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Husky TF2912 Use and Care Manual

1. Tighten the pulley flywheel clamp bolts and the set screws Tighten the fasteners Check for proper oil level if the oil level is low check for possible damage to the bearings Dirty oil can cause excessive wear Replace the connecting rod Maintain the oil level and change the oil more frequently Remove the piston assemblies from the compressor and inspect for excess wear Replace the excessively worn piston pin or pistons as required Maintain the oil level and change the oil more frequently Remove the compressor head and the valve plate and inspect for carbon deposits or other foreign matter on the top of the piston Replace the head and the valve plate using the new gasket See the Lubrication section for the recommended oil type Replace the check valve Do not disassemble the check valve with air pressure in the tank There is a large quantity of oil in the discharge air NOTE In an oil lubricated compressor there will always be a small amount of oil in the air stream The piston rings are worn The compressor s air intake is restricted There is excessive oil in the compressor The oil viscosity is wrong Replace with new rings Maintain the oil level and change the oil more frequently Clean or replace the filter Check for other restrictions in the intake system Drain oil down to the corre
2. 17 Maintenance 2 22 22 2 35 v e rr RR Ya s 19 Care and Cleaning 23 Troubleshooting 24 Service Parts 28 This manual contains information that is very important to know and understand This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help recognize this information observe the following symbols DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury IMPORTANT Indicates important information that if not followed may cause damage to equipment o epeo NOTE Information that requires special attention CALIFORNIA PROPOSITION 65 WARNING This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling gt e WARNING You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductiv
3. small in diameter and or too long Have a qualified electrician check these conditions and make repairs as needed Limit the circuit to the use of the compressor only Check all the electrical connections Replace the pressure switch Replace the check valve Do not disassemble the check valve with air pressure in the tank Replace the unloader valve Replace the capacitor s Replace the motor The reset mechanism cuts out repeatedly or the circuit breaker trips repeatedly There is not proper ventilation for the air compressor unit or the room temperature too high There are too many devices on the same circuit The air intake is restricted The pressure switch shut off pressure is set too high The check valve is malfunctioning The unloader valve on the pressure switch is defective The motor is defective The electrical connections are loose The motor capacitor s are defective Move the compressor to a well ventilated area Limit the circuit to the use of only the air compressor Clean or replace the air filter element Check all the electrical connections Replace the pressure switch Replace the check valve Do not disassemble the check valve with air pressure in the tank Replace the unloader valve Replace the capacitor s Replace the motor The tan
4. tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance Operation Daily Weekly Monthly Every 3 Months Check Oil Level Drain Tank Check Air Filter Check Safety Valve Clean Unit Check Belt Tension Change Oil IMPORTANT Change oil after the first fifty 50 hours of operation Then perform oil changes every three 3 months Care and Cleaning A WARNING Disconnect tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance Keep all surfaces clear of debris and dirt Do not attempt to clean the unit while running Turn off the unit disconnect it from the mains and allow the unit to cool down Check the air filter weekly to see if it needs to be cleaned Remove the filter element Use hot soapy water to clean the filter and allow the filter to dry before reinstalling and returning the unit to active duty Replace a filter that cannot be cleaned HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Troubleshooting Problem Possible Cause Solution The discharge pressure is low The air demand exceeds the pump capacity The air intake is restricted There are air leaks in the
5. and runs slowly or not at all The voltage supplied to the air compressor unit is low or not present The motor winding is shorted or open The check valve or the unloader valve is malfunctioning The pressure switch is malfunctioning and the contacts will not close Check the incoming voltage with a voltmeter Check the overload relay in magnetic starter or the reset switch on the motor If the overload or the reset switch trips repeatedly find and correct the cause Replace the motor Replace the check valve or the unloader valve Repair or replace the pressure switch The oil in the oil reservoir of the pump is milky Water is condensing in the crankcase due to high humidity Pipe the air intake to a less humid air source Then run the air compressor unit A continuously under no load for one hour Open the drain valve to prevent the air compressor unit from building pressure There is excessive oil consumption or oil in the air lines of the air compressor unit A The air compressor unit A builds up pressure quickly The air intake is restricted The oil in the pump is the wrong type or viscosity The piston rings are worn Oil leaks out of the pump The cylinde is scored or damaged There is exce
