Home

Mounting and Operating Instructions EB 8384-3

Contents

1. pub SJLIELTES WIESO IOAIS WWE mokan paguwe Ou jo seBuer see uaewgeg degsuenepel 4 ju 9 Wy d o 09 oc s n nhu PB 3 wu SE SONORA untduixeul muore A s n In vu Jo Pave ueonosejcud jo et drig We Jn NOBLE MALY 0 Bid LNSWSLVLS ALINHOJNOO OL LNSINSTTddis F X 08L 0 Bld 1715 ALINHOSJNO2 OL LNSINSTddns F pun WIPE pun Breussungjg Ald 9uo2siuu29 u sipexis ug euo2siuu2o uosijexrs ug 135 EB 8384 3 EN AAAI Bang LOC DUNG PESO UNG Ly PERSH pros pen WILLD aui audgsp jo Sem ug 3ErUESSQUNJ yey uos nid xg Ag jescidde ap rxolans BUE SU 20 UGG oy Aus Po eq fes ep SUL perta aq OU geus uet putt piada Eris ai Pag ELOT OF Biewuosuneig 8LEZ EL 914 6002 12 8 009 0102961009 200161009 6002 0 62009 SBI DUETS Payday 941 90 2 081 211 38 X3 OE Il pue 2589 1 vux3 4e 299191 1 3 DEM 3 epee Bur reuu arinj ex Siu ej sabueys Adde juawwayeys Ayunopuoo jo suonezyimeds seut UES dde eamedssa ayy uo Bapuedap 62509
2. Jau Jo x W Augue 91405 Z g pup gapian eu suepeLubund ejqissiuaed aui 9 pub pig unsa ejos Ajesisunur Suy uane Sjqreeussd aq 364 Jordan paaodddnow 3 o1 VOLUI 204 465 88 puaa beyanat andae UE ES CA idees 29 2 H HOlLv201 33 RUDE Burpuncans BAOQpD 7 6 saure Auo esp P LO eo zi d pue 01 V4JN ISNwY apog 02445913 ucno OY ur 24 ous uonojorsureug g uo oqo ees ucipajsrs smug 204 Z uo ees snyouoddo snouna au jo r pun 1 fwmun JO qj enun JOH If BUDLUIXERU smppanddp paacaddp yoo ueiupuniues ur weya sunzac ejes ur eq Apu snjeunddo TWIN g g g dnog n i 55912 291 241 01 x3 0 euoz 5905 sucio snopanzeu yj4 s 4194nj0joupui uj pajade so jj ajos amp 8384 3 144 HM3E PREBS H3 uinpuappng g0 un g quin senjas Ginsu pone eti es peiajapsed aq ups pps axanpspena queas pur
3. 61 5 Select characteristic 92 110 111 Serial interface 13 86 Signal pressure Tn NN 68 Signal pressure gauges 59 Software 86 Solenoid 11 Electrical connection 56 SIU 66 78 Status classification 98 Status 63 Substitute calibration 506 70 74 Supply 55 T Technical 14 tse 20 U 86 V esa ibas ct eerta 6d 11 Volume restriction esssss 61 SE TIC Up PED FUE US 67 Z Zero calibration 77 EB 8384 3 EN SAMSON AG 55 UND REGELTECHNIK Weism llerstraDe 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8384 3 EN 2015 08 12 English
4. pup oajqissiuiaad uonp yisspp LEE DELE POW 104 2 08 3502 gt gt 3 08 2 09 eBupa e1njp4adius juerquip e qissiudag SL 91 ssop iMO s aqy ayy si sanposeduay quaque e qissiuadesd pup MAd SUL 2 AAPL Hilgzesr HQE 91 HUG 91 Hilo 3uggz i 4199 0 a gt 4rise o a5 Aug Od AAWIDSL 9d AAWPS AC bd vupg 251 0 19 251 91 7157 1 A882 20A 10 05 ABEL 20A 40 AQF XBUIA 40 If 119 od 6d 42 Bojpuy PUUS 40suas 5 pua x3 ng s njre1qu jpeg unay Hrg Hrg Higo Hrg Hig 4925 4 SUP EL 2309 juges 40 96 juste 5 dues AAWOSZ AALUOSZ AMUGD LfpO MunDos ML A A0 id voor 9109 4109 vu 25 55 VSL uoOL vulg xow o vius AUZ ASL Age ASE 1010 29116 29119 ON re ite pug pug 28118 chi bb ev iW ev iM 9 F PUES p pueg G ON SADAJJos 1246 4oCandul 6 Heung doug p22403 o 59U34I AS pU 5 Jappy vug Agzs 0095
5. pun ayy A uo 31v2ldDi32 NOLLVNIWVX3 Jd AL 23 SIH 23 6 v6 Papang oj 11 uag pun Bre upsunpug 5 30p 0c ztdid 9 1 Biemupsunnag eLLgg d 001 espppsepung eupsiuu el uosinopsAudg j E4SuGsepung SUPRIME ELAS au josgidde youd ayy samba yous 2 soap pepn our apes Aun pope PUD Apu ur eq Aue dow ueupunupx3 24 7y3 siu eun pes pum sinqou amp is uopulupx ed 73 sir au ur payisads asn 40s 16 suomnipuo piaadis si jusuudinba DU IOUL SAPOOIPUL 49quinu HPAL 489p sr ayyy OL 7661 02005 661 1005 3 ypa Aq parsijps 1106 pup uj pep jpjusss3 99 a 26906 C0 Xd 914 Hodas Ul sj nsoJ 59 PUD eu SA29I 941 OF xeuuv ur usAIB seJeudsounp piusjod 5 49 pepusjul suisJs s quswuidinbs jo uononajsuoo pup uBisep ay 43405 pup buess3 eur ueeq soy sapea z
6. Wed ISNP jo ui esn 104 snyejedde eou199 3 56641 L L LFZ LG 231 uonip3 4 Mapes oisuuu LL Hed se eudsoune seb 40 snyesedde eoujoo 3 6661 11 6009 23l Sjueujeuinbai 0 Hed seb snyesedde 0002 0 642009 23l 1 eui y m Ajduuoo sem eui pue 14 Jo ejnpeuos y ui payloads ejqeideooe Aue pue 991 SOUYONVLS se Sjueuinoog 4 pue 20 X323l 5931 ui 1no 195 se eui 0 si SIU S uawasnbas x323l 24 pue pessesse sem siu sjonpoid x3 eui uiejs s 51 eui yey 151 5 931 991 Ajduioo pue pas pue pessesse jo eAnejueseJdai 5 e yey penssi IIUI siu 5 ac we unpjuer4 v L609 d essesiejenuisieM yuyaya ay pun ssayy OY NOSINYS Jo g eDeg 0
7. vu 001 A Of N Un urxpy T4 X33 4e vu x33 yo sd e qiBiBeu es 91 zp Ly spurius ypas qur 22712 spur Jojo pul ucyuisog ueg pun Bre u sunpag J DISUDSapUNg euy siuu aL upsipsrsAug OP L PPY Biasagssunpag gr LBE O 001 pis euasiuoe uosripxrs 4g eu jo pp oddo oud e npenss AUD pup sp pessnpeoadea aq Kou Apmurejues jo pua uspo pss PUP snjpuBis POU AU Lucan Je spas vu 001 M SENDA 19 x33 Jo Z L L spun vu 99 Hna OUBIS Bibp Ppp 50 s 92422 a41 2408 22 51 2409 77 D OF 91 sS qissiuag ssop eingniadwuay o sq 91964 eut ur uNeus 51 a qissiuued pun ucijporpmsspo Upad eu 8 DIP 19 X33 addy ypa spna B1eue os p eq Ul si LOUISE pav H 8 0gZ PPOW eu PUD suonppb aui jo uond
8. 91 juaiquin ajqissiuueg ssop 91404 eui UMO S SI 51954 210 JO JUSLIND 5 pup seBuna JUDSIQLUD etu 002 q 09 2 79 Wd vu 62 I A 9 n 10 HiT 005 09 9 MU 691 Wd 25 d A 9 n sSan DA WNW pna OLDS p2isuugui Zr Lp spu gt I 9 X33 BS 2isuuju yo adAy BALIN PUL ajq 1B u qu 55 m 065 Wd wu 09 d A n WINWIXDW aos paps APUG 25 15 Zr Lp 5 4 SI 01 X33 suyu uonsejoad jo 4 BUDMYOS uag pun Bis ugasunpag Hpisunsspung 5 JOP YELE TETd ase Giamyssunbig 91185 001 qisunsepung eqssmqoor q sipeopsAua DISUDSS PLING SL gt sILIL 98 eur jo Joud eur anba saGuoys Jo sina POPAPU ejnpeiqss sebuoys Aun poya sp ur peanpeadea eq pus ADL eyo eT sip GUD pes PUD qnot Sey WIND ed 54 quu 5 ld wu 611 80 n san DA LIniumm
9. Jo spog papru 5 sa amp unus Aun pun AUS sp ur og ADL ocd 33 su pes PUD sanare ad 53 1048xipsBunusiBay 295 Jape Ag 5005 eunr 81 Breeuqosunpug ZNYIssUdIsO dx 12185 50 X3 914 LON siu o osjo Adde seipsis uonpuiuDbx3 add 73 eut peuiseds sin n2iuipd pup p31459 8 18440 eut PLLZ X3IV 20 did eur oi L ON uag pun Bra uosunpag did 42 42 1 42519315 FOP L PPYLE OEZE Edd 9118 0 OOL YWeIsUesepung euosiuuaa uasiexisKug ugesunsspung aussiuuae yose 544g eur jo DAcIddo soud sur anba pys seBunu spog Papn sur 5 sa amp unus Aun pun AUS sp ur ag ADL 33 su 212 pes PUD SHRED ad 53 dugg 10 q MM 00 vu LI 82 I Sen DA 9105 AJ OIISULFUL papan p o Joz 28 18 purua PI X33 asuu
10. eur FS 41 uensejodd spa yaya gt sr eu 04 JU 10 FO z A 02 1 Sen p HY OL 1 99 0 295 021 Od 18 Ol 38 2 1 SILTY x33 10 I vu jo addy Josues ui i g pun 2 FICE OP L PPY Biamgssunpag Q4 LBE O 001 use euasiugo jo youd sj2bap3 seBurs AUD pup sp Auo aq jo pua Spog SIL SUD PSs pun sanjpuBis POU Aj LOUD Jo 15 p9 M vu Ge 1 0 1 Uum Lu xy Hw 1 29 0 9D OL Od 49 ol A 88 7 ol SAPE tuntur 2179 33 19 vu x33 yo od 1 Ju 5 0 OOF M vu 09 A n UNLU TKE A 2 16 vu x33
11. ejos pape D 21711 5 2 SI P X33 Ajsyos asuy yo ed ppu Ig DJDp hupe 2 08 Fl 0L Do OF Sl 99 gt OF 91 abun juapquin ajqissmuad ssp 90 Sup ur uotis en sebBunpi a gissiwuad Bun 5 2 eunpouedwey UseMjeq 284 SPAID JO PUD JO papusui si 94 pesn e qusnquioo uou JID 104 pepesoaxe jou 9JD Ig pup If1 jo ajqissimuad apos palsies oq yaya JOU 9415504 p si 5 05 sauoyisod ajqodn _ 241 a Jo20404d pun 0204044 245 NOSWYvS 455 9ur 0 Burpio23p sr uorisieA 7 OgZ p 944 ul jpuBis 041402 o4 uorsod was sA pA so S944195 s104Dnjon 1DJOJ JO apaul JUBLIND 11 papuajur An iqpdo uonporuntuuuoo Jo s 2 02 2 addy e qpdoo 941 Jusuldinby jo uod sod 20 914 ON NOILVNIWVX3 3dAL 23 einpeu s e 1 tru 21
12. 119 019 gd suid panog Bo pun vu x33 yo ed 405495 uouisod I WU x33 addy Jad Ope gt 026 pe eg 10 WU x33 addj Indino wbo mnn 8 18 Spure vu X33 jo addy uonounj 5 0 Zr LP Spuma I vu x33 yo addy ypas piu eAnsnpul 06715 Spune I vu x33 yo MOJIAM 940A OS z L LL 51 I vu x33 yo addy pins pubis DIDP 122142313 2 08 2 0 tL 29404 51 2097 C D 0F 91 eBupa juagu ssop oed e qpi Sly SI ejqissiuued pun 2 02 aunjpjeduire ussAeq gt eu suon2o0 SNOPIDZDY JO episui papusjul si 8149p BUY pesn DIPAW a qiuisnquioo uou JID Jusuungjsul 204 Je20j04d wvH pup 455 Sy Buipio 2p BUD IUAWILUOS Jo e qpdpo 1 BE OEZE 241 suoiuisod Was s puBis jo4juo Burn suba 46 4 JO AUD 104 pepusur Aprqedp 10 ajus D SI 1940150 a qpdpa yvH BE DEZE p
13. 2625 Agzs 6 vui 825 MES WUSLLS 09612 Ages 5 unoan 251 30A 25 230A WWW L eigo SUOILDDO Ajddng Z 8 542J9UIDADd 4914424 ys W4 iZ 9149 ui sn panddp pup apos AjjooisuLyul Jo p21429 3 SUOIIDIO Ul 3SN W4 Aq snipanddp 143 8384 3 HM3E PRES H3 uinpuappng g0 PY ursa pnpues piBu Aquo Anus ejqp eos shina janpi ui eur Of Vdd ISN epo gounpaoa3o ur eq poys yg 4 EHON A o poy 5 5 gn E 5 Lj d a 5 5 5 joues qne piouajes uogaung pang uousejap doya fdu 209021pul uie agoda YWIN 4 sdnoac g I 55912 g 3 g y sdnoac 53502 snopabzpu Joy W4 Ol 9Bog wnpuappy HM3E PRES H3 g0 un g quin 1 0250 OSOL 40 1 6250 0601 ON
14. X3LV Z0 ALA NCAP Y uoneun ez 1 23 om o pug PUNE 2412811493 Gene jo 8384 3 122 AMEULIS 91185 001 2o esopuug 3je1sugs2pung 245512 Esa uan ng ASIST p uasa pem dg Su aq 9g qp ad ox 15 Sau 40132410 77 RUA 9 I RIsuesapung yose sig durejs ja amp eursungqop enjeu 3007 Jequiasaq 11 7Zisaugosunezq UoIso dxq 40 Uoer 25585 80 XH 8141 F OZ L LECIS NHJ S00C O 1 Fo 19 2005 1 1 62009 900c 0 6 009 SPIRPUTS PHEA pug umpuappe sip Aq PORSHE 100 AE Jo zu ur pauoanusur pue 3moegnuguu 464 suene ads py d po ju 05 ase 99 09 Hu 01 XALV Z0 ALA uoneunuex 23 om o mpg pug graamasungg lo o gal 3 egsutsapungg 2412811493 A 5srpeq say Gena jo uopgv suea 123 EB 8384 3 EN Teana g EHE po UU jo atau OU api aqna acp srscadide oz salons aie MEW Hc Wee cei pump eq EN puo gu PRL pe HE I eel AMV
15. jo adAy panog D35159 3 SO 4 ji Sy aq eu aq panog aq payed si 1940141504 12 02 2 Jepow eur eun4nj suonporypour PUD aur jo uendusseq upunaz PLEOI 1559 9V NOSWVS 9121 51x33 OZ 3 a qpdp 12 0226 Jepow PLLZ XALV ZO 914 91529149 53 eui OF 9 9snp 5 23 6 76 aup dw ul LON NOILVISNVAL pun Bre u sunpig 91 HDIsubsepung 2 8384 3 118 Sop z ppPvzedid 9118 4 001 jessuesapung j pisupsepung au Jo soud ayy sambas seBunu Jo spog pegnjsui jeune pub sj eq uonununubx eddy 53 snp ein pes PUD inaug eddy 53
16. suoneoytoads HAA 01 Jofo Jou soop pue pap Haysayors aybadad aq pue HUA e apis jou ssop 310431 1521 2u jo syed papsi ou punog 5 styp jo spduxes y yonposd ej uo mo pares efus e apses ayy summquoo Woda 1523 8 4 s1ouontsoq JELE ad p pue p jo uo 00129044 Jo 29182 ot Jo uso oq Jo Moda piegas 91 9068 600 XBA 6FC 90 8 690 PE 14219 H STELY LOUO O1US O0R6LF 80 11 5005 a yar ang 492 1 X Jat ann A 2711 9005 yoequago NOLLVISNVAL pun ATA AAA EB 8384 3 EN 112 P lecod 900 9079 19189 920 ur papio2a se SJAARDA 9j pue aui sey au jo slanuues S1HO0ddH LNSAASSASSY 1531 PRSY SpIepuejs ayy ur papryou ue SjuauauInba pue Aes ui aiearpur Jou SHL snyejedde 10 uoneoyioeds eoeyns pue snyesedde c Uonp3
17. Press The positioner changes to the man ual mode 2 The manual mode starts using the last set point of the automatic mode ensuring a bumpless changeover The current position is displayed in 26 Adjust the manual set point Turn gt Code 1 Press amp Code 1 blinks Turn until sufficient pressure has been built up in the positioner and the control valve moves to the required position 80 Note The positioner automatically returns to Code 0 if no settings are made within 120 seconds but remains in the manual mode Switch to C automatic mode Turn amp gt Code 0 Press amp Code 0 blinks Turn gt AUtO Press The positioner switches to automat ic mode 8 2 2 Fail safe position SAFE If you want to move the valve to the fail safe position determined during start up see sec tion 7 1 proceed as follows a 2 C Turn WY gt Code 0 Press 60 display current operating mode AUTO or MAN Code 0 blinks Turn 29 SAFE Press G9 display S The valve moves to the fail safe position If the positioner has been initialized the cur rent valve position in is indicated on the display EB 8384 3 EN Exit the fail safe position Turn XY gt Code 0 Press eg Code 0 blinks Turn and select the required operating mode AUIO or Press 69 The positioner switches to the op
18. eues pang MyDS 710 2884 seu JU s vu si TL A 8 1 ZETE speuruus SONEA UOTIAUTIOS JOSUGG XT jo ID Wu xp fo n 19695 12 091 A SEUTU SANEA 21110 X143 10 vu XT wapad o ad U 8 0 4 SP perm peur arg MEP 87211478 au T 152 popn our SPAN 1527 SY ur payLoads quas oouvijduioa osje ANIM eu ur 24 oj penuasd si a4auegisog aede ju vH 786 OELE eu pue suonppe aui Jo ATRIA WEA ue vnpquerg 1209 DESEJO DUIST issouppy yupapay pun ssepq OV 2a 08 L 9 4I o EE CEU 9L IT IU X TX D II 3 10 5p IT vu oe x3 BUTEN 504 Aqedt LAVH 798 062 PPN X 0817 X3LLV urprog pun zraigasunrag yejsugsapung agosruqg2o uasipers4gq 131 EB 8384 3 EN 5 TOP EPP n 91 PRE dH Sep esa puri RUA 08 o1 di VI AU cz Do 08 A De amp S De 09 01 d 91 shady FL AU
19. pun Gremyosuneig 91 gt 119 8384 3 adapta OL ERE U GOLAS puny apenas ausum JES JO SAWI papra ejnpeuas agua Aug pr Petu eas PUB ame Mp our Jo garde ag umbo sy ui peanporder eq iru apoyen adig 37 snl 315 jme pss Samara untra yy 1058 0 014 PAUL JoAausumemqor n iteag 1 2005 55 9 Jape zjnujossuormojdx 90Z7 L0 XI 20454 152 E ON sr 0878 quus uonguiugx T oda Gq aur ur pairoads pue mep earnao o V sparersasu TT ju 25 19 ool H A DE n speunudap uonoseuuos 105425 apes A garsurgui uonoouuoo Apuo 10125 UOHEJAQIA BE XTA Aes SISULQUT uomnaoojoad Jo ad amp FLIZ KALV H Ld VEY uorgururex 2941 293 ON Wp pun j Ejsugsopung T quosipesrs amp ud aunty oL ERE U GOLAS puny igjsugsapung ansias ausum ust EWS sssunqo JO SLANT papnjaur ejnpeuas agua Aug Petu eas pur ame Vp O
20. eyg LUMO Hog apo Oupa unrpeun suy uir soubpaosso ur eq penu wonbporsur ey 1 B 55 8 a n E a 55 L ng SAA ueisung aunsopug p addy 5 abeg Ax pend uo Burpuadap EDWELE IPPO pur jouke yepeoa pur ueigesod aqedos pywH s4nsepug p od 55013 20 d 3 59015 2 a g g 1 3502 suog 53013 40 _ys gt 8384 3 142 435 2353 91 0 gg unf 2 5 uoisiAgy 435 2353 91 0 gg unf 5 uolsiAgy agmg 1 214625 19 95 10 lg 10 Jo 1 x H 10 251 40 0 JO If 1A 10 20 1005 ayy 23W 94 siajawipind Aug sejoN 2 08 71 208 gt 1 gt OOP 81 2 09 91 254 Wulgg 3509 gt gt 51 91 PUMN MOUS Unt coy augu ainjousdway puarquip a qissiunag ssop uaaMJat uonn a4103 ayy BIH eu ur UMOYS si JueA4n2 4
21. mor du suaga appen oq gg g EgiW d amp 45 ucajuletap ia mid HOCE iesus BHADRA pii Jip XO dou rede Lei nud ise Ess Vise ums i saii paag a ISELUSOLFIMU AGEE F Pg Lob o ADELTE APES E 5 T iz 58 J indie apes 4 L __ 29 NL edita EY LOLs 28 ADT LEE ANGLESO qnss q nag Adde sn Es gp sop pun 4 3 quA pem Per dI spes comune pow 0 sdeacup uersa pese g 33775 Shoda zt dH Apuwo N q r6 POW gt jo41uo3 Li 260g wnpusppy 145 EB 8384 3 EN 146 8384 3 8384 3 147 148 8384 3 Index A 50 52 Additional equipment External position 12 Leakage 12 ERE RTT E 11 Solenoid valve 11 AIR TO OPEN AIR TO CLOSE slide switch 61 Analog im 12 Article code 9 Attachment Accordi
22. peansus oq emu panog Suny wiyasa sig ur Poypoysuy oq iaiu uo nnns jnuBs puna uop3euuoxiapug up Ni b8EB 93 61 BOOZ UNE amp quinw jojuo7 1 0750 oso 29 1 6250 0501 Burenap oy so 6 x OZ Ww agog 2990 mes c pum g sunaum eu Sopoti ajgresiusad su 304 81901 995 g pun PE ejns Buy WLUW ai 204 pasouddmeues oi vopeuuos 204 punasn doiit Lia apind dyeing Papas eS Beene Pe wp pi Ea E 47 E i a E NOMTIO1 NOLYIOT 3375 gesod sp sipunuaa si c aseq se janu pays eu punai 8 sr qur Pays Aq aq sep 57 jo 4203 lig ID 0u0p40230 pe joisur pente WE eq Ajejos uogoogpe vs 09 5 Un Se Burpuncuains 7 6 appare sour Addins Aue sey 2 73 2 A gauppaoog ur ag PNY woyo T obod uo z eqo sss ucaqpejss uD 204 z j SBod uo aes snjpunddp snouna au jo r pup m fenus qup Pee 46s Tenes geri senes LK 464 snjpunddo pagiupes we ueipuniues pasn usya Aqua span ajoe Ajansi ur papaje aq
23. 42 To rotary actuators A7 To 3510 Micro flow Valve 46 F Fail safe position SAFE 80 Fauler RR 81 82 Recommended action 98 104 Initialization Manually selected range MAN 70 73 Maximum range 70 71 Nominal range NOM 70 72 Substitute calibration SUb 70 74 149 Index L Leakage sensor 12 Attachment sse 48 Limit contact Electrical connection 56 CHING ENTRE T 83 84 M Re 86 Malfunction 81 82 Manual mode 79 Mounting parts 50 52 O Operating 61 Operating modes 79 80 Operating range 69 Manually selected range 70 73 Maximum range 70 71 Nominal range NOM 70 72 79 82 Output 10 Pneumatic 5 55 Principle of operation 10 Purging of actuator spring chamber 49 R Reading Display 61 On display 62 Turm by TBO 67 Reference variable set point 10 78 150 Reversing amplifier 38 Rotary pushbutton
24. LLITIULITOE QNI ob 2 esas Aji x3 Di jo 3EIBIAPIRAGERIEIREIREIRIGRRAIIG aonpayul 809 I8 WEG 0 0 0 7 MU 062 4 GOL wu 0j 4 vu 28 A 02 A zanpa Lune map ages Ayauya ucnseuuca ai er x3 jo adi ipata seu amp ar meich macr micpaamimbick us eua ing4 ynaup eges Apecimsuuut pepeo 0 uanoeuuea ei AYES SULLY uaaa jo ad Zev Lb STE uae gapanpur WUT PLLE 20 Bild 31v2131LH32 HOLLVMINYX3 3441 23 OL LN3I 31ddnis s pun gid eusspgosgsgosqeyusAuqd ald k Lz zo Old NOLLVNIWY X3 3dA L 23 OL LN Tas 5 Wag pun Biowua2sungJg euosiuu2o uosiexrs ug EB 8384 3 EN 90 19 oo ECU g Le 6585 Teng ees 075 Jp wu Pg x ee eee Apo J053 005 teyat n Bur ELOZ EELEC EL X3 ald 6002 LEGL009 NS ZiOc LL G4008 Pe 0 684008 NS Pod 40 2 081 211 9 3 BYE 9991 9 9211 amp SPE upe Gunny Sui gallum pipa Adde
25. ur aq Bunia ayy 21405 qno osjo 40 si 52509 USUI 3I Ul PE Jo 999g 1209 gt UD ui ed pys gt jyvH SE OEZE 94 UDD aul apispno 29 1045 Jajdopn aonpajur 249 auj WW OF N 10 panno puruou asn D ui 1 OCS IA Z 7 LOG DAL Ul JO 4 A 065 12 15109 231 eouprjduio ul asnj 32A ul papesaid 29 pues aul vul 29 gt Jo Hano JOUILUOL esn D ui 067 1 2 29 109 DAl LA JO 3 A OST 1172 42109 DAL Adwo pys 851 sty suonp o BU Jo b Aq aq jus 21 11 s puruue poan puBrs eu asn 10 suaip puos 1215595 10525 20 914 40421 1591 91 ueg pun yeruesapung aLyasiuysa YosyeyisAud SOP SLLSE C O0LSe esspung asyDsUyos YoseysAyd HPjsunsopung 2 3 yo sond ou cuinbos soBunu 1o Aub qnom ur paan poda aq AUNGA sim Pibau pas PUB sungoUBis paypa Jo
26. ayy LUD Lnjun4 LEO E SHS A 591 xiuu sj pBey ssew NOSWYS 85 0515 X 0812 X31V O 914 340211197 ed 53 23 6 06 9AIpoalg ssjoqdsouuy pijusjog Ul asp 194 papusju suis s s juauudinb3 pnun0jJuo5 NOILIVISNVHUL 4 8 2 9 c v c 2 1 did usg pun 4n1sunsepung eussiuussL u sipyrisAug 127 EB 8384 3 EN 91185 001 yenuesepung gt 1 25 HPjSunsopung 2 43 yo paddo sond ou sain boa soBunu 1o spp AUD qnom ur aq querens sim Pibau pas PUB paypa Aunuaojuo7 Jo A4opjerpsBunaeiDey 1 Buy aq oes 2 Japo Ag Bie u3sunpig zjnupssuoiso dx3 5 sAOqD PIDPLIDIS ypa 49 psrjsijbs pun 51509 21 Busia jnd papoelqns you BAD SY
27. wu 00 A ot Lun eL M wu xs 2 x3 5 5 mop fl DOR A Sl vu x3 ju W mo H yu chk 1 A sz n sane As al Wu on a x3 uoto jo edi peu suia indui Losing rug 10595 Qosues punos amp LUeq gungnugs fat al xj ugaja p adh 4 irt ad ZELE 941 MALY 0 Bld LNSWALYLS ALLINSOS3NOO OL LNAWA dans S pun 25 29 5 beeunvuntig g Lt 0 SURG gejturt gung pusaid gew au SIG ibis uj Weeping modius ustpiopt oy o dut GE Bahna 9d Aus Eo DIEA Id GU piii CUNT pug HUES Kanugoganz SI 12945 me sg 2 M yu 001 A 0 n EUOTUE HOC gi wu au All a ja Teele elie 161815 pm a si
28. enjeundedoe sig i gansopus p oly Th 5915 fy 4 3 29912 3 g sdecas 5912 auoz 5565 91 21 Bl X3 suojn20 snopanzpu 40 W53 jpnupur s 4a4njagnunur pajjypeds so pajngsug jj ajos Aj popsu pug 141 8384 3 H3E tREB BOE unp OuiLE y uma gt aad jopu apqisocd sao spuma au og 2903 sr penus parts au G I Pyp pepuncab sy nui Aq ae Snap e po yo e meus piens jo exasyoedes PUNY pug seus E95 O4 HCE segunda GAJE EOS SOO RAp i WA jung SPU OR p SUCK o umm pem rT djouk UUT inde apes a g D pum jp eenpy O S soya pem NOMYIOT NOLLWIO1 at gt 33 snoauvZzvH suosues N q rs POW zx3 1LO 9VHA 10 LX3 1LO GUHM Zxa LLO Cvy HM Guymoup 9 93 OF BOOZ WNT joujuo7 L rsO DSOL PUP 1 6650 0501 ON Bus pap e Buipucaae pinpuos jau piu Aquo Augus ogo E Z pue 295
29. 3710 see drawing of heavy duty version for dimensions 1079 1118 1079 1119 no longer available see drawing of light version for dimensions Fig 30 Attachment to rotary actuators acc to VDI VDE 3845 Sept 2010 fixing level 1 AAT to AAA size 108 EB 8384 3 EN Dimensions in mm 777777777 Fixing level 2 bracket surface 777777777 Fixing level 1 actuator surface NR au Actuator Dimensions in mm od Dt AAO 50 25 15 55ferM5 66 50 AAT 80 30 20 5 5 forms 96 50 AA2 80 30 30 5 5 forms 96 50 os so asume Flange type 05 according to DIN EN ISO 5211 EB 8384 3 EN 109 Valve characteristic selection 16 Valve characteristic selection The characteristics that can be selected in Code 20 are shown in the following in graph form Note A characteristic can only be defined user defined characteristic using a worksta tion operating software e g TROVIS VIEW Linear select characteristic 0 Travel angle of rotation 100 Reference variable Equal percentage select characteristic 1 Reverse equal percentage select characteristic 2 Travel angle of rotation 100 Travel angle of rotation 100 Reference variable Reference variable 110 EB 8384 3 EN SAMSON butterfly valve linear select characteristic 3 Travel angle of rotation 100 Reference v
30. ES xj uedqoayoud et f OAL usag pepin usog spiepuejs eges SUL Pode 152 ay 188 ay Duipuoaoe qu ES oq ose ec je naa aui Bunny eu uj ma Bou EH po wu Ok E A n Auguuac unjsuela LEGS sanpa feo ead E Sappy yux Lewes punos pun 230 SY NOSMWVS 5i x adi Lut arae zi CREE EE MR RN RR eu de da al le Me Rei ET ELE ad 5 ES Mo 2081 99 Dell 40 Sii vuxd Sell e 5 PORE ad q09udinb3 1 A uomesug gang uonel 1 Il vu X 08LZ XSLV 0 919 LNAWALVLS ALIWHOJNO2O 2 LINAWAlddnNsS F X 08LZ X31V 0 Bld INSAWSLVLS ALINHOANOS OL LNSWS ueg pun pun Bjamyssuneg Ald auo2siuu2o uosijexis Aug eauo2siuu 2e uosi exrs ug EB 8384 3 EN wee LOE Lae 134 ANVWE3E basupi Gephtapung qu tuetapeng dusmuta Banag gi DOL Depreepurq gurursapeng SUAS nae pgi To uueg deg o der ug
31. T6 Class Zone 0 Class Groups A B D 3 Class Il Groups E F G Class Zone 2 Class Div 2 Groups A B C D Class Il Div 2 Groups F G FM _ Class Zone AEx ia Class I Il Ill Div 1 Groups A B C D E F G Class Div 2 Groups A B C D Class Il Div 2 Groups F ATEX 11 Ex nA 1116 Il 3G Ex ic T6 Il 3D Ex tc T80 C IP66 8 Additional equipment Inductive limit contact Without 0 SJ2 SN NC contact 0 J2 S1N NO contact 2 Solenoid valve Without 0 With 24 V DC 4 Analog position transmitter Without 0 With 1 External position sensor Without 0 With 1 Prepared connection 0 2 Analog input x 00 0310 Leakage sensor Without 0 With 1 Binary input Without 0 With 0 2 Diagnostics EXPERTplus 4 Housing material Aluminum standard 0 Stainless steel 1 4581 0 1 Special application Without 0 Free of substances that impair paint adhesion 1 Exhaust air port with 74 18 NPT thread back of positioner sealed 2 Attachment according to VDI VDE 3847 including interface 6 Attachment according to VDI VDE 3847 prepared for interface 7 Special version Without 00 IECEx Ex ia 6 5 4 12 GOST 1Ex ia T6 T5 TA Gb X Ex tb T80 C Db X 14 GOST 2Ex nA IIC T6 T5 TA Gc X 2Ex ic T6 T5 TA Gc X Ex 80 Dc X 8 20 Design and principle of operation 3 Design and principle of oper ation The electropneumatic positioner is mounted on
32. zc 2 09 01 D 55 SL De Sr 9 9L aou SSR D 2umqeaadiuo p parque g WIEN FAS 404 Apoedea NEL All PUE SJUSEITID NEQU KANUU anyeJadma yergue apqrssriured sessepo eu 0324424 8361 214981 JV 09 m 005 rJ po SC 1 0 1 Ju 09 eu im 005 AAW 691 MW g5 02 sium sone KEJA 2I TU X3 10 Tpl p spputuus uonaejord Jo adAy ur Aas IT aAnonpu JM 95 219181890 Fl AW 055 Md VU 001 DE l uongredo senpea KEW CE T speuruay mdu ITTY 4 5 vu Xi 40 ada Up mmm genes nez e wees Fl viU 001 J OE uoreaado SUL sone SPUL DOT SAH TO IO punos yu x Jo ad Up meme n eee e UOISTOA Ju vs K urprog pun yesugsapung YaspRys lt yg TORE ppy SAAS ULB 91 I8 0 0H 29 ES puni eues pang ggss p U penus podiu aq 152 I ET Up pi neun X LULL pa Tun ay al aug p apqjHaN FI ym STI BE senje LT TE I cer E S R
33. 17 du gg 0 yu ool MW A DE n son p Uum Lu xy 2II TU x33 Jo vu gg jo addy 1 Ju 9 0 JAM 4 09 1 A of Uum Lu xy DI 79 x33 o WU 99 jo addy 2 BH pra S rg gg spus 704 28 18 sjpuruus 2S LS zr Lv spura pun IJDIsuDsapung euy siuu aL uosipspisAug EB 8384 3 EN 130 91198 0 0 eues pang 24943 23 1 oup Jur aedade 22 al pte Al 1522 01 APAAISNONS 23224 MOUST 1523 tI C1 Wap prep ASS aafmmusis Tog pras OY AODA 4e SEIN paginas L TY Lo paripa ad JOSSITOU pug Ja eursuueyor Sup qq eag auneugis LOOT Jaquiaides 01 Sreayosunvig opio Ag ZMPOSSLLOLSO ANA 7 POOLT LO XX Ld ods 0 TON snp oj ospe Apddg saepnonred aeo PUB SUOL PLoS ersods au p X 0812 XULV 0 H Ld 4uaojuo jo ayy 01 z ON umpuappy urprog pun zr2aigasunrag yejsugesapung agosruqga2o uasiperis4gqd TORT SAY SUBS 9 I8 0
