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Operating Instructions

1. _ XXX CP35 SRP Port Port of S7 CP36 SRBR Size of Receiving Buffer Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a Unsigned Short 0 9999 1 0 999 n a Unsigned Short 0 512 1 0 512 WORD Specification of the length of the data block that was configured for sending to S7 received by controller CP37 SRBS Size of Sending Buffer Unsigned Short 0 512 1 0 512 WORD Specification of the length of the data block that was configured for receiving by S7 send by controller Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 139 Operating instructions flexotemp Parameters CP38 SRST Sending Cycle Unsigned Short 0 512 1 0 512 ms Sending cycle of controller i For long S7 processing cycles which are caused by the process of CoDeSys programs the sending cycle of the controller could be increased Example for a connection of PCU048 to S7 IP of PCU048 192 168 0 150 Port 5005 IP of S7 192 168 0 159 Port 5004 Length data block Send Receive 128 A CP15 PRT1 Port 1 5005 A CP30 SR Active ON A CP31 SR1 IP Address 1 Octet 192 A CP32 SR2 IP Address 2 Octet 168 A CP33 SR3 IP Address 3 Octet 0 A A CP34 SR4 IP Address 4 Octet 159 A CP35 SRP Port 5004 Z A CP36 SRBR Size of Receiving Buffer 128 A CP37 SRBS Size of Sending Buffer 128
2. The amplification of the controller decreases with increasing proportional band and increases with decreasing proportional band In case of a proportional band selected too small the controller reacts to small deviations so severely that the control system oscillates On the other hand a proportional band which is selected too large makes the regulation very slow The controller no longer reacts adequately to faults In case of utilization of pure proportional band controllers in the control system the deviation cannot be eliminated fully There results the so called permanent deviation P043 TDH Heating Derivative Time Using PCU MCU as hot runner controller the parameter in the operation soft o yun p ware TEMPSoft2 is named a ee Mo a P043 Derivative time Word 0 255 65535 1 0 999 s The differential content D content of the PID controller reacts in a leading way to the rate of change of the devi ation or the actual value Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters The differential content then supplies only a actuating variable if the deviation or the actual value is changed Therefore it cannot be used in order to stabilize a constant control deviation That also explains the utilization of the D regulator only in association with P or PI characteristic The importance of the differential content in practice lies in the fact
3. Definition Byte 2 Alarm 2 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 69 Operating instructions flexotemp Parameters Byte 0 255 4 0 255 n a Settings see Parameter 7 P074 A1D2 Definition Byte 2 Alarm 1 P077 A3D1 Definition Byte 1 Alarm 3 Byte 0 255 1 0 255 n a Settings see Parameter P073 A1D1 Definition Byte 1 Alarm 1 P078 A3D2 Definition Byte 2 Alarm 3 Byte 0 255 4 0 255 n a Settings see Parameter 7 P074 A1D2 Definition Byte 2 Alarm 1 P079 A4D1 Definition Byte 1 Alarm 4 Byte 0 255 1 0 255 n a Settings see Parameter P073 A1D1 Definition Byte 1 Alarm 1 P080 A4D2 Definition Byte 2 Alarm 4 Byte 0 255 1 0 255 n a Settings see Parameter 7 P074 A1D2 Definition Byte 2 Alarm 1 Rev 1 02 16 Technical changes reserved 70 Chapter Zone Parameters P081 GPAL Alarm Group Rev 1 02 16 Technical changes reserved Byte 0 32 1 0 32 n a PSG Plastic Service GmbH 71 Operating instructions flexotemp Parameters 2 5 7 View Inputs In this view all zone parameters are concentrated concerning settings for zone specific and group specific func tions linked to digital inputs Two inputs can be allocated to each zone Per zone the effect of the inputs on the zone can be configured by pa rame
4. Specify the alarm status to be output on one of the four system alarm flags Specifies the output to relay the status of the alarm flag Additional settings when a temperature alarm should be output Rev 1 02 16 Technical changes reserved A SP11 S1D1 Definition Byte 1 System Alarm 1 to A SP18 S4D2 Definition Byte 2 System Alarm 4 Define in flexotempMANAGER on the I O component a channel as lt Digital output gt lt Alarm X gt lt Channel Y gt Specify alarm limits A P061 LI1 Limit Value 1 to A PO7 1 LI6 Limit Value 6 Specifies the functioning method of alarm limits A P062 LI1D Limit Value Definition 1 to A P072 LIGD Limit Value Definition 6 qit Sesi PSG Plastic Service GmbH 89 Operating instructions flexotemp Parameters Using PCU MCU as hot runner controller the parameters in the operation soft ware TEMPSoft2 A SP11 S1D1 Definition Byte 1 System Alarm 1 A SP12 S1D2 Definition Byte 2 System Alarm 1 are combined and set by Output1 A SP13 S2D1 Definition Byte 1 System Alarm 2 A SP14 S2D2 Definition Byte 2 System Alarm 2 are combined and set by Output2 A SP15 S3D1 Definition Byte 1 System Alarm 3 A SP16 S3D2 Definition Byte 2 System Alarm 3 are combined and set by Output3 A SP17 S4D1 Definition Byte 1 System Alarm 4 A SP18 S4D2 Definition Byte 2 System Alarm 4 are combined and set by Output4 Re
5. 30 Chapter Time Server 2 4 Time Server The time server a PC equipped with the Network Time Protocol where the project setup and configuration tool flexotempMANAGER is running provides the clients master components MCU PCU with the current time stamp on request Thus the master components are synchronized The function is supported by the master components MCU PCU from software version 0910A Hi All necessary settings for the time server can be done by BA as well Hi Also official time servers are supported when there IP address specified SP41 tS Time Synchronization Setting Description 0 Off Function is deactivated 1 On Function is activated SP42 tS1 IP Address 1 Octet 1 Octet of IP address of time server XXX SP43 tS2 IP Address 2 Octet 2 Octet of IP address of time server XXX Rev 1 02 16 Technical changes reserved Byte 0 1 0 1 n a Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a SP44 tS3 IP Address 3 Octet 3 Octet of IP address of time server _XXX SP45 tS4 IP Address 4 Octet 4 Octet of IP address of time server _ XXX SP46 tSMt Time Zone PSG Plastic Service GmbH Operating instructions flexotemp Parameters 31 Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a Word GM
6. Byte 0 3 1 0 3 n a Function is deactivated Process monitoring starts automatically following the automatic started learning phase with the set values for A P097 PTOL Tolerance of Process Process monitoring starts automatically following the manual started learning phase with the set values for P097 PTOL Tolerance of Process Process monitoring starts automatically following the manual started learning phase with the calculated values during learning phase for A P097 PTOL Tolerance of Process The determined value for A P099 POP Operating point of process monitoring during learning phase is stored PSG Plastic Service GmbH 29 Operating instructions flexotemp Parameters o A detailed description of the function see chapter 7Process Monitoring SP48 S1Dt System Alarm 1 Delay Time Byte 0 255 1 0 255 s The corresponding system alarm is delayed by the time set here Is the reason for the alarm already gone no system alarm is generated SP49 S2Dt System Alarm 2 Delay Time Byte 0 255 1 0 255 s See parameter 7 SP48 S1Dt System Alarm 1 Delay Time SP50 S3Dt System Alarm 3 Delay Time Byte 0 255 1 0 255 s See parameter 7 SP48 S1Dt System Alarm 1 Delay Time SP51 S4Dt System Alarm 4 Delay Time Byte 0 255 1 0 255 s See parameter 7 SP48 S1Dt System Alarm 1 Delay Time Rev 1 02 16 Technical changes reserved
7. Nii A lt P091 Start up time Word 0 9999 1 0 9999 s Settings see Parameter P085 t1 Timer 1 P092 t3d1 Timer 3 Definition 1 Byte 0 25 1 0 25 n a Settings see Parameter P086 t1d1 Timer 1 Definition 1 P093 t3d2 Timer 3 Definition 2 Byte 0 18 1 0 18 n a Settings see Parameter P087 t1d2 Timer 1 Definition 2 P094 t4 Timer 4 Using PCU MCU as hot runner controller the parameter in the operation soft Wil o ware TEMPSoft2 is named atos i Nihi veet P094 Boost time at start up mode Word 0 9999 1 0 9999 s Settings see Parameter P085 t1 Timer 1 P095 t4d1 Timer 4 Definition 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 79 Operating instructions flexotemp Parameters Byte 0 25 1 0 25 n a Settings see Parameter P086 t1d1 Timer 1 Definition 1 P096 t4d2 Timer 4 Definition 2 Byte 0 18 1 0 18 n a Settings see Parameter P087 t1d2 Timer 1 Definition 2 Rev 1 02 16 Technical changes reserved 80 Chapter Zone Parameters 2 5 9 Home Automation View The application Home Automation affects temperature control in rooms with infrared heating elements Room zones zones which are responsible for the temperature regulation of the room and panel zones zones which are responsible for the temperature control of the inf
8. SP28 IN8S Function System Input 8 Using PCU MCU as hot runner controller the parameter yin vou A SP28 IN8S Function System Input 8 m r in the operation software TEMPSoft2 is set by Input8 ry lt Byte 0 255 4 0 255 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 8 gt See parameter A SP09 IN1S Function System Input 1 Rev 1 02 16 Technical changes reserved 22 Chapter System Parameters SP29 COFO Controller Overall Function Offset Unsigned Integer 0 999 1 0 999 n a Specification of a channel number independent logical zone numbering The parameter defines the zone number of the first zone of the controller the zone numbers for the following zones of the controller are consecutively By the zone number the controller overall zone specific communication of cer tain functions is done The following functions are supported A P020 NrCO Leading Zone S Together with the parameter 7 SP03 MAXK Maximum Number of Channels the zone num bering can be specified very flexible Example
9. 2 5 Zone Parameters In the window Project below the component under lt Zone parameter gt all zone parameters are listed consecu tively with their parameter label characteristic analog For the zone parameters exist predefined standard views where the zone parameters are functionally and or application specific grouped displayed For clarity the zone parameters of the single available standard views are described 2 5 1 View Setpoint Value In this view all zone parameters are concentrated concerning settings for setpoint values P001 SP Setpoint Value Integer 30 0 0 0 1999 0 10 30 0 999 C Main setpoint value on which control is implemented when 2 3 or 4 setpoint value not active With setpoint value 0 C lt 32 F the zone is passivated and the control algorithm is reinitialized With active manual mode the setpoint value is without function P009 SP2 2 Setpoint 2 Lowering Reduction Value Using PCU MCU as hot runner controller the parameter in the operation soft i Wty po ware TEMPSoft2 is named as Nii Yea P009 Standby setpoint Integer 0 0 1999 0 10 0 999 C The second setpoint value and or second lowering reduction value is activated by a digital input Depending on the function definition of the digital input it is activated system wide group dependent or zone spe cific By the definition is also specified whether the setpoint value acts as a
10. 4 define the characteristic curve with its help the display values are calculated as follows Display value 0 1 FSc LSC measured range measured value 0 1 LSc FSc 1000 LSc 0 Measured range 20 mA 0 20 mA FSc Measured value 10 mA Display value example 1 0 1 1000 0 20mA 10mA 0 1 0 50 0 LSc L FSc 1000 LSc 0 Measured range 16 mA 4 20 mA Measured value 6 mA 10 mA 4 mAy 0 2 VDC 10 VDC Display value example 2 0 4mA 20 mA 0 1 1000 0 16mA 6mA 0 1 0 37 5 the lower value of Z M2200 RANGE Range for Al 1 4 lt gt 0 that is why the measured value must be subtracted M2201 LSc Low Scale for Al 1 4 Integer 32766 0 32767 1 n a The parameter specifies the value which is displayed in case of a measured value equal to 0 2VDC and or 0 4 mA M2202 FSc Full Scale for Al 1 4 Integer 32766 1000 32767 1 n a The parameter specifies the value which is displayed in case of a measured value equal to 10VDC and or 20 mA Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters 5 2 1 2 Analog outputs M2203 RANGE Range for Al 1 4 Byte 0 1 n a The parameter specifies the range for a standard signal U or on analog output AO Setting Description 0 0 10 V 0 20 mA 1 2 10 V 4 20 mA M2204 LSc Low Scale for AO 1 4 Float 32766 0 32767 1 n
11. 5 0 99 9 C Is the setpoint value defined by potentiometer here the lower setpoint value limit is defined for this value Rev 1 02 16 Technical changes reserved 82 Chapter Zone Parameters P031 HAHI Upper setpoint value limit for setpoint selection via measured value 2 Integer 9 9 5 0 99 9 10 9 9 5 0 99 9 C Is the setpoint value defined by potentiometer here the higher setpoint value limit is defined for this value it Depending on the potentiometer setting range the values are to spread Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 83 Operating instructions flexotemp Parameters 3 Function Description 3 1 Heating Current Measuring and Heating Current Monitoring The objective of heating current measuring and monitoring is to determine heating currents quantitatively by measuring to compare measured values with setpoint values for heating current tolerance to execute plausibility checks e g detection of defective actuators For the inductive measurement method PSG current transformer are employed standardized output signal 42 MV ef per Ampere see data sheets Only feed lines of heating and cooling outputs which are configured in the flexotemp component must be lead through the current transformer connected to the flexotemp component flexotemp components for heating current measuring and monitoring are flexotemp CANCT Current Transduc
12. 999 9 10 A Limit value of the phase current which can be maximal switched by CANCT_SPL at any time Smart Power Lim itation SPL interferes when the limit value is exceeded Rev 1 02 16 Technical changes reserved 122 Chapter 5 System Parameter and Parameter of Components M3106 SPR Smart Peak Reduction Byte 0 1 n a Actuator impulses are controlled in that way that there is a uniform current drain from the grid works below the specified current limit values for Smart Power Limitation SPL Setting Description 0 Off 1 On M3100 CUMC Cycle of Current Measurement Unsigned integer 30 9999 1 S The parameter defines in which cycle the heating current measurement is executed Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 123 Operating instructions flexotemp Parameters 5 7 Power Controller for Heating Prerequisite is the previous project setup of the bus coupler HRCBCCAN where the power controller for the Heat ing HPC can be connected 5 7 1 HPC Heating Power Card Heating controller for 24 channels with 8 A each M6201 CUL1 Current Limit L1 M6202 CUL2 Current Limit L2 M6203 CUL3 Current Limit L3 Word 0 0 1 0 32 0 10 A Limit value of the phase current which can be maximal switched by CANCT at any time Smart Power Limitation SPL interferes when the limit value is exceeded M6204 U C Supply Voltage Compensation Byte 0 1 n
13. At two MCU 128 60 control channels each were used The zone numbering should be done consecutively from 1 to 120 Implementa tion MCU 128 1 A SP29 COFO Controller Overall Function Offset 1 MCU 128 1 SP03 MAXK Maximum Number of Channels 60 MCU 128 2 ZA SP29 COFO Controller Overall Function Offset 61 MCU 128 2 SP03 MAXK Maximum Number of Channels 60 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters Definition word 3 4 5 6 amp 7 for system alarm 3 amp 4 The parameter SD3X complements the definition of the system alarms A SP15 S3D1 Definition Byte 1 System Alarm 3 and 7 SP16 S3D2 Definition Byte 2 System Alarm 3 The parameter SD4X complements the definition of the system alarms Z SP17 S4D1 Definition Byte 1 System Alarm 4 and 7 SP18 S4D2 Definition Byte 2 System Alarm 4 By the parameters single bits status for each zone of the existing channel flags can be output as system alarm 3 and or 4 For the system alarms a disjunction of all status of each single zone is done A system alarm is generated when the defined bit the defined bits are pending in a single or several zones The assignment of the single bits equals the assignment of the channel flags 1 10 To output the status of the system alarm at least one I O component with a digital output must exist in the control system The allocation
14. Current Tolerance Word 0 0 20 0 100 0 10 0 20 0 99 9 Current tolerance band around the P004 CurS Current Setpoint Value for monitoring of heating current A PO005 CurT Current Tolerance is limitated below as follows A PO05 CurT Current Tolerance P004 CurS Current Setpoint Valuecurrent setpoint value A must be greater than 0 5 A The minimal current tolerance value is therefore dependent on the current setpoint value Please note that A P005 CurT Current Tolerance is always sufficiently dimensioned so that current changes caused by voltage fluctuations do not cause false alarms Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 37 Operating instructions flexotemp Parameters 2 5 3 View Configuration In this view all zone parameters are concentrated concerning settings for configuration P006 ZONE Zone Bit 0 1 off on n a Setting Description 0 Off At control outputs no actuating signals are output No alarms are calculated 1 On At the control output in accordance with operating mode control manual mode actuating signals are output All alarms are calculated P007 ZTYP Type of Zone Byte 0 2 Ctr MSR n a Setting Description 0 Zone in control mode Ctr 1 Zone in measuring mode MSR 2 Additional zone For zone in measuring mode no degree of operation is output Additional zones are control zones in
15. P062 LI1D Limit Value Definition 1 Byte 0 255 1 0 255 n a Specification how the associated set A P061 LI1 Limit Value 1 has to be interpreted Setting hexadecimal decimal 0x01 0 1 0x02 2 0x04 4 0x08 8 0x10 16 0x20 32 0x40 64 0x80 128 Bit 0 Description Relative O Relative limit value 0 Alarm calculation after exceeding of limit value relative lt n a gt Limit value also for setpoint value 0 C 0 F relative For limit value alarm switch OFF actuator Limit value alarm is storing Limit value around main setpoint value relative Alarm calculation after exceeding of limit value relative when limit is once exceeded after setpoint value change Dependent on BitO the descriptions for Bit1 to Bit7 are adapted Rev 1 02 16 Technical changes reserved Absolute Vv Absolute limit value 1 Alarm calculation after exceeding of limit value absolute Error on actual value gt limit value absolute Limit value also for setpoint value 0 C 0 F absolute For limit value alarm switch OFF actuator Limit value alarm is storing lt n a gt Alarm calculation after exceeding of limit value absolute when limit is once exceeded after setpoint value change PSG Plastic Service GmbH 65 Operating instructions flexotemp Parameters ia Notes on Temperature Limit Value Alarms LI 0 SP T LI 0 SP T LI 0 SP T LI 0 SP T
16. Switch to 2 control parameter set inverted Set channel in controller to 0 inverted Start timer 1 inverted Start timer 2 inverted Start timer 3 inverted Start timer 4 inverted Switch to 2 control parameter set actual value of control measured value 2 inverted Deactivate Smart Power Limitation SPL inverted Activate process monitoring inverted Start learning phase of process monitoring inverted Degree of operation absolute reduction to 2 setpoint value inverted Degree of operation absolute reduction to 3 setpoint value inverted Degree of operation absolute reduction to 4 setpoint value inverted Degree of operation relative reduction by 2 setpoint value inverted Degree of operation relative reduction by 3 setpoint value inverted Degree of operation relative reduction by 4 setpoint value inverted Degree of operation relative increasing by 2 setpoint value inverted Degree of operation relative increasing by 3 setpoint value inverted Degree of operation relative increasing by 4 setpoint value inverted Cancel Heating limitation of degree of operation for zones in control mode inverted Absolute reduction by 2 setpoint value without cooling energy saving option inverted Relative reduction by 2 setpoint value without cooling energy saving option inverted lt n a gt SP10 IN2S Function System Input 2 Vous ge a Using PCU MCU as hot runner controller the pa
17. Dry in the operating instructions of the hot runner controllers Rev 1 02 16 Technical changes reserved 4 Behind code numbers are complex system specific or process specific functions which simplify the handling of certain functions with the controller or which repair exception states in which the controller finds itself e g after faults or alarms Code numbers can be activated over all interfaces see corresponding protocol descriptions and the operating and visual display units decimal 50 51 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 90 91 93 94 98 99 hexadecimal 32 33 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 5A 5B 5D 5E 62 63 PSG Plastic Service GmbH Operating instructions flexotemp Parameters Code numbers Function Zone locking on Zone locking off Store recipe 1 to storage card RCP_0 EXP Store recipe 2 to storage card RCP_1 EXP Store recipe 3 to storage card RCP_2 EXP Store recipe 4 to storage card RCP_3 EXP Store recipe 5 to storage card RCP_4 EXP Store recipe 6 to storage card RCP_5 EXP Store recipe 7 to storage card RCP_6 EXP Store recipe 8 to storage card RCP_7 EXP Store recipe 9 to storage card RCP_8 EXP Store recipe 10 to storage card RCP_9 EXP Load recipe 1 from storage card RCP_0 EXP Load recipe 2 from storage card RCP_1 EXP Load recipe 3 from storag
