Operating Instructions Coin Payout Hopper
Contents
1. Fig 13 Aligning coin passage Spigots an coin passage dimensions START UP 6 2 Changing default settings option If you want the hopper to operate with other DIL switch settings than ordered by you and set by NRI and want to reconfigure the hopper address default setting 3 or payout speed using the switches it is advisable to change these settings before connecting and installing the hopper cp Chap 7 Operation p 24 6 3 Connecting hopper Depending on where the hopper s is are to be installed in the machine it is advisable to con nect the hopper s first 1 Disconnect the machine from the power supply 2 Connect the hopper to the control system using the machine interface onthe rear of the hopper Fig 14 and connecting cable Fig 14 Machine interface 2 2 NRD BA_h2_nano_F51_EN_2 1 6 4 Mounting and filling hopper 1 Slightly tilt the hopper at the rear and use its two mounting studs Fig 15 1 to slide the hopper in the rear guides Fig 15 2 of the mounting bracket 2 Press the hopper into the mounting brack et so that it engages behind the ejector lever Fig 15 3 of the mounting bracket Make sure that the safety A flap of the hopperis installed correctly and engaged inthe hopper bowl on both sides so thatthe rotating parts are protected against access during hopper operation and the coins are transported to the coin outlet optimally 3 Fill t2. h 1M service cover opened Fig 3 Design example h nano M iil 13 4 2 4 3 4 4 4 5 4 6 14 Bowl and front bowl cover The bowl Fig 3 10 and bowl cover Fig 3 3 build the hopper funnel which collects the coins in order to feed the rotating disc that pays out the coins Fig 4 Rotor payout disc and safety flap The payout disc Fig 4 driven by a rotor directs the coins from the bowl into the coin outlet Fig 3 9 by means of metal pins inserted in the disc In order to protect the rotating parts against access during operation and transport the coins optimally the bowl is provided with a safety flap Fig 3 1 Coin passage Fig 4 Payout disc The coin passage Fig 3 8 lets the coins paid out by an additional hopper pass and thus serves as second coin outlet cp Chap 5 6 Space saving dual hopper assembly coin passage p 18 Mounting bracket The mounting bracket Fig 3 6 Fig 5 is used to install the hopper in the machine cp Chap 6 Start up p 19 That way the hopper may easily be removed and reinstalled Fig 5 Mounting brackets Interfaces For detailed information on the serial ccTalk machine interface Fig 3 12 and on the connector for the empty and full detection Fig 3 16 please refer to Chap 9 Technical data p 33 cp Chap 5 3 Hopper control p 16 NRD BA_h2_nano_F51_EN_2 1 4 7 Status LEDs The three status LEDs F
3. 2 1 1 Text conventions To make it easier for you to navigate within these instructions and to operate the device the following accentuations were made in the text Safety instructions which you must observe in order to protect opera tors and equipment Special notes which are to facilitate the use of the hopper At the beginning of a chapter you will find a short guide which summarises the contents of the chapter Requests to perform an action are numbered in another typeface Fig 1 2 Reference to a figure The number before the slash refers to the figure number the number behind the slash to the item number within the figure 2 1 2 Additional useful technical documentation Apart from the operating instructions you already have there is further documentation for the h nano e g aboutthe firmware update All documentation is available as PDF atwww nri24 com Download BA_h2_nano_F51_EN_2 1 NRD T GENERAL INFORMATION 2 2 2 2 1 2 2 2 General information about the hopper h nano xxxxx xxF 51 The electromechanic hopper h xxxxx xxF51 is a coin payout system for machines Depending on the model size and the coin type it can collect 2 000 and more coins in order to be able to pay out these coins as change on command of the machine control system Due to its high ca pacity the hopper is used in machines that have to pay out certain coins as change frequently such as money changers vending and amu
4. Applying the ccTalk Multi Drop Command Extension Set Headers 253 250 the hopper address can be checked and changed cp Chap 9 2 1 1 Implemented ccTalk commands p 36 and the ccTalk Specification for all datails C BA_h2_nano_F51_EN_2 1 OPERATION 7 1 2 USINg hopper switching block Tools Slotted screw driver pointed object If you want to use the switching block to set the hopper address default setting 3 1 Turn the power off 2 Detach hopper from mounting bracket cp Chap 7 3 Removing hopper p 29 3 Remove service cover detach from the bottom using a slotted screw driver Fig 18 to gain access to the switching block Fig 18 Detaching service cover Depending on the hopper series the DIL switches have different functions BA_h2_nano_F51_EN_2 1 NRD 2 5 A e oO Lu Ai O Selecting address on h 1 and higher 7 1 2 1 4 Set DIL switch 5 of the switching block Fig 19 1 toward Fig 19 DIL switch 5 set to Address setting using switch the top to ON to set the required address mode Address setting using switching block ing block 5 Use DIL switches 1 to 4 to set the required address Address Switch setting Address Switch setting Attach service cover and turn power ON again BA_h2_nano_F51_EN_2 1 26 OPERATION 7 1 2 2 Selecting address on h 0 5 Set DIL switch 4 of the switching block Fig 20 1 toward the top to ON to set the
