General International 10-030CF M1 Use and Care Manual
Contents
1. HEX NUTS 1 2 LOCK NUTS 1 2 FLAT WASHERS SMALL HEX HEAD BOLTS 5 16 X1 1 4 FLAT WASHERS LARGE LAYING OUT A PLAN FOR THE PIPING For permanent installations it is advisable to map out a rough layout of your planned installation starting from the dust collector out to all the machines that you wish to connect to the system You may vary your layout to suit your specific shop needs and may choose to use metal or plastic ducting or flexible hose in any combination as suited to your needs Note To avoid accidents as well as damage to ducting or hoses plan your installation with hoses and ducting running along walls or mounted from above wherever possible See the accompanying examples of non recom mended and recommended installations Wherever possible avoid running hoses and ducting Keep hoses and ducting safely mounted along the along the floor walls HOSES AND DUCTING RUNNING ALONG THE SHOP FLOOR BETWEEN MACHINERY CAN CAUSE USERS TO TRIP AND LEAD TO SERIOUS INJURY ASSEMBLY INSTRUCTIONS SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE SETUP PROCESS DO NOT HOOK UP THE MACHINE TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO BE SURE TO READ AND UNDERSTAND THIS ENTIRE MANUAL USE CAUTION AND WEAR GLOVES WHEN HANDLING METAL PARTS SUCH AS THE BELT CLAMPS WHICH CAN CUT IF HANDLED CARELESSLY THE SOUND LEVEL OF THIS MACHINE IS2. THE OVERALL SOUND LEVEL WITHIN THE WORKING ENVIRONMENT IS TAKEN INTO CONSIDERATION BASIC INSTRUCTIONS This Model 10 030CF M1 Dust Collector has been designed to capture remove and collect non metallic dust and wood dust around the workshop and from woodworking machinery ON OFF SWITCH The model 10 030CF MI is equipped with a simple rocker style On Off switch featuring a removable lock out safety key To prevent unauthorized use or unintentional start up remove the safety key and store it in a safe place when ever the dust collector is not in use 1 J To start the dust collector insert the safety key and pull up SAFETY KEY itch ine PREVENTS START UP mM To stop the machine push down on the power POWER ON POWER OFF WHEN REMOVED AN MAKE SURE THE SWITCH IS IN THE OFF POSITION BEFORE PLUGGING IN THE POWER CORD REMOVE THE SWITCH KEY WHENEVER THE DUST COLLECTOR IS NOT IN USE PLACE IT IN A SAFE PLACE AND OUT OF THE REACH OF CHILDREN MAINTENANCE amp SERVICING AN MAKE SURE THE SWITCH IS IN THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE PER FORMING ANY MAINTENANCE This machine operates on 110 V if you suspect any electrical problems call a qualified electrician to do the verifi cation of the electrical circuit or the machine If you need further help with your dust collector contact your General International distributor or our Technical Service Department at 1 888 949 1161 All bea
3. modifica tions may render some or all information in this manual inapplicable to your machine Further as several gene rations of this model of dust collector and several ver sions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your dust collector exactly If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification GENERAL INTERNATIONAL WARRANTY All component parts of General International and Excalibur by General International amp prod ucts are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction and General amp International agrees to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the life of the tool However the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifetime Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including produ