34. 68 Turn 9 gt Code 3 display No Press amp Code 3 blinks Turn gt gt YES Press G9 display Limit the signal pressure 16 Pressure limit IN Default No Turn X9 gt Code 16 Press amp Code 16 blinks Turn until the required pressure limit 1 4 2 4 3 7 bar appears Press to confirm the pressure limit setting 7 5 Checking the operating range of the positioner To check the mechanical attachment and the proper functioning the valve should be moved through the operating range of the positioner in the manual mode with the manual set point Select 2 manual mode Operating mode Default MAN Piru Turn 9 gt Code 0 Press eg Code 0 blinks EB 8384 3 EN Turn gt Press The positioner changes the man ual mode 7 Check the operating range Manual set point w current angle of rotation is indicated am 3 3 Turn gt Code 1 Press eg Code 1 and icon blink Turn until the pressure in the positioner builds up and the control valve moves to its final positions so that the travel angle can be checked The angle of rotation of the lever on the back of the positioner is indicated A horizontal lever mid position is equal to 0 To ensure the positioner is working proper ly the outer bar elements must not blink while the valve is moving through the operat i
35. Alarm A1 responds when the value falls below the limit Software limit value A1 is displayed or can be changed in relation to the operating range The setting has no effect when an inductive limit contact is installed Alarm A2 responds when the value falls below the limit Software limit value A2 is displayed or can be changed in relation to the operating range EB 8384 3 EN Code list Code Parameter Readings perd no values default setting P Reading direction Standard Turned No No RUN 1 RUN RUN 2 2 RUN RUN 3 3 RUN ESC ESC Position transmitter x ix AA AN ESC Fault alarm ix 3 HI LO No ESC Position transmitter test 3 10 0 to 110 0 of the operating range default value is last indicated val ue of the position transmit Test of software limit contact alarms A1 and A2 as well as of fault alarm contact A3 If the test is activated the contact is switched five times RUN 1 1 RUN software limit contact Al to 22 2 mA RUN 2 2 RUN software limit contact A2 to 22 2 mA RUN 3 3 RUN fault alarm contact to lt 1 0 mA Operating direction of the position transmitter it indicates assign ment between travel angle position and output signal i based on CLOSED position The operating range see Code 8 of the valve is represented by the 4 to 20 mA signal Values exceeding or falling below the limits 2 4 to 21 6 mA can be represented When the positioner has not been mounted r
36. sees 28 Attachment to Type 3510 Micro flow 34 Attachment to rotary actuators 34 36 Reversing amplifier for double acting actuators 38 Reversing amplifier 1079 1118 or 1079 1119 40 Attachment of external position sensor esses 42 Mounting the position sensor with direct 43 Mounting the position sensor with attachment according to IEC 60534 6 45 Mounting the position sensor to 3510 Micro flow Valve 46 Mounting on 47 Mounting leakage sensor 48 Attaching positioners with stainless steel 5 49 Air purging function for single acting actuators 49 Required mounting parts and accessories 50 Sog m 55 Pneumatic COMME CHOMNS se caraiarcnnarccosyevanvasaswuiaatawentenmereinabhwersaseminateenstastnersssies 55 Signal pressure gauges dca Eden lii casetas 55 55 Signal pressure output eie ctesceh enia ertet t 56 EB 8384 3 EN 3 Contents 5 2
37. Actuator stem extends Marking Fig 4 Direct attachment Signal pressure connection for Type 3277 Actuator with 175 to 750 cm EB 8384 3 EN 25 Attachment to the control valve Mounting parts and accessories 4 2 Attachment according to IEC 60534 6 Required mounting parts and accesso ries Table 3 on page 52 Observe the travel table on page 21 Fig 5 The positioner is attached to the control valve using a NAMUR bracket 10 1 Screw the two bolts 14 to the bracket 9 1 of the stem connector 9 place the follower plate 3 on top and use the screws 14 1 for fastening Actuator sizes 2800 and 1400 cm with 120 mm travel Fora travel of 60 mm or smaller screw the longer follower plate 3 1 directly to the stem connector 9 For a travel exceeding 60 mm mount the bracket 16 first and then the fol lower plate 3 to the bracket togeth er with the bolts 14 and screws 14 1 2 Mount NAMUR bracket 10 to the con trol valve as follows For attachment to the NAMUR rib use an M8 screw 11 and toothed lock washer directly in the yoke hole For attachment to valves with rod type yokes use two U bolts 15 around the yoke Align the NAMUR bracket 10 according to the em bossed scale so that the follower plate 3 is shifted by half the angle range to the NAMUR bracket the slot of the follower plate is centrally 26 aligned with the NAMUR bracke
38. OEZE uoaa pappo jp 10105 ipur uonisod uondo eu pup jo eu iq OEE NEN EDS Bupppu ay ur peplacid eq pys eut siu seJnso pue Aq B66 L L L8ZOS Jo s usueuinbas au seisips agoda LE GELE Iepow eur n uBisep pusaspa pup puJeju oL suonparjipotu eu uBisop JPUDILUSAUOD Jo sejp d Jo 10 SIONN ZE seus ou oL Apreuip si 53 ALLS ING JO O VE C VO X3 914 Hode 1594 ayp ui pauyiseds e unijduoo ui osje SANNA Ul peJnjopjnupui o 4 si INWH Le L Z 94 Suonp3rppour pup suonippps aur jo Aupunaz appa F1 09 g 2 5 OV NOSWVS ANPHINU_W 9121 P 95 63 Buppiow AeuogJisod ojqpdpo LYVH Le 0 z 4usudinb3 PLLZ X31V 20 1 uoneunuexa ed 53 99101 9 Xeuuy 93 6 76 coN
39. mpg pug lo o gi Lal 3egsutsapungg 2412811493 A 5srpeq say Gena jo uopgv suea 91185 001 2o pesopuug EISUES SPUN 24551122 Esa uan ng ASIST p uasa pes mg Su e aq qp ad spas ox 4 Sf gu JU SE EB 21931324 11 A vul stl A 8C SONEA XE amp UO mar quam epes AT BOTSUMIT Uonoeudoo 101 ZT LT BL XQ opad dp mora quaai eu WEP Wa 08 OF De SS FL 04 91 D 557 SI Qa 09 01 S3 OL aut apqresmutieq p segue 27112124015 aqe apqisstuuod oly 505582 Ing 2 aur 535 21981 au pewpdn eie spaepugis o suonipe au p papuejxa si Bue BINA 1uarquig au p MOL 1891 SY ut p3js1 sjuouimmoop uongagngao 242 e gurpiaaoe ospe Igede 20v H oui sunm aud suoneagipour pue suom ppe jo KUULIST ureps ux jan puta 209 E agre Ax SEPP y yuypayaroy pun ssa DY NOSAYS 081 9 39 SLOMA DTH e BULLET Teuonisoq aqedes 16 0628 edL FLIT XLV 70 814 93903290 ad N 0 9 OHG o PAPAR o3 durpaosae pF mp
40. uag pun Bis uasunpag did 8384 3 116 30p 0 Z7c zedid 9 9 91185 DOL ipisunsepung q2s Jo soud eur einbss joys spog 25 Aun pun ur pesnpoudaa aq Aue AGL appasi1a7 addy 73 siu BUD pes PUD eunjpuBis SHAHS edA 53 2002 129 zo Buy aq pes aunpouBis Jepo Zpnysssuoisodxy aljayssBunsaizyipaz 2 4 spuNpUns eaunijdiuoo 31 sjuaursJinbeg pun 91945 21 e qporddo joy SSN 8JDs 10 suonipuo 015995 7 1 5222 20 X3 914 099 59 91 pun 4251 2 1 425 9315 30 0625 25 9 6 aed 117 Biasissunbag oLLg d 001 qrpsunsepung eussmisa puasa pung euasiuqas ESAU erp jo qmscaddo aod eu aanbe pus seBunus som AUG AEE sp ur aq Ajo Apu poppan uo
41. ueneuuexe eu Jo sucmgesipoeds pue ucgemdo pue amjpepurw ajou Pile MALY 20 914 31v2idilu32 NOLDMIINYX3 3dA L 23 OL LNSIINSETHdIS S wag pun Aid yelsuesapung euosiuu e uosiexrs ug EB 8384 3 EN 126 2op u X3Zgdid Biewussuneig 91195 00 1 E4sunsepung 4 yo soud eu oys 16 snap sa Bump pnoy Bupsu Bre Aqosunpag A sp ur pesnpoudau Anw puce Jo juste ns pas pun sajnjpuBis Apoyo jo Jojex upsBunaeiDey dg ipes eanyoubig zinuassuoiso dx3 91 21 VV eu epn ur pys ay jo Bugan ZL uag pun u sippyisAug Popu 91167 0 001 1 ejsunsepung 4 jo soud poys 16 snap gt Aun sp aq n pua wag siu pas pun a
42. 9 3 for fastening 3 Mount the travel indication scale acces sories the outer side of the yoke using the hex screws 12 1 ensuring that the scale is aligned with the stem connector 4 Fasten the hex bar 11 onto the outer side of yoke by screwing the M8 screws 11 1 directly into the holes on the yoke 5 Fasten the bracket 10 to the hex bar 11 using the hex screw 10 1 washer and tooth lock washer 6 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges on the positioner making sure the two seals are seated properly 7 Unscrew the standard M lever 1 includ ing follower pin 2 from the positioner shaft 8 Take the S lever 1 and screw the follow er pin 2 in the hole for pin position 17 34 9 Place the S lever on the positioner shaft and screw tight using the disk spring 1 2 and nut 1 1 Move lever once all the way as far as it will go in both directions 10 Place positioner on the bracket 10 in such a manner that the follower pin slides into the groove of the follower pin 3 Adjust the lever 1 correspondingly Screw the positioner to the bracket 10 using both its screws 4 5 Attachment to rotary actu ators Fig 11 Required mounting parts and accessories Table 5 on page 53 Observe the travel table on page 21 The positioner is mounted to the rotary actu ator using two pairs of brackets Prior to attaching the positioner to
43. Code 1 and 2 icon blink Turn in order to move the valve slightly past the blocking position Press to cancel mechanical blocking Turn gt Code 0 Press amp Code 0 blinks Turn gt AUIO Press eg The positioner switches to automatic mode The current valve position is indicated in D Note If the positioner shows a tendency to oscillate in automatic mode the pa rameters and Ty must be slightly corrected Proceed as follows EB 8384 3 EN Start up and settings Set T Code 18 to A If the positioner still oscillates the Code 17 must be de creased until the positioner shows a stable behavior Zero point calibration Finally if process operations allow it the ze ro point must be calibrated according to sec tion 7 7 7 7 Zero calibration In case of inconsistencies in the closed posi tion of the valve e g with soft seated plugs it might be necessary to recalibrate zero WARNING Risk of injury due to the actuator stem extending or retracting Do not touch or block the actuator stem NOTICE The process is disturbed by the move ment of the actuator stem Do not perform zero calibration while the process is running First isolate the plant by closing the shut off valves Note The positioner must be connected to the supply air to perform the zero calibration 77 Start up and settings Enable configuration 2 Code 3 d
44. F G 2008 11 30 Class Div 2 Groups A B C D Class Il Div 2 Groups F G 18 EB 8384 3 EN Design and principle of operation 3G Ex nA 1116 Il Ex ic 6 Statement of 2013 07 30 3D Ex tc T80 C IP66 conformity No RU C DEO8 B 00113 2Ex nA T6 T5 TA Gc X Date 2013 11 15 2Ex T6 T5 TA Gc X Valid until 2018 11 14 Ex tc 80 Dc X No CYJ12 1487X Date 2012 10 08 Ex nL IIC TA T6 Gc Ex nA IIC T4 T6 Gc Valid until 2017 10 07 EB 8384 3 EN 19 Attachment to the control valve Mounting parts and accessories 4 Attachment to the control valve Mounting parts and accessories NOTICE Risk of malfunction due to incorrect sequence of mounting installation and start up Keep the following sequence 1 Remove the protective film from the pneumatic connections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings The positioner is suitable for the following types of attachment Direct attachment to SAMSON Type 3277 Actuator Attachment to actuators according to IEC 60534 6 NAMUR Attachment according to VDI VDE 3847 Attachment to Type 3510 Micro flow Valve Attachment to rotary actuators NOTICE Risk of malfunction due to incorrect mounting parts accessories or incor rect assignment of lever and pin posi tion Attach t
45. M1 Actuators from other manufacturers and Type 3271 with 120 to 750 cm 1400 7454 tive areas 14 to 100 Actuators from other manvfacturers and Type 3271 with 1000 and 1400 1400 7455 60 cm Actuators from other manvfacturers and Type 3271 with 1400 120 and 2800 cm and with 120 mm travel Connecting plate 6 4 NPT 1400 7462 Type 3271 with 1400 120 and 2800 with 30 60 mm travel 1400 7466 7466 30 60 GA 1400 7458 Mounting brackets for Emerson and Masoneilan linear actuators in addition a mounting kit according to IEC 60534 6 is required depending on the travel 1400 6771 Accessories Pressure gauge bracket 7 1 4 NPT 1400 7459 See rows above Stainless steel brass 1400 6950 Valtek Type 25 50 1400 9554 1400 7461 Pressure gauge mounting kit up to max 6 bar output suppl ea mp St steel st steel 1400 6951 7 M lever is mounted on basic device included in the scope of delivery Table 4 Attachment according to VDI VDE 3847 Fig and Fig 8 Electropneumatic positioners with VDI VDE 3847 interface Type 3730 3xxx0xxxx0x0070xx Order no Interface adapter 1402 0257 Mounting kit for attachment to SAMSON Type 3277 Actuator with 175 to 750 cm 1402 0868 Mounting kit for attachment to SAMSON 3271 Actuator or non SAMSON 1402 0869 actuators Travel pick off for valve travel up to 100 mm 1402 0177 Travel pick off for 100 to 200 mm valve travel SAMSON Type 3271 Actuator only
46. Maintenance is necessary in the short term Out of specification The positioner is running outside the specified operating conditions Note U event is classified as No mes sage this event does not have any affect on the condensed state The condensed state is displayed represented by the following icons Positioner display Maintenance alarm Maintenance alarm Text e g tESting TunE or Function check ESI Maintenance re quired maintenance demanded Out of specification blinking 81 If the positioner has not been initialized maintenance alarm icon 1 is displayed as the positioner cannot follow its set point If fault alarms exist the possible source of error is displayed in Code 49 onwards In this case Err is displayed SG Example 3 Error caused by pin position Lee gt 5 Refer to the code list section 14 for possible causes and the recommended action Fault alarm output Maintenance alarm as the condensed state causes the optional fault alarm output to be switched The Function check condensed state can also activate the fault alarm output Code 32 The Maintenance required Maintenance demanded condensed state can also ac tivate the fault alarm output Code 33 8 3 1 Confirming error mes sages Enable configuration Note If no settings are entered within 120 seconds the enable
47. Make sure that the tip of the gasket 16 projecting from the side of the connec tion block is positioned to match the ac tuator symbol for the actuator s fail safe action actuator stem extends or actu ator stem retracts If this is not the case unscrew the three fastening screws and lift off the cover Turn the gasket 16 by 180 and re insert it The old connection block version Fig 4 bottom requires the switch plate 13 to be turned to align the actuator symbol with the arrow marking Place the connection block 12 with the associated seals against the positioner and the actuator yoke and fasten using the screw 12 1 For actuators with fail safe action actuator stem retracts ad ditionally remove the stopper 12 2 and mount the external signal pressure pipe Mount cover 11 on the other side Make sure that the vent plug is located at the bottom when the control valve is in stalled to allow any condensed water that collects to drain off EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Lever Connection block Nut Screw Disk spring Stopper or connection for external piping Follower pin Switch plate Follower clamp Gasket Cover plate Formed seal Cover Gasket Vent plug M lever Cut out of cover plate 10 p f EE EE a Actuator stem Retracts Extends ba Connection block old with switch plate 13 Actuator stem retracts
48. Re initialize the positioner action Hardware error Error codes Condensed state message active when prompted Err appears Recommended action When fault alarms exist they are displayed here Actuator s measured value recording failed The conductive plastic element is defective The device continues functioning in emergency mode but it must be replaced as quickly as possible The emergency mode on the display is indicated by a blinking closed loop op eration icon and 4 dashes instead of the position reading Note on the open loop operation If the measuring system has failed the po sitioner is still in a reliable state The positioner switches to emergency mode where the position cannot be accurately controlled anymore However the po sitioner continues operation according to its set point so that the process re mains in a safe state Status classification Maintenance demanded Recommended Return positioner to SAMSON AG for repair action EB 8384 3 EN 101 Code list Error codes Condensed state message active when prompted Err appears Recommended action When fault alarms exist they are displayed here w too low The set point is considerably smaller than 4 mA 0 this happens when the positioner s power supply does not meet the standard requirements This state is indicated on the positioner display by LOW blinking Status classification No message Recommended Check set point action
49. damage the positioner when the exhausting components respond suddenly piping An adapter available as an accesso ry is used for this purpose Threaded bushing G 4 0310 2619 M20 x 1 5 NPT 0310 2550 Note The adapter uses one of the M20 x 1 5 connections in the hous ing which means only one cable gland can be installed 4 11 Required mounting parts and accessories Table 1 Direct attachment to Type 3277 5 Actuator Fig 3 Standard version for actuators 120 cm or smaller 1400 7452 Mounting parts Version compatible with paint for actuators 120 or smaller 1402 0940 Old switchover plate for Type 3277 5xxxxxx 00 Actuator old 1400 6819 New switchover plate for Type 3277 5xxxxxx 01 Actuator new 1400 6822 Accessories for New connecting plate for Type 3277 5xxxxxx 01 Actuator new Ve and 1400 6823 actuator NPT St steel brass St steel st steel 1 Only new switchover and connecting plates can be used with new actuators Index 01 Old and new plates are not interchangeable Connecting plate 6 Accessories for Pressure gauge bracket 7 Pressure gauge mounting kit 8 up to max 6 bar output supply 50 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Table 2 Direct attachment to Type 3277 Actuator Fig 4 Order no Mounting Standard version for actuators 175 240 350 355 700 750 cm 1400 7453 parts Version compatible with pai
50. enss 12 20 5900 enss jo ayeq 3000 50 819 x323l j1U110JU02 JO zr 9je2ynJe2 xaoal E 231 Uew Bamyosuneig 91 125 00 91 9uo2siuu o uosi exrs Audg penssi eiisqeM ILIO eui BunisiA Aq eq 51 jo pue snyeig y jo Auedoud pue jou SIUL 2 u peonpoJdei eq juo ejnpeuos pue eyeoiiueo siu L SEI pauu Suleis g aes pue Ajayes peer 1ueunedeq XIDI peueq uo ansst sy parodd y 3 08159 dl PUE dl E X3 ANSU Aq UAPA g ER SUAU bas Eaua Jo d L Macssaaag jeuogdo Le ogus adAy 12u011sod sniereddy 29141295 ule unpjuel4 v L609 d yiuyoayabay pun ssa 9Y NOSINYS Jo eDeq 12 20 5002 enss jo ejeq wanny 1611015 0 ON enss 800050 819 3291 LJ02X838l AMAM 151A 949455 9 55 Jo SIEP sani 050 eArSojdx3 10 5 99 931 NOISSIAWOS 29INHO31O8H10313 1VNOLLVNS3 LNI 5 JO z
51. erly seated For single acting actuators without air purging connect the Y1 port of the adapter block to the signal pressure con 32 nection of the actuator Seal the Y2 port with a blanking plug For double acting actuators and actua tors with air purging connect the Y2 port of the adapter block to the signal pressure connection of the second actua tor chamber or spring chamber of the actuator EB 8384 3 EN 2 Disk spring Follower pin Follower plate Follower plate Blanking plug Stopper Adapter bracket Screws Formed seal Screws NAMUR con nection block Screw with toothed lock washer Adapter block Attachment to the control valve Mounting parts and accessories 14 15 16 17 17 1 17 2 18 18 1 19 20 Screws Bolt Screws U bolt Bracket Turnboard Formed seal Screws Blank plate Screws Air blocker Retaining screw Fig 8 Attachment according to VDI VDE 3847 to a NAMUR rib EB 8384 3 EN 33 Attachment to the control valve Mounting parts and accessories 4 4 Attachment to Type 3510 Micro flow Valve Fig 9 Required mounting parts and accesso ries Table 3 on page 52 Observe the travel table on page 21 The positioner is attached to the valve yoke using a bracket 1 Fasten the bracket 9 1 to the stem con nector 2 Screw the two bolts 9 2 to the bracket 9 1 of the stem connector 9 place the follower plate 3 on top and use the screws
52. of the set point range ESC Reference variable range start w start 0 0 to 49 9 1 0 of the span adjusted in Code 12 13 No ESC Reference variable range end w end 50 0 to 100 0 of the span adjusted in Code 12 13 No ESC Pressure limit 1 4 bar 2 4 bar 3 7 bar No ESC Proportional action coeffi EB 8384 3 EN The upper range value of the set point range must be greater than lower range value w start 100 0 20 mA If the set point w reaches up to the entered percentage at the final value that causes the valve to close the actuator is immediately com pletely vented with AIR TO OPEN or filled with air with AIR TO CLOSE This action always lead to maximum tight closing of the valve Codes 14 15 have priority over Codes 8 9 10 11 Codes 21 22 have priority over Codes 14 15 If the set point w reaches up to the entered percentage at the final value that causes the valve to open the actuator is immediately filled with air with AIR TO OPEN or completely vented with AIR TO CLOSE This action always lead to the valve being completely opened Codes 14 15 have priority over Codes 8 9 10 11 Codes 21 22 have priority over Codes 14 15 Example Set the end position w gt to 99 for three way valves The signal pressure to the actuator can be limited in stages After changing a pressure limit already set the actuator must be vented once e g by selecting the fail safe position SAFE
53. over Code 0 NOTICE Do not activate pressure limitation for double acting actua tors with closed position AIR TO OPEN Read or change Kp Note concerning changing the and T levels During positioner initialization the values for Kp and Ty are optimally set If the posi tioner tends to overshoot impermissibly due to other disturbances the Kp and T levels can be adapted accordingly after initialization Increment Ty level until desired behavior is reached or when the maximum value of 4 is reached the level can be decreased in in crements NOTICE K level changes affect the set point deviation 91 Code list Code no 92 Parameter Readings values default setting Derivative action time level 1 2 3 4 No ESC Tolerance band 0 1 to 10 0 5 0 of the operating range ESC Characteristic O to 9 ESC Required transit time OPEN w ramp open O to 240 s ESC Read or change T see level A change of the T level has no effect on the system deviation Used for error monitoring Determination of the tolerance band in relation to the operating range Associated lag time 30 s is a reset criterion If transit time is determined during initialization which is six times longer than 30 s the six fold transit time is accepted as the lag time Select characteristic Linear Equal percentage Reverse equal percentage SAMSON butterfly valve linear SAM
54. the actuator size onto the actuator hous ing Position the top pair of brackets 10 and fasten 5 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges on the positioner making sure the two seals are seated properly Double acting springless rotary actuators require the use of a reversing amplifier on the connection A T TE I ______ 7 gus GS ws 7 Fig 10 Mounting the coupling wheel Type 3278 36 side of the positioner housing see section 4 6 6 Unscrew the standard follower pin 2 from the positioner s M lever 1 Use the metal follower pin 5 mm included in the mounting kit and screw tight into the hole for pin position 90 7 Place positioner on the top bracket 10 and fasten tight Taking the actuator s di rection of rotation into account adjust le ver 1 so that it engages in the slot of the coupling wheel 4 with its follower pin Fig 11 must be guaranteed that the lever 1 is parallel to the long side of the positioner when the actuator is at half its angle of rotation 8 Stick the scale plate 4 3 on the coupling wheel so that the arrow tip indicates the closed position and it can be easily read when the valve is installed 4 5 1 Fig 12 Required mounting parts and accesso ries Table 5 on page 53 Heavy duty version Both mounting kits contain all the necessary mounting parts The parts fo
55. the solenoid valve Alternatively a restrictor plate can be mounted gt AB 11 8384 3 11 1 12 12 1 Attachment to the control valve Mounting parts and accessories Disk spring Follower pin Follower clamp Screw plug Stopper Adapter bracket Screws Formed seal Screws Cover 18 Vent plug Connecting plate 19 Seal 20 Adapter block Screws Turnboard Formed seal Screws Blank plate Screws Air blocker Retaining screw Fig 6 Attachment according to VDI VDE 3847 to 3277 Actuator EB 8384 3 EN 29 Attachment to the control valve Mounting parts and accessories 7 Insert the screws 13 1 through the mid dle holes of the adapter block 13 8 Place the connecting plate 12 together with the seal 12 1 onto the screws 13 1 corresponding to the fail safe ac tion actuator stem extends or actuator stem retracts The fail safe action that applies is determined by aligning the groove of the adapter block 13 with the groove of the connecting plate 12 Fig 7 Actuator stem extends retracts 12 Connecting plate 13 Adapter block Fig 7 Fail safe position 9 Mount the adapter block 13 together with the connecting plate 12 to the ac tuator using the screws 13 1 10 Insert the vent plug 11 1 into the Exh connection 1 1 For fail safe action actuator stem ex tends seal the Y1 port with a blanking plug For fail safe action actuat