5. 5 2 Payout control 16 5 3 Hopper control 16 5 4 Anti jam function 16 5 5 Motor reverse after coins have been paid out 17 5 5 1 Timeout during payout no coins found for payout 17 5 6 Space saving dual hopper assembly coin passage 18 5 7 Empty and full detection option 18 5 71 Empty detection 18 5 7 2 Full detection 18 5 7 3 ccTalk empty sensing H217 Request payout high low status 18 6 Start up 19 6 1 Installing mounting bracket 20 6 1 1 Installing mounting bracket with spigots 20 6 1 2 Installing mounting bracket with large base plate 20 6 1 3 Aligning two hoppers with coin passage 21 6 2 Changing default settings option 22 6 3 Connecting hopper 22 6 4 Mounting and filling hopper 23 T Operation 24 7 1 Setting hopper address 24 1 1 1 Via ccTalk Multi Drop Command Extension Set MDCES 24 1 1 2 US Ng hopper switching block 25 FLA Selecting address on h 1 and higher 26 1 1 2 2 Selecting address on h2 0 27 7 2 Setting payout speed only h2 1 and higher 28 1 3 Removing hopper 29 8 Maintenance and service 30 8 1 Cleaning hopper every six months 30 8 2 Troubleshooting 32 4 C BA_h2_nano_F51_EN_2 1 BA_h2_nano_F51_EN_2 1 9 9 1 9 2 9 2 1 9 2 1 1 9 2 1 2 9 2 2 9 3 9 3 1 9 3 1 1 9 3 1 2 9 3 2 9 3 2 1 9 3 2 2 9 3 3 9 3 3 1 9 3 3 2 9 3 4 9 3 4 1 9 3 4 2 10 l TABLE OF CONTENTS Technical data Device data Interfaces ccTalk machine interface Implemented ccTalk commands Communication ex
6. Remove hopper 29 Requests to perform an action 7 Rotor 14 cover 13 14 R amp TTE directive 34 S Safety flap 13 14 instructions 7 11 Scope of delivery 8 Sensor coin outlet 16 clean 30 Service 30 cover 13 Settings 24 S hopper 9 Speed coin payout 16 34 set 28 Start up 19 Status LEDs 13 15 troubleshooting 32 Summary chapter 7 Supply voltage 33 Support 14 Switching block 13 15 set hopper address 25 set payout speed 28 Symbols in the text 7 44 Technical data 33 Temperature change 33 range 33 Tilt mounting position 34 Transport disc 13 14 Troubleshooting 32 Types 9 U Use proper 11 V Variants 9 Versions 9 W Website NRI 7 Weight 34 www nri24 com 7 X X hopper 9 BA_h2_nano_F51_EN_2 1
7. e h nano for thick coins Version 2 0 2 2 3 3 Supply voltage Depending on the machine evironment you may have a 12V or 24V hopper up to model number h2 0 or 11 35V hopper BA_h2_nano_F51_EN_2 1 NRD 9 GENERAL INFORMATION 2 2 3 4 ccTalk product code If the h nano is Supposed to replace a G 38 hopper and the machine control system requires a compatible ccTalk product code the hopper may be delivered sending the Payout product code cp Chap 9 2 1 1 Implemented ccTalk commands p 36 2 2 3 9 Full and empty detection All hopper models are available with empty or full detection or with empty and full detection The detection is put into effect using electric contacts in the hopper bowl not available for retrofitting which are closed by the coins from a certain filling level on or up to a certain filling level cp Chap 5 Function p 16 2 2 3 6 Mounting bracket Depending on the installation options in the machine the hopper is either delivered with a mounting bracket with spigots or with a mounting bracket with large base plate cp Chap 6 Start up p 19 Fig 2 Mounting bracket with large base plate LH and spigots RH 1 0 NRD BA_h2_nano_F51_EN_2 1 i SAFETY INSTRUCTIONS 3 Safety instructions Before operating the device for the first time please read these operating instructions carefully at least once and most importantly the safety instructions This is to ensure you have unders
8. Depth h nano S 115 5 Depth h nano M 154 5 Depth h nano L 186 3 Depth h nano X 225 3 cp Chap 9 3 Mounting dimensions p 38 Weight h nano S 650g h nano M 680g h nano L 680g h nano X 700g Mounting position Vertical max deviation 3 Directives applied EMC 2004 108 EC EN 55 014 2 interference resistance EN 55 022 interference emission Machinery 2006 42 EC R amp TTE 1999 5 EC Radio and telecommunication terminal equipment cf Declaration of Conformity 3 4 NRD BA_h2_nano_F51_EN_2 1 TECHNICAL DATA 9 2 Interfaces On the following pages you will find information for connecting the hopper to the machine e Pin assignment of machine and empty full detection interface e Implemented ccTalk commands 9 2 1 cclalk machine interface 2 10 ccTalk data VDC VDC GND GND GND VDC GND n c VDC co oO nN O Oh FPF WO N FE BA_h2_nano_F51_EN_2 1 NRD 3 5 TECHNICAL DATA 9 2 1 1 Header Implemented ccTalk commands Data transmitted by hopper 254 253 252 251 250 246 245 244 242 241 236 219 218 217 192 172 169 168 167 166 164 163 36 Simple poll Address poll checking address ambiguities Address clash Polling slave devices sharing same address Address change Changing a particular ambiguous address Address random Randomise slave device addresses Request manufacturer ID Request ID R
