General International 10-800CF M1 Use and Care Manual
Contents
1. 8 Unpacking and preparation for set up amp AA AA A 9 9 Additional requirements for setup 9 Shop placement Space considerations 10 Layout out a plan for the piping Assembly instructions 11 16 Operating Instructions 17 18 Connecting to a power source 17 Operating the control 17 SICHPDISOKER sarah 18 Operating the remote ContrOl 18 seal air leaks if needed 18 Before starting 18 Maintenance 8 Servicing 19 20 Cleaning or replacing tne canister filter 19 Emptying the collector bag amp drum 20 Recommended optional accessories 20 Parts 1518 diagrams 21 23 Wiring diagram 24 RULES FOR SAFE OPERATION To help ensure safe operation please take a moment to learn the machine s applications and limitations as well as poten tial hazards General International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment Do not operate the dust collector when tired distract ed or under the effects of drugs alcohol or any me dication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitor2. NIA Jo 1 1 1 1 1 of of JA A J NO O Go KIRIN O PART NO 1080 1 14A 10801 14B 1080 1 14C 10801 15 10801 16 10801 16A 10801 16B 10801 17 10801 18 10801 18A 10801 18B 10801 18C 10801 18D 10801 18E 10801 19 10801 19A 10801 19B 10801 19C 10801 19D 10801 20 10801 20A 10801 20B 10801 20 1080 1 20D 10801 21 10801 22 10801 22A 10801 22B 10801 22 10801 22D 10801 23 10801 23A 10801 23B 10801 23C 10801 24 10801 24A 10801 24B 10801 25 10801 25A 10801 26 10801 27 10801 28 10801 28A 10801 28B 10801 28C 10801 29 10801 29A 10801 29B 10801 29 10801 30 10801 31 10801 32 10801 32 10801 32B PARTS LIST 10800CF DESCRIPTION 3 CASTER FLAT WASHER LOCK NUT LOWER CROSS BRACE CANISTER HANGER HEX HEAD BOLT FLAT WASHER CANISTER HANGER 2 SHAKER ARM HEX HEAD BOLT FLAT WASHER HANDLE FLAT WASHER LOCK NUT BEARING HEX HEAD BOLT FLAT WASHER C RING SEAL CANISTER FILTER SEE 10 806 HEX HEAD BOLT FLAT WASHER GASKET GASKET SPINDLE FLAPPER ARM HEX HEAD BOLT FLAT WASHER FLAPPER LOCK NUT FLAPPER BASE PLATE HEX HEAD BOLT FLAT WASHER METAL SCREW CANISTER INLET MANIFOLD HEX HEAD BOLT FLAT WASHER FLEXIBLE HOSE GRAY HOSE CLAMP BAG CLAMP PLASTIC COLLECTOR BAG SEE 10 819 CONTROL PANEL IC BOARD SWITCH BREAKER SWITCH HOUSING BOX PHILLIPS HEAD SCREW HEX HEAD BO
3. 1080 1 1 IC 10801 11D 10801 12 10801 12A 10801 12B 10801 12C 10801 13 10801 14 PARTS LIST 10 800CF DESCRIPTION MOTOR MOTOR GASKET FLAT WASHER HEX HEAD BOLT MOTOR BASE PLATE FLAT WASHER HEX HEAD BOLT GASKET IMPELLER FLAT WASHER HEX HEAD BOLT BLOWER HOUSING BLOWER OUTLET FLAT WASHER HEX HEAD BOLT BLOWER GASKET BLOWER PANEL LEFT RIGHT FLAT WASHER HEX HEAD BOLT REAR BLOWER PANEL AIRFLOW PIPE FLAT WASHER HEX HEAD BOLT PIPE GASKET CYCLONE SEPARATOR HEX HEAD BOLT FLAT WASHER FLEXIBLE HOSE HOSE CLAMP DRUM LID PHILLIPS HEAD SCREW SPROCKET WASHER GROUNDING WIRE DRUM LID LATCH POP RIVET COPPER NUT UPPER DRUM RUBBER SEAL HEX NUT DRUM CLAMP HEX HEAD BOLT LATCH PHILLIPS HEAD BOLT HEX NUT LOWER DRUM HEX NUT LOCK WASHER FLAT WASHER 2 CASTER UPPER LEG HEX HEAD BOLT FLAT WASHER HEX NUT UPPER CROSS BRACE LOWER LEG SPECIFICATION 1 5 HP 9 l6 x ODI8 x 21 l6 x 3 4 1 4 x ODI9 x 21 1 4 x 1 2 3 x x1 3M 330 5 16 x OD30 x 3T 5 16 x 3 4 6 1 4 x ODI9 x 2t 1 4 x 1 2 3 6mm x 0 8 4 x ODI9 x 21 1 4 x 1 2 02240 x 2401 1 4 x ODI9 x 21 1 4 x 1 2 3 x 6mm x 0 8M Ha x 1 2 1 4 x ODI9 x 2t 7 18cm 180 420 60 A180 10D 5 2 2 500 200 1 6 8 16 5 16 x 3 3 16 x 3 8 3 16 500 x 300 3 8 3 8 3 8 x OD23 x 2f 1 4 x 1 2 1 4 x ODI9 x 2t 1 4 NOT RO AYR
4. recommended by GENERALO INTERNATIO NAL may result in a risk of injury or damage to the Do nof wear loose clothing gloves bracelets neck machine laces or other jewelry while the dust collector is in operation Wear protective hair covering to contain 20 Always disconnect the unit from the power source long hair and wear non slip footwear before servicing performing any maintenance or repairs and when changing bags or hoses or if the Do not insert hands fingers or any foreign objects into machine will be left unattended ventilation inlet and outlet openings 21 Make sure that the switch is in the OFF position before Do not operate this machine without a canister filter plugging in the power cord properly installed on the unit 22 Make sure the tool is properly grounded If equipped 10 Clean filter on a regular basis and replace as needed with a 3 prong plug it should be used with a three pole receptacle Never remove ine third prong 11 Do not handle the electrical plug with wet hands 23 Do not use this dust collector for any purpose other than its intended use If used for other purposes GE NERAL INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use Additional Safety Instructions AN Specific to this Dust Collector Because each shop situation is unique no list of safety guidelines can ever be complete The most important safety fea
