JET 354500 Use and Care Manual
Contents
1. Hand WAS li dee ee i N 1 id DOT it its Shaft speed change ever 1 86 9129051 Hex Mut dn eege ebege A oo eee 1 Ee 5041470 Collants da A E 1 88 9128071 Hex Head Cap Screw cesce 7 16 14 x 3 1 2 1 89 1 J 5032560 1 Motor Mounting Bracket Serial no 11110696 and higher 1 94 TS 0680032 UE VE finalement fare tnt MNT S L EET 8 9G erisera 5507505 Return Spring Bracket aadi aaia 1 Mental 5507507 Drift Pierre italian A Pit ets 1 GE 5507506 Switch Mounting Plate 1 GD 5507527A Quill Assembly see Note 1 100 J A5816 100 1 1 Motor 1 PH 11220 1725 RPM oo 1 TEE A5816 100 2 Motor 1PH 11220 1725 RPM 50 Hz 1 EE J A5818 100 1 Motor 3 PH 220 440 1725 RPM 50 60 Hz 1 ONSE A5816 01 MOtOr Plate sex ccsietcasaecbeetenet agneed ts Nimes albo less id 1 IA ena A5816 02 Connect BOX TE 1 HA A A5816 03 Stram Relef ET 1 Note Quill assembly includes items 3A 5 8 8 1 9 and 11 Exploded View Head Models J A5816 and J A5818 17 Parts List Head Model J A3816 Item Part No Description Size Qty laa 55075802. Feed Shaft Assembly cirte irskega ienr aa a are aaah 1 40 5053100A Pei Graduate O 1 Aisne 9056381 sis Jam NU sir end bee A ts Plane terne A Shviers 3 41 1 9056381A Nut M10xP1 5 Spring Washer Mi Oicisodicit nnirat tirita 1 42e 912861 1 Hex Head Cap Screw MA TSX sereine ds 1 det nd 9052F RIED Socket Set SCrew ooccccccccconococcccnncononnncnnannnncnnns 5 16 18 x 1 2 4 a 5032781 1 Motor Plate Bar Serial no 11110696 and higher 4 AG cect sedis QOS TI WEED Whiz Ge Ee UE 4 A8 9056171 Carriage Bolt 5 16 18 x 1 1 2 4 49 1 9058051 1 Set Screw Serial no 11110696 and higher ius E 4 AE E eee Step Pulley Motor 1 ER 5518162 Socket Set Screw 1 4 20 x 5 16 2 DI E 5042011 Key MOTON ee dre tee ue nent sande osha seh da ee e 1 54 5518163 Drive Belt OPTI VARIO 22x8x1140 or PYRA MID 1422V 470 1 DB hate ES eee Step Pulley Spindle ccceceeeeeeeeeeeeeeeeeeeeaeaaeeeeeeeeeeeaaaaeeeeeeeeeeeeaaa 1 oo ieren 5518165 Spindle Pulley Shaft 1 55B 5518166 EE as end Tan deele A res 1 acia 9058571 Sp
3. Chuck with Key ooooococcccccccconoccccnccnconcnnnnancnnnnnonnnnnnancnnnnncnnnnnnnanrnncancnnns 1 E 5507495 eee ADO aten diodos 2 MT XJT3 oo 1 Ata 5507496A Spindle Assembly ce ceceee cece cece cece ee eeeeeeeeeeeeaeaaaaeeeeeeeeeeaeaaateeeeeeeeeaea 1 Ads J 5053070 QUIN BANG EE 1 Dicom ial as 9010541 O ln EE 1 Din 9054511 Set SCrew cccceeceeeeeeeceeeeeeeeeeeeeeeeaaaneeeeeeeeeeaea 5 16 18 x 3 8 2 Glisse 9054511A Flat Head Screw M6 x 16 1 Di 5032611 Bearing Retainer sitter tenant tin EE deeg 1 Oia 9100331 Bearings aa a E a GE 1 8 1 9100331A BOM atrio RACE AA A 1 Dane 5041010 QU Se aia 1 lia 9058561 Wavy Spring Washer oooooonoccccnccnconononccnconnnncnnnnonanccancnncnnnnnanccnnnnncnnnnnns 1 leegen e 9074081 TRATE ROLANT en SEENEN EE nn cede 1 kc taa 9056981 Hex Jam Nut ooccccccnonocccccncnccncnnnnancnnnnnononcnnanannns 1 4 20 A 3 10 55 9052711 Self Tapping Screw 8 32 x 3 8 4 LE ins e RENE Power Cord Single Phase 1 17A EN o rue Power Cord 3 Phase 1 18A 5507500 Switch Single Phase 1 Ho ne 55074
4. Rack RING A ae ere red ened ie eevee Pa E 1 Table Raiser Assembly includes index 12 thru 17 1 21 Exploded View Base Floor Models J A3816 J A5816 and J A5818 Notes 23 JET Walter Meier Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com
5. 17 3 4 in 15 1 4 x 17 3 4 in 15 1 4 x 17 3 4 in Table working area 11 1 4 x 14 1 2 in 12 1 2 x 14 1 2 in 12 1 2 x 14 1 2 in Table travel eh aaaea 1623 4 MM n A en ner 16 3 4 in Table T slots two at im two at 1 2 in two at 1 2in T slot centers O lr ias OD NI EE 5 5 16 in Spindle to table 25 3 4 Niii E EE 25 3 4 in Spindle to base ll E e EE 44 1 2 in Column diameter DM ee a a CIR PE TOR E EM 3 in Base LxWxH 20 7 8x14 3 16x3 1 8 in 20 7 8x14 3 16x3 1 8 in 20 7 8x14 3 16x3 1 8 in Base T slots A two at im two at 1 2 in two at 1 2 in Overall height 67 1 2 I danaa G 1I9im 67 1 2 in Net weight E DEER Wl EE 426 lb Introduction This manual includes operating and maintenance instructions for the JET 15 Inch Vari Speed Drill Presses Models J A3816 J A5816 and J A5818 This manual also includes parts listings and illustrations of replaceable parts Refer to Figure 1 for key features of the drill press LED Speed Display Motor Head locking Handle Work Table adjustment 2 D Rack Figure 1 Drill Press Features Set up Securing the Base The base of the drill press has four mounting holes The drill press should be level and rest solidly on the floor Place shims under the four mounting holes in the base as required to level the dri