18. Limit value relative to setpoint value Bit 0 0 Alarm range above setpoint value when the limit value Lin is greater than 0 Limit value relative to setpoint value Bit 0 0 Alarm range below setpoint value when the limit value LIn is less than 0 Absolute limit value Bit 0 1 Alarm range above limit value when alarm at actual value gt limit value Bit 2 1 Absolute limit value Bit 0 1 Alarm range below limit value when alarm at actual value lt limit value Bit 2 0 ae The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values Setting value 33g A P061 LI1 Limit Value 1 is about an absolute limit value 0x01hex and or 1dec and the limit value is stored 0x20hex and or 324 P063 LI2 Limit Value 2 Integer 999 5 1999 10 999 5 1999 Unit of the measurement input Settings see Parameter P061 LI1 Limit Value 1 P064 LI2D Limit Value Definition 2 Byte 0 255 1 0 255 n a Settings see Parameter 7 P062 LI1D Limit Value Definition 1 Rev 1 02 16 Technical changes reserved 66 Chapter Zone Parameters P065 LI3 Limit Value 3 Settings see Parameter P061 LI1 Limit Value 1 P066 LI3D Limit Value Definition 3 Integer 999 0 1999 10 999 0 1999 Unit of the measurement
19. Parameter M2201 M2202 specified Component PT1000_12 new Home Automation Parameter P028 P029 P030 P031 Parameter component DO16 described from fM V 1 3 2 m HPC24 M6219 new Amendment of operating instructions flexotempMANAGER from software version 1 02 27 In detail the following amendments were made Example for P059 GPF 33 amp P060 GPM 21 added at group function m M6218 1 2 code number 179 M2329 M2330 added P002 0 1 Rotary switch FF Actuating signal output 10sec at delivery status after identification P049 CTC No limitation of output value at P102 amp P103 Start conditions for automatic ramp First edition PSG Plastic Service GmbH Pirnaer Stra e 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
20. Technical changes reserved Before switch on is checked whether the start up conditions actual value lt 70 C are fulfilled Then the zones are heated up to start up setpoint value of 100 C Timer 1 is started when all zones have reached the temperature band of 5K around the start up setpoint value Then Timer 1 expires after 600 seconds After expiration of Timer 1 Timer 2 is start ed For the duration of 300 seconds control is executed on a 20 C higher setpoint value PSG Plastic Service GmbH 91 Operating instructions flexotemp Parameters Using PCU MCU as hot runner controller the parameters in the operation soft ware TEMPSofi2 A P092 t3d1 Timer 3 Definition 1 A P093 t3d2 Timer 3 Definition 2 A P095 t4d1 Timer 4 Definition 1 A PO96 t4d2 Timer 4 Definition 2 are combined in parameter P092 P093 P095 P096 Start up mode The parameter can be in status ON and or OFF Start up Mode ON means A P092 t3d1 Timer 3 Definition 1 20gec A P093 t3d2 Timer 3 Definition 2 Ogec A P095 t4d1 Timer 4 Definition 1 25ye A PO96 t4d2 Timer 4 Definition 2 7yo Start up Mode OFF means A P092 t3d1 Timer 3 Definition 1 Ogec A P093 t3d2 Timer 3 Definition 2 Ogec A PO95 t4d1 Timer 4 Definition 1 Ogec A PO96 t4d2 Timer 4 Definition 2 Ogec Rev 1 02 16 Technical changes reserved 92 Chapter 3 Function Description 3 6 Control output sign
21. The resulting Modbus address of the controller is a combination of the interface depending base part and the de vice ID The base part is configured the device ID is set by rotary switch on the controller Resulting Address NodeID Base part of Address NodeID Modbus address MADR device ID CP06 MADR Modbus Base Address Byte 0 1 255 0 1 255 n a Valid only in case of A CP02 PROT Protocol rtu Determines the address Specifies the Modbus address of the first zone of the controller The MODBUS addresses of the following controller zones are sequential All further settings of the interface are identical with the settings for the serial interface see chapter 7Serial inter face Rev 1 02 16 Technical changes reserved 136 Chapter 6 Communication parameter 6 6 Profibus DP interface The resulting Profibus DP slave address of the controller is a combination of the interface depending base part and the device ID The base part is configured the device ID is set by rotary switch on the controller Resulting Address NodeID Base part of Address NodeID Profibus DP slave address DPAD device ID CP12 DPAD Profibus DP Base Slave Address Unsigned Char 0 30 255 1 0 30 255 n a CP13 DPEA DPEA Protocol Byte 0 1 0 1 n a Setting Description 0 Off 1 On Specifies the protocol that is communicated over the Profibus CP14 DP T Timeout DP Zone of
22. intentional discharge of molten material and can result in production stop Unfortunately leakages cannot always be avoided in hot runner systems They could be caused by construction or production faults or by incorrect installation leading at last to production breakdown and expensive repair The process monitoring function can be used without any additional installation effort The user friendly function can be configured by only one parameter With the process monitoring function the status of the zone is determined by the available process factors actual value and degree of operation in a complex calculation The function is self learning An upcoming leakage is early detected and can be responded to quickly The alarm caused by the process monitoring function can be used as feedback for the system or the machine for example The sequence of the function is determined by parameter 7 SP40 PMOD Process Monitoring Mode In the pa rameter A P097 PTOL Tolerance of Process the deviation of the control behavior in percent is specified The parameter 7 P099 POP Operating point of process monitoring represents the operating point that is determined at the end of the learning phase in percent For further details see function process monitoring in the operating instructions of the hot runner controllers 3 10 Heat n Dry When molds are stored for a longer time the insulating material for the electrical heating elements can draw mo
23. ration of the timer ON Oa WN AO gt aana A FS o af wWN O Setting Mnemonic OFF A 1 A 2 A 3 A 4 AL 1 AL 2 AL 3 AL 4 AL Description Without function Auto start after reset Auto start after reset Starts timer 1 if elapsed Auto start after reset Starts timer 2 if elapsed Auto start after reset Starts timer 3 if elapsed Auto start after reset Starts timer 4 if elapsed Auto start after reset band Starts timer 1 if elapsed Auto start after reset band Starts timer 2 if elapsed Auto start after reset band Starts timer 3 if elapsed Auto start after reset band Starts timer 4 if elapsed Auto start after reset band No auto start Starts timer 1 if elapsed No auto start Starts timer 2 if elapsed No auto start Starts timer 3 if elapsed No auto start Starts timer 4 if elapsed Starts by input Rev 1 02 16 Technical changes reserved 76 Chapter Zone Parameters 16 17 18 19 20 21 22 23 24 25 Setting Auto start after reset Auto start after reset band No auto start Starts by input Auto start with conditions of start up mode AA 1 AA 2 AA 3 AA 4 L 1 L 2 L 3 L 4 Auto start with conditions of start up mode Auto start with conditions of start up mode Starts timer 1 if elapsed Auto start with conditions of start up mode Starts timer 2 if elapsed Auto start with conditions of start up mode Starts timer 3 if elapsed Auto start with conditions
24. unit Fahrenheit C unit Celsius Unit of temperature values of all zones and configuration parameters e g alarm limits SP02 AMPD Heating Current Measurement Method Setting 0 1 Byte 0 1 3 0 1 3 n a Description Current measurement passive Display of active current n P002 OPWR Degree of Operation gt 0 display of the currently measured current value P002 OPWR Degree of Operation lt 0 Display 0 Display of current with switched on heating AZ P002 OPWR Degree of Operation gt 0 display of the currently measured current value Z P002 OPWR Degree of Operation gt 0 display of the last measured current value Display of current with switched off heating Display of the measured current at 7 P002 OPWR Degree of Operation 0 power control ler defective Specification of measurement method and or display mode of heating currents of all Zones belonging to the con troller A detailed description of the heating current monitoring see chapter 7Heating Current Measur ing and Heating Current Monitoring Rev 1 02 16 Technical changes reserved 10 Chapter System Parameters SP03 MAXK Maximum Number of Channels Byte 0 128 1 and or 0 48 1 and or 0 24 1 0 128 and or 0 48 128 and or 0 24 128 n a The parameter specifies the zone number for which the regulation is processed starting from the first zone The redu
25. 1 SP18 S4D2 Definition Byte 2 System Alarm 4 Byte 0 255 4 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm 1 SP19 TRES Timer after Reset Byte 0 1 2 0 1 2 n a A reset is caused by a sensor break after setpoint value 0 C 0 F or a zone passivation Setting Description 0 Run Timer keeps on running 1 Stop Timer is stopped and reset Rev 1 02 16 Technical changes reserved 18 Chapter System Parameters 2 Auto Timer is stopped reset and after reset started again in case of t d2 see chapter 7View Timer Auto and or A Hi A detailed description of the timer function see chapter 7Timer SP20 ASP Minimum Setpoint Value Change for Automatic Ramp Integer 0 20 1000 10 0 20 999 C Specification of the limit for which value at setpoint value change the automatic ramp function should be started For a setpoint value change less than the here set value a setpoint value jump on the new setpoint value happens for a setpoint value change greater equal the here set value the zones activated for the automatic ramp function are ramped on the new setpoint value Refer also to parameter 7 SP08 AGAP Tolerance Band for Automatic Ramp and parameter 7 P018 ARMP Automatic Ramp SP21 POT Identification of Potential on Sensor Input Byte 0 1 0 1 n a o Parameter only relevant for power controlle
26. A detailed description of the alarm management see chapter 7Alarm management Setting decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 Bit ON Ooh WN AO gt 2B SF A S amp S ar wn Oo Description Alarm 1 Alarm 2 Alarm 3 Alarm 4 System alarm 1 System alarm 2 System alarm 3 System alarm 4 Zone Input 1 Zone Input 2 System Input 1 System Input 2 Reduction 1 Reduction 2 Software reduction 1 Software reduction 2 The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 Rev 1 02 16 Unsigned Integer 0 65535 1 0 999 n a A detailed description of the alarm management see chapter 7Alarm management Technical changes reserved hexadecimal 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 Setting decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 Bj oun wn oO 10 11 12 13 14 15 PSG Plastic Service GmbH 25 Operating instructions flexotemp Parameters Description Timer 1 active Timer 2 active Timer 3 active Timer 4 active Automatic ramp CAN Error Measured Value 1 CAN Error Measured Value 2 Fan alarm heat sink temperature The alarm here
27. Chapter 5 System Parameter and Parameter of Components 5 5 2 DIO16_Cl_SPL Digital In Output Interface Current Input with Smart Power Limitation SPL Module with 15 digital in outputs and energy management Smart Power Limitation SPL Information on Smart Power Limitation SPL please see PSG brochure wang Pulse Generator Smart Power Limitation SPL on module DIO16_Cl_SPL m avoids unnecessary simultaneous turn on pulses of the zones in volved geber limits the feeding phase current oalangangeny a hat PR A The function AHeating Current Measuring and Heating Current Monitor i 4 ing by external current transformer is required Signal input for phase transit detection by module flexotemp ZCD Zero Crossing Detection available M2300 CUMC Cycle of Current Measurement Unsigned integer 30 9999 1 s The parameter defines in which cycle the heating current measurement is executed M2301 CUL1 Current Limit L1 M2302 CUL2 Current Limit L2 M2303 CUL3 Current Limit L3 Unsigned integer 0 0 1 0 999 9 10 A Limit value of the phase current which can be maximal switched by DIO16_Cl_SPL at any time Smart Power Limitation SPL interferes when the limit value is exceeded M2306 SPR Smart Peak Reduction Byte 0 1 n a Actuator impulses are controlled in that way that there is a uniform current drain from the grid works below the specified current limit values for Smart Power Limitation S
28. It defines whether the control module Heating is used for the zone whether the Heating degree of operation is output damped Setting 0 gt 0 Description The control module Heating is not used The control module Heating is used Definition for correction of the Heating degree of operation Corrected degree of operation degree of operation x 0 01 x setting value Setting value OUTH 75 Uncorrected degree of operation 85 Corrected degree of operation 85 x 0 01 x 75 63 rounded Over the complete range of c 100 OUTH 100 degree of operation a re 2 oO duced corrected degree of op D _ eration is output S OUTH 50 o 5 ie OUTH 25 Z Oo 5 o ios 0 0 100 degree of opera tion Rev 1 02 16 Technical changes reserved 40 Chapter Zone Parameters P024 OUTC Cooling Degree of Operation Damping Standard Only PCU HA Char Char 100 0 1 100 0 1 100 0 100 0 The parameter has 2 functions It defines whether the control module Cooling is used for the zone whether the Cooling degree of operation is output damped Setting 0 gt 0 Description The control module Cooling is not used The control module Cooling is used Definition for correction of the Cooling degree of operation Corrected degree of operation degree of operation x 0 01 x setting value Setting value OUTC 75 Uncorrected degree of operation 40 Corrected degree of operati
29. Port CP15 PRT1 Port 1 Unsigned Short 0 5000 9999 1 0 999 n a By the respective port number the protocol switch over in the controller is done Setting 5000 5001 4000 4999 2005 2015 5005 5015 80 CP16 PRT2 Port 2 Description Binary Ethernet Protocol CoDeSys Protocol Text based Ethernet Protocol CoDeSys Protocol Send Receive Protocol see chapter Send Receive interface HTML For the simultaneous communication by fle xotempMANAGER and CoDeSys at least 2 ports must be set to 5000 To use the Send Receive protocol 1 port must be set to 5005 Are several ports set to 5005 only the first one is connected with the control For the web based operation of the control ler at least one port must be set to 80 Due to the fact that the web based operation is built on several frames it is recommended to set more than one port to 80 to guarantee a trouble free use On each port only one connection can be build at a time Unsigned Short 0 5000 9999 1 0 999 n a See parameter A CP15 PRT1 Port 1 CP17 PRT3 Port 3 Unsigned Short 0 80 9999 1 0 999 n a See parameter A CP15 PRT1 Port 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 131 Operating instructions flexotemp Parameters 6 2 Serial interface CP01 SADR Software Base Address Unsigned Char 0 255 1 0 255 n a
30. Sampling Time Using PCU MCU as hot runner controller the parameter in the operation soft ware TEMPSoft2 is named w k ae lt oi G Nu ae P045 Sampling time Word 0 0 1 0 6553 5 10 0 90 s The sampling time defines a time period after which a A P002 OPWR Degree of Operation which is recalculat ed from the control algorithm is output at the control output Rev 1 02 16 Technical changes reserved 49 50 Chapter Zone Parameters P046 XPC Cooling Proportional Band Word 0 0 9 9 250 0 10 0 250 0 See parameter 7 P042 XPH Heating Proportional Band P047 TDC Cooling Derivative Time Word 0 255 65535 1 0 999 s See parameter 7 P043 TDH Heating Derivative Time P048 TIC Cooling Integral Time Word 0 500 65535 1 0 999 s See parameter A P044 TIH Heating Integral Time P049 CTC Cooling Sampling Time Word 0 0 10 0 6553 0 10 0 10 90 s See parameter 7 P045 CTH Heating Sampling Time P050 XPH2 Heating Proportional Band 2 Word 0 0 9 9 250 0 10 0 250 0 Parameter of the second parameter set Changeover e g by activation of an adequate parameterized digital input See parameter Z7 P042 XPH Heating Proportional Band Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters P051 TDH2 H
31. a Is the supply voltage compensation active On voltage dependent current fluctuations are eliminated Before each measurement of heating currents a measurement of the supply voltage is executed For a measured mV voltage proportional to the supply voltage of 30 around the base see 7 M6205 U N Rated Voltage the current value is corrected otherwise not Setting Description 0 Off 1 On M6205 U N Rated Voltage Word 0 240 999 1 V The parameter defines the base for the parameter 7 M6204 U C Supply Voltage Compensation M6206 SPR Smart Peak Reduction Byte 0 1 n a Setting Description 0 Off 1 On Actuator impulses are controlled in that way that there is a uniform current drain from the grid works below the specified current limit values for Smart Power Limitation SPL Rev 1 02 16 Technical changes reserved 124 Chapter 5 System Parameter and Parameter of Components M6207 HSLI Heat Sink Temperature Limit Value z Char 0 60 99 C The heat sink temperature registered by the HPC is transferred and monitored on the here specified limit value Definition of the reaction for exceeding the limit value see A SP12 S1D2 Definition Byte 2 System Alarm 1 A SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 A SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 A P074 A1D2 Definition Byte 2 Alarm 1 M6200 CUMC Cy
32. a The parameter specifies the value which matches a measured value equal to 0 2VDC and or 0 4 mA M2205 FSc Full Scale for AO 1 4 Float 32766 100 0 32767 1 n a The parameter specifies the value which matches a measured value equal to 10 VDC and or 20 mA Rev 1 02 16 Technical changes reserved 107 108 Chapter 5 System Parameter and Parameter of Components 5 2 2 HC06_16 Hot Runner Card M6520 SEN Sensor Type Byte O 1 5 n a The parameter specifies the type of the sensors which are connected to the measurement inputs Al 1 6 Setting Description 0 L FE L 1 J FE J 2 K NiCrNi 3 L FE L external reference junction 4 L FE J external reference junction 5 K NiCrNi external reference junction M6507 HSLI Heat Sink Temperature Limit Value Char 0 85 99 C The heat sink temperature registered by the component is transferred and monitored on the here specified limit value Definition of the reaction for exceeding the limit value see A SP12 S1D2 Definition Byte 2 System Alarm 1 A SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 A SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 A P074 A1D2 Definition Byte 2 Alarm 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters 5 2 3 MPI02 Melt Pressure Input Pressure sensor module Parameter
33. a gt 20 Release when lower temperature limit reached and group release 21 Release when Z SP04 LVA1 Release Limit Value 1 reached and group release 22 Release when Z SP05 LVA2 Release Limit Value 2 reached and group release 23 Release when Z SP06 LVA3 Release Limit Value 3 reached and group release 24 Release when Z SP07 LVA4 Release Limit Value 4 reached and group release 25 29 lt n a gt 30 Release when lower temperature limit reached with maintain reduction mode and group re lease 31 Release when 7 SP04 LVA1 Release Limit Value 1 reached with maintain reduction mode and group release 32 Release when SP05 LVA2 Release Limit Value 2 reached with maintain reduction mode and group release 33 Release when SP06 LVA3 Release Limit Value 3 reached with maintain reduction mode and group release 34 Release when 7 SP07 LVA4 Release Limit Value 4 reached with maintain reduction mode and group release Hi A detailed description of the group functions see chapter 7Group Function Function Groups Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 61 Operating instructions flexotemp Parameters P097 PTOL Tolerance of Process Using PCU MCU as hot runner controller the parameter in the operation soft o Wh 0 ware TEMPSoft2 is named i es K Nii eet P097 Process monitoring tolerance Parameter only visible when in flexotempMANAGER under lt EXTRAS
34. a project setup and configuration tool for visualization of parameters and status in form of value and graphic displays for the following specified components The segmentation of the user interface depends on the views to be displayed When all views are selected the default user interface appears as follows View Header Symbol bar rer caters a 2 28 6 Menu bar POJO gt System parameters E E m eat docated Project i Selection g 3 dependent i content Template Components Data recording C DE eE E eE Ta Ta Tas Ta Ts S Status bar T The views can be switched on and or off by menu item lt View gt in the menu bar Each view except status bar can be positioned to any position on the operator interface per drag amp drop Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 7 Operating instructions flexotemp Parameters 2 Parameters In this chapter all parameters of the flexotemp components are described 2 1 Employed data types Size Identification Description Value range Bit 8 CHAR signed char 128 127 8 BYTE unsigned char 0 255 16 INT short integer 32 768 32 767 16 WORD unsigned short integer 0 65 535 32 LONG long 2 147 483 648 2 147 483 647 32 ULONG unsigned long 0 4 294 967 295 32 FLOAT Single floating point number 3 402823E38 1 401298E 45 for negative values ee 1 401298E 45 3 402823E38