5. running hoses and ducting along Keep hoses and ducting safely mounted along the walls the floor AN HOSES AND DUCTING RUNNING ALONG THE SHOP FLOOR BETWEEN MACHINERY CAN CAUSE USERS TO TRIP AND LEAD TO SERIOUS INJURY 10 ASSEMBLY INSTRUGTIONS HAVE COMPLETED THE SETUP PROCESS DO NOT HOOK UP THE MACHINE TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO e BE SURE TO READ AND UNDERSTAND THIS ENTIRE MANUAL e USE CAUTION AND WEAR GLOVES WHEN HANDLING METAL PARTS SUCH AS THE BELT CLAMPS WHICH CAN CUT IF HANDLED CARELESSLY e THE SOUND LEVEL OF THIS MACHINE IS RATED AT APPROXIMATELY 80 DB DURING OPERATION MAKE SURE THAT ADE QUATE HEARING PROTECTION IS USED AND THAT THE OVERALL SOUND LEVEL WITHIN THE WORKING ENVIRONMENT IS TAKEN INTO CONSIDERATION e SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE THE POWER SOURCE BEFORE YOU Hardware Tools Needed for the following steps e 10 Hex Head Bolts e 10 Flat Washers e 10 Hex Nuts e 10 mm open end or socket wrench Tighten all bolts securely with a 10 mm open end or socket wrench Except where specified otherwise 1 Carefully turn the fan motor assembly upside 2 Attach the air flow pipe to the fan housing using down 4 bolts and A flat washers 3 Remove the first inch approx of backing strip 4 Gradually remove the rest of the backing as you from the start of the foam gasket B stick the foam gasket around the opening of
6. this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory modifica tions may render some or all information in this manual inapplicable to your machine Further as several gene rations of this model of dust collector and several ver sions of this manual may be in circulation if you own an earlier or later version of this unit This manual may not depict your machine exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarifica tion GENERAL amp GENERAL INTERNATIONAL WARRANTY Al component parts of General amp General International and Excalibur by General International amp products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction General amp and General International agree To repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the life of the tool However the Limited Lifetime Warran
7. 6 1161 e Fax 514 326 5555 e www general ca THANK YOU for choosing this General International model 10 800CF MI 1 1 2 HP Portable 2 Stage Dust Collector This dust collector has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service For your safety as well as to ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manu al before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this dust collector as well as the set up maintenance and identification of its parts and com ponents This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do proceed until you can confirm from knowledgeable and qualified sources that it is safe 10 do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer 1116 information and specifications in this manual pertain to the unit as it was supplied from the factory at tne time of printing Because we are commit ted to making constant improvements General International reserves the right to make changes to components parts or features of
8. LT POWER CORD W PLUG REMOTE CONTROL GASKET Y INLET METAL SCREW 4 RUBBER CAP SPECIFICATION 3 8 x OD23 x 2f 3 8 1 45 1 4 x ODI9 x 21 5 16 x 3 4 5 16 x OD23 x 21 3 8 x OD23 x 21 3 8 1 4 x 5 8 1 4 x ODI3x It 220 2400 x 500L JO OP 3 8 x 8023 3 8 x OD23 x 21 3x6 mm x 0 8M 1 4 x 5 8 L 1 4 x OD13 x IT 1 28 5 16 x 3 4 5 16 x OD23 x 2t x 12mm 2 1 4 x 1 2 1 4 x ODI3x IT D 67x 510 DO 400 40cm 60cmx 0 15mm TR26 3 16 x 3 8 3 16 3x6 x 1 3M 4 15mm dav add NENNEN 3800 Q HOLIMS MODEL 10 800CF M1 8360 Champ d Eau Montreal Quebec Canada HIP 1 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
