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General International 75-200RC M1 Use and Care Manual

1. 475 200 22 14 x 19 14 572 x 496 mm 475 500 ff WA 5 i 5 OO MOTOR 34 HP 110V 1 Ph 12A 75 100 200 1 HP 110 220V 1 Ph 14 7 A 75 500 Ze Sen GENERA WEIGHT 169 LBS 77 kg 475 100 N 200 LBS 91 kg 75 200 GENERAL Ny 372 LBS 169 kg 475 500 mein REVISION 4 NOVEMBER 25 10 Copyright General International 11 2010 41 LA N ENERAL W INTER AL NV AN NIEX ASN AS NAT N KAKI NU GENERALO INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THANK YOU for choosing this General International model 75 100 75 200 75 500 drill press This drill has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service To ensure opti mum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is fo familiarize you with the safe operation basic function and features of this drill as well as the set up maintenance and identification of its parts and components This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed u
2. Set the bottom edge of nut 1 even with the desired depth sefting 2 Tighten nut 2 against nut 1 to secure it in position 3 Depth stop is now set and will provide repetitive holes of egual depth MAKE SURE THE DRILL PRESS HAS COME TO A COMPLETE STOP BEFORE CHANGING SPEEDS REFER TO THE SPINDLE SPEED SELECTION CHART LOCATED ON THE INSIDE OF THE SPINDLE COVER 1 Disconnect the drill press from the power source 2 Loosen the two slides bar bol s 1 located on the right and left side of the head 3 Push the slide motor handle 2 to reposition the motor 3 and loosen the belts Relocate belt fo desired pulley for new spindle speed 5 Slide the motor back to the rear of the drill press by pushing the slide motor handle 2 down 6 Retighten both slide bar bolts 1 and check the belt tension R THE FOLLOWING TABLE CAN BE USED AS A GUIDLINE FOR SELECTING SPEEDS BASED ON BIT SIZE 8 BIT MATERIAL BIT SIZE BIT MATERIAL CAST STEEL TOOL STEEL CAST IRON MILD STEEL ALUM a COPPER CUTTING SPEED 40 FT MIN 12 M MIN 60 FT MIN 18 M MIN 80 FT MIN 24 M MIN 100 FT MIN 30 M MIN 200 FT MIN 60 M MIN DIAMETER REVOLUTIONS PER MINUTE 1116 2 mm 178 mm L4 6 mm 190 205 RPM 285 305 RPM 380 405 RPM 480 510 RPM 955 1200 RPM MAINTENANCE e Keep the unit clean and free of dust and debris Painted surfaces can be wiped with a damp rag e Periodically lubricate oil or grease all
3. angle 3 Retighten the pivot bolt 4 and set screw 5 TABLE SWING ADJUSTMENT 1 2 3 Loosen column lock handle 1 Swing the table arm bracket and the table to the desired position Retighten column lock handle 1 When working with taller work pieces swing the table 180 out of the way and use the base as a table TABLE TILT ADJUSTMENT 75 500 1 2 3 ay II 27 o o o G L ee N C Loosen the nuts 4 and 5 Tilt the table to the desired angle Retighten the nuts 4 and 5 Always use hold downs or clamps to secure the workpiece The workpiece should never be held only by hand Take care fo use clean sharp bits Damaged or broken bits could result in serious injury When drilling flat work place the worpiece on a wooden base and clamp it down against the table For working in wood machine spur bits are generally preferred Do not use hand bits which have a screw tip At drill press speeds these bits rotate into the workpiece so rapidly that they lift the workpiece off the table and swirl it TABLE ROTATION ADJUSTMENT 75 100 200 Only 1 Loosen the table lock handle 3 Rotate the table to the desired position Retighten the table lock handle 3 NUT e EJ NUT 1 Ir TEN y KM B X d Depth Setting M e M e e M M e M D M U N e M DH M e M D M e DEPTH STOP ADJUSTMENT 1
