Pleasant Hearth LWS-130291 Installation Guide
Contents
1. Gas Paa Warming Your Home Warming Your Heart High Efficiency Wood Stove Large Model Model WS 3029 LWS 130291 HWS 230292 LWS 130291 B LWS 130291 BCA Save These Instructions SAFETY NOTICE IF THIS WOOD BURNING APPLIANCE IS NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW THE INSTALLATION INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA This manual describes the installation and operation of the Model HWS 230292 Model WS 3029 and Model LWS 130291 non catalytic wood heater This heater meets US Environmental Protection Agency s emission limits for wood heaters Please read this entire manual before you install and use your new room heater Tested amp Portland This stove is listed by OMNI Test Laboratories pi max Oregon USA of Portland Oregon to meet UL1482 for the US 6 Flue NC AE and ULC S627 for Canada required TESTED TO UL 1482 1996 ULC S627 00 REPORT NO 418 S 01 2 N Do Not Discard This Manual Retain for Future Use GHE Questions problems missing parts Before returning to your retailer call our 8280 Austin Avenue customer service department at 877 447 4768 8 30 a m 4 30 p m CST Morton Grove IL 60053 877 447 4768 Mon2. Protector Figure 4 2 Exterior Prefabricated Chimney Figure 4 3 Interior Prefab Chimney Icy CE I CHIMNEY REQUIREMENTS VENTING COMPONENTS Chimney Connector It is also known as flue pipe or stove pipe The chimney connector joins the stove to the chimney It must be a 6 inch 152mm minimum diameter 24 gauge mild steel black steel or an approved air insulated double wall venting pipe Thimble A manufactured or site constructed device installed in combustible walls through which the chimney connec tor passes to the chimney It is intended to keep the walls from igniting Site constructed thimbles must meet NFPA 211 Standards Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards Follow instructions provided by the manu facturer for manufactured thimbles for masonry chimney and prefabricated chimneys Chimney The chimney can be new or existing masonry or prefab ricated and must meet the following minimum require ments specified in Section 5B B Storm Collar Listed Chimney Insulated T Chimney Connector Wall Support Thimble Floor Protector CHIMNEY SYSTEMS Prefabricated Metal Chimney Must be a 6 inch 152mm diameter ID high tempera ture chimney listed to UL 103HT 2100 F or ULC S627 Must use components required by the manufacturer for installation Must maintain clearances required by the manufacturer for installation e Refer to ma
3. Make sure it does not protrude past the edge of the clay chimney liner inside the chimney Fire Risk 9 Seal the end of the chimney connector to the clay liner with refractory mortar 10 Install trim collar around the sold pack chimney section Do NOT pack insulation or other combustibles between spacers e ALWAYS maintain specified clearances around venting and spacers e Install spacers as specified Failure to keep insulation or other material away from vent pipe may cause fire IO E I Solid Pack Chimney with Metal Supports as a Thimble Cont d Min Chimney Clearance to Wall Spacer and Combustibles 2 inch 51mm Min Clearance 2 inch 51mm 1 inch 25mm Air Chimney Flue Space to Chimney Liner Em pai Section Fireclay Liner or Chimney Equivalent Connector EIE E Chimney Section Trim Collar Wall Band Masonry Chimney Wall Spacer Constructed to NFPA 211 Figure 7 2 Chimney Height Rise and Run This product was designed for and tested on a 6 inch 152mm chimney 14 to 16 feet 420 480cm high includes stove height measured from the base of the appliance The further your stack height or diameter varies from this configuration the possibility of performance problems exists Chimney height may need to be increased by 296 per each 1000 feet above sea level It is not recom mended to use offsets or elbows at altitudes above 4000 feet above sea level or when there are other factors
4. Up Pieces of Newspaper 10 20 Pieces of Dry Kindling A Few Pieces of Seasoned Split Wood ADD KINDLING hh OPEN AIR CONTROL o ADD NEWSPAPER anm C o o LIGHT THE PAPER O WARNING Risk of Fire Close and securely latch the door after the fire has started and after refueling to prevent Spillage of smoke flame and carbon monoxide e Spillage of sparks coals and logs e Over firing DO NOT leave the stove unattended with the door open Starting a fire may not require an open door to draft The air control should supply adequate draft ADD WOOD O REDUCE AIR CONTROL D gt LINCOLN LOG METHOD Congratulations Your wood stove is ready for operation Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com 11 OPERATION Do not use a grate or elevate fire Build wood fire directly on hearth When the stove is used for the first time the solvents in the paint will smoke off WOOD This heater is designed to burn natural wood only Higher efficiency and lower emissions generally result when burning air dried seasoned hardwood as compared to softwood or to green or freshly cut hardwood Only use dry seasoned wood Green wood besides b
5. body to the pedestal as shown in Figure O With assistance lift stove off of pedestal and lay stove on its side on a safe elevated padded and level platform that is about 6 off the ground Using the bolts that were removed in step 1 bolt each leg to the bottom of the stove as shown in Figure 0 2 With assistance lift the stove off of the raised platform set upright on the legs and re install the ash pan When stove is in place for installation make sure stove is level by adjusting the leg levelers shown in Figure 0 3 Model LWS 130291 Large Wood Stove w Legs Remove ash pan and 4 bolts in angle iron bracket as shown in Figure 0 1 With assistance lift stove off of wooden pallet and lay stove on its side on a safe elevated padded and level platform that is about 6 off the ground Using the bolts that were removed in step 1 bolt each leg to the bottom of the stove as shown in Figure 0 2 With assistance lift the stove off of the raised platform set upright on the legs and re install the ash pan When stove is in place for installation make sure stove is level by adjusting the leg levelers shown in Figure 0 3 Figure 0 3 I I I Figure 0 Figure 0 2 INSTALLATION Handle Contact your local building inspector prior to