6. TS 0152051 ccoo Carriage Bolt oooooooccccnnncccoconaccconnnnconononnncnnnanos 5 16 18 x 2 2 48 9056171 Carriage Bolt 5 16 18 x 1 1 2 4 49 1 A 9058051 1 Set Screw serial no 11110696 and higher GEET 4 BIA A5816 51A Lower Pulloy EE 1 51B A5816 51B Upper TEE 1 BIC A5816 510 000000a A A 1 51D crassa A5816 51D Spring Support Cover 1 DD rue 9054621 Socket Set SCrew 1 4 20 x 1 2 2 DS us 5042011 Key MOTON ies ints ee Ae E ee eme ne te rent a 1 Da EN 9077101 eee Variable Speed Bet 1 Parts List Head Models J A5816 and J A5818 Item Part No Description Size Qty E O ee Vaiable Speed Pulley Gpinde 1 BOA ziers 5513510 FX ee EE EE EE 1 55B 5513511 SOS RE ne clics 1 DO 9100421 BOANO EE 1 Done 9058571 ei e REENEN 1 DEEN 5041761 A Speed Change Mut 1 DO 5041040 Speed Change Lever ccecceeeeeeaeceeeeeeeeeeeeeaeaaeeeeeeeeeeeesaaaeteeseeeeeeaaa 1 DU 9127951 Socket Set Screw 1 4 20 x 1 2 1 Glisse 9057461 UE sn tinto lits 3 62 9052101 Hex Head Cap Screw secese 1 4 20 x 1 4 SI PERS J 5041271 Right Mounting Plate 1 O4 esheets
7. base for drilling and offers a wide range of spindle speeds The large quill provides greater accuracy The large worktable provides the operator with room to work and ample support for the workpiece The drill press has a 3 inch diameter column for head and table support The 15 Inch Vari Speed Drill Press is equipped with a standard table raiser Model J A3816 J A5818 Stock Number ceceeeceeeeeeeeeeeeeeeeeees 854500 854550 354551 MP aa Floor Model Floor Model Motor Motor Speed rpm 15725 Mi etats Le EBL ee E 1 725 rpm AP hee EE AP ne ane TAP renee PE 1 HP Power Rating 1 PH 115 220V 1 PH 115 220V 3 PH 220 440V Prewired 115V Prewired 115V Prewired 220V Spindle speeds rpm 400 to 5 000rpm 400 to 5 000 rpm 400 to 5 000 rpm Capacities Kastbiron ae da up to 5 8 in up to 5 8 in up to 5 8 in Steels rime mines up to 1 2 in up to 1 2 in up to 1 2 in Work Table Weight Cpcty ooooooooccccccccc 90 nimes 90 1BS times 90 lbs Drills to center oooocooccconiccccccccncncncnoncnncnnnnon laa Ma 15 in Quill diameter E TEE CN E 2 1 4 in Quill travel iii Ra laa El DE Gin Spindle taper 2 Morse Taper 2 Morse Taper 2 Morse Taper Dimensions Table overall 15 1 4 x
8. commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED S
9. 0 Malleable Iron 80 90 High Nickel Steel or Monel c 40 50 High Tensile Bronze 70 150 Ordinary Brass and Bronze 200 300 Aluminum and its Alloys 200 300 Magnesium and its Alloys 250 400 Slate Marble and Stone 15 25 Plastics and similar material Bakelite 100 150 Wo ia es 300 400 Titanium AllOYS 10 25 Titanium Alloy Sheet 50 60 General Applications ul RI 550 600 10mm hole 250 300 E IR 100 110 In cases where carbon steel drills are applicable the drill should be run at speeds of from 40 to 50 percent of those given above Maintenance Replacement of Drive Belt AWARNING Make sure to disconnect elec trical power to the drill press to avoid the possibility of inadvertent operation and expo sure to potentially lethal voltage levels 1 Start drill press Set speed control to highest speed Stop drill press 2 Disconnect electrical power to drill press Remove head cover 4 Remove belt With speed control setting at the highest speed the belt should be loose enough to remove 5 Install the replacement belt Install the head cover 6 Connect electrical power to the drill press 7 Operate the drill operation press to verify correct Replacement of Motor AWARNING Make sure to disconnect elec trical pow
10. 5D 18170 TR Self Tapping Screw ceceeeeeeeeeeeteeeeeeeeeeees 3 16 24 x 218 7 D8A TS 0208041 e EE 5 16 18x3 4 2 68B Lol ESTO E A Spacer Threaded crierai iiaia EEEE EK EAR RATATE 1 68C 5513514 Plate BEE aient usage Ee ask e EEN NEEN EEN 1 68D aeaieie Sse NI fe BE EE 1 DE 5513516 eege e EEN ee ee 2 68F A oid PAS ee ee 1 69 J 5041320 Covers TE 1 GOA J 5513517 0 cece Bracket Face Plate cccccccsccececeeeecseeeeesececseceeeeseeeeeeeeeseneeeseaes 1 KA EE J 5513518 Plates RC iia RE ee ann at eat eee 1 70A 5513519 LED Display IPN step asis 1 Pinte 55137365 teen LED DIS PAY PA en a awe ae 7OB 5513520 Screw LOCKING iio aa nee aa ged ege caved E 2 AD issues 9056771 Hex Jam N tene eiiiai ank ieaiai Ned Dia 1 Ai J 5041000 Head Casting a agi Panne ae ee A 1 AG urine J 5518172 Left Mounting Plate nn nnnncrn narrar 1 INEA 9052831 Socket Set SCrew ooocccccccococonoccconnnnnonnnnnnannnncnnns 3 8 16 X 1 1 LO TS 0267101 Socket Set Screw 1 4 20 x 1 1 4 2 BO Aen 9052971 Socket Set SCrew 5 16 18 x 5 16 1 Oli 5034111