9. SECURING THE HOSE USING HOSE CLAMPS Loosen the clamp bolt as much 2 Fitthe opened clamp C around 3 Re attach the clamp as shown as possible to loosen the hose the flexible hose in D then tighten bolt E using clamp then unclamp it by a Phillips head screwariver to pushing in opposite directions as tighten the clamp around the shown in B hose SELL 20 Fit the handle on the shaft of the canister filter USE CAUTION AND WEAR GLOVES WHEN HAN and secure it in place using 12 mm bolt and DLING METAL PARTS SUCH AS THE BELT CLAMP washer B as shown in A Tighten with the supplied WHICH CAN CUT IF HANDLED CARELESSLY 12 mm wrench 21 Fit a plastic collection bag over the bottom of the canister filter and use the belt clamp to hold the bag securely in place making sure the metal strap is sitting in the groove on the lower portion of the canister 14 Hex Mii Lock Was 23 Tighten the nuts securely holding the head of the bolts D with the supplied thin 14 mm open end wrench to keep from turning while tightening the nuts F inside the drum using a regular 14 mm wrench 22 Attach the casters to the bottom of the chip col lection drum B using 4 x 14 mm hex nuts 4 x 14 mm lock washers and 8 x 14 mm flat washers C 2 PIECE COLLECTION DRUM Note The upper portion of the drum is stored inside the lower portion to save space for shipping To remove the upper drum from the lower drum o 1 Loosen and
10. SETUP t OPERATION MANUAL PORTABLE 2 STAGE DUST COLLECTOR 11 2 FEATURES Simple design for easy set up and mainte nance Efficient collection and separation of large chips which drop into the collector drum before reaching the impeller High quality motor designed specifically for heavy use and long service life Remote control for convenient operation from virtually anywhere in the shop 1 15 hours Pre programmed timer run set tings in 1 hour increments 2 Equipped with an ultra efficient 1 micron canister filter with total surface area of 48 4 square feet Canister filter equipped with crank han dle internal shaker for easy filter cleaning without removing bag 2 Sturdy steel support frame and collection drum both equipped with casters for com plete mobility within tne shop 2 30 gallon chip collection drum included SPECIFICATIONS AIRFLOW CAPACITY 611 BLOWER WHEEL DIAMETER 13 330 MM SOUND RATING 80 DB INLET DIAMETER 1 5 127 MM OR 2 4 102 STATIC PRESSURE 10 OF WATER CANISTER FILTER CDIA X H 15 39 4 X 19 3 4 400 X 502 MM OVERALL DIMENSIONS X W X H 52 JA X 32 X 707 1340 X 810 X 1780 MM MOTOR 1 12 HP 110V 12 A WEIGHT 198 LBS 90 kg REVISION 1 JUNE 04 10 Copyright General International 06 2010 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1 Telephone 514 32
11. T ee 12 MM 1 25116 Li ACROTERS LEGS TUTO 14 MM HEX me 4 J CASTERS DRUM Kresse 14 MM HEX 66 D 4 K A 4 END CAP e 14 MM LOCK QD 4 HOSE CLAMP MA METAL SCREW m6 08 18 10271 5 8 3 HOSE S RR NEE ne 12 14 MM OPEN END WRENCHEER er M 5 8 M HOMER ee ee CHIP COLLECTION DRUM me 7 27 N COLLECTOR DRUM LID command 00210 OM 3 O 10 MM FLAT WASHER tee PHILLIPS HEAD SCREW for drum latches 1 6 IAMMFLAT WASHER HEX NUT for drum 56 5 865 06 8 8 8 8 85 6 LOWER GROSS BRACE nits nation HANGER LEFT AND RICHT 000 RR 1 5 2 R UPPER CROSS BRACE see BLOWER FAN HOUSING anne cit EE ores 1 S 5 FLEXIBLE HOSE A AIR 1 1 T CANISTER FILTER HANDELE Eee a a CYCLONE 5 07704882 10172 SHOP PLAGEMENT SPAGE GONSIDERATIONS Because each shop situation is unique the following factors should be taken into consideration when determining and before deciding on the ideal installation to best suit your shop dust collection needs The unit should be installed as close to the dust source s as possible This unit is mounted on casters and as such the dust collec
12. THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock Ihe motor of this machine is wired for 1 1OV single phase operation and is equipped with a 3 conductor cord and a 3 prong grounding plug A to fit a grounded type recep tacle B Do not remove the 3rd prong grounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is used C it must be attached to the metal screw of the receptacle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubts or if the supplied plug does not correspond to your elec trical outlet consult a qualified eletrician before pro ceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does nof exist and a power failure still occurs contact a qualified technician or our service department EXTENSION 00805 If you find it necessary 10 use an extension cord with your machine use o
