluminum 0310 2149 Retrofit kit for inductive limit switch 1x SJ 2 SN 1400 7460 moer plate with list of parameters German English standard 1990 5328 A and operating instructions ccessories EXPERT activation code for Type 3730 5 Positioner 1400 9318 USB dongle for EXPERT specify the number of positioners to be activated 1400 9555 Can only be used in combination with TROVIS VIEW 6661 1058 TROVIS VIEW with device module 3730 5 1262295 Serial interface adapter SAMSON SSP interface RS 232 port on computer 1400 7700 Isolated USB interface adapter SAMSON SSP interface USB port on computer 1400 9740 including TROVIS VIEW CD ROM 42 8384 5 EN Attachment to the control valve Mounting parts and accessories Table 6 Attachment of external position sensor Order no Template for mounting the position sensor on older mounting parts See note on page 34 1060 0784 Mounting parts for actuators with 120 cm see Fig 14 left 1400 7472 1 1 Connecting plate 9 old for Actuator Gh 400 6820 Type 3277 5 00 8 1400 6821 Direct attachment Connecting plate new for Actuator 3277 5xxxxxx 01 new 1400 6823 5 2 parts for actuators with 240 350 355 and 700 cm see 14 1400 7471 NAMUR attachmt Mounting
101. 38 HI PRI 50 S r w ALL Or EET ice er a eb ee dentia tise BHO Gs es E am RI 15 r w ALL LO_ALM 62 D r Unit from PV_SCALE LO_LIM 53 5 r w Range and unit from PV SCALE 3402823466 x 1038 IO LO 63 D r Unit from PV_SCALE LO_LO_LIM 55 S r w ALL Range and unit from PV SCALE 3402823466 x 1038 160 8384 5 EN PID Function Block Appendix Description Grants or denies access of a fieldbus host system to the field device Note This parameter is not used by Type 3730 5 Indicates high alarm status HI_LIM including details of time of alarm date and time stamp as well as the value that triggered the alarm Indicates high high alarm status HI_HI_LIM including details of time of alarm date and time stamp as well as the value that triggered the alarm Note The active alarm can also be acknowledged manually in this parameter group The setting for the alarm limit used to detect the high high alarm HI HI condition If the PV value exceeds this limit the is issued Determines the action to be taken when the value for the high high alarm is exceeded HI_HI_LIM The limit for high high alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms High high alarm is issued to notify the operator with the corres
102. 402 0265 bracket st steel 1 4 1400 7108 The Tables 1 to 5 pages 40 and 42 apply for attaching positioners with stainless steel housings with the following restrictions Direct attachment All mounting kits from Tables 1 and 2 can be used The connection block is not re quired The stainless steel version of the pneumatic connecting plate routes the air in ternally to the actuator Attachment according to IEC 60534 6 NAMUR rib or attachment to rod type yokes All mounting kits from Table 3 can be used Connecting plate in stainless steel Attachment to rotary actuators All mounting kits from Table 4 can be used except for the heavy duty version Con necting plate in stainless steel 4 9 Air purging function for single acting actuators The exhaust air from the positioner is di verted to the actuator spring chamber to provide corrosion protection inside the actu ator The following must be observed Direct attachment to Type 3277 5 stem ex tends FA stem retracts FE The air purging function is automatically provided Direct attachment to Type 3277 240 to 700 FA Remove the stopper 12 2 Fig 5 on page 23 at the connection block and make a pneumatic connection to the spring chamber on the vented side NOTICE The method described does not apply to old connection blocks in powder paint coated aluminum In this case follow the instructions for attachment described below in Attachment
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105. 8 Dimensions in mm Pressure gauge bracket or connecting plate Attachment acc to IEC 60534 6 Lever mm 5 17 50 L 100 VE XL 200 15 External position sensor 28 Fig 29a NAMUR and direct attachment I 46 58 5 7 f il x CUN 34 DN ere X L Direct attachment 20 1 5 E JL L geo Qe di Output 38 Supply 9 170 8384 5 EN Heavy duty version Output Y Output Y Supply 9 Reversing amplifier Type 3710 see drawing of heavy duty version for dimensions Output Y Output Y2 Bs H emm 86 130 m amplifier optional 101 166 Light version Output A1 ERI m Supply 9 IL Qe L 50 N o E eb n qu T 1 a 85 U
106. 8 Pressure gauge mounting kit 3 Adapter 10 Adapter housing 4 Coupling wheel 10 1 Screws 4 1 Screw 11 Spacers 4 2 Disk spring 4 3 Adhesive label 5 Actuator shaft or adapter 5 1 Adapter 10 1 SAMSON Type 3278 Attachment acc to VDE VDI 3845 2010 VETEC S160 VETECR level 1 size AAT to refer to section 18 1 Fig 11 Attachment to rotary actuators heavy duty version 8384 5 31 Attachment to the control valve Mounting parts and accessories 4 6 Reversing amplifier for double acting actuators For the use with double acting actuators the positioner must be fitted with a reversing amplifier e g the SAMSON Type 3710 Re versing Amplifier see Mounting and Oper ating Instructions EB 8392 If a different reversing amplifier item no 1079 1118 or 1079 1119 is used follow the mounting instructions described in sec tion 4 6 1 4 6 1 Reversing amplifier 1079 1118 or 1079 1119 The output signal pressure of the positioner is supplied at the output A1 of the reversing amplifier An opposing pressure which equals the required supply pressure when added to the pressure at A1 is applied at output 2 The rule A1 A2 2 applies Mounting 1 Mount the connecting plate 6 from the accessories in Table 5 to the positioner Make sure that both O rings 6 1 are seated correctl
107. 9 as the op erating range Note The maximum possible travel must al ways be greater than the nominal travel en tered If this is not the case initialization is interrupted error alarm Code 52 because the nominal travel is not achieved Start up Settings Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid Default OFF Turn Code 3 display OFF Press 2 Code 3 blinks Turn 69 gt Press 60 display 2 Enter the pin position and nominal range VA 4 35 Pin position Default OFF Nominal range locked with Code 4 No 60 Code 4 Press Code 4 blinks Turn Pin position on lever see vant section on attachment Press 62 Turn Code 5 Press 2 Code 5 blinks EB 8384 5EN 57 Start up Settings Turn 69 Nominal travel angle Press 9 Select the initialization mode 12 Initialization mode INLITI Default MAX gt 69 6 Press Code 6 blinks Turn 69 NOM Press to confirm the NOM as the initial ization mode Start initialization Press INIT key to start initialization Note After initialization check the direction of action if necessary change it Code 7 7 6 3 MAN Initialization based on a m
108. Block is in the mode see page 128 blinking Emergency mode see error code 62 on p 92 2 blinking Not initialized S blinking Valve in mechanical fail safe position see SET FAIL SAFE POS parameter in the AO Transducer Block page 132 Maintenance alarm fault Manual made 2 2 Code Designation Position Parameter Binary contac 2 C 88 Configuration enabled Initialization key Maintenance required gt Maintenance demanded Cap or rotary switch Bar graph for Units system deviation or lever position Binary contact 2 Fail safe position active Metal tag of proximity switch L Co 7 Y STON sie S 20P 52 5 6 6 B 2088 MON 82 557 act ao ei 2 Hi 2 ONES D J Fig 20 Display and operator controls SSP interface Switch for AIR TO OPEN AIR TO CLOSE Volume restriction Rotary pushbutton 50 8384 5 EN 7 WARNING Mount the positioner keeping the following sequence 1 Remove protective film from pneumatic co
109. E position applies for actuators with a loading pressure connection at the side e g Type 3271 5 52 8384 5 EN The BACK position applies for actua tors with a loading pressure connection at the back e g in Type 3277 5 The SIDE restriction position always ap plies for actuators from other manvfac turers Overview Position of volume restriction Q Transit Signal time 1s gt 15 pressure Connection at the side MIN SIDE MAX SIDE Connection at the MIN BACK MAX BACK Intermediate positions are not permitted NOTICE The positioner needs to be initialized again after the position of the restriction has been changed 7 3 Adapting the display The data representation on the positioner display can be turned by 180 to adapt it to how the positioner is mounted Reading direction for right attachment of pneumatic connections Reading direction for left attachment of pneumatic connections If the displayed data appear upside down proceed as follows 69 2 Press 2 Code 2 blinks Turn Required direction Press 692 to confirm reading direction 7 4 Limiting the signal pressure If the maximum actuator force may cause damage to the valve the signal pressure must be limited NOTICE Do not activate the pressure limit function in double acting actuators with valve closed po
110. ERROR OPTION Index 36 to 44 parameter with another status for block errors The following classifications are possible No message Maintenance soon Maintenance now The block error BLOCK ERR results from the summary of classified alarms that are active 76 8384 5 EN 17 17 1 Appendix Code list Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 0 Operating mode Switchover from automatic to manual mode is smooth MAN Manual mode In fail safe mode the symbol 5 appears on the display AUIO Automatic mode MAN and AUIO mode the system deviation is represented SAFE Fail safe position bar graph elements et ESC Escape When the positioner is initialized the numerical display indicates the valve position or the angle of rotation in otherwise the po sition of the lever in relation to the central axis is displayed in de grees 1 Manual w Adjust the manual set point with the rotary pushbutton the 0 to 100 0 current travel angle is displayed in when the positioner is ini of the nominal range tialized otherwise the position of the lever in relation to the cen tral axis is indicated in degrees Note Can only be selected when Code 0 MAN 2 Reading direction The reading direction of the display is turned by 180 Normal
111. FOUNDATION fieldbus specification As a standard feature the positioner comes with a binary input for DC voltage signals to signalize process information over the FOUNDATION fieldbus 3 1 Additional equipment Version with solenoid valve If the operating voltage for the solenoid valve 12 fails the supply pressure for the i p module is vented to the atmosphere The positioner can no longer operate and the control valve moves to the fail safe position determined by the actuator independent of the reference variable NOTICE In manual mode MAN the manual set point is also reset to 0 A different manual set point must be entered again Code 1 Version with inductive limit switch The rotary shaft of the positioner carries an adjustable tag which actuates the installed proximity switch Version with binary contact All positioners are fitted with a binary input for DC voltage signals over which process information can be issued over the FOUNDATION fieldbus network Another optional binary input is an active input powered by the positioner to connect floating contact Its switching condition can Design and principle of operation also be issued over the FOUNDATION fieldbus network Version with external position sensor In this version only the sensor is mounted to the control valve The positioner is located separately from the valve The connection of x and y signals to the valve is est
112. Function Block PID controller Signal scaling and limiting mode control feedforward con trol limit control alarm limit detection and signal status propagation The PID Block PID controller can be used for various automation strategies The block has a flexible control algorithm that can be configured to match the application The PID Block receives its set point depending on the mode MODE_BLK from the input vari ables CAS_IN RCAS_IN or SP PV_SCALE SP_HI_LIM SP_LO_LIM 5 _ _ and SP_RATE_DN are used fo generate an internal operating set point The block receives the actual value over the IN input variable which is used to generate the process variable PV taking into account the PV_SCALE and the filter of the first order PV_FTIME These values are fed to the internal PID algorithm This algorithm consists of a proportional an integral and a derivative component The manipulated variable is calculated from the set point value SP and the process variable PV actual value resulting from the system deviation The individual PID components are included in the calculation of the manipulated variable as follows Proportional component The proportional component reacts immediately and directly when the set point SP or the process variable PV actual value The manipulated variable is changed by the propor tional factor GAIN This change corresponds to the system deviation multiplied by the gain factor If a controller work
113. Function Blocks The DI Function Blocks are used as inputs to control binary signals They support the se lection of binary switching conditions of various functions Execution time 40 ms One PID Function Block The PID controller has a flexible proportional integral differential control algorithm which can be configured as required to match the application Execution time 60 ms 16 3 Resetting the device The positioner can be reset in various ways in accordance with the FF specification RESTART 16 parameter in the Resource Block DEFAULTS The device data and the link are reset to the values as defined in the FF specification PROCESSOR Warm start of the positioner restart of the processor 16 4 Status classification and condensed state The status alarms are classified in the positioner i e when an alarm is issued it is assigned a status The classification of the states can be changed over the following FF parameters in the AO Transducer Block ERROR_OPTION_INIT_FAILURE 36 Masking of the initialization error ERROR_OPTION_OPERATION_FAILURE 37 Masking of the operational error ERROR_OPTION_HW_FAILURE 38 Masking of the hardware error ERROR_OPTION_DATA_FAILURE 39 Masking of the data error ERROR OPTION ENH DIAGNOSTIC 40 to 44 Masking of the status and fault alarms generated by the diagnostics EB 8384 5 75 Fieldbus specification To provide a better overview the classified alarms are sum
114. LECT_BINARY_INPUT_1 Fig 26 Discrete Input Function Block 1 M bin N Simulate Optional Filter MGV E CHANNEL E SIMULATE D Invert PV FTIME 5 1 Output Hr Out D Condensed State FIELD_VAL_D l 1 i 1 Alarms DSC 8384 5 101 Appendix 17 2 6 Discrete Input Function Block 012 The Type 3730 5 Positioner is optionally fitted with a binary input to process a floating con tact The Discrete Input DI2 Function Block is used for processing the contact input terminals 85 und 86 and to integrate a FOUNDATION fieldbus application The connected hardware is assigned to the function block by CHANNEL 2 The OUT_D parameter is used to link the state of the contact to other function blocks Alternatively an integrated solenoid valve MGV a discrete valve position with three states POS_D as well as the Condensed State NAMUR status can be processed The binary signal to be linked can be selected over the SELECT_BINARY_INPUT_2 parameter in the Resource Block When a pressure sensor leakage sensor is connected its switching state can be issued as a diagnostic alarm in the XD_ERROR_EXT parameter of the AO Transducer Block and logged In this case the option LEAKAGE SENSOR must be act
115. MSON butterfly equal percentage 9 Segmented ball valve equal percentage 6 VETEC rotary linear 10 User defined 7 rotary equal percentage 8 Segmented ball valve linear Indicates the initial value of an event that triggers logging Available in versions with EXPERT extended diagnostics and higher Used to indicate select the actual mode of the Resource Block the permitted modes supported by the Transducer Block and the normal mode In this operating mode a positioning value is calculated from the output value from the AO Function Block and the control valve is positioned accordingly In this operating mode the output value from the AO Function Block is not used The control valve is moved to its mechanical fail safe position set by FAIL ACTION The mode is also changed to O S when the forced venting function is triggered In this operating mode FINAL VALUE can be entered manually display CX 2 If the device is locally set to the MAN mode the Analog Output Transducer Block is set to LO Specifies the direction of action of the reference variable w in relation to the controlled variable x see Code 7 8384 5 129 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value NO_OF_ZERO_ 83 D r POINT_ADJ OVERSHOOT_FALLING 113 D r OVERSHOOT RISING 112 D r PRESSURE LIMIT 80 S
116. Pl Actual Mode Actual operating mode 2 5 value Display the analog reference variable adopted from an upstream function block P3 CAS status and its status PA SP value Displays the set point reference variable P5 SP status and its status 6 Out value Displays the manipulated variable output value P7 Out status und its status P8 Block error Displays the current block error Transducer Blocks AO DI1 DI2 t 10 Target Mode AO TRD Required operating mode t1 Actual Mode AO TRD Actual operating mode 2 Transducer state State of the Transducer Block 13 Block error TRD Displays the current block error t4 Target Mode DI1 Required operating mode t5 Actual Mode Actual operating mode 16 Block error TRD Displays the current block error 7 Target Mode 012 TRD Required operating mode 3 Actual Mode DI2 Actual operating mode 19 Block error 012 Displays the current block error Resource Block 5 SO Resource Target Mode Required operating mode 86 8384 5 EN Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 48 51 Resource Actual Mode Actual operating mode 52 Resource block error Displays the current
117. Series 3730 3730 5 Electropneumatic Positioner with FOUNDATION fieldbus communication FF device rev 1 Fig 1 Type 3730 5 FOUNDATION Mounting and Operating Instructions EB 8384 5 EN 1300 1614 Firmware version K 1 26 R 1 46 Edition December 2013 Definitions of the signal words used these instructions Z DANGER NOTICE indicates a hazardous situation which if not indicates a property damage message avoided will result in death or serious injury Note Supplementary explanations information and tips WARNING indicates a hazardous situation which if not avoided could result in death or serious injury 2 8384 5 EN Contents Contents Page Important safety instructions 9 Article 1 Design and principle 12 Additional 13 Communication uw RE PU RUR ee 13 Technigal doli SOE ew SEM 15 Attachment to control valve Mounting parts and accessories 18 Direct attachment eae AO NIA S 20 32 5 Actudl r RE 20 3277 Actuator sss sos eux xo x eR RE 22 Attachment according to 605346 24 Attachment according to VDI VDE 3847 26 Attachment to
118. TO MER P ate aetna Wet OUT_D 8 N O M PV_D 7 16 5 0 SIMULATE_D 9 5 O M A STATUS OPTS 14 S Uninitialized Propagate Fail Fwd STRATEGY S r w O M A 0 ST REV 1 N r DESC 2 No text max 32 characters UPDATE_EVT 18 D r Parameter index Index Parameter Index Parameter Index Parameter 0 5 MODE 10 1 ST_REV 6 BLOCK_ERR 11 2 DESC 7 PD 12 GRANT_DENY 3 STRATEGY 8 OUT D 13 OPTS 4 ALERT KEY 9 SIMULATE D 14 STATUS_OPTS 152 8384 5 EN Discrete Input Function Block Appendix Description Indicates the actual mode of the Block the permitted modes supported by Block and the normal mode The binary input value FIELD VAL D is processed by the Function Block and issued as OUT D The user can directly enter the output value of the Function Block over OUT D The DI algorithm of the block is not processed The last value is issued at OUT D Indicates defines the discrete output value of the Block with the associated status Indicates the discrete state used for the Function Block with status The parameter is identical to the OUT_D in AUTO mode Used to enter the filter time constant in seconds of the digital fi
