Vogelzang TR007 Use and Care Manual
Contents
1. 9 MOBILE HOME INSTALLATION INSTRUCTIONS s 10 CHIMNEY CONNECTIONS DRAFTI 11 13 CHIMNEY CONNECTION SYSTEMS amp CLEARANCES 14 OPERATING INSTRUCTIONS House Fire Hazards Operating Precautions Warnings 15 Wood Types f Sizes T 15 Optimal Fuel Consumption 15 Staring FIG NE can TTE ETE DT 16 Addn FUER c c M 17 SERVICE HINTS Creosote Formation Prevention Need for Removal 17 Chimney Dratt 18 Glass Care amp Replacement 19 Glass Gasket Replacement 20 OPTIONAL F 6 BLOWER MAINTENANCE amp WIRING DIAGRAM 21 PARTS PONDEROSAM 2 22 PARTS GLASS DOOR Glass Replacement 23 PARTS FIRE 23 FLOOR PROTECTOR CALCULATIONS 24 CHIMNEY amp STOVE MAINTENANCE LOQ 252. 4 6 10 3 05 MINIMUM MINIMUM NON COMBUSTIBLE WALL CONNECTOR THIMBLE s NOTICE MIN CLASS A E LISTEDHT INCLUDING 2471 61CM RISE WALL THIMBLE TO HORIZ SECTION FOR TEES PROPER DRAFT n 7 FLOOR PROTECTOR iv Figure 13 Chimney Connection to Firebox through Masonry Wall Page 12 TR007 PONDEROSA Vogelzang International Corp MANUFACTURED CHIMNEY REFER TO CHIMNEY AND CHIMNEY CONNEC TOR MAKER S INSTRUCTIONS FOR INSTALLATION AND USE Use only 6 152 diameter manufactured chim ney system listed to UL 103 HT US ULC S629 CDN Chimney made to this listing is High Tempera ture rated to 2100 F 1149 C Use chimney from only one manufacturer Never mix brands Carefully follow the chimney manufacturers stated requirements and clearances Use the chimney manufacturer s attic guards roof supports flashing and fire stops when passing through a ceiling Use a listed wall pass thru when passing through a combustible wall Do not use makeshift compromises during installation WARNING DO NOT USE A SINGLE WALL CON NECTION PIPE AS A CHIMNEY When using a pre existing chimney have its condi tion and installation inspected before using Make sure that the chimney meets all of the UL rating requirements listed above Be aware that not all manufactured chim ney is UL 103 HT ULC S629 rated NOTE It is recommended that you contact a licensed heating and cooling cont
3. Masonry chimney constructed to NFPA 211 NFPA 211 US ONLY Minimum chimney clearance from masonry to sheet steel supports and combustibles 2 in 51 mm Minimum clearance 9 in 229 mm hui Nonsoluble mee legs felfacion Chimney y eng cement connector Chimney length flush with inside of flue Use chimney gt m rs parts to Air space attach connector 9 in 229 mm min E securely 5 Ki B Solid insulated listed factory built Masonry chimney chimney length constructed to NFPA 211 Sheet steel supports 211 US ONLY Minimum chimney clearance to sheet steel supports and combustibles 2 in 51 mm Two alr channels each 1 In 25 4 mm C Chimney connector Minimum 6 In 152 mm glass Two ventilated air 5 Der channels each 1 In 25 4 mm Consun ol Masonry ner Sheet steel sheet steel constructed lo NFPA 211 NFPA 211 US ONLY Minimum chimney clearance to sheet steel supports and combustibles Minimum clearance 2 in 51 mm 2 in 51 mm 1 25 4 mm air space to chimney length Sheet steel supports Chimney section Chimney connector Chimney connector Chimney length Air space 2 in 51 mm Masonry chimney Sheet steel constructed supports to NFPA 211 Page 14 TR007 PONDEROSA Vogelzang International Corp Brick Masonry Minimum 3 5 89
4. PONDEROSA HIGH EFFICIENCY WOODSTOVE EPA Certified 3 20 grams hr Model TR007 Owners Manual Save These Instructions Le manuel de langue francais est disponible www vogelzang com French language manual is available at www vogelzang com Tested amp Listed By Portland Oregon USA C y y y US OMNI Test Laboratories Inc Report No 180 S 09 2 This stove meets test standards READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING US UL 1482 2011 amp CDN ULC S627 00 S OBI INGE OLEH GE COMPLETED BY QUALIFIED HEATING EQUIPMENT INSTALLER REFER TO MARKINGS ON STOVE LABELS FOR ROOM HEATER SOLID FUEL TYPE ALSO ADDITIONAL INFORMATION FOR USE IN MOBILE HOMES USA ONLY SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALLATION REQUIREMENTS FOR YOUR AREA Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 Fax 1 616 396 1971 VOGELZANG CORPORATION VGZ 031 20120619 1 www vogelzang com TR007 PONDEROSA Page 1 2 TR007 PONDEROSA The installation of this stove must comply with your local building code rulings Please observe the clear ances to combustibles see reference figures 5 7 Do not place fuel furniture or