35. actual value 1 temperature offset actual value 2 D From HEX file version xx4310 Rev 1 02 16 Technical changes reserved 44 Chapter Zone Parameters 2 5 4 View Control Parameters In this view all zone parameters are concentrated concerning settings for control A detailed description about all around the theme calculation of control parameters see chapter AAuto Tuning Identification P032 IDEH Heating Identification Using PCU MCU as hot runner controller the parameter in the operation soft Hi Wty po ware TEMPSoft2 is named eo fe Nii e lt P032 Identification Standard Only PCU HA Bit Bit 0 1 0 1 off on off on n a n a Setting Description 0 Off The controller controls with the fix adjusted control parameter set Heating At no phase are the control parameters Heating newly calculated 1 On After a zone reset i e controller is switched on m zone was passivated and is activated setpoint value less than or equal to 0 C 32 K the Heating control parameters for the active control parameter set are calculated automatically during the first setpoint value increase greater than 45 K while heating up P033 IDEL Loop Control in Case of Identification Using PCU MCU as hot runner controller the parameter in the operation soft i AWU o ware TEMPSoft2 is named es s Nii ve lt P033 Loop control Bit 0 1 off on n a Setting Description
36. alarm is done in the flexotempMANAGER under the I O com ponent with the setting lt Type Digital output gt and lt Definition System alarm 1 gt hexadecimal 0x01 0x02 0x04 0x08 0x10 0x20 0x40 0x80 i A detailed description of the alarm management see chapter 7Alarm management Setting decimal 1 2 4 8 16 32 64 128 wD N OO BP WN O Description Thyristor alarm I Current tolerance alarm CTA LI1 storing by LI1D LI2 storing by LI2D LI3 storing by LI3D LI4 storing by LI4D LI5 storing by LISD LIG storing by LI6D The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values Setting value 3gec For thyristor alarm I 0x01hex and or 1g and current tolerance alarm CTA 0x02hex and OF 24gec System alarm 1 is output SP12 S1D2 Definition Byte 2 System Alarm 1 Byte 0 255 4 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm 1 Rev 1 02 16 Technical changes reserved 16 Chapter System Parameters hexadecimal 0x01 0x02 0x04 0x08 0x10 0x20 0x40 0x80 i A detailed description of the alarm management see chapter 7Alarm management Setting decimal 1 2 16 32 64 128 Bit N NO On B WwW Description Sensor alarm SAL always storing Sensor break tCb sensor incorrect polarity tCp sensor 1
37. gt lt OPTIONS gt lt SWITCH PROJECT VIEWS ON OFF gt lt HOT RUNNER APPLICATION is selected Byte nent range interfaces multiplier 0 100 4 Adjustment range BA 0 100 Si K A detailed description of the function see chapter 7Process Monitoring P098 HnD Heat n Dry Parameter only visible when in flexotempMANAGER under lt EXTRAS gt lt OPTIONS gt lt SWITCH PROJECT VIEWS ON OFF gt lt HOT RUNNER APPLICATION is selected Bit O 1 off on n a Setting Description 0 Off For the zone the function Heat n Dry is deactivated 1 On For the zone the function Heat n Dry is activated i A detailed description of the function see chapter 7Heat n Dry P099 POP Operating point of process monitoring Parameter only visible when in flexotempMANAGER under lt EXTRAS gt lt OPTIONS gt lt SWITCH PROJECT VIEWS ON OFF gt lt HOT RUNNER APPLICATION is selected Rev 1 02 16 Technical changes reserved 62 Chapter Zone Parameters Unsigned Char 100 0 100 1 99 0 100 Hi A detailed description of the function see chapter 7 Process Monitoring P102 FCON Forced Cooling ON Impulse Duration Word 0 999 1 S Is the parameter not equal 0 a forced cooling is executed There is no limitation of output value at forced cooling See parameter 7 P103 FCCD Forced Cooling Cycle Duration i From HEX file version xx431
38. input Byte 0 255 1 0 255 n a Settings see Parameter 7 P062 LI1D Limit Value Definition 1 P067 LI4 Limit Value 4 Settings see Parameter 7 P061 LI1 Limit Value 1 P068 LI4D Limit Value Definition 4 Integer 999 0 1999 10 999 0 1999 Unit of the measurement input Byte 0 255 1 0 255 n a Settings see Parameter 7 P062 LI1D Limit Value Definition 1 P069 LI5 Limit Value 5 Settings see Parameter P061 LI1 Limit Value 1 Rev 1 02 16 Technical changes reserved Integer 999 0 1999 10 999 0 1999 Unit of the measurement input P070 LI5D Limit Value Definition 5 PSG Plastic Service GmbH 67 Operating instructions flexotemp Parameters Byte 0 255 4 0 255 n a Settings see Parameter P062 LI1D Limit Value Definition 1 P071 LI6 Limit Value 6 Settings see Parameter P061 LI1 Limit Value 1 P072 LI6D Limit Value Definition 6 Integer 999 0 1999 10 999 0 1999 Unit of the measurement input Byte 0 255 4 0 255 n a Settings see Parameter A P062 LI1D Limit Value Definition 1 P073 A1D1 Definition Byte 1 Alarm 1 Byte 0 255 1 0 255 n a A detailed description of the alarm management see chapter 7Alarm management Setting hexadecimal decimal Bit Description 0x01 1 O Thyristor alarm I 0x02 2 1 C
39. limitation for the degree of op eration in manual mode can be set by parameter P025 OUT Maximum Degree of Operation in Manual Mode P017 TRMP Temperature Ramp Integer 0 0 1999 0 10 0 1999 0 C min Setting Description 0 0 In case of setpoint value jump with setpoint value increases and setpoint value reduction gt 0 0 In case of setpoint value increases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value Setpoint value jump at setpoint re duction lt 0 0 In case of setpoint value increases and setpoint value reduction the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value Rev 1 02 16 Technical changes reserved 56 Chapter Zone Parameters Example Temperature trend at setpoint value jump from 50 C to 120 C with activated tempera ture ramp with 10 C minute 0 100 200 300 400 500 600 700 800 t P018 ARMP Automatic Ramp Bit 0 1 off on n a Setting Description 0 Off In the case of the zone the automatic ramp operation is deactivated 1 On In the case of the zone the automatic ramp operation is activated The automatic ramp function is used for uniform heating up of active zones corresponding to function groups A P058 GPNr Group Number By this mechanical stresses through large temperature differences between zones
40. means when an actuator module with heat sink temperature control is configured in the system that this module e g SMAO9G outputs an alarm when the maximal heat sink temperature exceeds and forces a switch off of the actuator Setpoint value reached Identification Heating Identification Cooling Manual temperature ramp active Actuator deactivated Actuator deactivated by limit value 2 Control parameter set Leading zone active The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values SP33 S3D6 Definition Word Channel Flag 7 8 System Alarm 3 hexadecimal 0x0001 0x0002 0x0004 Unsigned Integer 0 65535 1 0 999 n a A detailed description of the alarm management see chapter 7Alarm management Setting decimal Bit Description Group Release Group wide reduction Error in configuration table CANCT Rev 1 02 16 Technical changes reserved 26 Chapter System Parameters 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 N On A A 10 11 12 13 14 15 Slave interface error CANCT By this bit an error on the RS485 interface below the CANCT or a BACI is sig nalized Is below the CANCT e g a SMAO9 configured and this module is
41. not recognized in this bit an error is signalizes Smart Power Limitation SPL inactive Start up mode by timer Zone passive Zone in control mode System data error Check sum EEPROM error of system parameters Channel data error Check sum EEPROM error of channel parameters Leakage current error CANPC CANPC is a power controller card that monitors the residual current by a current transformer A maximum permissible limit in mA for the residual current can be adjusted on this controller card Is the limit exceeded an error is signalized Is no CANPC configured this error is not signalized Potential error CANTC CANTC is a card in the rack system to register the temperatures of thermocou ples This module detects when a too high potential on a sensor input e g a mains phase is connected to the sensor input In this case an potential error is signalized Is no CANTC configured this error is not signalized Phase error CANPC CANPC is a power controller card that detects the mains phases are connect ed Is a mains phase missing an error is signalized Is no CANPC configured this error is not signalized IKMAX error CANPC CANPC is a power controller card that detects a too big load and or the exis tence of a short circuit Is no CANPC configured this error is not signalized Limit value band at startup operation o k Error CANPC This bit signalizes an error when a configured CANPC power controller card is missin
42. not stor ing Sensor break tCb sensor incorrect polarity tCp sensor 2 not stor ing Heat sink temperature alarm lt n a gt Project setup or zone not started System Channel data error Error CAN Slave error The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values Setting value 9gec For sensor alarm SAL 0x01hex and or 1gec and heat sink temperature alarm 0x08hex and Or 8gec system alarm 1 is output SP13 S2D1 Definition Byte 1 System Alarm 2 Byte 0 255 1 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm 1 SP14 S2D2 Definition Byte 2 System Alarm 2 Byte 0 255 1 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 17 Operating instructions flexotemp Parameters SP15 S3D1 Definition Byte 1 System Alarm 3 Byte 0 255 1 0 255 n a See parameter Z SP11 S1D1 Definition Byte 1 System Alarm 1 SP16 S3D2 Definition Byte 2 System Alarm 3 Byte 0 255 4 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm 1 SP17 S4D1 Definition Byte 1 System Alarm 4 Byte 0 255 1 0 255 n a See parameter A SP11 S1D1 Definition Byte 1 System Alarm
43. of different rate of rise can be avoided The automatic ramp requires one at least once executed identification Heating See chapter 7Automatic ramp P019 K CO Amplification Factor for Zone in Leading Mode Using PCU MCU as hot runner controller the parameter in the operation soft ware TEMPSoft2 is named vite ae fe Xun gt ee P019 Leading zone correction Char 99 0 100 1 99 0 100 n a Enables the adaptation of the leading degree of operation to the factors of the zone in leading manual mode Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 57 Operating instructions flexotemp Parameters Corrected leading degree of operation leading degree of operation 1 0 01 x K CO The leading degree of operation should basically be increased by 10 K CO 10 In the case of a leading degree of operation of 50 the following corrected degree of operation is calculated Corrected leading degree of operation 50 1 0 01 x 10 55 See parameter Z P020 NrCO Leading Zone P020 NrCO Leading Zone Byte 0 128 1 0 128 n a Function used to control the zone with the degree of operation of another zone Function is used e g in case of defect of the measuring element corresponding to the zone e g sensor break In order to maintain the operation of the zone in spite of that the zone in the leading zone operation is operated with the
44. of the succeeding group occurs so that it can then further enable succeeding groups etc The specification for the temperature limit values where the enabling occurs is set in the system parameter A SP04 LVA1 Release Limit Value 1 to SP07 LVA4 Release Limit Value 4 They are valid for all zones Function groups allow building simple or complex function chains Rev 1 02 16 Technical changes reserved 84 Chapter 3 Function Description N Example 1 Simple linking of two function groups The heating up of the zones of group 2 is only started when the actual values of all zones of group 1 have exceeded the release limit value A SP04 LVA1 Release Limit Value 1 GPM 1 Example 2 Configuration with three function groups Heating up of the zones of group 3 is only started when the actual values of all zones of group 1 have exceeded the release limit value 1 GPM 1 and all zones of group 2 have exceeded the re lease limit value A SP04 LVA1 Release Limit Value 1 GPM 1 GPNr 1 The sequence of function groups is executed after each reset of the control system Example 3 Simple linking of two function groups with release The heating up of the zones of group 2 is only started when the actual values of all zones of group 1 have exceeded the release limit value 7 SP04 LVA1 Release Limit Value 1 GPM 21 see A PO60 GPM Group Mode and the release of group 1 and di
45. outputs A1004 Analog In Output Interface Analog inputs Analog outputs HC06_16 Hot Runner Card MPI02 Melt Pressure Input Alarm Output Analog Value Output System Parameters Digital Outputs Analog Inputs VC02 Valve Control Module VC04 Valve Control Module Digital In Outputs DIO16_Cl Digital In Output Interface Current Input Digital outputs DIO16 Digital Output Interface DIlO16_Cl_SPL Digital In Output Interface Current Input with Smart Power Limitation SPL Components for connection of I O modules to PSG bus BACI Bus Actuator Interface Current Input CANCT Current Transducer Interface CANCT_SPL Current Transducer Interface with Smart Power Limitation SPL Power Controller for Heating HPC Heating Power Card Further Components described separately Chapter 6 Communication parameter Ethernet interface IP Address Subnet mask Gateway Port Serial interface CAN interface CAN field bus Interface Modbus Profibus DP interface Send Receive interface Chapter 7 FAQ Chapter 8 Appendix Version History Rev 1 02 16 Technical changes reserved 106 106 106 107 108 109 111 112 113 114 114 115 116 116 117 117 118 120 120 120 121 123 123 126 126 127 127 127 128 129 130 131 133 135 135 136 137 140 142 142 1 Introduction PSG Plastic Service GmbH Operating instructions flexotemp Parameters In this document the parameters of the flexotemp components MCU1
46. parameter 7 M2314 HCSF1 Heating Current Scaling Factor 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 117 Operating instructions flexotemp Parameters M2329 RELH Heating Relay Output Short Integer 0 1 n a All heating outputs of the module output a PWM signal as standard Should a relay output with selectable cycle duration be defined for all heating outputs see A M2330 CDRH Cycle duration Heating Relay Output the pa rameter must be set to ON Setting Description 0 Off Output signal PWM 1 On Relay output M2330 CDRH Cycle duration Heating Relay Output Byte 2 0 25 5 10 s The cycle duration for A M2329 RELH Heating Relay Output is stipulated 5 5 Digital outputs Function in flexotempMANAGER from software version 1 3 2 5 5 1 DIO16 Digital Output Interface Module with 16 digital outputs M2329 RELH Heating Relay Output Short Integer 0 1 n a All heating outputs of the module output a PWM signal as standard Should a relay output with selectable cycle duration be defined for all heating outputs see A M2330 CDRH Cycle duration Heating Relay Output the pa rameter must be set to ON Setting Description 0 Off Output signal PWM 1 On Relay output M2330 CDRH Cycle duration Heating Relay Output Byte 2 0 25 5 10 s The cycle duration for A M2329 RELH Heating Relay Output is stipulated Rev 1 02 16 Technical changes reserved 118
47. per input M2210 PressRng Pressure Range Integer 3000 0 500 0 3000 0 10 bar The pressure range of the connected pressure transducer is specified M2211 Sensi Sensitivity Unsigned Char 1 0 3 3 5 0 10 mV V Setting of the sensitivity of the measuring bridge M2212 Shunt Shunt Existing Byte 0 1 n a Specification whether a shunt is available for the measuring bridge Setting Description 0 Off 1 On M2213 CalV Calibration Value Integer 40 0 80 0 100 0 10 As calibration value for the pressure transducer the percentage part is used based on the full scale range M2214 Cha Channel Byte 0 1 n a Specify whether a pressure transducer is connected to the channel of the module Setting Description 0 Active 1 Passive M2215 Filter Filter Byte O 1 n a Rev 1 02 16 Technical changes reserved 109 110 Chapter 5 System Parameter and Parameter of Components The filter set leads to a stabilization of the measured value Setting Description 0 Off 1 On M2216 Offset Offset Integer 3000 0 0 0 3000 0 10 bar The offset specified here is added to the measured value Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 111 Operating instructions flexotemp Parameters 5 2 3 1 Alarm Output In the module MPI02 generated alarms module wide or channel input specific like e g limi
48. that the controller supplies actuating variables when the deviation first arises The D characteristic makes the controller more rapid than a pure P or PI controller However the D characteristic cannot distinguish between real deviations and so called hum disturbances i e higher frequency superpositions on the measurement variable A differential content which is set adjusted too large reacts to the disturbances with fast changes of the actuating variable through which the control system be comes very unsteady P044 TIH Heating Integral Time Using PCU MCU as hot runner controller the parameter in the operation soft tal Wty po ware TEMPSoft2 is named as o Ni ve lt a P044 Integral time Word 0 500 65535 1 0 999 s With the integral content 1 content of the controller a continuous change of the controller output value is achieved until the permanent deviation is stabilized to zero With this a permanent deviation is prevented The speed with which the stabilizing of the deviation happens and or the influence of the content on the actuating signal is a function of the integral time also Integral time A short integral time means a great influence of the content on the setting value i e it is integrated fast A large integral time performs in reverse If the proportional band is changed this also means a changed time related characteristic with unchanged integral time P045 CTH Heating
49. the hot runner controller which are functional not equate to the zones of the hot runner controller that means that they are not considered at hot runner controller functions like startup oper ation Standby Boost etc The additional zones may for example be used to control the temperature of the control cabinet or to control a water oil temperate device Additional zones are specified by parameter P007 ZTYP Type of Zone as additional zones starting from the last zone sequential As soon as a gap is detected zone not marked as additional zone all further zones marked as additional are refused Use of PCU048 Parameter SP03 MAXK Maximum Number of Channels 48 For zone 48 zone 47 zone 45 parameter 7 P007 ZTYP Type of Zone 2 Determination of zones for hot runner control 46 Determination of additional zones 2 Explanation starting from the last zone 48 zone 48 and zone 47 are sequential and stated as additional zones Zone 46 is no additional zone and the determination is terminated with the result 2 additional zones Rev 1 02 16 Technical changes reserved 38 Chapter Zone Parameters P008 SEnC Actual Value of Control Byte 0 5 1 0 5 n a Setting Description 0 Measured value 1 1 Measured value 2 2 Measured value 1 measured value 2 3 Measured value1 actual value of control measured value2 Max Temp Alarm 4 Measured value1 actual value of control measured value
50. used to prevent an overshooting during identification phase Therefore the calculation of the control parameters Heating of the active control parameter set is executed on a temperature set point value reduced by the setpoint value cutback After determination and verification of the control parameters it is immediately controlled on the final setpoint value a The function only operates for the setting 7 P033 IDEL Loop Control in Case of Identification On Rev 1 02 16 Technical changes reserved 46 Chapter Zone Parameters P036 CFIX Cooling Parameter fixed Heating Identification Bit O 1 off on n a In case the dimension of heating and cooling power for the zone matches in general the control parameters Cool ing could be deduced from the control parameters Heating Setting Description 0 Off The control parameters Cooling of the active control parameter set are recalculated for identifi cation heating without carrying out an adaptation Cooling Basis for the control parameters Cool ing are the control parameters Heating 1 On The control parameters Cooling are not modified through a Heating identification P037 IDEC Cooling Identification Bit 0 1 off on n a Setting Description 0 Off At no phase are the control parameters Cooling newly calculated 1 On At a setpoint value jump gt 30K the control parameters Cooling of the active control parameter set are determined aut
51. 0 P103 FCCD Forced Cooling Cycle Duration Word 0 99 9 10 h Is the parameter not equal 0 a forced cooling is executed There is no limitation of output value at forced cooling See parameter 7 P102 FCON Forced Cooling ON Impulse Duration i From HEX file version xx4310 P104 Cur Scaling of Heating Current Byte 0 100 255 1 All measured currents e g by O component DIO16CI BACI CANCT etc are scaled in the master component MCU PCU Scaled current Current IO Component Cur 100 0 On the status page of the master component the currents are scaled on the other hand the currents on the status page of the single O components are not scaled Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 63 Operating instructions flexotemp Parameters From HEX file version xx2215A flexotempMANAGER from software version 1 03 05 Rev 1 02 16 Technical changes reserved 64 Chapter Zone Parameters 2 5 6 View Alarm In this view all zone parameters are concentrated concerning settings for alarms P061 LI1 Limit Value 1 Integer 999 5 1999 10 999 5 1999 A detailed description of the alarm management see chapter 7Alarm management Unit of the measurement input The zone can be monitored by six temperature limit values In the limit value definitions belonging to the six limit values the function of the limit values is specified
