Operating Instructions ProMinent® Meta MTMa (Diaphragm Dosing
Contents
1. ProMinent Page 3 Product Identification Identity Code ProMinent Meta Product Identification Identity Code The device label on the title page is identical to that supplied with the pump in order to facilitate matching the correct operating instructions manual to the pump Please enter the identity code given on the device label into the grey boxes below MTMa Meta Diaphragm Dosing Pump Version a H Main pump A Add on pump 03441 10130 NEW 6 mm stroke Pump type 03530 10173 10200 figures 1 2 back pressure bar 04353 10216 10263 figures 3 5 feed rate I h 05265 10260 10330 05440 12065 09395 05530 12086 04400 06260 12108 04527 07216 12130 03662 09173 03790 PC PP and TT max 10 bar Liquid end materials PC PVC PP Polypropylene SS Stainless steel 1 4571 TT PTFE 25 carbon Seal material A Viton A Viton is a registered trademark E EPDM of DuPont Dow Elastomers T PTFE Displacement component T Standard diaphragm PTFE version Liquid end version 0 No valve springs 1 With 2 valve springs Hastelloy C 0 1 bar Hydraulic connection 0 Standard according to technical data 1 Union nut and PVC insert 2 Union nut and PP insert 3 Union nut and PVDF insert 4 Union nut and stainless steel insert 5 Union nut and PVC hose sleeve 6 Union nut and PP hose sleeve 7 Union nut and2. psi I h gph strokes mWG bar G DN kW Kg MTMa 4 mm stroke min min 12065 10 0 12 65 62 15 0 72 145 78 20 6 86 5 2 8 11 4 20 0 18 16 0 21 12086 10 0 12 86 83 15 0 96 145 104 27 5 115 5 2 8 11 4 20 0 18 16 0 21 12108 10 0 12 108 104 15 0 120 145 130 34 3 144 5 2 8 11 4 20 0 18 16 0 21 12130 10 0 12 130 125 15 0 144 145 156 41 2 173 5 2 8 11 4 20 0 18 16 0 21 10130 10 0 130 30 0 72 145 156 41 2 86 3 1 3 11 4 20 0 18 16 0 21 09173 9 0 173 30 0 96 131 208 549 115 3 1 3 11 4 20 0 18 16 0 21 07216 7 5 216 30 0 120 109 260 68 7 144 3 1 3 11 4 20 0 18 16 0 21 06260 6 0 260 30 0 144 87 312 82 4 173 3 1 3 11 4 20 0 18 16 0 21 05265 5 0 265 61 3 72 72 5 318 84 0 86 2 0 5 11 2 25 0 18 19 5 28 04253 4 5 353 61 3 96 65 3 424 112 115 2 0 5 11 2 25 0 18 19 5 28 03441 3 5 441 61 3 120 50 8 530 140 144 2 0 5 11 2 25 0 18 19 5 28 03530 3 0 530 61 3 144 43 5 637 168 173 2 0 5 11 2 25 0 18 19 5 28 10173 10 0 173 30 0 96 145 208 549 115 3 1 3 11 4 20 0 37 19 0 24 10216 10 0 216 30 0 120 145 260 68 7 144 3 1 3 11 4 20 0 37 19 0 24 10260 10 0 260 30 0 144 145 312 82 4 173 3 1 3 11 4 20 0 37 19 0 24 05440 5 0 441 61 3 120 72 5 530 140 144 2 0 5 11 2 25 0 37 22 5 31 05530 5 0 530 61 3 144 72 5 636 168 173 2 0 5 11 2 25 0 37 22 5 31 MTMa 6 mm 10200 10 0 200 44 8 74 145 236 62 88 3 1 3 11 4 20 0 37 19 0 24 10263 10 0 263 44 8 98 145 314 83 117 3 1 3 11 4 20 0 37 19 0 24 10330 10 0 330 44 8 123 145 392 103 146 3 1 3 11 4 20 0 37 19
3. PTFE hose sleeve 8 Union nut and stainless steel hose sleeve Version With ProMinent label standard 1 Without ProMinent label standard Electrical power supply S 3 ph 230 V 400 V 50 60 Hz 0 18 kW M 1 ph AC 230 V 50 60 Hz 0 18 kW N 1 ph AC 115 V 60 Hz 0 25 KW L 3 ph 230 V 400 V 50Hz EExe EExde P 3 ph 230 V 400 V 60Hz EExe EExde R 3ph variable speed motor 230 V 400 V Z 1 ph variable speed 230 V 50 60 Hz 0 Add on pump no motor 1 No motor with flange 93 63 2 No motor with flange 140 71 3 No motor with flange 160 71 4 No motor with flange 56 C Motor safety ratings 0 IP 55 standard 1 Exe version EExe Il T4 2 Exde version EExde IIC T4 Stroke sensor 0 No stroke sensor standard 1 With stroke sensor Namur signal Ex Stroke length adjustment 0 Manual standard i With stroke positioning motor 230 V 50 60 Hz 2 With stroke positioning motor 115 V 50 60 Hz A With stroke control motor 0 20 mA 230V 50 60Hz B With stroke control motor 4 20 mA 230V 50 60 Hz C With stroke control motor 0 20 mA 115V 50 60 Hz D With stroke control motor 4 20 mA 115V 50 60 Hz yY Y y vy vy y y y y y y vy NY MTMa Page 4 ProMinent ProMinent Meta Product Identification Identity Code Product Identification Identity Code The device label on the title page is identical to that supplied with the pump in order to facilitate matching the correct operating instructions manual to t