5. NOTE A PROFESSIONAL LICENSED HEAT ING AND COOLING CONTRACTOR MUST BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE 4 007 PONDEROSA Vogelzang International Corp VGZ 031 20120619 1 ASSEMBLY INSTRUCTIONS NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages TOOLS AND MATERIALS REQUIRED FOR INSTALLATION TOOLS Pencil 6ft 2m Folding Rule or Tape Measure Tin Snips Drill Hand or Electric 1 8 3mm dia Drill Bit for sheet metal screws Screwdriver cross type Safety Glasses Gloves MATERIALS NOTE The following items are NOT included with your stove Flooring Protection as specified see page 7 Chimney Connector Pipe 6 152 dia minimum 24 MSG black or 26 MSG blue steel straight stove pipe or elbow s 1 2 13mm Sheet Metal Screws Chimney Existing 6 Code approved lined masonry chimney or 6 inside dia manufactured chimney system listed to UL 103 HT US ULC S629 listed Furnace Cement manufacturer recommends Rutland Code 78 or equivalent CAUTION STOVE IS HEAVY ENSURE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE 1 Uncrate the stove and remove all packing materials and protective poly bag Remove the base skirting parts
6. CLEARANCES SEE FIG 5 7 2 The room in which the stove is installed must have a minimum floor to ceiling height of 8 ft 2 4 m 3 The stove must have its own flue Do not con nect this unit to a chimney flue serving other appliances DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM 4 After observing the clearances to combus tible materials figures 4 6 locate your floor protector accordingly figure 4 and careful ly place the stove in your selected location Install connector pipe elbows and thimble as required utilizing either a recently cleaned and inspected 6 152 lined masonry chimney or a 6 152 i d manufactured chimney system listed 5 HRoute the power cord away from stove Do not allow the power cord to touch any hot surfaces Keep power cord at least 12 from stove surfaces Once stove is positioned plug power cord into a grounded 120v outlet firmly hold the pipe sections together DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBU TION OR DUCT SYSTEM Hecheck clearances from the stove con nector stove pipe and corner clearanc es using the illustrations in figures 4 6 and your local building codes or fire protection ordinances NOTE ANY WALL CONTAINING COMBUSTI BLE MATERIAL SUCH ASWOODEN STUDS OR DRYWALL AND FACEDWITH BRICK OR STONE MUST BE CONSIDERED A COMBUSTIBLE SURFACE NOTICE for installation in a manufactured mobile home USA only please see specific r
7. SHOW HORIZONTAL CHIMNEY CONNECTOR BACKWALL AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH 17 407 AND EXTENDING 2 50 8mm BEYOND 43 2cm 102cm EACH SIDE OF CONNECTOR PIPE min 8 21cm min 56 142 3cm Minimum Clearances for installation according to UL 1482 US amp ULC S627 CDN SIDEWALL 30 76 2cm FLOOR PROTECTOR 24 61 L 18 46cm min 8 21cm min 26 66 1cm min h Figure 4 TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces CEILING UL 1482 CEILING ULC S627 18 46 A vl 35 88 9cm 58 Floor to Ceiling l Height 8 ft 2 4 B 66 1cm E 1 3 FLOOR PROTECTOR Figure 5a Front View Figure 5b Side View Minimum Clearance Dimensions from Combustible Surfaces SIDEWALL BACKWALL gt lt 18746 V a a A X Figure 6 Top View Minimum Corner Clearances from Combustible Surfaces 18 746 US amp CDN X continued on next page VGZ 031 20120619 1 www vogelzang com TROO7 PONDEROSA Page 7 LOCATING STOVE continued FIREBRICK ASSEMBLY Firebrick extends the life of your stove and radiates heat more evenly Check to see that all firebricks are in their correct positions and have not become misaligned during shipping or assembly If removed for