4. to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge TABLE MINIMUM GAUGE FOR CORD TOTAL LENGTH OF CORD IN FEET AMPERE 110 VOITS 25 FEET SOFEET 100 FEET 150 FEET mmc Ma O NR Not Recommended A B c D E F G H I J 1 HP DUST COLLECTOR MODEL 10 030CF M1 CANISTER CLEANING HANDLE CANISTER FILTER MOTOR HANDLE ON OFF SAFETY SWITCH IMPELLER SEPARATOR ASSEMBLY COLLECTION BAG VERTICAL SUPPORT RODS WHEELS BASE Carefully unpack and remove the components from the box and check for damaged or missing items as per the list of contents below NOTE Please report any damaged or missing items to your General International distributor immediately LIST OF CONTENTS A B C D E F G H l J K L CANISTER FILTER IMPELLER SEPARATOR ASSEMBLY DUST COLLECTION BAG HANDLE CANISTER CLEANING HANDLE ADHESIVE FOAM GASKET LARGE ADHESIVE FOAM GASKET NARROW VERTICAL SUPPORT ROD LEFT SIDE VERTICAL SUPPORT ROD FRONT AND REAR BELT CLAMP 1200 MM DRUM BELT CLAMP 1260 MM CANISTER FILTER M N O P Q R S T U y W X y Z CASTERS WHEELS HEX FLANGE HEAD BOLTS 5 16 X 1 2 BUTTON HEAD SCREWS 5 16 X 1 2 10 12 MM COMBINATION WRENCH PLASTIC SPACERS 5 MM ALLEN KEY PHILLIPS HEAD SCREW 3 16 x 3 8 LONG HEX HEAD BOLTS 1 2 X4
5. 0030 18 CANISTER FILTER 1 MICRON 1 10030 19 SHAFT 1 10030 20 BEARING FIXING PLATE 2 10030 21 BEARING 2 10030 22 FLAPPER 2 10030 23 HEX HEAD BOLT M6 X10 4 10030 24 FIXING PLATE 2 10030 25 LOWER PLATE 1 10030 2 PHILLIPS HEAD SCREW M5 X 15 4 10030 27 PHILLIPS HEAD SCREW M X 10 1 10030 28 BELT CLAMP DRUM 1200 MM 10030 29 CLEAR PLASTIC COLLECTOR BAG ITEM 10 016 3 10030 30 CASTER 2 10030 31 BELT CLAMP FILTER CANISTER 1260 MM 1 10030 32 IMPELLER WASHER 1 10030 33 ADHESIVE FOAM GASKET 4 X 20 MM 1 10030 34 ADHESIVE FOAM GASKET 5 X42 MM 1 10030 35 WASHER 1 4 X18 9 10030 3 KEY 5X5X25 1 10030 37 HANDLE CAP 1 2 10030 38 WASHER 1 2 X 34 2 10030 39 HEX HEAD BOLT M X 12 1 10030 40 PLASTIC WASHER M13 X 25 2 10030 41 SET SCREW 5 16 X 5 16 1 10030 42 NUT 1 2 2 10030 43 NUT M5 4 10030 44 LOCK WASHER M 1 10030 46 HEX HEAD BOLT 1 4 X 3 8 4 10030 47 PHILLIPS HEAD SCREW M5 X 10 12 10030 48 BUTTON HEAD SCREW 5 16 X 1 2 8 MODEL 10 030CF M1 LS ES ESS SI SH 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
6. RATED AT APPROXIMATELY 80 85 DB DURING OPERATION MAKE SURE THAT ADEQUATE HEARING PROTECTION IS USED AND THAT THE OVERALL SOUND LEVEL WITHIN THE WORKING ENVIRON MENT IS TAKEN INTO CONSIDERATION 1 Long hex head bolt 2 Flat washer small 3 Flat washer large 4 Plastic spacer 5 Hex nut 6 Lock nut VOo 1 Attach the 2 casters to the underside of the base 2 Attach the wheels to each side of the base as on the rounded end A using 8 button head shown in D in the assembly order shown in E screws B as shown in C 3 Attach the 2 vertical support rods F to the base using 4 hex flange head bolts G as shown in H NOTE The front and rear support rods are identical They are rectangular and have flat ends fo sit flush to the base 5 With the help of an assistant line up the holes in the impeller separator assembly with the holes in the support rods and attach the assembly to the rods using hex flange head bolts 7 Peel off the backing of the narrow adhesive foam gasket and stick it around the lower end of the drum L making sure the gasket is sitting in the groove M Repeat with the wide foam gasket around the upper end of the drum N gt 4 Attach the 3rd support rod I as shown in J using 2 hex flange head bolts NOTE The 3rd rod has an angled end to sit over the lip of the base 6 Attach the handle to the impeller assembly as shown using 2 hex head bolts K to secure it in place Tip Hint T
7. SETUP amp OPERATION MANUAL FEATURES DUST COLLECTOR 1 HP Safety switch with key Unit cannot be started when key is removed from the switch Precision spin balanced impeller for smooth operation and minimal noise Reusable clear plastic collector bag for improved dust collection efficiency Collector body mounted on 3 heavy duty supports Quick release bag clamps with metal LP th W d straps nn si Equipped with high efficiency 1 micron HN Neto ae canister filter Large 7 rubber wheels for exceptional stability and smooth mobility SPECIFICATIONS INLET DIAMETER 4 102 mm AIRFLOW CAPACITY 506 CFM SOUND RATING 80 to 85 dB STATIC PRESSURE 6 3 4 OF WATER BLOWER WHEEL DIAMETER 10 254 mm CANISTER FILTER SIZE 14 1 2 x 11 3 4 370 x 300 mm FILTER AREA 20 33 sq ft OVERALL DIMENSIONS L X W X H 31 1 8 x 18 7 8 x 47 5 8 790 x 480 x 1210 mm MOTOR 1 HP 110V 7A WEIGHT 67 LBS 31 Kg VERSION 1 NOVEMBER 29 2012 Copyright General International 11 2012 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada H P 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THANK YOU for choosing this General International 10 030CF M1 1 HP Dust Collector This dust collector has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service For your safety as well a