4. Pressure Freq Pressure Suction Output Suction Pressure Side Side Identity code bar l h ml strokes psi I h gph strokes mWG bar Rp DN kW kg MTKa stroke min min 21606 216 6 1 1 42 72 3130 7 3 1 9 86 4 1 4 0 18 18 24006 240 6 1 1 42 72 3477 7 3 1 9 86 4 1 4 0 37 20 16208 162 8 1 1 42 96 2347 9 8 2 5 115 4 1 4 0 18 18 22508 225 8 1 1 42 96 3260 9 8 2 5 115 4 1 4 0 37 20 12910 129 10 2 1 42 120 1878 12 2 3 2 144 4 1 4 0 18 18 21610 216 10 2 1 42 120 3130 12 2 3 2 144 4 1 4 0 37 20 10812 108 12 2 1 42 144 1565 14 7 3 8 173 4 1 4 0 18 18 21012 210 12 2 1 42 144 3043 14 7 3 8 173 4 g 1 4 0 37 20 10213 102 13 0 3 01 72 1479 15 6 4 0 86 4 1 4 0 18 18 11313 113 13 0 3 01 72 1644 15 6 4 0 86 4 2 1 4 0 37 20 07617 76 17 3 3 01 96 1109 20 8 5 4 115 4 a 1 4 0 18 18 10617 106 17 3 3 01 96 1541 20 8 5 4 115 4 x 1 4 0 37 20 06122 61 21 7 3 01 120 888 26 0 6 8 144 4 E 1 4 0 18 18 10222 102 21 7 3 01 120 1479 26 0 6 8 144 4 1 4 0 37 20 05126 51 26 0 3 01 144 740 31 2 8 2 173 4 a 1 4 0 18 18 09926 99 26 0 3 01 144 1438 31 2 8 2 173 4 x 1 4 0 37 20 05425 54 24 6 5 71 72 782 29 5 7 7 86 4 3 8 0 18 18 06025 60 24 6 5 71 72 869 29 5 7 7 86 4 3 8 0 37 20 04033 40 32 8 5 71 96 587 39 4 10 3 115 4 3 8 0 18 18 05633 56 32 8 5 71 96 815 39 4 10 3 115 4 3 8 0 37 20 03241 32 41 1 5 71 120 469 49 3 12 9 144 4 3 8 0 18 18 05441 54 41 1 5 71 120 782 49 3 12 9 144 4 3 8 0 37 20 02749 27 49 3 5 71 144 391 59 2 15 6 173 4 3 8 0 18 18 05249 52 49 3
5. With stroke sensor Namur signal Ex Stroke length adjustment 0 Manual standard 1 With stroke positioning 230 V 50 60 Hz 2 With stroke positioning 115 V 50 60 Hz A With stroke control motor 0 20 mA 230 V 50 60 Hz B With stroke control motor 4 20 mA 230 V 50 60 Hz C With stroke control motor 0 20 mA 115 V 50 60 Hz D With stroke control motor 4 20 mA 115 V 50 60 Hz vy v v v v Vv v v v v v MTKa ProMinent Page 5 Safety Information for ProMinent Dosing Pumps ProMinent Meta gt amp 1 Safety Information for ProMinent Dosing Pumps Safety information and important operating instructions are divided into different categories and are indicated by pictograms Please make yourself familiar with the following descriptions and pictograms DANGER Ignoring safety information can endanger life or result in serious injury CAUTION Ignoring safety information can result in injury to persons or damage to machinery or other materials WARNING These situations require special monitoring NOTICE Special guidelines 1 1 General Guidelines CAUTION e The equipment described here may only be used in accordance with the instructions for use given in this manual e Combining ProMinent metering pumps with parts not approved and tested by ProMinent is not permissible It can cause injury or damage to persons or materials for which we cannot accept liability e Pumps should be accessible at all
6. times for operation and maintenance purposes Access must not be locked or blocked e Always empty liquid end and rinse out prior to carrying out maintenance and repair work if dangerous or unknown substances have been used Observe the safety data sheets for chemicals e When using with dangerous or unknown chemicals always wear protective clothing when working on the liquid end safety glasses gloves 1 2 Instructions for Installation Commissioning and Operation CAUTION e The dosing pump liquid end may still contain liquid from the factory inspections e All water should be removed from liquid end prior to use with chemicals which may not come into contact with water For this purpose rotate the pump 180 and empty the liquid end then flush via the suction