4. 75200 96 DRIFT KEY 1 75200 97 KEY HOLDER 1 75200 98 CHUCK GUARD ITEM 70 115B 1 75200 99 COLUMN PLATE 1 75200 100 RACK SEAT 1 75200 101 HEX HEAD BOLT M4 2 75200 102 HEX HEAD BOLT M10 2 75200 103 STOP BLOCK 1 PARTS LIST 75 100 amp 75 200 DIAGRAM 75 100 amp 75 200 ad e e XX vr 53 01 02 92A gi Ig 03 r N Y TD 7 AF ge eM 7 N Ga 5 75 0 gt onr 3 Inca YA js LN LN o LA S one N deg Qu 07 LOT KT OB OB ONE IN uy 14 PARTS LIST 75 500 PART NO DESCRIPTION QTY 70500 01 SPINDLE PULLEY 1 70500 02 NUT 1 70500 03 PULLEY COVER 1 70500 04 SCREW 1 70500 06 BEARING 2 70500 07 V BELT 1 70500 08 MIDDLE PULLEY 1 70500 09 RETAINING RING 1 70500 10 V BELT 1 70500 1 1 RETAINING RING 1 70500 12 SHAFT ASSEMBLY 1 70500 13 MOTOR PULLEY 1 70500 14 SCREW 1 70500 15 STRAIN RELIEF 1 70500 16 MOTOR CORD 1 70500 17 CORD WITH PLUG 1 70500 18 PULLEY INSERT 1 70500 19 RETAINING RING 2 70500 20 BEARING SPACER 1 70500 21 BEARING 2 70500 22 BOLT 1 70500 23 HEX NUT 1 70500 24 HEX NUT 1 70500 25 SPRING amp CAP 1 70500 26 WASHER 1 70500 27N ON OFF SWITCH 1 10500 28 SCREW 3 70500 29 LIGHT SWITCH 1 70500 30N SWITCH PLATE 1 70500 31 SCREW 2 70500 32 SCREW 3 70500 33N SWITCH BOX 1 70500 34 NUT 1 70500 35 CLAMPING SEAT DEPTH STOP 1 70500 36 SCREW 1 10500 37 DEPTH STOP ROD 1 70500 38 LOCK NUT 2 70500 39 SCREW 2 70
5. during all stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction General and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the life of the tool However the Limited Lifetime Warranty does not cover any product used for pro fessionnal or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifetime Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight
6. own technicians who can make this conversion properly and safely Note If motor is converted to 220V light bulb will not work EXTENSION CORDS If you find it necessary to use an extension cord with your machine use only 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole recepta cle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable for the amperage listed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge TABLE MINIMUM GAUGE FOR CORD TOTAL LENGTH OF CORD IN FEET AMPERE 110 VOLTS 25 FEET SOFEET 100 FEET 150 FEET RATING 220 VOITS 50 FEET 100 FEET 200 FEET 300 FEET SAMA NR Not Recommended 17 OR 22 DRILL PRESSES 79 100 17 e 75 200 17 e 75 500 22 ASSEMBLY INSTRUCTIONS Before proceeding with the assembly read the operating and maintenance instructions manual and familiarize yourself with correct assembly setup maintenance and safety procedures TO AVOID RISK OF SERIOUS INJURY MAKE SURE THE DRILL PRESS IS INSTALLED ON A FLAT SOLID AND STABLE SURFACE Place the
7. that the chuck or keyless chuck is installed properly When turning the machine ON be aware that the shaft will rotate freely When the drill press is running check to see if it runs without vibration or shaking Make sure the table bracket moves up and down smoothly Make sure the spindle shaft turns smoothly Unlock the cover press the green start button for starting machine Press the red button to stop ma chine ey A DC 8728 1 5 E 2 A 4 E 2 D gt E POWER ON POWER OFF POWER ON Make sure the switch is in the OFF position and plug the power cord into a matching outlet Make sure the pulley guard is closed Check that the chuck or keyless chuck is installed properly When turning the machine ON be aware that the shaft will rotate freely When the drill press is running check to see if it runs without vibration or shaking Make sure the table bracket moves up and down smoothly Make sure the spindle shaft turns smoothly Unlock the switch panel and press the green start button for staring machine Press the switch panel fo stop the machine UNLOCK ADJUSTING TABLE HEIGHT 1 Loosen the column lock handle 1 2 Turn the crank handle 2 until the table is at the desired height 3 Retighten the column lock handle 1 before starting TABLE TILT ADJUSTMENT c75 100 2001 1 Loosen the pivot bolt 4 and set screw 5 2 Tilt the table to the desired