6. due to overcurrent This protection is accomplished by heater elements that become hot in response to the motor current The heaters are sized so that overcurrent causes them to interrupt power to the section of the starter controlling motor current turning the motor off After the heater elements cool reset the starter to resume operation In normal operation the starter requires no attention If an overload occurs follow the thermal overload reset instructions in the Maintenance section of this manual MOISTURE IN COMPRESSED AIR A WARNING Drain the tank every day to prevent corrosion and possible injury due to tank damage For optimal performance of the tank drain the tank pressure should be between 10 50 psi Do not operate the drain with more than 40 psi in the tank or the drain valve may be damaged Drain the tank of moisture daily using the drain valve in the side of the tank or at the bottom of the tank IMPORTANT This condensation will cause water spots in a paint job especially when spraying other than water based paints If sandblasting it will cause the sand to cake and clog the gun rendering it ineffective A filter in the air line located as near to the gun as possible will help eliminate this moisture IMPORTANT Drain liquid from the tank daily Moisture in compressed air will form into droplets as it comes from an air compressor pump When humidity is high or when a compressor is in co
7. used from the tank and drops to a preset low level the pressure switch signals the magnetic starter to turn the motor back on When the motor turns off you will hear air leaking out of the pressure switch unloader valve for a short time This releases the air pressure from the discharge tube and allows the compressor to restart easier B ASME Safety Valve This valve automatically releases air if the tank pressure exceeds the preset maximum C Discharge Tube This tube carries compressed air from the pump to the check valve This tube becomes very hot during use To avoid the risk of severe burns never touch the discharge tube D Check Valve not visible One way valve that allows air to enter the tank but prevents air in the tank from flowing back into the compressor pump E Belt Guard Covers the belt motor pulley and flywheel F Drain Valve Use this valve to drain moisture from the tank daily to reduce the risk of corrosion G Tank Pressure Gauge Indicates the amount of air pressure stored in the tank H Outlet Pressure Gauge Indicates the amount of air pressure being delivered out the discharge port l Air Filter Keeps large particulates out of the air flowing into the compressor J Regulator Controls the amount of air pressure released at the discharge port K Universal Coupler A direct connect to the air compressor unit for use of air hose s L Discharge Port Air delivery port for transfer of compressed air M Magne
8. 5900AV 1 4 Washer 3 8 ST070914AV 4 Tube pressure switch to 5 Washer 5 16 ST011200AV 4 control panel WL021410AV 1 6 Flange nut 3 8 16 ST033500AV 4 Unloader tube ST117802AV 1 7 Hexnut 7 16 14 4 Shut off valve assembly PA117000AV 1 8 Magnetic starter ST122010AJ 1 Beltguard back BG221200AV 1 9 Pressure switch CW218000AV 1 Beltguard bracket XP050700AV 1 10 Flywheel washer TX034600AV 1 Beltguard front BG221100AV 1 11 Self tapping screw Self tapping screw 1 4 20 ST074415AV 1 5 16 12 x 3 4 ST016500AV 8 Screw cap ST075400AV 4 12 Belt BT010601AV 1 Set screw 1 B oe m Safety valve 200 psi ASME V 215200AV 1 LN LENS sies abad CW210001AV 1 15 Hex flange nut 10 24 ST116201AV 1 Not available 16 Hex head screw 1 2 13 UNC x 1 T e 1 REPLACEMENT PARTS KITS 17 Lock washer 1 Flywheel bolt kit FP070040AV 18 Side drain assembly D 140501AV 1 19 Hex tapping screw 5 16 12 x 3 4 ST073221AV 6 20 Pump XP7101 1 21 Square key KE001310AV 1 22 Square key 1 23 Tank AR210300CG 1 24 Motor MC025100AV 1 25 Check valve CV003404AV 1 26 Exhaust tube XP080000AP 1 27 Compression fitting ST072024AJ 1 28 Magnetic starter bracket BG215300AV 1 29 Drain valve D 1403 1 30 Thermal overload switch PS005554AV 1 31 Pulley PU009799AV 1 32 Flywheel with key FP070041AV 1 33 Manifold assembly WL021100AV 1 34 Push fitting ST119305AV 2 35 Compression nut STO72321AV 1 29 HUSKYTOOLS COM Plea
9. Item 1000 772 228 Model TF291204 USE AND CARE GUIDE 80 GALLON STATIONARY AIR COMPRESSOR Questions problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM THANK YOU We appreciate the trust and confidence you have placed in Husky through the purchase of this air compressor We strive to continually create quality products designed to enhance your home Visit us online to see our full line of products available for your home improvement needs Thank you for choosing Husky Table of Contents Safety Information 2 California Proposition 65 2 G neral Safety ek den ii a il m Ro az 3 WorkAreaSafely 4 Personal Safety sexu arisi die e ale ie Bilik eus 5 Electrical Safety eret rmn mmt 5 Spraying Precautions kaka aaa rh RE ER ER 5 Warranty 52e mu A EAE renee 6 Pr Installatioli ss usce Re b nl ni GER E 7 Tools Required swiss samet 7 Hardware Required 7 Package Contents css mn 8 Compressor Components 9 SpecifiCallols sea is tmm m EEE 10 Safety Information Installation Mounting 11 Installation Electrical 13 ASSOMDIY ci oc iili e kl e 3 kk a Ek we EE 16 Operation
10. PLANNING INSTALLATION WARNING Disconnect tag and lock out the power source before attempting to install or relocate the compressor TOOLS REQUIRED Phillips screwdriver 9 a Adjustable Ratchet and Pina Wrench wrenches 2 1 2 in socket p Flat blade screwdriver Measuring tape gt gt Hammer drill and masonry bit HARDWARE INCLUDED A att Voltage meter Work gloves A NOTE Hardware not shown to actual size JM CC DD Part Description Quantity AA Vibration isolation set 3 metal plates and 6 rubber pads 3 sets BB Reducer 1 CC Nipple 1 DD Shut off valve 1 HARDWARE REQUIRED m NOTE Hardware not shown to actual size Concrete wedge Strain relief Thread sealant anchors tape 7 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Pre Installation PACKAGE CONTENTS Quantity Description Part Air Compressor Unit Air Filter Assembly A B Pre Installation COMPRESSOR COMPONENTS Ote0C h Le L Side View Part Description A Pressure Switch The compressor shuts off automatically when the tank pressure reaches the maximum preset pressure After air is