6. e The appliance has any damage due to water or weather damage that is the result of but not limited to improper chimney venting installation e The appliance has been subjected to willfull or accidental abuse or misuse Corrosive driftwood manufactured logs or other fuels are used other than as outlined in the installation and operating instructions The appliance is not maintained in good condition including firebrick and gaskets Doors with Glass and Plated Parts Glass is warranted against thermal breakage only To clean glass use a ceramic glass cleaner or polish Do not use ammonia based cleaners A suitable cleaner is available at your nearest Pleasant Hearth dealer DO NOT CLEAN GLASS WHILE HOT AND DO NOT USE ABRASIVE CLEANERS Plated parts will not be covered under this warranty Plated parts should be cleaned by using denatured alcohol only and rubbed lightly with a lint free non abrasive cloth Excessive rubbing or polishing may remove the plated finish Plated parts may also be damaged by external chemicals Further Exclusions This warranty will not include or extend to paint gaskets or fire brick components and does not cover any removable firebox components such as brick retainers or stainless steel air tubes Electrical Components GHP Group warranty coverage extends to electrical components e g blowers speed controls also IF WARRANTY SERVICE IS REQUIRED Contact GHP Group Customer Service Make sure yo
7. firebricks Overloading may prevent sufficient air entering the heater to properly fuel the fire Operate this heater only with the door closed DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE ALWAYS PROVIDE A SOURCE OF FRESH AIR INTO THE ROOM WHERE THE UNIT IS INSTALLED FAILURE TO DO SO MAY RESULT IN AIR STARVATION OF OTHER FUEL BURNING APPLIANCES AND THE POSSIBLE DEVELOPMENT OF HAZARDOUS CONDITIONS HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS OPTIONAL BLOWER MODEL PBAR 2427 120 VOLTS 60Hz 0 75 AMPS 2900 RPM DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT IMPORTANT FOR OPTIMUM HEATER PERFORMANCE AT LOW BURN RATE OPERATE THE FAN AT LOW SPEED IMPORTANT It is highly recommended that the wood stove and chimney be installed by a qualified installer A qualified installer is a person or entity who regularly installs wood heating products and chimneys in the ordinary course of their regular business Pedestal Base and Leg Installation Before Installing Stove Follow These Steps for Pedestal Base and leg Installation Model HWS 230292 Large Wood Stove w Pedestal Base Pedestal base is pre installed at the factory No action is required Model WS 3029 Large Wood Stove w Pedestal Base and Legs Remove Ash pan and 4 bolts that secure the stove
8. installation p ur A permit may be required in your area Es spring handle on in a clockwise 1 Remove all parts from inside the stove body motion Spring handle will thread 2 Select the proper location for the stove These down desire location appliances must not be installed any closer than the minimum clearance to combustible materials shown STOVE PIPE in Brick pattern Figure 1 The stove must be installed on a non combustible surface as shown in Figure 1 1 A clearance of 18 inches 457mm between the stovepipe and combustible materials may be required Check with authorities having jurisdiction in your area 2 All pipe sections must be connected with the male end crimped end toward the stove Back Wall Back Wall 3 Fasten the stove pipe to the flue collar by the use of three sheet metal screws Do the same at each additional joint to make the entire installation rigid 4 Maintain the required diameter flue for the entire installation 5 If you are connecting the stove to an old masonry flue be sure to have it inspected for cracks and general condition Resizing with a stainless steel liner may be required 6 Itis recommended that no more than two 2 90 Clearance to Combustible Materials bends be used in the stove pipe installation More than two 2 90 bends may decrease the amount of draw and possibly cause smoke spillage 7 A damper is not required in this installation Remove Figure 1 Cleara
9. the fire Icy I I FLOOR PROTECTION INSTALLATION ON A CONCRETE FLOOR An appliance installed on a concrete floor does not require floor protection If carpeting or any other com bustible floor covering is installed a clearance around the stove must be maintained equivalent to the size of the floor protector described in the following section INSTALLATION ON A COMBUSTIBLE FLOOR If the appliance is to be installed on a combustible floor or floor covering a floor protector must be inserted under the stove and project beyond the front of the stove a minimum of 16 406mm in the US or 18 457mm in Canada and 8 203mm on all other sides In the US the floor protector must also be positioned under any horizontal chimney run and project beyond the pipe a minimum of 2 51mm on both sides The floor protec tor must be a durable noncombustible material with a minimum thickness of 1 0 and an R value of 2 To determine a material s suitability use the following formulas 1 If the material has an R Thermal resistance rating use the designated thickness and no conversion is needed R values can be added for multi layered materials 2 If the material has a k Thermal conductivity rating convert this to an R rating using the formula R 1 kxt t thickness in inches 3 If the material has a C Thermal conductance rating convert this to an R rating using the formula R 1 C CHIMNEY CONTACT YOUR LOCAL BUILDING AUTHORITY FOR
10. to ignite and the smoke has reduced close the wood stove door fully The reduction of smoke is a good indication that the draft in the chimney has started and good combustion is now possible Larger pieces of seasoned dry fire wood can now be added when there is sufficient space in the Firebox Adjust the air control setting to desired setting I Note The lower the air control setting the longer the burn time of your firewood 2 What type of wood is best to use as Firewood Dry seasoned hardwood should be used Avoid green unseasoned wood Green wood besides burning at only 60 percent of the fuel value of dry seasoned wood will deposit creosote on the inside of your stove and along the inside of your chimney 3 What does dry seasoned wood mean and what is considered hardwood Wood that has been dried for a period of one year in a well ventilated and sheltered area would be considered dry seasoned wood Hardwoods are generally from slow growth trees Example Oak and Fir Softwoods are generally from fast growth trees Example Pine and Spruce 4 Will following the above listed steps for starting a fire result in perfect results all the time The quick answer is most of the time There are many variables that may affect your success rate when staring a fire Most of those variables and how to deal with them will be learned through experience Your ability to start a good fire will significantly increase with time and patience S