8. 05 X 610 MM UNIVERSAL DRILL PRESS TABLE 470 135 Adds versatility to your drill press and repeatable accura cy to your work Includes 3 tall 2 pc Full length fence with slot and stop 2 1 2 dust port connection parallel t slots in table and 2 workpiece holdowns Mounts to all drill tables with mounting holes 9 VISE CLAMP 70 130 Adjustable lock in clamping pressure and 360 degree rota tion a must for all safety con scious woodworkers Includes 1 2 t bolts to mount to any drill table with 9 16 or wider mounting holes 10 25 PIECE RUBBER DRUM SANDING SET 75 025 Turn your drill press into a mini drum sander Ideal for small sanding jobs on curved or odd shaped pieces Kit includes 5 differ ent sized drums 1 2 3 4 1 1 1 2 amp 2 plus 2 sets of 80 grit and 2 sets of 120 grit sanding sleeves for each ABRASIVE SLEEVES 70 030 10 piece replacement abrasive sleeve set for 70 025 Includes 5 one of each size 80 amp 120 grit senang sleeves DRILL PRESS TOOL TRAY 470 125 Can be installed on most drill press columns Made from durable plastic with a metal swivel rod 17 X 32 432 X 813 MM UNIVERSAL DRILL PRESS TABLE 470 140 Adds versatility to your drill press and repeatable accura cy to your work Includes 3 tall 2 pc Full length fence with t Ot and stop 2 1 2 dust port connection parallel t slots in table and 2 workpiece holdow
9. 500 40 MOTOR BRACKET SUPPORT 1 70500 4 1 SCREW 1 70500 42 CORD CLAMP 1 70500 43 MOTOR BRACKET SUPPORT 1 70500 44 RETAINING RING 1 70500 45 WING SCREW 2 70500 46 SCREW 1 70500 47 ADJUSTING LEVER 1 70500 48 RETAINING RING 1 70500 49 LEVER SHAFT 1 70500 50 HEX HEAD SCREW 4 70500 51 MOTOR PLATE 1 70500 52 SPRING WASHER 2 70500 53 HEX NUT 2 70500 54 MOTOR 1 70500 55 HEX NUT 4 70500 56 WASHER PAD 1 70500 57 JUNCTION BOX 1 70500 58 SCREW 4 70500 59 SCREW 1 PARTS LIST 75 500 PART NO DESCRIPTION QTY 70500 60 SET SCREW 2 70500 6 1 PAN SCREW 2 70500 62 LAMP BRACKET 1 10500 63 SPACER 1 70500 64 PINION SHAFT 10500 65 FEED HANDLE 3 10500 66 KNOB 3 70500 67 SPINDLE NUT 1 70500 68 BEARING 1 70500 69 QUILL BASKET 70500 70 QUILL 1 70500 71 THRUST BEARING 1 70500 72 BEARING 1 70500 73 SPINDLE 10500 74 DRIFT KEY 70500 75 ARBOR 1 70500 76 CHUCK 1 70500 76 1 KEY 1 70500 77N RACK 1 70500 78 SCREW 1 10500 79 RACK COLLAR 1 70500 80 COLUMN 70500 8 1 TABLE BRACKET 70500 82 LOCK HANDLE 2 70500 83 GEAR SHAFT 70500 84 SET SCREW 3 70500 85 HEX HEAD SCREW 70500 86 CRANK SLEEVE HANDLE 70500 87 TILT SCALE ELEVATING WORM 10500 89 HELICAL GEAR 1 70500 90 POINTER 1 70500 91 TABLE 1 70500 92 HEX NUT 2 70500 93 WASHER 1 70500 94 ARM STUD 1 70500 95 WASHER 1 70500 96 ARM STUD 1 70500 97 BOLT HEX HEAD 3 70500 98 SPRING WASHER 3 70500 99 FLANGE 1 70500 100 BASE 70500 101 CORD FOR LAMP 1 70500 102 CORD PROTECTOR 1
10. 70500 103 CAPACITOR NOT SHOWN 70500 104 CAPACITOR COVER NOTSHOWN 70500 105 KEY HOLDER 70500 106 CHUCK GUARD ITEM 70 115C 70500 107 HEX HEAD BOLT 2 70500 108 NUT 4 70500 109 HEAD 1 70500 110 COLUMN PLATE 70500 111 RACK SEAT 1 70500 112 HEX HEAD BOLT M4 2 70500 113 HEX HEAD BOLT M10 2 1 70500 114 STOP BLOCK 16 DIAGRAM 75 500 24 25 26 27N 28 29 30N 31 32 NOTES 75 100 75 200 75 500 SEIT A A SAN SAR y GENERAL Wei INTERNATI GN AL IV NAK ATH 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT
11. ER 1 75200 42 LEVER SHAFI ASS Y 1 75200 43 SET SCREW 2 75200 44 RETAINING RING 1 75200 45 MOTOR SUPPORT BRACKET 1 75200 46 MOTOR SUPPORT BRACKET 1 75200 47 ELECIRICAL CORD 1 15200 48 SIRAIN RELIEF 1 15200 49 SPRING WASHER 2 15200 50 NUT 2 75200 51 HEX HEAD SCREW 4 75200 52 MOTOR MOUNT 1 15200 53 3 4 HP MOTOR 1 1 1 12 PART NO DESCRIPTION QTY 75200 54 NUT 4 75200 55 RUBBER 1 75200 56 JUNCTION BOX 1 75200 57 SCREW 1 75200 58 RETAINING RING 1 75200 59 BALL BEARING 1 75200 60 RUBBER WASHER 1 75200 61 QUILL 1 75200 62 THRUST BEARING 1 75200 63 SCREW 1 75200 64 CLAMPING SEAT DEPTH STOP 1 75200 65 LOCK NUT 1 75200 66 SPINDLE 1 75200 67 ARBOR 1 75200 68 KEYLESS CHUCK 1 75200 69 SCREW 2 75200 70 LAMP BRACKET 1 75200 71 SPACER 1 75200 72 FEED PINION 1 75200 73 KNOB 3 75200 74 HANDLE 3 75200 75 RACK COLLAR 1 75200 76 SET SCREW 1 75200 77F COLUMN Floor model 1 75200 77B COLUMN Bench top model 1 75200 78NF RACK Floor model 1 75200 78B RACK Bench top model 1 75200 79 ELEVATING WORM 1 75200 80 GEAR 1 75200 81 BOLT CLAMP 1 75200 82 TABLE ARM BRACKET 1 75200 83 GEAR SHAFT 1 75200 84 SET SCREW 1 75200 85 SLEEVE AND ROD ASS Y 1 75200 86 TABLE BRACKET 1 75200 87 SET SCREW 1 75200 88 TABLE LOCK HANDLE 1 75200 89 WASHER 1 75200 90 BLOT 1 75200 91 TABLE 1 75200 92A FLANGE Floor model 1 75200 92B FLANGE Bench top model 1 75200 93 BOLT 4 75200 94 SPRING WASHER 4 75200 95A BASE Floor model 1 75200 95B BASE Bench top model 1
12. SETUP OPERATION MANUAL Ace 17 6 22 DRILL PRESSES Rotating 45 tilting crank operated work table with quick release clamp Large front mounted stop switch with lock out safety feature to prevent unwan ted or unintentional start up Adjustable spindle tension return spring Built in lamp illuminates the drilling area bulb not included Cast iron pulleys reduce vibration Industrial 3 4 HP motor 75 100 200 Industrial 1 HP motor 475 500 Heavy duty positive depth stop for quick adjustment SWING 17 432 mm 75 100 200 22 559 mm 475 500 DRILLING CAPACITY 34 19 mm 75 100 200 1 14 32 mm 475 500 CHUCK SIZE 5g 16 mm 75 100 200 34 19 mm 475 500 SPINDLE TRAVEL 3 14 82 5 mm 75 100 200 4 15 114 mm 475 500 SPINDLE DISTANCE TO TABLE 18 460 mm 475 100 27 7 706 mm 475 200 25 38 644 mm 475 500 SPINDLE DISTANCE TO BASE 26 660 mm 475 100 48 1220 mm 475 200 46 5 1188 mm 475 500 TABLE SIZE 12 x 12 305 x 305 mm 75 100 200 18 1 x 16 1 470 x 410 mm 475 500 SPINDLE SPEEDS 12 340 2800 RPM 75 100 200 120 2270 RPM 475 500 SPINDLE TAPER MT 2 75 100 200 MT 4 475 500 OVERALL HEIGHT 41 3 1061 mm 475 100 64 15 1638 mm 475 200 68 3 1747 mm 475 500 SESCH 75 100 200 11 34 x 19 54 302 x 500 mm 475 100 11 34 x 19 54 302 x 500 mm
13. an old 2 hole wall socket or extension cord If an adaptor plug is used it must be attached to the metal screw of the receptacle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubis or if the supplied plug does not correspond to your elec trical outlet consul a qualified eletrician before pro ceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does not exist and a power failure still occurs contact a qualified technician or our service department CONVERTING THE MOTOR TO 220V 75 500 ONLY Should you need to convert your machine s motor from 110V to 220V power there is an electrical schematic drawing on the inside of the motor cover plate Unless you are a qualified electrician we do not recommend attempting this conversion on your own If you choose to do so you may risk serious personal injury damage to the motor and voiding the warranty of your machine We suggest you ask your local General International distributor to recommend qualified electricians in your area or perhaps one of their