11. UTION IMPORTANT and NOTE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that caution is a factor which cannot be built into this product but must be supplied by the operator on conditions such as rust formation and corrosion Read all manuals included with this product carefully Be thoroughly familiar with the controls and the proper use of the equipment Only persons well acquainted with these rules of safe operation should be allowed to use the compressor Tanks rust from moisture build up which weakens the tank Make sure to drain the tank regularly and inspect periodically for unsafe 4 Fast moving air will stir up dust and debris which may be harmful Release air slowly when draining moisture or depressurizing the compressor system HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Safety Information continued WORK AREA SAFETY WARNING Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the compressor WARNING An ASME code safety relief valve with a setting no higher than the maximum allowable working pressure MAWP MUST be installed in the tank for this compressor The ASME safety valve must have
12. anges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Donot expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Replace damaged cords wiring immediately Damaged cords wiring increase the risk of electric shock SPRAYING PRECAUTIONS WARNING Do not spray flammable materials in the vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other flammable substances 2 Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards 3 Do not direct paint or other sprayed material at the compressor Locate the compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor When spraying or cleaning with solvents or toxic chemicals follow the instructions provided by the chemical manufacturer 5 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Warranty LIMITED TWO YEAR WARRANTY WHAT IS COVERED From the date of purchase parts and labor are covered to remedy substantial defects due to material and workmanship during the first year of ownership with the exceptions noted below From the date of purchase parts only are covered to remedy substantial defects due to material and workmanship during the second year of cove
13. ch 1 The internal overload switch 2 will be pushed back into place and return contact for the electrical current Return power to the air compressor unit A If the air compressor unit A does not return to normal operation other maintenance may be required Disconnect tag and lock out the power source for the air compressor unit A Remove the magnetic starter cover by loosening the screw 3 as shown Use a Phillips screwdriver Lift the cover upwards from the bottom and off the base Set the cover aside Remove the internal overload switch 2 and replace Contact Husky Customer Service at 1 888 43 HUSKY for assistance THERMAL OVERLOAD CAUSES In normal operation the starter requires no attention If an overload occurs the compressor motor will not restart even when the tank pressure drops It is important to find the cause of the overload and correct it Overloads can be caused by one of the following 1 Pressure setting too high Check to make sure the pressure switch opens at or before the maximum rated operating pressure of the air compressor unit If the pressure switch fails to operate correctly contact Husky Customer Service at 1 888 43 HUSKY for assistance 2 Low voltage condition Voltage at the motor terminals must be within 10 of the rated voltage during start up and while the motor is running Have a qualified electrician check this and correct it as
14. ct full level Only use Mobil 19 10W 30 There is water in discharge air tank This is normal during operation The amount of water increases with humid weather Drain the tank more often At least daily Add a filter to reduce the amount of water in the air line The pressure switch does not release air when the unit shuts off The unloader valve on the pressure switch is malfunctioning Replace the unloader valve if it does not release the pressure for a short period of time when the unit shuts off Do not disas semble the check valve with air pressure in the tank 24 Troubleshooting continued Problem Possible Cause Solution The motor hums and runs slowly or the motor does not run at all The voltage is low There are too many devices on the same circuit The pressure switch is malfunctioning the contacts will not close The check valve is malfunctioning The unloader valve on the pressure switch is defective The motor is defective The electrical connections are loose The motor capacitor s are defective Check incoming voltage It should be approximately 240 volts The motor will not run properly on 208 volts Low voltage could be due to wires from electrical source to compressor being too
15. e harm Wear protective gear Safety Information continued GENERAL SAFETY A DANGER Breathable Air Warning This compressor pump is NOT equipped and should NOT be used as is to supply breathing quality air For any application of air for human consumption you must fit the air compressor pump with suitable in line safety and alarm equipment This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 OSHA 29 CFR 1910 134 and or Canadian Standards Associations CSA Disclaimer of Warranties In the event the compressor is used for the purpose of breathing air application and proper in line safety and alarm equipment is not simultaneously used existing warranties are void and the Manufacturer disclaims any liability whatsoever for any loss personal injury or damage DANGER Never attempt to repair or modify a tank Welding drilling or any other modification will weaken the tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks gt b CAUTION See the compressor specification decal for maximum operating pressure Do not operate with pressure switch or pilot valves set higher than the maximum operating pressure IMPORTANT Drain liquid from the tank daily eo NOTE The DANGER WARNING CA