56. uosi exrs ud eu2siuu o 138 oh LOE D0L Segpsapang iribumtepung pertinence ips cep gg pesad purus pur wae s gis u unupsnpung APPALA hR biud in 4 cg eine asp SIX UO atr uncos Aqua payne 3 onu dq dd poa gru dors pS pup aeui oque tuus Anco uc GS P AM me Ag 390901520 zumusssuormo dxz X3 Bld amp 00z LE B 008 NA 0102 51 682009 LOZ LL 6 009 5002 0 5 009 Sabut POULIN Ajdde syowayddns sy pue v YEU 0 Bld Apu OD aui suonesimads ny saBugua youa Adde pue x QgLZ 20 B Ld Ayuuojuos oyi jo sucgeagiseds Jato X DELZ KALY 0 Bld LNIWALYLS ALINWHOJNOD OL 5 S uag pun Bjamiussungirg 139 8384 3 28 93 91 BOOZ UNS 1 5 3508 30r LA 2 08 7 BOP l 2 08 0t 91 252 ADF tl vulzg 234095 81 91 quon Lin 2412 poys eBunpa paguwe 219155 1 ssp 2908
57. 1402 0178 52 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Table 5 Attachment fo rotary actuators Fig 10 and Fig 11 Attachment acc to VDI VDE 3845 September 2010 see section 15 1 for details Actuator surface corresponds fixing level 1 Size AAT to AAA version with CrNiMo steel bracket 1400 7448 Size AAT to AAA heavy duty version 1400 9244 Size AA5 heavy duty version e g Air Torque 10 000 1400 9542 Bracket surface corresponds to fixing level 2 heavy duty version 1400 8815 Attachment for rotary actuators with max 180 opening angle fixing level 2 and di 1400 9837 Attachment to SAMSON Type 3278 with 160 320 cm CrNiMo steel bracket 1400 7614 Attachment to SAMSON 3278 with 160 cm and to VETEC Type 5160 Type R and 1400 9245 Type M heavy duty version Mounting 1400 5891 and 1400 9526 Attachment to Camflex II 1400 91 20 Connecting plate 6 Attachment to SAMSON 3278 with 320 and to VETEC Type 320 heavy duty version 1400 7458 Accessories Pressure gauge bracket 7 St steel brass 1400 6950 ressure gauge mountin max 6 5 x St steel brass 1400 6951 Table 6 General accessories Reversing amplifier for double acting actuators Type 3710 Black plastic 6 to 12 mm clamping range 8808 1011 Blue plastic 6 to 12 mm clamping range 8808 1012 Cable gland M20 x 1 5 Nickel plated brass 6 to
58. 20 2402 3F 2 08 DOF si puan 2 12 41095 pun saup tuerquip UODO BY LEE DELE PUL 404 ip Sl 51 5582 aqy ayy Ul si seBup sanposeduay qusrquim e qissiuaded pup gt SUL 2 AASL vui Agzs 0095 2625 Agzs S vui 825 MIS WUSLLS 90062 Agzs ganap 251 30A 38 unu 230A amog AJ9nang PUP z wJ vs5 z 91491 wnpusppy 28 93 91 BOOZ UNS 1 71297 Pup eme 15 95 JO le XPUg 10 g gt 4 10 25 40 0 JO If 1A 10 00A Joon ayy p22 psn sioponupand sejowN Hilgz zr HUD oT HUQ 91 Hig juggz ID 3199 0 a gt Angs 0 05 Jug 5 AMuDzL AAWOEL Od AAW Pg 10 q FUL 35 0 wuig 19 38 100 YUZ xeu AG A982 2
59. 24 V gt 6V ON switching state default setting lt l V OFF switching state default setting Analog input x Galvanically isolated Input for externally measured valve position Input signal 4 to 20 mA Reverse polarity protection Minimum span 6 4 mA Load impedance at 20 mA 6 0 V Impedance at 20 mA 300 Q Overload capacity 24 V AC DC Voltage Electric data EB 8384 3 EN 17 Design and principle of operation Summary of explosion protection certificates for Type 3730 3 Positioner Certification Type of protection comments No 13 0161 INMETRO Date 2013 08 28 Ex ia Gb Valid until 2016 08 27 No 972 104 1105 2011 01 27 Ex ia T6 Valid until 2016 01 26 Eepe O PIBOZAIENZIZ 2G Ex ia IIC T6 Gb examination Date 2013 07 30 Il 2D Ex tb IIIC 80 Db IP66 certificate No RU C DE08 B 00113 pu 1Ex ia 16 T5 TA Gb X kx Ex tb T80 C Db X Valid until 2018 11 14 IECEx PTB 05 0008 Date 2005 02 21 2 No 11 KB4BO 0224 Date 2011 11 10 Ex ia T6 T5 TA Valid until 2015 11 10 No GYJ12 1486X Date 2012 10 08 Ex ia IIC T4 T6 Ga Valid until 2017 10 07 Ex ia IIC 1330129 Class Zone 0 Class Groups A B C D Class Il Groups E F G 2009 02 19 Class Zone 2 Class Div 2 Groups A D Class Il Div 2 Groups Class Zone 0 AEx ia IIC 3012394 Class Il Ill Div 1 Groups A B C D E
60. 42 Each switching position can option ally be set to indicate when the tag has entered the field or when it has left the field The second software limit contact re mains effective the function of the software limit contact A1 is disabled Proximity switch 3 83 Adjusting the limit contact Software adaptation Code 38 inductive alarm is set to YES The inductive limit contact is connected to the terminals 41 42 The device is set up accordingly in the delivered state Adjusting the switching point Note During adjustment or testing the switching point must always be ap proached from mid position 50 To guarantee the switching under all ambient conditions adjust the switching point ap prox 5 before the mechanical stop OPEN CLOSED For CLOSED position 1 Initialize the positioner 2 Move the valve to 5 in the MAN mode see display 3 Adjust the tag at the yellow adjustment screw 2 until the tag enters or leaves the field and the switching amplifier re sponds You can measure the switching voltage as an indicator Contact function Tag leaving the field gt contact is closed Tag entering the field gt contact is opened For OPEN position 1 Initialize the positioner 84 2 Move the valve to 95 in the MAN mode see display 3 Adjust the tag 1 at the yellow adjust ment screw 2 until the tag enters or leaves the field of the pro
61. 5 The signal pressure output at the back must be sealed by the screw plug 4 order no 0180 1254 and the associated O ring order no 0520 0412 8 Mount cover 11 on the other side Make sure that the vent plug is located at the bottom when the control valve is in stalled to allow any condensed water that collects to drain off EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Symbols Actuator stem extends Right attachment Switchover plate 9 Left attachment Actuator stem 2 retracts 212 Signal pressure input for left attachment Marking Signal pressure input for right attachment Lever Nut Disk spring Follower pin Follower clamp Screw plug Sealing plug Connecting plate Seals Pressure gauge bracket Pressure gauge mounting kit Switchover plate actuator Cover plate Seal Cover Gasket Formed seal NO CON ABAAaAaAKRWN NOTICE Only use the connecting plate 6 in cluded in the accessories to connect supply and output Never screw threaded parts directly into housing Fig 3 Direct attachment Signal pressure connection for Type 3277 5 Actuator with 120 cm EB 8384 3 EN 23 Attachment to the control valve Mounting parts and accessories 4 1 2 Type 3277 Actuator Required mounting parts and accesso ries Table 2 on page 51 Observe the travel table on page 21 Actuators with 175 to 750 e
62. 5 2 1 5 2 1 6 1 6 2 6 2 1 7 1 7 2 d 7 4 rs 7 6 76 1 7 6 2 70 3 7 6 4 7 1 7 8 8 1 8 2 8 2 1 8 2 2 8 3 8 3 1 2 1 10 11 12 56 Switching amplifier sse 57 Establishing communication ccccccsceesecessceceseccsseeecsecessecesseeesseenseeeeseeesaes 59 Operating controls and readingS cssccssscsssscsssccsssscssssesscscssessssssessesees 61 Serial gt 63 12 63 Dynamic HART variables 64 Start up and settings seesoeessoessocesooessocesocssseessocesoosssecesocesoesssoessoeesoeesoee 66 Defining the valve closed position 66 Adjusting the volume restriction Q essen 67 Adapting the display direction ccccccccccssccessccesscceseeccsesesseecsseeesseeesseseeees 67 68 Checking the operating range of the positioner 68 GI 69 Initialization based on maximum 71 NOM Initialization based on nominal range 72 MAN Initialization based on a manually selected range 73 Substitute 74 Zaro CADAN ON II T IIT EEE 77 sel hg 78 asa E 79 Enabling and selecting p
63. A2 fault alarm output and position transmitter The min max values of the temperature monitoring can be reset 6 EB 8384 3 EN Firmware revisions Internal revisions Internal revisions od All EXPERTplus diagnostic functions are available without having to activate them in the positioner EB 8389 on EXPERTplus Valve Diagnostics Optional binary input with following actions Transmit switching state Activate local write protection e Switch between automatic and manual modes Various diagnostic functions EB 8389 EXPERTplus valve diagnostics The pressure limit Code 16 is no longer automatically set during initialization Internal revisions Analog input x option to connect commercially available position sensors with a 4 to 20 mA signal Code 4 the setting for 300 mm has been added to the pin position Internal revisions EB 8384 3 EN 7 Important safety instructions Important safety instructions For your own safety follow these instructions concerning the mounting start up and opera tion of the device The device is to be mounted started up or operated only by trained and experienced personnel familiar with the product According to these mounting and operating instruc tions trained personnel is referred to as individuals who are able to judge the work they are assigned to and recognize possible dangers due to their specialized training their knowledge and experience as w
64. BOWEN eure sedusa juerquie eui jo ejqissiuued pue diusuenepe 20 pejuesaJdaJ eye suone2ieds jeuuaup Iv peu USS you aney jusuudinbe e sueresijipatu A E Idi awed e Aq pejuensejddns ere 25 pue Lg yeap uonsod aq 241 Kueunac unua PLEDS E JESBIpp wuusagebeH pun S90 Sy NOSWYS Jeanjegnuew 3941320 3 081 211 N X3 pue SO SL SVU SEW 20 SS SL OU JEI Buppew 95 0620 ed p aucsod 1usudnbs X 08Lc 0 914 LNAWALVLS ALIWHOJNO2D 01 1N3MW3 1ddns s weg pun Bjami2sung rg aid 137 8384 3 Framd ges pos ULE mp jn nor u OPN piura au ba Acie pg aug oci og Ag UOA pingi Aui paymnix oq Ur gu peus qeu mus duntur ee pus Gere pee Edge nig AN WD Gipu pL LEE 00l Dagesapun MEHUESODUM ayo REYES peus pu WALL ap enda jo ese uj Bes eagle aul Aq o 30 38 are 6 Haig Sree Hos POS eq Agi 4 DES Ku EVE uci DEPO Pea Grima prc Ves Sc meus EB 8384 3 EN Sir 12945 Ju l 0 Hi Qi MM 9 7 Tx we
65. During initialization the positioner adapts it self optimally to the friction conditions and the signal pressure required by the control valve The type and extent of auto tuning de pends on the initialization mode selected Maximum range MAX standard range Initialization mode for simple start up of valves with two clearly defined mechani cal end positions e g three way valves see section 7 6 1 Nominal range NOM Initialization mode for all globe valves see section 7 6 2 Manually selected range MAN Initialization mode for globe valves with an unknown nominal range see sec tion 7 6 3 Substitute calibration SUb This mode allows a positioner to be re placed while the plant is running with the least amount of disruption to the plant see section 7 6 4 17 For normal operation simply start initialization by pressing the INIT key after mounting the positioner on the valve and defining the fail safe posi tion and setting the volume restric tion The positioner only needs to work with its default settings If nec essary perform a reset see sec tion 7 8 70 P M CI MEN Alternating readings Initialization in progress Icon depending on initializa tion mode selected Bar graph display indicating the progress of the initializa LI tion G D Hirt ttt tt Initialization successfully com pleted Positioner in autom
66. M20 x 1 5 threaded connection additionally available Screw terminals for 0 2 to 2 5 mm wire cross section Degree of protection IP 66 NEMA 4X Use in safety instrumented systems SIL Emergency venting at O mA set point and using optional solenoid valve Observing the requirements of IEC 61508 the systematic capability of the pilot valve for emergency venting as a component in safety instrumented systems is giv en Use is possible on observing the requirements of IEC 61511 and the required hardware fault tolerance in safety instrumented systems up to SIL 2 single device HFT 0 and SIL 3 redundant configuration HFT 1 Explosion protection See Table Summary of explosion protection certificates for Type 3730 3 Positioner Communication local Software requirements SSP Communication HART For handheld Software Communicator require ments For computer SAMSON SSP interface and serial interface adapter TROVIS VIEW with database module 3730 3 HART field communication protocol Impedance in HART frequency range Receiving 350 to 450 Sending approx 1150 Device description for 3730 3 DTM file according to specification 1 2 suitable for integrating the device into frame applications that support the use of FDT DTM e g PACTware other inte grations e g AMS PDM available Binary contacts For connection to Binary input of the PLC acc to IEC 61131 2 P 400 mW for connec
67. blinks reading gt 30 if the permissible angle of rotation has been exceeded Lever and pin position must be checked EB 8384 3 EN Operating controls and readings Status messages T Maintenance alarm gt Maintenance demanded Maintenance required Z blinks Out of specification These icons indicate that an error has oc curred A classified status can be assigned to each error Classifications include No message Maintenance required Maintenance de manded and Maintenance alarm see gt EB 8389 on EXPERTplus valve diagnos tics 2 Enable configuration This indicates that the codes marked with an asterisk in the code list are enabled for configuration see section 14 6 1 Serial interface The positioner must be supplied with at least 4 The positioner can be connected directly to the computer over the local serial interface and the serial interface adapter The operator software is TROVIS VIEW with installed device module 3730 3 6 2 HART communication The positioner must be supplied with at least 4 mA The FSK modem must be connected in parallel to the current loop A DTM file Device Type Manager conform ing to the Specification 1 2 is available for communication This allows the device for 63 Operating controls and readings example to be run with the PACTware oper ator interface All the positioner s parameters are accessi ble over the DTM
68. devices using device spe cific database modules The 3730 3 device module can be downloaded free of charge from our website www samson de at Services gt Soft ware gt TROVIS VIEW Additional information on TROVIS VIEW e g system requirements can found on the SAMSON website and in the Da ta Sheet T 6661 EB 8384 3 EN 13 Design and principle of operation 3 3 Technical data Type 3730 3 Positioner The listed technical data may be restricted by the limits of the test certificate for explosion protected devices Direct attachment to Type 3277 Actuator 3 6 to 30 mm Attachment according to IEC 60534 6 NAMUR Man Adiustable travel Attachment according to VDI VDE 3847 3 6 to 300 mm Attachment to rotary actuators VDI VDE 3845 Adjustable within the initialized travel angle of rotation of the valve travel can be restricted to 1 5 at the maximum Signal range 20 mA Two wire 410 20 mA Two wire device reverse polarity protection Minimum span 4 mA reverse 410 20 mA Two wire device reverse polarity protection Minimum span 4 mA protection Minimum span 4 mA 3 6 to 300 mm 24 to 100 opening angle Static destruction limit 100 mA 3 6 mA for display 3 8 mA for operation Load impedance lt 8 2 V corresponds to 410 Q at 20 mA Pressure 1 4 to 7 bar 20 to 105 psi Air quality acc to Max particle size and density Class 4 Oil content Class Pressure dew point ISO 8573 1 Cl
69. for the set point must be connected to the terminals 11 and 12 located in the housing Only use a current source OVERLOAD ap pears on the display when the set point ex ceeds 22 mA The connection of a voltage source U gt 7 V or U 2 2 V when connected to the wrong pole can damage the po sitioner Only use a current source and never a voltage source In general it is not necessary to connect the positioner to a bonding conductor Should this be required however this conductor can be connected inside the device Depending on the version the positioner is equipped with inductive limit switches and or a solenoid valve The position transmitter is operated on a two wire circuit The usual supply voltage is 24 V DC Taking the resistance of the supply leads into ac count the voltage at the position transmitter 57 Connections terminals can be between at least 12 and Accessories 30 V DC at the maximum Cable glands M20 x 1 5 Order no Refer to Fig 20 or to the label on the termi Black plastic nal block 6 to 12 mm clamping range 8808 1011 Blue plastic NOTICE 6 to 12 mm clamping range 8808 1012 A Malfunction due the current falling Nickel plated brass below minimum current 6 to 12 mm clamping range 1890 4875 Do not allow the set point to fall be Nickel plated brass low 3 8 mA 10 to 14 mm clamping range 1922 8395 Stainless steel 1 4305 8 to 14 5 mm clamping range 8808 0160 A
70. paraad pes prog Uy aqi audep jo aee uj uot deg 4 pakne TUE 20 TI CODTEHQE oues Aqua amitertepusg au Ag jesoid r TUGGEHE 20 qais Aqu dq Liu pipi iL fep dq jeu peut dear por oy Suae Am ass dq Una tare Mq DIEAGQEU PUE CRUETE put ura oye uota Sir ays Sie aps au 02 3 Hl ove anu ra d vu Sz bu d n m TM yf 001 sanggea WWE m A 10 sanja unice peuoneedgo i 9 7 a wu 29 18 28 UO juo x3 uogsejcud jo penu Mu 0 d s a n Apqbyfeu H Ju u ape sanea eucgeJgdq hese il wu 09 ord gd suid vu 09 2l 2N unos yo auss wonisod ELLE pes A oz s in SEA unu evo needs 5 Abiu H I wu x3 E ZS ELE Seu Ms Al o uonaejpud Epos specs yu yu ce 0L 3 5070 2 vu Bee Th plaque gae WAWE 8 eun jo wag Ii yu ina 109206 Bure Hn 2 ai x3 jo Panaman YN pe Ia pu g 881 aui e m judga BurzApeug
71. pneumatic control valves and is used to assign the valve position controlled vari able x to the control signal set point w The electric signal from a controlling system is compared to the travel or the rotational angle of the control valve and a signal pressure output variable y is produced for the actua tor The positioner consists of a travel sensor sys tem 2 proportional to resistance an analog Serial Interface 16 20 2G 88 FE SBRB 51 5 ZNI Fig 1 Functional diagram 10 i p converter with a downstream air capacity booster 7 and the electronics with microcon troller 5 The positioner is fitted with three binary con tacts as standard A fault alarm output indi cates a fault to the control room and two con figurable software limit contacts are used to indicate the end positions of the valve The valve position is transmitted as a either an angle of rotation or travel to the pick up lever and to the travel sensor 2 and supplied to an analog PD controller An A D converter 4 transmits the position of the valve to the microcontroller 5 The PD controller com Control valve Travel sensor PD controller A D converter Microcontroller i p converter Air capacity booster O Pressure regulator Flow regulator Volume restriction Inductive limit contact Solenoid valve Analog position transmitter Software limit contact alarm 14 2 Fault al
72. position T B J Closing direction direction of ro tation causing the valve to move to the CLOSED position view on LLL to positioner display D Default CCL counterclockwise Ji cm Blocking position 1 477 Default 0 8 Code 34 amp Code 34 blinks Turn lt gt gt Closing direction CCL counter clockwise CL clockwise Press B Turn X9 gt Code 35 Press eg Code 35 blinks Turn 5 gt Blocking position e g 5 mm read off at travel indicator scale of the blocked valve or measure with a ruler Set the fail safe position gt Set switch for closed position AIR TO OPEN or AIR TO CLOSE according to section 7 1 gt Set volume restriction as described in section 7 2 Start initialization gt Press INIT key EB 8384 3 EN The positioner switches to The blocking position is indicated Note Since initialization has not been com pleted the error code 76 no emer gency mode and possibly also error code 57 control loop may appear on the display These alarms do not influence the positioner s readiness for operation Cancel the blocking position and change to automatic mode AUTO For the positioner to follow its set point again the blocking position must be can celed and the positioner must be set to auto matic mode as follows Turn gt Code 1 Press eg
73. pressure connection on the actuator that causes the valve to open when the pressure rises Connect output 2 to the loading pressure connection on the actuator that causes the valve to close when the pressure rises Set slide switch on positioner to AIR TO OPEN Note How the outputs are marked depends on the reversing amplifier used Type 3710 Output 1 2 1079 1118 and 1079 1119 Output 1 2 4 6 1 Reversing amplifier 1079 1118 or 1079 1119 Fig 14 1 Mount the connecting plate 6 from the accessories in Table 5 to the positioner Make sure that both O rings 6 1 are seated correctly 40 2 Thread the special nuts 1 3 from the ac cessories of the reversing amplifier into the boreholes of the connecting plate 3 Insert the gasket 1 2 into the recess of the reversing amplifier and slide both the hollowed special screws 1 1 into the connecting boreholes A and Z 4 Place the reversing amplifier onto the connecting plate 6 and screw tight us ing both the special screws 1 1 5 Use a screwdriver 8 mm wide to screw the enclosed filters 1 6 into the connec tion boreholes A and Z NOTICE Air can escape uncontrolled from the signal pressure connection Do not unscrew the sealing plug 1 5 out of the reversing amplifier Note The rubber seal 1 4 is not required and can be removed when the seal ing plug is used D 6 After initialization set Co
74. the SAMSON Type 3278 Rotary Actuator mount the associated adapter 5 to the free end of the rotary actuator shalt Note On attaching the positioner as de scribed below it is imperative that the actuator s direction of rotation is observed 1 Place follower clamp 3 on the slotted ac tuator shaft or adapter 5 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Only use the connecting plate 6 in cluded in the accessories to connect supply and output Never screw threaded parts directly into housing 1 2 1 5 lever Fig 9 Attachment to Type 3510 Micro flow Valve EB 8384 3 EN N ila NN 2 Nut Disk spring Follower pin Follower plate Connecting plate Seals Pressure gauge bracket Pressure gauge mounting kit Stem connector Bracket Bolt Screws Bracket Screw Hexagon bar Screws Screws 35 Attachment to the control valve Mounting parts and accessories 2 Place coupling wheel 4 with flat side facing the actuator on the follower clamp 3 Refer to Fig 11 to align slot so that it matches the direction of rotation when the valve is in its closed position 3 Fasten the coupling wheel 4 and follow er clamp 3 tightly onto the actuator shaft using screw 4 1 and disk spring 4 2 4 Fasten the bottom pair of brackets 10 1 with the bends pointing either facing to the inside or to the outside depending on
75. tor The following must be observed Direct attachment to Type 3277 5 stem ex tends FA stem retracts FE The air purging function is automatically provided Direct attachment to Type 3277 175 to 750 cm FA Remove the stopper 12 2 Fig 4 at the black connection block and make a pneumatic connection the spring chamber on the vented side NOTICE Mounting possibly incorrect when old powder paint coated aluminum connection blocks are used Mount old powder paint coated aluminum connection blocks as described in sections on Attach ment according to IEC 60534 6 NAMUR rib or attachment to rod type yokes and Attach ment to rotary actuators FE The air purging function is automatically provided 49 Attachment to the control valve Mounting parts and accessories Attachment according to IEC 60534 6 NAMUR rib or attachment to rod type yokes and to rotary actuators The positioner requires an additional port for the exhaust air that can be connected over Should other valve accessories be used which vent the actuator e g solenoid valve volume booster quick exhaust valve this ex haust air must also be included in the purg ing function The connection over the adapt er at the positioner must be protected with a check valve e g check valve 1 4 order 8502 0597 mounted in the piping Other wise the pressure in the positioner housing would rise above the ambient pressure and
76. travel cycle Can be reset to O by selecting ESC Note The total valve travel is saved in a non volatile memory after every 1000 full valve travel cycle Limit value of total valve travel If the limit is exceeded the li and 2 icons are indicated 93 Code list Code no 94 Parameter Readings values default setting Alarm mode O to 3 2 ESC Limit Al 0 0 to 100 0 2 0 of the operating range No ESC Limit A2 0 0 to 100 0 98 0 of the operating range No ESC Switching mode of software limit contact alarms Al and A2 when activated when the positioner is initialized 1 Explosion protected version according to EN 60947 5 6 0 Al gt 2 2 mA A2 lt 1 0 mA 1 A1 lt 1 0 mA A2 lt 1 0 mA 2 gt 2 2 mA A2 gt 2 2 mA 3 Al lt 1 0 mA A2 gt 2 2 mA 2 Version without explosion protection 0 Al R 348Q A2 Non conducting 1 Non conducting 2 Non conducting 2 1 3480 3480 3 Non conducing 2 R 348Q When a positioner has not been initialized the software limit con tacts always register the signal as in the state of no response If there is no mA signal at the terminals 11 12 the software limit contacts both switch to lt 1 0 mA Ex or non conducting without ex plosion protection Note The fault alarm output always switches to lt 1 0 mA non con ducting in case of a fault it has gt 2 2 mA R 348 when there is no fault