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120. _SN es 3 STRATEGY 25 MAN ID 43 ERROR OPTION 4 ALERT KEY 26 MODEL NUM DIAGNOSTIC 4 5 27 VALVE SN 44 ERROR OPTION ENH 6 BLOCK_ERR 28 VALVE TYPE DEEN DES 7 UPDATE_EVT 29 LOC SEM DEVIATION 8 ALARM 30 XD CAL DATE SEM DELAY_TIME 9 TRANSDUCER_ 31 XD CAL WHO SAN BAND DIRECTORY 32 DEVICE CHARACTERISTICS 48 VALVE TRAVEL 10 TRANSDUCER USER CHARACTERISTIC 49 VALVE 11 XD_ERROR TRANSDUCER STATE 50 _ PRESSURE_Y 12 DIRECTORY 32 EXT 51 POSITION VALUE 36 _ ERROR OPTION INIT 52 POSITION VALUE 14 VALUE RANGE FAILURE DISC 7 7 15 FINAL VALUE CUTOFF HI 37 ERROR OPTION 53 BINARY INPUT2 16 VALUE CUTOFF 0 OFERATIONL FAILURE DENT OPTIONS gt STEP 38 ERROR OPTION HW FAILURE 55 IDENT LIMIT SWITCHES SERVO_RESET 39 ERROR OPTION DATA 56 CONFIG BINARY INPUT2 19 STEP FAILURE 57 SET_FAIL_SAFE_POS 20 POSITION VALUE 40 OFTON ENH 58 RATED TRAVEL 21 FAIL ACTION E 140 8384 5 EN Analog Output Transducer Block Appendix Description Indicates the zero point limit Index
121. a Current temperature Max temperature Duration of max temperature Min temperature Duration of min temperature Time the temperature below 80 C Time the temperature below 40 C Reflects the valve position x The valve position histogram provides a static evaluation of the recorded travel positions The histogram indicates for example the travel range in which the valve has mainly been operating and whether a recent trend can be recognized indicating a change of the main operating range Available in versions with EXPERT extended diagnostics and higher The cycle counter records the number of spans and the associated heights of the spans which are categorized in fixed intervals classes The cycle counter histogram provides a static evaluation of the cycle spans thus furnish ing data on the dynamic stress that a bellows or an installed packing are exposed to Available in versions with EXPERT extended diagnostics and higher Specifies the minimum interval at which hysteresis tests are performed Available in versions with EXPERT extended diagnostics and higher EB 8384 5 127 Appendix Parameter Index SK Access Mode Analog Output Transducer Block Selection display initial value IDENT LIMIT SWITCHES 55 r w O M A NOT IMPLEMENTED IMPLEMENTED depending on hardware upgrade OPTIONS 54 Not implemented Binary input 2 Solen
122. ablished by cable and piping for air only without inductive limit switch EXPERT extended valve diagnostics See Table 5 on page 42 for order numbers upgrades the standard EXPERT di agnostics firmware incorporated in the positioner The upgraded version provides extended functions to pinpoint valve param eters that have worsened allowing the user to plan predictive maintenance and service work before malfunctions can affect the pro cess and may cause unscheduled plant shut downs The extended EXPERT diagnostics can be activated later at the positioner when EXPERT is not already activated on delivery of the positioner The required activation code or an EXPERT USB dongle can be pur chased to activate EXPERT 3 2 Communication The positioner is completely controlled over the digital signal transmission implemented according to FOUNDATION fieldbus spec ification Data are transmitted as bit synchronous current modulation at a rate of 31 25 kbit s EB 8384 5EN 13 Design and principle of operation over twisted pair cables conforming to IEC 61158 2 Note In the case complex functions are started in the positioner which require a long calculation time or lead to a large quantity of data being stored in the volatile memory of the positioner the alert busy is issued over DD This alert is not a fault alarm and can sim ply be confirmed Configuration using TROVIS VIEW softwar
123. address 248 to 251 Positioners without fixed bus address new decommissioned positioners 47 Write protection FF YES NO ESC When the write protection function is activated device data can only be read but not overwritten over FF communication 48 Diagnostic parameters 4 dO Current temperature 55 to 125 Operating temperature C inside the positioner 41 Minimum temperature 20 The lowest temperature below 20 C that has ever occurred d2 Maximum temperature 20 The highest temperature above 20 C that has ever occurred d3 Number of zero calibrations The number of zero calibrations since the last initialization d4 Number of initializations The number of initializations that have been performed d5 Zero point limit 0 0 to 100 0 5 Limit for the zero point monitoring 84 8384 5 EN Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 48 46 Condensed status Condensed status made up from the individual states OK Okay C Maintenance required CR Maintenance demanded B Maintenance alarm Function check NON d7 Start reference run OFF ON ESC 1 Triggering of a reference run for the functions Drive signal y steady state and drive signal y hystere
124. agnostics ESD cos Emergency shutdown ELAPSED HOURS _ 82 D r METERS _ _ ELAPSED HOURS IN CLOSED LOOP ELAPSED HOURS SWITCHED ON SINCE INIT ELAPSED HOURS IN CLOSED LOOP SINCE INIT ENHANCED 81 D O M A 1 No function 2 Start data logger 3 Abort data logger ERROR OPTION 39 S r w FAILURE 1 Control parameter 2 Potentiometer parameter 3 Adjusted parameter 122 8384 5 EN Analog Output Transducer Block Appendix Description Specifies the delay time reset criterion when control loop monitoring is in progress If the entered DELAY_TIME is exceeded and the system deviation is outside the specified TOLERANCE_BAND a control loop error is issued Determined from the minimum transit time during initialization Specifies the positioner s maximum system deviation that has occurred Available in versions with EXPERT extended diagnostics and higher Specifies the positioner s minimum system deviation Available in versions with EXPERT extended diagnostics and higher Reflects positioner specific data BOOSTER NOM_DIAMETER STUFFING_BOX NOM_DIAMETER_DN SEALING_EDGE plug seat facing KVS_UNIT PRESSURE_BALANCING KVS VALUE FLOW CHARACTERISTIC SEAT DIAM VALVE FLOW DIRECTION Indicates whether the device has been initialized Indicates the currently installed diagnos
125. and fasten it making sure that the fastening screw rests in the groove of the actuator stem Place the mounting plate 21 together with the sensor onto the actuator yoke so that the follower pin 2 rests on the top 9 Signal pressure Lever Vent plug pun d 1 1 Nut 1 2 Disk spring _ Signal pressure 2 Follower pin 3 Follower clamp Symbol 2 9 Connecting plate 11 Cover 1520 zu 20 Position sensor Marking v 21 Mounting plate Fig 14 Mounting for Type 3277 5 Actuator and 3277 Actuator right EB 8384 5EN 35 Attachment to the control valve Mounting parts and accessories of the follower clamp 3 It must rest on it with spring force Screw tight the mounting plate 21 onto the actuator yoke using both fixing screws 7 Mount cover 11 on the other side Make sure that the vent plug points downwards when the control valve is in stalled to allow any condensed water that collects to drain off 4 7 2 Mounting the position sensor with attachment according to IEC 60534 6 For the required mounting parts and the ac cessories refer t
126. anually selected range Before starting initialization move the con trol valve manually to the OPEN position by turning 29 in small steps The valve must move fo the required valve position with a monotonically increasing signal pressure The positioner calculates the differential travel angle using the OPEN and CLOSED positions and adopts it as the operating range with limits of travel angle range start 58 8384 5 EN Code 8 and travel angle range end Code 9 Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid 2 3 f Default OFF gt Code 3 Press 52 Code 3 blinks 69 gt Press 2 display 2 Enter the pin position TEE 35 62 Code 4 Press 52 Code 4 blinks Turn 69 Pin position on lever see rele vant section on attachment Pin position Default OFF Press 52 The reading of the nominal range appears in mm Select the initialization mode 2 NI Initialization mode Default MAX 69 Code 6 Press Code 6 blinks Turn 69 Press to confirm the MAN as the initial ization mode Enter OPEN position Manual reference variable the current angle of rota tion is displayed ies Turn 69 Code 0 Press Co
127. aster processing of blocks Blocks are grouped by entering the same number in the STRATEGY parameter of each block Note These data are neither checked nor processed by the PID Function Block Assigns a unique description to each block for clear identification Indicates specifies the discrete input value and status which activates the external or output tracking On activating tracking the block changes to LO mode The manipulated variable at OUT adopts the value defined over the input TRK_VAL Definition of the range initial and final values the engineering unit and the number of decimal places used for external tracking value Indicates specifies the analog input value and status from another function block for external tracking function Indicates that static data were changed including date and time stamp Index Parameter Index Parameter Index Parameter 33 ROUT IN 44 BLOCK 55 LO_LO_LIM 34 SHED_OPT 45 ALARM_SUM 56 DV_HI_PRI 35 RCAS_OUT 46 ACK_OPTION 57 DV_HI_LIM 36 ROUT_OUT 47 ALARM_HYS 58 DV_LO_PRI SCALE 48 59 DV LO 38 TRK IN D 49 HI HI LIM 60 39 VAL 50 61 40 FF_VAL 51 HI_LIM 62 LO_ALM 41 FF_SCALE 52 LO_PRI 63 LO_LO_ALM 42 FF_GAIN 58 LO_LIM 64 DV HI 43 UPDAT_EVT 54 LO_LO_PRI 65 DV_LO_ALM 8384 5 EN 169 Dimensions mm 1
128. ator as a result of the supply pressure the supply pressure must be restricted by means of a suitable supply pressure reducing station To avoid damage to any equipment the following also applies Do not operate the positioner with the back of the positioner vent opening facing upwards The vent opening must not be sealed when the positioner is installed on site Proper shipping and appropriate storage are assumed Do not ground electric welding equipment near to the positioner 8384 5EN 9 Important safety instructions Note The device with a CE marking fulfills the requirements of the Directives 94 9 EC ATEX and 89 336 EEC EMC The Declaration of Conformity is available on request 10 EB 8384 5 EN Article code 2 Article code Positioner Type 3730 5 xxx0x0xx0x00x0xx With LCD and autotune FOUNDATION fieldbus Explosion protection Without 0 ATEX Il 2G Ex ia 6 120 Ex tb T80 C IP66 1 FM CSA 3 Class Zone 0 AEx ia Class 1 Il Ill Div 1 Groups A G Class Div 2 Groups A D Class Il Div 2 Groups G Ex ia IIC T6 Class 1 Il Div 1 Groups A G Ex 1116 Ex nL IIC 6 Class Il Div 2 Groups A G Class Div 1 Groups D ATEX Il Ex nA II T6 Il Ex ic IIC T6 11 3D Ex tc 80 IP66 8 Additional equipment Inductive limit switch Without 0 J2 SN contact 512 51 NO c
129. ault State to value Use Fault State Value on restart Target to MAN if Fault State activated Use PV for MODE_BLK 5 r w ALL OJS Linde pase MAN ees ack qu AUTO EET CAS te Do rem OUT 9 N r w Range of OUT SCALE 10 Unit from SCALE parameter group PV 7 D r Unit from SCALE parameter group PV SCALE 11 S r w 100 RCAS_IN 26 N r w ALL 144 8384 5 EN Analog Output Function Block Appendix Description Used to select how the input output is processed in the AO Block The set point tracks the process variable in MAN mode ACTUAL MODE SP PV The set point tracks the process variable in LO mode ACTUAL MODE The set point tracks RCAS_IN or CAS IN depending on the set TARGET MODE in LO or MAN mode ACTUAL_MODE This option has priority over SP_PV Track in MAN LO mode The output value to the Transducer Block is inverted same as direction of action FSTATE_VAL is used as the set point when the Fault State is triggered see FSTATE_VAL FSTATE_TIME FSTATE_VAL is used for the set point until there is a valid value on restarting the device On triggering the Fault State the TARGET_MODE is set to MAN The original target mode is lost as a result After leaving the Fault State the
130. avel table on page 19 The positioner is attached to the control valve with a NAMUR bracket 10 1 Screw the two bolts 14 to the bracket 9 1 of the stem connector 9 place the follower plate 3 on top and use the screws 14 1 to tighten Actuator size 2800 cm and 1400 cm2 120 mm travel For a travel of 60 mm or smaller screw the longer follower plate 3 1 directly to the stem connector 9 For a travel exceeding 60 mm mount the bracket 16 first and then the follower plate 3 to the bracket together with the bolts 14 and screws 14 1 2 Mount NAMUR bracket 10 to the con trol valve as follows For attachment to the NAMUR rib use an M8 screw 11 washer and toothed lock washer directly in the yoke bore For attachment to valves with rod type yokes use two U bolts 15 around the yoke Align the NAMUR bracket 10 in such a way that the slot of the follower plate 3 is cen trally aligned with the NAMUR bracket at mid valve travel 24 8384 5 EN 3 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges 8 on the positioner making sure both seal rings 6 1 are seated properly 4 Select required lever size 1 M Lor XL and pin position according to the actua tor size and valve travels listed in the ta ble on page 19 Should you require a pin position other than position 35 with the standard in stalled lever M or require a lever size L or XL proce
131. block error DilFunction Block 10 Target Mode Required operating mode Actual Mode Actual operating mode 2 Field Val D value Displays the discrete input variable Field Val D status and its status 4 OUT D value 15 OUT D status Displays the discrete output variable and its status 6 Block error Displays the current block error 02 Function Block 1 10 Target Mode DI2 Required operating mode Actual Mode DI2 Actual operating mode L2 Field Val D value L3 Field Val D status Displays the discrete input variable and its status 14 OUT D value 15 OUT D status Displays the discrete output variable and its status L6 Block error Displays the current block error Note The error codes listed in following appear in the display corresponding to their status classification set over the condensed state Maintenance required Maintenance demanded Maintenance alarm J If No message is assigned to the error code as the status classification the error is not included in the condensed state A status classification is assigned to every error code in the default setting The status classifi cation of error codes can also be changed as required using an operating software e g TROVIS VIEW EB 8384 5EN 87 Appendix Initialization errors Error codes Recommended action Condensed state alarm
132. block remains in MAN and must be set to the required target mode by the user The process variable is used instead of the working set point in BKCAL OUT If OUT READBACK is set in the FEATURES_SEL parameter in the Resource Block the current valve position is reported back over BKCAL_OUT Indicates the actual mode of the AO Block as well as the target and permitted modes supported by the AO Block and the normal mode The AO algorithm of the block is not processed The last value is issued at OUT or the determined value when the Fault State is activated The user can directly determine the output value of AO Block The set point determined by the user is used over the SP parameter on implementation of the AO Block The AO Function Block receives the reference variable directly from an upstream function block over the CAS_IN parameter to calculate the manipulated variable internally The AO Block is implemented The AO Function Block receives the reference variable directly from the host system over RCAS IN parameter to calculate the manipulated variable internally The AO Block is implemented Indicates the manipulated variable value limit and status of the AO Function Block Note The output value OUT can be set manually if the MAN mode is selected in MODE_BLK Indicates the process variables including their status used for implementation of the function block Note If OUT READBACK is set in the
133. bserve the type of attachment Observe the assignment between lever and pin position see travel tables on page 19 18 8384 5 EN Lever and pin position The positioner is adapted to the actuator and to the rated travel by the lever on the back of the positioner and the pin inserted into the lever The travel tables on page 19 show the maxi mum adjustment range at the positioner The travel that can be implemented at the valve is additionally restricted by the selected fail safe position and the required compres sion of the actuator springs The positioner is standard equipped with the lever M pin position 35 Fig 3 Lever M with pin position 35 Note If the standard mounted lever M pin position 35 is replaced the newly mounted lever must be moved once all the way as far as it will go in both directions to adapt it to the internal measuring lever Attachment to the control valve Mounting parts and accessories Travel tables Note The lever M is included in the scope of delivery Levers 5 L XL for attachment according to IEC 60534 6 NAMUR are available as sories see Table 3 on page 41 Direct attachment to Type 3277 5 and Type 3277 Actuators Actuator size Rated travel Adjustment range at positioner Required Assigned cm mm Min Travel Max lever pin position 120 7 5 5 0 25 0 25 120 240 350 15 7 0 to 35 0 M 35 355 700 30 10 0 to 50 0 M
134. change to MAN mode until RCAS mode is restored On failure of remote connection change to MAN mode No attempt is made to restore the mode and the block remains in MAN mode On failure of remote connection the block attempts to attain the retained target mode until RCAS mode is restored On failure of remote connection the block sets the target mode to the retained target mode The value and status of process variable PV of the block are simulated Note During the simulation the OUT value is not passed on to the Transducer Block It keeps the last value valid prior to activating the simulation The simulation can only be activated if the Simulation Enable hardware switch is set in the device see also Resource Block Used to enter the set point reference variable in AUTO mode Used to enter the upper limit of the set point reference variable Note This value must be adapted correspondingly if the scale end setting is changed in PV SCALE parameter Used to enter the lower limit of the set point reference variable Note This value must be adapted correspondingly if the scale end setting is changed in PV SCALE parameter EB 8384 5 147 Appendix Analog Output Function Block Parameter Index SK Access Mode Selection display initial value SP_RATE_DN 18 5 r w ALL 3402823466 x 1038 SP RATE UP 19 S AL
135. circumstances it may be possible to check the maximum travel angle by entering the actual pin position and then performing an initialization under MAX After initialization has been completed the Code 5 indicates the maximum achieved travel or angle 88 8384 5 EN Appendix Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 53 Initialization time exceeded The initialization routine lasts too long Init time gt No pressure on the supply line or there is a leak Supply air failure during initialization Status classification Maintenance required Recommended action Check attachment and supply pressure Re initialize the positioner 54 Initialization solenoid 1 A solenoid valve is installed Code 45 YES and was valve not or not properly connected so that an actuator pressure could not be built up The alarm is generated when you attempt to initialize the positioner 2 If you attempt to initialize the device from the fail safe position SAFE Status classification Maintenance required Recommended action Re 1 Check connection and supply voltage of the forced venting Code 45 HIGH LOW Re 2 Set the MAN operating mode over Code 0 Then initialize the positioner 55 Transit time too short The actuator positioning rates determined during the initializati transit time lt
136. d CAS IN is eec ter eres Use Uncertain as Good Target In Manual if Bad IN STRATEGY 9 S r w ALL 0 TAG DESC 2 5 r w max 32 characters no text TRK_IN_D 38 N r w ALL TRK_SCALE 37 5 O M 0 100 VAL 39 r w ALL UPDATE EVT 43 D r Parameter index Index Parameter Index Parameter Index Parameter 11 OUT_SCALE 22 5 1 1 ST REV 12 GRANT_DENY 23 2 TAG_DESC CONTROL_OPTS 24 RESET 9 STRATEGY 14 STATUS 25 BAL TIME 4 ALERT KEY 15 26 5 MODE 16 27 BKCAL IN 6 BLOCK ERR 55 28 OUT_HI_LIM 7 18 CAS_IN 29 OUT LO LM 8 19 5 RATE DN 30 BKCAL HYS 9 OUT 20 SP RATE UP 31 BKCAL OUT 10 SCALE 21 SP HL LIM 32 RCAS IN 168 8384 5 EN PID Function Block Appendix Description Allows the selection of status options available to determine the handling and processing of the status Trigger IFS substate of downstream AO Function Block of the input value IN changes the status to BAD Trigger IFS substate if the external reference variable CAS_IN changes the status to BAD The status UNCERTAIN is used as GOOD to MAN mode if the input value changes the status to BAD Permits strategic grouping and thus f