9. o X 58 0 O wn oC DC ah o X K oK 50 J O npc of DC ah oX X ox 4 Attach service cover again 28 BA_h2_nano_F51_EN_2 1 OPERATION 1 3 Removing hopper It is very easy to remove the hopper from the mounting bracket 1 Press the ejector lever Fig 22 1 down A 7A as far as its lips release the hopper Ea 2 Lift the hopper front B and disengage the hopper from the guides Fig 22 2 of the mounting bracket C Fig 22 Removing hopper BA_h2_nano_F51_EN_2 1 NRD 2 9 MAINTENANCE AND SERVICE 8 Maintenance and service In this chapter you will find out how to e clean the hopper and e remedy the cause of a malfunction Please pull out the machine s mains plug before you clean or maintain A the hopper 8 1 Cleaning hopper every six months The coins may leave residues on sensitive parts of the payout unit when they are transported These residues must be removed from time to time in order to guarantee a reliable hopper operation e Cleaning interval every 500 000 payouts six month e Cleaning agent ethyl alcohol 96 cotton bud brush with fine fibres never metal cloth Do not use any solvents or scouring agents which attack the plastic of A the device Do not submerge the hopper in any kind of liquid This will damage the device 1 Pull the machine s mains plug 2 Pull the locking pinr Fig 23 1 of the safety fl
10. 9 3 4 1 View from the side Machine wall 9 3 4 2 Top view 225 3 BA_h2_nano_F51_EN_2 1 NRD 4 1 10 Index A Accentuations in the text 7 Address ccTalk hopper 26 27 Adjustments 24 Advantages 8 Angle mounting position 34 Anti jam function 16 Application proper 11 Applied directives 34 AT89USB_SPI flash programmer 8 Bowl 9 13 front cover 9 13 14 Bracket 13 C Capacity maximum 34 Cascade assembly 18 ccTalk commands 36 data transfer protocol 16 Chapter summary 7 Cleaning hopper 30 sensor 30 Coin diameter 34 euro coins 34 jam 16 outlet 13 14 passage 13 14 18 payout 16 sensor clean 30 speed 16 34 reception 16 thickness 34 euro coins 34 Commands ccTalk 36 Components 13 Condensation 33 Connection 19 empty full contacts 37 hopper 22 42 Connector assignment ccTalk machine interface 35 Empty full detection 37 Contacts empty detection 18 37 full detection 18 37 Container 14 Control 16 Cover 9 13 14 Current consumption 33 Design 13 Deviation mounting position 34 Device dimensions 34 DIL switches set hopper address 25 set payout speed 28 Dimensions 34 38 Directives applied 34 Disc 13 14 Discharge electrostatic 12 Dismounting hopper 29 Documentation additional 7 Dual hopper assembly 18 E Ejector lever 13 Electric strength 33 Electrostatic discharge 12 EMC directive 34 Empty full detection 13 interface 13 37 pin assignment 37 using bowl contacts 18 Err
11. D4 35 82 03 09 Response 010003 00 FC The hopper ACKs the command 5 During the payout check the number of remaining coins every 100ms with the REQUEST HOPPER STATUS command Command 030001 A6 56 Response 0104030002 00 03 OOF3 From the response can be seen that e 2 dispense commands have been sent e Ocoins are remaining e 3 coins have been paid e O coins are unpaid Once the number of remaining coins is O the polling may be stopped and the payout can be verified 6 Check the hopper status by sending the TEST command Command 030001 A3 59 Response 0101030000 7A From the status bytes can be seen that no payout timeout opto blockings or coin jams have occured Optionally the payout can be verified by checking the coins paid unpaid and total dispense counters using the REQUEST HOPPER STATUS 9 2 2 Empty full detection interface 1 Full 2 Empty 3 GND BA_h2_nano_F51_EN_2 1 NRD 3 T TECHNICAL DATA 9 3 Mounting dimensions Machine wall 9 3 1 h nano S 9 3 1 1 View from the side 154 9 3 1 2 Top view 3 8 C BA_h2_nano_F51_EN_2 1 9 3 2 9 3 2 1 9 3 2 2 BA_h2_nano_F51_EN_2 1 h nano M View from the side Top view 154 Machine wall TECHNICAL DATA 39 TECHNICAL DATA i 9 3 3 h nano L 9 3 3 1 View from the side Machine wall 9 3 3 2 Top view 186 3 40 C BA_h2_nano_F51_EN_2 1 TECHNICAL DATA 9 3 4 h nano X
12. Operating Instructions Coin Payout Hopper hi nano with ccTalk interface and Multi Drop commands h xxxxx xxF51 09 12 Bur DVs KQu Roe BA_h2_nano_F51_EN_2 1 Crane Payment Solutions GmbH Zum Fruchthof 6 21614 Buxtehude Germany Web info craneps com www craneps com Phone 49 0 41 61 729 0 Fax 49 0 41 61 729 115 TABLE OF CONTENTS Table of contents BA_h2_nano_F51_EN_2 1 2 1 2 1 1 2 1 2 2 2 2 2 1 22 2 2 2 3 2 2 3 1 2202 2 2 99 2 2 3 4 2 2 3 5 2 2 3 6 3 3 1 3 2 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 8 1 4 8 2 Revision protocol General information General information about these instructions Text conventions Additional useful technical documentation General information about the hopper h nano xxxxx xxF51 Features of the h nano xxxxx xxF51 Scope of delivery Models Coin capacity S M L X Processing of extreme coin dimensions Supply voltage cclalk product code Full and empty detection Mounting bracket Safety instructions Proper use Protecting yourself and equipment Design Overview of the device Bowl and front bowl cover Rotor payout disc and safety flap Coin passage Mounting bracket Interfaces Status LEDs Switching block of h 1 and higher s 0 0 oon o O 0O 0O00 NNNJN e e O O 10 11 11 12 13 13 14 14 14 14 14 15 15 15 15 TABLE OF CONTENTS 5 Function 16 5 1 Coin reception and payout 16