11. 97 Switch 3 Phase 1 19A 5507501 Slotted Machine Screw ooooooocooccccccnnoncnnnnnnconnancnnnnnnnananccnncononnnnanancnncnnns 4 QM ie ae 5518158 Wiring Harness 1 Phase ooocccoconcccccnonoccnononcccnonnnnccnonancnnnnnanccnnnnnnccnns 1 A 5517457 Wiring Harness 3 Phase ooooocococcccccnocccnccnnoncncnnnnnnnccnnnancnnnanancnnnnnannnnns T 24A 5507502 Socket Head Cap Screw ocooococcccnccnconcnnnnoncnnnnncnnonnnnncnnnancnnnnnnnancnncancinns 3 25A 5507503 Return Spring Assemlby nc nnnnnns 1 26A 5507504 Nylon CT EE 1 E silicate 5518159 Phillips Screw ccceeeeeeeeeeeee ce aeeeeeeeeeeeeesaaeaees 1 4 20 x 5 16 2 DB re 5518160 Cover Plate Rime a cda 1 QO een 9127731 AA Socket Set Screw 5 16 18 x 5 16 1 SO 5024541 Head Lock Plain Side ooooococononnccnccnccccncnccancccnncnncnnnnnnancnnnn nc nn nn 1 KEE 1000772 Lock Nut Assembly 1 JI roren 9053661 Retainer A EENENENE eee tie eee ea bine ee tiv entres NEEN SNE 1 C REEE 5041201 e le Re Le EE 1 JD 9100321 NN 2 Grihl 9070291 MODs labial rela didier te Den 3 Ost J 5053000 aaaaaaaa ee 3 CRT J 5507827
12. CH Models e Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools E Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings j Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or MW Precision Vises Winches Electric educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for
13. OME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier Lathe Accessories Air Tools Machine Accessories Contractor Mobile Bases Air Tools Industrial Vises no precision Clamps Table of Contents UE E EE 2 Tabl of Contents Lun hs te neh EE eee te ed ee AER a 3 VV Lu e EE 4 Safety Instructions for Drill Presses sise 6 ON OFF Switch Padlock iia RE died ARE dE Eed EE 6 Specifications e rss ie AA AAA ee 7 Introduction ae ren AA ee ee ee 8 SOUND a A A AAA AA AAA IA a a aaia 8 securing the Basi la e El dea RAA hate ee 8 A A 8 Electrical Connection EE 8 Operating OA ii a LE 8 ENEE ES Wilco o ed e ee e 8 Speed Control HandW
14. This pdf document is bookmarked JET Operating Instructions and Parts Manual 15 Inch Vari Speed Drill Press Models J A3816 J A5816 J A5818 Model J A3816 Model J A5816 For models with serial no 11110696 and higher WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 354500 Ph 800 274 6848 Revision C1 10 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits J Beam Clamps 53 Bottle Jacks Chain Hoist H Cable Pullers Manual Cold Saws ES Lever Hoists LIFETIME Hoists Air Pullers J
15. ay Connection Figure 5 Electrical 115 Volt Operation Referring to Figure 6 As received from the factory your drill press is ready to run at 115 volt operation This drill press when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in A A temporary adapter which looks like the adapter shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box THREE PRONG PLUG GROUNDING PRONG A GROUNDED OUTLET GROUNDING EAR SECURED WITH SCREW ADAPTER Een KN GROUNDING EAR Figure 6 230 Volt Operation Referring to Figure 7 If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 The JET drill press motor has four numbered leads that are factory connected for 115V operation as shown in A For 230V operation reconnect the leads as shown in B 3 The 115V attachment plug C supplied with the drill press must be replaced with a UL listed plug suitable for 230V operation D Contact your local Authorized JET Service Ce