11. with draft control wide open for several minutes every time you apply fresh wood This allows wood to achieve the charcoal stage faster and burns wood vapours which might otherwise be deposited within the system 3 BURN ONLY SEASONED WOOD Avoid burning wet or green wood Seasoned wood has been dried for at least one year 4 A small hot fire is preferable to a large smouldering one that can deposit creosote within the system 5 Establish a routine for the fuel wood burner and firing technique Check daily for creosote build up until experience shows how often you need to clean to be safe Be aware that the hotter the fire the less cresote is deposited and weekly cleanings may be necesary in mild weather even though monthly cleanings may be enough in the coldest months Contact your local municipal authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire WARNING Things to remember in case of chimney fire 1 CLOSE DRAFT CONTROL 2 CALL THE FIRE DEPARTMENT ASH DISPOSAL This unit features a convenient ash lip for easy removal of ash During constant use ashes should be removed every few days or whenever ashes get to three to four inches deep in the firebox Remove ashes only when the fire has died down and the ashes have cooled Even then expect to find a few hot embers Disposal of Ashes Ashes should be placed in a steel container with a tight fitting lid The c
12. 7 Replace glass in door being sure not to over tighten screw and clip The following steps should be followed for door gasket replacement 1 Ensure appliance is not in operation and is thoroughly cooled 2 Remove old door gasket and clean channel 3 Using an approved high temperature gasket cement apply a thin coat in bottom of channel 4 Starting at hinge side of door work into channel around door unit end butt and trim to length 5 Close door and allow three to four hours for cement to set before restarting appliance CREOSOTE When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire oR WP The chimney connector and chimney should be inspect ed at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated 8 mm or more it should be removed to reduce the risk of a chimney fire WAYS TO PREVENT AND KEEP UNIT FREE OF CREOSOTE 1 Burn with air control open for several minutes at numerous intervals throughout the day during the heating season being careful not to over fire unit This removes the slight film of creosote accumulated during low burn periods 2 Burn stove
13. APPROVED METHODS OF INSTALLATION 1 This appliance requires a masonry or pre manufactured chimney listed to CAN ULC S629 Canada and UL103HT USA sized correctly 2 If a masonry chimney is used it is advisable to have your chimney inspected for cracks and check the general condition before you install your unit Relining may be required to reduce flue diameter to the appropriate functional size 3 To help ensure a good draft the top of the chimney should be at least 3 feet 914mm above the point of penetration through the roof and be at least 2 610mm feet higher than any point of the roof within 10 feet 3M 4 The chimney connector shall not pass through an attic roof space closet concealed space floor ceiling wall or any partition of combustible construction 5 The minimum overall height of your chimney should be 15 feet 6 m from the floor Figure 3 6 Do not use makeshift compromises during installation Icy I I Figure 3 Chimney Heights E 2 610 mm Higher Than Nearest Point of Roof Within 10 3 m 3 914 mm Minimum from Roof Penetration Minimum Overall 99 Height from 1397 mm Floor 15 5 m y ST1007 REFER TO CHIMNEY MANUFACTURER S INSTRUCTIONS FLUE DRAFT CONSIDERATIONS Location of the appliance and chimney will affect performance The chimney should Penetrate the highest part of the roof This minimizes the affects of wind turbulence and down drafts Consi
14. DO NOT store wood flammable liquids or other combustible materials too close to the unit Refer to certification label on back of your unit for required clearances 9 Contact your local municipal or provincial fire author ity for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire In the event of a Chimney fire turn air control to closed position and CALL THE FIRE DEPARTMENT 10 DO NOT tamper with combustion air control beyond normal adjustment 11 DO NOT INSTALL THESE UNITS IN A MOBILE HOME OR TRAILER THESE UNITS ARE NOT MOBILE HOME APPROVED 12 DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM 13 When installing a solid fuel appliance it is also rec ommended to install Smoke and Carbon Monoxide Detectors on every level of the house During the initial firing of the appliance some smoke or odor may occur due to paint curing You may want to keep some win dows open for ventilation during the first few hours of burning to prevent smoke detector activation Test your smoke and carbon monoxide detectors regularly OPERATION WHY THE CORRECT FLUE SIZE IS IMPORTANT 6 Draft is the force which moves air from the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography Icy gt I nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance An uncon trol
15. aint should be cured slowly Avoid hot fires during the curing process During the curing process the paint will be gummy Once cured the paint will remain hard It is normal to see flat spots on painted surfaces of the stove The flat spots on the paint surface indicate the hotter surfaces of the Stove and is caused by the heat radiating through the paint It is also expected that shiny spots caused by friction from the packaging materials will disappear during the curing of the stove 12 Icy E I SO 1 Remember to Ventilate well 2 Allow the stove to cure before burning for long periods at high temperatures 3 Flat spots on the painted surfaces are normal 4 Shiny spots on the paint surface before burning is normal 5 Call your dealer if you have any questions BUILDING A FIRE 1 Open inlet air control fully 2 Place a small amount of crumpled paper in the stove 3 Cover the paper with a generous amount of kindling in a teepee fashion and a few small pieces of wood 4 Ignite the paper and close door If fire dies down substantially open door slightly 5 Using the lincoln log method add larger pieces of wood as the fire progresses being careful not to overload Do not fill firebox beyond firebrick area An ideal coal bed of 1 to 2 should be established to achieve optimum performance 6 This unit is designed to function most effectively when air is allowed to circulate to all areas of the firebox An id