connector with appropriate materials e Do not connect signal cable to mains power e If the pump is operated against a closed stop tap the back pressure may increase to the maximum permissible back pressure This can cause rupturing of the injection tubing e A bypass valve is recommended in order to prevent back pressure reaching maximum limit WARNING e Ensure that injection tubing is installed so that peak pressures produced by a dosing stroke do not exceed the maximum operating pressure if necessary install bypass valve e Stroke length adjustment should only be carried out when the pump is running e When commissioning the Meta dosing pump withdraw the red gea
7. 0 24 09395 9 0 395 44 8 147 131 3 1 3 11 4 20 0 37 19 0 24 04400 4 0 400 89 7 74 58 473 125 88 2 0 5 11 2 25 0 37 22 5 31 04527 4 0 527 89 7 98 58 629 166 117 2 0 5 11 2 25 0 37 22 5 31 03662 3 0 662 89 7 123 43 5 785 207 146 2 0 5 11 2 25 0 37 22 5 31 03790 3 0 790 89 7 147 43 5 2 0 5 11 2 25 0 37 22 5 31 Data for material version SST Materials In Contact With Chemicals The following material versions are available as standard MTMa 4 mm Dosing Head Suction Discharge Connector Seals Valve Balls Valve Seat PPE Polypropylene Polypropylene EPDM Borosilicate glass EPDM PCA PVC PVC Viton A Borosilicate glass Viton A TIT PTFE with carbon PTFE with carbon PTFE ceramic PTFE SST stainless steel stainless steel PTFE stainless steel PTFE No 1 4571 No 14581 No 1 4401 MTMa 6 mm PPT Polypropylene PVDF PTFE Borosilicate glass PTFE PCT PVC PVDF PTFE Borosilicate glass PTFE TIT PTFE with carbon PVDF PTFE ceramic PTFE SST stainless steel stainless steel PTFE stainless steel PTFE No 1 4571 No 14581 No 1 4401 DEVELOPAN PTFE coated pump diaphragm Viton is a registered trademark of DuPont Dow Elastomers Page 14 ProMinent ProMinent Meta Technical Data 3 2 MTKa Capacity Data With 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 Hz Pump Capacity Max Pump Capacity Max Suction Permissible Connec Motor Shipping At Maximum Stroke At Maximum Stroke Lift Admission tion Power Weight Pump Type Back Pressure Freq Back
8. 5 71 144 761 59 2 15 6 173 4 3 8 0 37 20 Materials In Contact With Chemicals Dosing Head Suction Discharge Seals Valve Balls Valve Seat Pistons Connector SST stainless steel stainless steel PTFE oxide stainless steel oxide No 1 4571 No 1 4581 PTFE with graphite ceramic No 1 4571 ceramic ProMinent Page 15 Technical Data ProMinent Meta 3 3 Specification Sheet for ProMinent Meta Diaphragm Dosing Pump MTMa 4 Lee EN AR A ry yi i toh kd CLE td bd CET id 1186 3 1 Measurement Table Type Liquid end Head dia Connector A B C D E 12065 12086 12108 12130 FM 130 145 76 DN 20 224 217 R 1 1 4 266 313 10130 09173 07216 06260 10173 10216 10260 10200 FM 260 145 104 DN 20 224 217 R 1 1 4 266 313 10263 10330 09395 05265 04353 03441 03530 05440 05530 04400 04527 FM 530 180 143 DN 25 248 266 R 1 1 2 271 321 03662 03790 Height dimensions Standard motor 1 Phase DC motor Variable speed Drive with for MTMa MTKa Size 63 0 18 kW Size 71 0 37 kW air cooled motors mounting flange B14 V 18 mounting Mounting flange dia 140 Mounting flange dia 140 56 C 138 dia 90 and 160 0 37 kW 0 75 kW Measurement H1 213 220 220 242 Measurement H approx 396 421 440 583 8 4 Specification Sheet for ProMinent Meta Piston Dosing Pump MTKa ar for hose Main motor bow 182 wel 1174 4 1 Measurement Table