16. ears to be in working order and has no signs Replace the belt of damage return the front beltguard 3 to the original Move the motor back to the original position to create belt position tension Tighten the flange nuts 2 and reinstall the caps 1 If the belt needs to be replaced move on to the next step 6 Aligning tensioning the belt Lay a straightedge 1 against the face of the flywheel touching the rim at two places 2 3 Adjust the flywheel or motor pulley so that the belt 4 runs parallel to the straightedge Use a gear puller to move the pulley on the motor shaft Tighten the setscrew after the pulley is positioned Adjust the motor s distance from the pump if needed Belt tension is determined by how much the belt moves when weight is applied The belt should move no more than 3 8 to 1 2 in downward if normal thumb pressure is placed on it Tighten the motor bolts once the proper belt tension is achieved Reattach the belt guard 21 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Maintenance continued 7 Reseting the thermal overload Allow the air compressor unit A to cool down after thermal overload of the magnetic starter is tripped Disconnect tag and lock out the power source for the air compressor unit A Push the external reset swit
17. embly FP070075AV 1 Oil level gauge with o ring DP400045AV 22 Intercooler fitting without Oil cap with o ring FPO70046AV tapped hole FP070053AV 1 Bearing cap with baffle FP070050AV 23 Breather assembly FP070070AV 1 Piston ring kit low pressure FP070060AV 24 Cylinder head FP070054AV 1 Piston set low pressure FP070061AV 25 Head bolts M10 1 5 x 100 6 Piston set high pressure FP070062AV 26 Airfilter housing with filter Piston ring kit high pressure FP070063AV element DP500056AV 1 Valve plate kit FPO70064AV 27 Intercooler fitting with tapped Gasket oil seal and o ring kit hole FP070058AV 1 except valve plate to plate 28 1 8in NPT Safety valve gasket FP070068AV 72 5 psi V 208900AV 1 d Assembly fastener set FPO70069AV 29 Low pressure piston O 1 m Not available 30 Low pressure oil control ring A 2 31 Low pressure compression ring A 2 31 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Questions problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM Retain this manual for future use Document Number IN564900AV 7 13
18. fittings tubing on the compressor or the plumbing outside the unit There are blown gaskets There are leaking or damaged valves Reduce the air demand or use a compressor with more capacity Clean or replace the air filter element Listen for escaping air Apply soap solution to all fittings and connections Bubbles will appear at points of leakage Tighten or replace leaking fittings or connections Use pipe thread sealant Replace any gaskets proven faulty on inspection Remove the head and inspect for valve breakage misaligned valves damaged valve seats etc Replace defective parts and reassemble Install a new head gasket each time the head is removed The pump is overheating and causing the air filter to melt The insulating gasket between the filter and the head is missing There are broken valves blown gaskets Install the gasket Replace the valves or install the new gasket The air compressor unit is making excessive noise a knocking sound The motor pulley or the flywheel is loose The fasteners on the pump or the motor are loose There is no oil in the crankcase The connecting rod is worn The piston pin bores are worn The piston is hitting the valve plate There is a noisy check valve in the compressor system
19. k does not hold pressure when the compressor is off and the shut off valve is closed There are air leaks in the fittings tubing on the compressor or the plumbing outside the unit The check valve is worn Check the tank for cracks or pin holes Listen for escaping air Apply soap solution to all fittings and connections Bubbles will appear at points of leakage Tighten or replace leaking fittings or connections Use pipe thread sealant Replace the check valve Do not disassemble the check valve with air pressure in the tank Replace the tank Never try to repair a damaged tank The pressure switch continuously blows air out of the unloader valve n The check valve is malfunctioning Replace the check valve if the unloader valve on the pressure switch bleeds off constantly when the unit shuts off Do not disassemble the check valve with air pressure in the tank There is excessive vibration The fasteners on the pump or the motor are loose The belt needs to be replaced The belt needs to be aligned Tighten the fasteners Replace the belt Make sure to use the correct size Align the flywheel and the pulley 25 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Troubleshooting continued Problem Possible Cause Solution The motor hums