16. al codes Any alterations willful abuse accident over firing or misuse will not be coverd under war ranty NOTE Some minor movement of certain parts is normal and is not a defect and therefore not covered under warranty 3 The warranty is non transferable and is made to the original owner provided that the purchase was made through an authorized GHP Group supplier The serial number must be supplied along with the Bill of Sale showing the date of purchase at the time the claim is submitted 4 This warranty is limited to the repair or replacement of parts only found to be defective in material or construction provided that such parts have been subjected to normal conditions of use and service after a said defect has been confirmed by GHP Group or an authorized representative s inspection Defective parts must be shipped back at GHP Group discre tion transportation prepaid to the manufacturer Credits will be issued upon receipt of return of the defective product to GHP Group 5 GHP Group at its discretion can fully discharge all obligation with respect to this warranty by refunding the wholesale price of the defective part s 6 Any installation labor construction transportation or other related costs or expenses arising from defective parts repair replacement or otherwise of same will not be covered by this warranty nor will GHP Group assume responsibility for same Further GHP Group will not be responsible for any
17. day Friday or e mail us at customerservice ghpgroupinc com 60 10 001 CAUTION After reading these instructions if you have any doubt about your ability to complete your installation in a pro fessional like manner you should obtain the services of an installer versed in all aspects as to the correct and safe installation Do not use temporary makeshift com promises during installation BEFORE INSTALLATION OF YOUR APPLIANCE 1 Check with the building inspector s office for compli ance with local codes a permit may be reguired 2 The room heater must be connected to 1 a chimney complying with the requirements for Type HT chimneys in the standard for Chimneys Factory Built Residential Type and Building Heating Appliance UL 108 or in Canada CAN ULC S629 Standard for 650 degree C Factory Built Chimneys and applicable building codes or 2 a code approved masonry chimney with a flue liner 3 A 6 152mm diameter 24 gauge Black Steel flue is required for proper performance 4 Always connect this unit to a chimney and NEVER vent to another room or inside a building 5 DO NOT connect this unit to any duct work to which another appliance is connected such as a furnace 6 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE 7 The connector pipe and chimney should be inspected periodically and cleaned if necessary 8 Remember the clearance distances when you place furniture or other objects within the area
18. der the appliance location in order to avoid floor and ceiling attic joists and rafters Exterior conditions such as roof line surrounding trees prevailing winds and nearby hills can influence stove performance Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your flue problem NOTE These are guidelines only and may vary some what for individual installations IMPORTANT It is highly recommended that the wood stove and chimney be installed by a qualified installer A qualified installer is a person or entity who regularly installs wood heating products and chimneys in the ordinary course of their regular business VENTING SYSTEMS The venting system consists of a chimney connec tor also known as stove pipe and a chimney These get extremely hot during use Temperatures inside the chimney may exceed 2000 F 1100 C in the event of a creosote fire To protect against the possibility of a house fire the chimney connector and chimney must be properly installed and maintained An approved thim ble must be used when a connection is made through a combustible wall to a chimney A chimney support pack age must be used when a connection is made through the ceiling to a prefabricated chimney These acces sories are absolutely necessary to provide safe clear ances to combustible wall and ceiling material Follow venting manufacturer s clearances wh
19. eal means of achieving this is to rake a slight 1 to 2 wide trough in the centre of the coal bed from front to back prior to loading the fuel 7 Once fuel has been loaded close door and open air inlet control fully until fire is well established approx 10 minutes being careful not to overfire 8 Readjust air inlet control to desired burn rate If excessive smoke fills firebox open air inlet control slightly until flames resume and wood is sufficiently ignited While a basic rule of thumb is closed low 1 2 way medium and fully open high refer to the Inlet Air Control Settings chart Inlet Air Control Settings Inlet Air Setting Closed Fully 1 4 Open 3 4 Open Fully Open Desired Burn Setting Approx BTU Output 12 000 15 000 19 000 35 000 Low Med Low Med High High 9 When refuelling adjust air control to the fully open position When fire brightens slowly and carefully open the door This procedure will prevent gases from igniting causing smoke and flame spillage 10 Add fuel being careful not to overload 11 Do not build fire close to glass May result in glass breakage NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIGUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IT IS IN USE GLASS CARE The following use and safety tips should be observed 1 Inspect the glass regularly fo
20. en installing vent ing system TOOLS AND SUPPLIES NEEDED Before beginning the installation be sure that the follow ing tools and building supplies are available INSPECT APPLIANCE amp COMPONENTS AND 4 PRE USE CHECK LIST 1 Place the appliance in a location near the final installation area and follow the procedures below 2 Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for shipping damage Contact your dealer if any irregularities are noticed 3 All safety warnings have been read and followed 4 This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is properly installed T The proper clearances from the appliance and chimney to combustible materials have been met Reciprocating saw Framing Material Pliers Hi Temp Caulking Material Hammer Gloves Phillips Head Screwdriver Framing Square Flat Blade Screwdriver Electric Drill amp Bits 1 4 Plumb Line Safety Glasses Level 1 2 in 4 in length 46 or Tape Measure 8 self drilling screws need per pipe section connection 8 The masonry chimney is inspected by a professional and is clean or the factory built metal chimney is installed according to manufacturer s instructions and clearances 9 The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 A power