16. ck current draw in circuit Make sure current overheating draw is the same as rating on motor plate Oversize drill Reduce drill size Excessive feed Reduce feed rate No cutting fluid or wrong fluid Use correct cutting fluid for the material and drill Table cannot Lack of lubrication Lubricate be raised No speed Speed pickup out of adjustment or failed Adjust gap between speed pickup and post spindle readout pulley If there is no readout on the speed indicator replace the speed pickup Parts Ordering Replacement Parts To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 14 Parts List Head Models J A5816 and J A5818 Item Part No Description Size Qty laine 5507580 Chuck with Key ooooococococccoconoccconccnconononnnaconcnncnononnanccnnnncnnnnnnnannnnnancnnns 1 Ai 5507495 A Luet 2 MT x JT eee 1 DA 5507496A Split eer 1 Aids J 5053070 Quil Ba BEE 1 enee 9010541 O RING Stee REIMS ee 1 Gin 9054511 Set SCrOW 0 reia areenaa EEEa 5 16 18 x 3 8 2 61 5 9054511A Flat Head Screw oooocoooconoccccnccnconononnnncnnnancnncnnns M6x16 1 da 5032611 Bear
17. depth scale The jam nuts are loosened and moved to the desired depth on the scale The upper jam nut is then tightened against the lower nut Depth scale on threaded rod Figure 3 Depth Stop Operating Precautions The following operating and safety precautions must be observed in order to avoid harm to the operator or damage to the drill press 1 The head assembly must be locked to the column so the thrust produced by drilling will not force the head assembly up the column 2 The work table must be locked to the column so it will not be forced down the column 3 Be sure the belt is tightened to the proper tension 4 DO NOT start to drill the workpiece until making certain the workpiece is held down securely 5 BEFORE turning the speed control handwheel in either direction 6 Point of operation protection is required for maximum safety This remains the responsibility of the user purchaser since conditions differ between jobs 7 Make sure the drill is secured in the spindle or check before attempting to use the drill press 8 Make sure the spindle taper is clean and free of burrs scoring and galling to assure maximum gripping Drilling Recommendations Speeds for Drilling The speed of a drill is usually measured in terms of the rate at which the outer periphery of the tool moves in relation to the work being drilled The common term for this is Surface Feet per Minute SFM The rela
18. ection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or worn cord immediately replace a damaged or Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating The table following shows the correct size to use depending on the cord length and name plate ampere rating If in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord Length of Cord AWG 0 25 16 25 50 14 51 100 12 The drill press with a 230 volt plug should only be connected to an outlet having the same configuration D Fig 7 No adapter is available or should be used with the 230 volt plug Importa
19. er to the drill press to avoid the possibility of inadvertent operation and expo sure to potentially lethal voltage levels 1 Disconnect electrical power to drill press 2 Remove drive belt see Replacement of Drive Belt 3 Disconnect electrical wiring from motor junction box 4 Remove nuts and washers from bolts securing motor to drill head Remove motor 5 Remove pulleys and related components from motor shaft 6 Install pulleys and related components on replacement motor shaft 7 Install motor on mounting bolts and secure with nuts and washers 8 Connect electrical wiring refer Diagram section for wiring details to Wiring 9 Install drive belt see Replacement of Drive Belt 10 Operate drill press to verify proper operation Lubrication Following are lubrication recommendations for drill press components Q Spindle pulley drive Lubricate spindle splines occasionally with light grease Q Quill Table and Column Lubricate with light film of oil Q Table lift rack Lubricate regularly with SAE20 oil clean rack with solvent before applying oil Q Variable speed drive fork Lubricate contact points occasionally with grease Adjustments Table Adjustment The table can be raised or lowered to accommodate the height of the component being drilled refer to Figure 4 To raise or lower the table loosen the lock handle Then use the hand crank to move the table to the desired height Then