9. Type Liquid end A B C oe ee es srs 16 au y de rs 168 ae 05425 06025 04033 05633 FK 50 202 5 175 R 3 8 03241 05441 02749 05249 Page 16 ProMinent ProMinent Meta Technical Data Check direction of rotation 3 5 Motor Data The ProMinent Meta dosing pumps are generally supplied with a 3 phase variable speed motor Custom motors can be supplied with single phase capacitor motors or explosion proof motors WARNING Check direction of rotation when connecting motors Technical Data for Meta Standard 3 phase Motor Power Standard frequency Standard voltage Synchro speed Standard speed Standard current Power factor Enclosure rating Insulation materials class Construction Size Mounting diameter 0 18 KW 50 60 Hz Y 380 420 V 380 460 V A 220 242 V 220 265 V 1500 1800 min 1270 1680 min Y 0 7 12A A 0 69 1 1 A 0 68 0 67 IP 55 F IM V 18 63 90 mm 0 37 KW 50 60 Hz Y 380 420 V 380 460 V A 220 242 V 220 265 V 1500 1800 min 1420 1720 min Y 1 3 2 3 A A1 1 1 9 A 0 70 0 70 IP 55 F IMV 18 71 140 mm The technical data sheets for explosion proof and custom voltages are available on request 3 6 Sound intensity level The sound intensity level is lt 70 dB A at maximum stroke maximum stroke rate maximum back pressure water in accordance with DIN EN ISO 3744 Reproducibility 2 Determining Sound intensit
10. general instructions given in the accompanying Operating Instructions manual ProMinent Motor Driven Dosing Pumps 4 2 Maintenance Ongoing maintenance and inspections e Check liquid end screws are firmly in place e Check tubing is firmly in place injection and suction sides e Check injection and suction valves are firmly in place e Check drainage hole in head disc for blockage may indicate diaphragm rupture e Operate pump in continuous mode for a while to check feed is operating correctly Maintenance intervals General maintenance interval requirement once a quarter When in constant or heavy use we recommend more frequent maintenance The gear oil should be changed after approx 5000 operating hours Gear oil ISO viscosity class VG 460 e g Mobil Gear 634 ProMinent part no 555325 oil quantity approx 0 5 The dosing diaphragm is a consumable item Its operating life depends upon the following conditions e Back pressure in the system e Operating temperature e Properties of dosing chemical Abrasive chemicals will shorten the life of the diaphragm We recommend more frequent checks on the diaphragm or the installation of a diaphragm rupture alarm when using the pump with abrasive chemicals 4 3 Replacing Consumable Items See sections 2 2 4 and 2 2 5 4 4 Assembly of Interlocking External Motors Duplex pump Li CT H Externally mounted motor Main motor Triplex pump Inlet Out
11. he pump Please enter the identity code given on the device label into the grey boxes below MTKa Meta Piston Dosing Pump Version a H Main motor A Add on motor 02749 06025 11313 Pump type 03241 06122 12910 figures 1 3 back pressure bar 04033 07617 16208 figures 4 5 feed rate l h 05126 09926 21012 05249 10213 21606 05425 10222 21610 05441 10617 22508 05633 10812 24006 Liquid end materials SS Stainless steel 1 4571 Seal material T PTFE Displacement component S Standard piston oxide ceramic Liquid end version 0 No valve springs 1 With 2 valve springs Hastelloy C 0 1 bar Hydraulic connection 0 Standard according to technical data Version 0 With ProMinent label standard 1 Without ProMinent label standard Electrical power supply S 3 ph 230 V 400 V 50 60 Hz WBS M 1 ph AC 230 V 50 60 Hz N 1 ph AC 115 V 60 Hz L 3 ph 230 V 400 V 50 Hz EExe EExde P 3 ph 230 V 400 V 60 Hz EExe EExde R 3 ph variable speed motor 230 V 400 V Z 1 ph variable speed 230 V 50 60 Hz cpl 0 Add on pump no motor 1 No motor with flange 90 63 2 No motor with flange 140 71 3 No motor with flange 160 71 4 No motor with flange 56 C Motor safety ratings 0 IP 55 standard 1 Exe version EExe II T4 2 Exde version EExde IIC T4 Stroke sensor 0 No stroke sensor standard 1