21. incidental indirect or consequent damages except as provided by law and in no event shall they exceed the original purchase price 7 All other warranties expressed or implied with respect to the product its components and accessories or any obliga tions liabilities on the part of GHP Group are hereby expressly excluded 8 GHP Group neither assumes nor authorizes any third party to assume on GHP Group s behalf any other liabilities with respect to the sale of this GHP Group product 9 The warranties as outlined within this document do not apply to chimney components or other products made by other manufacturers when used in conjunction with the installation of this product Improper use or the use of non approved components may nullify your warranty If in doubt contact your nearest GHP Group supplier or GHP Group Customer Service Department 10 GHP Group will not be responsible for Downdrafts or spillage caused by environmental conditions such as nearby trees buildings rooftops hills mountains or ineffective chimney design Inadequate ventilation excessive offsets or negative air pressure caused by mechanical systems such as furnaces clothes dryers fans etc 11 This warranty is void if The appliance has been operated in atmospheres contami nated by chlorine fluorine or other damaging chemicals This appliance has been subjected to prolonged periods of Icy CE I 19 dampness or condensation
22. l Door amp Glass Assemblies MONTHLY or After Every Cord of Wood YEARLY or After Every 4 Cords of Wood EVERY 2 MONTHS or After Every 4 Cords of Wood WEEKLY or After Every 25 Loads of Wood WEEKLY or After Every 25 Loads of Wood WEEKLY or After Every 25 Loads of Wood 17 Baffle and blanket placement is critical to heat output efficiency and overall life of the unit Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat Inspect baffle for cracks Vacuum the blower impellers The chimney and chimney cap must be inspected for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14 16 ft 4 3m 4 8m measured from bottom of appliance This will prevent pipe blockage poor draft and chimney fires Always burn dry wood to help prevent cap blockage and creosote build up Ashes must be cool before you can dispose of the ashes in a non combustible container Firebrick is designed to protect your firebox After ashes are removed inspect the firebrick and replace firebricks that are crumbling cracked or broken Keep door and glass gasket in good shape to maintain good burn times on a low burn setting To test place a dollar bill between the stove and door and then shut the door If you can pull the dollar out replace the door gasket Check the glass frame for loose scre
23. led burn or a glowing red part or chimney connector indicates excessive draft Inadequate draft may cause back puffing into the room and plugging of the chimney and or cause the appliance to leak smoke into the room through appliance and chimney connector joints Today s solid fuel appliances are more efficient than in the past The units are designed to give you controlled combus tion and maximum heat transfer using less fuel to do so The design of your new appliance is such that the exhaust smoke is now at lower temperatures than in the past therefore requiring proper chimney size to give adequate draft If your chimney is too large the heating appliance will have a difficult time to raise the chimney flue tempera ture to give adequate draft therefore causing a smoke back up poor burn or both Should you experience such a problem call in a local chimney expert With the door closed the rate of burning is regulated by the amount of air allowed to enter the unit through the air control With experience you will be able to set the con trol for heat and burning time desired Once the required chimney draft is obtained operate only with doors closed and open doors slowly when re fueling This will reduce or eliminate smoke from entering the room Attempts to achieve higher output rates that exceed heat er design specifications can result in permanent damage to the heater The recommended wood load is level with the top of the
24. ll a temperature gauge on the chimney so temperature drops can be seen Chimney Installation and Maintenance Avoid using too many elbows or long horizontal runs If in doubt contact a chimney expert and or chimney manufacturer for help Clean chimney rain caps and 16 especially spark arrester regularly to prevent creo sote build up which will significantly reduce chimney draw and may cause a chimney fire 10 Should I close or open the air control fully when shutting down the stove When shutting down the stove fully open the air control This allows the chimney temperatures to remain as high as possible for as long as possible Cold chimney temperatures create creosote NOTE This sheet is intended as an aid and does not supersede any local provincial or state requirements Check with officials or authorities having jurisdiction in your area QUICK REFERENCE MAINTENANCE GUIDE Start the first inspection after the first 2 months of use or if performance changes and adjust your schedule accordingly Maintenance is required for safe operation and must be performed to maintain your warranty AREA OF MAINTENANCE FREQUENCY TASK j CAUTION Allow the appliance to completely cool down before performing any cleaning or maintenance Baffle amp Blanket ees Optional QUbteOC CODO ODD a Heu Hh Blower n Fo Chimney System Firebrick amp Ash Remova