13. bearings are sealed and permanently lubricated No further lubrication is needed Periodically inspect all hardware fittings and fasteners that may have loosened due to vibration retighten as needed Keep the outside of the unit clean and wipe off excessive dust or dirt with a dry rag Clean the canister filter on a regular basis and replace as needed or if damaged or perforated Periodically inspect inside all pipes fittings blast gates and connectors for accumulated dust build up or other obstructions and clean as needed Remove sections and vacuum or manually remove debris as needed Check and if necessary replace all damaged parts or components Do not operate with a damaged canister filter replace damaged filter immediately Periodically inspect the power cord and plug for damage If necessary replace the power cord and plug at the first signs of visible damage Use only recommended parts and accessories The use of parts or accessories NOT recommended by GENERAL INTERNATIONAL may result in a risk of injury or damage to the machine TURN THE SWITCH TO THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE CLEANING OR REPLACING FILTER CARTRIDGE OR BE FORE PERFORMING ANY MAINTENANCE Turn off and unplug the machine For basic cleaning simply rotate the handle on the canister several rotations The internal flap will rub against the corrugated inner filter and shake free any built up dust from inside the filt
14. e activated when the unit is turned on with the Run indicator lit When the Timer button is pressed once the dust collector will run for 1 hour You can increase the programmed run time in 1 hour increments with each successive push on the timer button Ihe appropriate timer indicator light or combination of ah lights F will light up to show the total number of hours for CIRCUIT BREAKER which the machine is set to run The machine will auto DISIONCGTEUR matically stop running at the end of this programmed time period If desired to cancel the timer setting before the comple tion of the programmed time period simply turn the unit off using either the Power switch on the control panel or the START STOP button on the remote control see section OPERATING THE REMOTE CONTROL on page 18 ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING YOUR DUST PRODUCING MACHINE AND ALWAYS STOP THE DUST PRODUCING MACHINE BEFORE TURNING OFF THE DUST COLLECTOR THE SOUND LEVEL OF THIS MACHINE IS RATED AT APPROXIMATELY 80 DB DURING OPERATION MAKE SURE THAT ADE QUATE HEARING PROTECTION IS USED AND THAT THE OVERALL SOUND LEVEL WITHIN THE WORKING ENVIRONMENT IS TAKEN INTO CONSIDERATION CIRCUIT BREAKER The unit is equipped with a circuit breaker to protect the motor from power surges or spikes in line voltage In the event of a power surge the circuit breaker will be automatically tripped thereby cutting off the pow
15. er For a more thorough cleaning after rotating the han dle detach the canister from its hangers B and place it on the ground upside down Vacuum the inside of the canister to remove any remaining dust from inside Re attach the canister to the hangers EMPTYING THE COLLECTOR BAG amp DRUM TURN THE SWITCH TO THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE EMPTYING OR REPLACING THE COLLECTOR BAG OR BEFORE PERFORMING ANY MAINTENANCE Note Depending on your needs shop situation and local reg ulations collections bags can be emptied and re used or dis posed with their contents and replaced with a new bag Turn off and unplug the machine 2 Unclip the bag clamp A and remove the bag B from the machine or unclip the drum lid C and roll the drum D out from beneath the machine 3 Empty drum and or the bag Cor simply dispose of the bag and its contents and replace with a new bag disposing of the contents in a safe and respon sible manner that complies with all local codes and regulations regarding waste disposal 4 Re install drum and or a bag and re attach the clamp RECOMMENDED OPTIONAL ACCESSORIES We offer a large variety of products to help you increase convenience productivity accuracy and safety when using your Dust Collector Here s a small sampling of optional accessories available from your local General International dealer For more information abo