77. 0A 10 0f ABE 20A 40 Of ASL 40 f 119 od 6d 42 Bojpuy 40suas uolisod ng s njrequ joeg Hig Higo Hig Hig Hrg 4425 AUPE jur L 3409 Jjugs Ju o8 dugg 3 dues AMUGD LPS PADOS ML ARL 40 lel Yugo 09 vus vul 29 92 WUSLL i yugo vulp yug LL AQE ASL Age ASE ARS xnwA JO i 29116 29119 ON 78158 pug pug 28118 ce Le chi bb Zt i LP Ze LP pum 5 F PUE F Pueg G l HA9 aBn ype BIDMYOS pus M E indu 6 pung UHUSA jo SOUIPIAS LT uonisog WNUWIKOY suonp5o snjpanddp pup snininddn spos Ayposuupul Jo poupe ui SSN 40 ys Aq parus snipanddp bnupy s6eg unpueppy 8384 3 140 H3 t8EB unp oi G BIG due apip piaia eure puras 34175 SHou B El zz AREAS BLY unspnzgnabs qpauapad aii u pepn ur so pepunoJB aeq jenu eur WN eu UELUDG euo uie pous panunoab uj ucapunj Buiuss pun Jejparpus
78. 12 mm clamping range 1890 4875 Nickel plated brass 10 to 14 mm clamping range 1922 8395 Stainless steel 1 4305 8 to 14 5 mm clamping range 8808 0160 Powder coated aluminum 0310 2149 Stainless steel 1400 4114 Retrofit kit for inductive limit contact 1 x SJ2 SN 1400 7460 DE EN delivered state 1990 0761 Cover plate with list of parameters and operating instructions 1990 3100 1990 3142 TROVIS VIEW 6661 with device module Typ 3730 3 EB 8384 3 EN 53 Adapter M20x1 5 to V NPT Attachment to the control valve Mounting parts and accessories Table 6 General accessories Serial interface adapter SAMSON SSP interface to RS 232 port on a PC 1400 7700 lsolated USB interface adapter SAMSON SSP interface to USB port on a PC including 1400 9740 TROVIS VIEW CD ROM Table 7 Attachment of external position sensor Template for mounting position sensor on older mounting parts See note on page 42 1060 0784 Mounting parts for actuators with 120 cm See Fig 15 left 1400 7472 Connecting plate 9 old with 1400 6820 Type 3277 5xxxxxx 00 Actuator NPT 1400 6821 Direct attachment Connecting plate new with Type 3277 5xxxxxx 01 Actuator new 1400 6823 Mounting parts for actuators with 175 240 350 355 and 700 cm See Fig 15 1400 7471 right ate alia Mounting parts for attachment to NAMUR rib using or XL lever See Fig 16 1400 7468 Attachment to Type 3510 Micro Mounting parts for Type 3271 Actuator wi
79. 231 0 20 red jo uonseycad jo ou spuejb ages Buipnisur yusewidinba a jo GUNSO SUS oyi JEU pue seJnqyejnaeug eur aunga 3u7 Ag JO uarejeqeu Buunp Auo si pezilrsue jo Buysse pue PRUE eu jo eprsjno eq Sony si Sawat ur pajseuuos Qr 5 p jo jeuiueu 1 052 e z2zL08 231 91 Burpaosse esnj amp jiyu upad jo adk jo e si eui I vu 40291049 yo ad Ajeuoneredo payapas eq yuaudinba aq gaues ur pajauuoa eq esnj e JN uonsejoud jo ad jo oj pepxeuuoa s pube eui 21 uogaajoad jo ad X 081 X31V 0 81d INSI31V1S ALIWHOJNOO OL 1N3W3 ddnIS i uipag pun Hid jyejsuesapung euo2siuuoe uosi exrs Aud EB 8384 3 EN 136 quad pex UKs au andsp jo gero uj Rpg eqoeuusa yoy aq 4 pecid o pelas zar BEE 3 EE uod digi uaque Kun panas nq Sayrkgumo mq TS ag pru geus duret peso pus Snub ouga ues Mees Gre 19945 du MW 4 yu 2 1 A SON BA all Wu 2l 9 X3 Ju g sap ipiga 1 Mu 05
80. 23224 MOUST 1523 HIU C1 Up prep fs aafmmusis Tog pras OY AODA 4e SEIN paginas L TY paripa ad SSO pug Ay gua 95 IES 3 pling 219511721 JASIRI KI ed AAO USO UN RU iS 5007 Ol Flom osungas 10 82 87 80 X3 3300233 005 51 62009 Spaepnes poy uongandde puy oui uo 62509 GL FUPI q 46 pc qp Jo 2o482p SOLUS Suirpnqour eiu jo SY WY 1uoumaop pug SOU ATJE NURU 74 Sans SSN 2511702 0 6982290 100 1 3T TU XT Jo ada ur pajaormoo SL HODIS TWAS Jours uen 1011504 241 J snopirezeg au apisino papersu aq o sr asnj 24 sanos u payoauuno 24 e pp 5 AP p A 055 YY 01 Surpaoaog 251 B T siu xy 4o od UL JUDD pojaouuoo S juana ax usu uorgised au 52405 UL OSIY E J3OULIO2 Of TESSOQO2LI jou SE 3r 1L Tu uonpaapoaud ro Sd ur UALS 01 petasuuos LINAS JUALIN ay JJ 122993 TYLA pue snp Aq JO
81. 3 1 Follower plate 6 Connecting plate 6 1 Seals 7 Pressure gauge bracket 8 Pressure gauge mounting kit Stem connector 9 1 Bracket 10 NAMUR bracket 11 Screw 14 Bolt 14 1 Screws 15 U bolt NOTICE 16 Bracket and output Never screw threaded parts directly into housing Fig 5 Attachment according to IEC 60534 6 NAMUR EB 8384 3 EN 27 Attachment to the control valve Mounting parts and accessories 4 3 Attachment according to VDI VDE 3847 Type 3730 3xxx0xxxx0x0060xx and 3730 3xxx0xxxx0x0070xx Positioners with air purging of the actuator s spring chamber can be attached according to VDI VDE 3847 Type 3730 3xxx0xxxx0x0000xx Positioner without air purging of the actuator s spring chamber can be attached according to VDI VDE 3847 This type of attachment allows the positioner to be replaced quickly while the process is running by blocking the air in the actuator The signal pressure can be blocked in the ac tuator by unscrewing the red retaining screw 20 and then turning the air blocker 19 on the bottom of the adapter block Attachment to Type 3277 Actuator see Fig 6 Required mounting parts and accesso ries Table 4 on page 52 Mount the positioner on the yoke as shown in Fig 6 The signal pressure is routed to the actuator over the connecting plate 12 for actuators with fail safe action actuator stem extends internally through a bore in the valve yoke and
82. 3je1sugs2pung 245522 Hp Eds aupra ag Ag e A vy 345 sugipcrgrni a0 ox 4 SITIES ABI agre SUE Ur eum exe ad yy JT SoBe iU gs m ajqisysau rT MEL OS 9 QZ 1 SSSn EA XEF quam ees Ajjeoceuumur 104 ZS LS Ze LP STRAT OTT Jo ad MT meme SATOLAS 595 19 AU 0 M 001 EN AOE ZEAL E seu indur Axeurq A uo Tuna ses Aq eorsurmm o TOT 1osuas Ai BL x 40 ul A A t aqu rI WIL 001 1 NRA ZEE sunm Turm ans POLNA 104 punis DOJ AMEMA S T 1014521014 ad ur S UU THT DELE TOAD A qu s SLL dr A 87 mn Son ra mnamo Juans opes ApjEoreurqun porro uoroouuoo 104 ZETE SEUTUJA JI BL xJ 10 ada ut uonsog I F 0 4 A XALV 50 ALA NEHANY JA om o mmpnoppy
83. 47 Attachment to Type 3510 Micro flow Valve Attachment to rotary actuators according to VDI VDE 3845 EB 8384 3 EN Design and principle of operation 3 1 Additional equipment Solenoid valve If the operating voltage for the solenoid valve 12 fails the signal pressure for the booster is vented to the atmosphere As a re sult the actuator is vented and the valve moves to its fail safe position The manual set is automatically reset to O after the solenoid valve is activated A dilferent manual set point must be entered again Code 1 Position transmitter The position transmitter 13 is a two wire transmitter and issues the travel sensor signal as a 4 to 20 mA signal processed by the mi crocontroller Since this signal is issued independent of the positioner s input signal minimum current 3 8 mA the momentary travel angle of ro tation is controlled in real time Additionally the position transmitter allows positioner faults to be indicated over a signal current of 2 4 mA or gt 21 6 mA Inductive limit contact In this version the rotary shaft of the posi carries an adjustable tag which actu ates the built in proximity switch The option al inductive contact 11 is connected to AT while the remaining software limit contact is connected to A2 11 Design and principle of operation External position sensor In this version only the sensor is mo
84. 5 XAOAI 9 231 113 8384 jpd epoo 9 1 15 08 5 12 02 2 ON NOILYOIILYSS 30 SNOILIQNOO 22208 0 Bulyoyms YNWVN pasdjeue uos eAnonpul pue y eui UOISIBA eui UJ jeas pue jueujeoejdsip jeujejxe Bunos uonisog suondo Jeuonisod y jo uonisod 9 231 01 29e exo 4 HNWYN 1ueuuoene 198JIp NOSIAVS 10 pue ejduiis seinjee 4 5 o 001 Ol o pz JO uongo jo YUM ejqissod oi 9 2 JO EUIWION eBuei M BY x suonisod was Aea 10 JAMES 194011504 eu 10 eui zas s depe pue Hulouejeq jas y JO Jeuonisog SUL siojyenjoe 1 J
85. 8384 3 97 Code list Note The error codes listed in the following appear in the display corresponding to their status classification set over the condensed state Maintenance required Maintenance demanded Out of specification A blinking Maintenance alarm y IF No mes sage is assigned to the error code as the status classification the error is not in cluded in the condensed state A status classification is assigned to every error code in the default setting The status classification of error codes can also be changed as required using an operator soft ware e g TROVIS VIEW Initialization errors Error codes Condensed state message active when prompted Err appears Recommended action When fault alarms exist they are displayed here x gt permissible Value of measuring signal too high or too low the lever operates near its me range chanical stops Pin not mounted properly Bracket slipped in case of NAMUR attachment or positioner is off center Follower plate not mounted properly Status Maintenance required classification Recommended Check attachment and pin position set operating mode from SAFE to MAN action and re initialize the positioner Ax lt permissible Insufficient measuring span of the lever Pin not mounted properly Wrong lever An angle of rotation smaller than 16 at the positioner shaft only generates an alarm An angle below 9 leads to the in
86. 84 3 EN Start up and settings Turn gt Pin position on lever see relevant section on attachment Press eB Turn X9 gt Code 5 Press eg Code 5 blinks Turn 9 Nominal travel of the valve Press 69 Select the initialization mode B b Init mode Default Ju ud gt Turn gt Code 6 Press eB Turn SUb Press to confirm the SUb as the initializa tion mode Enter the direction of action 2 1 Direction of action A Default gt Turn iS gt Code 7 Press eg Code 7 blinks Turn gt Direction of action 77 7 Press 69 75 Start up and settings Deactivate travel limit he 0g Travel limit NI Default No gt Turn 29 gt Code 11 Press amp Code 11 blinks Turn gt Press eg Change pressure limit and control parame ters Note Do not change the pressure limit Code 16 Only change the control parameters K Code 17 and Ty Code 18 if the settings of the the re placed positioner are known uA 6 Pressure limit IN Default No A K level Default 7 gt level Default 2 E i Turn 69 Code 16 17 18 76 Press eg Code 16 17 18 blinks Turn to set the control parameter select ed Press to confirm the setting Enter closing direction and blocking
87. Actuator Place adapter 3 on gauge bracket 7 with pressure gauges to Type 3278 VETEC 160 and VETEC R on the positioner making sure the two Actuators For VDI VDE version this seals 6 1 are seated properly Dou ble acting springless rotary actuators re quire the use of a reversing amplifier on the connection side of the positioner housing refer to section 4 6 step depends on the actuator size 3 Stick adhesive label 4 3 onto the cou pling in such a manner that the yellow part of the sticker is visible in the window of the housing when the valve is OPEN 7 For actuators with a volume of less than Adhesive labels with explanatory sym 300 fit the restriction order bols are enclosed and can be stuck on 1400 6964 into the signal pressure the housing if required output of the positioner or the output of the pressure gauge bracket or connecting 4 Fasten coupling 4 on the slotted actua plate tor shaft or adapter 3 using screw 4 1 and disk spring 4 2 8 Place positioner on housing 10 and screw it tight Taking the actuator s direc E Counterclockwise tion of rotation into account adjust lever 1 so that it engages in the correct slot with its follower pin Fig 13 4 6 Reversing amplifier for double acting actuators For the use with double acting actuators the positioner must be fitted with a reversing am plifier e g the SAMSON Type 3710 Revers ing Amplifier see Mount
88. ERTplus valve diagnostics Note The optional binary input can only be configured using the TROVIS VIEW software and using the DD parameters EB 8389 on EXPERTplus valve diagnostics The default switching state is with an open switch 3 2 Communication The positioner is equipped with an interface for HART protocol Highway Addressable Remote Transducer for communication pur poses Data are transmitted in a superim posed frequency FSK Frequency Shift Key ing on the existing signal loop for the 4 to 20 mA set point Either a HART capable handheld communi cator or a computer with FSK modem can be used to establish communication and oper ate the positioner EB 8384 3 EN Design and principle of operation mem 3 2 1 Configuration using the The HART device revision as well as TROVIS VIEW software the indicating and operating modules supported by the Type 3730 3 Posi can be found on the SAMSON website The positioner can be configured with SAMSON s TROVIS VIEW Configuration and Operator Interface The positioner has for this purpose a serial interface to allow the RS 232 or USB port of a computer to be connected to it over an adapter cable The TROVIS VIEW software enables the user to easily configure the positioner as well as view process parameters online Note D TROVIS VIEW provides a uniform us er interface that allows users to con figure and parameterize various SAMSON
89. ITH3SE Bave thig BLLBE DOL OMIESOpu g gepuesopung eios Se p cos pep ghasia peut pri uas eui agde p ul Hepes aqspugsag ust eua iq 53 dx arg LOE Joe Jp DRETS aq s voc eu mes 04 p tur dosis ELS pur oun ogee Git weg SL wes au A qiGgGeu 7 SUES D M z d 1 yu MU 06e 4 A o eh pneum aes SUL pajan unpeuuas x Auo ZL LL SANEA WM i jo adiq nimmt peus apes POTS v o uamesunco epi y 3 017 e SE SL WESS I oy 09 3 5 BL H Za pem e p 1910481 Buw BY Dj STEL S ERINIJE A ce OY jo sabur pur amekua 204 apes ABOU UL uongauuoa JI Ajeg jo ed y Losuas iq i Di bik bidiaaie bie emm edi SUN ui paruesud ee eongen BSUS pur ou JOU Jayna majepdn uaaq sm spippues jo aur poda ysa aw uir squeuunsop eq oe ABW LE Qgzg edh jo jeuonmod ejqedex ww eq Gunn
90. JAVA NOILNYO 2088 M 02 gt n Lo Su t 20 SS Fig 23 Operating elements EB 8384 3 EN Cap and rotary switch Operating controls and readings Volume restriction Q The volume restriction serves to adapt the air output capacity to the size of the actuator Depending on the air passage at the actua tor two fixed settings are available For actuators smaller than 240 cm and with a signal pressure connection at the side Type 3271 5 set restriction to MIN SIDE Fora connection at the back Type 3277 5 set restriction to MIN BACK For actuators 240 cm and larger set to MAX SIDE for a side connection and to MAX BACK for a connection at the back Metal tag of proximity switch SSP interface Switch for AIR TO OPEN AIR TO CLOSE Volume restriction Rotary pushbutton 61 Operating controls and readings Malfunction fault OO Designation 2 Position i UN UN UN B E E OE Parameters MI DG MI Os Limit contact TAY oO 19 alarm 1 OVERLOAD RES RUN SAFE SUb tEStinG Enable Configuration l Maintenance required Blinking icon out of specification Automatic Clockwise Counterclockwise Error Cancel ix higher than 21 6 mA ix lower than 2 4 mA w too low G blinks Manual setting A blinks Maximum range 5 Not available not active Rated travel gt 22 Sta
91. Jo 23 6 F6 Sapang punog eut Jo 6 apuy oi Burprooon ut 2010 Jequinu j ojsubsepung eqosiuuoe upsrpxisKqd 291 8 SIL e npeuas ay ur 24D 4021244 Aun juauxdinba 7 Aupuuecy uinpjuD4J 509 E ssejppw 9 pun ssew NOSWYS uejnjpnjgnubw 6 L 0 7 204 96905 g VH jueuudinb3 PALZ XALV 20 81d JequinN gt d g 53 5 53 6 56 ui esp 10 suusjs s pup jusiudinb3 7 NOLLWOHILYID NOLIUNIWVX3 3dAL 23 L NOILYISNYVAL pun eu siuu2e u si pxris Aug 115 EB 8384 3 EN DOP QELE TETd 9 p Giamyssunbig 9 LIg 0 001 qmisunsepung eqssmqoor u sipeops ug pjsumsepung eu siuu e eur jo poaddpb Joud eui anba Jo sina appes saBunu Aun NOY sp ur peanpeadea eq Ajue eyo eT ed p 73 sip GUD pes PUD ed 54 2 08 2 0r rl 2 08 ol De 09 De OF 91 Do SL 7 Do OF FL AUGO LAVWIZS 2 09 Do ol Do SF De OF 91
92. LV Z0 ALA 59620132 odd 23 om o mjg pug giaamasuntg lo o g Lal 2412811993 Gena jo PIRE 001 22 esopuug au25m 22 ig e ay va SUC nu qu adi pg 8n p miexe adi py Hsu ENS puny Ue EIJA gar ESI oag i fo 990 ques 9 apayku FJ yu gll BE UO TIL qum apes Eorsurnui pallies o1 uonaeuuoo 104 28718 seura mi El x4 uorasiaud J40 ul du a EI ME E panog 208 a1 Fl Puy PUL cz Os 08 OTD gE l 09 01 dn 91 D 52 e dr 55 Je 09 93 D 55 L Os sro dn 91 eel adu esep L yaq aTqTSSTMLA 4 OY PUP syusamo OU souta 39 nuaed sungaaduis JUJ 93344134 uorngaa sup sr gau Ju 09 Hox MU 9 oH CZ 4 91 MW JO Ju 09 2 045 I AU 691 d VU zs J A 91 SONEA epus pesu parjraaa 9 o uoraeuuoa simum eT Xd Tonaeyud 19 aday VET
93. Note Regardless of the condensed state the fault alarm output al ways switches when the error codes 57 58 60 62 and 64 to 70 76 are issued Error message only in case of condensed state Mainte nance alarm and Maintenance required Error message only in case of condensed state Mainte nance alarm Note Regardless of the condensed state the fault alarm output al ways switches when the error codes 57 58 60 62 and 64 to 70 76 are issued CL Clockwise CCL Counterclockwise Direction of rotation to reach the valve s CLOSED position view onto rotary switch with positioner cover open Needs only be entered in SUb initialization mode Code 6 Enter the blocking position distance to CLOSED position Only necessary with SUb initialization mode Std Resets all parameters and diagnosis data to their default set tings After a reset the positioner must be re initialized diAG Resets diagnosis data only Plotted reference graphs and logs remain saved The positioner does not need to be re initialized 37 Position transmitter Read only No YES Indicates whether an optional position transmitter is installed Inductive alarm Indicates whether the inductive limit contact option is installed or not No YES ESC 96 EB 8384 3 EN Code list values default setting 5 Set point deviation e info Read only 99 9 to 99 9 Indicates the deviation from the target position e w Transit time Op
94. O oj 10 pepueijul Jeuonisod Jo e si LYVH LE OSZE SUL uonduosep ISMOJ Se ate apecynied sip PHAD sums s pue jusurdimb3 2 10 oed Q ON anss 12 20 5002 enss Jo 000790 819 4D4l IPD oru p 195 Xaoal E ora 0 EB 8384 3 EN 114 op pez zedid 9 2 abeg Bjewapsunpag 91185 COL espesepung ipisupnsepung APSIS eu o oddld ayj anba joys saBuou Jo Epi un ss pripssuas sauna Aun jou pun Aa yua sy ur preanpeudaa voyou ed j 73 sup 31D ps5 pup sanjpuBis sd 3 Jo eusuupuor Buy 2 5 e104pubis Ag 2005 199 2 0 20 Bieussunnig znu ssuoisojdx3 ajeissBuruerziiuez 9151 9 x3 9z e eur ous eu jo 94 21 jus widinbe ey jo A ddns pub sunjopjnu nui Adde aA291 144 jo au jo
95. SON butterfly valve equal percentage VETEC rotary plug valve linear VETEC rotary plug valve equal percentage Segmented ball valve linear COON A aR WN Segmented ball valve equal percentage Oo User defined defined over operator software Note The various characteristics are listed in the Appendix section 16 Time required to move through the operating range when the valve opens Limitation of the transit time Code 21 and 22 For some applications it is recommendable to limit the transit time of the actuator to prevent it from engaging too fast in the running pro cess Code 21 has priority over Code 15 NOTICE The function is not activated when the fail safe function or solenoid valve is triggered nor upon failure of the auxiliary power EB 8384 3 EN Code list Code Parameter Readings perd no values default setting Required transit time CLOSED w ramp closed O to 240 s ESC LV total valve travel 1000 to 99 107 1 000000 ESC Exponential reading from 9999 travel cycles on wards Total valve travel 0 to 99 107 RES ESC Exponential reading from 9999 travel cycles on wards EB 8384 3 EN Time required to move through the operating range when the valve closes Code 22 has priority over Code 14 NOTICE The function is not activated when the fail safe function or solenoid valve is triggered nor upon failure of the auxiliary power Totaled full valve
96. Series 3730 3730 3 Electropneumatic Positioner with HART communication COMMUNICATION PROTOCOL Mounting and Operating Instructions EB 8384 3 EN 1300 1612 Firmware version 1 56 Edition February 2015 Definition of signal words DANGER Hazardous situations which if not Property damage message or mal avoided will result in death or seri function ous Injury Note WARNING Additional information Hazardous situations which if not avoided could result in death or seri ous in SE Mp jury 9 R ecommended action 2 EB 8384 3 EN 3 1 3 2 3 2 1 3 3 4 1 4 1 1 2 4 2 4 3 4 4 4 5 4 5 1 4 6 4 6 1 4 7 4 7 1 4 7 2 4 7 3 4 7 4 4 8 4 9 4 10 4 11 5 1 5 1 1 5 1 2 Contents Important safety etta etra etna setae 8 9 Design and principle of operation 10 Additional equipment __ 11 12 Configuration using the TROVIS VIEW software 13 Ls feo Eolo ea 14 Attachment to the control valve Mounting parts and accessories 20 rere t M Nm 22 Type 3277 5 Actuator PMM tan 22 24 Attachment according to TEC 60534 6 26 Attachment according to VDI VDE 3847
97. U eye AYWJOJUOS eu UT suongagroads 19 052 19 OLE VT ST m c m sArssud uongezsdo Suinp senjea XE 10 0l I IT 960 D 021 M yu 19 og BEL Mn uonerado SULINP XE 119 gpd 6d sud grog uonxyjoad up imme qosuas eua urprog pun yejsugesapung uasipers4gq TOME ppy SAYS ULES OP PRE 0 0 eues pang oqasiumo yasiptesis pg aqya 219181820 po cc m DT m gurmp 10 HW 01 Ju 590 MUL QC H Yul 59 1 882 re pviuxq uongoejoad jo ur 7 Y Uoc Iqu T ques OOF 4 viu D B Dg ugedo siunmp sone MI IU X4 Io pg g seurue WEE xq Load jo ad a T ucormgapur FI Cs 5 001 J A OE m woneszedo Sump KEW OME Xi 10 2818 spur xg yo ad T Binguaa epqiadau es D ODF 09 A 0c t uongeado sun San PA XE 2I IU X p Seu PP WU NEL uonxyoad 40 ad amp ur rimi emm mmm SU AAAS D4BANL OS urprog pun z
98. UTULIA T 870 2 TOIA aqe F ju Ge MT Md VU 001 T A t Mm uoneaedo uiam sene NEJA JIL XH 10 TE VEX ad Up WNIT quan RUT 2 08 012 SS De OL 017 65 5 1 Oe Q0 017 5 91 PUOLUE OQ ISS LLL sso ounquaodiu ISAS UBL AUNT Radial iuermqure epqrssruned em PUL sesse o 20 02244429 oper 9351 2198 ei are spaepuris Jo suonipa au pepuejxe sp arque apqrssruriad eur Modat 182 A41 ul siueumnzop ay o Surpyoooe ax ose uy H 7857064 od amp oup ou Uy SUP EO POU pug suogippg JO AURULION LI JA Tam jug v 209 uisa AV xruuaajasay pun 8894 DV NOSIS amos nur Do ORL 9 dL ZZY 6519 5e SSISIAS T Jauonriso a qedaza BEOELE adi X DRIT NOLL 0 Jo aways 07 WOON p jeurstao 10 urprog pun yejsugsapung agosruqa2o uasipers4gqd EB 8384 3 EN 132 TOME ppy Teagasg OP PRE 0 0 29 So eues pang 24943 1 493 Ald 1 oup Jur aedade 22 pte 1522 01 APAAISNOXS
99. a result Communication errors may occur when the process controller control station output is not HART9 compati ble For adaptation the Z box order no 1170 2374 can be installed be tween output and communication in terface At the Z box a voltage of ap prox 330 mV is released corre sponds to 16 5 at 20 The bus address polling address has to be within a range of 1 to 15 Controller control station Fig 21 Adapting the output signal edes Handheld communicator or second FSK modem Connection in safe area 4 to 20 mA Controller control station Safe area Hazardous area Controller control Explosion protected station isolation amplifier Handheld communicator or second FSK modem explosion protected Fig 22 Connection with FSK modem 60 EB 8384 3 EN 6 Operating controls and readings Rotary pushbutton The rotary pushbutton is located underneath the front protective cover The positioner is operated on site using the rotary pushbutton Turn Select codes and values Press B Confirm setting AIR TO OPEN AIR TO CLOSE slide switch AIR TO OPEN applies to a valve opening as the signal pressure increases AIR TO CLOSE applies to a valve closing as the signal pressure increases The signal pressure is the pneumatic pressure at the output of the positioner applied to the actuator Initialization key es 5
100. accessories 4 9 Attaching positioners with stainless steel housings Positioners with stainless steel housings re quire mounting parts that are completely made of stainless steel or free of aluminum Note The pneumatic connecting plate and pressure gauge bracket are available in stainless steel order numbers listed below The Type 3710 Pneumatic Re versing Amplifier is also available in stainless steel Connecting plate 1 4 1400 7476 stainless steel 1 4 NPT 1400 7477 Pressure gauge 1402 0265 bracket 1400 7108 stainless steel Table 1 to Table 6 apply for attaching posi tioners with stainless steel housings with the following restrictions Direct attachment All mounting kits from Table 1 and Table 2 can be used The connection block is not re quired The stainless steel version of the matic connecting plate routes the air internal ly to the actuator Attachment according to IEC 60534 6 NAMUR rib or attachment to rod type yokes All mounting kits from Table 3 can be used Connecting plate in stainless steel EB 8384 3 EN Attachment to rotary actuators All mounting kits from Table 5 can be used except for the heavy duty version Connect ing plate in stainless steel 4 10 Air purging function for sin gle acting actuators The instrument air leaving from the positioner is diverted to the actuator spring chamber to provide corrosion protection inside the actua