12. in a special PTFE compound 5 A flushing ring 6 with integrated seal allows any leakage to drain away via the hose connector 7 and protects all other parts from contact with the chemical A flushing tube can also be attached as standard Flushing should be incorporated if pumps are to be used with very aggressive or poisonous chemicals or with abrasive chemicals The piston causes the pressure build up in the liquid end 2 which together with the precise double ball valves 1 results in very accurate dosing The piston dosing pump will run for long periods without maintenance and the pre stressed v packing ring ensures that it will remain watertight under a range of pressure conditions Assembly of piston and liquid end 1 Place piston 4 onto push ring and screw on coupling bolt do not tighten 2 Push entire head onto piston and screw firmly to flange 3 Now tighten piston coupling nut Important Take care not to damage the seal lips of the new packing ring if replacing ProMinent Page 13 Technical Data ProMinent Meta 3 Technical Data 3 1 MTMa Capacity Data with 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 Hz Pump Capacity Max Pump Capacity Max Suction Permiss Connec Motor Shipping At Maximum Stroke At Maximum Stroke Lift Admission tion Power Weight Pump Type Back Pressure Freq Back Pressure Freq Pressure Suction Output Suction Pressure Side Side Identity code bar Vh ml strokes
13. inent I Pri Operating Instructions ProMinent Meta MTMa Diaphragm Dosing Pumps A MTKa Piston Dosing Pumps MTMa MTKa Please affix device label here For safe and correct operation of ProMinent Meta dosing pumps two sets of Operating Instructions are required The product specific Meta Operating Instructions and ProMinent motor driven dosing pump Operating Instructions must be read together Please read the Operating Instructions through completely before commissioning this equipment Do not discard Any part which has been subject to misuse is excluded from the warranty Part No 984279 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA ME 008 04 01 GB Publishing details ProMinent Meta Publishing details Operating Instructions ProMinent Meta ProMinent Dosiertechnik GmbH ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg P O Box 101760 D 69007 Heidelberg info prominent de www prominent de Subject to technical modifications Printed in the FR Germany Page 2 ProMinent ProMinent Meta Table of Contents Page Product Identification Identity Code eeeeeeeseeeeeeeeeeeneeeeeneeeeeaees 4 1 Safety Information for ProMinent Dosing Pumps 6 1 1 General Guidelines 6 1 2 Instructions for Installation Commissioning and Operation si0 5 ss ana a nettes ra aaka 6 1 3 Guidelines for Maintenance Re
14. king screw on the stroke length adjustment knob grip is required in order to set the selected stroke length 8 The stroke action is transferred via union nuts and bolts to the diaphragm piston These operate with the valves to increase decrease the pressure in the liquid end which causes the pump action The pump flow is pulsed The drive motor 1 in the standard version is a 230 400 V 50 60 Hz dual wound three phase motor It can also be supplied as a variable speed motor for adjustment of the feed rate by adjusting the stroke rate manual or automatic Manual stroke length adjustment can be changed to automatic adjustment of the feed rate by stroke length adjustment by the addition of a stroke positioning motor 2 2 2 Diagram of Stroke Action a Stroke progress at max b At reduced stroke stroke rate and stroke length rate speed control delivery 2 stroke bad oO O 5 suction stroke 1 Li 0 180 360 swing angle c At reduced stroke rate speed control 1179 4 By adding an externally mounted pump the feed rate from the same motor can be doubled The externally mounted pumps have no reduction gearing They are connected to the cam shaft via cams set at 180 for duplex and 120 triplexed Suction and injection strokes overlap and the dosing flow is correspondingly smoothed ProMinent Page 9 Product Description ProMinent Meta Stroke rate at 100 stroke length Duplex