52. 0 Off Function is deactivated Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 45 Operating instructions flexotemp Parameters 1 On During the identification phase Heating shortly before reaching the setpoint value the control characteristic is considered and if necessary a correction of the control parameters Heating of the active control parameter set is made P034 IDCH Cooling Identification after Heating Identification Bit O 1 off on n a Setting Description 0 Off After the sequence identification Heating no identification Cooling is executed 1 On The control parameters Cooling of the active control parameter set are determined automatically direct after completion of the 7 P032 IDEH Heating Identification Therefore the lowest degree of operation according to the setting 7 P024 OUTC Cooling De gree of Operation Damping is output and the control parameter Cooling is calculated according to the actual value trend After end of the calculation of the control parameters the active setting value is controlled again ie The function only operates for P024 OUTC Cooling Degree of Operation Damping lt 0 P035 SPCb Setpoint Value Cutback Using PCU MCU as hot runner controller the parameter in the operation soft ware TEMPSoft2 is named Vous gt te Sur vane P035 Cutback Byte 0 200 1 0 200 n a The setpoint value cutback function is
53. 2 Max Temp Alarm limit value 5 Measured value 1 measured value 2 2 Master component P100 Measured value 1 Actual value of control Analog inputs Measured value 2 P101 P008 Ta internal See parameter 7 P100 OFF1 Temperature offset actual value 1 See parameter 7 P101 OFF2 Temperature offset actual value 2 P022 APPL Application Byte 0 255 1 0 255 n a By means of the parameter extended customer specific functions or adaptations to pre determined applications can be connected to the standard functions Rev 1 02 16 Technical changes reserved Setting 11 12 13 PSG Plastic Service GmbH 39 Operating instructions flexotemp Parameters Description Passive automatic ramp Activated and P018 ARMP Automatic Ramp 1 the zone in automatic ramp mode is heated up but is not considered as slowest zone reference zone The function is canceled when there is no more reference zone available Activated and 7 P018 ARMP Automatic Ramp 1 then this zone must not be leading in automatic ramp mode and no cooling degree of operation is output Activated and 7 P018 ARMP Automatic Ramp 1 then this zone must not output a cooling degree of operation P023 OUTH Heating Degree of Operation Damping Char 0 100 1 0 100 The parameter has 2 functions
54. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 128 129 130 131 132 133 134 135 136 137 138 139 140 141 Rev 1 02 16 Absolute reduction to 4 setpoint value if 4SW lt SW Disconnect actuator Passivate all zones Activate input block Reset acknowledge zone alarms Reset acknowledge all alarms Output degree of operation of 100 for 10 sec edge triggered Bypass group release Switch to 2 control parameter set Set channel in controller to 0 Start timer 1 Start timer 2 Start timer 3 Start timer 4 Switch to 2 control parameter set actual value of control measured value 2 Deactivate Smart Power Limitation SPL Activate process monitoring Start learning phase of process monitoring Degree of operation absolute reduction to 2 setpoint value Degree of operation absolute reduction to 3 setpoint value Degree of operation absolute reduction to 4 setpoint value Degree of operation relative reduction by 2 setpoint value Degree of operation relative reduction by 3 setpoint value Degree of operation relative reduction by 4 setpoint value Degree of operation relative increasing by 2 setpoint value Degree of operation relative increasing by 3 setpoint value Degree of operation relative increasing by 4 setpoint value Cancel Heating limitation of degree of operation for zones in control mode Absolute reduction by 2 setpoint value without cooling energy saving option Relative red
55. 28 PCU024 PCU048 PCU128 PCU024PNIO PCU048PNIO PCU128PNIO PCU024HA PCU048HA PCU128HA MPI 05 PNIO HPCBC flexotemp Multi Loop Control Unit 128 Zones flexotemp Multi Loop Control Unit 24 Zones flexotemp Multi Loop Control Unit 48 Zones flexotemp Multi Loop Control Unit 128 Zones flexotemp Multi Loop Control Unit with PROFINET IO 24 Zones flexotemp Multi Loop Control Unit with PROFINET IO 48 Zones flexotemp Multi Loop Control Unit with PROFINET IO 128 Zones flexotemp Multi Loop Control Unit 24 Zones Home Automation flexotemp Multi Loop Control Unit 48 Zones Home Automation flexotemp Multi Loop Control Unit 128 Zones Home Automation flexotemp Melt Pressure Interface with PROFINET IO flexotemp Heating Power Card Bus Coupler Activation of flexotemp Heating Power Card HPC 24 08 are described as well as the system parameters and parameters of components Rev 1 02 16 Technical changes reserved 3 4 Chapter 1 Introduction 1 1 Additional and continuative documents LL E ts a D 1 l D D Rev 1 02 16 System configuration amp project setup Operation Protocol PSG II Protocol PSG II Ethernet ASCII Protocol Profibus DP Protocol Modbus Protocol Modbus TCP Protocol Profibus DPEA Protocol PROFINET IO Protocol CANopen Installation and Han dling CoDeSys Technical changes r
56. 5 OUT Maximum Degree of Operation in Manual Mode Char 100 100 1 100 100 Limitation of the maximum heating degree of operation in manual mode Can be set e g as a safety function for the function 7 P016 TC A Manual Mode after Sensor Break Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 59 Operating instructions flexotemp Parameters P058 GPNr Group Number Byte 0 32 1 0 32 n a Assigns the zone to a group with the here provided group number Setting value 0 means that the zone is not assigned to any group K A detailed description of the group functions see chapter Group Function Function Groups P059 GPF Group Release by Byte 0 255 4 0 96 n a Setting Description 0 No group release The zone does not require any release from another group i e the zone starts immediately 1 32 Group 1 32 Specifies the group from which the release is given 33 64 Group 1 32 Input Group Release Group 1 32 Specifies the group setting value 32 and the digital input from which a release is given l e release is only enabled when the allocated digital input is activated to The allocation of the digital input is done by flexotempMANAGER for controller under lt Inputs gt lt Groups gt lt ln put Group Release gt 65 96 Input Group Release Group 1 32 Release for the group setting value 64 is only enabled by
57. 55 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 4 gt See parameter A SP09 IN1S Function System Input 1 Rev 1 02 16 Technical changes reserved 20 Chapter System Parameters SP25 IN5S Function System Input 5 Using PCU MCU as hot runner controller the parameter MWU ree A SP25 IN5S Function System Input 5 Hi Quint a S in the operation software TEMPSoft2 is set by Input5 Byte 0 255 1 0 255 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 5 gt See parameter 7 SP09 IN1S Function System Input 1 SP26 IN6S Function System Input 6 Using PCU MCU as hot runner controller the parameter Wis eee A SP26 IN6S Function Syste
58. 6 1 Ethernet interface The resulting IP of the controller is a combination of the interface depending base part and the device ID The base part is configured the device ID is set by rotary switch on the controller Resulting Address NodeID Base part of Address NodeID IP IP1 IP2 IP3 IP4 device ID 6 1 1 IP Address CP18 IP1 IP Address 1 Octet Unsigned Char 0 192 255 1 0 192 255 n a 1 Octet of the Base IP address XXX CP19 IP2 IP Address 2 Octet Unsigned Char 0 168 255 1 0 168 255 n a 2 Octet of the Base IP address XXX CP20 IP3 IP Address 3 Octet Unsigned Char 0 255 1 0 255 n a 3 Octet of the Base IP address XXX Rev 1 02 16 Technical changes reserved 128 Chapter 6 Communication parameter CP21 IP4 IP Address 4 Octet 4 Octet of the Base IP address _ XXX 6 1 2 Subnet mask Unsigned Char 0 220 255 1 0 220 255 n a The subnet mask is a bit mask It specifies in IPv4 networks how many bits make up the network prefix in an IP address Together with the IP address it defines the address of a device on the network The network prefix part shows which devices are in a network This network portion must be the same for all devices in the network A subnet mask consists of 32 Bit and is always used in combination with the IP address CP22 SUB1 Subnet Mask
59. A CP38 SRST Sending Cycle 0 999 Rev 1 02 16 Technical changes reserved 140 Chapter 7 FAQ 7 FAQ Here a set of frequently asked questions and the corresponding answers on different topics Difference between parameter Actual Setpoint Value and P001 Setpoint Value at read and write Writing can be done for the Actual Setpoint Value as well as for the P001 Setpoint Value Both F values are assumed to the setpoint value For reading the setpoint value it is recommended to read the Actual Setpoint Value to get the actual controlled setpoint value e g in reduction mode In parameter P001 Setpoint Value you always get the values of parameter Setpoint Values Exists there an EEPROM error in the channel flag register In channel flag register CF 7 8 Bit 8 an System data error is signalized In channel flag register CF7 8 Bit 9 an Channel data error is signalized Meaning of Alarm 1 to 4 and system alarm 1 to 4 in system parameter SP31 Alarm 1 4 is the status of the Channel Alarms 8 In channel flag 3 the Alarm Status not the status of the alarm output is shown System alarm 1 4 is the status of the System Alarms Can the Setpoint Values and the Release Limit Values always be written Disadvantages 8 Yes No because it is checked whether the values changes How to access the values of MPIO2 with PROFINET To access the values of MPI02 the so called Direct O s must be used i
60. FE L 1 J FE J 2 K NiCrNi 3 L FE L external reference junction 4 L FE J external reference junction 5 K NiCrNi external reference junction Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 105 Operating instructions flexotemp Parameters 5 1 8 CANTC24 Thermocouple Card Module with 24 measurement inputs thermocouple TC M7200 SEN1 Sensor Type for Al 1 6 M7201 SEN2 Sensor Type for Al 7 12 M7202 SEN3 Sensor Type for Al 13 18 M7203 SEN4 Sensor Type for Al 19 24 Byte O 1 5 n a The parameter specifies the type of the sensors which are connected to the measurement inputs Al 1 6 7 12 13 18 and 19 24 Setting Description 0 L FE L 1 J FE J 2 K NiCrNi 3 L FE L external reference junction 4 L FE J external reference junction 5 K NiCrNi external reference junction Rev 1 02 16 Technical changes reserved 106 Chapter 5 System Parameter and Parameter of Components 5 2 Analog inputs outputs 5 2 1 AlO04 Analog In Output Interface Module with 4 analog in outputs 5 2 1 1 Analog inputs M2200 RANGE Range for Al 1 4 Byte 0 3 n a The parameter specifies the range for a standard signal U or I on analog input Al 1 4 Setting Description 0 0 10 V 1 2 10 V 2 0 20 mA 3 4 20 mA The parameters M2201 LSc Low Scale for Al 1 4 and M2202 FSc Full Scale for Al 1
61. Hysteresis band for setting of target position M2325 CHA1 Channel M2326 CHA2 Channel M2327 CHA3 Channel M2328 CHA4 Channel Byte 0 1 n a Passivate the single actuator outputs of VC For a passive output there is no alarm calculation no control of the valve and no tune by key available Setting Description 0 Passive 1 Active Rev 1 02 16 Technical changes reserved 115 116 Chapter 5 System Parameter and Parameter of Components 5 4 Digital In Outputs 5 4 1 DIO16_Cl Digital In Output Interface Current Input Module with 16 digital in outputs M2300 CUMC Cycle of Current Measurement Unsigned integer 30 9999 1 s The parameter defines in which cycle the heating current measurement is executed M2308 Sensi Sensitivity Unsigned Char 0 42 255 1 mV A Setting of sensitivity of current transformer i e proportion input measured current to output signal output volt age M2314 HCSF1 Heating Current Scaling Factor 1 Unsigned short 0 0 100 0 999 9 10 The parameter specifies whether a current transformer is connected in series to the heating current monitoring measurement inputs 1 3 M2315 HCSF2 Heating Current Scaling Factor 2 Unsigned short 0 0 100 0 999 9 10 See parameter 7 M2314 HCSF1 Heating Current Scaling Factor 1 M2316 HCSF3 Heating Current Scaling Factor 3 Unsigned short 0 0 100 0 999 9 10 See
62. Minimum Setpoint Value Change for Automatic Ramp The slowest zone with the lowest rate of rise is called the reference zone The maximal temperature difference of each zone based on the reference zone during heating up is configurable A SP08 AGAP Tolerance Band for Automatic Ramp In the event a zone exceeds this limit the output value will be corrected A zone is taken off the link of the automatic ramp if a sensor error e g FAL occurs in the zone the zone is in manual mode the manual temperature ramp is active the zone is passive The automatic ramp function is triggered 5 K before reaching the setpoint values the zones heat up to the final setpoint value without any output value intervention Setting Allocate zones to function groups A P058 GPNr Group Number Specifies the minimum setpoint value increase to start A SP20 ASP Minimum Setpoint Value Change for Au the automatic ramp function tomatic Ramp Specifies the maximum difference between the actual A SP08 AGAP Tolerance Band for Automatic Ramp values and reference zone Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 87 Operating instructions flexotemp Parameters Example Temperature trend of two zones with different rate of rise with acti vated automatic ramp After Heating identification of zone 2 both zones are heated up togeth er to the final setpoint value 3 4 Alarm management Each zone
63. Operating Instructions rlexotempo Translation of original PSG Plastic Service GmbH 1 Operating Instructions flexotemp Parameters Chapter 1 Introduction 3 Additional and continuative documents 4 Typographical Conventions 5 User interface in flexotempMANAGER 6 Chapter 2 Parameters 7 Employed data types 7 Configuration and setting 7 System Parameters 9 Time Server 30 Zone Parameters 33 View Setpoint Value 33 View Current 36 View Configuration 37 View Control Parameters 44 View Function 53 View Alarm 64 View Inputs 71 View Timer 75 Home Automation View 80 Chapter 3 Function Description 83 Heating Current Measuring and Heating Current Monitoring 83 Group Function Function Groups 83 Linked Heating Up 83 Further Functions 86 Automatic ramp 86 Alarm management 87 Timer 90 Control output signals 92 Auto Tuning Identification 93 Cascade Control 95 Important Notes 96 Process Monitoring 97 Heat n Dry 97 Chapter 4 Code numbers 99 Diagnostic function code number 600 Allocation of Sensor and Heating 100 Chapter 5 System Parameter and Parameter of Components 102 Analog inputs 102 TCPT08 Thermocouple Interface 102 TC12 Thermocouple Interface 102 PT08 Thermocouple Interface 103 PT12 Thermocouple Interface 103 PT1000_12 Thermocouple Interface 103 PT16 Thermocouple Interface 103 CANTC12 Thermocouple Card 103 CANTC24 Thermocouple Card 105 Rev 1 02 16 Technical changes reserved Analog inputs
64. PL Setting Description 0 Off 1 On M2308 Sensi Sensitivity Unsigned Char 0 42 255 1 mV A Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 119 Operating instructions flexotemp Parameters Setting of sensitivity of current transformer i e proportion input measured current to output signal output volt age M2314 HCSF1 Heating Current Scaling Factor 1 Unsigned short 0 0 100 0 999 9 10 n a The parameter specifies whether a current transformer is connected in series to the heating current monitoring measurement inputs 1 3 M2315 HCSF2 Heating Current Scaling Factor 2 Unsigned short 0 0 100 0 999 9 10 n a See parameter 7 M2314 HCSF1 Heating Current Scaling Factor 1 M2316 HCSF3 Heating Current Scaling Factor 3 Unsigned short 0 0 100 0 999 9 10 n a See parameter 7 M2314 HCSF1 Heating Current Scaling Factor 1 Rev 1 02 16 Technical changes reserved 120 Chapter 5 System Parameter and Parameter of Components 5 6 Components for connection of I O modules to PSG bus 5 6 1 BACI Bus Actuator Interface Current Input Bus coupler for peripheral I O nodes M1307 HSLI Heat Sink Temperature Limit Value Char 0 60 99 C The heat sink temperature registered by the RS485 component SMAO6G and SMAO9G is transferred and moni tored on the here specified limit value Definition of the reaction for exceeding the limit value se
65. T 12 00 International dateline West GMT 01 00 Amsterdam Berlin Bern Stockholm Vienna GMT 12 00 Fiji Kamchatka Marshall Islands 0 91 n a The setting and display of the time zone which is used for time synchronization of the master components is done by this parameter For further processing the parameter A SP47 tSTz Time Zone internal is used and derived from this parameter SP47 tSTz Time Zone internal The parameter is not displayed in flexotempMANAGER Char 127 0 127 0 127 0 25 h 15 minutes A communication with the master components read write is done by parameter Z SP47 tSTz Time Zone inter nal For plain text display the content of the parameter A SP47 tSTz Time Zone internal is converted to pa rameter A SP46 tSMt Time Zone and displayed in flexotempMANAGER Rev 1 02 16 Technical changes reserved 32 Chapter Time Server The parameter A SP47 tSTz Time Zone internal presents always the value that is will be stored in the master component For discrepancies between the content of parameter SP46 and SP47 the value of SP47 is used and tried to be displayed for SP46 In case no valid value can be determined out of the list of value for parameter SP46 it shows GMT lt Value parameter SP47 invalid time zone Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 33 Operating instructions flexotemp Parameters
66. The resulting software address of the controller is a combination of the interface depending base part and the de vice ID The base part is configured the device ID is set by rotary switch on the controller Resulting Address NodeID Base part of Address NodeID Software Address SADR device ID CP02 PROT Protocol Byte 0 2 0 2 n a Setting Description 0 PSG PSG II 1 rtu Modbus 2 HRS PSG II with interlocking of start Protocol for communication over serial data interface For operation in PSG control cabinets with PC operator interface CP03 BAUD Baud Rate Byte 0 4 0 4 n a Setting Description 0 1200 1 2400 2 4800 3 9600 4 19200 Rev 1 02 16 Technical changes reserved 132 Chapter 6 Communication parameter CP04 STOP Number of Stop Bits Byte O 1 O 1 n a Setting Description 0 1 Stop bit 1 2 Stop bits Number of the stop bits with communication over the serial data interface CP05 PARI Parity Byte 0 2 0 2 n a Setting Description 0 oFF 1 Even 2 Odd Parity bit for communication over serial data interface Rev 1 02 16 Technical changes reserved 6 3 CAN interface PSG Plastic Service GmbH 133 Operating instructions flexotemp Parameters The resulting NodelD of the controller is a combination of the interface depending base part and the device ID The base part is configured the device ID is set by r
67. als The actuating variable degree of operation calculated by a control algorithm or manually set is for output con verted by the I O module as PWM signal and output on a digital output Actuating variables on Heating control outputs are always PWM signals with a minimum pulse width of 20 and or 40 ms dependent on the output module This method is suitable for control of Solid State Relays For actuating variable on Cooling control outputs 3 different methods are available Output as PWM signal with minimal pulse width of 20 and or 40 ms dependent on the output module This method is suitable for control of Solid State Relays Output of a PWM signal where in a cycle of minimal 10 seconds only once is switched on and or off delivery status After the first identification 7 P049 CTC Cooling Sampling Time is used for cycle duration This method is suitable for control of mechanical relays Output as pause variant signal with constant pulse width This method is used to output the actuating signal on the Cooling control output for the targeted evaporating of limited cooling water quantities evaporative cooling Setting Specifies whether a relay is connected to the Heating A PO026 RELH Heating Relay Output control output Specifies whether a relay is connected to the Cooling A P027 RELC Cooling Relay Output control output Settings when an evaporate cooling is used for Cool Specify evaporate cooling ing c