14. base 1 on a flat surface and screw the column 8 to the base 2 Remove the rack ring 9 from the column 8 Insert the rack 11 into the table bracket and position the 2 pieces onto the column at the same time The bottom lip of the rack is pressed bet ween the column and the flange The top lip of the rack is similarly secured with the replacement of the rack ring 9 Tighten the set screw in the rack ring Place the handle 10 on the worm gear and secure it with the hex head bolt Attach the head 2 to the column and tighten the head with the set screws 3 Secure the table onto the table arm 75 100 200 ONLY Attach the 3 feed handles 4 5 amp 6 to the handle body 7 If desired install a max 60 watt light bulb not included for the worklight 12 WR lan Once assembled clean the protective coating from all surfaces where applicable using a rag dipped in kerosene mineral spirifs or paint thin ner Dispose of potentially flammable solvent soaked rags according to manufacturer s safety recommendations A putty knife held flat to avoid scratching the surface may also be used to scrape off the coating fol lowed by clean up with solvent Avoid rubbing painted surfaces as many solvent based products will remove paint INSTALL THE CHUCK GUARD Fit the chuck guard onto the quill and tighten the Phillips screw to secure the chuck guard in place ADJUSTING AND USING THE CHUCK GUARD 1 Lo
15. ng accessories such as bits or before performing any maintenance cleaning or if the machine will be left unattended Make sure that the switch is in the OFF position before plugging in the power cord Make sure the tool is properly grounded If equipped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Do not use this drill press for other than its intended use If used for other purposes GENERAL INTERNA TIONAL disclaims any real implied warranty and holds itself harmless for any injury which may result from that use AN ELECTRICAL REQUIREMENTS AN BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock The motor of this machine is wired for 110V single phase operation and is equipped with a 3 conductor cord and a 3 prong grounding plug O to fit a grounded type recep tacle B Do not remove the 3rd prong grounding pin to make it fif into
16. ns Mounts to all drill tables with mounting holes DRILL PRESS VISES 95 140 95 150 95 160 Hold down slots along both sides High tensile iron cast ing construction for maxi mum durability One piece cast iron axial sleeve and movable jaws Fast action Acme type screw threads 95 140 4 95 150 5 95160 6 PARTS LIST 75 100 amp 75 200 75200 53 1 CAPACITOR NOT SHOWN 75200 53 2 CAPACITOR COVER NOT SHOWN PART NO DESCRIPTION QTY 75200 01 GUARD COVER 1 75200 02 PAN HEAD SCREW 1 15200 04 NUT 1 75200 05 SPINDLE PULLEY 1 15200 06 V BELT 1 15200 07 MIDDLE PULLEY 1 15200 08 BALL BEARING 2 15200 09 RETAINING RING 1 75200 10 MOTOR PULLEY 1 75200 11 V BELT L 15200 12 SET SCREW 1 15200 13 SCREW 2 75200 13 1 WASHER 2 75200 14 PULLEY SUPPORT PLATE 1 15200 15 SCREW 2 75200 16 CORD PROTECT 1 15200 17 ELECIRICAL CORD 1 75200 18 PULLEY INSERT 1 15200 19 RETAINING RING 2 75200 20 BALL BEARING 2 75200 21 BEARING SPACER 1 15200 22 PAN HEAD SCREW 3 75200 23N ON OFF SWITCH 1 75200 24 LIGHT SWITCH 1 75200 25N WITCH PLATE 1 75200 25 1N WASHER PAD 1 15200 26 PAN HEAD SCREW 3 75200 27 SWITCH BOX 1 75200 28 CORD CLAMP 1 15200 29 BOLI 1 15200 30 HEX NUT 1 75200 31 HEX NUT 1 75200 32 TENSION SPRING ASS Y 1 75200 33 DEPTH STOP ROD 1 75200 34 LOCK NUT 2 75200 35 CORD CLAMP 1 15200 36 LOCK PIN 1 75200 37 SCREW 1 75200 38 HEAD 1 75200 39 THUMB SCREW 1 75200 40 RETAINING RING 1 75200 41 ADJUSTMENT LEV
