Installation and Operating Instructions
Contents
1. amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de Lumiglas Application as combined sight and light port on a sight glass fitting acc to DIN 28120 mounting by way of hinged bracket Application as a light glass on a screw type sight glass fitting mounted using a flanged adapter collar e Servicing Keep luminaire clean and free of dust Keep note of average lamp life Use only original replacement parts PAPENMEIER Lumiglas All dimensions in mm unless stated otherwise Subject to change without prior notice 05 14 F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY A hone 49 2304 205 0 fax 49 2304 205 206 ZI PENMEIER P modun goap a cine aniseed2. Lumiglas Installation and Operating Instructions CE 0158 0093 012 00 c Lumistar luminaire USL 06 Ex Il 2G Ex de IIC T3 T4 Gb Il 2D Ex tb IIIC T130 T195 C Db e Important please note Sight glass luminaires are specifically designed and solely intended for mounting with or onto flanged sight glass fittings Under no circumstances should sight glass lumi naires be used as a substitute for the cover flange or the complete sight light port or as a lid or cover for vessel openings Luminaires for use in potentially explosive environments must be mounted installed and serviced by staff who have the relevant qualifications and have been properly trained for this type of work Please observe the data set out in the EC type examination certificate e General operating conditions Independent of pressure vacuum in the vessel Approved for use in Ex environments Gas Zones 1 and 2 Dust Zones 21 and 22 Approved for use in ambient temperatures of between 20 C and 60 C or 40 C depending on the lamp power see type plate and temperature classification parameters Lumistar luminaire USL 06 Ex without terminal box e General operating conditions Voltage power temperature class and protection rating are shown on the type plate EX approval acc to EC type examination certificate BVS 08 ATEX E 135 Il 2G Ex de IIC T3 T4 Gb Il 2D Ex tb IIIC T130 T195 C Db The variant with integrated transformer is PTC prote
3. cted no fuse replacement necessary Power supply AC or DC depending on lamp fitted Caution Only alternating current should be used on luminaires with integrated transformer or high voltage timer Warning Over voltage will cause premature lamp failure 10 voltage tolerance is admissible e Parameters Temperature classification Lumistar luminaire USL 06 Ex with terminal box Type USL 06 Ex Ambient temperature range i Without terminal box With terminal box C C incl connecting cable F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY hone 49 2304 205 0 fax 49 2304 205 206 M anoo an eA idide PZIPENMEIER Lumiglas e Electrical connection a Variant Ex d without terminal box including connecting cable Part No 1 External protective conductor terminal Locking screw Safety tab Screw in glass lens Cable gland with pressure tight resin cast connecting cable Sinotherm 110 HO5GG F 3G 1 5 mm Protective conductor terminal Internal terminal already connected additional external protective conductor terminal on enclosure a Variant I without terminal box incl connecting cable The connecting cable has already been factory installed to the luminaire and is ready for use The external protective conductor terminal 1 should be connected to a separate operational earth The connecting cable should be s
4. e the safety locking tab 3 engages in one of the notches Retighten the locking screw 2 Switch on power again e Warning When replacing lamp bulbs make sure that the light beam is evenly distributed over the glass lens as prescribed by the design On no account should a hot spot be allowed to occur outside the luminaire caused e g by the incorrect position or condition of the lamp F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de e Mechanical installation With the circular sight glass fitting or visual flow indicator the luminaire is attached to the cover flange using the hinged bracket With the screw type sight glass fitting the luminaire is attached to the slotted cover nut alter natively it can be mounted using a hinged bracket or a flanged adapter collar e The Lumistar luminaire USL 06 Ex is suitable for sight glasses in the following nominal sizes using the appropriate mounting DIN 28120 Type of fitting from DN Hinged Flanged Circular sight glass fitting bracket adapter collar ee irate Visual flow indicator a Screw type sight glass fitting similar to DIN 11851 e Mounting with hinged bracket The hinged bracket serves to secure the luminaire to the cover flange of a circular sight glass unit or flow indicator or to the slotted cover nut of scr