68. also valid for the digital input of the allocated group Settings see Parameter A SP082 IN1C Function Zone Input 1 P084 GPIN Input Group Byte 0 32 1 0 32 n a Rev 1 02 16 Technical changes reserved 74 Chapter Zone Parameters Zones are allocated to a input group by this parameter Is the group activated by the digital input 1 and or digital input 2 the function configured by parameter A SP082 IN1C Function Zone Input 1 and or parameter 7 P083 IN2C Function Zone Input 2 is executed for all zones which are allocated to the group Rev 1 02 16 Technical changes reserved 2 5 8 View Timer In this view all zone parameters are concentrated concerning settings for timer The controller has four timers overall with which complex function chains can be realized PSG Plastic Service GmbH 75 Operating instructions flexotemp Parameters A detailed description of the timer functions see chapter 7Timer P085 t1 Timer 1 Word 0 9999 1 0 9999 s With this parameter the time of the timer is specified The function of the timers as well as their characteristics is defined by the two configuration parameters 7 P086 t1d1 Timer 1 Definition 1 and A P087 t1d2 Timer 1 Def inition 2 P086 t1d1 Timer 1 Definition 1 Byte 0 25 1 0 25 n a With this configuration parameter is specified how the timer is started and which actions are executed after expi
69. arameter defines in which cycle the heating current measurement is executed 5 6 3 CANCT_SPL Current Transducer Interface with Smart Power Limitation SPL Bus coupler for peripheral I O nodes with energy management Smart Power Limitation SPL Information on Smart Power Limitation SPL please see PSG brochure ad Pulse Generator Smart Power Limitation SPL on HPC Card m avoids unnecessary simultaneous turn on pulses of the zones in volved geber a limits the feeding phase current lnenswatiee Stetugnalgeneniereng mt Lecstangsbegrenzung in Mot sonen Termperaturregelsyctemer The function AHeating Current Measuring and Heating Current Monitor Eoi 4 ing is already integrated on the component Signal input for phase tran sit detection by module flexotemp ZCD Zero Crossing Detection available M3107 HSLI Heat Sink Temperature Limit Value Char 0 60 99 s The heat sink temperature registered by the RS485 component SMAO06G and SMAO9G is transferred and moni tored on the here specified limit value Definition of the reaction for exceeding the limit value see A SP12 S1D2 Definition Byte 2 System Alarm 1 A SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 A SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 A P074 A1D2 Definition Byte 2 Alarm 1 M3101 CUL1 Current Limit L1 M3102 CUL2 Current Limit L2 M3103 CUL3 Current Limit L3 Unsigned integer 0 0 1 0
70. as actuators Per sampling cycle corresponds to sampling time the actuating variable Cooling is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time The A P049 CTC Cooling Sampling Time and P057 CTC2 Cooling Sampling Time 2 are minimum 10 seconds A detailed description of the control output signals see chapter Control output signals P028 PCLG Pulse Cooling Setting 0 Off Bit 0 1 off on n a Description Conventional output percentage output A PWM signal proportional to the degree of operation is output at the Cooling control output Refer also to parameter P027 RELC Cooling Relay Output In case of the pulse cooling also impulse cooling the pulse duration is constant at the Cooling control output and the pause duration between 2 impulses is variable The degree of operation is generated by the variable pause between to the constant pulses The pause length is limited by the parameter P030 PMIN Minimum Pause Duration and A P031 PMAX Maximum Pause Duration The mandatory pause adjustable through the pa rameter A P030 PMIN Minimum Pause Duration and should prevent the transition from evap orating to continuous water flow PMIN should correspond to a cooling pulse in about the reaction time of the route sections Changes of the degree of operat
71. astic Service GmbH Operating instructions flexotemp Parameters For this the degree of operation of one zone is set to 100 and monitored whether a temperature rise of 5 C in between the specified testing period is detected Using the operating and display unit BA in the zone display the message dIA is output After termination of the single check for all zones the diagnostic result is immediately displayed in the zone display for the relevant zones Alternately dE DiagnosticResult and a number are displayed where the diagnostic result could easily be deduced Message BA at Diagnostic End Meaning dE 0 Zone OK dE 1_ lt Number of zones gt The sensor to this zone is wrongly connected to channel x dE 1_ lt Number of The sensor to this zone is wrongly connected to channel x and with re zones gt versed polarity dE 999 Sensor break dE 888 Temperature rise in spite of degree of operation 0 dE 777 No temperature rise during diagnostic period detected After termination of the diagnostics the check routine must be acknowledged by code number 602 With the same code number the check routine can be stopped Rev 1 02 16 Technical changes reserved 101 102 Chapter 5 System Parameter and Parameter of Components 5 System Parameter and Parameter of Components Due to the fact that the physical in and outputs in flexotemp are connected by the components the components have system parameters and parameters that can be co
72. bols With this symbol references and information are displayed which are decisive Caution for the operation of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons Note The symbol refers to additional information and declarations which serve for improved understanding 2S gt Example With the symbol a function is explained by means of an example RA Reference With this symbol information in another document is referred to FAQ Here AFAQ Frequently Asked Questions are answered o Cross references are marked with this character In the pdf version of the doc ument the objective of the cross reference is reached via the link Equations Calculation specifications and examples are represented in this way lt View gt Menu points e g view are represented in this way Project Windows e g project are represented in this way n a Not applicable not existing For some parameters the following text is shown It should be noted that the parameter in the flexotemp environ ment is different from the one in the TEMPSoft2 environment Using PCU MCU as hot runner controller the parameter in the operation soft hi NAVE o ware TEMPSoft2 is named es K Nii ve E lt Different parameter label gt Rev 1 02 16 Technical changes reserved 5 6 Chapter 1 Introduction 1 3 User interface in flexotempMANAGER flexotempMANAGER is
73. bsolute value or as setpoint value in crease reduction See also Parameter A SP09 IN1S Function System Input 1 ff Parameter A SP082 IN1C Function Zone Input 1 ff Parameters 7 P084 GPIN Input Group Rev 1 02 16 Technical changes reserved 34 Chapter Zone Parameters P010 SP3 3 Setpoint 3 Lowering Reduction Value Using PCU MCU as hot runner controller the parameter in the operation soft a wun ware TEMPSofi2 is named R Neat P010 Boost setpoint Integer 0 0 1999 0 10 0 999 C The third setpoint value and or third lowering reduction value is activated by a digital input Depending on the function definition of the digital input it is activated system wide group dependent or zone spe cific By the definition is also specified whether the setpoint value acts as absolute value or as setpoint value in crease reduction See also Parameter A SP09 IN1S Function System Input 1 ff Parameter 7 SP082 IN1C Function Zone Input 1 ff Parameters 7 P084 GPIN Input Group P011 SP4 4 Setpoint 4 Lowering Reduction Value Integer 0 0 1999 0 10 0 999 C The fourth setpoint value and or fourth lowering reduction value is activated by a digital input Depending on the function definition of the digital input it is activated system wide group dependent or zone spe cific By the definition is also specified whether the setpoint value acts as a
74. bsolute value or as setpoint value in crease reduction See also Parameter A SP09 IN1S Function System Input 1 ff Parameter A SP082 IN1C Function Zone Input 1 ff Parameters A P084 GPIN Input Group P012 SPLO Lower Setpoint Value Limit Integer 30 0 0 0 1999 0 10 30 0 999 C Lower input limitation for all temperature setpoints The value should be adjusted dependent on the measurement range of the used thermocouple TC resistance thermometer Pt100 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 35 Operating instructions flexotemp Parameters P013 SPHI Upper Setpoint Value Limit Integer 30 0 0 0 1999 0 10 30 0 999 C Upper input limitation for all temperature setpoints The value should be adjusted dependent on the measurement range of the used thermocouple TC resistance thermometer Pt100 Rev 1 02 16 Technical changes reserved 36 Chapter Zone Parameters 2 5 2 View Current In this view all zone parameters are concentrated concerning settings for heating current P004 CurS Current Setpoint Value Word 0 0 999 0 10 0 0 99 9 A Current value where the measured heating current is compared with Input of the value manual or by automatic current transfer A current alarm is generated when the measured heating current is outside the current tolerance band around the current setpoint value P005 CurT
75. cle of Current Measurement Data Unsigned integer 30 9999 1 s The parameter defines in which cycle the heating current measurement is executed M6217 SPL Smart Power Limitation Unsigned char 0 1 1 n a Setting Description 0 Off 1 On IPSG Information on Smart Power Limitation SPL please see PSG brochure Pulse Generator Smart Power Limitation SPL on HPC Card m avoids unnecessary simultaneous turn on pulses of the zones in volved geber limits the feeding phase current ey The function AHeating Current Measuring and Heating Current Monitor ing as well as the phase transit detection are already integrated on the component M6218 CUM Current measurement Unsigned char O 2 1 n a Setting Description Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 125 Operating instructions flexotemp Parameters 0 cyclically 1 Triggered by code number 179 2 Deactivated M6219 IMSM Inhibit error message Mains synchronization Lx missing Unsigned char 0 2 1 n a Setting Description 0 deactivated 1 Input DI 4 X7 9 14 active low 2 Input DI 4 X7 9 14 active high The error message can be inhibited by low high signal on digital input 4 DI 4 Rev 1 02 16 Technical changes reserved 126 Chapter 5 System Parameter and Parameter of Components 5 8 Further Components The following flexotemp components can not be specified by system parameters and
76. ction of the zone number does not have any effect on the cycle duration in case of recording of the measured values SP04 LVA1 Release Limit Value 1 Integer 0 1999 10 0 999 C The release limit value defines the temperature limit which leads to the release of all zones of one release group i A detailed description of the group functions see chapter Group Function Function Groups SP05 LVA2 Release Limit Value 2 Integer 0 1999 10 0 999 C See parameter A SP04 LVA1 Release Limit Value 1 SP06 LVA3 Release Limit Value 3 Integer 0 1999 10 0 999 C See parameter A SP04 LVA1 Release Limit Value 1 SP07 LVA4 Release Limit Value 4 Integer 0 1999 10 0 999 C See parameter 7 SP04 LVA1 Release Limit Value 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 11 Operating instructions flexotemp Parameters SP08 AGAP Tolerance Band for Automatic Ramp Byte 1 20 0 25 5 10 0 20 26 n a Specification of the temperature tolerance band indicating how much the measured values of the zones may differ in automatic ramp operation Zones whose actual value is outside of the tolerance band are trimmed in the output value w A detailed description of the automatic ramp function see chapter 7Automatic ramp SP09 IN1S Function System Input 1 Using PCU MCU as hot runner controller the paramet
77. degree of operation of a similar zone Setting 0 gt 0 Description Leading zone operation deactivated Zone employs its own degree of operation calculated through the regulation or specified man ually The zone employs the degree of operation of the zone specified in the setting value For a zone with defective sensor the degree of operation of the fifth zone of the i controller should be used as leading zone NoCO 5 The degree of operation output is completely synchronous if 7 P019 K CO Amplification Factor for Zone in Leading Mode is set to 0 If this condition is not fulfilled an asynchronous output of the degree of operation signal is then implemented o A cascading of the leading zone is not permissible In case of invalid inputs when e g a zone is entered as a leading zone which itself has a reference to a leading zone the setting value is set automatically to 0 P021 DIAT Time for Diagnostics Using PCU MCU as hot runner controller the parameter in the operation soft Wh o ware TEMPSoft2 is named as fe Nur ve a P021 MoldCheck max wait time Byte 0 1 2 0 25 5 1 0 1 2 0 25 5 min Rev 1 02 16 Technical changes reserved 58 Chapter Zone Parameters The parameter is only relevant for the MoldCheck function and activated diagnostics by code number 600 It spec ifies the time when a temperature rise gt 10K for a specific zone must have been detected P02
78. e A SP12 S1D2 Definition Byte 2 System Alarm 1 A SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 A SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 A P074 A1D2 Definition Byte 2 Alarm 1 M1308 Sensi Sensitivity Unsigned Char 0 42 255 1 mV A Setting of sensitivity of current transformer i e proportion input measured current to output signal output volt age i From HEX file version xx4110 M1300 CUMC Cycle of Current Measurement Unsigned integer 30 9999 1 s The parameter defines in which cycle the heating current measurement is executed 5 6 2 CANCT Current Transducer Interface Bus coupler for peripheral I O nodes M3107 HSLI Heat Sink Temperature Limit Value Char 0 60 99 C The heat sink temperature registered by the RS485 component SMAO6G and SMAO9G is transferred and moni tored on the here specified limit value Definition of the reaction for exceeding the limit value see A SP12 S1D2 Definition Byte 2 System Alarm 1 A SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 A SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 121 Operating instructions flexotemp Parameters A P074 A1D2 Definition Byte 2 Alarm 1 M3100 CUMC Cycle of Current Measurement Unsigned integer 30 9999 1 s The p
79. e Zone Number of Main Controller Byte 0 128 1 0 128 n a m Detailed information on cascade control see chapter 7Cascade Control P040 KSP Cascade Setpoint Value of Auxiliary Controller for Degree of Operation 0 100 Integer 1000 0 1000 1 1000 0 1000 n a w Detailed information on cascade control see chapter 7Cascade Control Rev 1 02 16 Technical changes reserved 48 Chapter Zone Parameters P041 KSP Cascade Setpoint Value of Auxiliary Controller for Degree of Operation 100 Integer 1000 0 1000 1 1000 0 1000 n a w Detailed information on cascade control see chapter Cascade Control P042 XPH Heating Proportional Band Using PCU MCU as hot runner controller the parameter in the operation soft i yin p ware TEMPSoft2 is named mS 4 e me R P042 Proportional band Word 0 9 9 250 0 10 0 250 0 The P content changes the output of the PID controller proportional to the deviation between setpoint and actual value The proportional band is the range of the process variable in which this linear reinforcement occurs before the output achieves its maximum or minimum This range is indicated in percent of the measuring range In order that the adjusted proportional band is independent of the sensor type and or measuring range the controller measur ing range in case of PSG controllers is assumed at 500 C 1 corresponds to 5 K
80. e card RCP_2 EXP Load recipe 4 from storage card RCP_3 EXP Load recipe 5 from storage card RCP_4 EXP Load recipe 6 from storage card RCP_5 EXP Load recipe 7 from storage card RCP_6 EXP Load recipe 8 from storage card RCP_7 EXP Load recipe 9 from storage card RCP_8 EXP Load recipe 10 RCP_9 EXP Load controller configuration dependent on ro tary switch from controller and store in the configuration file on memory card CFG_x EXP Load controller configuration dependent on ro tary switch from the configuration file on mem ory card CFG_x EXP into the controller An existing file is overwritten directly from storage card Enable storage card Start firmware from storage card Format storage card Format storage card attach auto load file for coding switch FF Delete error storage Disable storage card Information on the function Protocol independent Protocol independent For further details please see the the operating manual for temperature control system flexotemp system structure amp project setup memory cards For further details please see the the operating manual for temperature control system flexotemp system structure amp project setup memory cards For further details please see the the operating manual for temperature control system flexotemp system structure amp project setup memory cards See context menu of master compo nent Rev 1 02 16 Technical changes reser
81. e project setup is not started Display by double flash Behavior in case of defective or not connected Pt100 sensors Wire break on connector F gt Display 1999 9 C sensor break active Wire break on connector F gt Display 1999 9 C sensor break active Wire break on connector OV gt Display 35 C sensor break and TCAL active Conductor fault on connector F 0V gt Display 35 C TCAL active Conductor fault on connector F F gt Display 35 C TCAL active Conductor fault on connector F OV gt No effect due to 3 wire connection Prerequisite P014 TCAL Monitoring of Sensor SAL ON A P015 TCAT Time for Monitoring of Sensors value dependent on zone behavior Negative values can differ Rev 1 02 16 Technical changes reserved 142 Chapter 8 Appendix 8 Appendix 8 1 Version History Version Date 1 02 16 8 28 2015 1 02 15 12 11 2014 1 02 14 4 17 2014 1 00 00 08 19 2008 Rev 1 02 16 Technical changes reserved Changes Amendment of operating instructions flexotempMANAGER from software version 1 03 04 In detail the following amendments were made Module MPIO5PNIO removed Reference to a separate document P104 added Amendment of operating instructions flexotempMANAGER from software version 1 03 03 In detail the following amendments were made P022 12 13 added Module MPIOSPNIO added Parameter Module MPIO2 specified P039 for main controller 0 mandatory
82. eating Derivative Time 2 Word 0 255 999 1 0 999 s See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P043 TDH Heating Derivative Time P052 TIH2 Heating Integral Time 2 Word 0 500 999 1 0 999 Ss See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P044 TIH Heating Integral Time P053 CTH2 Heating Sampling Time 2 Word 0 0 1 0 900 0 10 0 999 S See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P045 CTH Heating Sampling Time P054 XPC2 Cooling Proportional Band 2 Word 0 0 9 9 250 0 10 0 250 0 See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P046 XPC Cooling Proportional Band P055 TDC2 Cooling Derivative Time 2 Word 0 255 999 1 0 999 Ss See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P047 TDC Cooling Derivative Time Rev 1 02 16 Technical changes reserved 51 52 Chapter Zone Parameters P056 TIC2 Cooling Integral Time 2 Word 0 500 999 1 0 999 s See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter P048 TIC Cooling Integral Time P057 CTC2 Cooling Sampling Time 2 Word 0 0 1 0 900 0 10 0 999 s See parameter 7 P050 XPH2 Heating Proportional Band 2 See parameter 7 P049 CTC Cooling Sampling Time Rev 1 02 16 Technica
83. er VU eee ZA SPO9 IN1S Function System Input 1 ca Mur a in the operation software TEMPSoft2 is set by Inputt Byte O0 255 1 0 255 n a Specification of the function that the controller executes for all zones of the system when the digital input is acti vated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 1 gt Setting Description 0 Without function Absolute reduction to 2 setpoint value Absolute reduction to 3 setpoint value Absolute reduction to 4 setpoint value Relative reduction by 2 setpoint value Relative reduction by 3 setpoint value Relative reduction by 4 setpoint value Relative increasing by 2 setpoint value ON OOF WHY Relative increasing by 3 setpoint value o Relative increasing by 4 setpoint value oO Percentage reduction increasing by 2 setpoint value Percentage reduction increasing by 3 setpoint value N Percentage reduction increasing by 4 setpoint value Absolute reduction to 2 setpoint value if 2SW lt SW Absolute reduction to 3 setpoint value if 3SW lt SW kw Rev 1 02 16 Technical changes reserved 12 Chapter System Parameters 15 16 17 18 19 20 21 22 23 24 25 26
84. er Interface flexotemp BACI Bus Actuator Interface Current Input flexotemp DIO16CI Digital In Output Interface Current Input The current measuring process depends on the current measuring cycle specified for the component Without ZA P004 CurS Current Setpoint Value and or without current transfer first the current measuring is not activated 3 2 Group Function Function Groups The purpose of allocation zones to function groups is consideration of zone when executing a certain action consideration of zone when certain functions are executed Every zone can be assigned to a function group 32 function groups are available overall The allocation of the zone to a function group is done in the flexotempMANAGER for the controller directly on the page group admin istration or in the parameter 7 P058 GPNr Group Number on page Zone parameter Function 3 2 1 Linked Heating Up In practice the function groups facilitate for example the sequential heating up of certain plant equipment The plant equipment is only brought to setpoint value when all zones of the other plant equipment have reached a defined temperature value Via A P059 GPF Group Release by is specified from which function group the release is enabled via 7 PO60 GPM Group Mode the condition foe enabling is specified for the release group Only when the enabling condi tions for all zones of the previous group are fulfilled the enabling