8. at may result from improper use of its equipment Do not operate the dust collector when tired distract 13 Always turn on the dust collector before starting the ed or under the effects of drugs alcohol or any me dication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the dust collector is in operation do not permit them to operate the dust collector Childproof and tamper proof your shop and alll machinery with locks master electrical switches and switch keys to prevent unauthorized or unsupervised use Stay alert Give your work your undivided attention Even a momentary distraction can lead to serious injury Fine particulate dust is a carcinogen that can be haz ardous to health Work in a well ventilated area and wear face eye ear respiratory and body protection devices Do not wear loose clothing gloves bracelets neck laces or other jewelry while the dust collector is in operation Wear protective hair covering to contain long hair and wear non slip footwear Do not insert hands fingers or any foreign objects into ventilation inlet and outlet openings Do not operate this machine without either a filter bag or filter cartridge properly installed on the unit Clean filters bags on standard model or cartridges on CF model on a regular basis and replace as needed 11 Do not handle the electr
9. but documented proof of purchase i e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided at the time of claim Warranty does not include failures breakage or defects deemed after inspection by General International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in han dling or transport or normal wear and tear of any generally considered consumable parts or components Repairs made without the written consent of General International will void all warranty TABLE OF CONTENTS Electrical requirements Grounding instructions Circuit capacity Extension cords Identification of main parts and components Unpacking List of contents Laying out q plan for the piping Assembly instructions Operating instructions Before starting Basic instructions On off switch Maintenance amp servicing Cleaning or replacing the collector bag Cleaning or replacing the canister filter Recommended optional accessories Parts list amp diagrams Contact information RULES FOR SAFE OPERATION To help ensure safe operation please take a moment to learn the machine s applications and limitations as well as poten tial hazards General International disclaims any real or implied warranty and holds itself harmless for any injury th
10. cts used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General amp International agrees to repair or replace any part or compo nent which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and excep tions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General amp International or to a nearby distributor repair center or other location designated by General International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty claim form can also be used and can be obtained upon request from General8 International or an authorized distributor clearly stating the model and serial number of the unit if applicable and including an expla nation of the complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is not required
11. ical plug with wet hands 12 Do not use this unit outdoors on or near wet surfaces dust producing machine Always turn off the dust pro ducing machine before turning off the dust collector Do not vacuum anything that is burning smoking or smoldering such as cigarettes matches or hot ashes Do not vacuum or use this dust collector near flamma ble or combustible liquids gases gasoline or other fuels lighter fluid cleaners oil or solvent based paints natural gas hydrogen or explosive dusts like coal dust magnesium dust grain dust or gun powder Do not operate the unit until a dust hose is installed onto the hose inlet Never leave the machine unattended while it is run ning or with the power on To avoid health hazards from vapors or dusts do not vacuum toxic material Use only recommended accessories Use of acces sories NOT recommended by GENERAL INTERNATIO NAL may result in a risk of injury or damage to the machine Always disconnect the unit from the power source before servicing performing any maintenance or repairs and when changing bags or hoses or if the machine will be left unattended Make sure that the switch is in the OFF position before plugging in the power cord Make sure the fool is properly grounded If equipped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Never stand or lean on machiner