15. let Inlet Outlet 2 externally 1 externally 1 externally Main motor 1183 4 mounted motor mounted motor mounted motor ProMinent Page 19 Conformity Declaration ProMinent Meta 5 Conformity Declaration EC Declaration of Conformity We ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg hereby declare that on the basis of its functional concept and design and in the version brought into circulation by us the product specified in the following complies with the relevant fundamental safety and health stipulations laid down by EC regulations Any modification to the product not approved by us will invalidate this declaration Product description Metering pump Series Meta Product type MTMa MTKa Serial number see type identification plate overleaf and on device Relevant EC regulations EC machine regulation 89 392 EEC subsequently 93 44 EEC EC low voltage regulation 73 23 EEC EC EMC regulation 89 336 EEC subsequently 92 31 EEC Harmonised standards used EN 292 1 EN 292 2 EN 809 in particular EN 60335 2 41 EN 50081 1 2 EN 50082 1 2 EN 55014 EN 60555 2 EN 60555 3 National standards and other DIN VDE 0530 T1 technical specifications used in particular 07 02 1997 Date manufacturer s signature The undersigned Mister Manfred Huholt factory manager Page 20 ProMinent
16. mps 1 Turn 360 4 approx 50 stroke length NOTICE 1600 4 1184 4 For Meta dosing pumps with 6 mm stroke length an additional locking screw on the stroke length adjustment knob grip is required in order to set the selected stroke length ProMinent Page 11 Product Description ProMinent Meta 1 10 20 Meta Piston Dosing pump Feed rate back pressure relationship Type 02749 50 40 0 Type 05126 O 20 Type 10812 Feed rate back pressure relationsship Type 10812 12910 16208 21606 28 30 40 50 60 70 60 W 100 0 Stroke length 50 40 30 Q Vh 10 20 42 Type 05126 06122 07617 10213 20 30 40 50 60 70 80 90 100 Stroke length Stroke length adjustment piston dosing pumps 75 25 1 Turn 360 4 approx 10 stroke length DUO Type 05249 Type 09926 Type 21012 20 30 40 50 40 60 80 100 84 126 168 210 1245 4 Type 50 02749 03241 04033 40 30 05425 20 10 0 0 20 30 4 50 6 70 80 WO Stroke length 1246 4 1599 4 Page 12 ProMinent ProMinent Meta Product Description ns 5 2 N44 A pA A 4 Ley 7 Chad 6 i i et dy l z7 N EN Lt 1182 3 1193 4 2 2 4 Diaphragm Liquid End FM Function Description The heart of the liquid end is the Developan dosing diaphragm 4 It hermetically seal
17. pair and Disposal 7 Product Descriptions eee 7 2 1 Product Identification Identification of Pump Type 8 2 2 Design Function Description eseeeeseeeeeeeeeeneeeeees 8 2 2 1 Drive Function Description cscssssccceeeeeeeeeeeees 9 2 2 2 Diagram of Stroke Action 9 2 2 3 Feed Rate Diagrams cccccseceeeeeeeseeeeeeeeeeeeees 11 2 2 4 Diaphragm Liquid End FM Function Description 13 2 2 5 Piston Liquid End FK Function Description nne 13 Technical Data teeta ee eee ee a ee damien 14 3 1 MTMa Capacity Data eeeeeeeeseeeeeseeeeeeneeeeeeeeeeneeees 14 3 2 MTKa Capacity Data 15 8 3 Specification Sheet for ProMinent Meta Diaphragm Dosing Pump MTMa ccccseeteeeeeeeeeeee 16 3 4 Specification Sheet for ProMinent Meta Piston Dosing Pump MTKa sssseseesssneeesesenneeesernneeennne 16 3 5 Motor Data ee sata ea as needs Deni ates 17 3 6 Sound Intensity Level oo eee eeeeeeeeseeeeeeneeeeeeeeeeenaeees 17 3 7 Meta Stroke Sensor Electrical Data 18 Commissioning Maintenance 19 4 1 COMMISSIONING isn e ita iaaa 19 4 2 Mainte anCe 1 3 5 88 Mme mate tesabeiecdoeeees estas 19 4 3 Replacing Consumable Items 19 4 4 Assembly of Interlocking External Motors 006 19 Conformity Declaration 20