85. eserved Information on this topic are in the operating instructions Temperature control system flexotemp System Configuration amp Project Planning Information on this topic are in the operating instructions Project Setup and Configuration Tool flexotempMANAGER Operation Information on this topic are in the protocol description PSG II and the corre sponding object lists Information on this topic are in the protocol description PSG Il Ethernet ASCII and the corresponding object lists Information on this topic are in the protocol description Profibus DP and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description Modbus TCP and the corresponding object lists Information on this topic are in the protocol description Profibus DPEA and the corresponding object lists Information on this topic are in the protocol description PROFINET IO and the corresponding object lists Information on this topic are in the protocol description CANopen and the cor responding object lists Information on this topic are in the description of Installation and Handling of Temperature Control System flexotemp CoDeSys PSG Plastic Service GmbH Operating instructions flexotemp Parameters 1 2 Typographical Conventions Symbols and conventions are used in this manual for faster orientation for you Sym
86. f Unsigned Char 0 120 1 0 120 ms Specifies the time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function Rev 1 02 16 Technical changes reserved 6 7 Send Receive interface PSG Plastic Service GmbH Operating instructions flexotemp Parameters For connection of the controller with a S7 control system Ethernet can be used For this the Send Receive protocol is available Using PCU MCU as hot runner controller the parameters for the Send Re bits se Nii ve lt ceive interface are not available in the operation software TEMPSoft2 To use the Send Receive protocol the parameter 7 CP15 PRT1 Port 1 must be set to 5005 CP30 SR Active Setting Description 0 Off 1 On The interface can be activated by this parameter CP31 SR1 IP Address 1 Octet 1 Octet of IP address of S7 XXX CP32 SR2 IP Address 2 Octet 2 Octet of IP address of S7 XXX Byte 0 1 0 1 n a Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a Rev 1 02 16 Technical changes reserved 137 138 Chapter 6 Communication parameter CP33 SR3 IP Address 3 Octet 3 Octet of IP address of S7 XXX CP34 SR4 IP Address 4 Octet 4 Octet of IP address of S7
87. f solid state relays ON in control of the contactors relays See 7 M2330 CDRH Cycle duration Heating Relay Period of slow switching in case of A M2329 RELH Output Heating Relay Output ON a Please note that the following parameters are valid only for the PCU HA component Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 81 Operating instructions flexotemp Parameters P028 HASC Scheduler Bit O 1 off on n a Setting Description 0 Off Deactivated 1 On Activated This parameter activates deactivates the scheduler With the scheduler per zone per weekday 4 different times can be specified where a setpoint value set is valid RA The settings for the scheduler zone weekday time setpoint value are described in a sepa rate document P029 HATI Validation period for setpoint selection via measured value 2 Word 0 0 99 9 10 0 0 99 9 h Setting Description 0 0 By potentiometer recorded value is added to A P001 SP Setpoint Value gt 0 0 By potentiometer recorded value is added to P001 SP Setpoint Value for the time here set Is the setpoint value recorded by potentiometer allocation to room zones by measured values measured value 2 here is defined how long the analog setpoint value presetting is valid P030 HALO Lower setpoint value limit for setpoint selection via measured value 2 Integer 9 9 5 0 99 9 10 9 9
88. for positive values with single precision 2 2 Configuration and setting With the configuration system parameters and zone parameters are distinguished between System parameters are zone independent for the whole controller zone parameters are separately adjustable for each zone of the controller Parameters are functionally collated in the description The identification of a parameter is implemented over the following the designation characteristic analog of the configuration parameters as system SP zone P CP communication and or M module parameter analog the identification of the parameter in the parameter lists of the project planning and configuration tool flexotempMANAGER the parameter mnemonics English which are employed for the identification in the operating and display units BA and in the project planning and configuration tool flexotempMANAGER the parameter label the data type Bit Byte Char Word Integer and bytes occupied by the data type the setting range over the interfaces and over the operating and display units BA if these are identical the set ting range is indicated only once and a multiplication factor that is to be considered at communication by inter face a unit when existent o The ex works basic setting of a parameter is identified through a bracket e g on The handling of as well as the access to the parameters over the data interfaces COM se rial
89. g Is no configured this bit is not set The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 Rev 1 02 16 Unsigned Integer 0 65535 1 0 999 n a A detailed description of the alarm management see chapter 7Alarm management Technical changes reserved hexadecimal 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 Setting decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 wW N On FB WN O 10 11 12 13 14 15 Description PSG Plastic Service GmbH 27 Operating instructions flexotemp Parameters Identification Heating o k Identification Cooling o k System Input 3 System Input 4 System Input 5 System Input 6 System Input 7 System Input 8 Heat sink temperature limit value For each CANCT or BACI a heat sink temperature limit value can be set All modules below CANCT BACI which measure a heat sink temperature report this to CANCT BACI Is the set limit value exceeded an error is signalized and written into the corresponding control channel Fuse defective HPC on Heating Power Card Phase error HPC on Heating Power Card Without function Without function Without function Without function Wit
90. gital input GPF 33 see P059 GPF Group Release by for group 2 is done GPNr 1h Rev 1 02 16 Technical changes reserved Settings for Linked Heating Up Allocate zones to function groups Specifies the group from which a release is given Specifies the conditions for the release Specify release limit values PSG Plastic Service GmbH 85 Operating instructions flexotemp Parameters AZ P058 GPNr Group Number A P059 GPF Group Release by A P060 GPM Group Mode A SP04 LVA1 Release Limit Value 1 to A SP07 LVA4 Release Limit Value 4 Rev 1 02 16 Technical changes reserved 86 Chapter 3 Function Description 3 2 2 Further Functions For the following functions zones must be allocated to function groups Chapter 7Automatic ramp For adjustment of a setpoint value for a zone of the function group Transfer of setpoint value for all zones of the function group PO060 GPM Group Mode 5 3 3 Automatic ramp The uniform heating up of zones of one function group prevents mechanical tensions occurring from large tem perature differences between zones resulting from different rates of rise All active zones in a function group P058 GPNr Group Number where the automatic ramp is activated are automatically heated up at the rate of rise of the slowest zone when at setpoint value change the actual value is in the set band around the setpoint value SP20 ASP
91. havior is shown in dependency of the controlled system which depends on many factors Both the setting of the parameters KSP and KSP and the difference of the delay time between the main and auxiliary control loop play a role The transient behavior can be manipulated by manual interaction of the following parameters KSP KSP By adjustment of these parameters the operating point of the main controller is moved This results in a more or less integration of the channel of the controller until it reaches the oper ating point and has influence on the transient time In the subordinate control circuit KSP must be greater than 100 otherwise the identification Heating does not start XPH The control parameters of the main controller mainly determine the Heating up behavior A slower acting controller dampens the oscillation Current measuring Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters To have a working current measuring for cascade control the output value of the main zone must not be output on an I O module Only the degree of operation of the auxiliary controller is output Degree of operation In case the degree of operation is too volatile it can be improved through slower control parameters of the auxiliary controller 3 9 Process Monitoring The process monitoring function is supposed to prevent leakages in hot runner applications Leakages lead to un
92. he Cooling control parame ters are calculated control is exe cuted on the specified setpoint value again Technical changes reserved 150 Setpoint value actual value 100 F Degree of operation PSG Plastic Service GmbH Operating instructions flexotemp Parameters 3 8 Cascade Control With a cascade control a process with long dead times can be controlled so that changes in the process including the setpoint value changes are corrected quickly with little overshoot The cascade control is a combination of two PID controllers which set the output of the master controller to the setpoint for the slave controller Typical appli cations include industrial furnaces with large delay times between heating interior room and the treated product material The flexotemp controllers provide additionally to the standard cascade control the possibility of an identification of both PID controllers involved in cascade control The identification of both control parameter sets is carried out by the heating up of the controlled system Zone 1 Master controller main controller Zone 2 Slave controller auxiliary controller The controller supports a simple cascading The auxiliary control system should be faster than the main control system The main process is controlled by the main controller The output of the main controller defines the setpoint value for the auxiliary controller The in p
93. his zone The zone works as auxiliary rithm controller A P039 KNr Cascade By this parameter the two zones which work as main auxiliary controller Zone Number of Main A are linked to each other Controller For the auxiliary controller the zone number of the main controller must be set Z P041 KSP Cas Setting of the conversion of the degree of operation of the main controller cade Setpoint Value of into the setpoint value of the auxiliary controller Auxiliary Controller for 250 The setpoint value is specified that the auxiliary controller receives when Degree of Operation the degree of operation of the main controller is 100 100 P040 KSP Cas Setting of the conversion of the degree of operation of the main controller cade Setpoint Value of into the setpoint value of the auxiliary controller Auxiliary Controller for 0 The setpoint value is specified that the auxiliary controller receives when Degree of Operation 0 the degree of operation of the main controller is 0 for 2 point and is 100 100 for 3 point zones 3 8 1 Important Notes Identification The identification of the main controller and the auxiliary controller is running in parallel from the cascade control In order for the identification to function the main zone must be slower than the auxiliary zone The identification provides for both controllers start values with which the control can take place When heating up a transient be
94. hout function The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values SP35 S4D3 Definition Word Channel Flag 1 2 System Alarm 4 Unsigned Integer 0 65535 1 0 999 n a See parameter Z SP30 S3D3 Definition Word Channel Flag 1 2 System Alarm 3 SP36 S4D4 Definition Word Channel Flag 3 4 System Alarm 4 Unsigned Integer 0 65535 1 0 999 n a See parameter A SP31 S3D4 Definition Word Channel Flag 3 4 System Alarm 3 Rev 1 02 16 Technical changes reserved 28 Chapter System Parameters SP37 S4D5 Definition Word Channel Flag 5 6 System Alarm 4 Unsigned Integer 0 65535 1 0 999 n a See parameter Z SP32 S3D5 Definition Word Channel Flag 5 6 System Alarm 3 SP38 S4D6 Definition Word Channel Flag 7 8 System Alarm 4 Unsigned Integer 0 65535 1 0 999 n a See parameter Z SP33 S3D6 Definition Word Channel Flag 7 8 System Alarm 3 SP39 S4D7 Definition Word Channel Flag 9 10 System Alarm 4 Unsigned Integer 0 65535 1 0 999 n a See parameter 7 SP34 S3D7 Definition Word Channel Flag 9 10 System Alarm 3 SP40 PMOD Process Monitoring Mode Setting Description 0 passive 1 Fully automatic 2 Manual 3 Intelligent Rev 1 02 16 Technical changes reserved
95. ing control pa A P033 IDEL Loop Control in Case of Identification rameters during identification are directly checked with the setpoint value and whether they are to be cor rected Specifies whether this check is made directly for the A P035 SPCb Setpoint Value Cutback setpoint value or below the setpoint value Specifies whether a Cooling identification should be A P034 IDCH Cooling Identification after Heating Iden automatically executed after a Heating identification tification Specify Cooling identification A P037 IDEC Cooling Identification Rev 1 02 16 Technical changes reserved 94 Chapter 3 Rev 1 02 16 Function Description 1 After a setpoint value jump from 0 C to 140 C the Heating control parameters are recalculated during heating up A P032 IDEH Heating Identifica tion on A P036 CFIX Cooling Parameter fixed Heating Identification on A P033 IDEL Loop Control in Case of Identification on 2 20 C setpoint value cutback be fore reaching the setpoint value of 140 C the calculation of the heating control parameters is finished Z P035 SPCb Setpoint Value Cutback 20 3 Control is executed on the speci fied setpoint value 4 After the actual value has reached the specified setpoint value the cal culation of the Cooling control pa rameters is started A P034 IDCH Cooling Identifica tion after Heating Identification on 5 After t
96. ing of Sensors Rev 1 02 16 Technical changes reserved 54 Chapter Zone Parameters Complex dynamic monitoring function of the measuring element sensor The function helps to identify as well as the static monitoring on sensor break and sensor incorrect polarity to avoid additional error states in the area of the sensor and damage to the zone e g through overheating An FAL alarm is output when no identification is running at active heating current monitoring A SP02 AMPD Heating Current Measurement Method lt gt 0 Z P004 CurS Current Setpoint Value lt gt 0 P005 CurT Current Tolerance lt gt 0 for zones without current measurement from MCU PCU HEX File version xx4312A when Z SP02 AMPD Heating Current Measurement Method 0 P004 CurS Current Setpoint Value 0 when no current alarm is pending Two causes can result in a SAL alarm f the difference between two successive actual values is greater than 30 K then a SAL alarm is immediately triggered after a pre determined number of control cycles since with this actual value characteristic it must in volve a defect on the sensor line or on the sensor f the temperature actual value does not increase by 4 K in standard operation in case of maximum degree of operation A P023 OUTH Heating Degree of Operation Damping within a pre determined time then a FAL alarm is triggered The response time of the sensor shor
97. interface PSGII MODBUS RTU CAN1 2 CANopen L2 DP Profibus DP and DPEA TCP IP Ethernet are to be taken from the protocol descriptions as well as from the relevant parameter and object lists The maximum setting range of a parameter is specified through its data format In general the maximum possible setting range is functionally limited This is indicated as a setting range for the interfaces The detailed information on the data formats and ranges of values of the parameters are also to be found in the object lists to the interfaces Rev 1 02 16 Technical changes reserved 8 Chapter 2 Parameters Between system and zone parameters can be navigated in the window Project see chapter 7User interface in flexotempMANAGER The system parameters are combined in one view For the zone parameters exists an overall view and predefined views which show parts of zone parameters grouped e g setpoint value current configuration etc By lt Create new zone parameter view gt the operator can create his own new views at any time Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 9 Operating instructions flexotemp Parameters 2 3 System Parameters SP01 CELS Temperature Unit C F Setting 0 Off 1 On Using PCU MCU as hot runner controller the parameter in the operation soft ware TEMPSoft2 is named SP01 Temperature Unit Byte 0 1 0 999 F C n a Description F
98. ion are incorporated only on completion of the current pulse sep aration The relationship between pulse width and maximum pause duration determines the real degree of operation resolution For a one percent degree of operation resolution 7 P031 PMAX Max imum Pause Duration at least the hundred fold time value of 7 P029 PULS Pulse Duration is to be to set adjusted please be sure to consider the different units of the parameters Rev 1 02 16 Technical changes reserved 41 42 Chapter Zone Parameters Prerequisite for the pulse cooling is that 7 P024 OUTC Cooling Degree of Operation Damp ing is set to 100 w A detailed description of the control output signals see chapter AControl output signals P029 PULS Pulse Duration Data type Word djustment range interfaces multiplier 4 20 500 1 dju siment range BA 4 20 500 10 ms Defines the duration of an impulse at the control output Cooling in case of active P028 PCLG Pulse Cooling Hi Be sure to consider that the pulse duration is 10x the setting value The setting value should be long enough so that the actuator e g solenoid valve can act properly be large enough to determine a change of the actual value The setting value should be selected so that the actual value changes with an individual pulse only insignificantly In case of changes of the parameters of the pulse cooling it is absolutely necessary that the contro
99. ion to 4 setpoint value inverted 132 Relative reduction by 2 setpoint value inverted 133 Relative reduction by 3 setpoint value inverted 134 Relative reduction by 4 setpoint value inverted 135 Relative increasing by 2 setpoint value inverted 136 Relative increasing by 3 setpoint value inverted 137 Relative increasing by 4 setpoint value inverted 138 Percentage reduction increasing by 2 setpoint value inverted 139 Percentage reduction increasing by 3 setpoint value inverted 140 Percentage reduction increasing by 4 setpoint value inverted 141 Absolute reduction to 2 setpoint value if 2SW lt SW inverted 142 Absolute reduction to 3 setpoint value if 3SW lt SW inverted 143 Absolute reduction to 4 setpoint value if 4SW lt SW inverted 144 Disconnect actuator inverted 145 Passivate zone inverted 146 Activate input block inverted 147 Reset acknowledge zone alarms inverted 148 Reset acknowledge all alarms inverted 149 Output degree of operation of 100 for 10 sec s inverted 150 Bypass group release inverted 151 Switch to 2 control parameter set inverted Rev 1 02 16 Technical changes reserved 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 255 PSG Plastic Service GmbH 73 Operating instructions flexotemp Parameters Set channel in controller to 0 inverted Start timer 1 inverted Start timer 2 inverted S
100. is ture This moisture leads to leakage currents with connected protective conductors that cause fault current circuit breakers to disconnect and prevents the heating up Heat n Dry executes a gentle heating up with stepwise increasing of the power supply The leakage current is permanently checked The moisture is completely dried by a setpoint value of 110 C The heating up on the final setpoint value starts first when it is assured that the error current lies below a adjustable limit value in the heating elements is no longer moisture The function Heat n Dry is started when the start conditions Actual value lt 90 C 194 F Setpoint value gt 110 C 230 F Heat n Dry is enabled by parameter are met During heating up of the zones with active Heat n Dry function also the inactive zones for Heat n Dry are adjusted to 110 C After the zones with active Heat n Dry are adjusted to 110 C all zones are adjusted to their preset set point values While the Heat n Dry function is running no current measuring is executed Rev 1 02 16 Technical changes reserved 97 98 Chapter 3 Function Description By the system parameter see A SP22 CMAX Limit for Switching off Leakage Current the maximum admissible value for the leakage current is set The function can be activated deactivated by the parameter P098 HnD Heat n Dry For further details see function Heat n