5. ew type sight glass fittings to DIN 11851 The hinged bracket is fixed in place by turning the supplied M8 bolt into a blind hole which has previously been tapped in the pitch circle of the cover flange face An additional option is to weld on the bracket e Mounting with flanged adapter collar The flanged adapter collar is bolted or welded to the slotted cover nut DIN 11851 e Please note Fastening and mounting elements claw spanner etc should be ordered separately if not available e Replacement parts Screw type lens light aperture Screw type lens light aperture with reflector Reflector spot Reflector flood O ring seal Viton Lamp socket G 4 2 pin Lamp socket GY 6 35 2 pin Lamp socket GZ 10 Lamp socket G5 3 Flat gasket terminal box cover Cable entry Complete with 2m connecting cable Complete with 5 m connecting cable Complete with 20 m connecting cable Flared cable entry gland M20 x 1 5 Halogen lamps 12 V 20 W GY6 35 12 V 20 W GU5 3 24 V 20 W G4 12 V 35 W GY6 35 12 V 50 W GY6 35 24 V 50 W GY6 35 230 V 50 W GZ10 e Accessories Claw spanner Part No 1774 033 00 1774 034 00 5904 047 00 5904 048 00 0862 039 00 1202 011 00 1202 012 00 1202 024 00 1202 025 00 0854 038 00 1084 013 00 1084 015 00 1084 017 00 9108 008 00 3232 240 00 3232 277 00 3232 206 00 3232 232 00 3232 238 00 3232 242 00 3232 261 00 6805 001 00 F H Papenmeier GmbH
6. ive conductor terminal Locking screw Safety tab Screw in glass lens Internal protective conductor terminal Ex terminal block Cable entry gland M20 x 1 5 Cable entry gland M20 x 1 5 Wire to Ex terminal block 6 max cross section 2 5 mm2 protective conductor to terminal 5 internal The external protective terminal 1 must be connected to a separate operational earth Check that gasket is in the correct position in the cover adjust if necessary Close lid of terminal box making sure the gasket is in place e Replacing lamp Switch off power Allow sufficient time to cool down see type plate Undo locking screw 2 which releases the safety tab 3 for the screw type glass lens 4 Unscrew glass lens 4 using only the special claw spanner The defective lamp is pulled out 2 pin type or removed with a press and twist movement GZ10 bayonet type Hold the new lamp bulb original products only please using a protective cloth taking care not to touch it with your bare fingers Carefully insert the replacement lamp push the 2 pin bulb into its socket push and twist bayonet type lamps Make sure the lamp is securely in position Before closing the luminaire relubricate the thread of the screw lens e g with AEMA SOL 6 B from A E Matthes Refit the glass lens 4 by screwing it into place until it is tight again pressure on O ring The glass lens 4 is locked into position onc
7. upported after max 1 m from entry gland Caution If the cable is to be replaced e g by one of a different length the internal terminals have to be disconnected before unscrewing the cable entry gland Special conditions Ex type luminaires that do not have a terminal box are manufactured with a permanently connected cable If connection is carried out in the potentially explosive environment the free ends of the connecting cable must be installed in a category 2G 2D enclosure Prior to installation and when servicing the luminaire without a terminal box the luminaire and the surrounding area should first be cleaned to remove any dust During installation or servicing the disassembled parts should be protected against dirt and dust Before closing the lamp again it is essential to take extra care and ensure that the inside of the luminaire is free of dust b Variant II with terminal box Select a connecting cable to match the cable entry gland M20 x 1 5 If the ambient temperature is greater than 40 C heat resistant cable e g Sinotherm 110 HO5GG F3G 1 5 mm hould be used The minimum heat resistance of the connecting cable is shown on the type plate if applicable Open the cover of the terminal box Loosen strain relief screws with anti twist tabs on the cable gland assembly Insert cable seal tighten screws again PAPENMEIER b Variant Il Ex de with terminal box Part No 1 External protect
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