17. ntil you can confirm from knowledgeable and gualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are commit ted to making constant improvements General International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory modifica tions may render some or all information in this manual inapplicable to your machine Further as several gene rations of this model of drill and several versions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your tool exactly lf you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification GENERAL amp GENERAL INTERNATIONAL WARRANTY All component parts of General General International and Excalibur by General International products are carefully inspected
18. or postage prepaid to General International or fo a nearby distributor repair center or other location designated by General International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty claim form can also be used and can be obtained upon request from General International or an authorized distributor clearly stating the model and serial number of the unit if applicable and including an expla nation of the complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is Not required but documented proof of purchase i e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided at the time of claim Warranty does not include failures breakage or defects deemed after inspection by General or General International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any generally considered con sumable parts or components Repairs made witho
19. osen the wing nuts on both sides of the chuck guard and slide the chuck guard extension down along the two slots to the desired height 2 Tighten the wing nuts to lock the chuck guard exten sion in place Note To facilitate drill bit installation removal flip the spring loaded chuck guard up as shown in to keep it out of the way TO PREVENT THE RISK OF SERIOUS INJURIES ALWAYS COVER THE CHUCK AND DRILL BIT WITH THE CHUCK GUARD WHEN USING THE DRILL PRESS 6 INSTALLING THE CHUGK 1 Slide the arbor into the guill assembly flat end goes in first 2 Slide the chuck onto the tapered end of the arbor and using the feed handle lower the guill assembly against the table to secure the chuck To avoid damaging the chuck place a piece of wood on the table Assembly Wi Arbor REMOVING THE CHUCK AND ARBOR e Y N Chuck 1 Turn OFF and disconnect the drill from the power source 2 Using feed handle lower the quill assembly 3 Insert tool into and all the way through the quill assembly Note It may be necessary fo rotate the quill in order to be able to get the tool all the way through 4 While holding onto the chuck to prevent damage raise the quill assembly The arbor and chuck should fall out ADJUSTMENTS AND CONTROLS 75 100 200 POWER ON Make sure the switch is in the OFF position and plug the power cord into a matching outlet Make sure the pulley guard is closed Check