8. and hardware pack from inside the firebox NOTICE DO NOT REMOVE CERAMIC BLANKET material from inside stove pipe opening figure 1 This blanket provides an air seal on the side walls of the stove to direct combustion gasses over the secondary combustion tubes before exiting via the chimney DO NOT REMOVE THE CERAMIC BLANKET or your stove will not operate properly DO NOT REMOVE Figure 1 DO NOT REMOVE CERAMIC BLANKET from inside stove pipe opening This is NOT packing material but an integral component of the stove combustion system VGZ 031 20120619 1 www vogelzang com 2 Stove may be lightened for positioning by removing fire brick Note position and arrangement of bricks Firebrick Ash Drawer amp Ash Cover MUST be re placed before use DO NOT USE with missing or cracked fire brick Z 07 32 7 07 28 3 Assemble the pedestal base skirting figure 2 At tach two corner pieces 07 30 to the center section 07 29 of skirting and secure with four 4 3 8 long truss head sheet metal screws 07 31 4 Attach the side skirting sections 07 27 amp 07 28 to the corner pieces and secure with four 4 truss head screws 07 31 5 Slide the U shaped skirting assembly around the pedestal base and secure with two 1 4 long pan head sheet metal screws 07 32 at the rear cor ners OPTIONAL BLOWER ASSEMBLY 1 For Optional Blower Assembly note the position of the blower opening in the rear of the st
9. cannot be held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling con tractor for assistance in solving the problem For a more in depth explanation see Chimney Draft on page 18 IMPORTANT Installation Points 1 Size chimney flue to stove collar This stove requires a minimum of a 6 152mm diameter flue 2 Never connect this unit to a chimney serving an other appliance The chimney must meet all minimum height require ments 4 Never use a chimney to ventilate a cellar or base ment 5 Contact your local building authority for approved methods of installation and any necessary permits and or inspections VGZ 031 20120619 1 www vogelzang com MASONRY CHIMNEY The chimney must be a code approved masonry chimney with flue liner Before using an existing ma sonry chimney clean the chimney inspect the flue liner and make any repairs needed to be sure it is safe to use Make repairs before attaching the stove The connector stove pipe and fittings you will need to con nect directly to a lined masonry chimney are shown in figure 10 THIMBLE CHIMNEY FLUE e Rouup COLLAR 24 ga BLACK CONNECTOR 5 8 TILE STOVEPIPE CHIMNEY LINER MASONRY CHIMNEY Figure 10 Masonry Chimney Connection If the connector stove pipe must go through a combustible wall before entering the masonry chimney c
10. produces a better chimney draft than low pressure overcast and damp conditions Negative pressure can be created inside a home by appli ances that expel air from within such as bathroom vents range hoods clothes dryers and forced air furnaces Do not allow such appliances to over come the natural draft Note that newer homes tend to be built more tightly allowing less make up air to seep freely in Negative pressure may be overcome by opening a nearby door or window In extreme conditions of negative draft the airflow in the chimney will reverse direction This is known as down drafting Environmental Factors Wind or air deflecting off external objects such as the roof neighboring structures trees or hills These can cause a pressure change in the air sur rounding the chimney Chimney Temperature The temperature of the chimney is an important factor in how well it drafts Warm chimneys draft better than cold chimneys This is based upon the principle that hot air rises while cold air sinks Hot gases going up a cold chimney will cool rapidly Warm the chimney by allowing a hot fire to burn for the first fifteen to thirty minutes after starting the fire Be careful not to over fire the stove If any part of the stove or chimney starts to glow you are over firing the stove Masonry chimneys will take longer to warm than manufactured chimneys on account of their greater structural mass Chimneys that have a flue diameter lar
11. ATION INSTRUCTIONS FOR SUCH USE SEE PAGE 10 COMPANY TESTIMONY FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON THAT WHOEVER BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 MADE IN CHINA WWW vogelzang com V GELZANG i p CORPORATION Fax 1 616 396 1971