13. ample Coin payout Empty full detection interface Mounting dimensions h nano S View from the side Top view h nano M View from the side Top view h nano L View from the side Top view h nano X View from the side Top view Index 33 33 35 39 36 37 37 38 38 38 38 39 39 39 40 40 40 41 41 41 42 1 Revision protocol Version _2 0 2i Revision Adjustable hopper functions added payout timeout ccTalk empty sensing Change of product name currenza h h nano Chapters sections concerned 4 5 Motor reverse after coins have been paid out 4 7 3 ccTalk empty sensing H217 Re quest payout high low status All GENERAL INFORMATION i 2 General information This chapter should provide a general overview of the advantages and options regarding the hopper h nano with ccTalk interface and Multi Drop Command Extension Set MDCES The first section however is designed to help you navigate easily within these operating instructions 2 1 General information about these instructions These operating instructions describe the design and operation of the NRI hopper h nano XXXXX XXF51 with ccTalk interface Chap 5 and 6 explain the necessary steps for starting up and operating the hopper Chap 7 explicates how to clean the hopper and remedy the cause of a malfunction Chap 8 Technical data as wellas the appended index reduce the search for specific explanation
14. and full detection Scope of delivery e Hopper h2 xxxxx xxF51 e Mounting bracket C BA_h2_nano_F51_EN_2 1 GENERAL INFORMATION 2 2 3 Models Most notably the hopper models differ in the e coin capacity S M L X e processing of extreme coin dimensions e supply voltage e cclalk product code All models can be equipped with or without full or empty detection and be fixed onto two differ ent mounting brackets depending on the machine dimensions 2 2 3 Coin capacity S M L X The hopper capacity is defined by shape and depth of the bowl and the front bowl cover The four hopper sizes S M L and X are made up of two different sized bowls and two appro priate front covers for each bowl The width and the height of the hopper is always the same cp Chap 9 3 Mounting dimensions p 38 The hopper size is embossed on the front cover Fig 1 Hopper Bowl Cover h nano S small S short h nano M small M long h nano L large L short h nano X large X long Fig 1 h nano M with small bowl and long cover Exchanging the front cover increases or decreases the hopper capacity 2 2 3 2 Processing of extreme coin dimensions Depending on the coin you would like to collect and its dimensions you may need a hopper purpose made for e g particularly thick or thin coins cp Chap 9 1 Device data p 33 e h nano standard Version 1 0 e h nano standard for thin and small coins Version 1 1
15. ap Fig 23 2 inwards and fold the flap upwards Fig 23 Folding safety flap upwards 3 0 NRD BA_h2_nano_F51_EN_2 1 n MAINTENANCE AND SERVICE 3 Clean payout discr Fig 24 3 and all other parts that are contaminated by the coins with a cloth brush Under no circumstances may the cloth be A so wet that fluid runs into the device Other the hopper will be damaged 4 Clean the sensor Fig 24 4 Fig 25 4 using a cotton bud with ethyl alcohol access through coin outlet Fig 25 5 5 Let dry the damp parts for approx 5 min 6 Re engage the safety flap 7 Reconnect the machine to the mains supply Fig 25 Sensor access trough coin outlet BA_h2_nano_F51_EN_2 1 NRD 3 1 MAINTENANCE AND SERVICE i 8 2 Troubleshooting Malfunctions can occur in all electromechanic devices These do not always have to be faults in the device In many cases the reason is improper connections or incorrect settings Therefore please first of all check whether the malfunction can simply be remedied using the following table Problem Possible causes Remedy hints Yellow LED flashing Hopper is paying out a coin Red LED flashing Hopper error 1x Coin payout sensor after switch on e covered by coin permanently e Eliminate coin jam e contaminated e Clean sensor cp Chap 8 1 Cleaning hopper every six months p 30 e defective e Replace sensor Service case 2x Coin payout although motor has not Prevent manipula