20. mpressor for use 2 Checking the ASME safety valve 3 Run the air compressor until it reaches cut out pressure Turn the compressor off and disconnect the compressor from the power source Put on safety glasses Protect yourself from fast moving air Pull on the ring of the ASME safety valve 1 This releases pressure from the tank The safety valve should automatically close at approximately 40 50 psi If the safety valve does not allow air to be released when you pull on the ring or if it does not close automatically it MUST be replaced 20 Draining the tank of moisture Turn the compressor off and disconnect it from the power source Release the pressure from the compressor by pulling on the ASME safety valve The ASME safety valve should close at approximately 40 50 psi Open the drain valve 1 underneath the tank Remaining air pressure will assist in removing moisture from the tank Maintenance continued 4 Checking the belt b Removing the belt Remove the four caps 1 and four flange nuts 2 Loosen but do not remove the four bolts 1 holding the motor in place Remove the front beltguard 3 Shift the motor towards the pump The belt should be slack Pull the front beltguard 3 away from the air compressor unit A and easily removed If the belt app
21. needed 3 Loose connections or open fuse Loose connections or blown fuses cause high currents in the remaining wires of the circuit Have a qualified electrician check and correct these conditions 4 Unloader valve or check valve malfunction The motor will overload if it starts against the air trapped in the discharge tube Replace valves that are not working correctly Contact Husky Customer Service at 1 888 43 HUSKY for assistance 22 Maintenance continued 8 Checking the air filter Remove the nut 1 Remove the air filter cover 2 from the air filter base 4 Remove and inspect the air filter element 3 If the air filter element is dirty replace it Install a new filter element If the air filter element is clean reinstall it Reattach the air filter cover 2 Reattach the nut 1 Do not overtighten the nut as this maintenance process will be repeated regularly The nut 1 should be snug enough to hold the air filter cover 2 in place MAINTENANCE SCHEDULE A WARNING Disconnect
22. ng the magnetic starter Remove the magnetic starter cover by loosening the screw 1 as shown Use a Phillips screwdriver Lift the cover upwards from the bottom and off the base Set the cover aside until wiring is completed Familiarize yourself with these internal components of the magnetic starter Refer to the illustration below to identify the ground wire 2 from pressure switch ground screw 3 wires from pressure switch 4 wires from motor 5 thermal overload 6 and terminal screws 7 Installation Electrical continued 3 Making the electrical connections Use a blunt tool and hammer to carefully tap out the stamped cover 1 at the top of the magnetic starter box 2 Loosen the ground screw 3 Loosen the terminal screws 4 Install the strain relief 5 on the magnetic starter 2 Do not tighten the screws 6 or nut 7 of the strain relief 5 on the power cord until wiring is complete Insert the bare wires black red bare green 8 9 10 through the strain relief 5 Attach the bare green ground wire 10 first to the gro
23. nt spray sandblast areas or any other source of contamination IMPORTANT This compressor is not intended for outdoor installation Use a ratchet with a 1 2 in socket Remove the air compressor unit A from the skid This requires at least two people one person to walk the unit off the skid and one to help maintain balance so the unit does not topple Place the air compressor unit A where you plan to install it at least 18 in from any wall or surface Unbolt the air compressor unit A from the shipping skid 11 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Installation Mounting continued 2 Drilling the mounting holes unit must be bolted to the floor with isolation pads before j WARNING This compressor is extremely top heavy The operating to prevent equipment damage injury or death Place the pre drilled vibration pads AA under each air compressor unit A foot to avoid unnecessary vibration which could damage the air compressor unit A Using the mounting holes and the holes of the vibration pads AA as a guide drill holes into the concrete using a 3 8 in masonry bit Holes drilled must be at least as deep as the concrete wedge anchors being used LZ 7 Z Z Z 2 SN G BR RER SS Setting the mounting bolts Tighten the nuts using a ratchet with a 9 16 in socket un
24. ntinuous use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as droplets mixed with the spray material Follow the tank draining instructions in the Maintenance section of this manual HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Maintenance GENERAL MAINTENACE All repairs should be performed by an authorized service representative source and then release all pressure from the system before attempting to install service relocate or perform any maintenance WARNING Disconnect tag and lock out the power 1 Checking and changing the oil Maintain the proper oil level by checking the oil sight glass 1 daily Change the oil in the pump every 3 months Use the following procedure to change or add oil Run the compressor for ten minutes to warm up the oil if the unit has not been in use for an extended period of time Turn the compressor off and disconnect the compressor from the power source Position a pan under the pump drain plug 2 to catch the oil Remove the pump drain plug 2 and allow the oil to collect in the pan Reinsert the oil drain plug Remove the oil fill plug 3 Pour new unused oil into the pump Do not overfill Reinsert the oil fill plug 3 into position Return power to the co