137. d including SIL 4 Implementation in safety related systems in compliance with IEC 61508 SIL Binary contact 1 0 to 30 V DC reverse polarity protection static destruction limit 40 V Input current consumption 3 5 mA at 24 V galvanically isolated Signal Signal 1 at Ue gt 5 V Signal 0 at Ue lt 16 8384 5 EN Design and principle of operation Materials Housing Die cast aluminum EN AC AISi1 2 Fe EN 44300 acc to DIN EN 1706 chromated and powder paint coated Special version stainless steel 1 4581 External parts Stainless steel 1 4571 and 1 4301 Cable gland Nickel plated brass M20x1 5 Weight Approx 1 kg Options for Type 3730 5 Binary contact 2 for floating contact Switching input lt 100 contact loadability 100 mA static destruction limit 20 V 5 8 mA galvanically isolated Solenoid valve Approval acc to IEC 61508 SIL 24 V DC reverse polarity protection static destruction limit 40 V Input TS Current consumption Lnd corresponding to 4 8 mA at 24 V 114 mW 3840 Signal no pick up lt 12 Signal 1 safe pick up gt 19 Service gt 5 x 10 switching cycles K coefficient 0 15 Implementation in safety related systems in compliance with IEC 61508 SIL Same as positioner pneumatics Inductive limit switch For connection to switching amplifier acc
138. d nut 1 1 26 8384 5 EN Move lever once all the way as far as it will go in both directions Place positioner on the bracket 10 in such a manner that the follower pin slides into the groove of the clamp 3 Adjust the lever 1 correspondingly Screw the positioner to the bracket 10 using both its screws Attachment to the control valve Mounting parts and accessories Lever Nut Disk spring Follower pin Clamp Connecting clamp Seal rings Pressure gauge bracket gt Pressure gauge mounting kit 10 Bracket 11 Screw Note Always use the connecting plate 6 included in the accessories to connect supply and output Never screw threaded parts directly into the housing Fig 7 Attachment to Type 3510 Micro flow Valve EB 8384 5 27 Attachment to the control valve Mounting parts and accessories 4 5 Attachment to rotary actuators Refer to Table 4 on page 42 for the required mounting parts as well as the accessories with their order numbers Note the travel table on page 19 The positioner is mounted to the rotary actu ator using two pairs of double brackets Prior to attaching the positioner to the SAMSON Type 3278 Rotary Actuator mount the associated adapter 5 to the free end of the rotary actuator shaft Note On attaching the positioner as de scribed below it is imperative that the actu ator s direction of
139. de 0 blinks Turn Press 52 69 gt Code 1 Press Code 1 blinks Turn until the valve reaches its OPEN po sition Press 9 to confirm the OPEN position Start initialization Press INIT key to start initialization Start up Settings 7 6 4 SUb substitute calibration A complete initialization procedure takes several minutes and requires the valve to move through its entire travel range several times This initialization mode however is an emergency mode in which the control parameters are estimated and not deter mined by an initialization procedure As a result a high level of accuracy cannot be expected You should always select a differ ent initialization mode if the plant allows it The SUb initialization mode is used to re place a positioner while the process is run ning For this purpose the control valve is usually fixed mechanically in a certain posi tion or pneumatically by means of a pres sure signal which is routed to the actuator externally The blocking position ensures that the plant continues to operate with this valve position By entering the blocking position Code 35 closing direction Code 34 pin position Code 4 nominal range Code 5 and di rection of action Code 7 the positioner can calculate the positioner configuration NOTICE Perform a reset before re initializing the positioner if the substitute positioner has al ready b
140. define the analog reference variable and its status from an upstream function block Allows selection of controller options available to determine the automation strategy Enable BYPASS parameter Direct action Enable tracking Tracking in MAN mode Value and status of PV parameter used for BKCAL OUT parameter No output limits in MAN mode EB 8384 5 157 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value DV 64 DV 57 S r w 3402823466 x 1038 DV PRI 56 S r w ALL Ge eee tpe hdi DV LO ALM 65 D r DV LO 59 S 3402823466 1038 DV LO PRI 58 S r w ALL dde e ads e eA dn 810 15 Lise yw UR bp C AER qae GAIN 42 S r w M O 0 FF SCALE 41 S r w M O 0 to 100 25 FF VAL 40 N r w ALL Range and unit from SCALE 23 5 r w ALL 1 0 158 8384 5 EN PID Function Block Appendix Description Indicates deviation high alarm status including details of time of alarm date and time stamp as well as the value that triggered the alarm The controlled variable exceeds the reference variable by more than the value determined
141. ds fail close AIR TO CLOSE Signal pressure closes the valve for fail safe position actuator stem retracts fail open NOTICE The AIR TO OPEN AtO setting always ap plies to double acting actuators For checking purposes After successfully completing initialization the positioner display should read 0 when the valve is closed and 100 when the valve is open If this is not the case change the slide switch position and re initialize the positioner 8384 5EN 51 Start up Settings Note The switch position is prompted prior fo an initialization After an initialization has been completed changing the switch posi tion does not have any effect on the opera tion of the positioner The positioner only needs to be initialized again after the fail safe action of the actua tor has been changed 7 2 Setting the volume restriction Q MAX BACK MIN SIDE MIN BACK MAX SIDE Fig 21 Volume restriction Q MAX BACK MIN SIDE setting The volume restriction Q is used to adapt the air delivery to the size of the actuator Actuators with a transit time 1 s e g linear actuators with an effective area smaller than 240 cm require a re stricted air flow rate MIN Actuators with a transit time 2 1 s do not require the air flow rate to be restricted The position of volume restriction Q also de pends on how the signal pressure is routed at the actuator in SAMSON actuators The SID
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143. e The positioner can be configured using TROVIS VIEW Configuration and Operator Interface software The positioner is equipped with an addi tional digital SERIAL INTERFACE to connect the RS 232 or USB port of the computer to the positioner over an adapter cable The TROVIS VIEW software enables the user to easily set parameters in the positioner and view process parameters online Note The TROVIS VIEW software is a com mon operator interface for various smart SAMSON devices The software together with a device specific module allow the con figuration and parameterization of the de vice The device specific module for Type 3730 5 can be downloaded free of charge from the SAMSON website Services gt Software gt TROVIS VIEW Additional information on TROVIS VIEW e g system requirements can found on the SAMSON website and in the Data Sheet T 6661 EN 14 8384 5 EN Configuration using the NI FBUS Configurator The NI FBUS Configurator from National Instruments can also be used to configure the positioner For this purpose an interface card must be installed in a computer to con it to FOUNDATION fieldbus The integrated function blocks are linked ing the NI FBUS Configurator Design and principle of operation 3 3 Technical data Type 3730 5 Positioner technical data in test certificates additionally apply for explosion protected devices Rated travel adjustab
144. e slotted actuator shaft or adapter 3 us ing screw 4 1 and disk spring 4 2 5 Undo the standard follower pin 2 on the lever M 1 of the positioner Attach the follower 5 included in the mounting kit to pin position 90 30 8384 5 EN If applicable mount pressure gauge bracket 7 with pressure gauges or in case G 1 4 threaded connections are re quired the connecting plate 6 making sure both seal rings 6 1 are seated properly For double acting springless rotary tuators a reversing amplifier is required to attach the positioner to the actuator Refer to section 4 6 For actuators with a volume of less than 300 cm8 fit the screw in restriction or der no 1400 6964 into the signal pres sure output of the positioner or the out put of the pressure gauge bracket or connecting plate Place positioner on housing 10 and screw it tight Considering the actuator s direction of rotation align lever 1 so that it engages in the correct slot of the coupling wheel with its follower pin Fig 10 Counterclockwise Clockwise Fig 10 Direction of rotation Attachment to the control valve Mounting parts and accessories Fit screw in restriction into signal pressure output for actuators with lt 300 volume 1 Lever 6 Connecting plate only for G 4 11 Nut 61 Seal rings 1 2 Disk spring 7 Pressure gauge bracket 2 Followerpin
145. e 1 Press Code 2 blink Turn until pressure in the positioner builds up and the control valve moves to its final positions so that the travel angle of ro tation can be checked The angle of rotation on the back of the positioner is indicated A horizontal lever mid position is equal to 0 Manual reference variable w current angle of rotation is indicated To ensure the positioner is working prop erly the outer bar elements may not blink while the valve is moving through the oper ating range Exit Code 1 by pressing the rotary pushbutton ey The permissible range has been exceeded when the displayed angle is greater than 30 and the outer right or left bar element blinks The positioner changes to the fail safe posi tion SAFE After canceling the fail safe position SAFE see section 8 2 2 it is absolutely necessary to check the lever and pin position as de scribed in section 4 WARNING To avoid personal injury or property dam age caused by the supply air or electrical auxiliary power disconnect the supply air and electrical auxiliary power bus line be 54 EB 8384 5 EN fore exchanging the lever or changing the pin position 7 6 Initialization WARNING During initialization the control valve moves through its entire travel angle of rotation range Therefore do not start the initializa tion procedure while a process is running but on
146. e following blocks The range limit status remains active as long as the value of the manipulated variable does not move off the limits again Indicates the analog input value and status from the BKCAL OUT parameter of a downstream function for a cas cade control This value provides a bumpless transfer on mode changes by backward output tracking Reflects the analog output value and status required by BKCAL IN parameter of the upstream function block for a cascade control This value provides windup protection in the upstream block and a bumpless transfer on mode changes Indicates the current block state with information about configuration hardware or system failure including de tails on the time of the alarm time and date stamp Reflects the active errors associated with a block The block mode is out of service configuration error exists in the block Used to activate or deactivate the calculation of the manipulated variable using the PID control algorithm Note When Uninitialized is set the block remains in O S mode To activate the bypass set to the bypass must be enabled in the options CONTROL OPTS parameters Same as Bypass deactivated The manipulated variable determined using the PID control algorithm is issued over the OUT parameter BYPASS activated The value of the reference variable SP is issued directly over the OUT parameter Used to indicate
147. e of the positioner when the ac tuator is at half its angle of rotation Stick scale plate 4 3 on the coupling wheel so that the arrow tip indicates the closed position and it can be easily read when the valve is installed 12 1 gt 1 1 4 1 2 42 5 rs Mounting flange Fig 8 Mounting the coupling wheel with Type 3278 Attachment to the control valve Mounting parts and accessories ET lt 7 a ae A 8 8 12 E a 11 101 H Lon _ Wi 74 n au M Always use the connecting plate 6 included the n j CoL accessories to connect ey as E supply and output 130 Never screw threaded parts directly into the Slot housing w 1 4 Legends Figs 8 9 I L rj N 11 Nut 1 22 Disk spring 2 Follower pin 3 Follower clamp Fig 8 4 Coupling wheel 4 1 Screw 42 Disk spring 4 3 Scale plate 4 3 Scale plate 5 Actuator shaft Adapter for Type 3278 6 1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Top pair of brackets 10 1 Bottom pair
148. ed the positioner generates classified status alarms and diagnostic alarms 9 1 Standard EXPERT diagnostics The standard EXPERT diagnostics provides information about positioner states such as operating hours counter process monitor ing number of zero calibrations and initializations total valve travel tempera ture initialization diagnostics zero control loop errors logging of the last 30 alarms eic In addition the standard EXPERT diagnostics generates diagnostic and status alarms which allow faults to be pinpointed quickly when a fault occurs Besides being dis played on the positioner display the classi fied alarms are also available over the de vice description DD Alarms are classified in the following main groups Status Operation Hardware Initialization Data memory Temperature EB 8384 5EN 67 Status and diagnostic alarms 9 2 Extended EXPERT diagnostics In addition to the standard EXPERT diagnos tic features the optional EXPERT extended diagnostics provides the following online and offline test functions which enable sig nificant statements on the condition of the entire control valve Online test functions monitoring functions Data logger Histograms Cycle counter Valve end position trend x diagram drive signal Hysteresis test Offline test functions manual functions x diagram over the entire valve travel range Hysteresis test over the entire valve trave
149. ed as follows 5 Screw the follower pin 2 in the as signed lever bore pin position as listed in the table Only use the longer follower pin 2 included in the mounting kit 6 Place lever 1 on the positioner shaft and screw tight using the disk spring 1 2 and nut 1 1 Note If you have mounted a new lever 1 you must move it once all the way as far as it will go in both directions 7 Place positioner on the NAMUR bracket in such a manner that the follower pin 2 rests in the slot of the follower plate 3 3 1 Adjust the lever 1 correspond ingly Screw the positioner to the NAMUR bracket using both its fixing screws Attachment to the control valve Mounting parts and accessories 9 92 10 11 14 14 1 15 16 1 1 10 2 ES 9 1 1 gt 2 16 Additional bracket for actuators with 2800 and travel gt 60 mm R Lever Nut Lever XL and ee Disk spring Follower Follower plate Follower plate Connecting plate Seal rings Pressure gauge bracket Pressure gauge mounting kit Stem connector Bracket NAMUR bracket Screw Bolt Screw U bolt Bracket xw Attachment to rod type yoke Rod diameter 20 to 35 mm Attachment to NAMUR rib Note Always use the connectin
150. een initialized Refer to section 7 8 Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid EB 8384 5EN 59 Start up Settings n3 3 Default OFF LION 69 3 Press 2 Code 3 blinks 69 gt Press 2 display gt Enter the pin position and nominal range VA Default OFF Nominal range locked with Code 4 No 62 Code 4 Press 2 Code 4 blinks Turn Pin position on lever see rele vant section on attachment Press 62 Code 5 Press 2 Code 5 blinks Turn 69 Nominal travel angle Press 62 60 8384 5 EN Select the initialization mode 2 11 SUb Turn 62 Code 6 Press 2 Code 6 blinks gt SUb Press amp 9 to confirm the SUb as the initializa tion mode Initialization mode Default MAX Enter the direction of action 1 a 7 Default o 69 Code 7 Press Code 7 blinks Turn 69 Direction of action AA or AN Press Deactivate travel limit EM OFF gt 69 Code 11 Press 52 Code 11 blinks 62 OFF Press 62 Default 100 0 Change pressure limit and control ters Note Do not change the
151. em deviation If the device has not yet been initialized the 2 icon blinks on the display and the lever position in degrees in relation to the longitudinal axis is indicated One bar element corresponds to approxi mately a 5 angle of rotation If the fifth bar element blinks reading gt 30 the permissible angle of rotation has been exceeded Lever and pin posi tion must be checked Status alarms 1 Maintenance alarm Maintenance required Maintenance demanded These icons indicate that an error has oc curred A classified status can be assigned to each error Classifications include No message Maintenance required Maintenance demanded and Mainte nance alarm see section 8 3 gt Configuration enabled This indicates that the codes marked with an asterisk in the code list section 17 1 are enabled for configuration see section 8 1 8384 5 EN 49 Operator controls and readings Displays and their meaning AUIO Automatic mode Clockwise CCL Counterclockwise Err Error ESC Escape LOW small MAN Manual mode MAX Maximum range NO Not available Nominal travel ON ON OFF OFF RES RUN SAFE SUb TunE YES ZP tEStinG AA AN Reset Start Fail safe position Substitute calibration Initialization in progress Available Zero calibration Test function active Increasing increasing Increasing decreasing AO Transducer
152. er 12 2 and fit on the external signal pressure piping Mount cover 11 on the other side Make sure that the vent plug points downwards when the control valve is in stalled to allow any condensed water that collects to drain off Attachment to the control valve Mounting parts and accessories Lever 12 Connection block 1 1 Nut 12 1 Screw 1 2 Disk spring 12 2 Stopper or connection for 15 10 14 2 Follower pin external piping 3 Followerclamp 13 Switch plate 12 3 11 11 1 10 Cover plate 14 Gasket 11 Cover 15 Formed seal 3 11 1 Vent plug 16 Gasket Lever 14 Cut out of cover plate 10 SUPPLY Actuator stem 16 12 12 1 12 2 retracts extends Connection block old i with switch plate 13 Lm 13 1 12 Actuator stem retracts Actuator stem extends Marking Fig 5 Direct attachment Signal pressure connection for Type 3277 Actuator with 240 350 355 and 700 cm EB 8384 5EN 23 Attachment to the control valve Mounting parts and accessories 4 2 Attachment according to IEC 60534 6 Refer to Table 3 on page 41 for the required mounting parts as well as the accessories with their order numbers Note the tr
153. ersions with EXPERT extended diagnostics and higher Used to set the initial value to perform the step response Available in versions with EXPERT extended diagnostics and higher Permits strategic grouping and thus faster processing of blocks Blocks are grouped by entering the same number in the STRATEGY parameter of each block Note These data are neither checked nor processed by the Transducer Block Indicates whether an initialization has been performed in the SUB mode Assigns a unique description to each block for clear identification Determined from the step response test for the falling step Available in versions with EXPERT extended diagnostics and higher Determined from the step response test for the rising step Available in versions with EXPERT extended diagnostics and higher Determined from the step response test Tog for the falling step Available in versions with EXPERT extended diagnostics and higher Determined from the step response test for the rising step Available in versions with EXPERT extended diagnostics and higher Tolerance band see Code 19 Indicates limit of absolute total valve travel see Code 24 Absolute total valve travel Sum of the nominal travel cycles double strokes total number of valve strokes see Code 23 EB 8384 5EN 135 Appendix Analog Output Transducer Block