101. and the user interface For start up and settings proceed as de scribed in section 7 1 to section 7 4 Refer to the code list in section 14 for the parameters necessary for the operator interface D Note If complex functions are started in the positioner which require a long cal culation time or lead to a large quan tity of data being saved in the vola tile memory of the positioner the alert busy is issued issued by the DTM file This alert is not an error message and can be simply confirmed Locking HART communication The write access for HART communication can be disabled over Code 47 This function can only be enabled or disabled locally ot the positioner Write access is enabled by default Locking on site operation The on site operation including the INIT key can be locked over HART communication The word HART then blinks on the display when Code 3 is selected This locking func tion can only be disabled over HART9 com munication On site operation is enabled by default 64 6 2 1 Dynamic HART vari ables The HARTS specification defines four dynam ic variables consisting of a value and an en gineering unit These variables can be as signed to device parameters as required The universal HART command 3 reads the dy namic variables out of the device This al lows manufacturer specific parameters to al so be transferred using a universal com mand In the Type 3730 3 Pos
102. ar in Code 16 The limitation is not activated No by de fault 56 5 2 Electrical connections DANGER N Risk of electric shock and or the for mation of an explosive atmosphere For electrical installation observe the relevant electrotechnical regulations and the accident prevention regula tions that apply in the country of use In Germany these are the VDE regu lations and the accident prevention regulations of the employers liability insurance The following regulations apply to in stallation in hazardous areas EN 60079 14 2008 VDE 0165 Part 1 Explosive Atmospheres Electrical Installations Design Selec tion and Erection WARNING Incorrect electrical connection will render the explosion protection un safe Adhere to the terminal assignment Do not undo the enameled screws in or on the housing Do not exceed the maximum permis sible values specified in the EC type examination certificates when inter connecting intrinsically safe electrical equipment or Ub l or Io Po or Cy and L or Lo EB 8384 3 EN Selecting cables and wires Observe clause 12 of EN 60079 14 2008 VDE 0165 Part 1 for installation of the in trinsically safe circuits Clause 12 2 2 7 applies when running multi core cables and wires with more than one intrinsically safe circuit The radial thickness of the insulation of a conductor for common insulating materials e g polyethylene must n
103. arameters sse 79 modes TT 79 Automatic and manual modes eese teeth 79 Fail safe position SAFE eese eee entente teat testo 80 ume 81 Confirming error Messages 82 Adjusting the limit contact sccsscsssssssscsscsssccsssscscsssccsscsseccessessscessesess 83 Retrofitting an inductive limit contact 84 E RT 86 Servicing explosion protected devices ssscsssscsssccsssscssssesscscsssssssssessesees 86 Firmware update serial interface csscccssccsssccssscessscessscssscessscesscesees 86 EB 8384 3 EN 13 14 15 5 16 Contents Maintenance calibration and work on equipment VII me T Dimensions In MI MT T E E Fixing levels according to VDI VDE 3845 September 2010 Valve characteristic selection c cccscccsscosssccssscccssccsscccsccccscccecsccsscccscccess Note The functions of the EXPERTplus Valve Diagnostics are described the Operating In structions EB 8389 EB 8389 EN is included on the enclosed CD ROM and is available on our website EB 8384 3 EN Firmware revisions The HART protocol as per HART specification revision 5 is supported by default The setting can be changed to HART rev
104. ariable VETEC rotary plug valve linear select characteristic 5 Travel angle of rotation 100 Reference variable Segmented valve ball linear select characteristic 7 Travel angle of rotation 100 Reference variable SAMSON butterfly valve equal percentage select characteristic 4 Travel angle of rotation 100 Reference variable VETEC rotary plug valve equal percentage select characteristic 6 Travel angle of rotation 100 Reference variable Segmented valve ball equal percentage select characteristic 8 Travel angle of rotation 100 Reference variable TMU AZ IMPREMA 67509 NA I LA PMAL 6909 1 82 A SIEINHOGESNOLLVWSOTNE MINCOHEMWS TH SEINE OU LOLLY ST OR UNVENHA LA pen o1n1eumTS 1074 gunsumrsunmizigras pua 301A IORA 10 13003 JO OU SPA ABBY uonoajodd Jo 99 qr Jo arp payMuqns s orsiaA ayy ur samsona aq p poysnes 60 0007 I 1729 0220 HCLA 6CS09 NEG gurproaoe JO sssddur SURRE Suraooag pausnes 60 0007 1 Hed 0260 SO A 67509 NIT pr os 10 ssaa purse pue sped shopee o ssoa2e Bulag SULMOTJOF aui papet a
105. arm output alarm 3 Display Actuation of solenoid valve Electrical insulation D A converter Communication interface HART connection Binary input BE Options EB 8384 3 EN pares this actual position to the 4 to 20 mA DC control signal after it has been converted by the A D converter 4 In case of a set point deviation the activation of the i p con verter 6 is changed so that the actuator 1 is pressurized or vented accordingly over the downstream booster 7 As a result the clo sure member of the valve e g plug is moved to the position determined by the set point The supply air is supplied to the booster 7 and the pressure regulator 8 An intermedi ate flow regulator 9 with fixed settings is used purge the positioner and at the same time guarantees trouble free operation of the booster The output signal pressure supplied by the booster can be limited by software The volume restriction Q 10 is used to opti mize the positioner The extended EXPERTplus diagnostics are in tegrated into the positioner They provide in formation on the positioner and generate di agnostic and status messages which allow faults to be pinpointed quickly The positioner is suitable for the following types of attachment using the corresponding accessories Direct attachment to SAMSON Type 3277 Actuators Attachment to actuators according to IEC 60534 6 NAMUR Attachment according to VDI VDE 38
106. ass 3 or at least 10 K below the lowest ambient temperature to be expected bar up to the capacity of the supply pressure Can be limited to 1 4 bar 2 4 bar 3 7 0 2 bar by software Linear Equal percentage Reverse equal percentage User defined over operating software and communication Butterfly valve rotary plug valve and segmented ball valve Linear equal percent age Actuator filled with At Ap 6 bar 8 5 m 3 h At Ap 1 4 3 0m 2 h 0 09 air capacity Actuator vented At Ap 6 bar 14 0 m 3 h At Ap 1 4 bar 4 5 m 3 h Kymax 20 cj 0 15 20 to 80 All versions 45 to 80 C With metal cable gland Permissible ambient temperature 25 to 80 With inductive limit contact SJ2 S1N and metal cable gland The listed technical data may be restricted by the limits of the test certificate for explosion protected devices Charac Adjustable teristic 14 EB 8384 3 EN 3730 3 Positioner Temperature Supply air Effect of vibration Electromagnetic compatibility Electrical connections Design and principle of operation The listed technical data may be restricted by the limits of the test certificate for explosion protected devices lt 0 15 10 K lt 0 25 up to 2000 Hz and 4 g according to IEC 770 Complying with EN 61000 6 2 61000 6 3 EN 61326 1 and NAMUR Rec ommendation NE 21 One M20 x 1 5 cable gland for 6 to 12 mm clamping range Second
107. atic 5S mode C The time required for the initialization proce dure depends on the actuator transit time and can take a few minutes After successful initialization the positioner runs in closed loop operation indicated by the G closed loop operation icon A malfunctioning leads to the process being canceled The initialization error is displayed according to how it has been classified by the condensed state Refer to section 8 3 Note When Code 48 YES the diag nostics automatically start to plot the reference graphs drive signal steady state d1 and hysteresis d2 after ini tialization has been completed This is indicated by tESt and 41 or d2 ap pearing on the display in alternating sequence An error during the plotting of the reference graphs is indicated on the display over Code 48 h1 and Code 81 EB 8384 3 EN The reference graphs do not have any effect on closed loop operation Closed position AIR TO CLOSE If the slide switch is set to AIR TO CLOSE the positioner automatically switches to the direc tion of action increasing decreasing 7N after initialization has been completed This results in the following assignment between set point and valve position Set point Valve CLOSED Direction of action Closed position OPEN at at The tight closing function has been activated Set Code 15 final position w to 99 for three way valves Actuator stem exte
108. cteristic is not adapted to the reduced range See also the example in Code 11 Limits travel angle to the entered value upper limit The characteris tic is not adapted Example In some applications it is better to limit the valve travel e g if a certain minimum medium flow is required or a maximum flow must not be reached The lower limit must be adjusted with Code 10 and the upper limit with Code 11 If a tight closing function has been set up it has priority over the travel limitation When set to No the valve can be opened past the nominal travel with a set point outside of the 0 to 100 range The lower range value of the set point range must be lower than up per range value w end 0 4 mA The set point range is the difference between w end and w start and must be Aw gt 25 A When the set point range of O to 100 4 to 20 mA the valve must move through its entire operating range from to 100 trav el angle of rotation In split range operation the valves operate with smaller set points The control signal of the control unit to control two valves is divided such for instance that the valves move through their full travel an gle of rotation at only half the input signal first valve set to O to 50 4 to 12 mA and second valve set to 50 to 100 212 to 20 mA EB 8384 3 EN Code list Code Parameter Readings perd no values default setting w end 25 0 to 100 0
109. d configuration function becomes invalid Turn gt Code 3 display No Press eB Code 3 blinks 82 Turn gt YES Press G9 display gt Confirming error message Turn lt gt gt Select the error code that you want to confirm Press e9 The error message is confirmed EB 8384 3 EN 9 Adjusting the limit contact The positioner version with an inductive limit contact has an adjustable tag 1 mounted on the axis of rotation which operates the proximity switch 3 For operation of the inductive limit contact the corresponding switching amplifier see section 5 2 1 must be connected to the out put circuit When the tag 1 is located in the inductive field of the switch the switch assumes a high resistance When it moves outside the field the switch assumes a low resistance Normally the limit contact is adjusted in such a way that it will provide a signal in both end positions of the valve The switch Adjustment screw 2 Fig 26 Adjusting the limit contact EB 8384 3 EN Metal tag 1 Adjusting the limit contact however can also be adjusted to indicate in termediate valve positions The required switching function i e whether the output relay is to be picked up or re leased when the tag enters the field must be selected at the switching amplifier if re quired D Note The inductive limit contact replaces the software limit contact A1 with ter minal assignment 41
110. dapter M20 x 1 5 to NPT Order no Powder coated aluminum 0310 2149 Stainless steel 1400 7114 Optional Optional Optional control Solenoid valve signal optional 1 2 Prox 400 mW or switching amplifi 60947 5 6 l Switching amplifier according to 60947 5 6 Limit contacts Fault alarm A2 Al Software Software optionally Position trans inductive mitter with two wire transmitter supply unit Fig 20 Electrical connections 58 EB 8384 3 EN Note In positioners for attachment accord ing to VDI VDE 3847 the terminal designation of the limit contacts 41 42 and 51 52 as well as the OPEN and CLOSED wording can be changed by turning the terminal la bel which is printed on both sides D 5 2 1 For operation of the limit contacts switching amplifiers must be connected in the output circuit To ensure the operating reliability of the positioner the amplifiers should comply with the limit values of the output circuits conforming to EN 60947 5 6 Observe the relevant regulations for installa tion in hazardous areas Switching amplifier For applications in safe areas non hazard ous areas limit switches can be directly in terconnected to the binary input of the PLC accordance with IEC 61131 This applies to the standard operating range for digital in puts according to Clause 5 2 1 2 of IEC 61131 2 with the rated voltage of 24 V DC EB 8384 3 EN Co
111. de 16 Pressure limit to Pressure gauge attachment The mounting sequence shown in Fig 14 re mains unchanged Screw a pressure gauge bracket onto the connections A and Z 1400 7106 Ya NPT 1400 7107 Pressure gauges for supply air Z and output A as listed in Table 1 to Table 7 Pressure gauge bracket EB 8384 3 EN Attachment to the control valve Mounting parts and accessories From the positioner Output 38 Supply 9 Control signals to the actuator Reversing amplifier 6 Connecting plate 1 1 Special screws 61 O rings 1 2 6 2 Screws 1 3 Special nuts 1 4 Rubber seal 1 5 Sealing plug 1 6 Filter L l Supply 9 NN Y SP Output 38 Fig 14 Mounting a reversing amplifier 1079 1118 1079 1119 EB 8384 3 EN Al Attachment to the control valve Mounting parts and accessories 4 7 Attachment of external po Operation and setting are described sition sensor in sections 7 and 8 Since 2009 the back of the posi tion sensor 20 is fitted with two pins acting as mechanical stops for the lever 1 If this position sensor is mounted using old mounting parts two corresponding 8 mm holes must be drilled into the mounting plate bracket 21 A template is available for this pur Positioner unit with sensor mounted on a mi pose See Table 7 cro flow valve Required mounting parts and accesso ries Table 7 on page 54 I
112. e reading indicates the valve position or angle of rotation in when the positioner is initialized If the positioner is not initialized the position of the lever in relation to the longitudinal axis is dis played in degrees Adjust the manual reference variable with the rotary pushbutton The current travel angle is displayed in when the positioner is initial ized If the positioner is not initialized the position of the lever in re lation to the longitudinal axis is indicated in degrees Note can only be selected when Code 0 MAN Enables changing of data automatically deactivated when the rota ry pushbutton has not been operated for 120 s HART blinks on the display when the on site operation is locked over HART communi cation Codes marked with an asterisk can only be read and not overwritten Similarly codes can only read over the SSP interface Follower pin must be mounted in the proper position depending on the valve travel opening angle Pin position must be entered for nominal NOM or substitute SUb initialization Pin position Standard Adjustment range Code 4 Code 5 Code 5 17 4 9 3 6 17 7 25 TRE 5 0 25 0 do 15 0 7 0 35 4 30 30 0 10 0 50 0 70 40 0 14 0 70 7 60 0 20 0 100 0 120 0 40 0 200 0 90 0 24 0 100 0 EB 8384 3 EN Code list Code Parameter Readings perd no values default setting p Nominal range mm or angle ESC Init mode MAX Maximum range NOM N
113. ed components only with original routine tested components from the manufacturer Devices that have already been operated outside hazardous areas and are intended for future use inside hazardous areas must comply with the safety requirements placed on serviced devices Before being operated 86 inside hazardous areas test the devices ac cording to the specifications for servicing explosion protected devices Read section 13 for maintenance calibration and adjustment work inside and outside hazardous areas 12 Firmware update serial in terface Firmware updates on positioners currently in operation can be performed as follows When updates are performed by a service employee appointed by SAMSON the up date is confirmed on the device by the test mark assigned by SAMSON s Quality Assur ance In all other cases only plant operator per sonnel with written approval may perform updates Updates are to be confirmed by ap proved personnel on the device Laptops and PCs connected to the power supply must not be used without an addition al protective circuit This does not apply to laptops in battery op eration In this case it is assumed that a bat tery powered laptop runs briefly for software programming or testing purposes a Updates outside the hazardous area Remove the positioners from the plant Update them outside the haz ardous area EB 8384 3 EN Maintenance calibration and work eq
114. eference variable smaller than 3 6 mA the signal is 0 9 mA and 3 8 mA position er has not been initialized When YES is set in Code 32 the position transmitter issues the value as per Code 30 during initialization or zero calibration When NO is set in Code 32 4 mA is issued during a running calibration Select if and how alarms that cause the fault alarm contact to be switched are also indicated by the position transmitter HI ix 221 6 0 1 mA or LO ix 22 4 0 1 mA Testing the position transmitter Values can be entered in relation to the operating range The momentary valve position is used in initialized positioners locally as the start value bumpless changeover to the test mode On testing over software the entered simulation value is issued as the position feedback signal for 30 seconds 3 Analog position transmitter Code 29 30 31 can only be selected if the position transmitter optional is installed EB 8384 3 EN 95 Code list Code no Parameter Readings values default setting Error message in case of Function check con densed state YES No ESC Error message in case of condensed state Mainte nance required YES No ESC Closing direction CL CCL ESC Blocking position 0 0 mm ESC Reset No Std diAG ESC Error message also in case of Function check condensed state Function check condensed state does not cause an error message to be issued
115. ell as their knowledge of the applicable standards Explosion protected versions of this device are to be operated only by personnel who has undergone special training or instructions or who is authorized to work on explosion pro tected devices in hazardous areas Refer to section Any hazards that could be caused in the valve by the process medium the signal pres sure or by moving parts are to be prevented by taking appropriate precautions lf inadmissible motions or forces are produced in the pneumatic actuator as a result of the supply pressure level it must be restricted using a suitable supply pressure reducing station To avoid damage to any equipment the following also applies Do not operate the positioner with the back of the positioner vent opening facing up wards The vent opening must not be sealed when the positioner is installed on site Vent opening Proper shipping and storage are assumed Do not ground electric welding equipment near to the positioner Note The device with a CE marking fulfills the requirements of the Directive 94 9 and the Directive 2004 108 The declaration of conformity is included on the enclosed CD ROM 8 EB 8384 3 EN Article code 2 Article code Positioner 3730 3 x xxxxxxx0x00x0xx With display and autotune HART communication Explosion protection Without 0 ATEX II 2G Ex ia T6 Il 2D Ex tb T80 C IP66 CSA Ex ia
116. en info Read only 0 to 240 s Minimum opening time determined during initialization Transit time Closed info Read only 0 to 240 s Minimum closing time determined during initialization Auto w info Read only 0 0 to 100 0 of the Indicates the applied automatic set point with corresponding 4 to span 20 mA signal Firmware info Read only Indicates the positioner type and current firmware version in alter nating sequence y info Read only 0 to 100 OP Indicates the control signal y in in relation to the travel range de termined during initialization The positioner builds up its maximum output pressure see description in Code 14 and 15 The positioner vents completely see description in Code 14 and 15 The positioner is not initialized Solenoid valve info Read only YES HIGH LOW No Indicates whether a solenoid valve is installed or not If a voltage supply is connected at the terminals of the installed sole noid valve YES and HIGH appear on the display in alternating se quence If a voltage supply is not connected actuator vented fail safe position indicated on the display by the S icon YES and LOW appear on the display in alternating sequence Polling address Select bus address 0 to 63 ESC Write protection HART _ When write protection is active device data can be read but not YES No ESC overwritten over HART communication 48 Diagnostic parameters gt 8389
117. er pin 2 in the as signed lever hole pin position as speci fied in the travel table Only use the lon ger follower pin 2 included in the mounting kit Place the lever 1 on the shaft of the po sitioner and fasten it tight using the disk spring 1 2 and nut 1 1 Move lever once all the way as far as it will go in both directions 31 Attachment to the control valve Mounting parts and accessories Insert the formed seal 6 2 in the groove of the adapter bracket Insert the formed seal 17 1 into the turnboard 17 and mount the turnboard to the adapter block 13 using the screws 17 2 Mount the blank plate 18 to the turn board using the screws 18 1 Make sure that the seals are correctly seated Note A solenoid valve can also be mount ed in place of the blank plate 18 The orientation of the turnboard 17 determines the mounting position of the solenoid valve Alternatively a restrictor plate can be mounted gt AB 11 Fasten the adapter block 13 to the NAMUR connection block using the screws 13 1 Insert the vent plug into the Exh connec tion 10 Place the positioner on the adapter block 13 such a manner that the follower pin 2 rests on the top of the follower plate 3 3 1 Adjust the lever 1 corre spondingly Fasten the positioner to the adapter block 13 using the two fixing screws 6 3 Make sure the formed seal 6 2 is prop
118. erating mode selected 8 3 Fault malfunction A status classification is assigned to all status and fault alarms in the positioner The de fault settings of the status classification are listed in the code list Note The assignment of the status classifi cation can be changed in TROVIS VIEW and over the parame ters of the DD Refer to the Operating Instructions for the valve diagnostics gt EB 8389 on the enclosed CD ROM for more details To provide a better overview the classified messages are summarized in a condensed state for the positioner according to the NAMUR Recommendation NE 107 The status messages are divided into the following cate gories Maintenance alarm The positioner cannot perform its control task due to a functional fault in the posi tioner itself or in one of its peripherals or an initialization has not yet been suc cessfully completed EB 8384 3 EN Operation Maintenance required The positioner still performs its control task with restrictions A maintenance demand or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected Maintenance is necessary in the medium term Maintenance demanded The positioner still performs its control task with restrictions A maintenance demand or above average wear has been determined The wear tolerance will soon be exhausted or is reducing at a faster rate than expected
119. eturn positioner SAMSON for repair 102 EB 8384 3 EN Code list Data error Error codes Recommended Condensed state message active when prompted Err appears action When fault alarms exist they are displayed here Control parameters Error in control parameters Additional indication at the fault alarm contact Status classification Maintenance required Recommended action Confirm error perform a reset and re initialize the positioner Potentiometer Error in digital potentiometer parameters parameters Additional indication at the fault alarm contact Status classification Maintenance required Recommended action Confirm error perform a reset and re initialize the positioner Recommended action Return positioner to SAMSON AG for repair General parameters Error in parameters not critical to control operation Status classification required ecommended action Confirm error Check and if necessary change the settings of the re quire parameters R Recommended action Confirm error Check and if necessary change the settings of the require parameters 70 Calibration Error in data from production calibration The positioner continues oper Additional indication lation with cold start values the fault alarm contact Status classification Maintenance required EB 8384 3 EN 103 Code list Error codes Recommended Condensed state me