20. heel ccoo oil hit asin ae ak ee eee 8 Depth A Er bet ie EE pun ahi Mae tates tin nh al aa AMAR TR LOU eth RS 9 Operating Precautii NS tio tdi 9 Drilling geluet 9 Maint onang A A E ENKE TEEKANNE AE E KEERA EEE AE 10 Replacement ot Drive Belli od EE EE nt ent 10 Replace mentor MOTOT EE 10 LADICA EE EE 10 PAUS MENE in cia 11 Table Adjustment 11 MiringDiagrams ida 11 Electrical nai nn li 12 ISVO Operation concisa road 12 EI VOI Operation EE EE 12 Permanently Connected Tools iii 12 Elte el tf ee 13 EXTENSION COTOS a tools 13 HOUDIOS NOONG or o odo aia ic 14 RATS a T re nn eme in 14 Parts List Head Models J A5816 and J A5818 ue 15 Exploded View Head Models J A5816 and J A5818 oocooocccccccncccccononcnnnononnnnncnnnnnncnnnnnnnnnnnnnnnnnnnnnncnnnnancnnns 17 Parts List Head Model JAS8T6 net nn A ai 18 Exploded View Head Model J A3816 issues 20 Parts List Base Floor Models J A3816 J A5816 and J A5818 21 Exploded View Base Floor Models J A3816 J A5816 and J A5818 0oocooccccoccccnnccccnccnnnncncnncccnnnnnnnnnccnncnnnnns 22 The specifications in this manual are given as general information and are not binding Walter Meier Manufacturing Inc reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Wa
21. ing Retainer casita dE nent rennes 1 Oia 9100331 GT ul e WEE GE 1 8 1 9100331A Bici a AI A 1 GE 5041010 QUI RER dr aia 1 EE 9058561 Wavy Spring Washer 0 cccccececeeeeeeeeeeeeeeeaaeaeeeeeeeeeaeaaeeneeeeeeeeeaeaaeaees 1 din 9074081 TATE Reta n r sn a 1 ais 9056981 IA Hex Jam Nut ooocccccoconoccccnnccconononnnnconnnncnnnonnnccnns 1 4 20 oc eeeeeeee eee 3 10 55 56 5 5518170 Sloted self taping Screw n 3 16 24 x 3 8 4 a errr te e REN LEE Power Cord 1 Phase ss 1 17A e DR EE Power Cord 3 Phase 1 18A 5507500 Switch Single Phase 1 Fe Ge 5507497 Switch 3 Phase seed 19A 5507501 Slotted Machine Screw VARO K AA 4 E ice 5518158 Wiring Harness 1 Phase oooocccoconccccononccccononaccnonnnnccnnnnnccnnnnnnccnnnnancnnns 1 E Eech 5517457 Wiring Harness 3 Phase oana a a a nnnan ccoo 24A 5507502 Socket Head Cap Screw ocooococccccccnconcnnnnoncnnnoncnnnnnnnncnnnancnnnnnnnancnnnancinns 3 25A 5507503 Return Spring Assemlby cnn nnncnnnnnns 1 26A 5507504 Nylon Nut etait haved nid a ei Amare 1 SE OTB OSTA renee end LOCK SClOW ee deen at
22. ks master switches or by removing starter keys Don t force tool It will do the job better and safer at the rate for which it was designed Use the right tool Don t force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely at the rate for which it was designed Use proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Always use safety glasses Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Secure work Make sure the work piece is securely attached or clamped to the table Never use your hand to hold the work piece Don t overreach Keep proper footing and balance at all times Maintain tools with care Keep tools sharp and clean for best and safe
23. late 1 OO WE 5507527A Quill Assembly see Note 1 100 J 5507812 Motor 1 PH 115 220 1725 RPM oo 1 eege J 5514604 Motor 1PH 11220 1725 RPM 50 Hz 1 a J 5507813 Motor 3 PH 220 440 1725 RPM 50 60 Hz 1 Note Quill assembly includes items 5 7 8 8 1 9 10 and 11 Exploded View Head Model J A3816 Note 1 41 88 5 7 40 lt 6 SE Be E 3A pen y AA Parts List Base Floor Models J A3816 J A5816 and J A5818 Part No 1000772 5003751 912905155542 J 5507528 ee 5630771 Description Size Qty Beie il EE 1 Table Lock Plain Side 1 Fable tiara 1 Hex IS A 1 A A 76 14 x 3 1 2 1 2e E EE E A E E EE 1 e CT TI16 14 oen 1 BASE secs aid 1 Katie re Be el lu 1 Short COlUMN EE 1 Flange Base Column ss 1 FIGS SALES Re AR Ar Ne RM an 1 2 12 x 1 1 2 4 COVER Plat guer aid 1 SI Laia 1 Worm Table Haiser 1 Gear Table Ras 1 Shaft Table RaISeR AEE E TE d SEA ee 1 C Ring Table Raiser ooooccccconocccnnonoconononaccnnnnnnccnnonnccnnnnnnrcnnnnnncrnnonnnoss 2 SACS a and Wii 4 Socket Head Set Screw 5 116 18x3 8B 1 Crank Table Ral ai ia 1 Handle Table Rae iii aia did ido 1 FRAG Kissed aii enr A nr ea A aa ete nana ete ve 1