18. pump Triplex pump delivery 2 stroke g oO x 5 x suction 2 a stroke n l I 1 0 90 160 270 360 swing angle 1180 4 Theoretical pump activity at 100 stroke length Simplex pump Triplex pump 21 S 17 g Va So We D 2 1 l 1 1 1 ee 19 180 360 o 180 360 The actual dosing flow is affected by various factors i e diaphragm elasticity valve slippage length and elasticity of tubing and back pressure at Duplex pump the end of the injection tubing 1181 4 pE In special cases e g simultaneous dosing in mixing systems the pumps can be linked together so that dosing strokes overlap The tubing cross section must be correspondingly adapted for the altered dosing flow 0 180 1181 4 Page 10 ProMinent ProMinent Meta Product Description 2 2 3 Feed Rate Diagrams Meta diaphragm dosing pumps Feed rate back pressure relationship m 9 ype 05530 re o Type 06260 8 on Type 12130 0 2 4 6 4 8 12 p bar Type 03530 o 03441 o 04353 05265 8 ZT 0 2 0 60 80 100 Stroke length NOTICE Feed rate stroke length relationship Type 12130 12108 12086 12065 0 20 40 60 80 100 100 130 Q Wh 50 8 Stroke length Type 06260 07216 09173 10130 Q Vh 100 200 O0 2 40 60 amp 100 Stroke length Similar linear characteristics of other pumps are available on request Stroke length adjustment diaphragm dosing pu
19. r bleed knob e A dry run is required when commissioning piston dosing pumps Page 6 ProMinent ProMinent Meta Meta Product Decription NOTICE e The pump must be firmly fixed in a position which will preclude danger of vibration The liquid end valves must always be vertical to ensure smooth operation e The connection of suction and injection tubing to the liquid end must ensure that neither is subject to mechanical stress Tubing must not be subject to vibration e Always use correct clamping rings and nozzles for tubing diameter and original tubing with correct diameter and wall strength otherwise guarantee is no longer valid Do not reduce tubing sizes e When metering extremely aggressive or dangerous chemicals it is advantageous to incorporate bleed valve feeding back into chemical storage container Otherwise install a stop valve into suction or injection sides 1 3 Guidelines for Maintenance Repair and Disposal CAUTION e Dosing pumps and peripherals must be serviced by qualified or authorised personnel e Always empty liquid end and flush out prior to carrying out servicing and repair work if dangerous or unknown substances have been used Read the chemical safety data sheets e When metering dangerous or unknown chemicals always wear protective clothing when working on the liquid end safety glasses gloves e Always release pressure from injection tubing before working on pump Always empty and fl
20. s the pump area inside the liquid end 2 which results in the pressure building up in the liquid end 2 The head disc 5 made from chemically resistant plastic separates the drive housing from the feed section and protects the housing from corrosion in case of diaphragm rupture The suction valve 1 and the identical injection valve 3 work together with the diaphragm action to produce the pump action For dosing of viscous substances valve balls can be spring loaded The connector dimensions of valves and liquid ends are the same but they are made in different materials These parts can be exchanged if necessary Diaphragm assembly 1 Screw coupling bolt 6 with nut 7 into the diaphragm 4 left hand thread 2 Screw together head disc 5 diaphragm 4 liquid end 2 and protective disc 8 Screw into housing by hand do not tighten 3 Tighten coupling nut 7 4 While motor is running at 100 stroke length tighten alternate screws on liquid end crosswise Choosing the Right Pump The chemical resistance list can be used to help you to select the correct material combination for your application The drive selection depends upon the application For viscous chemicals we recommend that you install lower speed types 2 2 5 Piston Liquid End FK Function Description The ProMinent Meta HK uses a precise chemical and friction resistant oxide ceramic piston 4 The piston seal is a pre tensioned v packing ring made