16. er to the motor TIA 111117 CIRCUIT BREAKER BEEN SET TO THE OFF POSITION BEFORE RE SETTING DISJONCTEUR THE CIRCUIT BREAKER TO AVOID UNEXPECTED OR UNINTENTIONAL START AN UP BE CERTAIN THAT THE POWER SWITCH HAS To reset the circuit breaker after it has been tripped set the power switch to the OFF position and press the cir cuit breaker re set button A then restart the machine OPERATING THE REMOTE CONTROL Note The remote control requires two AAA batteries not supplied The remote control offers the exact same On Off A or 1 to 15 hour timer settings B as the main control panel on the machine from virtually anywhere in the shop within the line of sight of the machine Note For the remote control to function make sure that the Power switch on the control panel is in the on position and that the power light is illuminated Note For best results point the remote control towards the control panel on the dust collector If necessary to calibrate the remote control to the control panel on the machine 1 On the machine press and hold the Set button on the control panel C until the Signal indicator light D starts flashing 2 Then with the Signal Indicator light D still flashing press 116 SET button on the remote control E to com POWER ALIMENTATION plete the setting Basic assembly is now complete and your dust collector is ready to be put into service Once the unitis hooked up
17. im form can also be used and can be obtained upon request from General International or an authorized distributor clearly stating 116 model and serial number of the unit if applicable and including an expla nation of the complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is nof required but documented proof of purchase 1 6 a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided atihe time of claim Warranty does not include failures breakage or defects deemed after inspection by Generale or Generale International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any generally considered con sumable parts or components Repairs made without the written consent of General International will void all warranty TABLE OF GONTENTS Rules for safe operation 5 Additional safety instructions specific to this dust collector 6 Electrical requirements 7 SIE Inc mel 7 Sc ke IN is Identification of main parts and components
18. ing the cord or it s plug Avoid power cord contact with oil grease hot surfaces or corrosive chemicals or substances Do not operate this dust collector with a damaged power cord or plug Replace a damaged power cord or plug at the first signs of damage 7 8 Before connecting the machine to the power source verify that the voltage of your power sup ply corresponds with the voltage specified on the motor D nameplate A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine If in doubt contact a qualified electrician before con necting to the power source The high speed blower fan inside the blower housing can amputate fingers grab loose clothes or neckties DO NOT insert fingers or any foreign object into the blower housing The sound level of this machine is rated at approxi mately 80 db during operation Make sure that ade quate hearing protection is used and that the overall sound level within tne work environment is taken into consideration ELECTRICAL REQUIREMENTS ZA BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE
19. ng e Small amp large Phillips Screwariver This model 10801CF MI is very heavy Do not over e 10 amp 14 mm open end or socket wrenches e Utility knife parts such as the belt clamps which can cut if han dled carelessly exert The help of at least one assistant or a forklift will be needed for the following steps To limit the risk of serious injury or damage to the machine any amp equipment used to lift this machine should have a rated capacity in excess of 198 lbs 90 kg 1 or Carefully unpack and remove the unit and its components from its shipping containers and check for missing or damaged items as per the list of contents below Note Please report any damaged or missing items to your General International distributor immediately LIST OF CONTENTS A O PLASTIC COLLECTOR 2 171 2 INE UPPER LEG o m 96 8 207 WM 4 iS A Oo HH 7 FLEXIBLE HOSE 55 5 8 8 85868 71 21 D ZR BBER SEAL S ETE RRBEMOTECONTROL 85 E 3X MM FOAM GASKET ROLL 6 FILTER OUTLET 586 88 9 86 8 066 CDD F TO MIM RLALWASHER ne ee 12 MM HEX HEAD BOLT 8 17 1 G 10MM HEX 14 HEX HEAD e m 80 86 8 D 8 4 H TO MM HEX HEAD BOL