25. nce from Combustible Materials Side Wall A minimum clearance of 18 457 mm to the chimney connector may be required by the authority having jurisdiction From Heater From Chimney Connector ds A Sidewall 22 559 mm D Sidewall 32 813 mm damper plate in the chimney or secure in OPEN position B Back Wall 16 406 mm E Back Wall 19 483 mm 8 Single wall flue pipe assemblies must not exceed C Corner 12 305 mm F Corner 21 5 546 mm nO feel my i overall length Minimum height to ceiling 55 1397 mm 16 406 mm US 18 457 mm Canada Unit must be placed on a noncombustible floor protec CAUTION DO NOT open fire door to a point where it tion equivalent to 1 millboard Floor protector must would be in contact with the combustible sidewall have min R value of 1 19 Consult your local building authorities for further information CAUTION Brick for ash drawer must be installed before operation of wood heater 3 If noncombustible materials have been installed on the walls obtain the minimum clearances from either Optional Fan An optional heat exchange blower is the manufacturer of these materials or the local available for this wood burning appliance To order building inspectors office please see the local dealer where you purchsed the 4 Install the stovepipe INSIDE the flue collar on the top appliance of the stove between the stove and chimney 5 DO NOT use a grate to elevate
26. ni mum clearance specified by chimney connector manu Center of Hole Thimble facturer NFPA 211 minimum vertical clearance of 18 Figure 6 1 inches 457mm from chimney connector and ceiling or f f minimum recommended by chimney connector manufac Solid Pack Chimney with Metal Supports as a Thimble turer Figure 6 1 Instructions 1 Open inside wall at proper height for the chimney con nector to entry the masonry chimney Figure 6 1 Fire Clay Flue 2 Entry hole to masonry chimney must be lined with an 8 Mee PIE inch 20mm minimum diameter clay liner or equiva lent secured with refractory mortar Masonry 3 Construct a 17 inch x 17 inch 42mm x 42mm out Trim Collar Chimney side dimension frame from 2 x 2 framing lumber to fit Chimney Section Wall Spacer into wall opening Inside opening of frame should be no with 2 inch Wall Band to less than 14 inch x 14 inch 66mm x 56mm Figure 6 1 Pbi N Secure Chimney 4 Attach the wall spacer to the chimney side of the Combustibles section frame 5 Nail the frame into the wall opening The spacer heel Wood Studs Used should be on the chimney side for Ar scd 6 Insert the section of the solid insulated chimney into clearance from the outer wall of the masonry chimney Masonry Chimney 7 Tightly secure the length of the solid insulated chimney Figure 7 1 with the wall band to the masonry chimney 8 Insert a section of chimney connector into the chim A WARNING ney
27. nufacturers instructions for installation NOTE In Canada when using a factory built chimney it must be safety listed Type UL103 HT 2100 F CLASS A or conforming to CAN ULC S629 STANDARD FOR 650 C FACTORY BUILT CHIMNEYS Listed Termination Cap Ceiling Support Chimney Connector Protector Figure 5 2 Prefabricated Interior Chimney Thimble Site constructed for masonry chimney installation Components e A minimum length of 12 inches 05mm longer for 13 5 below ceiling to top ta f of openin thicker walls of solid insulated factory built chimney or Hm of DN jouir de i Ini 4 5 below min clearance length constructed to UL 103 Type HT 6 inch 152mm oo SA connector mig inside diameter Chimney needs to extend a minimum of 18 2x2 framing stud 2 inches 51mm from the interior wall and a minimum of A0 min ak clearance 1 inch 25mm from the exterior wall Wall spacer trim collar and wall band to fit solid pack chimney selected Minimum 8 inch 20mm diameter clay liner section if not already present in chimney and refractory mortar Air Clearances e Masonry chimney clearance must meet NFPA 211 minimum requirement of 2 inches 51mm to sheet metal supports and combustibles Minimum of 1 inch 25mm clearance around the chim Include depth ney connector of hearth pad Top of wall opening is a minimum of 1 1 2 inches 4mm from ceiling or 4 1 2 inches 114mm below mi
28. of protective gloves remove the push nuts that retain the door pins from being pulled out and then lift the door off of the hinges 3 Lay the door face down on a protective surface locat ed in Step 2 4 Remove the screws from all glass retainers and remove the broken glass ensuring that the door frame is free from any slivers If even small slivers are left the S will not seal correctly causing the stove to 13 Icy gt I burn improperly 5 Attach glass gasket from GHP Group replacement parts page 18 to new glass and install in door frame 6 Replace glass retainers with screws making sure not to cross thread or overtighten 7 Place door on hinges and replace new push nuts purchased from GHP Group on door pins to ensure door does not move after reinstall GASKET REPLACEMENT sustain its resilience Inspect glass and door seal period ically to ensure for proper seal If gaskets become frayed or worn replace immediately Contact your dealer or GHP Group Customer Service for approved replacement parts The following steps should be followed for glass gasket replacement 1 Ensure appliance is not in operation and is thoroughly cooled Remove screw and glass clip Lift glass out from glass clip Remove old gasket and clean glass Replace new gasket starting at the bottom of glass working along edges being sure to centre gasket channel on glass 6 Trim to length and butt ends together
29. ome of the reasons for poor stove performance will be covered in the next section of these instructions 5 Why can t I get the fire lit Damp or wet wood and poor draft are the main reasons for poor results in starting a fire Always use dry seasoned wood for your fire Even wood dried for I I I two years will be difficult to ignite if it has become wet 6 Why is there always a large quantity of thick black smoke present in the firebox A large quantity of thick black smoke in the firebox is a good indication that the draft is poor 7 Is it normal for soot to cover the glass at the beginning of a fire Your stove has been built with an air wash system that will help keep the glass clear when the firebox has reached a good operating temperature and has a good draft Cold firebox temperature and poor draft cause sooting of the glass Once the firebox tempera ture and the draft increases the soot will burn off 8 What is draft Draft is the ability of the chimney to exhaust draw by products produced during the normal combustion process 9 What can cause a poor draft The most common factors for poor draft are a Atmospheric pressure and air supply b Environmental conditions c Cold chimney temperature d Poor chimney installation and maintenancea Atmospheric Pressure and Air Supply Atmospheric pressure affecting the draft from a chimney can be either outside the home inside the home or both Outside the home a high p