101. ive Reduce set point value 4 relative 12 13 14 15 16 17 18 19 20 21 22 S2 p S3 p S4 p H 0 H I C 0 C l P088 t2 Timer 2 ae p t ry lt PSG Plastic Service GmbH Operating instructions flexotemp Parameters Increase set point value 2 relative percentage Increase set point value 3 relative percentage Increase set point value 4 relative percentage Disconnect actuator Switch to 2 control parameter set Output degree of operation of 100 for 10 sec Activate input block Switch off Heating output from software version xx1212A Switch on Heating output from software version xx1212A Switch off Cooling output from software version xx1212A Switch on Cooling output from software version xx1212A Using PCU MCU as hot runner controller the parameter in the operation soft ware TEMPSoft2 is named P088 Boost time Word 0 9999 1 0 9999 s Settings see Parameter A P085 t1 Timer 1 P089 t2d1 Timer 2 Definition 1 Byte 0 25 1 0 25 n a Settings see Parameter P086 t1d1 Timer 1 Definition 1 P090 t2d2 Timer 2 Definition 2 Byte 0 18 1 0 18 n a Settings see Parameter P087 t1d2 Timer 1 Definition 2 Technical changes reserved 78 Chapter Zone Parameters P091 t3 Timer 3 Using PCU MCU as hot runner controller the parameter in the operation soft i Wty so ware TEMPSoft2 is named a s
102. l changes reserved 88 Chapter 3 Function Description Additional settings when a temperature alarm should Specify alarm limits be output Settings for Output of Group Specific Alarm AZ P061 LI1 Limit Value 1 to A P07 1 LI6 Limit Value 6 Specifies the functioning method of alarm limits A P062 LI1D Limit Value Definition 1 to A P072 LIGD Limit Value Definition 6 Group specific alarms differ from zone specific alarms in the way that the zones are additionally allocated to alarm groups A group specific alarm flag is set when the alarm flag of one of the zones is set Allocate zone to an alarm group Specifies the alarm status of the zone to be output on one of the four zone specific alarm flags Specifies the output to relay the status of the alarm flag Additional settings when a temperature alarm should be output Settings for Output of System Alarms A P081 GPAL Alarm Group Z P073 A1D1 Definition Byte 1 Alarm 1 to Z P080 A4D2 Definition Byte 2 Alarm 4 Define in flexotempMANAGER on the I O component a channel as lt Digital output gt lt Alarm X gt lt Channel Y gt Specify alarm limits Z P061 LI1 Limit Value 1 to A PO7 1 LI6 Limit Value 6 Specifies the functioning method of alarm limits A P062 LI1D Limit Value Definition 1 to A P072 LIGD Limit Value Definition 6 A system alarm flag is set when the alarm flag of one of the zones is set
103. l changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters 2 5 5 View Function In this view all zone parameters are concentrated concerning settings for special functions P002 OPWR Degree of Operation Using PCU MCU as hot runner controller the parameter in the operation soft m MWU oe ware TEMPSoft2 is named e a K Shei P002 Output value Char 99 9 0 100 0 1 99 0 99 Actuating variable Calculated in the standard operation through controllers In the manual mode the specification is implemented manually by the operator See parameter 7 P003 MANU Manual Mode P003 MANU Manual Mode 53 Bit 0 1 off on n a Setting Description 0 Off Regulation active Degree of operation is calculated from the control algorithm 1 On Regulation deactivated Manual specification of the P002 OPWR Degree of Operation In manual mode a zone e g in case of a defect of the measuring means e g sensor break with thermocouple can be further operated in emergency operation In manual mode the alarms are further monitored and the heating current monitoring also con tinues to function P014 TCAL Monitoring of Sensor SAL Bit O 1 off on n a Setting Description 0 Off Function is deactivated 1 On Sensor short circuit monitoring deactivated The functionality depends on A P015 TCAT Time for Monitor
104. l parameters be adapted to cooling Hi A detailed description of the control output signals see chapter Control output signals P030 PMIN Minimum Pause Duration Jata type Word Adjustment range interfaces multiplier 0 0 50 0 999 0 1 Adjustment range BA 0 0 50 0 999 0 S Minimum duration between two pulses in case of active 7 P028 PCLG Pulse Cooling aa A detailed description of the control output signals see chapter Control output signals Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 43 Operating instructions flexotemp Parameters P031 PMAX Maximum Pause Duration Data type Word Adjustment range interfaces multiplier 0 0 200 0 999 0 1 justment range BA 0 0 50 0 999 0 Unit S Maximum duration between two pulses in case of active 7 P028 PCLG Pulse Cooling i A detailed description of the control output signals see chapter 7Control output signals P100 OFF1 Temperature offset actual value 1 jata type Word Adjustment range interfaces multiplie 99 9 0 0 99 0 10 rit K The actual value 1 is corrected as follows Corrected actual value 1 actual value 1 temperature offset actual value 1 K From HEX file version xx4310 P101 OFF2 Temperature offset actual value 2 dta lype Word Adjustment range interfaces multiplier 99 9 0 0 99 0 10 Unit K The actual value 1 is corrected as follows Corrected actual value 2
105. m Input 6 a Xun a k in the operation software TEMPSoft2 is set by Input6 Byte 0 255 1 0 255 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 6 gt See parameter A SP09 IN1S Function System Input 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 21 Operating instructions flexotemp Parameters SP27 IN7S Function System Input 7 Using PCU MCU as hot runner controller the parameter et eel A SP27 IN7S Function System Input 7 a Kuyt om a in the operation software TEMPSoft2 is set by Input 7 Byte 0 255 1 0 255 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 7 gt See parameter A SP09 IN1S Function System Input 1
106. mA 1 4 20 mA M2204 LSc Low Scale for AO 1 2 Integer 3000 0 0 0 3000 0 10 bar The parameter specifies the value which matches a measured value equal to 0 4 mA M2205 FSc Full Scale for AO 1 2 Integer 3000 0 500 0 3000 0 1 bar The parameter specifies the value which matches a measured value equal to 20 mA M2206 Src Signal Source Byte 0 4 n a As signal source for the analog value output a single input as well as the difference out of two inputs can be de fined Setting Description 0 passive 1 Input Al 1 2 Input Al 2 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters 3 Input Al 1 Input Al 2 4 Input Al 2 Input Al 1 5 2 3 3 System Parameters M2220 M2220 2 LV1 LV8 Limit Value 1 8 Integer 3000 0 0 0 3000 0 10 bar Specification of limit values M2221 M2221 2 ALSrc1 8 Signal Source 1 8 Byte 0 4 n a Allocation of limit value to signal source Setting Description 0 passive 1 Input Al 1 2 Input Al 2 3 Input Al 1 Input Al 2 4 Input Al 2 Input Al 1 M2236 Hyst Hysteresis Integer 3000 0 1 0 3000 0 10 bar Based on the input size variant delayed response of the output size 113 Rev 1 02 16 Technical changes reserved 114 Chapter 5 System Parameter and Parameter of Components 5 3 Digital Outputs Analog Inp
107. monitors the heating current tolerance and thyristor error optional when heating current monitoring available maximal 6 temperature limit values the measuring circuit sensor break polarity The alarm status channel flag register of each zone can be queried via interface So called alarm definition bytes create a filter for the calculation of alarm flags Overall there are four system flags 128 group flags 32 groups a 4 flags maximal 512 zone flags 128 zones a 4 flags or lt number gt zones a 4 flags available A system flag is set when a configured alarm for at least one zone of the control system is active A group flag is set when a configured alarm for at least one zone allocated to an alarm group is active A zone flag is set when a configured alarm for the corresponding zone is active These alarm flags can be used for output of alarm status on digital outputs The allocation is done in flexotempMA NAGER in the I O module directly on the control output type Digital output Definition alarm Settings for Zone Specific Alarm Specifies the alarm status to be output on the four A P073 A1D1 Definition Byte 1 Alarm 1 to alarm flags A P080 A4D2 Definition Byte 2 Alarm 4 Specifies the output to relay the status of the alarm Define in flexotempMANAGER on the I O component a flag channel as lt Digital output gt lt Alarm X gt lt Group Y gt Rev 1 02 16 Technica
108. n Specify a setpoint value for the zone that is smaller than the actual value Check the configuration parameter 7 P021 DIAT Time for Diagnostics Passive zones are not included in the diagnostics The diagnostic function is basically executed until the end even when errors are recognized It is only interrupted when a temperature rise for a degree of operation 0 is detected i e the actuator is defective what can lead to an overheating of the control zone The check routine is started by entry of code number 600 and runs in two phases Phase 1 Complete Check of all Zones together In phase 1 the degree of operation of all active zones whose setpoint value is greater than 0 C is set to 0 and all actual value are monitored Using the operating and display unit BA in the zone display of the zones relevant for diagnostic process the message dIA is output The zone display for the other zones is dimmed Rises the actual value of any zone at least 5 C in between the testing period in the zone display for this zone dE and 888 is displayed alternately and the check routine is completely stopped The stopped check routine must be acknowledged by code number 602 Phase 2 Single Check After termination of phase 1 takes as long as the maximal specified value for P021 DIAT Time for Diagnos tics a single check of each zone consecutive for each zone is started Rev 1 02 16 Technical changes reserved PSG Pl
109. n the project setup of flexotempMANAGER The Direct IO s are then available for PROFINET How can the signal Heating Contactor ON be controlled by PROFINET Use a virtual digital input That can be set reset by PROFINET Combine the virtual digital input in the project setup with e g a system input and configure it that it switches the Heating outputs on off How you receive information in the control about the controller inputs The status of the controller inputs can be read by the channel flags Can the handshake bits 13 and 14 in PROFINET be left pending Disadvantages The handshake bits may be set to 1 when it is ensured that the data in the write objects is correct Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 141 Operating instructions flexotemp Parameters Writing the limit values into the controller and having the alarm evaluation temperature running in the controller Which limit values should be used You can use any of the limit values How reacts the PCU MCU when the same setpoint value is written The change of the written values is checked that why nothing happens With which parameter the zone can be passivated Zone OFF With parameter P006 Zone A zone is passivated by Setpoint value 0 fr Zone Off Missing Group Release Potential error Channel data error System data error Set device ID by rotary switch Is the rotary switch set to FF th
110. nfigured The system parameters and parameters of the components are specified by designation characteristic analog M per component A display of the system parameters and parameters by a BA operating and display unit is not available 5 1 Analog inputs 5 1 1 TCPT08 Thermocouple Interface Module with 8 analog inputs M2100 SEN1 Sensor Type for Al 1 4 M2101 SEN2 Sensor Type for Al 5 8 Byte 0 1 4 n a The parameter specifies the type of the sensors which are connected to the measurement inputs Al 1 4 and 5 8 Setting Description 0 L FE L 1 J FE J K NiCrNi 3 PT100 4 N NiCrSi 5 1 2 TC12 Thermocouple Interface Module with 12 analog inputs M2100 SEN1 Sensor Type for Al 1 4 M2101 SEN2 Sensor Type for Al 5 8 M2102 SEN3 Sensor Type for Al 9 12 Byte 0 1 3 n a The parameter specifies the type of the sensors which are connected to the measurement inputs AI 1 4 5 8 and 9 12 Setting Description 0 L FE L 1 J FE J 2 K NiCrNi 3 N NiCrSi Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 103 Operating instructions flexotemp Parameters 5 1 3 PT08 Thermocouple Interface Module with 8 analog inputs Sensor type specified as Pt100 M2112 M2119 TO01 TO12 Temperature Offset for Al 1 8 Integer 999 9 0 999 9 10 n a The parameter specifies the value by which the measured value on
111. of 1 Octet 1 Octet of the subnet mask XXX CP23 SUB2 Subnet Mask of 2 Octet 2 Octet of the subnet mask XXX CP24 SUB3 Subnet Mask of 3 Octet 3 Octet of the subnet mask _XXX CP25 SUB4 Subnet Mask of 4 Octet 4 Octet of the subnet mask _ XXX Rev 1 02 16 Technical changes reserved Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a Unsigned Char 0 255 1 0 255 n a 6 1 3 Gateway PSG Plastic Service GmbH 129 Operating instructions flexotemp Parameters The gateway in an IP configuration does route not subnet relevant network requests to another subnet CP26 GWY1 Gateway Address 1 Octet 1 octet of the gateway address XXX CP27 GWY2 Gateway Address 2 Octet 2 octet of the gateway address XXX CP28 GWY3 Gateway Address 3 Octet 3 octet of the gateway address XXX CP29 GWY4 Gateway Address 4 Octet 4 octet of the gateway address _ XXX Unsigned Char 0 192 255 1 0 192 255 n a Unsigned Char 0 168 255 1 0 168 255 n a Unsigned Char 0 255 1 0 255 n a Unsigned Char O 1 255 1 0 1 255 n a Rev 1 02 16 Technical changes reserved 130 Chapter 6 Communication parameter 6 1 4
112. of digital output and system alarm is done in the flexotempMANAGER under the I O com ponent with the setting lt Type Digital output gt and lt Definition System alarm 1 gt SP30 S3D3 Definition Word Channel Flag 1 2 System Alarm 3 Unsigned Integer 0 65535 1 0 999 n a ce A detailed description of the alarm management see chapter 7Alarm management Setting hexadecimal decimal Bit Description 0x0001 1 0 Sensor Incorrect Polarity Sensor 2 0x0002 2 1 Sensor Break Sensor 2 0x0004 4 2 Thyristor alarm I 0x0008 8 3 Current tolerance alarm CTA 0x0010 16 4 Temperature alarm 0x0020 32 5 Sensor Short Circuit SAL 0x0040 64 6 Sensor incorrect polarity 0x0080 128 7 Sensor break 0x0100 256 8 Limit value 1 0x0200 512 9 Limit Value 2 0x0400 1024 10 Limit value 3 0x0800 2048 11 Limit value 4 0x1000 4096 12 Limit value 5 0x2000 8192 13 Limit value 6 0x4000 16384 14 Limit Value Plus 0x8000 32768 15 Limit Value Minus Hi The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values Rev 1 02 16 Technical changes reserved 24 Chapter System Parameters SP31 S3D4 Definition Word Channel Flag 3 4 System Alarm 3 hexadecima 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 Unsigned Integer 0 65535 1 0 999 n a
113. of start up mode Starts timer 4 if elapsed No auto start after reset band Starts timer 1 if elapsed No auto start after reset band Starts timer 2 if elapsed No auto start after reset band Starts timer 3 if elapsed No auto start after reset band Starts timer 4 if elapsed No auto start after reset ban d Description The timer starts automatically after a reset of the control system The timer starts automatically when the actual value reaches the setpoint val ue band after a reset The timer starts not automatically after a reset of the control system The timer after activation of a digital input The configuration is done by the specification of the function of the digital input Application specific function hot runner control P087 t1d2 Timer 1 Definition 2 Byte 0 18 1 0 18 n a With this configuration parameter is specified which function is executed when the timer is active Setting Mnemonic 0 1 2 3 4 5 6 7 8 9 10 11 Rev 1 02 16 Technical changes reserved OFF P O P I S2 A S3 A S4 A 2 3 S4 S2 S3 S4 Description Without function Passivate control system Activate control system Setpoint Value 2 absolute Setpoint Value 3 absolute Setpoint value 4 absolute Increase set point value 2 relative Increase set point value 3 relative Increase set point value 4 relative Reduce set point value 2 relative Reduce set point value 3 relat
114. omatically Hi The function only operates for P024 OUTC Cooling Degree of Operation Damping lt 0 P038 ALGO Algorithm Bit 0 255 1 0 255 n a Specification which control algorithm is used for control Setting Description 0 Standard dynamic control algorithm for temperature zones 1 Standard slow 2 Standard slower 3 Standard quick 4 Standard quicker Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 47 Operating instructions flexotemp Parameters 10 Customer specific DB 16 Main controller cascade 17 Auxiliary controller cascade 32 Simple PID 128 Standard without correction of operating point shift 129 Standard slow without correction of operating point shift 130 Standard slower without correction of operating point shift 131 Standard quick without correction of operating point shift 132 Standard quicker without correction of operating point shift Information on correction of operating point shift K The control algorithm can identify a changing operating point of a zone That means for exam ple the starting and or shutdown of a plant or for extruders the increase of the RPM to increase the capacity Additional to control the controller supervises the operating point as standard and corrects by interaction of output value In some applications these interaction are not wanted Therefore the control can work without correction of operating point shift P039 KNr Cascad
115. on 40 x 0 01 x 75 30 rounded P026 RELH Heating Relay Output Bit O 1 off on n a Specifies the manner in which the actuating signal is output at the Heating control output Through this an adaptation of the actuating signal to the actuator SSR relay is possible Setting 0 Off 1 On Rev 1 02 16 Description Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms The A P045 CTH Heating Sampling Time and A P053 CTH2 Heating Sampling Time 2 are minimum 10 seconds A detailed description of the control output signals see chapter 7Control output signals Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters P027 RELC Cooling Relay Output Bit 0 1 off on n a Specifies the manner in which the actuating signal is output at the Cooling control output Through this an adaptation of the actuating signal to the actuator SSR relay is possible Setting 0 Off 1 On Description Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms Output method is suitable for operation of mechanical relays
116. ontrol output A P028 PCLG Pulse Cooling Specify pulse duration of cooling impulse A P029 PULS Pulse Duration Specify minimal pause duration between two cooling im pulses A P030 PMIN Minimum Pause Duration Specify maximal pause duration between two cooling im pulses Z P031 PMAX Maximum Pause Duration Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 93 Operating instructions flexotemp Parameters 3 7 Auto Tuning Identification The controller offers methods with which the Heating control parameters 7 P032 IDEH Heating Identification on after the first set point value jump of gt 50 K after a zone reset or after switch on of controller or after setpoint value 0 C 32K the Cooling control parameters P037 IDEC Cooling Identification on after each setpoint value jump gt 50 K can be automatically calculated and the controller is adapted to the factors of the connected control system Both methods are named Heating identification and Cooling identification Heating identification and Cooling iden tification can be activated independent of each other Setting Specify Heating identification A P032 IDEH Heating Identification Specifies whether the Cooling control parameters are P036 CFIX Cooling Parameter fixed Heating Identi derived from the Heating control parameters after fication Heating identification Specifies whether the calculated heat
117. otary switch on the controller Resulting Address NodeID Base NodeID CADR CP07 CADR Base NodelD CP08 CBD1 CAN Baud Rate Setting Description 0 78k 1 100k 2 125k 3 250k 500k 5 800k 6 1M CP11 CANT Timeout CAN Zone off part of Address NodeID Unsigned Char 0 127 1 0 127 n a Byte 0 3 6 0 3 6 n a Unsigned Char 0 120 1 0 120 ms device ID Specifies the time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function Rev 1 02 16 Technical changes reserved 134 Chapter 6 Communication parameter CP10 A OP Auto Operational Modus CANopen Byte 0 1 0 1 n a Setting Description 0 Off The components on the CAN Bus are provided with the Auto operational command from a CA Nopen Master 1 On The controller as well as that relevant CAN peripheral components are functional in CAN open operation also without CAN open masters For this the controller sends the Auto operational Mode On command Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 135 Operating instructions flexotemp Parameters 6 4 CAN field bus CP09 CBD2 CAN Baud Rate Byte 0 3 6 0 3 6 n a Setting Description 0 78k 1 100k 2 125k 3 250k 500k 5 800k 1M 6 5 Interface Modbus
118. parameters DOO8R flexotemp Digital Output Interface Relay CANBC Bus Coupler CANBE flexotemp CAN Bus Extension Interface CANBEG flexotemp CAN Bus Extension Interface G CANAINO8 flexotemp sysTemp Analog Input Interface CANPC03 flexotemp Power Card CANPCO06 flexotemp Power Card CANPC12 flexotemp Power Card CANVT flexotemp Voltage Transducer Interface CANIO08 flexotemp Digital In Output Interface 5 8 1 described separately For the following flexotemp components are separate descriptions e g operating instructions service and start up manuals etc available Parameters of the components are described there MPI 05 PNIO flexotemp Melt Pressure Input with PROFINET IO interface Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 127 Operating instructions flexotemp Parameters 6 Communication parameter The communication parameters specify the setting for the interfaces by which the controller communicates The description of the communication protocols as well as the specification of the configuration parameters is to be taken from the protocol descriptions and the parameter object lists fe Set both rotary switches LSB MSB on the device to F set device ID in flexotempMANAGER to DEFAULT that means Interface Ethernet IP1 IP4 192 168 0 220 Parameter CP18 CP21 Serial interface SADR Software address 0 Parameter CP01 Interface CAN CADR NodelD 100 Parameter CP07