16. ectric strength cclalk ccTalk data voltage Inputs outputs Temperature range Operating temperature 5 C upto 50 C Storage temperature 25 C upto 70 C Temperature change Max 0 2 C min Rel humidity 10 up to 90 Condensation Not permitted Machine interface 10 pole terminal strip standardised 9600 baud 8 bit N 1 1 5 V TTL common transmitting and receiving line active low Protocol according to ccTalk 4 2 Money Controls cp Chap 9 2 1 1 Implemented ccTalk commands p 36 For pin assignment see Chap 9 2 Interfaces p 35 BA_h2_nano_F51_EN_2 1 NRD 3 3 i TECHNICAL DATA Coin payout Speed average of 7 coins s max 9 coins s Coin diameter 18 5 26 5mm standard version and 1 1 Coin thickness 1 6 2 6mm standard version and 1 1 Diameter mm 30 28 a e 24 2 EUR 0 50 EUR e 1 EUR 22 e 0 20EUR 20 18 16 uoettLt tt ttt ttt tt ft tt tt tt 13 14 1 5 16 1 7 1 8 1 9 2 0 2 1 2 2 2 3 24 2 5 2 6 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 Thickness mm Version 1 0 h nano standard Ze Version 1 1 h nano standard for thin and small coins Version 2 0 h nano for thick coins cp Chap 2 2 3 Models p 9 Maximum capacity 022 25 023 25 024 25 25 75 2 14 thick 2 33 thick 2 38 thick 2 20 thick PAIO 1 50c 2 h nano S 300 230 230 200 h nano M 570 440 450 370 h nano L 700 530 550 520 h nano X 920 710 680 620 Dimensions Height 154 0 Width 131 4
17. equest product code Request serial number Request software version Read opto states Enter new PIN number Enter PIN number Request payout high low status Request build code Emergency stop Request address mode Request hopper dispense count Dispense hopper coins Request hopper status Enable hopper Test hopper Request cipher key Request comms revision Request device N R Payout CURRENZA H2 Payout cp Chap 2 2 3 4 ccTalk product code p 10 437 nn Empty signal according to ccTalk specification or inverted empty signal Combo SCH1 format cp specification Format b SCH1 format cp specification Format a 445 For more details please refer to the ccTalk specification www cctalk org BA_h2_nano_F51_EN_2 1 TECHNICAL DATA 9 2 1 2 Communication example Coin payout 1 Check the hopper status by sending the TEST command Command 030001 A3 59 Response 0101030080 FA The hopper is disabled 2 Enable the hopper by sending the ENABLE command Command 03 0101 A4 A5 B2 Response 010003 00 FC Optionally a new TEST command can be issued to verify the status of the hopper 3 Request the CIPHER KEY from the hopper by sending the REQUEST CIPHER KEY command Command 03 0001A05C Response 01080300 B9 FE 5F AC 75 OA 7B 98 AO 4 Start the payout of 3 coins 03 by sending the DISPENSE COINS command together with the CIPHER KEY Command 030901 A7 63 D9 2A 95 BA
18. f the device or connecting cable are demaged Select the correct voltage for the hopper see label and protect the device against overheat demage caused by e g short circuit or overload by means of a 3A fuse according to IEC 127 Never pull the connecting cable of the hopper from the machine when a voltage is applied Pull out the machine s mains plug before you install clean or remove the hopper Contact NRI if you wish to alter the construction of the device to a greater extent than that described in these instructions Keep water and other liquids away from the hopper If the device is no longer required please dispose of it correctly We reserve the right to make technical modifications to the device which are not covered by these instructions C BA_h2_nano_F51_EN_2 1 4 1 BA_h2_nano_F51_EN_2 1 h nano M front left side Design This chapter describes e the main parts the hopper consists of and e all parts which you need to operate and start up the hopper Overview of the device 2 covered 1 Safety flap 2 Payout disc covered 3 Front bowl cover 4 Contacts of empty detection 5 Ejector lever mounting bracket 6 Mounting bracket with spigots 7 Status LEDs covered visible through housing 8 Coin passage 9 Coin outlet 10 Bowl 11 Service cover 12 cclTalk interface machine 13 Mounting stud 14 Switching block 15 Interface Empty full detection 16 For service technicians only
19. he filling level is below the contacts no current flows If it is as high as the contacts the electric circuit is closed by the coins abutted on the contacts The full detection is analysed by the hopper and transmitted to the control system Chap 9 2 Interfaces p 35 Or cCTalk specification at www ccTalk org cclalk empty sensing H217 Request payout high low status If the h nano is not supposed to send the empty signal according to the ccTalk specification H217 response BitO 1 hopper empty the hopper can be configured so that the machine receives an inverted empty signal BitO O hopper empty For hopper configuration take note of the HopperTalk manual NRE BA_h2_nano_F51_EN_2 1 BA_h2_nano_F51_EN_2 1 Start up This chapter describes how to e start up the hopper in a machine e align tow hoppers with coin passage For all installation work on the hopper or the machine please observe the following safety instruction i The hopper may only be connected by a qualified electrician The hopper is not suited for outdoor use For this it must be protected using a housing machine with an appropriate protection class Do not use the hopper if the device or connecting cable are demaged Select the correct voltage for the hopper see label and protect the device against overheat demage caused by e g short circuit or overload by means of a 3A fuse according to IEC 127 Never pull the connecting cable of the ho