25. ols to the open end of the hose until start up is completed and the unit checks okay WARNING Never disconnect threaded joints with pressure in the tank Open the tank drain valve The tank will not readily buildup any pressure Return power to the air compressor unit A from the main Run the air compressor unit A for thirty 30 minutes at zero 0 psi under no load to break in the pump parts Turn power off to the air compressor unit A from the main Close the tank drain valve to shut off air flow The air compressor unit A is now ready for use d ee Operation continued ON OFF CYCLING OF THE COMPRESSOR The air compressor unit A is designed to cycle on and off When the shut off preset cut out pressure is reached the compressor automatically shuts off When air is depleted from the tank by use of a tire chuck tool etc the compressor will restart automatically at its preset cut in pressure When a tool is in use the compressor will cycle on and off automatically as needed to maintain air pressure in the tank MAGNETIC STARTER CAUTION Repeated overloads can cause damage to the motor and void the product warranty The magnetic starter is a large relay that switches high current from the main power line in response to a signal from the pressure switch The starter also has a device to protect the electric motor against overheating
26. pipe fittings and couplers screws nuts hardware items belts pulleys flywheel air filter and housing gaskets seals oil leaks air leaks oil consumption or usage piston rings f the tank drain valves g damage due to incorrect voltage or improper wiring h other items not listed but considered general wear parts i pressure switches air governors load unload devices throttle control devices and safety valves modified from factory settings j damage from inadequate filter maintenance and k induction motors operated with electricity produced by a generator The following items not covered under this warranty This warranty excludes these items specific to lubricated compressors as follows a pump wear or valve damage caused by using oil not specified b pump wear or damage caused by any oil contamination and c pump wear or damage caused by failure to follow proper oil maintenance guidelines operation below proper oil level or operation without oil Labor service calls or transportation charges after the first year of ownership are not covered on stationary air compressors Stationary air compressors are defined as those units not including a handle or wheels This Limited Warranty applies in the U S Canada and Mexico only This warranty gives you specific legal rights and you may also have other rights which vary from state to state How to get service Call 1 888 43 HUSKY or visit www HUSKYTOOLS com Pre Installation
27. rage with exceptions noted below This warranty applies only to the original retail purchaser and may not be transferred If the compressor is used for commercial industrial or rental purposes the warranty will apply for ninety 90 days from the date of purchase Two stage compressors are not limited to a ninety 90 day warranty when used in commercial or industrial applications Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you WARRANTOR Campbell Hausfeld Scott Fetzer Company 100 Production Drive Harrison Ohio 45030 Telephone 800 543 6400 The responsibilities of the warrantor under this warranty is to repair or replace at the warrantor s option this compressor or components which are defective have malfunctioned and or have failed to conform within the duration of the specific warranty period Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location and will depend on the availability of replacement parts The responsibilities of the purchaser under this warranty are as follows a provide dated proof of purchase and maintenance records b call to obtain your warranty service options freight costs must be borne by the purchaser c use reasonable care in the operation and maintenance of the products as described in the owner s manual s d repairs requiring overtime weekend rates or anything beyond the
28. s with a factory installed cord plug the cord into a properly sized grounded outlet For units that do not have a factory installed cord install permanent wiring from the electrical source to the pressure switch with a ground conductor connected to the grounding screw on the pressure switch A properly sized cord with a ground conductor and plug may also be installed by the user Local electrical wiring codes differ from area to area Source wiring and protector must be rated for at least the amperage and voltage indicated on the motor nameplate and meet all electrical codes for this minimum The minimum wire size should also meet all electrical codes and wiring used up to 75 ft long must be 10 AWG Use a slow blow fuse type T or a 240 Volt double pole circuit breaker 1 Confirm the voltage of the incoming mains 2 3 using a voltage meter 4 The voltage meter should read 230 240 Volts Do not proceed with installation if the voltage meter gives a different reading Confirm the voltage of the incoming mains 5 and ground wire 6 using a voltage meter 7 The voltage meter should read 120 Volts Do not proceed with installation if the voltage meter gives a different reading HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Installation Electrical continued 2 Prepari
29. se contact 1 888 43 HUSKY for further assistance Service Parts Pump MODEL XP7101 Service Parts Pump continued Part Description Part Number Qty Part Description Part Number Qty 1 Oil seal FP070042AV 1 32 Low pressure piston pin LI 1 3 33 High pressure piston pin O 1 2 Ball bearing e 2 High pressure piston 1 3 Cooler bracket ii 1 High pressure oil control ring 1 4 Washer 1 High pressure compression 5 Bracket fixing bolt 1 ring 6 Crankcase 1 Cylinder head packing V8 7 Fillplug 1 Valve assembly V 8 Fill plug o ring 53 1 Valve cylinder packing VS 9 Drain plug 1 Cylinder FP070065AV 10 Oil level gauge o ring Vs 1 Intercooler assembly with 11 Oil level gauge v 1 flare nuts FP070066AV 12 Key m 1 Beltguard bracket FPO70059AV 13 Crankshaft e 1 Cylinder crankcase packing 14 High pressure connecting rod Nut M10 assembly FP070047AV 1 Cylinder stud M10 x 40 15 Wrist pin retainer LIO 2 Air filter element D5 type 16 Low pressure connecting rod FPO70048AV 1 not shown HSO50071AV assembly Air filter element X5 type 17 Baffle E 1 not shown ST073903AV 18 Bearing cap packing 3 1 REPLACEMENT PARTS KITS 19 Bearing cap fe 1 Crankshaft assembly with 20 Brass washer M10 12 bearings FPO70043AV 21 Breather tube ass