154. est cerificdiess dcos que rece op RR debba eK ERS 176 8384 5 5 Modifications of positioner firmware Modifications of positioner firmware in comparison to previous versions Previous New Communication K 1 11 K 1 21 Leakage sensor at binary input 2 The connection of a leakage sensor at binary input 2 by selecting LEAKAGE SENSOR in CONFIG_BINARY_INPUT2 parameter of the AO Transducer Block causes Information specified in XD_ERROR_EXT parameter in the AO Transducer Block and the generation of a diagnostic alarm which is logged The state of the binary input is reported in BINARY_INPUT2 parameter in the AO Transducer Block Diagnostic alarm Device not initialized The diagnostic alarm Device not initialized is generated when the positioner is not initialized and the condensed status is set to Maintenance alarm Display of the operating range FINAL_VALUE_RANGE The correction of the operating range FINAL_VALUE_RANGE over on site operation of the positioner Code 8 9 is also trans ferred over fieldbus in firmware version K 1 21 and higher Inactivated internal solenoid valve A masking allows to be set whether an inactivated internal sole noid valve generates an AO block error and a resulting block alarm SOLENOID_SELECT parameter The SOLENOID_SELECT parameter in firmware K 1 21 and higher allows to be set whether a Maintenance now block error of the AO Transducer
155. for block alarms The write lock alarm is issued to notify the operator with the corresponding priority 3 low 7 high The write lock alarm is issued as critical alarm with the corresponding priority 8 low 15 high Index Index Parameter Index Parameter 30 CLR_FSTATE 40 50 2 3 41 51 INPUT 3 32 LIM_NOTIFY 42 SW_REVISION 52 TEXT_INPUT_4 99 CONFIRM TIME 43 HW_REVISION 58 TEXT INPUT 5 34 WRITE LOCK 44 DEVICE SER NUM 54 READING DIRECTION 35 UPDATE EVT 45 DEVICE CERTIFICATION 59 BUS_ADDRESS 36 BLOCK_ALARM 46 DESCRIPTOR 56 LOCAL_OP_ENA 37 ALARM_SUM 47 DEVICE_MESSAGE 57 SELECT_BINARY_INPUT1 38 ACK_OPTION 48 DEVICE_PRODUCT_NUM 58 SELECT_BINARY_INPUT2 89 49 TEXT INPUT 1 59 CONDENSED STATE EB 8384 5 117 Appendix Analog Output Transducer Block Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value ACT_FAIL_ACTION 21 D UNINITIALIZED Undefined CLOSING position OPENING in 100 position INDETERMINATE None MAN ID 22 D O M A ACT MODEL NUM 23 5 O M A 5 24 5 O M A ACT STROKE TIME DEC 67 D r ACT STROKE TIME INC 68 D r ADVANCED PV BASIC 0 D r BLOCK TAG
156. from PV SCALE 10 0 SP RATE DN 19 S r w ALL 3402823466 x 1038 RATE UP 20 S r w AL 3402823466 x 1038 ST REV 1 S r 166 8384 5 EN PID Function Block Appendix Description Determines what action is to be taken when the monitoring time is exceeded see SHED_RCAS parameter in the Resource Block while the connection between the fieldbus host system and the PID Block in RCAS or ROUT mode is being checked When the time has elapsed the PID Block switches from RCAS or ROUT mode to the mode selected in SHED_OPT The action to be taken after the Fault State ends is also determined Note This parameter is only active in RCAS or ROUT mode in the PID Block The PID Block cannot be set to the RCAS or ROUT mode when the value is set to Uninitialized On failure of remote connection change to next possible mode until or ROUT mode is restored On failure of remote connection change to next possible mode the block remains in this mode On failure of remote connection change to AUTO mode until RCAS or ROUT mode is restored On failure of remote connection change to AUTO mode attempt is made to restore the mode and the block remains in AUTO mode On failure of remote connection change to MAN mode until RCAS or ROUT mode is restored On failure of remote connection change to MAN mode No attempt is made to restore the mode and the block remains in MAN mode On failure of rem
157. g plate 6 included in the accessories to connect supply and output Never screw threaded parts directly into the housing Fig 6 Attachment according to IEC 60534 6 NAMUR 8384 5 25 Attachment to the control valve Mounting parts and accessories 4 3 Attachment according to VDI VDE 3847 Only 3730 5 0 0060 and Type 3730 5 0070 Positioners can be attached according to VDI VDE 3847 The attachment of positioners according to VDI VDE 3847 is described in detail in the TV SK 10021 document which is available on request 4 44 Attachment to Type 3510 Micro flow Valve Refer to Table 3 on page 41 for the required mounting parts as well as the accessories with their order numbers Note the travel table on page 19 The positioner is attached to the valve yoke using a bracket 1 Place clamp 3 on the valve stem con nector align at a right angle and screw tight 2 Screw bracket 10 to the valve yoke us ing two screws 11 3 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges to the positioner making sure both seal rings 6 1 are seated properly 4 Unscrew the standard installed lever M 1 including follower pin 2 from the positioner shaft 5 Take lever 5 1 and screw follower pin 2 in the bore for pin position 17 6 Place lever S on the positioner shaft and screw tight using the disk spring 1 2 an
158. he positioner is installed in hazardous areas the relevant regulations must be observed Connections Binary input 1 An active contact can be operated at binary input 1 The positioner can report the switch ing state over the bus protocol Binary input 2 A passive floating contact can be operated at binary input 2 The positioner can report the switching state over the bus protocol Solenoid valve forced venting function For positioners fitted with the optional sole noid valve for the forced venting function a voltage of 24 V DC must be connected to the relevant terminals 81 and 82 NOTICE If there is no voltage connected for the sole noid valve at terminals 81 and 82 when the voltage signal is interrupted the positioner vents the actuator and does not respond to the reference variable Observe the switching thresholds specified in the technical data Solenoid valve Forced venting optional Fig 18 Electrical connections Binary contacts d E pe e v Option 481 82 1158 2 87 88 85 86 41 42 24V DC BEI BE2 I Switch amplifier 1 Bus ling optional EN 60947 5 6 Inductive limit switch optional EB 8384 5 47 Connections 5 2 1 Establishing c
159. her the top or bottom di aphragm chamber of the actuator depend ing on the actuator s fail safe action Actua tor stem extends or Actuator stem re tracts For rotary actuators the manufacturer s specifications for connection apply 5 1 1 Signal pressure gauges To monitor the supply air Supply and sig nal pressure Output we recommend that pressure gauges be attached see accesso ries in Tables 1 to 5 5 1 2 Supply pressure The required supply air pressure depends on the bench range and the actuator s ing direction fail safe action The bench range is registered on the name plate either as spring range or signal pres sure range depending on the actuator The direction of action is marked FA or FE or by a symbol Actuator stem extends FA AIR TO OPEN Fail safe position Valve Closed for globe and angle valves Required supply pressure Upper bench range value 0 2 bar minimum 1 4 bar Actuator stem retracts FE AIR CLOSE Fail safe position Valve Open for globe and angle valves For tight closing valves the maximum signal pressure pstmax is roughly estimated as fol lows bar pstmax F d Seat diameter cm Ap Differential pressure across the valve bar Actuator diaphragm area If there are no specifications calculate as follows Required supply pressure Upper bench range value 1 bar 5 1 3 Signal pressure outpu
160. ialized the maintenance alarm icon 1 appears on the display as the positioner cannot follow its reference variable If fault alarms exist the possible source of error is displayed in Code 49 onwards In this case Err appears on the display The cause and recommended action are listed in the code list section 17 1 3 15D Error caused pin is position 5 Note The optional EXPERT diagnostics generates additional diagnostic alarms which are included in the condensed status with their corresponding status classification When a diagnostic alarm is issued by EXPERT this is displayed by Code 79 8 3 1 Confirming error messages Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid Turn 69 Code 3 Press Code 3 blinks Press 2 display 2 Confirm error messages Turn 69 Error code which you want to confirm Press amp B to confirm the error message Status and diagnostic alarms 9 Status and diagnostic alarms The Type 3730 5 Positioner contains inte grated diagnostics to generate classified sta tus and diagnostic alarms There are two different types of on board di agnostics available the standard integrated diagnostics EXPERT and the optional ex tended diagnostics Due to the numerous diagnostic functions provid
161. in the fieldbus host system Indicates the block execution method supported by the device Specifies the resource that contains the Device Description file in the device Note If the device contains no Device Description zero appears on the display EB 8384 5EN 109 Appendix Resource Block Parameter Index SK Access Mode Selection display initial value DD_REV 13 5 DESCRIPTOR 46 S r w A O DEV_REV 12 5 11 5 2 3730 5 45 DEVICE _ 48 DEVICE_SER_NUM 44 N r DEVICE_MESSAGE 47 N rw FAULT_STATE 28 N r FEATURES 17 5 FEATURES_SEL 18 5 REPORTS iee bx HARD W LOCK PAULTSTATE dee OUT FREE_SPACE 24 D r FREE_TIME 25 D r GRANT DENY 14 D r w NA HARD TYPES 15 5 SCALAR OUTPUT scalable analog output variable HW_REVISION 43 5 VER 41 32 5 r w Oto 8 110 8384 5 EN Resource Block Appendix Description Specifies the revision number of the Device Description file Any desired text to describe the application the text is saved in the field device Indicates the manufacturer s revision number associated with the device Indicates the
162. ing to the table for Code 4 Code 5 is generally locked until Code 4 is set to OFF i e after a pin position has been entered Code 5 can be configured After initialization has been successfully completed the maxi mum nominal travel angle reached on initialization is displayed 6 Init mode Select the initialization mode MAX MAX Travel angle of the closure member from the CLOSED NOM position to the opposite stop in the actuator MAN NOM Travel angle of the closure member measured from the b 9 50 CLOSED position to the indicated OPEN position ZP MAN Manually selected range ESC oT SUb Substitute calibration without initialization ZP Zero calibration 78 8384 5 Appendix Code Parameter Display values pores no default setting escription Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 7 w x Direction of action of the reference variable w in relation to the 77 increasing increasing travel angle of rotation x increasing decreasing Automatic adaptation ESC AIR TO OPEN On completing initialization the direction of action remains in creasing increasing 77 globe valve opens as the mA signal increases AIR TO CLOSE On completing initialization the direction of action changes to increasing decreasing 7N a globe valve closes as the mA signal increases 8 Travel angle range start Lower range value for
163. io uou 104 s4oyonjop Aipjo4 40 40 fou 9A D sjpuBis gt eres Ajijiqpdbo uorjporuntuuioo tjr 210 85 0 PUP 8 IPPOW SUL TWeuldinby jo X 0105 X31V SO 81d ON 315144432 NOILVNIWVX3 3dAL 23 1 e npeuos 50 pun Bromypsunnig 8384 5EN 189 Bromupsunoig 91185 001 Moisupsopung jo 14 fup oq ADU st juoweipis stu 240 pos pup jo JopjeupsBunieibey n Buy sepio Ag 9002 Aupniqey 9 zynpssuoisojdx3 7 poyjizeds out uj uj pub 21509 81 ejos 40 suogipuoo 71 61 vZ S0 814 uodey ise 91 3
164. ion display initial value ALERT_KEYS 4 5 r w ALL 1 to 255 0 0 is not a permissible value and will be rejected when transferring data to the device error alarm BKCAL_OUT 25 D r BLOCK_ALM 30 D BLOCK_ERR 6 D r SERVICE ex ERU CONFIGURATION ERROR INPUT FAILURE PV OUTPUT FAIBURE nde rte CAS IN 17 N r w ALL CHANNEL 22 5 3 FSTATE_TIME 23 5 r w ALL 0 FSTATE_VAL 24 5 r w ALL Value and range of PV_SCALE 10 0 GRANT_DENY 13 D r w NA 142 EP 8384 5 EN Analog Output Function Block Appendix Description Used to specify the identification number of the plant section This information can be used by the fieldbus host system to group alert and events Reflects the analog output value and its status required by the BKCAL_IN parameter of the upstream Function Block for cascade control This value provides windup protection in the upstream block and a bumpless transfer on mode changes Indicates the current block state with details on all configuration hardware or system problems in the block in cluding date and time stamp Reflects the active errors associated with a block Block mode is out of service A configuration error exists in the block Position feedback has bad status e g because the Transducer Block is in O S mode OUT cannot be issued e g because the Transducer Block is not ini
165. ire cross sections of 0 2 to 2 5 mm2 Tighten by at least 0 5 Nm Note The power supply for the positioner can be supplied either over the connection to the fieldbus segment or over a DC voltage source 9 to 32 V connected to the bus ter minals in the positioner You are required to observe the relevant regulations for use in hazardous areas Accessories Cable gland M20 x 1 5 Black plastic Order no 8808 1011 Blue plastic Order no 8808 1012 Nickel plated brass Order no 1890 4875 Stainless steel 1 4305 Order no 8808 0160 EMC cable gland M20 x 1 5 Nickel plated brass Order no 8808 0143 Adapter M20 x 1 5 to V NPT Aluminum powder coated Order no 0310 2149 Stainless steel Order no 1400 7114 Bus line Route the two wire bus line to the screw ter minals marked IEC 1158 2 whereby no polarity has to be observed NOTICE To connect the limit switch binary inputs and forced venting an additional cable gland that needs to be fitted in place of the existing blanking plug is necessary Open cable glands are not permissible as the degree of protection IP 66 only applies when the positioner housing is sealed Limit switch For operation of the limit switches switching amplifiers have to be connected in the out put circuit Their function is to control the limit values of the control circuit according to EN 60947 5 6 thus ensuring operational reliability of the positioner If t
166. ivated in CONFIG_BINARY_INPUT2 Alternatively the switching state of the binary input can be issued in the BINARY_INPUT2 parameter of the AO Transducer Block Parameters of the Discrete Input Function Block 2 The parameters of the DI Function Block 2 are the same as the parameters of DI Function Block 1 SELECT_BINARY_INPUT_2 i PVD Bin2 NU Simulate Optional Filter MGV gt CHANNEL _ Invert FTIME POS D Output Out D Condensed State FIELD_VAL_D l 1 Alarms gt Disc AO Transducer L BINARY INPUT 2 CONFIG BINARY INPUT 2 Fig 27 Discrete Input Function Block 2 102 8384 5 EN Appendix 17 2 7 PID Function Block A PID Function Block contains the input channel processing the proportional integral deriva tive PID control loop and the analog output channel processing The configuration of the PID Block PID controller depends on the automation task Simple control loops control loops with manipulate variable feedforwarding cascade control and cascade controls with limitation in combination with another controller function block can be implemented The following options are available for processing the measured variable within the PID
167. k must be enabled with Code 3 prior to configuration 24 LV total valve travel 1000 to 99 107 1 000 000 Exponential reading from 9999 travel cycles onwards ESC Limit value of total valve travel If the limit is exceeded the fault symbol and the wrench symbol corresponding with the collective status appear 34 Closing direction CL Clockwise CCL Counterclockwise ESC Turning direction in which the valve is moved to the CLOSED po sition view onto the rotary switch motion when the positioner cover is open Needs only be entered in initialization mode SUb Code 6 35 Blocking position Entering the blocking position 0 Distance up to the CLOSED position ESC Only necessary in initialization mode SUb 36 Resets all start up parameters to default factory setting Does OFF RUN ESC not apply to block configuration Note After setting RUN the positioner must be re initialized 38 Inductive alarm NO YES ESC Indicates whether the inductive limit switch option is installed or not 39 System deviation e info 99 9 to 999 9 Display only indicates the deviation from the position required 40 Transit time Open info 0 to 240 s 0 Display only minimum opening time determined during initialization 41 Transit time Closed info 0 to 240 s 0 Display only minimum closing time determined during initialization
168. l range Static characteristic Step response test The diagnostic tests are completely inte grated in the positioner The DD allows pa rameters to be entered and test results to be read The graph format depends on the con trol system used Further status alarms are generated from the extensive information gained in the diagnos tic tests of EXPERT which provide the user with information covering the whole control valve The required reference graphs are automati cally plotted after initialization and saved in the positioner if EXPERT is activated The optional diagnostic functions provided 68 8384 5 EN by EXPERT be selected when ordering the positioner Additionally it is possible to activate EXPERT at a later point in time in an existing positioner For this purpose an activation code can be ordered requiring the serial number of the positioner to be specified Note Details on extended EXPERT diagnos tics can be found in the Operating Instruc tions EB 8388 5 EN available on the Internet at http www samson de 10 Adjusting the limit switch The positioner version with an inductive limit switch has one adjustable tag 1 mounted on the shaft which operates the proximity switch 3 For operation of the inductive limit switch the corresponding switching amplifier see section 5 2 1 must be connected to the out put If the tag 1 is inside the field of the switch the switch assume
169. ld it in place Screw on the nut 1 1 cessories refer to Table 6 on page 43 1 Place the lever 1 in mid position and Follow the instructions describing attachment hold it in place Unscrew the nut 1 1 to the standard positioner in section 4 5 and remove the standard attached lever Instead of the positioner attach the position M 1 together with the disk spring 1 2 sensor 20 with its mounting plate 21 from the sensor shaft 2 Screw the position sensor 20 onto the mounting plate 21 3 Replace the follower pin 2 normally at tached to the lever 1 with the metal fol lower pin 5 from the accessories and screw it into the hole for pin position 90 1 Lever 11 Nut 1 2 Disk spring 2 Follower pin 20 Position sensor 2 1 1 1 1 2 21 Mounting plate Fig 17 Positioner unit with sensor mounted on rotary actuators 38 8384 5 EN Attachment to the control valve Mounting parts and accessories 4 8 Attaching positioners with stainless steel housings Positioners with stainless steel housings re quire mounting parts that are completely made of stainless steel or free of aluminum Note The pneumatic connecting plate and a pressure gauge bracket are available in stainless steel order number listed below The Type 3710 Pneumatic Reversing Ampli fier is also available in stainless steel Connecting plate 1400 7476 stainless steel 1400 7477 Pressure gauge 1
170. le Direct attachment to Type 3277 3 6 to 30 mm Attachment acc to IEC 60534 6 3 6 to 200 mm Attachment to rotary actuators VDI VDE 3845 24 to 100 Travel range adjustable Adjustable within the initialized travel angle of rotation travel can be restricted to at the maximum Bus connection Fieldbus interface acc to IEC 61158 2 bus powered Physical Layer Class 113 without explosion protection und 111 with ex protection Field device acc to FM 3610 Entity FISCO and FNICO Data transmission as per FOUNDATION fieldbus specification Communication Profile Class 31 PS 32 L Interoperability tested according to Interoperability Test System ITK Revision 4 6 PID FB 20 ms DI FB 20 5 MAI 50 ms IS FB 30 ms 30 ms DO 30 ms MAO FB 50 ms Fieldbus Communi Execution cation times Local Over SAMSON SSP interface and serial interface adapter Software requirements SAMSON TROVIS VIEW with database module 3730 5 Permissible operating voltage 9 to 32 V DC power supply over bus line The limits in test certificate additionally apply for explosion protected devices Max operating current 15 mA Add current in case of fault 0 mA Air quality ISO 8573 1 2001 Supply air Supply pressure from 1 4 to 7 bar 20 to 105 psi Max particle size and density Class 4 Oil content Class 3 Moisture and water Class 3 Pressure dew point At least 10 K