120. ew plug 4 on the back of the positioner and seal the signal pres sure output 38 on the connecting plate 6 or on the pressure gauge bracket 7 with the stopper 5 included in the ac cessories 3 Place follower clamp 3 on the actuator stem align it and screw tight so that the mounting screw is located in the groove of the actuator stem 4 Mount cover plate 10 with narrow side of the cut out Fig 3 on the left pointing towards the signal pressure connection 22 Make sure that the gasket 14 points to wards the actuator yoke 5 15 mm travel Keep the follower pin 2 on the M lever 1 on the back of the po sitioner in the pin position 35 delivered state 7 5 mm travel Remove the follower pin 2 from the pin position 35 reposition it in the hole for pin position 25 and screw tight 6 Insert formed seal 15 into the groove of the positioner housing and insert the seal 10 1 on the back of the housing 7 Place positioner on the cover plate 10 in such a manner that the follower pin 2 rests on the top of the follower clamp 3 Adjust the lever 1 correspondingly and open the positioner cover to hold the positioner shaft in position at the cap or rotary pushbutton The lever 1 must rest on the follower clamp with spring force Mount the positioner on the cover plate 10 using the two fixing screws D Note applying to all types of attach ment except for direct attachment to Type 3277
121. ffective ar eas see Fig 4 Mount the positioner on the yoke The signal pressure is routed to the actuator over the connection block 12 for actuators with fail safe action actuator stem extends internal ly through a hole in the valve yoke and for actuator stem retracts through an external pipe 1 Place follower clamp 3 on the actuator stem align it and screw tight so that the mounting screw is located in the groove of the actuator stem 2 Mount cover plate 10 with narrow side of the cut out Fig 4 on the left pointing towards the signal pressure connection Make sure that the gasket 14 points to wards the actuator yoke 3 For actuators with 355 700 or 750 cm remove the follower pin 2 on the M le ver 1 on the back of the positioner from pin position 35 reposition it in the hole for pin position 50 and screw tight For actuators 175 240 and 350 cm with 15 mm travel keep the follower pin 2 in pin position 35 4 Insert formed seal 15 into the groove of the positioner housing 5 Place positioner on the cover plate in such a manner that the follower pin 2 rests on the top of the follower clamp 3 24 Adjust the lever 1 correspondingly and open the positioner cover to hold the po sitioner shaft in position at the cap or ro tary pushbutton The lever 1 must rest on the follower clamp with spring force Mount the positioner on the cover plate 10 using the two fixing screws
122. for actuator stem retracts through external piping Only the Y1 port is required for positioner attachment The Y2 port can be used for air purging of the spring chamber 1 Place follower clamp 3 on the actuator stem align it and screw tight so that the 28 mounting screw is located in the groove of the actuator stem 2 Place the adapter bracket 6 on the po sitioner and mount using the screws 6 1 Make sure that the seals are cor rectly seated For positioners with air purging remove the stopper 5 before mounting the positioner For positioners without air purging replace the screw plug 4 with a vent plug 3 For actuators with 355 700 750 cm2 remove the follower pin 2 on the M le ver 1 on the back of the positioner from pin position 35 reposition it in the hole for pin position 50 and screw tight For actuators 175 240 and 350 cm with 15 mm travel keep the follower pin 2 in pin position 35 4 Insert the formed seal 6 2 in the groove of the adapter bracket 6 5 Insert the formed seal 17 1 into the turnboard 17 and mount the turnboard to the adapter block 13 using the screws 17 2 6 Mount the blank plate 18 to the turn board 17 using the screws 18 1 Make sure that the seals are correctly seated Note O A solenoid valve can also be mount ed in place of the blank plate 18 The orientation of the turnboard 17 determines the mounting position of
123. g pug PUN 242811993 A 5srpeq Gena jo uopgv suea 121 8384 3 AMEULISy PIRE 001 2o esopuug 3e1sugs2pung 245511122 psa pos ig e aq 19 34 gare paanpaoud au pia Aer nare SJE Hay np euis MILH ox WAL e Wgse aay yg Sip SFU JESUFT AU OL d vul 19 M 82 o SHIFA ard 69 smd soper OIL t Jo ad ur mmm is gosos euagmxs paarasqo 4 sapra BUJU ULAR OY SE KUDANI PREMIU ILES 5 11 MU p9 sg if AGI je M SeneA XE A UO TD quam Ayes Pel ied 104 Ja An eg D OL OT JESUrT OZ 4 vul 819 M BEL M SSOD EA XEY 124295 T xJ 10 ad u DEI eles qu gg gt 8 rI AU OST d 09 0c i SONEA A uo epus A mnceunnur parjaaa o uoraeuuoa FRE Seu Xd 10 ad PLIZ XA
124. g to IEC 60534 6 NAMUR SAMSON valves with Adjustment range at positioner Type 3271 Actuator Other control valves Actuator size Min travel Max travel Required Assigned pin position 60 and 120 with Type 3510 120 120 1 Um E 7007750 4 20 10 t o Rotary actuators Assigned pin 25 angle 1 2 5 10 1 The min max adjustment range is based on the NOM nominal range initialization mode EB 8384 3 EN 21 Attachment to the control valve Mounting parts and accessories 4 1 Direct attachment 4 1 1 Type 3277 5 Actuator Required mounting parts and accesso ries Table 1 on page 50 Observe the travel table on page 21 Actuator with 120 cm see Fig 3 Depending on the type of positioner attach ment the signal pressure is routed either left or right of the yoke through a hole to the ac tuator diaphragm Depending on the fail safe action of the actuator actuator stem ex tends or actuator stem retracts valve clos es or opens upon supply air failure the swi tchover plate 9 must first be attached to the actuator yoke Align the switchover plate with the corresponding symbol for left or right attachment according to the marking view looking onto the switchover plate 1 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges on the positioner making sure the two seals are seated properly 2 Remove scr
125. he flattened side of the positioner shaft is turned so that the rotary switch 5 can be attached with the metal tag next fo the proximity switch On start up of the positioner set the op tion inductive alarm under Code 38 from No to YES Socket X7 11 Cap Metal tag Screw Proximity switch Plastic cover Marking 6 7 Rotary pushbutton 8 Clamping plate 9 Rotary switch 1 Connector Fig 27 Retrofitting an inductive limit contact EB 8384 3 EN 85 Maintenance 10 Maintenance The positioner does not require any mainte nance There are filters with a 100 mesh size in the pneumatic connections for supply and output which can be removed and cleaned if required The maintenance instructions of any up stream supply air pressure reducing stations must be observed 11 Servicing explosion protected devices If a part of the device on which the explosion protection is based needs to be serviced the device must not be put back into operation until a qualified inspector has assessed it ac cording to explosion protection require ments has issued an inspection certificate or given the device a mark of conformity In spection by a qualified inspector is not re quired if the manufacturer performs a tine test on the device before putting it back into operation Document the passing of the routine test by attaching a mark of conformi ty to the device Replace explosion protect
126. he positioner to the control valve only using the mounting parts and accessories as specified in Ta ble 1 to Table 6 Observe the type of attachment 20 Observe the assignment between le ver and pin position see travel tables on page 21 Lever and pin position The positioner is adapted to the actuator and to the rated travel by the lever on the back of the positioner and the pin inserted into the lever The travel tables on page 21 show the maximum adjustment range at the position er The travel that can be implemented at the valve is additionally restricted by the selected fail safe position and the required compres sion of the actuator springs The positioner is equipped with the M lever pin position 35 as standard Risk of malfunction because newly mounted lever has not been adapted to the internal measuring le ver Move the newly mounted lever 1 once all the way as far as it will go in both directions EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Travel tables Note The M lever is included in the scope of delivery S L XL levers for attachment according to IEC 60534 6 NAMUR are available as accessories see Table 3 Direct attachment to Type 3277 5 and Type 3277 Actuators Actuator size Rated travel Adjustment range at positioner d equire Assigned pin HE Travel m 1 50 250 0 Attachment accordin
127. if necessary adjust the current source s lower limit so that no values lower than 4 mA can be applied i p converter Current circuit of i p converter interrupted Status classification Maintenance alarm cannot be classified Cannot be remedied Return positioner to SAMSON AG for repair action Error appendix Error Se Recommended Condensed state message active when prompted Err appears action ea fault alarms exist they are displayed here Hardware Initialization key jammed firmware version R 1 51 and higher Additional indication at hardware error has occurred The positioner changes to the fail safe the fault alarm contact position SAFE Status classification Maintenance alarm Recommended action Confirm error and return to automatic mode or perform a reset and re initialize the positioner If this is not successful return positioner to SAMSON AG for repair Data memory No more data can be written to the memory e g because written data Additional indication deviate from read data The valve moves to the fail safe position the fault alarm contact Status classification Maintenance alarm cannot be classified Recommended action Return positioner to SAMSON AG for repair Check calculation Hardware controller monitored by test calculation Additional indication at the fault alarm contact Status classification Maintenance alarm Confirm error If this is not possible r
128. ing and Operating Instructions EB 8392 EN If a different reversing amplifier item no Dose 1079 1118 1079 1119 is used follow the mounting instructions described in sec tion 4 6 1 15 Fig 13 Direction of rotation 38 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Lever 6 Connecting plate Fit restriction into signal pressure Nut only for 1 4 output for actuators with 300 cm Disk spring 6 1 Seals volume 7 Pressure gauge bracket 8 Pressure gauge mounting kit Follower pin Adapter Coupling dd 10 Adapter housing Disk spring 10 1 Adhesive label 11 Actuator shaft adapter Adapter Screws Spacer dum SAMSON Type 3278 Attachment acc to VDE VDI 3845 Sept 7 L 160 VETECR 2010 fixing level 1 AAT to size see section 15 1 ig 12 Attachment to rotary actuators heavy duty version EB 8384 3 EN 39 Attachment to the control valve Mounting parts and accessories The following applies to all reversing am plifiers The signal pressure of the positioner is sup plied at the output 1 of the reversing amplifi er An opposing pressure which equals the required supply pressure Z when added to the pressure at output 1 is applied at output 2 The following relationship applies Output 1 Output 2 Supply pressure Z Connect output 1 to the loading
129. ion and nominal range 2 4 Pin position 1 I nn Default o I A 5 m Nominal range t locked when Code 4 No gt Turn gt Code 4 Press amp Code 4 blinks Turn gt Pin position on lever see relevant section on attachment Press eg Turn amp 2 Code 5 Press amp Code 5 blinks Turn Nominal travel of the valve Press Select initialization mode T xx Init mode Witt iv Default MAX INMLITI S Turn gt Code 6 Press eg Code 6 blinks Turn NOM Press to confirm the NOM as the initial ization mode Start initialization gt Press INIT key EB 8384 3 EN Start up and settings gt After initialization check the direction of action Code 7 and if necessary change it 7 6 3 MAN Initialization based on a manually selected range Before starting initialization move the con trol valve manually to the OPEN position Turn the rotary pushbutton clockwise in small steps The valve must be moved with a monotonically increasing signal pressure The positioner calculates the differential trav el angle from the OPEN and CLOSED posi tions and adopts it as the operating range with limits of lower travel angle range value Code 8 and upper travel angle range val ue Code 9 Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes i
130. isag AUD LUISE unpjuna4 FLEOQS d I LUE T AA py yluyseyjeBoy pun ssew NOSWYS Jeanppojnupbyy 91 vuxi3 oe 6 Bunny Jeuoyisog e qpdo ge OEZE zuawdinb X OBIZ X31V EO Ald JO 1U9UI9IDIS OF LON NOILIVISNVUL ui iag pun 4 g Ld Hounsapung eu siuu aL upsipsrsAug 129 8384 3 F Jot OP L PPY Bia mugssunpag 9 LBE O 001 u si euasit ypsijpyisdyg eu jo youd sj2bapg seBurs AUD pup sp Auo pean oud aq jo SIL SUD PSs PUP sanjpuBis POU Ap LUOJUS Jo specus ops py Buy p s aunou is dapio 5005 dy oz zynusssuoriso dx3 455 7 26090 90 9 814 Hodos 501 ON siy of oop eur v 4 SP 612943 ayl 2 08159 dia 10 5 08 1L Il 9121 1 443 49 9L IE VU X33 OC Il 3 S O o gt sr 424041504 gt pvp 85 055 Jepew eur jo
131. ision 6 in the TROVIS VIEW software HART tools as well as AMS or handheld communicators are currently not supported by the revi sion 6 version The following status messages have been added Code 76 No emergency mode Code 77 Program load error Reading indicates the number of zero calibrations performed since the last initialization For initialization of AIR TO CLOSE actuators the direction of action Code 7 is auto matically set to increasing decreasing Code 3 the activation period of the enabled configuration function has been extended to 120 s Electronics changed no new functions added New EXPERTplus diagnostics functions Code 48 added Positioner in EXPERTplus version with extended diagnostics features m initialization procedure in progress can be canceled by pressing the rotary pushbut position transmitter Code 37 and solenoid valve Code 45 options are automati e detected All EXPERTplus can be used over HART communication in this firmware version and higher The fault alarm contact is triggered by the condensed state of the positioner It is always active with Maintenance alarm condensed state e When Code 32 YES also active with Function check condensed state When Code 33 YES also active with Maintenance required Maintenance de manded condensed state The Function check condensed state is additionally set for Test A1
132. isplay No Press amp Code 3 blinks Turn gt YES Press C9 display gt Perform zero calibration G b Init mode Default MAX 7 I e Turn amp gt Code 6 Press eg Code 6 blinks Turn amp gt zp gt Press INIT key Zero calibration starts The positioner moves the valve to the CLOSED position and recalibrates the internal electrical zero point 7 8 Reset to default settings This function resets all start up and setting parameters as well as the diagnosis to the factory default settings see code list in sec tion 14 Enable configuration Turn gt Code 3 display No Press eg Code 3 blinks Turn gt YES Press display gt 78 Reset start up parameters G 36 Reset Default No ol Jtt lt Turn 9 gt Code 36 display eg Code 36 blinks Turn 5 gt Std Press eB All start up parameters as well as the diag nosis are reset to their default values Note Code 36 diAG allows just the diag nosis data EXPERTplus to be reset Refer to the Operating Instructions for EXPERTplus valve diagnostics EB 8389 8384 3 8 Operation WARNING Risk of injury due to the actuator stem extending or retracting Do not touch or block the actuator stem 8 1 Enabling and selecting pa rameters All codes and their meaning and default set tings are listed i
133. itialization being canceled Status Maintenance required classification Check attachment and re initialize the positioner action 98 EB 8384 3 EN R Code list Error codes Condensed state message active when prompted Err appears ecommended action When fault alarms exist they are displayed here Attachment Invalid positioner attachment e Nominal travel angle Code 5 could not be achieved during NOM initial ization no tolerance downwards permissible Mechanical or pneumatic fault e g wrong lever selected or supply pressure too low to move to the required position Status Maintenance required classification Recommended Check attachment and supply pressure Re initialize the positioner action Under certain circumstances it may be possible to check the maximum travel angle by entering the actual pin position and then performing a MAX initial ization After initialization has been completed the Code 5 indicates the maximum achieved travel or angle Initialization time Initialization takes too long The positioner returns to the previous operating exceeded mode Init time gt No pressure in supply line or pneumatic leakage e Supply air failure during initialization Status Maintenance required classification Check attachment and supply air line Re initialize the positioner action Initialization A solenoid valve is installed Code 45 YES and has not been connected sole
134. itioner the dynamic variables can be assigned by the DD or in TROVIS VIEW Settings gt Operation unit as shown in Table 8 EB 8384 3 EN Operating controls and readings Table 8 Dynamic HART variables assignment Variable Set point Set point Direction of action set point Direction of action set point Set point after transit time speci Set point after transit time specification fication Actual value process variable Actual value process variable Set point deviation e Set point deviation e Absolute total valve travel Absolute total valve travel Binary input status Not active 1 Active 255 ef venting status 1 Energized 2 Not installed Condensed state 0 No message 1 Maintenance required 2 Maintenance demanded 3 Maintenance alarm 4 Out of specification 7 Function check Temperature Temperature Sound pressure level leakage Sound pressure level leakage detection detection Internal solenoid valve forced O De energized 8384 3 65 Start up and settings 7 Start up and settings NOTICE Risk of malfunction due to incorrect sequence of mounting installation and start up Keep the following sequence Remove the protective film from the pneumatic connections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings Reading after connecting the electrica
135. l pow er supply tEStinG runs across the display and the 1 fault alarm icon appears and blinks on the display when the positioner has not been initialized The reading indicates the lever position in degrees in relation to the mid ax is lox aie Tee mt 0111 Reading when positioner 7 has not yet been initialized Code 0 is displayed when a positioner has been initialized The positioner is in the last active operating mode WARNING Risk of injury due to the actuator stem extending or retracting 66 Do not touch or block the actuator stem Note The positioner performs a test in the start up phase while following its au fomation task at the same time During the start up phase operation on site is unrestricted yet write ac cess is limited Perform the start up settings in the same se quence as described section 7 1 to sec tion 7 6 7 1 Defining the valve closed position Define the closed position of the valve 0 taking the valve type and the actuator s di rection of action into account Position the AIR TO OPEN AIR TO CLOSE slide switch accordingly AIR TO OPEN setting Signal pressure opens the valve e g for a fail close valve The AIR TO OPEN setting always applies to double acting actuators AIR TO CLOSE setting Signal pressure closes the valve e g for fail open valve For checking purposes After successfully completing initializatio
136. le range end Code 9 can also only be displayed and modified in 95 For a reading in mm enter the pin posi tion Code 4 Enter the pin position 4 Pin position Default No NE E E gt Turn gt Code 4 Press amp Code 4 blinks Turn gt Pin position on lever see relevant section on attachment Press The reading of the nominal range appears in mm 7 6 2 Initialization based on nominal range The calibrated sensor allows the effective valve travel to be set very accurately During initialization the positioner checks whether the control valve can move through the indi cated nominal range travel or angle with 72 out collision If this is the case the indicated nominal range is adopted with the limits of travel angle range start Code 8 and trav el angle range end Code 9 as the operat ing range Note 7 The maximum possible travel must al ways be greater than the nominal travel entered If this is not the case initialization is automatically can celed error message Code 52 be cause the nominal travel could not be achieved Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid V Default No o Turn gt Code 3 display No Press amp Code 3 blinks Turn lt gt YES Press G9 display EB 8384 3 EN Enter the pin posit
137. llows the controlled variable within tol Additional indication erable times tolerance band alarm Code 19 at the fault alarm e Actuator blocked contact Positioner attachment shifted subsequently e Supply pressure no longer suffices Status Maintenance required classification Recommended Check attachment action Zero point Zero point incorrect Error can occur when the positioner s attachment position is shifted or when the valve trim is worn particularly with soft sealed plugs Status Maintenance required classification Recommended Check valve and attachment of the positioner If OK perform a zero calibration action over Code 6 see section 7 7 We recommend to re initialize the positioner if zero deviates by more than 5 95 100 EB 8384 3 EN Code list Error codes Condensed state message active when prompted Err appears Recommended action When fault alarms exist they are displayed here Auto correction Errors in the positioner s data section are detected detected by automatic moni toring and corrected automatically Status No message classification Recommended Automatic action Error in safety relevant data that cannot be corrected automatically Possible Additional indication cause EMC disturbances at the fault alarm con The valve 15 moved to fail safe position tact Status Maintenance alarm cannot be classified classification Recommended Reset over Code 36 Std
138. lve 1400 120 to 2800 Screw the two bolts 14 to the bracket 16 Fasten the bracket 16 onto the stem connector place the follow er plate 3 on top and use the screws 14 1 to fasten it Mount the positioner on the NAMUR rib as shown in Fig 8 For attachment to the NAMUR rib fas ten the NAMUR connection block 10 directly into the existing yoke bore using the screw and toothed lock washer 1 1 Align the marking on the NAMUR valve connection on the side marked 1 to 50 travel For attachment to valves with rod type yokes use the two U bolts 15 around the yoke Fasten the NAMUR connection block 10 directly into the existing yoke bore using the screw and toothed lock EB 8384 3 EN washer 11 Align the marking on the NAMUR valve connection on the side marked 1 to 50 travel Place the adapter bracket 6 on the po sitioner and mount using the screws 6 1 Make sure that the seals are cor seated For positioners with air purging remove the stopper 5 before mounting the positioner For positioners without air purging replace the screw plug 4 with a vent plug Select required lever size 1 M L or XL and pin position according to the actua tor size and valve travel listed in the trav el table on page 21 Should a pin position other than position 35 with the standard M lever be required or an L or XL lever size be required proceed as follows Screw the follow
139. mp asoqe g ur sopdures sy Jo Suns au r SHINS 382 p PIISEL 3521 c sai anssard Japun o pue siouorisod amr sarnsojoua 2ugosuuoo eq ye Jod se 104205 YM 6868 1000 0106 00064 y Maquinu ay ELE ATAJ uo pue zc 7 1000 0106 0006ZF eg zepun HELE SJAL parueo usag 159 jsup 515 FY JO 000 T 666T 67509 NF LOMAA sainsopoue amp q popraodd Jo 224920 60 00087 MEI 609 NH NIC SISPE PSUS ETZ pun mag ACA sra IOP eas A 67509 B EUA HES youguaffr 6909 0 RC 2550 5 AOOHINBOLSNOLLVIAHOANININOHE ITA uov SUNSA MINHOR LOSSLESS TY ORI DIOS Jouonisod JELE WAL 77 1ouontsoq QELE edAT pc uonoojoJd Jo aadap 99 543 aoueduroa 107 pagsa g sajdures ou juonmniss y i pue SuNSa ACTA 3o uogri oud ayy sammbar uononpo1do 3o Auy 51551 fo aep aq pue sry Surpioa ojojduuoo Aped v passed oq Auo Aew podal sni p paysa Ap o3