12. ERLY BURN COAL OR COAL PRODUCTS DO NOT ELEVATE FIRE OR USE GRATES OR AND IRONS BUILD FIRE DIRECTLY ON BOTTOM OF FIREBOX OPTIMAL FUEL CONSUMPTION This stove is designed to get the most efficient transfer of heat energy from the wood fuel and radiate it into your living environment The fire box introduces combustion air through four sources 1 Immediately beneath the door opening below the window is a Lower Primary Air Orifice LPAO 2 The primary air inlet control center control lever brings air into the firebox and controls the rate of burn and the amount of heat the stove radiates 3 The high burn duct control right control lever provides additional air for maximum burn rate 4 The secondary air tubes at the top of the firebox are designed to ignite the combustion gases smoke given off by the burning wood and increases the ef ficiency of the stove and reduces chimney emissions omoke given off by burning fuel consists of very small organic liquid droplets If these droplets condense they form a sticky tar like substance called creosote When operated properly this stove is designed to burn these droplets Burning these droplets releases heat that would otherwise be lost up the chimney as smoke Following the instructions below will help you operate your stove properly to maximize the stove s perfor mance Actual performance is dependent on chimney continued on next page TROO7 PONDEROSA Page 15 OPERATI
13. ION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS DO NOTTOUCHTHE STOVE AFTER FIRING UNTIL IT HAS COOLED PROVIDE AIR INTO THE ROOM FOR PROP ER COMBUSTION INSPECT STOVEPIPE EVERY 60 DAYS REPLACE IMMEDIATELY IF STOVEPIPE IS RUSTING OR LEAKING SMOKE INTO THE ROOM WARNING EXPLOSION HAZARD DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE NEVER USE CHEMICALS GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLAMMABLE LIQUIDS TO START OR FRESH EN UP A FIRE IN THE STOVE e KEEP ALL FLAMMABLE LIQUIDS ESPECIALLY GASOLINE OUT OF THE VICINITY OF THE STOVE WHETHER IN USE OR IN STORAGE www vogelzang com THIS STOVE IS DESIGNED TO BURN WOOD FUEL ONLY Hardwood 18 to 20 45cm to 50cm should be air dried seasoned for a minimum of 6 months Logs grater than 6 152 in diameter should be split Wood should be stored in a dry well ventilated area The humidity content for usable firewood must be less than 2096 of the weight of the log Attempts to use wet or unseasoned wood will cause ignition problems rapid creosote build up resulting in chimney fire incomplete combustion low heat yield blackened windows NOTICE USE SOLID WOOD MATERIALS ONLY DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL DO NOT USE COAL THIS STOVE IS NOT DESIGNEDTO ACCOMMODATETHE AIR FLOW DRAFT NECESSARY TO PROP
14. NG INSTRUCTIONS continued height weather log size wood species and moisture content Some experimentation will initially be required to find that sweet spot where your stove performs best The following will give you a starting point to find your optimum settings When first loading fuel set the primary air inlet con trol center at the wide open push in position for at least 15 20 minutes the high burn duct control should be closed pulled out when starting fires When the stove is working properly you should be able to observe secondary combustion flames above the fuel pieces in front of the secondary air tubes at the top of the firebox These secondary flames should continue to burn after the primary air inlet is reset from wide open to the de sired operating setting If the flames do not continue to burn open the air control to re establish the secondary flames then slowly reset the air control to the desired setting Initially it may take several attempts to figure your stove out But once you find the operating sweet spot and the correct mix of procedures to get there only minor adjustments will be necessary The best indicator of a properly operating stove is to look for smoke coming out of the chimney You may see steam emissions that will quickly dissipate Smoke will thin but continue to drift without totally disappearing If you do detect smoke emissions open the air control a little bit let the stove adj
15. No No Description Qty d 11 07 11 mios u 2 33 07 33 Door Assembly complete 1 34 07 34 Handle Assembly complete 1 07 35 Door Frame 1 07 36 Door Glass 1 01 Gasket 7 8 Fiberglass Glass 1 07 37 Retainer Glass 5 07 38 Screws Glass Hetainer 8 07 39 Retainer Glass Handle Side 1 GK34 Gasket Door 1 FIREBRICK ASSEMBLY Ref Part No No Description Qty A Firebrick A size 9 x 4 5 x 1 25 20 M Firebrick M size 9 x 2 25 x 1 25 3 XD Firebrick XD size 6 x 4 5 x 1 25 2 Pd XE Firebrick XE size 9 x 1 5 x 1 25 2 Fire Brick Sides Eight 8 A size Two 2 XE size CAUTION NEVER OPERATE STOVE WITH MISSING OR CRACKED FIRE BRICKS Fire Brick Back Four 4 A size One 1 M size Fire Brick Dimensions inches A size 9x4 x1147 M size 9x2 xI XD size 8x412 x1 notched XE size 9 xl xI Fire Brick Bottom Eight 8 A size Two 2 M size Two 2 XE size VGZ 031 20120619 1 www vogelzang com TROO7 PONDEROSA Page 23 FLOOR PROTECTOR MATERIAL CALCULATIONS This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R value as stated in step 1 of th