171. le of rotation downwards The characteristic is not adapted compared to the FINAL_VALUE_RANGE see Code 10 Enables the lower x limit see Code 10 Indicates the time required by the valve to move through the operating range when the valve closes see Code 22 Indicates the time required by the valve to move through the operating range when the valve opens see Code 21 Limits the travel angle of rotation upwards The characteristic is not adapted compared to FINAL VALUE RANGE see Code 11 Enables the upper x limit see Code 11 On selecting TRIGGER in DATALOGGER SELECT parameter the user can select which events are to trigger the event logger Available in versions with EXPERT extended diagnostics and higher Indicates Tv see Code 19 Note This parameter can only be read over FOUNDATION fieldbus The value is recorded during initialization Indicates that static data were changed including and time stamp Allows the user defined characteristic to be entered The characteristic to be used is selected over the LIN TYPE parameter user defined in this case The following condition must be fulfilled in this case x t 1 lt x t i e the values for x must continually rise Clear identification of the manufacturer of the valve that the positioner is mounted on Indicates the model version of the valve that the positioner is mounted on Indicates the serial number of the valve
172. lect codes and values Press 29 to confirm setting Slide switch AIR TO OPEN or AIR TO CLOSE AIR TO OPEN applies when the increas ing signal pressure opens the valve AIR TO CLOSE applies when the increas ing signal pressure closes the valve The signal pressure is the air pressure at the output of the positioner which is transferred to the actuator For positioners with an attached reversing amplifier for double acting rotary actuators section 4 6 switch position AIR TO OPEN Volume restriction Q The volume restriction is used to adapt the air delivery to the actuator size Two fixed settings are possible depending on how the air is routed at the actuator For actuators smaller than 240 cm with a loading pressure connection at the side Type 3271 5 set restriction to MIN SIDE For a connection at the back Type 3277 5 set restriction to MIN BACK For actuators 240 cm and larger set to MAX SIDE for a side connection and to MAX BACK for a connection at the back Operator controls and readings Readings on display Icons appear on the display that are as signed to parameters codes and functions Operating modes 2 Manual mode section 8 2 1 G Automatic mode AUTO section 8 2 1 S Fail safe position SAFE section 8 2 2 Bar elements In 2 manual and automatic modes the bars indicate the system deviation that depends on the sign and value One bar element appears per 1 syst
173. lock allow a bumpless transfer from manual to automatic mode The revisions affect the Direct action option in the PID Function Block Refer to CONTROL_OPTS pa rameter Control R 1 43 R 1 44 Internal modifications R 1 45 Internal modifications R 1 46 Internal modifications EB 8384 5 EN 7 8 8384 5 EN Important safety instructions 1 Important safety instructions For your own safety follow these instructions concerning the mounting start up and opera tion of the positioner The positioner is to be mounted started up or operated only by trained and experienced personnel familiar with the product According to these Mounting and Operating Instructions trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possible dangers due to their specialized training their knowledge and experience as well as their knowledge of the applicable standards Explosion protected versions of this positioner may only be operated by personnel who have undergone special training or instructions or who are authorized to work on explosion protected devices in hazardous areas Refer to section 13 Any hazards that could be caused by the process medium the operating pressure the signal pressure or by moving parts of the control valve are to be prevented by means of the appropriate measures If inadmissible motions or forces are produced in the actu
174. lter until a binary state at the input of the function block is adopted in the PV_D parameter A discrete input value FIELD_VAL_D can be simulated with status Note The simulation can only be activated when this has been enabled at the field device Code 48 as well as in the Function Block Allows the selection of status options available to determine the handling and processing of the status Permits strategic grouping and thus faster processing of blocks Blocks are grouped by entering the same number in the STRATEGY parameter of each block Note These data are neither checked nor processed by the DI Function Block The revision state of static data is displayed Note The revision state will be incremented each time a static parameter in the block is changed Assigns a unique description to each block for clear identification Indicates whether static block data have been changed including date and time stamp Index Parameter Index Parameter 15 CHANNEL 20 ALARM SUM 16 PV FTIME 21 17 FIELD VAL D 22 PRI 18 UPDATE EVT 23 DISC_LIM 19 BLOCK_ALM 24 DISC ALM 8384 5 153 Appendix PID Function Block Parameter Index SK Access Mode PID Function Block Selection display initial value ACK OPTION 46 5 r w ALL ALARM HYS 47 S r w ALL 0 to 50 0 5 ALARM SUM 45 S D r
175. lve leave this fail safe position again Status classification Maintenance alarm cannot be classified Recommended action Interrupt current and restart positioner Otherwise return the positioner to SAMSON AG for repair 78 Options parameter Errors in options parameters Status classification Maintenance required Recommended action Return the positioner SAMSON AG for repoir 94 8384 5 EN Diagnosis errors Appendix Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 79 Diagnostic alarms Alarms are generated by the extended EXPERT diagnostics if EXPERT has been activated under Code 48 Status classification Maintenance required cannot be classified 80 Diagnostic parameters Errors that are not critical for control Status classification Maintenance required cannot be classified 81 Reference graphs An error occurred during plotting the reference graphs for drive signal y steady state or drive signal y hysteresis Reference test was interrupted Reference line for drive signal steady state or drive signal hysteresis was not adopted Status classification No message Recommended action Check and if necessary perform a new reference test EB 8384 5EN 95 Appendix 17 2 Parameters Several parameters can only be modified in ce
176. ly during start up when all shut off valves are closed Before starting initialization check the maxi mum permissible signal pressure of the con trol valve During initialization the positioner issues an output signal pressure up to the maximum supply pressure sup plied If necessary limit the signal pressure by connecting an upstream pressure reduc ing valve NOTICE After the positioner has been mounted on to another actuator or its mounting location has been changed and prior to re initializing the positioner the positioner needs to be reset to its basic setting default values Refer to section 7 8 During initialization the positioner adapts it self optimally to the friction conditions and the signal pressure demand of the control valve The type and extent of self adaptation depends on the set initialization mode MAX maximum range standard range Initialization mode for simple start up of valves with two clearly defined mechani cal end positions e g three way valves see section 7 6 1 NOM nominal range Initialization mode for all globe valves see section 7 6 2 MAN manually selected range Initialization mode for globe valves with an unknown nominal range see section 7 6 3 SUB substitute calibration emergency mode This mode allows a positioner to be re placed while the plant is running with the least amount of disruption to the plant see section 7 6 4 Note For normal operation
177. marized in a condensed state CONDENSED_STATE 59 in RES Block Besides the CONDENSED_STATE parameter the condensed state can be issued to the discrete output OUT_D of the Function Blocks Possible states of the condensed state include 0 1 Maintenance The positioner still performs its control task with restrictions maintenance re required quirement or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected Maintenance is necessary in the medium term 2 Maintenance The positioner still performs its control task with restrictions A maintenance de demanded mand or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected Maintenance is neces sary in the short term 3 Maintenance positioner cannot perform its control task due to a functional fault in the device alarm or in one of its peripherals or an initialization has not yet been successfully com pleted 7 check Test or calibration procedures being performed The positioner is temporarily unable to perform its control task until this procedure is completed In addition to the condensed status the block error alarms BLOCK ERR from the Resource Block and Transducer Block can also be assigned to the events In this case the individual alarms must be classified in the
178. may become necessary to recalibrate the zero point We recommend re initializing the positioner in case of deviations in the zero point over 5 The valve briefly moves from the current travel angle of rotation position to the closed position Note The positioner must be connected to the supply air to perform the zero calibra fion Enable configuration Turn 69 gt Code 3 Press Code 3 blinks 69 gt Press 52 display gt Perform zero calibration Cy 6 Turn Code 6 Press Code 6 blinks Turn ZP Press 2 Press INIT key Initialization mode Default MAX Zero calibration is started positioner moves the control valve to the CLOSED posi tion and readjusts the internal electrical zero point 7 8 Reset to default values This function resets all parameters to the fac tory default values see code list in sec tion 17 1 Enable configuration Turn 69 gt Code 3 Press Code 3 blinks 69 gt Press 2 display 2 Start up Settings Reset start up parameters G 36 Reset Default OFF LI IN 36 Press Code 36 blinks Turn RUN Press amp All start up parameters are reset to their default values 7 9 Start up via local interface SSP The positioner can either be commissioned configured and operated on site or b
179. me A value is valid if it exists with the status Good at the scheduled time The Stale Counter defines how many Bad stale values can be accepted in sequence be fore the Fault State of the block is activated This monitoring function is deactivated by setting the Stale Counter to zero 17 3 2 Link Objects Link Objects are used to link the inputs and outputs of the function blocks configurable cyclic connections A maximum of 22 Link Objects can be configured for each positioner 17 3 3 LAS Functionality The number of links and schedules that can be used is matched to the requirements of stan dard process control systems available on the market The positioner functioning as an LAS can support the following 1 schedule 1 subschedule 25 sequences per subschedule 25 elements per sequence In the delivered state the positioner is configured as a basic device EB 8384 5EN 105 Appendix 17 4 Parameter lists Legend SK class of memory S Static parameter Dynamic parameter Non volatile parameter Read write Read capability capability a lcccese w Write capability Supported modes 5 out of service mode M MAN mode A AUTO mode CAS Cascade mode RCAS Remote cascade mode O M A CAS RCAS NA Not analyzed Other modes LO Local override mode ROUT Remote output mode 106 8384 5 EN Appendix Resource Block Resource Block Parameter Index SK
180. mented ball valve equal percentage 9 User defined defined over operating software Note The various characteristics are listed in the Appendix section 19 21 Required transit time OPEN w ramp open to 240 s 0 ESC The time required to pass through the operating range when the valve opens Limitation of the transit time Code 21 and 22 For some applications it is recommendable to limit the transit time of the actuator to prevent it from engaging too fast in the running process Code 21 has priority over Code 15 NOTICE The function is not activated when the fail safe function or sole noid valve is triggered nor upon failure of the auxiliary power 225 Required transit time CLOSED w ramp closed 0 to 240 s ESC The time required to pass through the operating range when the valve closes Code 22 has priority over Code 14 NOTICE The function is not activated when the fail safe function or sole noid valve is triggered nor upon failure of the auxiliary power 23 Total valve travel 0 to 99 107 0 Exponential reading from 9999 travel cycles onwards RES ESC Totaled double valve travel Can be reset to O via RES Note The total valve travel is saved in a non volatile memory after every 1000 double travel 82 8384 5 EN Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asteris
181. mmended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 67 Test calculation The hardware controller is monitored by means of a test calculation Status classification Maintenance alarm cannot be classified Recommended action Confirm error If this is not possible return the positioner to SAMSON AG for repair 92 8384 5 EN Data errors Appendix Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 68 Control parameter Control parameter error Status classification Maintenance required Recommended action Confirm error perform reset and re initialize the positioner 69 parameter Parameter error of the digital potentiometer Status classification Maintenance required Recommended action Confirm error perform reset and re initialize the positioner 70 Calibration parameter Error in the production calibration data Subsequently the device runs on default values Status classification Maintenance required Recommended action Return the positioner to SAMSON AG for repair 71 General parameters Parameter errors that are not critical for the control Status classification Maintenance required Recommended action Confirm error Check and if necessary reset requi
182. n If the measuring system has failed the positioner is still in a reli able state The positioner switches to emergency mode where the position cannot be accurately controlled anymore However the positioner continues operation according to its reference variable signal so that the process remains in a safe state Status classification Maintenance demanded Recommended action Return the positioner to SAMSON AG for repair 64 i p converter The circuit of the i p converter has been interrupted Status classification Maintenance alarm cannot be classified Recommended action Cannot be remedied Return the positioner to SAMSON AG for repair 65 Hardware A hardware error has occurred the positioner changes to the fail safe position SAFE Status classification Maintenance alarm cannot be classified Recommended action Confirm error and return to the automatic operating mode or perform a reset and re initialize the device If this is not success ful return device to SAMSON AG for repair 66 Data memory The writing of data to the data memory does not work anymore e g when the written data deviate from the read data Valve moves to the fail safe position Status classification Maintenance alarm cannot be classified Recommended action Return the positioner to SAMSON AG for repair EB 8384 5EN 9 Appendix Error codes Reco
183. n and select the required code Press to access the selected code The code number starts to blink Turn and select the setting Press to confirm the selected setting Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid and the display changes to Code 0 Cancel the setting ESC To cancel a value before it is confirmed by pressing 5 proceed as follows Turn amp ESC Press amp The entered value is not adopted Canceling the setting 8 2 Operating modes 8 2 1 Automatic and manual modes After initialization has been completed suc cessfully the positioner is in automatic mode 8 255 automatic mode Switch to 2 manual operating mode c eai G 60 Code 0 Press 22 display Code 0 blinks 62 MAN Press 59 to switchover to manual mode The switchover is smooth since the manual mode starts up with the set point last used during automatic mode The current position is displayed in Adjust the manual reference variable 2 0 2 i 255 5 5 69 1 Press 2 Code 1 blinks Turn until sufficient pressure has been built up in the positioner and the control valve moves to the required position Opera
184. ng Jouonisoq JJ 15 05 IPPON 14 0848 IPPON zjuowdinb q 500790 819 X3O3l Ajt0juo9 0 xeuuv EB 8384 5 179 Sjop UNUE ON et xg asumu uorjoajoud jo 8 pue 17 HI 01 01 91 0 112 929 9 apaau euas 440 24 21981 UMOYS st pue a qrssruuod ayy pue jo 244 ayy au T Mu ZL od 01 A 88 S on ayes jreorsunyur 0 uorouuoo 10 amp II OII t 4395 408093044 jo od Sou pue ry ool A 0 Jno ayes ue 10 5 uonoojoud Jo du 0 21918820 005 4 11 82 1 ayes A eorsurnur ue 10 OMI Bt sunup 88 08 seutuna gz mdu 38 18 seurana mdu 18 uonouny 506 9 1 91 11 10 3405 10 HY 001 1 691
185. ng screws 2 and screw tight Attach the clamping plate 8 onto the proximity switch 6 Attach the rotary switch 5 Make sure the flattened side of the positioner shaft is turned so that rotary switch 5 be attached with the metal tag next fo the proximity switch Note On start up of the positioner set the option inductive alarm under Code 38 from NO to YES Retrofitting an inductive limit switch Socket X7 11 6 Metal tag 1 Cap 7 Proximity 2 Screws switch 3 Rotary pushbutton 8 Clamping plate 4 Marking 9 Plastic cover 5 Rotary switch 11 Connector Fig 23 Retrofitting an inductive limit switch EB 8384 5EN 71 Maintenance 12 Maintenance The positioner does not require any mainte nance There are filters with a 100 pm mesh size in the pneumatic connections for supply and output which can be removed and cleaned if required The maintenance instructions of any up stream supply air pressure reducing stations must be observed 13 Servicing explosion protected devices If a part of the device on which the explo sion protection is based needs to be ser viced the device must not be put back into operation until a qualified inspector has as sessed it according to explosion protection requirements has issued an inspection cer tificate or given the device a mark of confor mity Inspection by a qualified inspector is not re quired if the manufacturer performs a rou
186. nnections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings Reading on display after connecting the electrical auxiliary power tEStinG runs across the display and then the fault alarm icon 1 appears and blinks on the display when the positioner has not yet been initialized The reading indicates the lever position in degrees in relation fo the longitudinal axis Reading when the positioner has not yet been initialized If Code 0 appears on the display when a positioner has been initialized The positioner is in the last active operating mode WARNING The actuator stem moves while the start up settings are being performed Do not touch the actuator stem or obstruct it to avoid risk of injury to hands or fingers Start up Settings NOTICE Perform the start up settings in the same se quence as listed section 7 1 to section 7 6 Note The positioner performs a test in the start up phase while following its automa tion task at the same time During the start up phase operation on site is unre stricted yet write access is limited 7 1 Defining the valve closed position To adapt the positioner to the operating di rection of the actuator set slide switch to AIR TO OPEN or AIR TO CLOSE AIR TO OPEN Signal pressure opens the valve for fail safe position actuator stem exten