140. n Operating range Characteristic Hysteresis Same as positioner High frequency influence Same as positioner Other influences Same as positioner Can be issued as current signal 2 4 0 1 mA or 21 6 0 1 mA Fault alarm Inductive limit contact For connection to switching amplifier according to EN 60947 5 6 Can be used in combination with a software limit contact SJ2 SN proximity switch NAMUR NC contact SJ2 S1N proximity switch NAMUR NO contact 16 EB 8384 3 EN Design and principle of operation Options for Type 3730 3 Positioner External position sensor Vee roe 10 m Flexible and durable With M12x1 connector Flame retardant acc to Cable VDE 0472 Resistant to oils lubricants and coolants as well as other aggressive media Permissible ambient 60 to 105 The limits in the test certificate additionally apply for explosion pro temperature tected versions Binary input Galvanically isolated Switching behavior configured over software e g TROVIS VIEW DTM Open circuit voltage when contact is open max 10 V Electric data Pulsed DC current reaching peak value of 100 mA and RMS value of 0 01 mA when contact is closed ON switching state default setting OFF switching state default setting Contact Open R 4000 Passive switching behavior Connection For externally applied DC voltage reverse polarity protection Electric data 3 to 30 V Static destruction limit 40 V Current consumption 3 7 mA at
141. n the positioner dis play must read when the valve is closed and 100 when the valve is open If this is EB 8384 3 EN not the case change the slide switch position and re initialize the positioner D Note The switch position is prompted prior fo an initialization After an initial ization has been completed chang ing the switch position does not have any effect on the operation of the po sitioner 7 2 Adjusting the volume re striction Q MAX BACK MIN SIDE MIN BACK MAX SIDE Fig 25 Volume restriction Q MAX BACK MIN SIDE setting The volume restriction Q serves to adapt the air output capacity to the size of the actua tor Actuators with a transit time lt 1 s e g linear actuators with an effective area smaller than 240 cm2 require a restrict ed air flow rate MIN Actuators with a transit time gt 1 do not require the air flow rate to be restricted MAX The position of volume restriction Q also de pends on how the signal pressure is routed at the actuator in SAMSON actuators EB 8384 3 EN Start up and settings The SIDE position applies for actuators with a signal pressure connection at the side e g Type 3271 5 The BACK position applies for actuators with a signal pressure connection at the back e g Type 3277 5 The SIDE restriction position always ap plies for actuators from other manufac turers Overview Position of the volume re
142. n the actuator s fail safe action actua stem extends or actuator stem retracts For rotary actuators the manufacturer s specifications for connection apply 5 1 1 To monitor the supply air supply and signal pressure output we recommend mounting pressure gauges Signal pressure gauges 5 1 2 Supply pressure The required supply air pressure depends on the bench range and the actuator s operat ing direction fail safe action 55 Connections The bench range is written on the nameplate ei ther as the spring range or signal pressure range depending on the actuator The direction of action is marked FA or FE or by a symbol Actuator stem extends FA AIR TO OPEN Fail close for globe and angle valves Required supply pressure Upper bench range value 0 2 bar at least 1 4 bar Actuator stem retracts FE AIR TO CLOSE Fail open for globe and angle valves For tight closing valves the maximum signal pressure pstmax is roughly estimated as fol lows Ap 4 A pst F bar d Seat diameter cm Ap Differential pressure across the valve bar A Actuator diaphragm area cm F Upper bench range value of the actuator bar If there are no specifications calculate as follows Required supply pressure Upper bench range value 1 bar 5 1 3 Signal pressure output The signal pressure at the output 38 of the positioner can be restricted to 1 4 bar 2 4 bar or 3 7 b
143. n the code list in section 14 Codes which are marked with an asterisk must be enabled with Code 3 before the as sociated parameters can be configured as described below Code 3 Al Configuration not enabled INO j 3 Configuration enabled Turn 2 Code 3 display No Press eg Code 3 blinks Change the setting in Code 3 Turn lt gt YES Press display gt Configuration is enabled You can now configure codes one after the other EB 8384 3 EN Operation Turn to select the required code Press to activate the selected code The code number starts to blink Turn to select the setting Press to confirm the selected setting Note If no settings are entered within 120 seconds the enabled configura tion function becomes invalid and the display returns to Code 0 Cancel the setting ERE Canceling the reading To cancel a value before it is confirmed by pressing proceed as follows Turn gt ESC Press 69 The entered value is not adopted 8 2 Operating modes Automatic and manual modes 8 2 1 After initialization has been completed suc cessfully the positioner is in C automatic mode AUTO 79 Automatic mode a 0 0 LI Piru Turn WY gt Code 0 Press G9 display Code 0 blinks Turn 29
144. n the positioner version with an external po sition sensor the sensor located in a separate housing is attached over a plate or bracket to the control valve The travel pick off corre sponds to that of a standard device The positioner can be mounted as required to a wall or a pipe For the pneumatic connection either a con necting plate 6 or a pressure gauge bracket 7 must be fixed to the housing depending on the accessory chosen Make sure the seals 6 1 are correctly inserted see Fig 5 bot tom right For the electrical connection a 10 meter con necting lead with M12x1 connectors is in cluded in the scope of delivery Note D n addition the instructions in sec lions 5 1 and 5 2 apply for the pneumatic and electrical connec lion 42 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories 4 7 1 Mounting the position retracts is aligned with the marking sensor with direct at v tachment SOE SUIE I ary e gas B Or the connecting plate 9 is correctly insert Type 3277 5 Actuator with 120 cm Fig 15 ed The signal pressure from the positioner is The connecting plate has threaded holes routed over the signal pressure connection of with NPT and G threads Seal the thread the connecting plate 9 Fig 15 left to the ed connection that is not used with the actuator diaphragm chamber To proceed rubber seal and square plug first screw the co
145. nd screw tight 5 Position the bracket 21 with the position sensor on the valve yoke and screw tight making sure the follower pin 2 slides into the groove of the follower clamp 3 Fig 17 1 Place the lever 1 on the position sen sor in mid position and hold it in place Unscrew the nut 1 1 and remove the standard attached M lever 1 together with the disk spring 1 2 from the sen sor shaft 2 Screw the position sensor 20 onto the bracket 21 3 Select the 5 lever 1 from the accessories and screw the follower pin 2 into the Lever Nut Disk spring Follower pin Follower clamp Position sensor Bracket Fig 17 Mounting on a micro flow valve 46 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories 4 7 4 Mounting on rotary 4 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever in tuators mid position and hold it in place Screw Required mounting parts and accesso on the nut 1 1 ries Table 7 on page 54 Follow the instructions describing attachment Fig 18 to the standard positioner in section 4 5 1 Place the lever 1 on the position sensor Instead of the positioner attach the position in mid position and hold it in place Un sensor 20 with its mounting plate 21 thread the nut 1 1 and remove the lever together with the disk spring 1 2 from the sensor shaft 2 Screw the position sensor 20 onto the mounting pla
146. nd start up Keep the following sequence 1 Remove the protective film from the pneumatic connections 2 Mount the positioner on the control valve 3 Connect the supply air 4 Connect the electrical power 5 Perform the start up settings 5 1 Pneumatic connections NOTICE Malfunction due to incorrect connec tion of the supply air Do not connect the compressed air directly to the threaded connections in the positioner housing Screw the screw fittings into the connecting plate pressure gauge mounting block or connection block from the accessories The pneumatic connections in the connecting plate pressure gauge mounting block and connection block are optionally designed as EB 8384 3 EN Connections bore with 1 4 4 thread Custom ary fittings for metal or copper tubing or plastic hoses can be used Risk of malfunction due to failure to comply with required air quality Only use supply air that is dry and free of oil and dust Read the maintenance instructions for upstream pressure reducing stations Blow through all air pipes and hoses thoroughly before connecting them If the positioner is attached directly to the Type 3277 Actuator the connection of the positioner s output pressure to the actuator is fixed For attachment according to IEC 60534 6 NAMUR the signal pressure can be routed to either the top or bottom di aphragm chamber of the actuator depend ing o
147. nds FA AIR TO OPEN Actuator stem retracts FE AIR TO CLOSE Canceling an initialization process An initialization procedure in progress can be canceled by pressing the rotary pushbut ton 20 STOP is displayed for three sec onds and the positioner changes to the fail safe position Exit the fail safe position again over Code 0 see section 8 2 2 EB 8384 3 EN Start up and settings Initialization based on maximum range 7 6 1 The positioner determines travel angle of ro tation of the closing member from the CLOSED position to the opposite travel stop and adopts this travel angle of rotation as the operating range O to 100 Enable configuration Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid Default gt Turn 9 gt Code 3 display Press eg Code 3 blinks Turn lt gt YES Press G9 display 2 Select the initialization mode 2 6 M LI Turn WY gt Code 6 Press 69 Turn MAX Default MAX 71 Start up and settings Press to confirm the MAX as the initial ization mode Start initialization Press INIT key The nominal travel angle of rotation is indi in after initialization Code 5 nomi nal range remains locked The parameters for travel angle range start Code 8 and travel ang
148. ng range Exit Code 1 by pressing the rotary pushbut ton 20 The permissible range has been exceeded when the displayed angle is more than 30 and the outer right or left bar element blinks The positioner goes to the fail safe position SAFE After canceling the fail safe position SAFE see section 8 2 2 it is absolutely essential that you check the lever and pin position as described in section 4 EB 8384 3 EN 7 6 Start up and settings WARNING Risk of injury due to the actuator stem extending or retracting Before exchanging the lever or changing the pin position disconnect the supply air and electrical auxiliary power Initialization NOTICE The process is disturbed by the move ment of the actuator stem Do not initialize the positioner while the process is running only perform an initialization during start up with the shut off valves closed A signal pressure above the maximum permissible limit will damage the valve Check the maximum permissible sig nal pressure of the control valve be fore starting initialization If neces sary limit the signal pressure by con necting an upstream pressure reduc ing valve Malfunction due to changed mount ing or installation circumstances Reset the positioner to its default set tings and re initialize it after the posi tioner has been mounted on to anoth er actuator or its mounting location has been changed 69 Start up and settings
149. ng to IEC 60534 6 NAMUR TE 26 Direct attachment 3277 5 Actuator 22 3277 Actuator 24 Reversing amplifier 38 Stainless steel housing 49 To rotary actuators 34 Type 3510 Micro flow Valve 34 Automatic 79 Bar GROB 63 Binary contact Electrical connection 56 BIOL quiam 12 Blocking position canceling 7 C 88 105 Condensed 81 8384 3 Index Configuration At the 9 With TROVIS VIEW 13 Connections PRI T 56 55 Controlled 10 Default 78 Defining valve closed position 66 DIMENSIONS 106 108 gt 62 Electrical connections 56 Enable configuration 79 165496 98 104 Confirm 82 External position 12 42 According to IEC 60534 6 45 Direct attachment es 43 Electrical connection 42 Pneumatic connection
150. nnecting plate 9 included in the accessories onto the actuator yoke 3277 Actuator with 175 to 750 cm The signal pressure is routed to the connec tion at the side of the actuator yoke for the version with actuator stem extends fail safe Turn the connecting plate 9 so that the correct symbol for the fail safe action actuator stem extends or actuator stem pressure Vent plug Signal pressure Nut Disk spring Follower pin Follower clamp Connecting plate Marking 1227 515 Position sensor Actuator stem extends retracts v Mounting plate Fig 15 Mounting for Type 3277 5 Actuator left and Type 3277 Actuator right EB 8384 3 EN 43 Attachment to the control valve Mounting parts and accessories action For the fail safe action actuator stem 21 onto the actuator yoke using both retracts the connection on the top dia fixing screws phragm case is used The connection at the 7 Mount cover 11 on the other side side of the yoke must be fitted with a venting Make sure that the vent plug is located at plug accessories the bottom when the control valve is in Mounting the position sensor stalled to allow any condensed water that collects to drain off 1 Place the lever 1 on the sensor in mid position and hold it place Un thread the nut 1 1 and remove the lever together with the disk spring 1 2 from the sensor shaft 2 Screw the positi
151. nnections 5 2 1 Establishing communica tion Communication between computer and posi tioner using an FSK modem or handheld communicator if necessary using an isola tion amplifier is based on the HART col Viator FSK modem RS 232 Noex Order 8812 0130 PCMCIA Order no 8812 0131 USB No ex Order no 8812 0132 If the load impedance of the controller or control station is too low an isolation ampli fier must be connected between controller and positioner interfacing as for positioner Fig 22 connected in hazardous areas If the positioner is used in hazardous areas an explosion protected isolation amplifier must to be used Using the HART protocol all connected control room and field units can be ad dressed individually using a point to point connection or the standard multidrop bus Point to point The bus address polling address must al ways be set to zero 0 Standard bus multidrop In the standard bus multidrop mode the positioner follows the analog current signal set point in the same manner as for point to point communication This operating 59 Connections mode is for example suitable for split range operation of positioners series connection Alternatively a 250 Q resistor can be connected in series and a 22 pF capacitor can be connected in paral lel to the analog output The load for the controller output will increase as Note
152. noid valve or not properly As a result actuator pressure cannot build up The alarm is generated when you attempt to initialize the positioner 2 If you attempt to initialize the positioner from the fail safe position SAFE Status Maintenance required classification Recommended Check connection and supply voltage of the solenoid valve Code 45 action High Low 2 Set the MAN mode in Code 0 Re initialize the positioner EB 8384 3 EN 99 Code list Error dace E Condensed state message active when prompted Err appears action When fault alarms exist they are displayed here Transit time too Actuator transit times detected during initialization are so short that optimal short positioner tuning is impossible transit time lt Status Maintenance required classification Recommended Check the volume restriction setting as described in section 7 2 Re initialize the action positioner Pin position Initialization canceled because selected NOM and SUB initialization modes re quire the pin position to be entered Status Maintenance required classification Recommended Enter pin position over Code 4 and nominal travel angle over Code 5 Re ini action tialize the positioner Operational error Error codes Condensed state message active when prompted Err appears Recommended action When fault alarms exist they are displayed here 57 Control loop Control loop error the valve no longer fo
153. noumupx eddy 73 941 PIJOAU BUD pes PUD eunjpuBis pol SHAHAND ed 73 Hirose 055 D 0L o0 47990 05 OzL 04 vu 19 4 881 f x33 Apeyos suyu uonsejoad yo addy 119 gld gd suid Josuas uonisod UPA per duio eq ajos JO eu Jo e qiBiBeu q 19 MU 956 9 Paap 0 gt p doz 01 471 590 22 4 021 04 vu gi9 9 88 4 ninm py D X33 419405 eg 0 052 d vu 09 02 n pna D OL uonseuuoo D X33 08 uon5s404d jo adJ did 4 25 pueg rg eg Spujuuag jndino uag pun Bre uposunpag EB 8384 3 EN SOP L PPYLE OEZE ET Diamuosuneig 9118 0 OOL eeresepung YWeIsuesepung euosiuuaa uasiexisKug aussiuuae 5 544g eur Jo soud anba pys
154. nt for actuators 175 240 350 355 700 750 cm 1402 0941 Gu G 1402 0970 1 4 8 NPT 1402 0976 GA4 G39919 1402 0971 4 1402 0978 Gu4 G 1400 6444 V4 8 NPT 1402 0911 Gu4 G 1400 6445 4 NPT 8 NPT 1402 0912 GA4 G35 1400 6446 V4 NPT 1402 0913 G 4 G 36 1400 6447 St steel Piping with screw fittings 3e 1402 0914 for actuator stem retracts fail safe action GA G3 1402 0972 with air purging of the top diaphragm chamber Sigal Va NPT 1402 0979 G4 G 1402 0973 4 NPT 98 1402 0980 0 1400 6448 4 NPT 9 1402 0915 0 1400 6449 4 NPT 98 1402 0916 GA4 G35 1402 0974 Va NPT 9 1402 0981 G 4 G 1402 0975 4 NPT s 1402 0982 1400 8819 NPT 1402 0901 Steel St steel Steel St steel Steel Accessories 355 cm St steel Steel St steel Steel St steel Connection block with seals and screw Pressure gauge mounting kit up to max 6 bar output Stainless steel brass 1400 6950 supply St steel st steel 1400 6951 EB 8384 3 EN 51 Attachment to the control valve Mounting parts and accessories Table 3 Attachment to NAMUR ribs or control valves with rod type yokes 20 to 35 mm rod diameter 222029 to 60534 6 Fig 5 and 9 lever 75 Ss Type 3271 5 with 60 120 cm on Type 3510 Micro flow Valve Fig 9 1402 0478
155. nvalid Enable configuration Default No VEE tL I gt Turn 9 gt Code 3 display Press amp Code 3 blinks Turn gt YES Press C9 display gt 73 Start up and settings Enter the pin position te 4 aa Pin position J LL mm Default No 323 o Turn gt Code 4 Press amp Code 4 blinks Turn gt Pin position on lever see relevant section on attachment Press 69 Select the initialization mode 2 EPA Init mode Default o Turn X9 gt Code 6 Press eg Code 6 blinks Turn gt MAN Press to confirm the MAN as the initial ization mode Enter OPEN position 2 2 1 Manual set point current angle of rotation is indicated MES IC Turn gt Code 0 Press amp Code 0 blinks Turn gt MAN Press B Turn gt Code 1 uU 74 Press amp Code 1 blinks Turn until the valve reaches its OPEN po sition Press to confirm the OPEN position Start initialization gt Press INIT key 7 6 4 SUb Substitute calibra tion A complete initialization procedure takes several minutes and requires the valve to move through its entire travel range several times This initialization mode however is an emergency mode in which the control parameters are estimated and not deter mined by an initialization procedure As a res
156. ominal range MAN Manual setting Emergency mode Zero calibration Cancel Increasing increas ing Increasing decreas ing Travel angle range start lower x range value 0 0 to 80 0 of the nominal range ESC Note Specified in mm or angle provided Code 4 is activated EB 8384 3 EN Nominal valve travel or opening angle must be entered for nominal NOM or substitute SUb initialization The possible adjustment range depends on the pin position from the table for Code 4 Indicates maximum travel angle reached during initialization after initialization has been successfully completed Select the initialization mode Travel angle of the closure member from the CLOSED posi tion to the opposite stop in the actuator Travel angle of the closure member measured from the CLOSED position to the indicated OPEN position Manually selected range Substitute calibration without initialization Direction of action of the set point w in relation to the travel angle x Automatic adaptation On completing initialization the direction of action re mains increasing increasing 271 A globe valve opens as the set point increases On completing initialization the direction of action chang es to increasing decreasing 7N A globe valve closes as the set point increases Lower range value for travel angle in nominal or operating range The operating range is the actual travel angle of the valve and i
157. on sensor 20 onto the mounting plate 21 3 Depending on the actuator size and rat ed valve travel determine which lever and position of the follower pin 2 is to be used from the travel table on page bil The positioner is delivered with the M lever in pin position 35 on the sensor If necessary remove the follower pin 2 from its pin position and move it to the hole for the recommended pin po sition and screw tight 4 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever in mid position and hold it in place Screw on the nut 1 1 5 Place follower clamp 3 on the actuator stem align it and screw tight so that the mounting screw is located in the groove of the actuator stem 6 Place the mounting plate together with the sensor onto the actuator yoke so that the follower pin 2 rests on the top of the follower clamp 3 It must rest on it with spring force Fasten the mounting plate 44 EB 8384 3 EN Attachment to the control valve Mounting parts and accessories 4 7 2 Mounting the position 120 to 350 cm actuators with 15 mm rated sensor with attachment travel For other actuator sizes or travels se lect the lever and pin position from the travel according to table on page 21 L and XL levers are in IEC 60534 6 cluded in the mounting kit Required mounting parts and accesso 3 Place the lever 1 and disk spring 1 2 ries Table 7 on page 54 on the sensor shaft Place
158. or stem re tracts connect the Y1 port to the signal pressure connection of the actuator 30 Place positioner on the adapter block 13 in such a manner that the follower pin 2 rests on the top of the follower clamp 3 Adjust the lever 1 corre spondingly and open the positioner cov er to hold the positioner shaft in position at the cap or rotary pushbutton The lever 1 must rest on the follower clamp with spring force Fasten the positioner to the adapter block 13 using the two fixing screws 6 3 Make sure the formed seal 6 2 is prop erly seated 12 Mount cover 11 on the other side to the yoke Make sure that the vent plug is lo cated at the bottom when the control valve is installed to allow any condensed water that collects to drain off EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Attachment to NAMUR rib see Fig 8 Required mounting parts and accesso ries Table 4 on page 52 Observe the travel table on page 21 Series 240 Valves actuator size up to 1400 60 cm Screw the two bolts 14 to the bracket of the stem connector or directly to the stem connector depending on the version place the follower plate 3 on top and use the screws 14 1 to fasten it Type 3251 Valve 350 to 2800 cm Screw the longer follower plate 3 1 to the bracket of the stem connector or di rectly to the stem connector depending on the version Type 3254 Va
159. ot be smaller than 0 2 mm The diameter of an individual wire in a fine stranded conductor must not be smaller than 0 1 mm Protect the conductor ends against splicing e g by using wire end ferrules When two separate cables or wires are used for connection an additional cable gland can be installed Seal cable entries left unused with plugs Fit equipment used in ambient temperatures below 20 C with metal cable entries Equipment for use in zone 2 zone 22 In equipment operated according to type of protection Ex nA non sparking equipment according to EN 60079 15 2003 circuits may be connected interrupted or switched while energized only during installation maintenance or repair Equipment connected to energy limited cir cuits with type of protection Ex nL ener gy limited equipment according to EN 60079 15 2003 may be switched under normal operating conditions The maximum permissible values specified in the statement of conformity and its ad denda apply when interconnecting the equipment with energy limited circuits in type of protection Ex nL EB 8384 3 EN Connections Cable entry Cable entry with M20 x 1 5 cable gland 6 to 12 mm clamping range There is a second M20 x 1 5 threaded hole in the housing that can be used for addition al connection when required The screw terminals are designed for wire cross sections of 0 2 to 2 5 mm tightening torque of screws 0 5 to 0 6 Nm The wires
160. ow aur yusuldinby jo 51 X 021Z X31V 20 81d Jo FL gt 21 ueg pun aua2siuu2oe uosipexrisAug 8384 3 128 JOP L PPY Biasagsunpag gr LBE O 001 pis uosripxrs gg jo oud e npense AUD pup pessnpeoadea aq jo SUD pss PUP snjpuBis POU AU Lucan Je SPAS USS MUGS L TWCG od ol gt 08 J 08 D 09 GE J 09 2 SF a qissiung PL UC Or 51 91 Fl De GPO 51 9L ssop o eq ur si sjuetunuJsul uoiupn pAe 10 JOO PUD quelino 5 sehu JUSIGUID e qissiued uoiporgissp 2 841 001 1 09 p9 M vu oz A en p 4o 001 09 D MU 591 Id 25 A 0 SONDA UNOY 2 T4 X33 4e wu X33 jo addy e qiBiBeu es