20. he hopper with coins Fig 16 Engaging safety flap There are different hopper versions de 3 A pending on the coins to be processed PAYMENT SOLUTIONS nano To guarantee a proper hopper operation please only fill those coins into the hop per intended for the corresponding hopper version see label specification V1 0 1 1 2 0 etc as well as Chap 9 1 Device data p 33 keyword Coin payout 4 Reconnect the power supply to the machine BA_h2_nano_F51_EN_2 1 NRD I 000323881804370012 h 0X1C2 01U50S0X0400NX ccTalk 11 35 V DC 09 12 CRANE PAYMENT SOLUTIONS GMBH 49 0 41 61 729 0 info nri de 23 OPERATION 1 1 1 24 Operation This chapter describes the operation i e the setting of specific functions on the hopper itself e Selecting hopper address e Setting payout speed h 1 and higher e Removing hopper Setting hopper address The default address of the hopper is 3 If you want to operate more than one hopper the second hopper must have another unambiguous address for error free communication with the control unit The hopper address can be set via ccTalk MDCES default setting or using the hopper s switch ing block Via ccTalk Multi Drop Command Extension Set MDCES Upon delivery the hopper switching block is set to Address setting via ccTalk commands h 1 and higher h 0 Fig 17 DIL switch 5 4 set to Address setting via ccTalk commands standard
21. ig 3 7 on the rear of the hopper indicate the operating state or a malfunction Green LED Hopper is receiving control signal and activates motor and payout lags disc i gt Yellow LED 0 Hopper is paying out coin and transmits coin signal to control system l Red LED a Error number of signals indicates error type cp Chap 8 2 Troubleshoot aes ing p 32 4 8 Switching block of Depending on the hopper series the switching block Fig 3 14 has four or eight DIL switches to set several functions for details on how to use the switching block please refer to Chap 7 Operation p 24 4 8 1 h 1 and higher Payout speed cp Chap 7 2 Setting payout speed only h2 1 and higher p 28 Hopper address cp Chap 7 1 2 using hopper switching block p 25 4 8 2 h2 0 PEE gt Hopper address cp Chap 7 1 2 using hopper switching block p 25 BA_h2_nano_F51_EN_2 1 NRD 1 5 5 1 5 2 5 3 5 4 16 Function This chapter describes the functional principle of the hopper e Coin reception and payout e Payout control e Hopper control e Anti jam function e Space saving dual hopper assembly coin passage e Empty and full detection optional Coin reception and payout The coins of a particular type are either filled in the hopper bowl before starting up the hopper or continuously sorted into the bowl by an upstream coin validation system The funnel form
22. of the bowl and the safety flap direct the coins to the rotating payout disc uniformly The disc conveys the coins from the bowl via the coin outlet to the return area by means of metal pins inserted in the disc The maximum coin payout speed of nine coins per second standard may be reduced for e g downstream coin validating systems using the switching block cp Chap 7 2 Setting payout speed only h2 1 and higher p 28 Payout control An optical sensor in front of the hopper s coin outlet reliably detects each coin paid out irrespec tive of its surface properties plastic tokens dark or opaque coins This tamper proof sensor also prevents foreign objects from interfering or blocking the function of the sensor Hopper control The control system communicates with the hopper using the serial ccTalk data transfer protocol For more details about the ccTalk protocol please refer to section Chap 9 2 Interfaces p 35 and the ccTalk specification at www ccTalk org Anti jam function The hopper detects if the coins can no longer be transported due to a jam In this case it changes the rotational direction of the motor for 1 5s so that the coins are splitt ed up on the transport disc and can be paid out again when rechanging the rotational direction If the coin accumulation and pressure onto the payout disc is so high that the motor can no longer turn the disc the rotational direction is changed for 0 5s and if necessa
23. or remedy 32 Euro coins diameter 34 thickness 34 C BA_h2_nano_F51_EN_2 1 F Firmware update 8 Flap 13 14 Flash programmer firmware update 8 Full empty detection 13 interface 13 37 pin assignment 37 using bowl contacts 18 Function 16 Funnel 9 13 14 front cover 9 13 14 G General information hopper 8 manual 7 Guide chapter contents 7 Handling 24 Hopper clean 30 dismount 29 Humidity 33 Inrush current 33 Installation 19 hopper 22 23 mounting bracket 20 two hoppers 21 Instructions additional 7 Interface 13 14 33 35 Internet address NRI 7 Introduction chapter 7 hopper 8 manual 7 J Jam 16 L LEDs 13 15 troubleshooting 32 L hopper 9 Lid 13 14 BA_h2_nano_F51_EN_2 1 Machine interface 13 14 33 35 Machinery directive 34 Main parts 13 Maintenance 30 Manipulation protection 16 Manuals additional 7 Markings in the text 7 Maximum capacity 34 Measures 33 38 M hopper 9 Models 9 Motor 14 change rotary direction 16 Mounting bracket 13 14 dimensions 33 38 hopper 23 mounting bracket 20 position 34 stud 13 two hoppers 21 N Notes 7 0 Operating instructions additional 7 voltage 33 Operation 24 P Parts 13 Payout 16 control 16 disc 13 14 sensor clean 30 speed 16 34 set 28 Pictograms in the text 7 Pin assignment ccTalk machine interface 35 empty full detection 37 Power consumption 33 supply 33 Proper use 11 NRE 43 Relative humidity 33