20. nly 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole recepta cle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable for tne amperage listed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier 116 gauge TABLE MINIMUM GAUGE FOR CORD TOTAL LENGTH OF CORD IN FEET AMPERE 110 VOLTS 25 FEET SOFEET 100 FEET 150 FEET RATING 220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET NR Not Recommended PORTABLE 2 5 DUST COLLECTOR 1 1 2 HP 10 800CF 1 CONTROL PANEL K COLLECTION DRUM CASTERS B FAN HOUSING L LOWER CROSS BRACES C HOSE INLET M CANISTER FILTER HANGERS D CYCLONE SEPARATOR N MOTOR E UPPER LEGS O 6 MAIN OUTLET F UPPER CROSS BRACES P 6 FLEXIBLE HOSE G FLEXIBLE HOSE CANISTER FILTER HANDLE H LOWER LEGS R CANISTER FILTER I CHIP COLLECTION DRUM ASS Y 5 BAG CLAMP J LEG CASTERS T COLLECTOR BAG UNPACKING AND PREPARATION FOR SET UP amp ASSEMBLY Use caution and wear gloves when handling metal ADDITIONAL REQUIREMENTS FOR SET UP e extra person for help with liffi
21. nuts D using a regular 14 mm wrench 13 Attach the 6 outlet to the right side of the fan hous ing with 4 bolts and 4 flat washers 12 Stick some foam gasket A around the opening of the 6 Outlet as shown in B Trim off excess gasket with a knife or scissors C m a 15 Attach the L type hangers to the mounting holes HELP WITH LIFTING WILL BE NEEDED AT THIS TIME THE COLLECTOR BODY IS HEAVY DO NOT on the right side of the fan housing as shown in A using 4 bolts and 4 flat washers with the flat side of OVEREXERT the hangers facing each other B 14 With the help of an assistant carefully turn the col lector body assembly right side up 17 Attach the filter outlet fo the filter using 4 bolts and 16 Stick some foam gasket A around the opening of Canister Filler B as shown in C Trim off excess 4 flat washers gasket wih a knife or scissors 24 4 8 1 ny 82 c p Jen 22 En 5 gt as EL y P EU lt N B 020 27 uf A E 18 Attach the canister filter to the hangers A using 19 Install one end of the 6 flexible hose A on 4 x 14 mm bolts and flat washers B Tighten the filter outlet and the other end on the fan housing 6 bolts securely outlet A Secure in place using the two 6 hose clamps B If needed refer to section in gray below
22. remove the nut on the metal belt 2 Pull the upper drum up and out of the lower drum then remove the metal belt INSIDE VIEW E 25 Install the upper drum on top of the lower drum as shown in A and secure in place with 116 metal belt 8 Tighten the nut on the screw to firmly secure the assembly C 24 Using a small Phillips screwdriver attach the 3 drum latches A to the upper drum B as shown in C using the 6 supplied Phillips screws and hex nuts C 26 Install tne rubber seal over the top lip of the drum rim as shown in B Trim off excess seal wih a knife 27 Secure the drum lid by clamping the 3 lid latches up as shown see A and B Or scissors Note If needed loosen the handle along the threaded shaft so that the handle can reach the hook of the latch C E J LES r ry 28 Connect the chip collection drum to the funnel 30 Attach the other end of the grounding wire to the port with the 7 flexible hose as shown A stand as shown in A between flat washer and nut as shown in B 29 Secure in place using the two 7 hose clamps B If needed refer back to the gray section on page 14 31 Attach the dual inlet Y fitting to the inlet as show in A using 3 x MA metal screws B Note If using only one of the two inlets on the Y fitting install the supplied 4 rubber cap C as shown in D to tightly seal the unused outle
23. s at a safe distance when the dust collector is in operation do not permit them to operate the dust collector Childproof and tamper proof your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized or unsupervised use 12 Do not use this unit outdoors on or near wet surfaces Always turn on the dust collector before starting the dust producing machine Always turn off tne dust pro ducing machine before turning off the dust collector Do not vacuum anything that is burning smoking or smoldering such as cigarettes matches or hot ashes Do not vacuum or use this dust collector near flamma ble or combustible liquids gases gasoline or other fuels lighter fluid cleaners oil or solvent based paints natural gas hydrogen or explosive dusts like coal dust magnesium dust grain dust or gun powder Do not operate the unit until a dust hose is installed onto the hose inlet Stay alert Give your work your undivided attention 17 Never leave the machine unattended while it is run Even d momentary distraction can lead to serious ning or with the power on injury 18 To avoid health hazards from vapors or dusts do nof Fine particulate dust is a carcinogen that can be haz vacuum toxic material ardous to health Work in a well ventilated area and wear face eye ear respiratory and body protection 19 Use only recommended accessories Use of acces devices sories NOT