161. r the actuator size used must be selected from the mount ing kit Prepare actuator and mount required adapt er supplied by the actuator manufacturer if necessary 1 Mount the housing 10 onto the rotary actuator In case of VDI VDE attachment EB 8384 3 EN Attachment to the control valve Mounting parts and accessories 7 Only use the connecting plate 6 included in the ac and output Never screw threaded parts directly into housing Legend for Fig 10 and Fig 11 Lever 1 1 Nut 1 2 Disk spring Follower pin Follower clamp Fig 10 Control valve opens counterclockwise Coupling wheel Screw Control valve opens clockwise Disk spring Scale plate Actuator shaft Adapter for Type 3278 Connecting plate Seals Pressure gauge bracket Pressure gauge mounting kit Top pair of brackets Bottom pair of brackets Fig 11 Attachment to rotary actuators EB 8384 3 EN 37 Attachment to the control valve Mounting parts and accessories place spacers 11 underneath if neces 5 Unscrew the standard follower pin 2 sary from the positioner s M lever 1 Attach 2 For SAMSON Type 3278 and VETEC the follower pin 5 mm included in 160 Rotary Actuators screw the adapt the mounting kit to pin position 90 6 Mount connecting plate 6 for required er 5 onto the free end of the shaft or G connecting thread or pressure place adapter 5 1 onto the shaft of the VETEC R
162. r2aigasunrag yejsugsapung agosruqao uasipers4gq 133 EB 8384 3 EN AHH Geyer g i DoL Spur grritetapeng ayaa yong Benya LESE Co SPUN GY Usage Psa go inj jo dde ug quand grs pon Ue dci ada eg REE eg ys peppy dui Ag panies oj prolqne qug PUSQEHE JO SUMUDC UOQEHQE ogee Aa BSU Lupe digi iq iri 3o aon Fee Sues pigras e dd pou pioi dues Feige pur gnata Paces ad tapis dq TA IU HESS Bu ego pusr curaeufes Moyes uiii Crug a Se a E EA aie ei zii ae el MN ru ics as dc le a ae NM Sie 19941 gip du 1 5 TE ma Ht WAWEL ggl d yu 285 oz n H ugad p peuBis 125115515 yu x3 Zk LE seuna l E x3 uoa yur d 86 5 wo mw 0 4 vu DO 1 LL al A Buod eu o i eauaJeje EUNERO seupah anyeaeduss aq jo caue pue 204 pdu Krununs pajuaseud song pue Bur iosues
163. rt Fail safe position Substitute calibration Test function active Fig 24 Display 62 Manual mode Closed loop operation Code Bar graph for set point deviation or lever Limit contact Maintenance demanded Fail safe position active Initialization in progress Available active Zero calibration Increasing increasing Increasing decreasing Emergency mode see error code 62 Initialization missing Valve in mechanical fail safe position EB 8384 3 EN Readings Icons assigned to certain codes parameters and functions are indicated on the display Operating modes 2 manual mode The positioner follows the manual set point Code 1 instead of the mA signal 7 blinks The positioner is not initialized Operation only possible over manual set point Code 1 automatic mode The positioner is in closed loop operation and follows the mA signal SSAFE The positioner vents the output The valve moves to the mechanical fail safe posi tion Bar graph In manual 2 and automatic C modes the bars indicate the set point deviation that de pends on the sign and the value One bar element appears per 1 set point devi ation If the positioner has not been initialized 2 blinks the display bar graph indi cates the lever position in degrees in relation to the mid axis One bar element corre sponds to approximately a 5 angle of rota tion The fifth bar element
164. s 0 yu 00 avis ed A 0 is Bange Umi eu o i ao vu ZELE iun T E 2i pane yu 19 1 sanea WME sedo jr cu y vu x3 119 ord ed sund ga 11 ol xy Tec jo uagqieod Oz i n SONA BUOI edad al vu Zeyh Syene m d Sl 3I x3 RD D ERU UT 5 02 n Min yg jura OL 4 31 emo n 01 E vul 25 vu 28 ABL sanpe 2i vu x3 ing SN 9 x3 e epaju qe eui pew si spun urzAjeue Jod seus Lune wopAjgEBeu 4 aunjerduss jusque jo ejqesmused sse uaewjaq diysuopeje Jod au m NC W OE J ta oH s D H 00 1 A 02 n p d 9 SRA MS Mo oe d Ml vu x3 All ou x3 eer en ees pubs gne4 Jo X X31v 0 914 LH3N31v1S ALINHOINOD OL dds 5 pun Bjamussuneig X OGLE 0 8 LNSWSLVLS ALINHOJMOO2 OL LH3A3T14ddniS S pun gid yesuesapung eu2siuu28
165. s limited by the lower travel angle range value Code 8 and the up per travel angle range value Code 9 Usually the operating range and the nominal range are identical The nominal range can be limited to the operating range by the low er and upper x range values The value is displayed or must be entered The characteristic is adapted See also the example in Code 9 89 Code list Code no 90 Parameter Readings values default setting Travel angle range end upper x range value 20 0 to 100 0 of the nominal range ESC Note Specified in mm or angle provided Code 4 is activated Travel angle lower limit lower x limit 0 0 to 49 9 of the oper ating range No ESC Travel angle upper limit upper x limit 50 0 to 120 0 100 of the operating range No ESC w start 0 0 to 75 0 of the set point range ESC Upper range value for travel angle in nominal or operating range The value is displayed or must be entered The characteristic is adapted Example The operating range is modified for example to limit the range of a control valve which has been sized too large For this function the entire resolution range of the set point is converted to the new limits on the display corresponds to the adjusted lower limit and 100 to the adjusted upper limit Limits travel opening angle to the entered value lower limit The characteristic is not adapted The chara
166. s classification Maintenance required cannot be classified Diagnostic Error in parameters not critical to control operation p p parameters Status classification Maintenance required cannot be classified Recommended action Confirm error Check and if necessary perform a new reference test Reference graphs Error occurred during plotting the reference graphs for drive signal y steady state or drive signal y hysteresis e Reference test canceled Reference line for drive signal y steady state or drive signal y hyster esis was not adopted Error messages are not yet saved in a non volatile memory They cannot be reset Status classification message Recommended action Check and if necessary perform a new reference test EB 8384 3 EN 105 Dimensions in mm 15 Dimensions in mm Attachment according to IEC 60534 6 Pressure gauge or connecting plate bracket External position sensor Fig 28 NAMUR and direct attachment 106 EB 8384 3 EN Dimensions in mm Attachment according to VDI VDE 3847 to Type 3277 Attachment according to VDI VDE 3847 to NAMUR rib Fig 29 Attachment according to VDI VDE 3847 EB 8384 3 EN 107 Dimensions in mm Heavy duty version Output Yi Output Supply 9 Output Y Reversing Output Y gt amplifier optional Output Al Reversing amplifier optional Connecting plate NPT Reversing amplifier
167. sapurg deponi Cope gg peus oap uetus ne enden HUES UR ME EJUN au 53 cq prin amr urge 10 Sieg poa Kon pg roues e Kari aaa eq DEA 30 126 tape get po Aem YR eA RED BC DOE LEES ai 125 Gi 12245 GE IPAS qu 9 Hi x d Jute aS 1 HI epa E IBS Mu 10 1 get TEENY EA UTILI CEA SEA YES apes ABO UL PALES c1 uanaauucaz izge euwe _ 19 ond gd sud A e voaa jo adAyinnmmmmmmemmnm 1 Bi Kayes asunu uogzegesd yo adi Josugs eq eus ejes jo eq serm eu DADAU eJ SPINS ejes A my Bau mA 1 PD ww Ge A LUA AY your ages Ajgarsuuur J0j PB YU gg nui ger rv dg ie dr 9 7 aues eui e s spun Awad pue LULU 445590 pague ag jo seBusl eqmsiuued sse sunjeodway dijsuoneje 104 L 7 ju gf g yw gig AGL vw 97 4
168. ssage active when prompted Err appears action When fault alarms exist they are displayed here 76 emergency mode The travel measuring system of the positioner has a self monitoring func tion see Code 62 An emergency mode open loop control is not available for certain ac tuators such as double acting actuators In case of a travel sensing er ror the positioner vents the output Output 38 or AT in double acting actuators During the initialization the positioner automatically checks whether the actuator has such a function or not Status classification message Recommended action Merely information confirm if necessary No further action required Software loading When the positioner starts operation for the first time after the FF signal error has been applied it carries out a self test f StinG runs across the dis play If the positioner loads the wrong software the valve moves to the fail safe position It is not possible to make the valve leave this fail safe posi tion again If not successful return positioner to SAMSON AG for repair Option parameters Recommended action Return positioner to SAMSON AG for repair 104 EB 8384 3 EN Code list Diagnosis errors Error codes Recommended Condensed state message active when prompted Err appears action When fault alarms exist they are displayed here 79 Diagnostic messages Messages generated by the extended diagnostics Statu
169. striction Q ion lt 1 gt 1 E Connection at the back MIN BACK MAX BACK Intermediate settings are not permitted The following applies to positioners with optional analog input x the MIN SIDE set ting must always be used for actuators with an air volume of less than one liter NOTICE Malfunction due to changed start up settings Initialize an initialized positioner again after the position of the volume restriction has been changed 7 3 Adapting the display direc tion To adapt the reading on the display to the mounting situation of the actuator the dis play contents can be turned by 180 67 Start up and settings Reading direction for right at IIT tachment of pneumatic con IC 71 1 nections Reading direction for left at 0711 tachment of pneumatic con IC 0 nections m If the displayed data appear upside down proceed as follows Turn gt Code 2 Press amp Code 2 blinks Turn 5 gt Required reading direction Press to confirm reading direction 7 4 Limiting the signal pressure If the maximum actuator force may cause damage to the valve the signal pressure must be limited Enable configuration at the positioner before limiting the signal pressure Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid Enable configuration Default No
170. t ot mid valve travel 3 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges on the positioner making sure the two seals 6 1 are seated properly 4 Select required lever size 1 M L or XL and pin position according to the actua tor size and valve travel listed in the trav el table on page 21 Should a pin position other than position 35 with the standard M lever be required or an L or XL lever size be required proceed as follows 5 Screw the follower pin 2 in the as signed lever hole pin position as speci fied in the travel table Only use the lon ger follower pin 2 included in the mounting kit E Place the lever 1 on the shaft of the po sitioner and fasten it tight using the disk spring 1 2 and nut 1 1 Move lever once all the way as far as it will go in both directions 7 Place positioner on the NAMUR bracket in such a manner that the follower pin 2 rests in the slot of the follower plate 3 3 1 Adjust the lever 1 correspond ingly Screw the positioner to the NAMUR bracket using both its mounting screws EB 8384 3 EN Attachment to the control valve Mounting parts and accessories Attachment to rod type yoke Rods with 20 to 35 mm diameter a EE M ai Additional bracket for 16 actuators with 2800 cm and travel 260 mm lever 1 1 1 Nut and lever 1 2 Disk spring 1 2 Follower pin 3 Follower plate
171. te 21 3 Replace the follower pin 2 normally at tached to the lever 1 with the metal fol lower pin 5 mm from the accessories and screw it into the hole for pin position 90 Lever Nut Disk spring Follower pin Position sensor Mounting plate Fig 18 Mounting on rotary actuators EB 8384 3 EN 47 Attachment to the control valve Mounting parts and accessories 4 8 Mounting the leakage The M8 threaded connection on the NAMUR seisot rib should preferably be used to mount the sensor Fig 19 Fig 19 is Tip Normally the control valve is delivered with Xr If the positioner was mounted directly positioner and leakage sensor already onto the actuator integral attach mounted ment the NAMUR interfaces on ei If the leakage sensor is mounted after the ther side of the valve yoke can be valve has been installed or it is mounted on used to mount the leakage sensor to another control valve proceed as de scribed in following The start up of the leakage sensor is de NOTICE scribed in detail in the Operating Instructions EXPERTplus Valve Diagnostics ISK or malfunction due fo gt EB 8389 fastening Fasten the leakage sensor using a torque of 20 5 Nm ys zt ig hl O LL 1 Leakage sensor 2 Screw 3 Plug connection Fig 19 Mounting the leakage sensor 48 EB 8384 3 EN Attachment to the control valve Mounting parts and
172. th 60 cm See Fig 17 1400 7469 flow Valve VDI VDE 3845 September 2010 see section 15 1 for details BEEN Actuator surface corresponds to fixing level 1 Size AAT to AAA with follower clamp and coupling wheel version with CrNiMo steel bracket See Fig 18 1400 7473 Size AAT to AAA heavy duty version 1400 9384 Attachment to Size AA5 heavy duty version e g Air Torque 10 000 1400 9992 Bracket surface corresponds to fixing level 2 heavy duty version 1400 9974 2 du SAMSON Type 3278 with 160 cm and VETEC Type S160 and Type R heavy du 1400 9385 ty version 1400 5891 SAMSON 3278 with 320 cm and VETEC 5320 heavy duty version and 1400 9974 1400 7461 1400 7462 Pressure gauge bracket 7 Pressure gauge mounting kit up to max Stainless steel brass 1400 6950 6 bar output supply Stainless steel stainless steel 1400 6951 Bracket to mount the positioner on a wall Note The other fastening parts are to i 0309 0111 be provided at the site of installation as wall foundations vary from site to site 1 Only new connecting plates can be used with new actuators Index 01 Old and new plates are not interchange able 54 EB 8384 3 EN 5 Connections WARNING Risk of injury due to the actuator stem extending or retracting Do not touch or block the actuator stem NOTICE Risk of malfunction due to incorrect sequence of mounting installation a
173. the lever in mid position and hold it in place Screw Fig 16 on the nut 1 1 1 Place the lever 1 on the position sensor Screw the two bolts 14 to the bracket in mid position and hold it in place Un 9 1 of the stem connector 9 place the thread the nut 1 1 and remove the lever follower plate 3 on top and use the together with the disk spring 1 2 from screws 14 1 for fastening th haft i SAE 5 the bracket with the sensor at the 2 Screw the position sensor 20 onto the KAMUR ribin sudra monner bracket 21 follower pin 2 rests in the slot of the fol The standard attached M lever with the fol lower plate 3 then screw the bracket lower pin 2 at position 35 is designed for using its fixing screws onto the valve 20 21 11 12 Nut Disk spring Follower pin Follower plate Stem connector Bracket Pin Screws Position sensor Bracket am Fig 16 Mounting according to IEC 60534 6 NAMUR EB 8384 3 EN 45 Attachment to the control valve Mounting parts and accessories 4 7 3 Mounting the position hole for pin position 17 Place the lever sensor to Type 3510 Mi 1 and disk spring 1 2 on the sensor shaft Place the lever in mid position and cro flow Valve hold it in place Screw on the nut 1 1 Required mounting parts and accesso 4 Place follower clamp 3 on the valve ries Table 7 on page 54 stem connector align at a right angle a
174. tion to NAMUR Mp ieu amplifier occ switching amplifier acc to EN 60947 5 6 B Two software limit contacts reverse polarity protection floating configurable switching characteristics default settings in table Version No response Response EB 8384 3 EN No explosion protection Effectively non conducting lt Conductive 348 Q Design and principle of operation The listed technical data may be restricted by the limits of the test certificate for explosion protected devices Materials Die cast aluminum EN AC AISi1 2 EN 44300 acc to DIN EN 1706 9 Chromated and powder paint coated Special version stainless steel 1 4581 External parts Stainless steel 1 4571 and 1 4301 Cable gland M20 x 1 5 black polyamide Weight Approx 1 0 kg Options for Type 3730 3 Positioner Solenoid valve Approval acc to IEC 61508 SIL 24 V DC Reverse polarity protection Static destruction limit 40 V U 5 7V Current consumption corresponding to 4 8 mA at 24 V 114 mW 3840 Q Input 12 V emergency shutdown at O V gt 19V gt 5 x 10 switching cycles 0 15 Two wire transmitter Signal 0 no response Signal 1 response Service life Ky coefficient Analog position transmitter 12 to 30 V DC Reverse polarity protection Static destruction limit 40 V 4 to 20 mA Reversible 10 to 114 Linear Power supply Output signal Operating directio
175. uNyoUBIs proggi APOIO sty pup ot sapang sin jo Jaypng yuowuidinbs jo pup uBissep APUUOLUOT JO SILL 23 6 p Apang 941 YM up LL 81D211492 510 OY e npeuos ur 5 sp asn 2105 104 SUGIIPUGD 512245 pelqns si jueuadinbe eut LDU SBLOSIPUI papd si ayp 01 6661 12005 Aq en pup uber au 10585 50 X3 Jld Hodas 210 sjnss4 152 pup By Sui OF xeuuv 5 JO SLUSYSAS aalpajoid pup jo uoyoniysucs pup uBisep ayy syuewiasanbas eui ur OF PUNO useq soy SIUI IDYL sonido r66 uw ez jo 6 p SAPIR JUNOT eur jo or Buipuoa2n 20 LQ 4equinu papou ubisupsepung aupsiuu a uasip risAug eur paaa SLUSLUNIOP pun 5141 OF 25 ayy aud Josey 8140498556 Aud pun
176. uipment b Updates on site Updates on site are only permitted after the plant operator presented a signed hot work permit After updating has been completed add the current firmware to the nameplate this can be done using labels 13 Maintenance calibration and work on equipment Interconnection with intrinsically safe cir cuits to check or calibrate the equipment in side or outside hazardous areas is to be performed only with intrinsically safe cur rent voltage calibrators and measuring in struments to rule out any damage to com ponents relevant to explosion protection Observe the maximum permissible values specified in the certificates for intrinsically safe circuits EB 8384 3 EN 87 Code list 14 Code list Code Parameter Readings no values default setting P Note Codes with marked with an asterisk must be enabled with Code 3 prior to configuration Operating mode MAN Manual mode AUIO Automatic mode SAFE Fail safe position ESC Cancel Manual w 0 to 100 of the nomi nal range No 17 25 35 50 70 100 200 300 mm 90 with rotary actuators ESC Note If you select a pin position in Code 4 that is too small the positioner switches to SAFE mode for reasons of safety Switchover from automatic to manual mode is bumpless In fail safe position the 5 icon is displayed In MAN and AUtO mode the system deviation is represented by the bar graph elements Th
177. ult a high level of accuracy cannot be ex pected You should always select a different initialization mode if the plant allows it The substitute calibration is used to replace a positioner while the process is running For this purpose the control valve is usually fixed mechanically in a certain position or pneu matically by means of a pressure signal which is routed to the actuator externally The blocking position ensures that the plant continues to operate with this valve position By entering the blocking position Code 35 closing direction Code 34 pin position Code 4 nominal range Code 5 and di rection of action Code 7 the positioner can calculate the positioner configuration EB 8384 3 EN NOTICE Perform a reset before re initializing the positioner if the substitute posi tioner has already been initialized Refer to section 7 8 Enable configuration D Note If no settings are entered within 120 seconds the enabled configuration function becomes invalid 2 Enable configuration V Default No gt Turn gt Code 3 display Press B Code 3 blinks Turn lt i YES Press display gt Enter the pin position and nominal range le 4 Pin position C am Default No gt 5 e Nominal range 10 locked when Code 4 No gt Turn iS gt Code 4 Press amp Code 4 blinks EB 83
178. unted to the control valve The positioner is located separately from the valve The connection of x and y signals to the valve is established by cable and piping for air only without induc tive limit contact Analog input x The analog input x option allows commer cially available external linear or angle posi tion sensors that use a 4 to 20 mA signal to be connected to the positioner The analog input x is protected against reverse polarity and overload up to 24 V AC DC The posi tioner switches to open loop operation no closed loop operation as soon as the input signal falls below 2 5 mA Leakage sensor By upgrading the positioner with a leakage sensor it is possible to detect seat leakage when the valve is in the closed position Binary input Positioners can be optionally fitted with a bi nary input The following actions can be trig gered by changing the edge state Transmit switching state default The switching state of the binary input is logged Set on site operation write protection While the binary input is active no set tings can be changed at the positioner Enabling configuration over Code 3 is not active Switch between AUTO MAN The positioner changes from the auto matic mode G AUTO to the manual mode 2 MAN or vice versa This function is not performed if the posi tioner is in the fail safe position mode SAFE Various diagnostic functions 8389 EXP
179. ximity switch 3 You can measure the switching voltage as an indicator Contact function Tag leaving the field gt contact is closed Tag entering the field gt contact is opened 9 1 Retrofitting an inductive limit contact Required retrofit kit Order no 1400 7460 Limit switch D Note The same requirements apply to ret rofitting an inductive limit contact as to servicing the positioner For explo sion protected positioners the re quirements in section 11 need to be kept Check the Limit switch induc tive box on the nameplate after in stalling the limit contact EB 8384 3 EN Adjusting the limit contact Take off the rotary pushbutton 3 and cap 1 unthread the five fastening screws 2 and lift off the plastic cover 9 together with the display taking care not to dam age the ribbon cable between PCB and display WOULD Use a knife to cut an opening at the marked location 4 Push the connector 11 with cable through the opening and secure the prox imity switch 7 on the cover with a dot of glue Remove the jumper 8801 2267 at the socket X7 of the top board and insert the cable connector 11 man Guide cable such a manner that the plastic cover can be placed back onto the positioner Insert the fixing screws 2 and screw tight Attach the clamping plate 8 onto the proximity switch Attach the rotary switch 5 Make sure t
180. y Jo garde ag sy ui eq apoyen adi 37 sl 315 jme PAN Saas untra yy afu ri 39895 13 vu py H A 0 11 06115 san eA dui aes A PBAUSULITUL o uoroouuoo 10 ATUO 10suos 8 45385 asumu uonoeioad yo ad amp UOA aqsu TT Ju 5 19 YU 61 H A 86 11 san eA apes A eorsutmur uornsauuoas 78 18 Suu Xi p Ages uoroojoud LOTETYUSA SE DOITIpotu 82114251 au poda 1521 ap ur papnqour 1521 aq ur parproads syuaumoop jr aauerdures ospe au UT aq panad st zeuonisoq opqeder TII TE OELE POW ALL suormamgrponr pir sumnmpr am jo 000917559 Augur ure LAUR t1 09 988EI SIO MUSIS AA yuyaayay pun ssa A OW NOSIAWS JAIN SE MUE AY deal 08 T 59 dT C Z IT amp 3 109 LOW EXTA OTM amp 3 Bub p J0uonisog vH 15 0515 POW 3uewdinb4 XALY 23829427 uogeuruiex addy 7y4 991 01 9 SHEL Xouuy 7 4 6 F6 2402941 Sutp4o33y NOILVISNVAL pun giagosungJagq j Ejsugsopung T 2 EB 8384 3 EN 120 AMEULIS 91185 001 2o pesopuug
181. y Sui uj gueg ders jo uon ss 1 va 1 ynpiues bLC09 A Sumua E ss9Ippy Weed ejes pappe uorpeuuoeo sop Auo OSES punes guaeq eunianugs SH amp xz Mayes wugu ued Jo terra pnm pene hee x pun s694 Oy Jemmoggnugy 081 9961 Q 3 dell 40 GL 90951 e eds gouogreod weg ou H yu 4 Pile XALV Z0 81d 31V2l3ILH32 NOILLYMINWYVX3 3dA 1 23 2 qnoap ejes POLS e o uapzeuuaa fuo JE X3 ucnaepoud jo ad q mmn ep VEe gii xeuug TANI SAINI 0 Lipie INAWAlddnNs 5 8384 3 Pile MALY ZU Bld 21 NOLL NIA X 37417263 OL 8 pun Biewuasungig auosiuu2e Ald pun 124 BL So PU ey stg pesi puli po uj wp a eg rani ee e YS LL qe Ap ou pgs ag pu iis IOD ED Cur IM ARPA SNELA uoa pu ue a adit 23 Baap OL LOE 201 aa e
182. ypg n Buy pes eungpuBis Japo AipniqeJ 91 Bieuosunbpug zjnuossuoiso dx3 ejerssBunugerzijiio7 X3 81d iHoded 4521 siy Addo apoyen 53 OY ur peurpjuo2 PUD POPS SUL ques 19 19 6 ML ld vut 3 82 aM Lunar INDI 9108 104 ZE LE sjpuruuusj 5II 9 x33 s asunu uon2ejoud jo addy Jo4noipur uoiisog L7 0225 UOA ju 55 7 919 6 17 ML id 51 82 In SONDA WALKEY HAWD SDS A OIISULILU 40 DI 21 Ajojes asunu jo puis HDP 95412513 pun Gremyosuneig 91 gt 9118 4 001 jessuesapung j pisunsepung au jo soud ayy sambaa seBunu spog pegnjsui AUS jeu pub sj pesnpoader eq Les eddy 53 snp ein pes PUD inaug Spaan eddy 53 SO aq auy 1

Download Pdf Manuals

Related Search

Related Contents

los proyectos hacen los objetos eternos, las modas los  Manual en Español-Portuguese      Nokia N97 Black  Sola™ 600 Owner`s Manual  Microsoft LifeChat LX-1000  TERMINUS II+ MOMENT Manual  EMPLASTE DE MADERA    

Copyright © All rights reserved. Failed to retrieve file