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189. nserted The connecting plate has boreholes with NPT and G threads Seal the threaded connection that is not used with the rubber seal and square plug 3277 Actuator with 240 to 700 The signal pressure is routed to the connec tion at the side of the actuator yoke for the Attachment to the control valve Mounting parts and accessories version Actuator stem extends For the fail safe position Actuator stem re tracts the connection on the top diaphragm case is used The connection at the side of the yoke must be fitted with a venting plug accessories Mounting the position sensor 1 Place the lever 1 on the sensor in mid position and hold it in place Unthread the nut 1 1 and remove the lever together with the disk spring 1 2 from the sensor shaft 2 Screw the position sensor 20 onto the mounting plate 21 3 Depending on the actuator size and rated valve travel determine the re quired lever and position of the follower pin 2 from the travel table on page 19 The positioner is delivered with lever M in pin position 35 on the sensor If nec essary remove the follower pin 2 from its pin position and move it to the bore hole for the recommended pin position and screw tight Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever 1 in mid position and hold it in place Screw on the nut 1 1 Place the follower clamp 3 on the actu ator stem align
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191. o Table 6 on page 43 1 Place the lever 1 on the sensor in mid position and hold it in place Unthread the nut 1 1 and remove the lever together with the disk spring 1 2 from the sensor shaft 2 Screw the position sensor 20 onto the bracket 21 The standard attached lever M with the fol lower pin 2 at position 35 is designed for 120 240 and 350 cm actuators with 15 mm rated travel For other actuator sizes or travels select the lever and pin position from the travel table on page 19 Lever L and XL are included in the mounting kit 3 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever 1 in mid position and hold it in place Screw on the nut 1 1 A Screw both bolts 14 to the bracket 9 1 of the stem connector 9 Attach 20 21 1 1 1 2 141 Fig 15 Mounting according to IEC 60534 6 NAMUR Lever 11 Nut 1 2 Disk spring 2 Follower pin 3 Follower plate 9 Stem connector 91 Bracket 14 Bolt 14 1 Screws 20 Position sensor 21 Bracket 36 8384 5 EN Attachment to the control valve Mounting parts and accessories the follower plate 3 and fix with the screws 14 1 Place the bracket with the sensor at the NAMUR rib in such a manner that the follower pin 2 rests in the slot of the fol lower plate 3 then screw the bracket using its fixing screws onto the valve 4 7 3 Mounting the position sensor to Type 35
192. ock alarm DISC ALM Discrete alarm ALERT KEY 4 S O M A 1 to 255 0 0 is not a permissible value and will be rejected when transferring data to the device error alarm BLOCK ALM 19 D r BLOCK ERR 6 D r QUT OF SERVICE a oes CONFIGURATION ERROR CHANNEL 15 5 1 to 3 DISC_ALM 24 D r DISC_LIM 23 S r w O M A 0 1 DISC_PRI 22 5 owe BHO IELD_VAL_D 17 N r GRANT_DENY 12 D r w NA IO OPTS 13 S r w INVERT 150 8384 5 EN Discrete Input Function Block Appendix Description Determines whether an alarm is to be automatically acknowledged in the positioner i e without intervention of the fieldbus host system Note The alarm is broadcast to the fieldbus host system but not acknowledged by it Determines the current status of the process alarms the Function Block Note The process alarms can also be deactivated in this parameter group Used to specify the identification number of the plant section This information can be used by the Fieldbus host system to group alert and events Indicates the current block state with details on all configuration hardware or system problems in the block including date and time stamp Reflects the active errors associated with a block Block mode is out of service
193. ode 68 7 Friction EXPERT function Poti parameter see Code 69 8 Leakage pneumatic EXPERT function parameter see 70 9 Limit working range EXPERT function Genera parameter see Code 71 10 Dynamic stress factor EXPERT function Internal device error 1 see Code 73 No emergency mode see Code 76 11 Inner leakage EXPERT function Program load error see Code 77 12 External leakage EXPERT function 2 parameters 78 13 Observing end position EXPERT function In parameters see Code 75 14 Connection positioner valve EXPERT function Data memory see Code 66 Control calculation see Code 67 15 Working range EXPERT function Reference test aborted see Code 81 16 Emergency shutdown EXPERT function 3 xd error txt EXPERT function 17 Temperature error EXPERT function 8384 5 139 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value ZERO POINT LIMIT 84 D r w O M A Parameter index Index Parameter Index Parameter Index Parameter 0 ADVANCED PV BASIC 22 MAN ID 4l ERROR OPTION 1 57 REV 23 MODEL NUM DIAGNOSTIC 2 2 DESC 24 ACT
194. oid valve Limit switch INIT METHOD 60 r w O M A Maximum range Nominal range Manual adjustment Substitute Zero point Pe OOS ee KP_STEP 17 LATENCY_AFTER_STEP 109 r w O M A O to 120 s 1 s LIN TYPE 69 r w O M A Linear Equal percentage Equal percentage reverse SAMSON butterfly linear LOGGING_LIMIT 92 r w O M A 1 Lower limit Upper limit MODE r w O M A AUTO Automatic 5 Out of Service MOVING DIRECTION 65 r w O M A 128 8384 5 EN Analog Output Transducer Block Appendix Description Specifies whether optional inductive limit switches are installed Limit switches are not detected automatically they need to be entered manually see Code 38 Indicates which optional components are installed Indicates the selected initialization mode see Code 6 Specifies Kp see Code 17 This parameter can only be read over FOUNDATION fieldbus The value is detected during initialization This parameter sets the waiting time required to jump back from the final value of the first step change the initial value of the second step change reverse step change Available in versions with EXPERT extended diagnostics and higher Sets the characteristic see Code 20 5 SA
195. ommunication The communication structure between the controller logic solvers PLC or automation system or between a PC or work station and the positioner s is implemented to con form with IEC 61158 2 Control system Power conditioner Power supply unit FOUNDATIONTM fieldbus 61158 2 FOUNDATION fieldbus 61158 2 Bus termination 3730 50 gt lt Control system 61158 2 3730 50 FOUNDATION fieldbus gt lt gt 3730 50 Power conditioner gt lt Power supply unit Ex fieldbus barrier isolator Bus termination Hazardous area FOUNDATIONTM fieldbus EN 61158 2 3730 51 2 gt lt 3730 51 gt lt 3730 51 gt gt lt 3730 51 2 gt lt Fig 19 Connection to FOUNDATION fieldbus without top and with explosion protection bottom 48 8384 5 EN 6 Operator controls and readings Rotary pushbutton 52 The rotary pushbutton is located underneath the front protective cover The positioner is operated on site using the rotary pushbutton Turn 29 to se
196. on for common insulation ma terials such as polyethylene must have a minimum radial thickness of 0 2 mm The diameter of an individual wire in a fine stranded conductor must not be smaller than 0 1 mm Protect the conductor ends against splicing e g by using wire end fer rules When two separate cables are used for con nection an additional cable gland can be installed Seal cable entries left unused with plugs Devices used at ambient temperatures be low 20 C must be fitted with metal cable glands Equipment for use in zone 2 zone 22 In equipment operated with type of protec tion Ex nA II non sparking equipment ac cording to EN 60079 15 2003 circuits may be connected interrupted or switched while energized only during installation maintenance or repair Equipment connected to energy limited cir cuits with type of protection Ex nL ergy limited equipment according to EN 60079 15 2003 may be switched un der normal operating conditions 46 8384 5 EN maximum permissible values specified in the Statement of Conformity or its ad denda apply when interconnecting the equipment with energy limited circuits in type of protection Ex nL Cable entries The cable entry with M20 x 1 5 cable gland 6 to 12 mm clamping range There is a second M20 x 1 5 threaded bore in the housing that can be used for addi tional connection when required The screw terminals are designed for w
197. on is indicated Note As initialization has not been carried out completely the error code 76 no emer gency mode and possibly also error code 57 control loop may appear on the dis play These alarms do not influence the positioner s readiness for operation Cancel the blocking position and change to automatic operating mode For the positioner to follow its reference variable again the blocking position must be canceled and the positioner must be set to automatic operating mode as follows Code 1 Press 2 Code 1 and 2 blink Turn in order to move the valve slightly past the blocking position Press to cancel mechanical blocking Turn 69 Code 0 Press 52 Code 0 blinks Turn gt Press 52 The positioner switches to auto matic operating mode The current valve po sition is indicated in Note If the positioner shows a tendency to oscillate in automatic operating mode the 62 8384 5 EN parameters and must slightly cor rected Proceed as follows Set Ty to 4 Code 18 If the positioner still oscillates the gain Kp Code 17 must be decreased until the positioner shows a stable behavior Zero point calibration Finally if process operations allow it the zero point must be adjusted according to section 7 7 7 7 Zero calibration In case of discrepancies with the closing po sition of the valve e g with soft sealed plugs it
198. ontact A Solenoid valve Without 0 mit 24 DC 4 External position sensor Without 0 With 0 1 0 0 Binary input Without 0 Floating contact Diagnostics EXPERT standard 1 EXPERT extended diagnositics 2 Housing material Aluminum standard 0 Stainless steel 1 4581 0 1 Special applications None 0 Positioner compatible with paint 1 Vent connection with 14 18 NPT thread back of housing sealed 2 Special version None 000 NEPSI Ex ia T6 009 NEPSI Ex nA 116 Ex nL T6 8 IECEx Ex ia T6 012 GOST ia T6 1 014 8384 5 11 Design and principle of operation 3 Design and principle of operation The electropneumatic positioner is attached to pneumatic control valves It is used to as sign the valve stem position controlled vari able x to the control signal reference vari able w The input signal received from a control system is compared to the travel or rotational angle of the control valve and a pneumatic signal pressure output variable y is produced The positioner consists of a travel sensor sys tem proportional to resistance an analog i p converter with a downstream booster and the electronics unit with microcontroller When a deviation occurs the actuator is pressurized or vented If required the changes in the signal pressure can be slowed down by a connectable Q restriction The signal pressure supplied to the actuator can be limited by software
199. or on site to 1 4 2 4 or 3 7 bar A constant air stream to the atmosphere is created by the flow regulator 9 with a fixed set point The air stream is used to purge the inside of the case as well as to op timize the air capacity booster The i p module 6 is supplied with a constant up stream pressure by the pressure regulator 8 to make it independent of the supply air pressure 1 Control valve 2 Travel sensor 20 Serial 16 2 Q 88 3 PD controller Interface Ys pe 4 A D converter gt A A 0 44 7 5 Microcontroller pie A SY n 6 i p converter 4 5 i i IEC 61158 2 19 T 7 Air capacity booster BEI LC 14 8 Pressure regulator 9 Flow regulator n 10 Volume restriction w 24 DC 11 Inductive limit switch 12 Solenoid valve 13 IEC 61158 2 interface module Fig 2 Functional diagram 14 Binary input passive 15 Binary input active 16 Display 17 Solenoid valve control 18 Galvanic isolation 19 D A converter 20 Communication interface Optional 12 8384 5 EN The positioner communicates and is pow ered using IEC 61158 2 transmission tech nology conforming to
200. osition it in the bore for pin position 50 and screw tight For actuators 240 and 350 cm with 15 mm travel the follower pin 2 re mains in pin position 35 4 Insert formed seal 15 in the groove of the positioner casing 5 Place positioner on the cover plate in such a manner that the follower pin 2 rests on the of the follower clamp 22 8384 5 EN 3 Adjust lever 1 correspondingly and open the positioner cover to hold the positioner shaft in position at the cap or the switch Fig 20 The lever 1 must rest on the follower clamp with spring force Mount the positioner on the cover plate 10 using the two fixing screws Make sure that the tip of the gasket 16 projecting from the side of the connec tion block 12 is positioned above the actuator symbol that corresponds with the actuator with fail safe action Actua tor stem extends or Actuator stem re tracts If necessary remove the three fixing screws and the cover Then reposi tion the gasket 16 turned by 180 The previous version of the connection block Fig 5 bottom requires the switch plate 13 to be turned such that the corre sponding actuator symbol points to the marking the connection block 12 with the associated seal rings against the positioner and the actuator yoke Screw it tight using the fixing screw 12 1 For actuators with fail safe action Actuator stem retracts additionally remove the stopp
201. ote connection the block attempts to attain the retained target mode until RCAS or ROUT mode is restored On failure of remote connection the block sets the target mode to the retained target mode Used to enter the set point reference variable in AUTO mode Used to enter the high limit of the set point reference variable Note This value must be adapted correspondingly if the scale end setting is changed in PV SCALE parameter Used to enter the low limit of the set point reference variable Note This value must be adapted correspondingly if the scale end setting is changed in PV SCALE parameter Used to enter the ramp rate for downward set point changes in AUTO mode Note The set point is used immediately when the ramp rote is set to zero The limit is active for output blocks in the AUTO mode Used to enter the ramp rate for upward set point changes in AUTO mode Note The set point is used immediately when the ramp rate is set to zero The rate limit is active for output blocks in the AUTO mode Indicates the revision number of static dota Note The revision state is incremented by one each time a static parameter in the block is written EB 8384 5 167 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value STATUS_OPT 14 5 r w IFSibBad dn IES if Ba
202. parts for attachment to NAMUR rib w lever L and see 15 1400 7468 Micro flow valve Mounting parts for Type 3271 Actuator with 60 see Fig 16 1400 7469 VDI VDE 3845 September 2010 refer to section 18 1 for details Actuator surface corresponds to level 1 Size 1 to AAA with follower clamp and coupling wheel version with CrNiMo steel bracket see Fig 17 1400 7473 Size AAT to AAA heavy duty version 1400 9384 Attachment to Size 5 heavy duty version e g Air Torque 10 000 1400 9992 rotary actuators Bracket surface corresponds to level 2 heavy duty version 1400 9974 SAMSON Type 3278 with 160 cm also for VETEC Type S160 and Type R h 400 9385 eavy duty version SAMSON Type 3278 with 320 cm and for VETEC Type S320 heavy duty i ud mm 1400 9974 1400 7461 Connecting plate 6 V4 NPT 1400 7462 1400 7458 7 Va NPT 1400 7459 Accessories for positioner Pressure gauge mounting kit up to max 6 bar St steel brass 400 6950 loutput supply St steel st steel 1400 6951 Bracket to mount the positioner on a wall 0309 0111 Note The other fastening parts to be provided at the site of installation as wall foundations vary from site to site 1 Only new switchover and connecting plates can be used with new actuators Index 01 Old and new plates are not interchangeable EB 8384 5EN 43 Connections 5 Connections WARNING Mount the po
203. ponding priority 3 low 7 high High high alarm is issued as critical alarm with the corresponding priority 8 low 15 high The setting for the alarm limit used to detect the high alarm HI condition If the PV value exceeds this limit the is issued Determines the action to be taken when the value for the high alarm is exceeded HI LIM The limit for high alarm is not processed Alarm is not broadcast to fieldbus host system Reserved for block alarms High alarm is issued to notify the operator with the corresponding priority 3 low 7 high High alarm is issued as a critical alarm with the corresponding priority 8 low 15 high Indicates specifies the analog input variable with details on state and value Indicates low alarm status LO_LIM including details of time of alarm date and time stamp as well as the value that triggered the alarm The setting for the alarm limit used to detect the low alarm LO_ALM condition If the PV value exceeds this limit the LO_ALM is issued Indicates low low alarm status LO_LO_LIM including details of time of alarm date and time stamp as well as the value that triggered the alarm Note The active alarm can also be acknowledged manually in this parameter group The setting for the alarm limit used to detect the low low alarm LO_LO_ALM condition If the PV value falls below this limit the LO_LO_ALM is issued
204. ponses Sets the time in which the reverse step change is expected to fall Available in versions with EXPERT extended diagnostics and higher The dynamic control response of the control valve can be examined by recording step responses Sets the time in which the reverse step change is expected to rise Available in versions with EXPERT extended diagnostics and higher Specifies the rated travel mm or rotational angle degrees of the valve see Code 5 Note The unit mm or degrees depends on the VALVE TYPE parameter Used to set the sampling rate of the dota logger in ms Available in versions with EXPERT extended diagnostics and higher EB 8384 5 131 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value SELF_CALIB_CMD 61 D r w O M A 1 No test normal operation 2 Start with default values 3 Start initialization 4 Abort initialization 5 Start zero point adjustment 6 Abort zero point adjustment 7 Search device 8 Reset Total valve travel xd error ext 1 9 Reset Solenoid valve active 10 Reset Total valve travel limit exceeded 11 Reset Control loop 12 Reset Zero point SELF STATUS 63 D r 1 Not active 2 Running 3 Test aborted 4 Zero point adjustment SERVO RESET 18 S r SET FAIL SAFE POS 57 S 1l Notactive 2 Set fail safe position 3
205. pressure limit Code 16 Only change the control param eters Kp Code 17 and Ty Code 18 if the settings of the the replaced positioner are known Pressure limit 0 f Default OFF uA n KP 1 Default 7 TV e Default 2 Turn 69 Code 16 17 18 Press 2 Code 16 17 18 blinks Turn 69 to set the control parameter se lected Press to confirm the setting Start up Settings Enter closing direction and blocking posi tion Closing direction Direction of rotation caus ing the valve to move to the CLOSED position view onto positioner display Default CCL counterclock wise 12 939 els Blocking position Default 0 60 Code 34 Press Code 34 blinks Turn Closing direction CCL counter clockwise CL clockwise Press Turn 69 Code 35 Press Code 35 blinks Turn gt Blocking position e g 5 mm read off at travel indicator scale of the blocked valve or measure with a ruler Press to confirm the setting Set the valve closed position Set switch for valve closed position AIR TO OPEN or AIR TO CLOSE as de scribed in section 7 1 on page 51 Set volume restriction as described in section 7 2 on page 52 EB 8384 5EN 61 Start up Settings Start initialization Press INIT key The positioner switches to MAN operat ing mode The blocking positi