16. R REPLACEMENT GLASS Gasket and Glass cleaning products are available at local retail home centers Manufacturers of cleaning products include A W Perkins Co www awperkins com or Rutland Products www rutland com After extensive use the gasket material which provides glass and door seal may lose it s resiliency and will need to be replaced Inspect glass and door gaskets periodically to ensure proper seal if gaskets become frayed or worn replace immediately Glass Replacement Procedure 1 Ensure appliance is not in operation and is thor oughly cooled 2 Remove screw and glass clips See parts list and diagram 3 Remove glass from door frame 4 f glass is broken carefully remove and discard each broken piece to avoid cuts Discard window gasket Replace window and gasket with original factory replacement parts 5 new gasket starting at the bottom of glass working along edges being sure to center gasket channel on glass 6 Trim to length and butt ends together 7 Perform replacement procedure in reverse order after replacing glass and gasket 8 When replacing glass into door be sure not to overtighten screws and clips DOOR GASKET REPLACEMENT CAUTION DO NOT OPERATE A STOVETHAT IS MISSING DOOR GASKET MATERIAL OVER FIR ING AND UNSAFE OPERATING CONDITIONS MAY RESULT PROCEDURE 1 Ensure appliance is not in operation and is thor oughly cooled 2 Remove old door gasket and
17. SUCH INSTALLATIONS A WOOD BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIR CASE as it may block egress in the event of a fire DO NOT INSTALL IN A SLEEPING ROOM DO NOT INSTALL IN AN ALCOVE OR INSIDE A FIREPLACE Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance to avoid false alarms Detectors should be located close to sleeping areas Follow the smoke detectors manufacturer s placement and installation instructions Maintain smoke detector per manufacturer s instructions CARBON MONOXIDE CO HAZARD A buildup of CO fumes is toxic and can be fatal Carbon Monoxide is a colorless odorless gas produced during combus tion of wood coal oil gas and by other fuel burning appliances It is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney Installed as instructed this stove is designed to be as safe as possible yet it is recommended to install a CO detector Follow the manufacturers recommendations for proper instal lation and use It is recommended to be placed at table top level not near the ceiling to avoid false alarms Realize that devices other than a stove i e motor exhaust can trigger CO alarms If alarm sounds Recognize the symptoms of CO poisoning head aches nausea amp drowsiness Increase ventilation open windows amp doors Make sure stove doors and o
18. actor of 0 84 The proposed alternative material is 4 brick with a C factor of 1 25 over 1 8 inch mineral board with a k factor of 0 29 Step 1 Convert specs to R value 1 k x T 1 0 84 x 0 75 20 893 System must have a R value of 0 893 Rspecs Step 2 Calculate R value of individual components 4 Brick with C factor 1 25 1 1 25 0 80 Rbrick 1 8 inch 0 125 mineral board with k factor 0 29 R 1 0 29 x 0 125 0 431 Rmin brd Step 3 Add R values of components to get total R value of system Rbrick Rmin brd 0 80 0 431 1 231 Rsystem Step 4 Compare Rsystem to Rspecs Rsystem 1 231 1 larger than Rspecs of 0 893 System R value exceeds the required specifications and therefore is an acceptable alternative Page 24 007 PONDEROSA Vogelzang International Corp VGZ 031 20120619 1 amp STOVE MAINTENANCE LOG DATE OF SERVICE PERFORMED BY DESCRIPTION VGZ 031 20120619 1 www vogelzang com 2 e N U O Z T 2 2 lt EE D N e This Vogelzang heating appliance is safe when installed properly and will provide you with years of service However always exercise good judgement when you are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Hespectfully yours Steoe U Proprietor THIS STOVE MAY BE INSTALLED IN A MOBILE HOME WITH SPECIFIC INSTALL