24. ll press Cleaning Clean off any protective grease with solvent After cleaning lubricate the base table and column with a light coating of medium weight machine oil Repeat at six months intervals Internal parts of the drill press are lubricated at the factory No further lubrication is required at the time of installation Electrical Connection Refer to the Wiring Diagram section for wiring information Connection to electrical power should be made by a qualified electrician Observe local electrical codes when connecting the machine The motor should be protected with a time delay fuse or circuit breaker with a amperage rating slightly higher than the full load current of the motor Operating Controls Refer to Figure 2 ON OFF Switch The ON OFF switch is located at the front of the drill head Speed Control Handwheel ACAUTION To avoid damage to the speed adjustment mechanism the motor must be oper ating before attempting to adjust the speed rate The speed control handwheel is located on the left side of the drill head An LED speed indicator is provided on the face plate on the drill head LED Speed Display Speed control Handwheel On Off Switch Figure 2 Operating Controls Depth Stop A drilling depth stop refer to Figure 3 is provided on the right side of the drill head The depth stop consists of a threaded rod with depth setting jam nuts The front side of the threaded rod has a
25. nt In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle Troubleshooting Problem Probable Cause Suggested Remedy Spindle does Circuit breaker tripped Reset circuit breaker notturn Branch circuit breaker tripped or fuse Reset branch circuit breaker replace fuse blown Open wire in switch circuit Repair open circuit Defective switch Repair switch Broken drive belt Replace drive belt Spindle noisy Damaged spindle bearings Replace bearings Worn spline Replace spline Drill stalls Worn drive belt Check condition of belt Replace if glazed or Excessive feed rate for size of drill and slipping on pulleys material being drilled Reduce feed pressure or use cutting fluid Poorly drilled Drill dull Sharpen drill noes Lack of rigidity in hold down method Check that all T slot hold downs are tight and that table lock and drill head bolts are tight Speed too fast for material and drill size Check spindle speed recommendations Reduce speed if necessary Feed too fast for material and drill size Reduce feed rate No or improper cutting fluid or coolant Use cutting fluid or change to proper fluid or being used coolant for material being drilled Improperly ground drill bit Check for proper angles and reliefs Regrind to proper geometry Motor Electrical circuit fault Che
26. nter or qualified electrician for proper procedures to install the plug The drill press must comply with all local and national codes after the 230 volt plug is installed 4 The drill press with a 230 volt plug should only be connected to an outlet having the same configuration as shown in D No adapter is available nor should be used with the 230 volt plug 115 Volts 230 Volts 1 3 2 4 1 2 3 4 Red Yellow Black White Red Black Yellow White Line Line Line Line A B M5 Volts 230 Volts be E jo e use LS p e D oo Figure 7 Permanently Connected Tools Models J A3816 J A5816 and J A5818 drill presses that are intended for permanent connection should be connected to a grounded metal permanent wiring system or to a system having an equipment grounding conductor Grounding Instructions ACAUTION This tool must be grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper conn
27. retighten the lock handle ss SN L NN A SN OS IJ gt S K V7 Table lock A si d Ee handle on DN opposite side Table height adjustment Work table Figure 4 Table Adjustment Head Adjustment AWARNING Change the radial position of the drill head only if the drill press base is secured to the floor Swinging the drill head without the base being secured to the floor will cause the drill press to become unstable and tip over resulting in injury and or damage to the machine The radial position of the drill head can be changed to accommodate the drilling of a hole that may be offset from the center of the table Reposition the drill head by loosening the locking handles and swinging the drill head to the desired position Then retighten the locking handles Wiring Diagrams Refer to Figure 5 for wiring information The drive motor is115 230 volt single phase or 220 440 volt three phase Notice When converting machine voltage it is necessary to re wire the LED display connection accordingly Refer to figure 5 Green Motor p Switch Line a White eus Black 1 Phase 115 230 Volts Green Motor Ar Switch SS Line 3 Phase 220 440 Volts rm Zei NE LINE 1 phase Motor Connection duch W5 ttt 111 3 phase Motor Connection AC Power ODO 0 110 220 24 Volts Sensor AC Power Sensor Mee eg 1 Phase 115 220 3 Phase 220 440 LED Displ