12. ine Unclip the bag clamp and remove the bag from the machine Empty the bag or simply dispose of the bag and its contents and replace With q new bog disposing of the contents in a safe and responsible manner that complies with all local codes and regulations regarding waste disposal Re install the bag and re attach the clamp CLEANING OR REPLACING THE CANISTER FILTER After a period of time depending on the frequency of use the canister filter may become clogged and affect airflow as well the overall efficiency of the unit Should you notice a drop in the efficiency or performance of the unit it may be q sign that it is time to clean the filter If so proceed as follows Turn off and unplug the machine For basic cleaning simply rotate the handle on the top of the canister sever al rotations The internal flap will rub against the corrugated inner filter and shake free any built up dust from inside the filter For a more thorough cleaning after rotating the handle unclip the belt d AR clamps and remove the canister from the machine and place it on the A ground upside down Vacuum the inside of the canister to remove any remaining dust from inside Re install the canister and re attach the clamp RECOMMENDED OPTIONAL ACCESSORIES We offer a large variety of products for increased con 1 Micron Large Canister venience productivity accuracy and safety when Filter using your dust collector Here s a small sampling
13. o seat the canister on the rim of the drum run a flat piece of wood such as a ruler between the drum and the black apron on the bottom of the canister P USE CAUTION AND WEAR GLOVES WHEN HANDLING ME N TAL PARTS SUCH AS BELT CLAMPS WHICH CAN CUT IF HANDLED CARELESSLY 8 Fit the canister filler onto the drum and use the bigger belt clamp to secure the canister to the drum as shown in O 9 Use the second belt clamp to attach the collector 10 Fit the canister cleaning handle onto the top of the bag to the lower portion of the drum Q canister then tighten the screw against the flat end Note Before tightening the clamp make sure the metal of the shaft as shown strap is sitting in the groove on the lower portion of the drum R to create an airtight seal between the drum and the bag OPERATING INSTRUCTIONS T ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING YOUR DUST PRODUCING MACHINE AND ALWAYS STOP THE DUST PRODUCING MACHINE BEFORE TURNING OFF THE DUST COLLECTOR BEFORE STARTING 1 To minimize airborne dust make sure that all hoses fittings and clamps are secure and airtight 2 For maximum system efficiency make sure a cover is installed on any unused hose inlet openings 3 Never operate the machine without the filter bag or canister and the collection bag properly installed THE SOUND LEVEL OF THIS MACHINE IS RATED AT APPROXIMATELY 80 85 DB DURING OPERATION MAKE SURE THAT ADEGUATE HEARING PROTECTION IS USED AND THAT
14. of 10 006S optional accessories available from your local General International dealer Total surface area 20 square feet Dimensions dia x h 14 1 2 x 11 3 4 370 x 300 mm For more information about our products please visit our website at www general ca 4 X 10 Hose for A LIS Accessory Kit for Dust Collector dust collector 1 Machine Hook Up 10 100 10 410 1 4 x10 Polyethylene flexible hose 2 4 wire bail hose clamps 1 4 universal dust hood outlet 3 Heavy duty clear plastic col lector bags ACCESSORY KIT FOR DUST COLLECTOR ss mm ACCESSOIRES POUR CAPTEUR DE POUSSI RE Clear Plastic Collector 4 Hose clamps Bag For dust collector 8110 089 1 HP 4110 016 we For 4 dust collector hose For models 10 005 10 010 and 10 030 HIS BAG i NOT A TOY T B ae og oS Gm PARTS LIST 10 030CF M1 PART N0 DESCRIPTION SPECIFICATIONS QTY 10030 01 BASE 1 10030 02 HEX HEAD BOLT 1 2 X 4 2 10030 03 WASHER 1 2 X19 2 10030 04 WHEEL i 2 10030 05 LOCK NUT 1 2 2 10030 06 VERTICAL SUPPORT ROD F amp R 2 10030 07 HEX HEAD BOLT 5 16 X 1 2 7 10030 08 VERTICAL SUPPORT ROD LEFT 1 10030 09 MAIN HOUSING 10030 10 IMPELLER 10 10030 11 MOTOR PLATE 10030 12 MOTOR 1 10030 12 1 SWITCH 1 10030 13 HANDLE 1 10030 14 HEX HEAD BOLT 5 16 X 1 1 4 2 10030 15 CANISTER CLEANING HANDLE 10030 16 CAP SCREW M6 X 30 1 10030 17 PHILLIPS HEAD SCREW M5 X 10 6 1
15. ounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is used C it must be attached to the metal screw of the recepta cle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubts or if the supplied plug does not correspond to your electrical outlet consult a qualified electrician before proceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a quali fied electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does not exist and a power failure still occurs contact a qualified technician or our service department EXTENSION CORDS If you find it necessary to use an extension cord with your machine use only 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole recepta cle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable for the amperage listed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord
16. rings are sealed and permanently lubricated No further lubrication is needed Periodically inspect all hardware fittings and fasteners that may have loosened due to vibration retighten as needed Keep the outside of the unit clean and wipe off excessive dust or dirt with a dry rag Clean the canister filter on a regular basis and replace as needed Periodically inspect inside all pipes fittings hoses blast gates and connectors for accumulated dust build up or other obstructions and clean as needed Remove sections and vacuum or manually remove debris as needed Check and if necessary replace all damaged parts or components Do not operate with a damaged canister filter replace damaged filter immediately Periodically inspect the power cord and plug for damage If necessary replace the power cord and plug at the first signs of visible damage Use only recommended parts and accessories The use of parts or accessories NOT recommended by GENERAL INTERNATIONAL may result in a risk of injury or damage to the machine AN TURN THE SWITCH TO THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE CLEANING OR REPLACING CANISTER FILTER OR BEFORE PERFORMING ANY MAINTENANCE CLEANING OR REPLACING THE COLLECTOR BAG Note Depending on your needs shop situation and local regulations collections bags can be emptied and re used or disposed of with their contents and replaced with a new bag Turn off and unplug the mach
17. s to ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this dust collector as well as the set up maintenance and identification of its parts and com ponents This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are commit ted to making constant improvements General International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory
18. y Serious injury could result if the tool is tipped over or if the cutting tool is unin tentionally contacted 24 Do not use this dust collector for any purpose other than its intended use If used for other purposes GENE RAL INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use IMPORTANT NOTICE Sound Level The sound level of this machine is rated at approximately 80 dB during operation Make sure that adequate hearing protection is used and that the overall sound level within the working environment is taken into consideration ZX ELECTRICAL REQUIREMENTS N BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUAL IFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short cir cuit grounding reduces the risk of electric shock The motor of this machine is wired for 110V single phase operation and is equipped with a 3 conductor cord and a 3 prong grounding plug A to fit q grounded type receptacle B Do not remove the 3rd prong gr
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