19. al Bolted to Floor Figure 9 Mobile Home Installation VGZ 031 20120619 1 CHIMNEY CONNECTIONS The stove must be connected to either a lined ma sonry or manufactured metal chimney built and tested to the specifications listed on the previous pages Chimneys perform two functions 1 As a means of exhausting smoke and flue gases which are the result of fuel com bustion 2 Thechimney only provides draft which allows oxygen to be continuously introduced into the appliance so that proper combustion is possible This stove relies on natural draft to operate NOTICE Always provide a source of fresh air into the room where the stove is located Failure to do so may result in air starvation of other fuel burn ing appliances and the possible development of hazardous conditions A stove DOES NOT create draft Draft is provided by the chimney To achieve proper draft your chimney must meet the four minimum height requirements detailed in figures 11 13 f these minimum require ments are not met your stove will not operate properly A minimum of 0 05 w c measured in water column is required for proper drafting to prevent back puffing smoke spillage and to maximize performance Gauges to measure draft are readily available at stove stores and are economical to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can have an adverse effect on the draft The manufacturer
20. any other objects within the clearance area Verify that the stove is properly assembled and installed before firing the stove for the first time After reading these instructions if you have any doubt about your ability to complete your installation properly you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation DO NOT use temporary or makeshift compromises during installation There must be NO DEVIATION OR ALTERATION OF ANY KIND from the very spe cific instructions spelled out in this instruction manual as it pertains to the installation of this woodstove NO EXCEPTIONS DO NOT store wood kindling flammable liquids or other combustible materials in the vicinity of the appliance Refer to certification label on back of unit and reference figures 5 7 in this manual FOR MOBILE HOME INSTALLATIONS IN U S A ONLY DO NOT INSTALL IN MOBILE HOMES IN CANADA See additional mobile home require ments on page 10 DO NOT ELEVATE THIS STOVE BY ANY MEANS i e bricks under pedestal cement blocks Stove pedestal must set directly upon the solid surface non combustible floor as specified in this stove instruction manual DO NOT MODIFY THIS STOVE IN ANY WAY Stove must be installed with pedestal and ash drawer provided attached as shown in the instructions DO NOT OPERATE WITHOUT ASH DRAWER OR ASH CLEAN OUT COVER IN PLACE NO EXCEPTIONS Assemble only with original
21. cessive smoke fills the firebox open air inlet control slightly until flames resume and wood is sufficiently ignited The basic rule of thumb is closed pull out low half way open medium and fully open push in high 10 The high burn control lever B is used to deliver additional air to an established fire when the pri mary control is set at to fully open all the way in position Push the secondary right control in to open high burn position When adjusting the primary air to a lower setting close pull out the high burn right B lever by pulling control fully CAUTION DO NOT OVER FIRE APPLIANCE YOU ARE OVER FIRING IF THE CHIMNEY CONNECTORS OR STOVE GLOWS RED CLOSE THE DOOR AND IMMEDIATELY SHUT ALL AIR CONTROLS PULL OUT TO REDUCE THE AIR SUPPLY AND SLOW DOWN THE FIRE CAUTION SLOW BURNING FIRES AND EXTEND ED USE MAY CAUSE EXCESSIVE CREOSOTE BUILDUP IGNITION OF CREOSOTE OR OVER FIRING MAY CAUSE A CHIMNEY FIRE CHIMNEY FIRES BURN EXTREMELY HOT AND MAY IGNITE SURROUNDING MATERIALS IN CASE OF A CHIMNEY FIRE CALL THE FIRE DEPARTMENT IMMEDIATELY ADDING FUEL If the coal bed is not hot and glowing rake the coals to the front of the stove close the door and adjust the primary air inlet control to the wide open position Let the coals re heat for 10 15 minutes When hot and glowing spread them out and place your next fuel load into the stove make sure no coals or ashes block the LPAO Lea