20. r the table surface before operating Keep hands well away from the drill bit and all moving parts Use a hold down or clamp to secure the stock and use a brush not hands to clear away chips and dust Be sure that the drill bit is securely installed in the chuck before operation Be sure the drill bit has gained full operating speed before beginning to drill Always use a clean properly sharpened bit Dirty or dull bits are unsafe and can lead to accidents 13 14 15 16 17 18 19 20 21 22 23 Use suitable work piece support if the work piece does not have a flat surface Do not push or force the bit into the stock The drill will perform better and more safely when working at the rate feed for which it was designed Avoid working from awkward or off balance positions Do not overreach and keep both feet on floor Keep guards in place and in working order If a guard must be removed for maintenance or cleaning be sure it is properly re aftached before using the tool again Never leave the machine unattended while it is run ning or with the power on Use of parts and accessories NOT recommended by GENERAL INTERNATIONAL may result in equipment malfunction or risk of injury Never stand on machinery Serious injury could result if the tool is tipped over or if the drill bit is unintention ally contacted Always disconnect the tool from the power source before servicing or changi
21. sliding or moving parts including the column and table tilt mechanisms brackets worm gears and the quill e Bearings in the quill and the V belt pulley are sealed permanently lubricated and maintenance free e Lightly oil the slide bars every 2 months e If cranking becomes difficult grease the column bracket IMPORTANT USE ONLY GENERAL INTERNATIONAL OR AUTHORIZED REPLACEMENT PARTS AND ACCESSORIES RECOMMENDED OPTIONAL ACCESSORIES We offer a large variety of products to help you increase convenience productivity accuracy and safety when using your drill press Here s a small sampling of optional accessories available from your local General International dealer For more information about our products please visit our website at www general ca MORTISING ATTACHMENT KIT 70 905 Casi iron Chisel Holder Guide qn with workipiece holddown v of the most commonly used mortising chisel and bit sets with 5 8 bit shank x 1 4 5 16 3 8 amp 1 2 Adapter hardware including 6 bushings 4 two piece amp 2 split style to fit most drill presses with 52 55 58 60 65 amp 66 mm quills UN K Included Mounting hardware 9 AUGER DRILL BIT SET 70 105 Heavy duty carbon steel Heat treated and precision sharp ened for guick accurate and effortless cuts Includes 6 bits sizes 1 4 5 16 3 8 1 2 5 8 3 4 with 3 8 shank in a conve nient carrying case 12 X 24 3
22. ut the written consent of General International will void all warranty RULES FOR SAFE OPERATION To help ensure safe operation please take a moment to learn the machine s applications and limitations as well as poten tial hazards General International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment 10 11 12 Do not operate the drill press when tired distracted or under the effects of drugs alcohol or any medication that impairs reflexes or aleriness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the drill press is in operation do not permit them to ope rate the drill press Childproof and tamper proof your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized or unsupervised use Stay alert Give your work your undivided attention Even a momentary distraction can lead to serious injury Fine particulate dust is a carcinogen that can be haz ardous to health Work in a well ventilated area and whenever possible use a dust collector and wear eye ear and respiratory protection devices Do not wear loose clothing gloves bracelets neck laces or other jewelry while the drill press is in opera tion Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine and o

General International 75-200RC M1 Use and Care Manual

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