206. processed by Type 3730 5 Allows the valve to be moved to its actual fail safe position Fail safe position is indicated by an S blinking on the display Indicates the system deviation e see Code 39 This parameter is determined during initialization and indicates the position of the slide switch AIR TO OPEN CLOSE The positioner needs to be re initialized when the switch position is changed Indicates the status of the solenoid valve see Code 45 Note By selecting 1 Close the Maintenance now Block of the AO Transducer Block is entered in the AO Block as an Output Error block error Available in versions with EXPERT extended diagnostics and higher The revision state of static data is displayed Note The revision state is incremented by one each time a static parameter in the block is written The start value is specified for a triggered start condition of the data logger valve position in Available in versions with EXPERT extended diagnostics and higher EB 8384 5EN 133 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value STEP_PROGRESS 120 D r STEP_SAMPLE_RATE 105 D O M A 0 1 to 120 5 STEP_SELECTION 110 D O M A 1 One step 2 Two steps STEPEND 104 D O M A O to 100 STEPSTART 103 D O M A 0 to 100 STRATEGY 3 S r w O
207. r allows the internal set point to be directly transferred to the correc tion value Feedforward is possible over the FF_VAL input variable TRK_IN_D and TRK_VAL allow the output value to be directly tracked Refer to page 154 for the list of parameters 2 A lt z L et point Bet point PV scaling ON SP Pale imitation SP amps TRK IN D SP_HI_LIMSP_ Sp_RATE_DN PV SCALE OFF algo 2 LO_LIM Sp_RATE_UP Bypass rithm Output 2 4 Scaling limitation OUT A OUT SCALE OUT_HI_LIMO Filter PV Scaling RESET Sae UP LO LIM IN PV_TIME PV_SCALE Gain FF GAIN Scaling Scaling FF SCALE TRK SCALE 1 1 FF VAL TRK VAL Feedforward Tracking Fig 28 PID Function Block 104 8384 5 EN Appendix 17 3 Other parameters 17 3 1 Stale Counter The Stale Counter serves to judge the quality of a process variable received over a config ured cyclic connection publisher subscriber connection These connections are used to transfer the process variable linked amongst the various func tion blocks For this purpose the upstream block publisher sends the process variable over the bus at scheduled times The downstream block s subscriber responds at the scheduled times The blocks that are to receive data monitor whether a valid value exists at the sched uled ti
208. red parameters 73 device error 1 Internal device error Status classification Maintenance required Recommended action Return the positioner to SAMSON AG for repair 74 gt parameters Parameter errors that are not critical for the control Status classification Maintenance required Recommended action Confirm error and perform reset 8384 5 93 Appendix Error codes Recommended action Condensed state alarm active when prompted Err appears When fault alarms exist they are displayed here 76 emergency mode The travel measuring system of the positioner has a self monitoring function see Code 62 An emergency mode open loop control is not available for certain actuators such as double acting actuators In this case the positioner changes to the fail safe position SAFE when a measuring error occurs During the initialization the positioner checks whether the actuator has such a function or not Status classification No message Recommended action Merely information confirm if necessary No further action necessary 77 loading error When positioner starts operation for the first after the in put signal has been applied it carries out self test fEStinG runs across the display If the positioner loads the wrong program the valve moves to the fail safe position It is not possible to make the va
209. rocessed by Type 3730 5 Sets the logic state of DI2 The parameter is processed by the BINARY INPUT2 parameter The parameter settings do not depend on Transducer Block DI2 Specifies the number of initialization cycles that have been performed since the last reset Indicates the state of the data logger Available in versions with EXPERT extended diagnostics and higher Permits selection of data logger recording method Available in versions with EXPERT extended diagnostics and higher Specifies the time that has elapsed until a change in the valve position x occurs after a falling step change of the reference variable w during diagnostic test Available in versions with EXPERT extended diagnostics and higher Specifies the time that has elapsed until a change in the valve position x occurs after a rising step change of the reference variable w during diagnostic test Available in versions with EXPERT extended diagnostics and higher EB 8384 5EN 121 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value DELAY_TIME 46 5 O M A 1 to 240 s 10 s DEVIATION_MAX 98 D r DEVIATION_MIN 97 D DEVICE_ 32 5 O M A ACTUATOR VERSION ATTACHMENT PRESSURE RANGE START PRESSURE RANGE END SUPPLY PRESSURE DEVICE INIT STATE 64 r DIAG LEVEL 101 r EXPERT Standard valve diagnostics EXPERT Extended valve di
210. roperly even though the reference graph plotting has not been completed successfully Valve closed position AIR TO CLOSE If the slide switch is set to AIR TO CLOSE the positioner automatically switches to the direction of action increasing decreasing on successful completion of initializa fion This results in the following assignment be tween reference variable and valve position EB 8384 5 55 Start up Settings Valve closed Direction of position action AIR TO OPEN 0 100 AIR TO CLOSE 100 0 tight closing function is activated NOTICE Set Code 15 final position w gt to 99 for three way valves Canceling an initalization process The initialization procedure can be canceled while running by pressing the rotary pushbutton 29 STOP appears three sec onds long and the positioner then changes to the fail safe position SAFE Exit the fail safe position again over Code 0 see section 8 2 2 7 6 1 MAX Initialization based on maximum range The positioner determines travel angle of rotation of the closing member from the CLOSED position to the opposite side and adopts this travel angle of rotation as the operating range from 0 to 100 Enable configuration Note no settings are entered within 120 seconds the enabled configuration function becomes invalid 56 8384 5 EN 2 J LI IN
211. rotation is observed 1 Place follower clamp 3 on the slotted actuator shaft or the adapter 5 2 Place coupling wheel 4 with flat side facing the actuator on the follower clamp 3 Refer to Fig 9 to align slot so that it matches the direction of rotation when the valve is in its closed position 3 Screw coupling wheel and follower clamp tightly onto the actuator shaft us ing screw 4 1 and disk spring 4 2 4 Screw the bottom pair of brackets 10 1 with the bends pointing either to the in side or to the outside depending on the actuator size to the actuator case Posi tion top pair of brackets 10 and screw tight 5 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges to the positioner making sure both 28 8384 5 EN O rings are seated properly For double acting springless rotary ac tuators a reversing amplifier is required to attach the positioner to the actuator see section 4 6 Unscrew the standard follower pin 2 from the positioner s lever M 1 Use the metal follower pin 25 included in the mounting kit and screw tight into the bore for pin position 90 Place positioner on the top pair of brackets 10 and screw tight Con sidering the actuator s direction of rota tion adjust lever 1 so that it engages in the slot of the coupling wheel 4 with its follower pin Fig 9 It must be guaran teed that the lever 1 is parallel to the long sid
212. rtain modes see Read write capability in the parameter description In this case not the actual mode is decisive but the target mode 17 2 1 Resource Block The Resource Block contains all the data that identify the device It is similar to an electronic device tag Resource Block parameters include device type device name manufacturer ID serial number as well as parameters which affect the behavior of all other blocks of the device Refer to page 108 for the list of parameters All time specifications in the Resource Block are specified in the unit of 1 32 ms according to the Fieldbus Specification Version 1 5 In the Device Description Library supplied by Fieldbus Foundation upon which the device description of 3730 5 is also based these parameters are incorrectly specified as the unit of ms The specified values supplied by the device are however always to be interpreted as the unit of 1 32 ms 17 2 2 Analog Output Transducer Block The Transducer Block allows the input and output variables of a function block to be influ enced In this way process data can be used to calibrate measured and control data linearize characteristics or convert engineering units Transducer Block parameters include information on the type of actuator attachment engineering units commissioning diagnos tics as well as device specific parameters The Standard Advanced Positioner Valve Transducer Block receives an output value from an up
213. s a high resistance If the tag is outside of the field the switch assumes a low resistance Normally the limit switch is adjusted such that it will provide a signal in both end posi tions of the valve The switch however can also be adjusted to indicate intermediate valve positions Adjusting the limit switch The desired switching function i e whether the output relay shall be picked up or re leased when the tag has entered the field has to be determined if necessary at the switching amplifier Setting the switching point NOTICE During adjustment or testing the switching point must always be approached from mid position 50 To ensure safe switching under any ambient conditions the switching point should be ad justed to a value of approx 5 before the mechanical stop OPEN CLOSED Adjustment screw 2 Tag 1 Fig 22 Adjustment of the limit switch Proximity switch 3 EB 8384 5EN 69 Retrofitting an inductive limit switch For CLOSED position 1 Initialize positioner 2 Use the MAN function to move the positioner to 5 see LC display 3 Adjust the tag using the yellow adjust ment screw 2 until the tag enters or leaves the field and the switching ampli fier responds You can measure the switching voltage as an indicator Contact function Tag leaving the field gt contact is made Tag entering the field gt contact is opened For OPEN position
214. s information can be used by the fieldbus host system to group alert and events Indicates the current block state with details on all configuration hardware or system problems in the block Indicates active block error The assignment of error or diagnostic alarms to the desired function block is determined using the ERROR_OPTION parameter in the Transducer Block Simulation jumper active simulation possible Block mode is out of service Data in EEPROM lost Maintenance required soon Block Alarm BLOCK_ALM in Resource Block is triggered Maintenance required immediately Block Alarm BLOCK_ALM in Resource Block is triggered Bus address Used to manually clear the Fault State of the AO Function Block Indicates the condensed state of the device Each possible event or error is classified This assignment can be modified in the Transducer Block The con densed state provides a summary of all classified status alarms The state is also indicated on the LCD of the positioner Maintenance required and Maintenance demanded are indicated by a wrench symbol Maintenance alarm by the fault symbol Function check is indicated as a text alert Specifies the time the device waits for confirmation that an alert report was received before trying again Specifies the block execution method determined by the fieldbus host system Note The block execution method is selected directly
215. s only with a proportional component the control loop has a permanent system deviation Integral component The system deviation resulting from the calculation of the manipulated variable using the proportional component is integrated over the integral component of the controller until it is negligible The integral function corrects the manipulated variable depending on the size and duration of the system deviation If the value for the integration time RESET is set to zero the controller works as a P or PD controller The influence of the integral compo nent on the control loop increases when the value of the integration time is reduced EB 8384 5EN 103 Appendix Derivative component In controlled systems with long delay times e g in temperature control loops it is better to use the derivative component RATE of the controller Using the derivative component RATE the manipulated variable is calculated depending on the rate of change of the sys tem deviation An output value OUT is formed from the calculated manipulated variable corresponding to the OUT_SCALE OUT_HI_LIM and OUT_LO_LIM parameters This output value can be passed on to a downstream connected function block The status of the output value OUT can be influenced by the STATUS_OPTS parameter de pending on the status of the input variable of the PID Block This allows for example the fault state of a downstream connected output block to be activated The BYPASS paramete
216. sibly high post pulse oscillation due to additional interference the Kp and Ty steps can be adapted after the initialization For this either the Ty step can be increased in increments until the desired response behavior is reached or when the maximum value of 4 is reached the Kp step can be decreased in incre ments NOTICE Changing the Kp step influences the system deviation 18 Rate time TV step Displaying or changing Ty 1 2 34 OFF see note under Kp step OFF ESC A change of the Ty step has no effect on the system deviation 19 Tolerance band Used for error monitoring 0 1 to 10 0 5 of the operating range ESC Determination of the tolerance band in relation to the operating range Associated lag time 30 5 is reset criterion If a transit time is determined during initialization which is six times gt 30 s the six fold transit time is accepted as the lag time 8384 5EN 81 Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 20 Characteristic 0 to 9 0 ESC Select the characteristic Linear Equal percentage Reverse equal percentage SAMSON butterfly valve linear SAMSON butterfly valve equal percentage VETEC rotary plug valve linear VETEC rotary plug valve equal percentage Segmented ball valve linear CO CO Seg
217. sis The reference run can only be activated in manual operating mode as the valve moves through its entire travel range If EXPERT is activated at later point in time the reference graphs must be plotted in order to activate the diagnostic functions 48 EXPERT activation Enter the activation code for EXPERT After the activation procedure has been successfully completed YES appears under d8 FF parameters FF P FO Firmware Rev Communication Fl Binary input 1 1 Active 0 Inactive F2 Binary input 2 1 Active 0 Inactive F3 Simulate Activation of simulation mode FA to F7 Unassigned AO Function Block A Target Mode Required operating mode Actual Mode Actual operating mode A2 CAS IN value Display of the analog reference variable adopted from an upstream function block A3 CAS IN status and its status 4 SP value Displays the set point reference variable A5 SP status and its status A6 Out value Displays the manipulated variable output value 8384 5 EN 85 Appendix Code Parameter Display values no default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 48 A7 Out status and its status 8 Block error Displays the current block error PID Function Block P PO Target Mode Required operating mode
218. sition AIR TO OPEN OFF default as it is determined automatically during initializa tion Enable configuration at the positioner before activating the pressure limit function Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid G3 Configuration enabled Default OFF Turn Code 3 display OFF Press 69 Code 3 blinks gt Press display 2 Start up Settings Limiting the signal pressure OFF 9 Code 16 Press Code 16 blinks Turn amp until required pressure limit 1 4 2 4 3 7 bar appears Press 59 to confirm the pressure limit set ting Pressure limit Default OFF 7 5 Checking the operating range of the positioner To check the mechanical attachment and the proper functioning the valve should be moved through the operating range of the positioner in 2 manual operating mode with the manual reference variable Selecting 2 manual operating mode iA 0 Operating mode Default MAN 60 Code 0 Press Code 0 blinks Press amp The positioner changes to the 2 manual operating mode EB 8384 5EN 53 Start up Settings Checking the operating range RUNE L C ERI as 1 2 TES EEEE S Turn Cod
219. sitioner keeping the following sequence 1 Remove protective film from pneumatic connections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings The connection of the electrical auxiliary power may cause the actuator stem to move depending on the operating mode Do not touch the actuator stem or obstruct it to avoid risk of injury to hands or fingers 5 1 Pneumatic connections NOTICE Follow the instructions below to avoid dam aging the positioner The threaded connections in the positioner housing are not designed di rect air connection The screw glands must be screwed into the connecting plate the pressure gauge mounting block or the connection block from the accessories The air connections are optionally de signed as a bore with V4 NPT thread The customary fittings for metal and cop per pipes or plastic hoses can be used The supply air must be dry and free from oil and dust The maintenance instructions for upstre am pressure reducing stations must be 8384 5 EN observed Blow through all air pipes and hoses tho roughly prior to connecting them If the positioner is attached directly to the Type 3277 Actuator the connection of the positioner s output pressure to the actuator is fixed For attachment according to IEC 60534 6 NAMUR the signal pressure can be routed to eit
220. ssure gauge bracket 7 must be fixed to the housing de pending on the accessory chosen Make sure the seal rings 6 1 are correctly in serted see Fig 6 bottom right For the electrical connection a 10 meter connecting lead with M12x1 connectors is included in the scope of delivery Note n addition the instructions in sections 5 1 and 5 2 apply for the pneumatic and electrical connection 34 8384 5 EN Operation and setting are described in sections and 7 Since 2009 the back of the position sen sor 20 is fitted with two pins acting as mechanical stops for the lever 1 If this position sensor is mounted using old mounting parts two corresponding 8 mm holes must be drilled into the mounting plate bracket 21 A template is available for this purpose Refer to Ta ble 6 on page 43 4 7 1 Mounting the position sensor with direct attachment Type 3277 5 Actuator with 120 cm The signal pressure from the positioner is routed over the signal pressure connection of the connecting plate 9 Fig 14 left to the actuator diaphragm chamber To proceed first screw the connecting plate 9 included in the accessories onto the actuator yoke Turn the connecting plate 9 so that the correct symbol for the fail safe position Actuator stem extends or Actuator stem retracts is aligned with the marking Fig 14 below Make sure that the gasket for the con necting plate 9 is correctly i
221. stic is not adapted The characteristic is not adapted to the reduced range See also example in Code 11 8384 5 79 Appendix Code no Parameter Display values default setting Description Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration 11 Travel angle upper limit upper x limit 50 0 to 120 0 100 of the operating range OFF ESC Limitation of the travel angle of rotation upwards to the entered value the characteristic is not adapted Example In some applications it is better to limit the valve travel e g if a certain minimum medium flow is required or a maximum flow must not be reached The lower limit must be adjusted with Code 10 and the upper limit with Code 11 If a tight closing function has been set up it has priority over the travel limitation When set to OFF the valve can be opened past the nominal tra vel with a reference variable outside of the 0 to 100 range 14 Reference variable range start w start 0 0 to 49 9 1 0 of the span adjusted via Code 12 13 OFF ESC If w approaches the percentage adjusted at the final value that causes the valve to close the actuator is immediately completely vented with AIR TO OPEN or filled with air with AIR TO CLOSE This action always lead to maximum tight closing of the valve Codes 14 15 have priority over Codes 8 9 10 11 Codes 21 22