28. ring EE 2 61 9057461 Washer EE e oth 3 62 9052101 Hex Head Cap Screw 1 4 20 x 1 4 OS J 5518167 Mounting Plate tush nd cs A rene en tt tn See 1 Parts List Head Model J A3816 em Part No Description Size Qty 64 eebe 9138011 Self Tapping Screw 10 x 3 4 Type A 4 Ee J 5518168 Pulley Cover w door amp latch oooooocoocccccicccccncnonaconcnncnnonononncnccnnnnccn nano 1 TO J 5518169 Face Plate eg tam esst 1 PO oi J 5041000 Head Casting iss neice nie genni aren vin eee Latte tee 1 PO rien J 5518167L Left Mounting Plate TA SEEE 1 86 9129051 Hex Nut dela Eeer A ee ren Min A a 1 ST eee J 5041470 EE 1 88 9128071 Hex Head Cap Screw eseese 7 16 14 x 3 1 2 1 89 1 J 5032560 1 Motor Mounting Bracket Serial no 11110696 and higher 1 Ds 9055281 Rubber Wash r se ste nent NEEN ek ohana etienne SENEE 4 Me 5507505 Return Spring Bracket 1 GK 5507507 DAC PES e de Ee 1 inicia 5507506 Switch Mounting P
29. rnings 10 11 12 13 18 19 20 21 22 28 Read and understand the entire owner s manual before attempting assembly or operation Read and understand warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace warning labels if they become obscured or removed This drill press is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a drill press do not use until proper training and knowledge have been obtained Do not use this drill press for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Keep guards in place and in working order when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Remove adjusting keys and wrenches Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Keep work area clean Cluttered areas and benches invite accidents Do not use in dangerous environment Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Keep children away All visitors should be kept safe distance from work area Make workshop kid proof with padloc
30. s Leather safety gloves should be used when handling any sharp objects or cutting tools See Figure A ON OFF Switch Padlock For Model Numbers A5816 and A5818 To avoid accidental starting by young children or others not qualified to use the tool the use of a padlock is required 1 2 3 4 Open the padlock Fig E Insert the through hole in the switch cover Close the padlock Fig F Place the key in a safe place AY Always wear protective eye wear when operating servicing or adjusting machinery Eyewear shall be impact resistant protective safety glasses with side shields complying with ANSI Z87 1 specifications Use of the eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from breakage of eye protection See Figure B When drilling in material which causes dust a dust mask shall be worn Avoid contact with coolant especially guarding the eyes Non slip footwear and safety shoes are recommended See Figure C Wear ear protectors plugs or muffs during extended periods of operation See Figure D 0 A B C D Figure E Figure F Specifications The JET 15 Inch Vari Speed Drill Presses Models J A3816 J A5816 and J A5818 provide drilling speeds from 400 to 5 000 rpm Simple handwheel adjustment sets the speeds with an LED speed display on the faceplate of the machine JET s 15 inch vari speed drill press provides a solid
31. st performance Follow instructions for lubricating and changing accessories Disconnect tools before servicing when changing accessories such as blades bits cutters and the like Reduce the risk of unintentional starting Make sure switch is in off position before plugging in Use recommended accessories Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted Warnings 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Check for damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Do not leave tool running unattended Turn power off Don t leave tool until it comes to a complete stop Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Cr