30. ontainer of ashes should be moved out doors immediately and placed on a noncombustible floor or on the ground well away from combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be placed in this container 14 Icy I I USING THE ASH DRAWER NOTE Coals may still be hot even though stove feels cool to the touch 1 Make sure stove is completely cool 2 Open glass door and lift up the firebrick for ash drawer using a fireplace poker through the metal hook raised from the top of the brick and set aside in firebox 3 Using a small hand broom sweep the ashes into the opening allowing the ashes to fall into the ash pan 4 Make sure all debris is clear of the opening This is important to ensure the firebrick when replaced seals to the metal stove bottom If the fire brick is not properly sealed the stove will not operate correctly 5 Using gloves pull out the ash drawer while holding the bottom of the ash pan so it doesn t fall out onto the floor 6 Dispose of the ashes in a metal container with a tight fitting lid 7 Replace ash pan drawer and firebrick to their original positions IMPORTANT 1 What is the correct way to start a fire 8 You will need small pieces of dry wood kindling and paper Use only newspaper or paper tha
31. outlet is available nearby if installing optional blower assembly di WARNING AN Asphyxiation Risk Do NOT connect this unit to a chimney flue servicing another appliance Do NOT connect to any air distributon duct or system May allow flue gases to enter the house Icy CE I di WARNING D Fire Risk Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer Typical Stove Systems Stove system with masonry chimney consists of Spark Arrestor Cap Fireclay Flue Liner With Air Space Concrete Cap Stove Chimney Connector stove pipe Thimble Flashing 1 25mm Clearance n ud he Masonry Chimney With Firestop Hearth Pad Floor Protection Ceiling Joist lt Eave Combustible Wall Thimble P 12 305mm Of Brick Floor Protector Airtight Cleanout Door Figure 4 1 Masonry Chimney Stove system with prefabricated metal chimney consists of Listed Termination Cap e Stove e Chimney Connector stove pipe e Thimble for exterior chimney e Firestops Insulations Shields Storm Collar and Flashing Termination Cap Hearth Pad Floor Protection Listed Chimney Ceiling Support Insulated T 9 PP Chimney Chimney Connector Wall Support Connector Protector
32. r cracks and breaks If you detect a crack or break extinguish the fire immediately and contact your dealer for replacement 2 Do not slam door or otherwise impact the glass When closing doors make sure that logs or other objects to not protrude and impact the glass 3 Do not clean the glass with materials which may scratch or otherwise damage the glass Scratches on the glass can develop into cracks or breaks 4 Never attempt to clean the glass while unit is hot If the deposit is not very heavy normal glass cleaners are adequate with a plain non abrasive scouring pad Heavier deposits may be removed with the use of a readily available oven cleaner 5 Never put substances which can ignite explosively in the unit since even small explosions in confined areas can blow out the glass 6 This unit has an airwash system designed to reduce deposits on glass 7 Deposits may build on the glass during normal operation and use Normal glass cleaners work well to remove these deposits Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner REPLACE GLASS ONLY WITH GHP GROUP 5MM CERAMIC GLASS SEE REPLACEMENT PARTS PAGE 18 GLASS REPLACEMENT CAUTION Make sure fire is out and stove is completely cool to the touch 1 Find an area that will ensure safe removal and no damage to surface of door frame or decorative home fur nishing 2 Wearing a pair
33. ressure day clear and cool generally creates a better draft in the chimney than a low pressure day overcast and damp Inside the home normal household appliances such as clothes dryers and forced air furnaces compete for air resulting in inadequate amounts of air available to fuel a fire and create a condition known as negative pressure Under extreme conditions of negative pressure the combustion by products can be drawn from the chimney and into the house This condition is commonly referred to as down drafting There are several factors that impact the amount of air available in the home Increased amounts of insulation vinyl windows extra caulking in various places and door seals can all keep heat in but may also make a home too airtight If you are in doubt about whether or not there is sufficient air in your home for your stove refrain from using those appliances known to consume the air where possible or open a window or door to allow air to enter the home Icy I I Environmental Conditions High trees low lying house location such as in a valley tall buildings or structures surrounding your house and windy conditions can cause pool draft or down drafting Cold Chimney Temperature Avoid cold chimney temperatures by burning a hot fire for the first fifteen to forty minutes being careful not to over fire If any part of the chimney or parts of the stove start to glow you are over firing the stove Where possible insta
34. stibles di WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appli ance For assistance or additional information consult a qualified installer service agency or your dealer Chimney Termination Requirements Follow manufacturer s instructions for clearance securing flashing and terminating the chimney e Must have an approved and listed cap Must not be located where it will become plugged by snow or other material Must terminate at least feet 91cm above the roof and at least 2 feet 61cm above any portion of the roof within 10 feet 05cm Must be located away from trees or other structures 2 10 3 Rule NOTE Chimney performance may vary Trees buildings roof lines and wind conditions affect performance Chimney height may need adjustment if smoking or overdraft occurs These are safety requirements and are not meant to assure proper flue draft 2 ft 61cm 10 ft 305cm To Nearest Roofline Less than 10 ft 305cm FEE ft 61cm 3 ft 91cm Minimum 3 ft 91cm Minimum 10 ft 305cm or more Wall or Parapet 3ft 91cm Minimum L Rd Pitched Roof Less than 10 ft 305cm cec f 2 ft 61cm Minimum 3 ft 91cm Minimum WOOD STOVE QUICK START GUIDE ITEMS NEEDED FOR FIRST FIRE 10 15 Wadded