24. pper from the machine when a voltage is applied Pull out the machine s mains plug before you install or remove the hop per NRE 19 6 1 6 1 1 6 1 2 20 Installing mounting bracket The hopper is installed in the machine using the mounting bracket Installation differs depend ing on the type of mounting bracket Please also compare the hopper s mounting dimensions in Chap 9 3 Mounting dimensions p 38 Installing mounting bracket with spigots Install the mounting bracket in the machine in consideration of the both underside spig ots Fig 9 1 using four fixing screws and the boreholes Fig 9 2 4 2mm Fig 9 Installing mounting bracket with spigots Installing mounting bracket with large base plate Install the mounting support in the machine using four fixing screws and either boreholes Fig 10 3 or Fig 10 4 4 2mm Fig 10 Installing mounting bracket with large base plate C BA_h2_nano_F51_EN_2 1 6 1 3 Aligning two hoppers with coin passage If you want to install two hoppers and use the coin passage the mounting brackets of the two hoppers must be installed in the machine so that the coin outlet of the one hopper is aligned with the coin passage of the other hopper Fig 11 ff for mounting bracket with spigots and section Chap 6 1 Installing mounting bracket p 20 Fig 12 Aligning coin passage BA_h2_nano_F51_EN_2 1 view from the side
25. required address mode Address setting using switching block Fig 20 DIL switch 4 set to Address set ting using switching block 6 Use DIL switches 1 to 3 to set the required address Address Switch setting Address Switch setting OO JO nK lt oX E nK lt oK OK o0 E 2 nK lt o XK AN 01 X O O Z A eu a e co 00 x O CE 0 n XK lt 7 Attach service cover and turn power ON again N 1 BA_h2_nano_F51_EN_2 1 NRD OPERATION 7 2 Setting payout speed only h 1 and higher The payout speed can be set between 100 and 50 of the maximum speed of 9 coins second standard setting Tools Slotted scew driver pointed object To set the payout speed in steps of approximately 7 8 1 Detach hopper from mounting bracket cp Chap 7 3 Removing hopper p 29 2 Remove service cover detach from the bottom using a slotted screw driver Fig 18 3 Use DIL switches 6 8 of the switching block Fig 21 1 on the rear of the hopper to set the required speed Payout speed i ar O F 72 4 E va O ni oC DC ah o X _LXX of Xi 100 9c s 93 Fig 21 Switching block 86 19 12 65 JX O O 0X O O O npc ni 5 Gal wp nll oft aft oD oC oN aC aC aC aL alc alt alt alt abt abt ox o X oX o X ox _K _K X K _K ox ox o X o X
26. ry for further full seconds until the jam has been removed C BA_h2_nano_F51_EN_2 1 9 5 5 5 1 Motor reverse after coins have been paid out The hopper should be configured so that it stops turning the payout disc after the last coin has been paid out during a transaction default setting If the motor reverse function is set to 1 the motor turns backwards for 6Oms This may result in coin jams and may only be set if coins getting stuck behind the ejector have to be removed For hopper configuration take note of the HopperTalk manual Timeout during payout no coins found for payout If the hopper is empty and cannot find any coins which can be paid out it changes the rotational direction of the motor eight times If this timeout is too long for some applications which switch to other payout units or if the short cycles are sufficient the hopper may be configured so that the rotational direction will only be changed four times The forward and backward cycle times can be taken from the following diagrams F1 F2 B1 r et et et B2 BA_h2_nano_F51_EN_2 1 2 100ms 3 100ms 600ms 1 600ms Fig 7 Short payout timeout For hopper configuration take note of the HopperTalk manual TI 17 5 6 5 7 5 7 1 5 7 2 5 7 3 18 Space saving dual hopper assembly coin passage Thanks to the coin passage between the hopper s rear cover and coin payout unit it is possible to ins