21. ush out liquid end Always read chemical safety data sheets DANGER e Always disconnect pump from mains power or remove tubing before opening up If relay option present remove in all cases Check there is no power connected Ensure that pump cannot be switched on by unauthorised personnel while repair work is being carried out e Spring under strain When disposing note When dismantling the pump note that the return spring 5 section 2 2 1 is under strong mechanical strain e Do not discard pumps which have been used with radioactive materials NOTICE Flush out liquid end and clean pumps thoroughly prior to returning to factory for repair work 2 Meta Product Description CAUTION Correct use This pump is designed for use with liquid chemicals within the prescribed capacities Observe general precautions regarding viscosity limits chemical resistance and seals All other uses or modifications are forbidden Incorrect use The pump is not designed for use with gaseous chemicals or solids For chemical dosing note material resistance See chemical resistance list No 2264 4 The pump is not designed for use with flammable liquids The pumps with piston liquid end are not suitable for metering liquids which cause danger of death ProMinent Page 7 Product Description ProMinent Meta DNS for hose 2 1 Product Identification Identification of Pump Type As well as the standard technical data the de
22. vice label includes the identity code and the serial number These two numbers should be quoted with all correspondence as they enable clear identification of the pump type 2 2 Design Function Description Side and End Views of MTMa Diaphragm Dosing Pump aan Na se Ped UE ON NLL AAA l a i l p n L4 CFI bd Bake Lg 1178 4 1 Motor A Main pump MTMaH type 2 Stroke length adjustment knob B Externally mounted pump MTMaA type 2a Stroke positioning motor 3 Gear box 4 Liquid end Side and End Views of MTKa Diaphragm Dosing Pump 1236 4 1 Motor A Main pump MTKaH type 2 Stroke length adjustment knob B Externally mounted pump MTKaA type 2a Stroke positioning motor 3 Gear box 4 Liquid end Page 8 ProMinent ProMinent Meta Product Description 2 2 1 Drive Function Description Tr NN 2 N RN EESTI FX x rs 1244 4 The ProMinent Meta pump is an oscillating diaphragm piston dosing pump with continuously adjustable stroke length It is driven by an electric motor 1 The drive rotation is produced by a worm gear pair 2 and transferred via the cam 3 to the push rod 4 thus producing an oscillating action A powerful return spring 5 forces the push rod against the cam to produce the reciprocal stroke The stroke length adjustment is carried out by the adjustment knob 6 and axis shaft 7 by limiting the reciprocal stroke For Meta dosing pumps with 6 mm stroke length an additional loc
23. y level PR DIN EN 12639 Metering Pump Noise Measurement DIN 45635 24 Maschine Noise Measurement ProMinent Page 17 Technical Data ProMinent Meta 3 7 Meta Stroke Sensor Electrical Data Material stainless steel Switch aperture s inset Electrical cabling Fixtures as DIN 19 234 NAMUR Features Operating switch apertures s_ Reduction factor at Reproducibility R Switch hysteresis H Standard measurement plate 1 mm Fe Operating voltage U Residual ripple Switch frequency f Electrical Data Standard voltage Individual inductivity Individual capacity Output power uptake active surface free active surface covered Mechanical Data Ambient temperature Enclosure rating as DIN 40 050 Permissible impact and Oscillation stress Connector Standard symbol connection 1 5 mm flush See figure above DC two wire as DIN 19 234 NAMUR NJ 1 5 8GM N 0 lt s lt 0 81 s V2A 0 85 AI 0 4 Cu 0 3 lt 0 01 mm approx 10 8 mm x 8 mm 5 to 25 V DC lt 5 5 kHz 8 V DC Ri approx 1 k ohm 20 uH 16 nF lt 3 mA lt 1maA 248 373 Kelvin 25 C to 100 C IP 67 b lt 30g T lt 11 ms f lt 55 Hz a lt 1 mm 2 m PVC lead 0 14 mm BM BU Page 18 ProMinent ProMinent Meta Commissioning Maintenance 4 Commissioning Maintenance WARNING Observe safety guidelines outlined in section 1 4 1 Commissioning See
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