35. t has not been coated or had unknown materials glued or applied to it Never use coated typically advertising flyers or coloured paper b Open the door of the wood stove c Crumple several pieces of paper and place them in the center of the firebox and directly on to the fire bricks of the wood stove Never use a grate to elevate the fire d Place small pieces of dry wood kindling over the paper in a Teepee manner This allows for good air circulation which is critical for good combustion e Light the crumpled paper in 2 or 3 locations Note It is important to heat the air in the stovepipe for draft to start f Fully open the air control of the wood stove and close the door until it is slightly open allowing for much needed air to be introduced into the fire box Never leave the door fully open as sparks from the kindling may occur causing injury or property damage As the fire begins to burn the kindling some additional kindling may be needed to sustain the fire DO NOT add more paper after the fire has started g Once the kindling has started to burn start by adding some of your smaller pieces of seasoned dry firewood NOTE Adding large pieces at the early stages will only serve to smother the fire Continue adding small pieces of seasoned dry firewood keeping the door slightly open until each piece starts to ignite Remember to always open the door slowly between placing wood into the fire h Once the wood has started
36. that affect flue draft di WARNING ay Fire Risk Inspection of Chimney Chimney must be in good condition Meets minimum standard of NFPA 211 e Factory built chimney must be 6 inch 152mm UL103HT di WARNING AN ASPhyxiation Risk Do NOT connect this unit to a chimney flue servicing another appliance Do NOT connect to any air distributon duct or system May allow flue gases to enter the house Icy EE I INSTALLING CHIMNEY COMPONENTS Chimney Connector Single wall connector or stove pipe This must be at least 24 gauge mild steel The sections must be attached to the appliance and to each other with the crimped male end pointing toward the stove All joints including the connection at the flue collar should be secured with sheet metal screws Make sure to follow the minimum clearances to combustibles Where passage through the wall or partition of combustible construction is desired in Canada the installation shall conform to CAN CSA B365 Flue Gas Direction Secure pipe sections with a minimum of 3 screws Figure 8 di WARNING My Fire Risk t A Follow Chimney Connector Manufacturer s Instructions for Proper Installation ONLY use connector e Within the room between appliance and ceiling or wall Connector shall NOT pass through e Attic or roof space Closet or similar concealed space Floor or ceiling Maintain minimum clearances to combu
37. u have your sales receipt and the model serial number of your GHP Group product Do not attempt to do any service work yourself unless pre approved by GHP Group in writing as this will void the warranty GHP Group must authorize service and provide a Warranty Claim Number prior to any warranty related service calls Without an authorization number any service work will not be deemed warranty IMPORTANT NOTICE BEFORE LIGHTING YOUR FIRST FIRE REMOVE PLASTIC FILM OFF TRIM AND CLEAN THE PLATED SURFACES WITH DENATURED ALCOHOL OR A GOOD QUALITY NON ABRASIVE LIQUID GLASS CLEANER APPLY WITH A VERY SOFT CLEAN CLOTH DO NOT USE PAPER TOWELS TO CLEAN THE PLATED PARTS FAILURE TO CLEAN ALL MARKS AND FINGERPRINTS FROM THE PLATED SURFACES WILL CAUSE PERMANENT DAMAGE NOTE Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages The above limitations may not apply to you GHP Group Inc 8280 Austin Ave Morton Grove IL 60053 KEEP THIS WARRANTY Serial Model Date Purchased
38. urning at only 60 percent of the fuel value of dry wood deposits creosote on the inside of your stove and along the chimney This can cause an extreme danger of chimney fire To be called seasoned wood must be dried for a year Regardless of whether the wood is green or seasoned it should be stored in a well sheltered ventilated area to allow proper drying during the year to come Wood should be stored beyond recommended clearance from combustibles DO NOT BURN Treated Wood Solvents Trash Coal e Garbage Cardboard e Coloured Papers INSTRUCTIONS FOR FIRST BURN CURING THE STOVE PAINT Your stove has been painted with the highest quality Stove paint and has special break in procedures The heat generated by the normal operation of the stove will serve to harden the paint Ventilate the house during the first three times the stove is used The paint on the stove will give off smoke carbon dioxide and an odor Without adequate ventilation concentrations of smoke could irritate you or cause damage to person and or property Open doors and windows and use a fan if necessary After the initial burns the paint will be cured and there should be no more smoke Each of the initial burns should be conducted as follows 1 The first and second burns should be at approximately 250 deg F 120 deg C for approximately 20 minutes 2 The third burn should be between 500 deg F 260 to 370 deg O for at least 45 minutes The important fact is the p
39. ws to prevent air leakage Check glass for cracks Check the door latch for proper adjustment This is very important especially after the door rope has formed to the stove face Check door handle for smooth cam operation I I Description Door Assembly Glass 13 00 W x 8 38 H and Gasket 1 8 Glass Gasket 5 8 Door Gasket Spring Handle Air Control Spring Handle Glass Clip Screw Hinge Pin Push Nut Firebrick Lt 7 3 4 x 4 7 16 x 1 1 4 Firebrick Lt 9 x 4 7 16 x 1 1 4 Firebrick Lt 4 1 2 x 4 7 16 x 1 1 4 Firebrick Lt 9 x 2 1 2 x 1 1 4 Firebrick for Ash Drawer Ash Drawer Assembly Leg Assembly 18 aAPNN AO A KR AA Ss mad mk Part No 75 21 503 75 21 514 75 21 123 75 21 143 75 20 140 75 20 141 75 25 131 75 21 141 75 20 132 75 21 150 75 21 145 75 21 147 75 21 146 75 21 148 75 21 149 75 21 512 75 22 510 5 Year Warranty GHP Group warrants that your new woodburning stove or masonry wood insert is free from manufacturing and material defects for a period of five years from the date of sale subject to the following conditions and limitations 1 This warranty is extended to the original owner only for residential use and is subject to proof of purchase 2 The new GHP Group product must be installed and operated at all times in accordance with the installation and operation instructions supplied with the appliance and installation must be to local and nation
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