222. stream Analog Output Function Block This value is used to position a control valve The block contains parameters to adapt the positioner to the actuator and valve as well as for valve commissioning and diagnostics Refer to page 118 for the list of parameters 96 EB 8384 5 EN Appendix 17 2 3 Discrete Input Transducer Blocks Discrete Input Transducer Blocks directly connect the physical inputs of the field device to the assigned function blocks The CHANNEL parameter is used to assign the Transducer Blocks to the function blocks The Type 3730 5 Positioner has two binary inputs that work independently from one an other A Discrete Input Function Block exists for each input The DI Transducer Blocks are implemented according to the FF Specification and do not tain any manufacturer specific parameters EB 8384 5EN 97 Appendix A JONVY 1 LWIT 34155354 1 LIWIT 333441 3dAL 4SOLND_ANIVA_TVNIS 3HO10D NOUISOd _ 1 2344 v SA dd nC JVS 04 3499
223. switchover plate 1 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges onto the positioner making sure both seal rings 6 1 are seated properly 2 Remove screw plug 4 on the back of the positioner and close the signal pres sure output Output 38 on the connect ing plate 6 or on the pressure gauge bracket 7 with the stopper 5 included in the accessories 3 Place follower clamp 3 on the actuator stem align and screw tight so that the mounting screw is located in the groove of the actuator stem 4 Mount cover plate 10 with narrow side of the cut out opening Fig 4 left point ing towards the signal pressure connec 20 8384 5 EN tion Make sure that the bonded gasket 14 points towards the actuator yoke 5 15 mm travel Keep the follower pin 2 at lever M 1 on the back of the positioner in the pin position 35 deliv ered state 7 5 mm travel Remove the follower pin 2 from the pin position 35 reposition it in the bore for pin position 25 and screw tight 6 Insert formed seal 15 into the groove of the positioner housing and the seal ring 10 1 on the back of the housing 7 Place positioner on the cover plate 10 in such a manner that the follower pin 2 rests on the top of the follower clamp 3 Adjust the lever 1 correspondingly and open the positioner cover to hold the positioner shaft in position at the cap or the switch Fig 20 The lever 1 mus
224. t The signal pressure at the output Out put 38 of the positioner can be limited to 1 4 2 4 or 3 7 bar in Code 16 The limitation is not activated OFF by de fault Connections 5 2 Electrical connections DANGER Risk of electric shock and or the formation of an explosive atmosphere For electrical installation observe the rel evant electrotechnical regulations and the accident prevention regulations that apply in the country of use The following regulations apply to mounting and installation in hazardous areas EN 60079 14 2008 Explosive atmospheres Part 14 Electrical instal lations design selection and erection or VDE 0165 Part 1 NOTICE Adhere to the terminal assignment Switching the assignment of the electrical terminals may cause the explosion pro tection to become ineffective Do not loosen enameled screws or on the housing The maximum permissible values speci fied in the national EC type examination certificates apply when interconnecting intrinsically safe electrical equipment U or Us l or lj or C or Cy and L or Lj EB 8384 5 45 Connections Selecting cables and wires Observe Clause 12 of EN 60079 14 2008 when installing intrinsically safe circuits The Subclause 12 2 2 7 applies when running multi core cables containing more than one intrinsically safe circuit In particular the radial thickness of the con ductor insulati
225. t rest on the follower clamp with spring force Mount the positioner on the cover plate 10 using the two fixing screws Note for all types of attachment except for direct attachment to Type 3277 5 The sig nal pressure output at the back must be sealed using the screw plug 4 order no 0180 1254 and the associated O ring or der no 0520 0412 8 Mount cover 11 on the other side Make sure that the vent plug points downwards when the control valve is in stalled to allow any condensed water that collects to drain off Attachment to the control valve Mounting parts and accessories Symbols Actuator stem extends W v Attachment left Attachment right Actuator stem retracts Switchover plate 9 E v E 3 v D Signal pressure Lever 1 Nut 2 Disk spring Follower pin Follower clamp Screw plug Stopper Connecting plate 1 Seal rings Pressure gauge bracket Press gauge mounting kit input for left attachment Marking 15 1 1 1 2 Ep 4869 s 6 6 7 9 Signal pressure Switchover plate for actuator 10 Cover plate 10 1 Seal ring 11 Cover 14 Gosket 15 Formed seal input for right attachment 14 1 1 1 2 Cut out of cover plate
226. tatic data were changed including date and time stamp Indicates the state of the write lock alarm Note The alarm is triggered when the WRITE_LOCK parameter is unlocked Indicates the state of the write lock alarm The write lock can be activated by setting Code 47 to ON If setting data are to be changed by remote transmission set Code 47 to OFF EB 8384 5EN 115 Appendix Resource Block Parameter Index SK Access Mode Selection display initial value WRITE_PRI 39 r w A O 2 810 C es iem PX dU Parameter index Index Parameter Index Parameter Index Parameter 0 10 MANUFAC 1 20 CYCLE SEL 1 5 REV 11 21 CYCLE T 2 TAG_DESC 12 DEV_REV 22 MEMORY_SIZE STRATEGY 13 DD_REV 29 CYCLE 4 ALERT_KEY 14 GRANT_DENY 24 FREE_SPACE 5 MODE 15 5 25 FREE TIME 6 BLOCK_ERR 16 RESTART 26 SHED_RCAS 7 RS_STATE 15 FEATURES 27 SHED ROUT 8 TEST RW 18 FEATURES SEL 28 FAULT STATE 9 DD RESOURCE 19 CYCLE TYPE 29 SET FSTATE 116 8384 5 EN Resource Block Appendix Description Used to set the priority for the WRITE_ALM parameter The write lock alarm is not processed The write lock alarm is not broadcast to fieldbus host system Reserved
227. teristic 1 Travel angle of rotation 100 504 Reference variable 25 J T 1 0 50 100 Rev equal percentage select characteristic 2 Travel angle of rotation 100 50 Reference variable 0 T 50 100 8384 5EN 173 SAMSON butterfly valve linear select characteristic 3 Travel angle of rotation 100 50 Reference variable 0 1 0 50 100 SAMSON butterfly valve equal percentage select characteristic 4 Travel angle of rotation 100 50 5 Reference variable 1 0 50 100 VETEC rotary plug valve linear select characteristic 5 Travel angle of rotation 100 50 4 Reference variable 0 0 50 100 VETEC rotary plug valve equal percentage select characteristic 6 Travel angle of rotation 100 50 Reference variable 1 0 50 100 Segmented valve ball linear select characteristic 7 Travel angle of rotation 100 50 4 Reference variable 0 50 100 Segmented ball valve equal percentage select characteristic 7 Travel angle of rotation 100 50 Reference variable 1 0 50 100 8384 5EN 175 gt 62509 NA U WOLA 69089 4 92
228. tialized or is in LO mode Reflects defines the analog reference variable and its status from an upstream function block Assignment between the output of each Analog Output Function Block and the logical hardware channels Trans ducer Block Note In order to be able to put the AO Function Block into operation CHANNEL must be set to a valid value The valid value is 3 in this case as there are three Transducer Blocks Standard Advanced Positioner Valve in the Type 3730 5 The length of time in seconds that the AO Function Block will wait to set Fault State after the recognition of an error of the valid set point The Fault State is triggered when the fault still exists after the time interval has elapsed Note The Fault State of the AO Function Block is set in the IO OPTS parameter of this block Determines the set point for the AO Function Block when the Fault State is triggered Note This value is used when the option Fault State to value is set in the IO_OPTS parameter Grants or denies access of a fieldbus host system to the field device Note This parameter is not used by Type 3730 5 EB 8384 5EN 143 Appendix Analog Output Function Block Parameter Index SK Access Mode Selection display initial value lO OPTS 14 S r w SP PV Track in Trackin IO ek vut SP Track retained target Increase to F
229. tic version Indicates the hours the device has been in operation Total hours the device has been switched on Device in closed loop Hours the device has been switched on since last initialization Hours in closed loop control since last initialization Indicates an extended diagnostic test 4 Hysteresis online test 7 Abort step response 5 Abort hysteresis online test 8 Start tests in turn 6 Start step response Indicates the masking of data errors 4 General parameter 7 Info parameter 5 Internal device error 1 8 Check sum program code 6 Valve dimension parameter 8384 5 123 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value ERROR_OPTION_ENH_ 40 S r w O M A DIAGNOSTIC 1 to to _ _ _ 44 S r w O M A DIAGNOSTIC_5 ERROR_OPTION_HW_ 38 5 O M A FAILURE 2 converter ERROR_OPTION_INIT_ 36 5 O M A FAILURE m 2 Delta x range 3 Mechanics pneumatics ERROR OPTION 37 S OPERATION_FAILURE 2 Zero point ERRORBYTE 106 EVENT_LOGGING_1 86 D r EVENT_LOGGING_2 87 D r FINAL POSITION VALUE 20 D FINAL POSITION 52 D r w VALUE DISC FINAL POSITION 51 D r w O M A FINAL POSITION VALUE LIMITS VALUE LIMITS FINAL POSITION VALUE HIGH LIMIT FINAL POSITION
230. tion Note The positioner automatically returns to manual mode with Code 0 if no settings are made within 120 seconds Switch to automatic operating mode 69 Code 0 Press 2 Code 0 blinks Turn 52 gt Press The positioner changes to O av tomatic operating mode 8 2 2 SAFE Fail safe position If you want to move the valve to fail safe po sition determined during start up see sec tion 7 1 proceed as follows 2 Code 0 Press 60 display current operating mode AUIO or MAN Code 0 blinks Turn 69 SAFE Press 60 display S The valve moves to the fail safe position Once the positioner is initialized the current valve position is indicated on the digital dis play in Exit the fail safe position Turn Code 0 Press 62 Code 0 blinks EB 8384 5EN 65 Operation Turn and select the required operating mode AUIO or Press amp The positioner switches to the op erating mode selected 8 3 Malfunction maintenance alarm All status and fault alarms are assigned to a classified status in the positioner The default settings of the status classification are listed in the code list Note The status classification can be changed in the TROVIS VIEW operator in terface over the parameters in the DD file or over the FF parameter To provide a better overview the classified alarms
231. tion low alarm is issued to notify the operator with the corresponding priority 3 low 7 high Deviation low alarm is issued as a critical alarm with the corresponding priority 8 low 15 high Used to input the gain of the manipulated variable Note The gain is multiplied with the feedforward input FF_VAL and the result added to the OUT value Defines the measuring range upper and lower limits the engineering unit and the number of decimal places used for the feedforward input FF_VAL Indicates specifies the value and status of the feedforward input Note The feedforward input is multiplied with the gain FF_GAIN and the result added to the OUT value Specifies the proportional gain factor Note The parameter must be set fo a value other than 0 otherwise a configuration error will be set in the BLOCK_ERR parameter and the block will go to O S mode EB 8384 5EN 159 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value GRANT_DENY 12 D r w NA HL_ALM 61 D r Unit from PV_SCALE 60 r w Unit from PV_SCALE HI_HI_LIM 49 5 r w ALL Range and unit from PV SCALE 3402823466 x 1038 HI PRI 48 S r w ALL be re o re UR Pr Vv HE eo BHO Eo seattle HI 51 S r w ALL Range and unit from PV SCALE 3402823466 x 10
232. tion to be taken under mode changes or limited signals Note This parameter is only active in the RCAS mode Specifies the time constant for the integral action function Note The initial value deactivates the integral action function Input and display of the manipulated variable value and status provided by the fieldbus host system Note This parameter is only active in the ROUT mode Indicates the analog reference variable value and status that has been written to the ROUT_IN parameter This value is provided by the fieldbus host system over this parameter to perform back calculation to allow action to be taken under mode changes or limited signals Note This parameter is only active in the ROUT mode EB 8384 5EN 165 Appendix PID Function Block Parameter Index SK Access Mode Selection display initial value SHED_OPT 34 5 r w NormalShed NormalShed ShedToAuto NormalRetum ShedToAuto NoReturn ShedToManual NormalRetum ShedToManual NoReturn ShedToRetainedTarget_NormalReturn ShedToRetainedTarget_NoReturn SP 8 N r w O M A Value and range from PV_SCALE 10 SP_HI_LIM 21 5 r w Value and range from PV_SCALE 10 100 SP_LO_LIM 22 5 r w ALL Value and range
233. ts strategic grouping and thus faster processing of blocks Blocks are grouped by entering the same number in the STRATEGY parameter of each block Note These data are neither checked nor processed by the AO Function Block Assigns a unique description to each block for clear identification Indicates that static data were changed including date and time stamp Definition of the range initial and final values the engineering unit and the number of decimal places used to display the manipulated variable OUT Note When is used the OUT value is based on a scale of 100 In case of mm with globe valves or degrees with rotary valves the OUT value corresponds to the value set in the RATED_TRAVEL parameter in the Transducer Block which is scaled as 100 Index Parameter Index Parameter Index Parameter 18 SP RATE DN 24 FSTATE VAL 30 BLOCK ALM 19 SP RATE UP 25 BKCAL OUT 20 SP HI LIM 26 RCAS 21 SP IO 27 5 22 CHANNEL 28 RCAS_OUT 23 FSTATE_TIME 29 UPDATE_EVT EB 8384 5EN 149 Appendix Discrete Input Function Block 1 Discrete Input Function Block Parameter Index SK Mode Selection display initial value ACK_OPTION 21 5 O M A 0 No selection BLOCK_ALM Block alarm DISC Discrete alarm ALARM_SUM 20 S D r w O M A BLOCK ALM Bl
234. valve needs to move through the rated travel range angle of rotation to open the valve measured during initialization Indicates block specific and device specific data PROFILE REVISION 1 0 1 NEXT_FB_TO_EXECUTE Next function block to be exe EXECUTION TIME Execution time of block cuted EXECUTION_PERIOD Repetition interval VIEWS INDEX Initial address of View objects NUM OF No of block parameters NUMBER VIEW 3 Number of View 3 objects NUMBER VIEW 4 Number of View 4 objects Used to specify the identification number of the plant section This information can be used by the fieldbus host system to group alert and events Indicates the interval at which the step response function is repeated Note Available in versions with ESD diagnostics and higher Indicates the state of DI2 The value of the output depends on CONFIG BINARY INPUT2 Indicates the current block state with details on all configuration hardware or system problems in the block 8384 5 119 Appendix Analog Output Transducer Block Parameter Index SK Access Mode Selection display initial value BLOCK_ERR 6 D r OUT OF SERVICE DEVICE NEEDS MAINTENANCE NOW DEVICE NEEDS MAINTENANCE SOON LOCAL OVERRIDE orb Rees INPUT FAILURE o 5 p een OUTPUT FAILURE Ee RR me MEMORY FAILURE
235. ver plate old for Actuator Type 3277 5xxxxxx 00 old 1400 6819 Switchover plate new Actuator 3277 5xxxxxx 01 new 1 1400 6822 Accessories for the Connecting plate new for Actuator Type 3277 5 01 new 1 and 4 NPT 1400 6823 Connecting plate old for Actuator 3277 5xxxxxx 00 old 1400 6820 Connecting plate old for Actuator 3277 5xxxxxx 00 old V4 1400 6821 1400 7461 Connecting plate 6 Va NPT 1400 7462 Accessories for 1400 7458 Pressure gauge bracket 7 positioner Va NPT 1400 7459 a ing kit 8 bar St steel brass 1400 6950 ressure gauge mounting kit 8 up to max 6 output su ae d St steel St st 1400 6951 1 Old and new plates are not interchangeable 40 8384 5 EN Only new switchover and connecting plates can be used with new actuators Index 01 Attachment to the control valve Mounting parts and accessories Table 2 Direct attachment to Type 3277 Actuator Fig 5 Order no Mounting parts Attachment to actuators with 240 350 355 700 cm 1400 7453 Steel 1400 6444 240 cm Stainless steel 1400 6445 Required piping with screw fittings Steel 1400 6446 for Actuator stem retracts 350 cm x when the top diaphragm chamber is filled with air Stainless steel 1400 6447 355 Steel 1400 6448 Accessories gt 700 Stainless steel
236. wdinbe jo eur eui ueeq spy jueuidinbe 514 JOLY gt UPAPW EZ Jo 23 6 76 eui jo 6 ZOLO Joquinu Apog 25 5 8 eio eui 9 e qpide p y p 09 G ssouppy 9 pun ssew Oy NOSWVYS Uempojnunw sod d l G 0 4 0676 uuewdib3 6012 X31V t0 ald eipogiue ad 23 23 6 56 ur 404 sureis s pup juowdinbg 2 NOLLVNIWVX3 23 0 ulpieg pun aypsiuyre upsiipxrisAug 182 8384 5 POP LSLOLLE Bromupsunoig 91185 001 5 Moisupsopung Jo soid pus lt gt
237. y 2 Thread the special nuts 1 3 from the accessories of the reversing amplifier into the boreholes of the connecting plate 3 Insert the gasket 1 2 into the recess of the reversing amplifier and push both the hollowed special screws 1 1 into the connecting boreholes A1 and Z 32 8384 5 EN 4 Place the reversing amplifier onto the connecting plate 6 and screw tight us ing both the special screws 1 1 5 Use a screwdriver 8 mm wide to screw the enclosed filters 1 6 into the con necting boreholes A1 and Z NOTICE Do not unscrew the sealing plug 1 5 out of the reversing amplifier The rubber seal 1 4 is not required and can be removed when the sealing plug is used Signal pressure connections Output leading to the signal pressure connection at the actuator which opens the valve when the pressure increases A2 Output 2 leading to the signal pressure connection at the actuator which closes the valve when the pressure increases Set slide switch on positioner to AIR TO OPEN 6 After the initialization is completed set Code 16 Pressure limit to OFF Pressure gauge attachment The mounting sequence shown in Fig 12 re mains unchanged Screw a pressure gauge bracket onto the connections A1 and Z 1400 7106 1400 7107 Pressure gauges for supply air 7 and output as listed in Tables 1 to 4 Pressure gauge bracket Attachment to the control valve
238. y using the fieldbus configuration or operating sys tem over the fieldbus Alternatively the TROVIS VIEW operator interface can be used The positioner has an digital serial interface which is connected to the RS 232 USB port of a computer using an adapter cable see Table 5 on page 42 The positioner can be supplied with power by connecting it to a fieldbus segment or over a DC voltage source 9 to 32 V con nected to the bus terminals in the positioner The simultaneous operation of TROVIS VIEW and the fieldbus system is possible without any restrictions when con nected to a FOUNDATION fieldbus bus segment EB 8384 5EN 63 Operation 8 Operation WARNING The actuator stem moves while the positioner is being operated Do not touch the actuator stem or obstruct it to avoid risk of injury to hands or fingers 8 1 Enabling and selecting parameters The codes which are marked with an aster isk in section 17 1 on page 77 onwards must be enabled with Code 3 before the as sociated parameters can be configured as described below 3 3 Configuration Ll f not enabled CE Configuration 0 enabled Turn Code 3 display OFF Press 2 Code 3 blinks Change the setting of Code 3 Turn amp gt Press display 2 The configuration is enabled 64 8384 5 EN You can now configure codes one after the other Tur

Mounting and Operating Instructions EB 8384-5

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