24. t opening OPERATING INSTRUCTIONS This Model 10800CF MI Portable 2 Stage Dust Collector has been designed to capture remove and collect non metallic dust and wood dust around the workshop and from woodworking machinery and features 15 pre programmed timer settings in hour increments CONNECTING TO POWER SOURCE TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG REPLACE DAMAGED CORD OR PLUG IMMEDIATELY TO AVOID UNEXPECTED OR UNINTENTIONAL START UP MAKE SURE THAT THE POWER SWITCH A IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE Once the assembly steps have been completed plug the power cord into an appropriate outlet Refer back to the section entitled ELECTRICAL REQUIRMENTS and make sure all requirements and grounding instructions are fol lowed OPERATING THE CONTROL PANEL With the unit plugged into an appropriate outlet and the POWER switch in the On position A the Power indica tor light B will light up indicating that electrical current is flowing into the machine The ON OFF button C on the control panel is used to turn the dust collector ON or OFF When the unit is on the Run om indicator D will also light up With the unit turned on in Run mode pressing the TIMER 22 button E activates the timer Power SOUS rans iei Note the timer feature can only b
25. the cyclone separator A as shown in B Trim off excess tape wih a knife or scissors C 11 5 Attach the cyclone separator to the fan housing using 10 bolts and 1O flat washers as shown in A with the connection outlet B facing the side oppo site to the mounting bracket C 7 Attach the 4 upper cross braces on the inside of the legs as shown in A using 8 bolts 8 hex nuts and 16 flat washers 1 bolt amp washer on the outside B and washer and nut on the inside C 6 Attach the 4 upper legs to the fan housing as shown in B using bolts and 16 flat washers 4 per legs C Attach the 4 lower legs to the outside of the upper legs as shown in A sliding the lower legs over the upper legs B then aligning the holes and securing with 8 bolts 8 hex nuts and 16 flat washers 1 bolt amp washer on the outside and 1 washer and nut on the inside C 12 9 Attach the 3 lower cross braces to the inside of the lower legs rear and both sides using 6 bolts 6 hex nuts and 12 washers Note When attaching the cross braces you may need to manually adjust the distance between legs slightly A to line up the holes 10 Attach the 4 casters to the lower legs as shown in A using 4 x 14 mm lock nuts and 8 x 14 mm flat wash ers B lighten the nuts securely holding the head of the bolts C with the supplied thin 14 mm open end wrench to keep it from turning while tightening the lock
26. to an appropriate electrical connection turn on the unit and check for air leaks around the bag or canister filter and between all jonctions If there is an air leak peel off the backing of the adhesive foam gasket A and stick it on any jonction with leakage BEFORE STARTING 1 To minimize airborne dust make sure that all hoses fittings and clamps are secure and airtight 2 Never operate the machine without a canister filter and plastic collection bag properly installed 3 For maximum system efficiency make sure a cover is installed on any unused hose inlet openings 18 MAINTENANCE amp SERVICING MAKE SURE THE SWITCH IS IN THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE This machine operates on 110 V single phase power if you suspect any electrical problems call a qualified elec trician to do the verification of the electrical circuit or he machine If you need further help with your dust collector contact your General amp International distributor or call our Technical Support at 514 326 1161 CLEANING OR REPLACING THE CANISTER FILTER After a period of time depending on the frequency of use the canister filter may become clogged and affect airflow as well the overall efficiency of the unit Should you notice a drop in the efficiency or performance of the unit may be a sign that it is time to clean the filter If so proceed as follows l 2 All