27. sement machines The h xxxxx xxF51 is fitted with a ccTalk machine interface and communicates with the control system as slave using the serial ccTalk data transfer protocol including the Multi Drop Command Extension Set MDCES for unambiguous address handling The reliable and low maintenance payout mechanism in the form of a rotating disc driven by a motor is designed extra ruggedly so that it withstands innumerous coin payouts permanently If the hopper is to be filled automatically it can interact with a coin validation system without any problems e g NRI coin validators v colibri G 13 mft v eagle G 40 or NRI coin changers currenza c spider E 66 A 66 G 46 Features of the h nano xxxxx xxF51 e Models in various sizes S M L X for a coin capacity as high as possible depending on the machine dimensions e Space saving dual hopper installation thanks to coin passage e Suitable for paying out a wide range of coins with standard model e Payout speed of up to 9 coins per second e High performance and manipulation protection thanks to infrared payout control for coins tokens with any type of surface automatic error detection and anti jam function e Unambiguous hopper address handling with MDCES e Flash technology for uncomplicated and time saving firmware updates using the NRI USB flash programmer ordering code 32446 and flash software AT89USB_SPI freeware and manual download at www nri24 com e Optional empty
28. tall two hoppers in the machine side by side and as close as possible If the hoppers are mounted accordingly the coins paid out by the rear hopper can be directed into the return area of the machine through the coin passage of the front hopper In this case the front hopper uses the coin passage as second coin outlet cp Chap 6 1 3 Aligning two hoppers with coin passage p 21 Empty and full detection option All hopper models can be equipped with an empty or with an empty and full detection Empty detection The hopper uses the empty detection to signal the control system that the hopper must be refilled in order to be able to pay out further coins The filling quantity is monitored by electric contacts in the hopper bowl or bowl cover cannot be retrofitted If the hopper is full the electric circuit is closed by the coins abutted on the contacts Fig 8 If the filling level declines below one of the contacts the circuit is interrupted The empty detection is analysed by the hopper and transmitted to the control system Chap 9 2 Interfaces p 35 or ccTalk specification at www ccTalk org Fig 8 Coins abutted on empty detec tion Full detection The hopper uses the full detection to signal the control system that no more coins can be fed into the hopper so that it does not overflow The filling quantity is also monitored by electric contacts in the hopper bowl or or bowl cover connot be retrofitted If t
29. tion been activated by control system 3x e Coin jam although rotational direc e Eliminate coin jam tion has been changed several times anti jam function e Hopper empty Although rotational e Refill hopper direction has been changed several times no coin has been paid out 6x Error coin payout sensor e Clean sensor cp Chap 8 1 Cleaning hopper every six months p 30 e Check connection service case e Replace sensor Service case Tx Slow payout Coin outlet blocked e Eliminate blockade e Check outlet area e Check replace ejector assembly Service case Hopper empty in spi Connection error contacts Connect contacts to the PCB correctly te of empty detection ccTalk hopper Hopper overflowed in Connection error contacts Connect contacts to the PCB correctly spite of full detection ccTalk hopper If the malfunction cannot be remedied please contact our service technicians 3 2 C BA_h2_nano_F51_EN_2 1 l TECHNICAL DATA 9 Technical data This chapter contains information about e all relevant hopper data e the CE certification e the machine and empty full interfaces e mounting dimensions 9 1 Device data Supply voltage h 1 11 35V DC h O 12 24V DC 10 11 35V DC Current consumption Standby mode approx 0 6W 10 Inrush current motor approx 4A h 0 3 5A 10 for approx 75ms Coin payout mode With coins approx 6W 40 Without Coins approx 4 8W 40 El
30. tood the contents of this manual as well as how to operate the hopper 3 1 Proper use The NRI hopper h2 xxxxx xxF51 with serial ccTalk interface is intended to be used in machines with a ccTalk interface and is supposed to collect coins accepted by the machine coin validation system or filled in the hopper and to pay them out as change on command of the machine control system Only use the hopper for this purpose Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device The hopper has been constructed in compliance with the state of the art and recognised safety regulations Nevertheless this equipment can be a source of danger Therefore please observe the following safety regulations BA_h2_nano_F51_EN_2 1 NRD 1 1 SAFETY INSTRUCTIONS 3 2 12 Protecting yourself and equipment A The hopper may only be connected by a qualified electrician Only use the hopper according to proper use Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device The hopper is not suited for outdoor use For this it must be protected using a housing machine with an appropriate protection class The hopper PCB is fitted with components that can be damaged by electrostatic discharge Please observe the handling instructions for components exposed to the risk of electrostatic discharge Do not use the hopper i
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