32. te tein eee 1 4 20 x 1 2 DB J 5041050 Speed Change Housing cccoconoccccncnnconcnnnnnncnnnancnnnnnnnananccnnnononnnanrnnnancnnns 1 29 eer 9127731 Socket Set Screw 5 16 18 x 5 16 1 SO 5024541 Head Lock Plain Side csie aii iiid nono 1 ENEE 1000772 Lock Nut Assembly 1 Deech 5041071 eee Speed Change Shaft 1 et ees 9053661 A lot O E E Merreteumereteatedseivbeer fol Nr ee 1 SA tes 5041201 Bearing Be Le 1 DB 9100321 O nee Siren a net tale mt end Tree 2 Ori 9070291 MOD rat s es min en ane Chan Plan id sabot es Ne 3 Must 5053000 SPORE rise he IO 3 ees J 5507827 Feed Shaft AssembIy o sine a rea E aar ten Nr iuate 1 Le TEOR 5513378 ED Hi Lo Speed Direction Plate 1 40 5053100A ROG Graduated oiea a aa a nanara aa taiea oaar eier 1 STEEN 9056381 Jam NUT trente Tea Mr tte DO TT rnb 3 41 1 9056381A Nut M10xP1 5 Spring Washer MIO 1 AD 912861 1 Hex Head Cap Screw 172512 AAA 1 A4 TS 0270031 SOU SOW decile tidad 5 16 18 x 3 8 4 a 5032781 1 Motor Plate Bar serial no 11110696 and higher 4 KEN 9057111 Whiz Flange Locknut ss 4 Ai
33. tionship of SFM is expressed in the following formulas SFM 0 26X RPM x Drill Diameter in Inches M RPM 3 8x SP Drill Diameter in Inches In general the higher the speed the shorter the drill life Operating at the low end of the speed range for a particular material will result in longer life The most efficient speed for operating a drill depends on many variables Composition and hardness of material Depth of the hole Efficiency of the cutting fluid Type and condition of the drilling machine Desired quality of the hole Difficulty of set up DAPONS Indication of Extreme Speeds and Feeds A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the center as a result of improper grinding The rapid wearing away of the extreme outer corners of the cutting edges indicates that the speed is too high A drill chipping or breaking out at the cutting edges indicates that either the feed is too heavy or the drill has been ground with too much tip clearance Speeds for High Speed Steel Drills Material Speed In SFM Alloy Steel 300 to 400 Brinell 20 30 Stainless Steel 30 40 Automotive Steel Forgings 40 50 Tool Steel 12 50 60 Steel 4G 10 EA ees devi dese Ve 70 80 Mild Machinery Steel 2C to 8C 80 110 Hard Chilled Cast Iron 30 40 Medium Hard Cast Iron 70 100 Soft Cast Iron 100 15
34. work pieces from the area before starting the machine The work piece must be securely clamped before the drill bit comes in contact with the work piece The drill press must be stopped and the electrical supply cut off or machine unplugged before reaching into the drilling area Wear eye protection Do not remove jammed pieces until motor has stopped Hold workpiece firmly against table Safety Instructions for Drill Presses 1 All work shall be secured using either clamps or a vise to the drill press table It is unsafe to use your hands to hold any workpiece being drilled Drill press head and table shall be securely locked to the column before operating the drill press This must always be checked prior to starting the machine Always use the correct tooling Tooling shall always be maintained and properly sharpened All tooling must be run at the proper speeds and feeds as they apply to the job Use only recommended accessories and follow those manufacturer s instructions pertaining to them Tooling shall be not be forced in to any workpiece but fed according to the proper specifications Failure to follow these instructions will not only ruin the tooling as well as the machine but can cause serious injury Never brush away any chips while the machine is in operation All clean up should be done when the machine is stopped Keep hands in sight Do not put hands or fingers around on or below any rotating cutting tool
35. ystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury The operator should not wear gloves when operating the machine All doors should be closed all panels replaced and other safety guards should be in place prior to the machine being started or operated Be sure the drill bit is not in contact with the work piece when the motor is started The motor should be started and up to full soeed before bringing the drill bit into contact with the work piece Keep your hands away from the drilling area The drill press must be stopped and the electrical supply must be cut off before any drill bit replacement or machine adjustment is done or before any attempt is made to change the drive belts or before any periodic service or maintenance is performed on the drill press Remove loose items and unnecessary
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