27. tor can be moved from one location to another within the shop if a permanent installation location is not practical or desired In all cases the unit should be installed on a flat sturdy and stable surface that is able to support the weight of the unit 198 lbs 90 kg as well as the weight of the operator The casters should be blocked to prevent the unit from moving when it is in use 5 T UENERAL e mda ya NE m Consider the space requirements for the unit and its use This model 10 800CF 1 is equipped with 5 main hose when deciding where to install your dust collector in your inlet that is fitted with a dual inlet Y fitting allowing you to shop connect up to two 4 dust hoses LAVING OUT PLAN FOR THE PIPING For permanent installations it is advisable to map out a rough layout of your planned installation starting from the dust collector out to all tne machines that you wish to connect to the system You may vary your layout to suit your specific shop needs and may choose 10 use metal or plastic ducting or flexible hose in any combination as suit ed to your needs Note To avoid accidents as well as damage fo ducting or hoses plan your installation with hoses and ducting run ning along walls or mounted from above wherever possible See the accompanying examples of nonrecommend ed and re commended installations i H i 1 H H H H Wherever possible avoid
28. ture in any shop is the knowledge and good judgement of the user Use common sense and always keep safety considerations as they apply to your individual shop situation first and foremost in mind If you have any doubts about the safety of an operation you are about to perform STOP Do not perform the operation until you have validated from qualified individuals if the operation is safe to perform and what is the safest method fo perform if Make sure that the operator has been properly trained and has read and understands the own ers manual before operating any machinery This dust collector is intended for indoor use for dry dust collection only To limit the risk of electrical shock do not use this unit outdoors or on or near wet surfaces and do not use this unit to collect or vacuum liquids nor wet or damp materials Always unplug the machine from the power source before servicing unclogging or cleaning The unit Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and wear face eye ear respiratory and body pro tection devices Do not operate this dust collector with a damag ed or malfunctioning switch replace a damaged or malfunctioning switch immediately Protect the power cord from damage Be mindful of the location of the power cord particularly when moving the dust collector Avoid crushing rolling over stepping on cutting or in any way kinking or damag
29. ty does cover any product used for pro fessional or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifetime Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General amp and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General amp International or to a nearby distributor repair center or other location designated by General International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with 116 return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty cla
30. ut our products please visit our website at www general ca 4 x 50 Polyethylene r 1 Micron Canister Filter Flexible Hose 10 806 10 130 5 x 50 Polyethylene Flexible Hose 4 10 135 12 77 Clear Plastic Electronic Earmuffs Collector Bag 499 200 10 819 Highly efficient noise reduction 10 help protect your hearing when operating power tools Hose Clamps 4 Dust Collector Accessory 810 089 Co Kit Two Machine Hook Up 7 NP 1110 200 2 4 1O Polyethylene flexible hose Hose Clamps 5 1 4 Universal dust hood outlet 10 090 1 Table saw dust hood 2 4 blast gates D 4Y fitting 10 4 wire bail hose clamps 6 Heavy duty clear plastic col lector bags 22 PART NO 10801 01 10801 01A 10801 01B 10801 01C 10801 02 10801 02A 10801 02B 1080102 10801 03 10801 03A 1080 1 03B 10801 04 10801 04A 10801 04B 10801 04C 10801 04D 10801 05 10801 05A 1080 1 05B 1080 1 06 1080 1 07 10801 07A 10801 07B 10801 07C 1080 1 08 1080 1 08A 1080 1 08B 10801 08C 10801 08D 10801 09 10801 09A 10801 09B 10801 09C 10801 09 10801 09F 10801096 10801 10 10801 10A 10801 10B 10801 10 10801 10D 10801 10E 10801 10F 10801 106 10801 11 10801 11A 10801 11B
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