30. se used in an air distribution system must have a pressure rating higher than 175 psi The minimum recommended pipe size is 3 4 in Using a larger diameter pipe is always better Use thread sealant tape on all the threadded connections of the air compressor unit A This will prevent any air leaks between the assembled parts Screw the air filter B onto the pump air intake Install the proviced reducer BB into the discharge port of the tank Attach the nipple CC to the reducer BB Connect the shut off valve DD to the nipple CC 17 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Operation 1 Preparing for use CAUTION Check for proper oil level before operating NOTE The pump oil level is full 1 as shown NOTE Use SAE 30 industrial grade air compressor oil or full synthetic motor oil like Mobil 1 10W30 NOTE Do not exceed the maximum oil capacity of approximately 2 qts NOTE Do not use regular automotive oil Additives in regular motor oil can cause valve deposits and reduce pump life C ece NOTE For maximum pump life drain and replace oil after the first hour of run time Use the sight glass on the pump to determine the oil level Add oil to the pump if the oil level is low 2 2 Starting up and breaking in the compressor WARNING Do not attach air to
31. ssive water in the tank Clean or replace the air filter Drain the air compressor unit A of oil Refill with new oil of the proper viscosity Replace the piston rings Tighten the bolts replace the gaskets or replace the o rings of the pump Replace the cylinder of the pump Drain the tank Interstage safety valve pops off when the unit is running Valve problem or worn gasket Low head bolt torque Defective interstage safety valve 26 Check and replace valve or gaskets Check and retighten head bolts to specified torque Replace interstage safety valve Under no circumstances plug the safety valve port Notes 27 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Service Parts Compressor MODEL TF291204 28 Service Parts Compressor continued Part Description Part Number Qty Part Description Part Number Qty 1 Hex head cap screw 36 Plug ST187200AV 1 7116 14x 1 1 2 ST070645AV 4 37 External tooth lock washer ST072608AV 4 2 Hex head cap screw 5 16 Flange head bolt ST187300AV 1 PO Ie ES S HOPPER s Push connect ST119704AV 2 3 Washan m16 li B Tube pressure switch to tank WLOO
32. standard manufacturer warranty repair labor reimbursement rate e time required for any security checks safety training or similar for service personnel to gain access to facility and f location of unit must have adequate clearance for service personnel to perform repairs and easily accessible WHAT IS NOT COVERED This warranty does not cover normal wear and tear or any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than a service center authorized by the manufacturer to repair this air compressor Expendable materials such as motor brushes seals etc are not covered by this warranty This warranty does not apply to this compressor used in industrial applications or for rental purposes Husky makes no warranties representations or promises as to the quality or performance of its air compressors other than those specifically stated in this warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to two years from the date of original purchase by the consumer Any incidental indirect or consequential loss damage or expense that may result from any defect failure or malfunction of the manufacturer s product is not covered by this warranty Some states do not allow the exclusion or limitations of incidental or consequential damages so the above limitation or exclusion may not apply to you The warranty does not cover an
33. sufficient flow and pressure ratings to protect the pressurized components from bursting WARNING Never use plastic PVC pipe for compressed air Serious injury or death could result WARNING This compressor is extremely top heavy The unit must be bolted to the floor with isolation pads before operating to prevent equipment damage injury or death e WARNING Do not modify this compressor Do not use or create accessories not recommended for use with this compressor Alterations and or modifications are a form of misuse which could result in a hazardous condition leading to possible personal injury or equipment damage gt CAUTION Do not use this compressor in an environment where the air is contaminated or dusty Using this compressor in such an environment may cause equipment damage 1 Keep visitors away from the compressor and NEVER allow children in the work area N Before each use inspect the compressed air system and electrical components for signs of damage deterioration weakness or leakage Repair or replace defective items before using 3 Check all fasteners at frequent intervals for proper tightness 4 If the equipment should start to vibrate abnormally STOP the engine motor and check immediately for the cause Vibration is generally D m a warning of trouble To reduce fire hazard keep the engine motor exterior free of oil solvent or excessive grease Never a