119. r card CANPC Setting Description 0 Off Identification of potential switched off 1 On Identification of potential switched on SP22 CMAX Limit for Switching off Leakage Current Word 0 300 999 1 0 300 999 n a Parameter only relevant for power controller card CANPC The limit value is valid per power controller card Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 19 Operating instructions flexotemp Parameters SP23 IN3S Function System Input 3 Using PCU MCU as hot runner controller the parameter et eel A SP23 IN3S Function System Input 3 Hi Kuyt ta k in the operation software TEMPSoft2 is set by Input3 Byte 0 255 1 0 255 n a Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 3 gt See parameter Z SP09 IN1S Function System Input 1 SP24 IN4S Function System Input 4 Using PCU MCU as hot runner controller the parameter yin oul A SP24 IN4S Function System Input 4 m r in the operation software TEMPSoft2 is set by Input4 ry lt Byte 0 255 4 0 2
120. rameter A SP10 IN2S Function System Input 2 he OS in the operation software TEMPSoft2 is set by Input2 Yee Byte 0 255 4 0 255 n a Rev 1 02 16 Technical changes reserved 14 Chapter System Parameters Specification of the function that the controller executes for all zones of the system when one digital input is ac tivated To use the function at least one I O component with a digital input must exist in the control system The allocation of digital input and the function to be executed is done in the flexotempMANAGER for the appropriate controller under menu item lt Inputs gt lt System gt lt System Input 2 gt See parameter A SP09 IN1S Function System Input 1 Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 15 Operating instructions flexotemp Parameters Definition Byte 1 amp 2 for System Alarms SP11 S1D1 Definition Byte 1 System Alarm 1 Byte 0 255 1 0 255 n a The control system has 4 system alarms overall Each system alarm is specified by 2 definition bytes The respec tive first definition byte together with the appropriate second definition byte defines a filter which alarm values lead to an activation of a system alarm All zones are considered for alarm calculation To output the status of the system alarm at least one I O component with a digital output must exist in the control system The allocation of digital output and system
121. rared heating element are distinguished An analog setpoint se lection can be made by potentiometer RA Project setup and parameterization of application Home Automation is described in a separate document The most important parameters for the setting of the application are summarized in the view of Home Automation The parameters of the default parameter list is identical for all flexotemp components The parameters specifically for Home Automation products are described individually List of Standard Parameter of Controller Application See P001 SP Setpoint Value Base setpoint value of room temperature wanted See 7 P006 ZONE Zone ON at used zones Off at not used zones See 7 7 P032 IDEH Heating Identification OFF at room zones See 7 P042 XPH Heating Proportional Band See 7 P043 TDH Heating Derivative Time See 7 P044 TIH Heating Integral Time See P045 CTH Heating Sampling Time See A P038 ALGO Algorithm See P039 KNr Cascade Zone Number of Main Controller See 7 P040 KSP Cascade Setpoint Value of Aux See separate documentation iliary Controller for Degree of Operation 0 100 See P041 KSP Cascade Setpoint Value of Aux iliary Controller for Degree of Operation 100 See separate documentation List of Standard Parameter of Measurement Inputs Application APT1000_12 Thermocouple Interface See 7 M2329 RELH Heating Relay Output OFF for control o
122. ration of 100 for 10 sec edge triggered 22 Bypass group release 23 Switch to 2 control parameter set 24 Set channel in controller to 0 Rev 1 02 16 Technical changes reserved 72 Chapter Zone Parameters 25 Start timer 1 26 Start timer 2 27 Start timer 3 28 Start timer 4 29 Switch to 2 control parameter set actual value of control measured value 2 30 Deactivate Smart Power Limitation SPL 31 Activate process monitoring 32 Start learning phase of process monitoring 33 Degree of operation absolute reduction to 2 setpoint value 34 Degree of operation absolute reduction to 3 setpoint value 35 Degree of operation absolute reduction to 4 setpoint value 36 Degree of operation relative reduction by 2 setpoint value 37 Degree of operation relative reduction by 3 setpoint value 38 Degree of operation relative reduction by 4 setpoint value 39 Degree of operation relative increasing by 2 setpoint value 40 Degree of operation relative increasing by 3 setpoint value 41 Degree of operation relative increasing by 4 setpoint value 42 Cancel Heating limitation of degree of operation for zones in control mode 43 Absolute reduction by 2 setpoint value without cooling energy saving option 44 Relative reduction by 2 setpoint value without cooling energy saving option 45 128 lt n a gt 129 Absolute reduction to 2 setpoint value inverted 130 Absolute reduction to 3 setpoint value inverted 131 Absolute reduct
123. rinciple design of the cascade control zone 1 main controller zone 2 auxiliary con troller looks as follows 95 Zone 1 Zone 2 Zone 2 Degree Setpoint Degree of of opera operation tion Zone 1 Zone 1 Zone 2 Zone 2 Setpoint Master con C Slave con troller troller main control Converter auxiliary ler controller Part 2 Part 1 slow quick Controlled system To use the two zones for cascade control the following parameter settings must be done Seitings for Main Controller Zone 1 Parameters Example Description Z P038 ALGO Algo Setting of the control algorithm for this zone 16 rithm The zone works as main controller Rev 1 02 16 Technical changes reserved 96 Chapter 3 Function Description A P039 KNr Cascade By this parameter the two zones which work as main auxiliary controller Zone Number of Main 0 are linked to each other Controller For the main controller 0 must be set here A P041 KSP Cas For the master without function cade Setpoint Value of Auxiliary Controller for 0 Degree of Operation 100 A P040 KSP Cas For the master without function cade Setpoint Value of Auxiliary Controller for 0 Degree of Operation 0 100 Settings for Auxiliary Controller Zone 2 Parameters Example Description Z P038 ALGO Algo 17 Setting of the control algorithm for t
124. t circuit monitoring can be specified manually A P015 TCAT Time for Monitoring of Sensors or is derived automatically from the sampling time of the zone in setpoint value band SAL response time 30 x sampling time Heating of active parameter set outside setpoint value band SAL response time 20 x sampling time Heating of active parameter set The setpoint value band SVB is directly deduced from the proportional band of the active parameter set SWB XPH x 4 or SWB XPH2 x 4 P015 TCAT Time for Monitoring of Sensors Word 0 999 1 0 999 s Setting Description 0 A SAL alarm is output after a control parameter dependent check time See parameter 7 P014 TCAL Monitoring of Sensor SAL gt 0 A SAL is output after the set time Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH 55 Operating instructions flexotemp Parameters P016 TC A Manual Mode after Sensor Break Bit O 1 off on n a Specifies the characteristic behavior of the zone in the case of a sensor break Setting Description 0 Off Function deactivated 1 On At sensor break it is automatically switch to manual mode The output value is calculated de pendent on the mean output value from the last cycles before sensor break Sensor break during heating up can lead to overheating when automatic transfer of output val A ue because in this phase the maximal output value is output A
125. t value violations sen sor break etc can be output by relay outputs as signal and be continued processing M2240 AlDef Alarm Definition Output Relay 1 4 Long 0x00000000 n a Setting Description of System Alarms hexadecimal 0x00000001 Error in system data 0x00000002 Error CAN 0x00000004 Limit value 1 0x00000008 Limit Value 2 0x00000010 Limit value 3 0x00000020 Limit value 4 0x00000040 Limit value 5 0x00000080 Limit value 6 0x00000100 Limit value 7 0x00000200 Limit value 8 0x00000400 n a 0x00000800 n a 0x00001000 n a 0x00002000 n a 0x00004000 Storing 0x00008000 Inverted Setting Description Alarms Channel Input 1 hexadecimal 0x00010000 Sensor break 0x00020000 Current Loop 0x00040000 Calibration error 0x00080000 Channel active 0x00100000 Calibration active 0x00200000 n a 0x00400000 n a 0x00800000 n a Setting Description Alarms Channel Input 2 hexadecimal 0x01000000 Sensor break 0x02000000 Current Loop 0x04000000 Calibration error 0x08000000 Channel active Rev 1 02 16 Technical changes reserved 112 Chapter 5 System Parameter and Parameter of Components 0x10000000 Calibration active 0x20000000 n a 0x40000000 n a 0x80000000 n a Hi The setting can be combined optionally with each other 5 2 3 2 Analog Value Output M2203 RANGE Range for Al 1 2 Byte 0 1 n a The parameter specifies the range for a standard signal on analog output AO Setting Description 0 0 20
126. tart timer 3 inverted Start timer 4 inverted Switch to 2 control parameter set actual value of control measured value 2 inverted Deactivate Smart Power Limitation SPL inverted Activate process monitoring inverted Start learning phase of process monitoring inverted Degree of operation absolute reduction to 2 setpoint value inverted Degree of operation absolute reduction to 3 setpoint value inverted Degree of operation absolute reduction to 4 setpoint value inverted Degree of operation relative reduction by 2 setpoint value inverted Degree of operation relative reduction by 3 setpoint value inverted Degree of operation relative reduction by 4 setpoint value inverted Degree of operation relative increasing by 2 setpoint value inverted Degree of operation relative increasing by 3 setpoint value inverted Degree of operation relative increasing by 4 setpoint value inverted Cancel Heating limitation of degree of operation for zones in control mode inverted Absolute reduction by 2 setpoint value without cooling energy saving option inverted Relative reduction by 2 setpoint value without cooling energy saving option inverted lt n a gt See parameter Z SP09 IN1S Function System Input 1 P083 IN2C Function Zone Input 2 Byte 0 255 4 0 255 n a Specification of the function that the controller executes when the digital input 2 is activated The function is
127. ter ZA SP082 IN1C Function Zone Input 1 for the first and by parameter 7 P083 IN2C Function Zone Input 2 for the second input Is the zone allocated to an input group 7 P084 GPIN Input Group this configuration is also valid for the two inputs of the group SP082 IN1C Function Zone Input 1 Byte 0 255 1 0 255 n a Specification of the function that the controller executes when the digital input 1 is activated The function is also valid for the digital input of the allocated group Setting Description 0 Without function 1 Absolute reduction to 2 setpoint value 2 Absolute reduction to 3 setpoint value 3 Absolute reduction to 4 setpoint value 4 Relative reduction by 2 setpoint value 5 Relative reduction by 3 setpoint value 6 Relative reduction by 4 setpoint value 7 Relative increasing by 2 setpoint value 8 Relative increasing by 3 setpoint value 9 Relative increasing by 4 setpoint value 10 Percentage reduction increasing by 2 setpoint value 11 Percentage reduction increasing by 3 setpoint value 12 Percentage reduction increasing by 4 setpoint value 13 Absolute reduction to 2 setpoint value if 2SW lt SW 14 Absolute reduction to 3 setpoint value if 3SW lt SW 15 Absolute reduction to 4 setpoint value if 4SW lt SW 16 Disconnect actuator 17 Passivate all zones 18 Activate input block 19 Reset acknowledge zone alarms 20 Reset acknowledge all alarms 21 Output degree of ope
128. the allocated digital input The allocation of the digital input is done by flexotempMANAGER for controller under lt Inputs gt lt Groups gt lt Input Group Release gt m A detailed description of the group functions see chapter Group Function Function Groups Rev 1 02 16 Technical changes reserved 60 Chapter Zone Parameters P060 GPM Group Mode Byte 0 255 1 0 255 n a Specifies the condition whereby the release group issues a release or defines the function that is executed for all zones of a group and or the function which is executed for all zones by the function group Setting Description 0 Release when lower temperature limit reached 1 Release when A SP04 LVA1 Release Limit Value 1 reached 2 Release when A SP05 LVA2 Release Limit Value 2 reached 3 Release when A SP06 LVA3 Release Limit Value 3 reached 4 Release when A SP07 LVA4 Release Limit Value 4 reached 5 Transfer of group setpoint value 6 9 lt n a gt 10 Release when lower temperature limit reached with maintain reduction mode 11 Release when 7 SP04 LVA1 Release Limit Value 1 reached with maintain reduction mode 12 Release when 7 SP05 LVA2 Release Limit Value 2 reached with maintain reduction mode 13 Release when 7 SP06 LVA3 Release Limit Value 3 reached with maintain reduction mode 14 Release when 7 SP07 LVA4 Release Limit Value 4 reached with maintain reduction mode 15 19 lt n
129. the measurement inputs Al 1 8 is corrected 5 1 4 PT12 Thermocouple Interface Module with 12 analog inputs Sensor type specified as Pt100 M2112 M2123 TO01 TO12 Temperature Offset for Al 1 12 Integer 999 9 0 999 9 10 n a The parameter specifies the value by which the measured value on the measurement inputs AI 1 12 is corrected 5 1 5 PT1000_12 Thermocouple Interface Module with 12 analog inputs Sensor type specified as Pt1000 M2112 M2123 TO01 TO12 Temperature Offset for Al 1 12 Integer 999 9 0 999 9 10 n a The parameter specifies the value by which the measured value on the measurement inputs AI 1 12 is corrected 5 1 6 PT16 Thermocouple Interface Module with 16 analog inputs Sensor type specified as Pt100 M2112 M2127 TO01 TO12 Temperature Offset for Al 1 16 Integer 999 9 0 999 9 10 n a The parameter specifies the value by which the measured value on the measurement inputs AI 1 16 is corrected 5 1 7 CANTC12 Thermocouple Card Module with 12 measurement inputs thermocouple TC M7200 SEN1 Sensor Type for Al 1 6 M7201 SEN2 Sensor Type for Al 7 12 Byte 0 1 5 n a Rev 1 02 16 Technical changes reserved 104 Chapter 5 System Parameter and Parameter of Components The parameter specifies the type of the sensors which are connected to the measurement inputs Al 1 6 and 7 12 Setting Description 0 L
130. uction by 2 setpoint value without cooling energy saving option lt n a gt Absolute reduction to 2 setpoint value inverted Absolute reduction to 3 setpoint value inverted Absolute reduction to 4 setpoint value inverted Relative reduction by 2 setpoint value inverted Relative reduction by 3 setpoint value inverted Relative reduction by 4 setpoint value inverted Relative increasing by 2 setpoint value inverted Relative increasing by 3 setpoint value inverted Relative increasing by 4 setpoint value inverted Percentage reduction increasing by 2 setpoint value inverted Percentage reduction increasing by 3 setpoint value inverted Percentage reduction increasing by 4 setpoint value inverted Absolute reduction to 2 setpoint value if 2SW lt SW inverted Technical changes reserved 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 255 PSG Plastic Service GmbH 13 Operating instructions flexotemp Parameters Absolute reduction to 3 setpoint value if 3S5W lt SW inverted Absolute reduction to 4 setpoint value if 4SW lt SW inverted Disconnect actuator inverted Passivate zone inverted Activate input block inverted Reset acknowledge zone alarms inverted Reset acknowledge all alarms inverted Output degree of operation of 100 for 10 sec s inverted Bypass group release inverted
131. urrent tolerance alarm CTA 0x04 4 2 LI1 storing by LI1D 0x08 8 3 LI2 storing by LI2D 0x10 16 4 LIS storing by LI3D 0x20 32 5 LI4 storing by LI4D 0x40 64 6 LI5 storing by LI5D Rev 1 02 16 Technical changes reserved 68 Chapter 0x80 Zone Parameters 128 7 LI6 storing by LI6D The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values P074 A1D2 Definition Byte 2 Alarm 1 hexadecimal 0x01 0x02 0x04 0x08 0x10 0x20 0x40 0x80 Byte 0 255 4 0 255 n a A detailed description of the alarm management see chapter 7Alarm management Setting decimal 1 2 16 32 64 128 Bit N N On B W Description Sensor alarm SAL always storing Sensor break tCb sensor incorrect polarity tCp sensor 1 not stor ing Sensor break tCb sensor incorrect polarity tCp sensor 2 not stor ing Heat sink temperature alarm Heat sink temperature limit value exceeded Project setup or zone not started lt n a gt lt n a gt The setting can be combined optionally with each other The setting value for the parameter is decimal presented and is equivalent the sum of all setting values P075 A2D1 Definition Byte 1 Alarm 2 Byte 0 255 1 0 255 n a Settings see Parameter 7 P073 A1D1 Definition Byte 1 Alarm 1 P076 A2D2
132. uts 5 3 1 VC02 Valve Control Module Module to control 2 servo valves M2310 VSB1 Behavior on position indicator error M2311 VSB2 Behavior on position indicator error Byte 0 2 n a For a sensor break the behavior of the valve can be specified Setting Description 0 Close valve 1 Open valve 2 Do not change valve M2321 HYS1 Hysteresis M2322 HSY2 Hysteresis Integer 50 100 900 n a Hysteresis band for setting of target position M2325 CHA1 Channel M2326 CHA2 Channel Byte 0 1 n a Passivate the single actuator outputs of VC For a passive output there is no alarm calculation no control of the valve and no tune by key available Setting Description 0 Passive 1 Active Rev 1 02 16 Technical changes reserved PSG Plastic Service GmbH Operating instructions flexotemp Parameters 5 3 2 VC04 Valve Control Module Module to control 4 servo valves M2310 VSB1 Behavior on position indicator error M2311 VSB2 Behavior on position indicator error M2312 VSB3 Behavior on position indicator error M2313 VSB4 Behavior on position indicator error Byte 0 2 n a For a sensor break the behavior of the valve can be specified Setting Description 0 Close valve 1 Open valve 2 Do not change valve M2321 HYS1 Hysteresis M2322 HSY2 Hysteresis M2323 HSY3 Hysteresis M2324 HSY4 Hysteresis Integer 50 100 900 n a
133. v 1 02 16 Technical changes reserved 90 Chapter 3 Function Description 3 5 Timer The controller has four timers overall with which complex function chains can be realized The function of the timers as well as their characteristics is defined by the two configuration parameters Specify time for timer A PO85 t1 Timer 1 Specifies when the timer is started and which actions A P086 t1d1 Timer 1 Definition 1 to are executed after expiration of the timer A P095 t4d1 Timer 4 Definition 1 Specify which function is executed when the timer is A P087 t1d2 Timer 1 Definition 2 to active A PO96 t4d2 Timer 4 Definition 2 Example Start up function for hot runner application Function Description After switch on of the control system in start up operation the zones with actual value less than 70 C should be heated up on setpoint value of 100 C for an adjustable duration After expiration control is executed on a choke setpoint value a setpoint value above the real setpoint value for an adjustable duration Only after expiration of the time the real setpoint value gets controlled Settings A PO86 t1d1 Timer 1 Definition 1 18 A P087 t1d2 Timer 1 Definition 2 0 A P085 t1 Timer 1 600 A P088 t2 Timer 2 300 A PO89 t2d1 Timer 2 Definition 1 0 A PO90 t2d2 Timer 2 Definition 2 6 A P010 SP3 3 Setpoint 3 Lowering Reduc tion Value 20 Rev 1 02 16
134. ved 99 100 Chapter 4 Code numbers 100 64 Activate time synchronization 111 6F Start automatic cooling adaptation 177 B1 Activate current transfer 179 B3 Current measurement activated for HPC24 440 1B8 Reset acknowledging alarms 441 189 Reset channel flag storage Customer specific function 445 1BD End identification Customer specific function 600 258 Start diagnostic function for sensor allocation See Chapter Diagnostic function 602 25A End diagnostic function for sensor allocation Code number 600 Allocation of Sen sor and Heating 605 25D Start MoldCheck Analysis of wiring errors connected 606 25E End MoldCheck power and leakage current 700 2BC Start address scan 907 28B Take over data into EEProm 976 3D0 Stop project setup Stop activation of CAN slaves 977 3D1 Start project setup Start activation of CAN slaves 4 1 Diagnostic function code number 600 Allocation of Sensor and Heating The controller has a complex automated function to check the allocation of sensors and Heating The function checks whether sensors and Heating are allocated and wired correctly The function uses the configuration parameter 7 P021 DIAT Time for Diagnostics By this a zone specific test ing period is specified The testing period defines the time the zone should react on a trigger by an output value For an optimal diagnostic process the diagnostic function should be executed when the con trol zones are in cold conditio

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