34. tic Starter Controls the start and stop of the motor based on the signal from the pressure switch 9 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Pre Installation continued SPECIFICATIONS Horsepower HP 7 5 Tank Outlet Size 3 4 NPT Number of Cylinders 2 Oil Capacity approximately 2 quarts Voltage 230 240 Volts 31 Amps Length 29 in 60 Hz 1 Phase Width 33 in Air Delivery 175 psi 22 2 SCFM Height 77 in Air Delivery 90 psi 23 7 SCFM Weight 540 lbs Max Air Pressure 175 psi Installation Mounting 1 Preparing for installation WARNING Disconnect tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance gt WARNING This compressor is extremely top heavy Enlist additional help to remove it from the shipping skid CAUTION Never use the shipping skid for mounting the compressor IMPORTANT Provide a minimum clearance of 18 in between the compressor flywheel or fan and the wall and ensure clear access to the drain valve to facilitate condensate drainage or gt IMPORTANT It is extremely important to install the compressor in a clean well ventilated area where the surrounding air temperature will not be more than 100 F IMPORTANT Do not locate the compressor air inlet near steam pai
35. til the anchors are set Use the installation torque specifications of the bolt provided by the bolt manufacturer Loosen the nuts to leave a 1 16 in 1 6 mm gap for stress relief during the air compressor unit A operation 3 Inserting the mounting bolts Insert the mounting bolts into the drilled holes Place a washer on each bolt Thread a nut onto each bolt until the top of the nuts and bolts are flush Strike the bolt heads with a hammer until the nuts and washers are sitting on top of the air compressor unit A foot Z 7 Z Z Z 2 GSS G Installation Electrical 1 Preparing for installation DANGER Improperly grounded motors are shock hazards Make sure all the equipment is properly grounded WARNING All wiring and electrical connections must be performed by a qualified electrician familiar with industrial motor controls Installations must be in accordance with local and national codes WARNING Disconnect tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance WARNING Overheating short circuiting and fire damage will result from inadequate wiring IMPORTANT Damage to the motor from improper electrical voltage or connection will void the warranty op gt Eb This product must be grounded If the unit come
36. ttempt to adjust the ASME safety valve Keep the safety valve free from paint and other accumulations Safety Information continued PERSONAL SAFETY WARNING Never operate the compressor without a beltguard This unit can start automatically without warning Personal injury or property damage could occur from contact with moving parts CAUTION Compressor parts may be hot even if the unit is stopped 1 Wear safety glasses and use hearing protection when operating the unit 2 Do not stand on or use the unit as a handhold 3 4 Keep fingers away from a running compressor fast moving and hot parts will cause injury and or burns Compressor parts may be hot Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit even if the unit is stopped ELECTRICAL SAFETY WARNING Improper electrical grounding can result in electrical shock The wiring should be done by a qualified electrician CAUTION Improper electrical installation of this product may void its warranty Have circuit wiring performed by qualified personnel such as a licensed electrician who is familiar with the current national and local electrical codes Follow all local electrical and safety codes as well as in the United States the National Electrical Codes NEC and Occupational Safety and Health Act OSHA Avoid body contact with grounded surfaces such as pipes radiators r
37. und screw 3 on the magnetic starter body Install the line wires 8 9 and tighten the terminal screws 4 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Installation Electrical continued 4 Securing the strain relief Tighten the strain relief nut 1 Place a flathead screwdriver into the raised notch and tap the screwdriver with a hammer until tight Tighten the strain relief screws 2 to hold the power cord securely Reinstalling the magnetic starter cover Replace the magnetic starter cover Tighten the magnetic cover screw 1 with a Phillips screwdriver Follow the break in procedure from the owner s manual Assembly 1 Assembling the air compressor unit WARNING Never use plastic PVC pipe for compressed air Serious injury or death could result compressor pump and the tank Personal injury and or equipment damage may occur Never use reducers in discharge piping WARNING Never install a shut off valve between the m NOTE Do not overtighten Over the life of the unit you will clean or replace the filter as needed This air compressor unit can be installed as part of an air distribution system Any tube pipe or ho
38. y failure that results from an accident purchaser s abuse neglect or failure to operate products in accordance with instructions provided in the owner s manual s supplied with compressor This warranty does not cover pre delivery service i e assembly oil or lubricants and adjustment This warranty does not cover items or service that is normally required to maintain the product i e lubricants filters gaskets etc Gasoline engines and components are expressly excluded from coverage under this limited warranty The purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product The following items not covered under this warranty This warranty excludes these items pertaining to all compressors as follows a any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings b pump or valve failure caused by rain excessive humidity corrosive environments or other contaminants c cosmetic defects that do not interfere with compressor functionality d rusted tanks including but not limited to rust due to improper drainage or corrosive environments e any components that are considered normal wear items and are not covered after the first year of ownership the electric motor check valve pressure switch regulator pressure gauges hose tubing

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