22. clean channel 3 Using an approved high temperature gasket cement apply a thin coat in bottom of channel 4 Starting at hinge side of door work gasket into Page 20 TR007 PONDEROSA Vogelzang International Corp channel around door unit end butt and trim to length 5 Close door and allow three to four hours for cement to set before firing appliance BLOWER MAINTENANCE The optional blower is maintenance free other than cleaning Lightly vacuum motor and air inlet to keep free of dust and dirt VGZ 031 20120619 1 WIRING DIAGRAM MODEL 6 BLOWER OPTION DANGER SHOCK HAZARD DISCONNECT CAUTION MOVING PARTS CAN CAUSE POWER SOURCE BEFORE INSTALLATION INJURY DO NOT OPERATE WITH COVER AND WHENEVER SERVICING BLOWER REMOVED ASSEMBLY white BLACK BLACK BLACK BLACK BLACK W BLOWER BLOWER RHEOSTAT MOTOR 04 nov Hz AC BLOWER HOUSING GREEN 0 55 amp abs POWER CORD TO TOUCH MENT WIRING MUST HAVE NOTICE DO NOT ALLOW NOTICE ANY REPLACE HOT SURFACES KEEP g EQUIVALENT INSULA POWER CORD AWAY TION AND TEMPERATURE FROM STOVE OR PIPE POWER RATING 105 C SURFACES SUPPLY VGZ 031 20120619 1 www vogelzang com TR007 PONDEROSA Page 21 ORDERING PARTS TR007 PONDEROSA STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Contact u
23. d 1 33 07 33 Door Assembly complete 1 13 07 13 Bottom Insulator 2 34 07 34 Handle Assembly complete 1 14 07 14 Cover Ash Cleanout 1 07 35 Door Frame 1 15 07 15 Air Tube Retainer Screw 1 4 20 0 5 Hex 6 07 36 Door REEL T 1 16 07 16 Air Tube Retainer Clip 6 WG 01 Gasket 7 8 Fiberglass Glass 1 17 07 17 1 Air Tube Front 1 07 37 Retainer 18565 5 18 07 18 2 amp 3 Air Tube Middle Front 2 07 38 Screws Glass 8 19 07 19 4 Air Tube Middle 1 07 39 Retainer Glass Handle Side 1 20 07 20 5 Air Tube Middle Rear 1 GK34 Gasket 1 21 07 21 6 Air Tube 1 Firebrick see next page Page 22 007 PONDEROSA Vogelzang International Corp VGZ 031 20120619 1 ORDERING PARTS TR007 PONDEROSA STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Contact us at 616 396 1911 to order parts Ref Part
24. e installation instructions under Locating Stove section of this manual If the floor protector ma terials listed in the instructions are not available materials with an equivalent R value may be substituted Alternate materials may be rated with C factor Thermal Conductance or k factor Thermal Conductivity ratings which must be converted to R value to determine if the alternate material meets the tested requirements The following instructions provide the proper information and formulas for conversion to R value To determine if alternate materials are acceptable follow this sequence 1 Convert material specifications to R value a R value given no conversion necessary b K factor is given with a required thickness T in inches R l kx T c C factor is given R 2 Determine R value of proposed alternate floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C a U hr ft F m K Thermal conductivity k _ Btu anch Btu hr ft F m CK hr f0CF Thermal resistance m CK Btu w Example The specs of floor protector material should be 3 4 inch thick material with a k f
25. ease of lo cating stove firebrick must be replaced before firing See figures 7a 7c for proper positioning CAUTION NEVER OPERATE STOVE WITH MISSING OR CRACKED FIRE BRICKS Figure 7a Step 1 Bottom Firebrick Arrangement Eight 8 A size Two 2 M size Two 2 XD size CHIMNEY SIZING Today s solid fuel heating appliances are much more efficient than those made in the past Your heat ing appliance has been designed to provide the most efficient transfer of heat possible from the least amount of fuel Controlled combustion is the key to optimum heat ing performance Controlled combustion requires a flow of fresh air into the appliance across the fuel and is finally exhausted up the chimney Today s high efficiency stoves transfer more heat into the living area and less up the chimney Exhaust gases are typically at a lower temperature than tradi tional type stoves With lower exhaust temperatures it is important that the chimney is correctly sized to the Page 8 TR007 PONDEROSA Fire Brick Dimensions inches A size 9x4 x1147 M size 9 X214 XD size 8 x14 XE size 934 x 11 x114 7 7 XD bricks have offset Vogelzang International Corp Figure 7b Step 2 Side Firebrick Arrangement Four 4 A size Two 2 M size Figure 7 Step 3 Back Firebrick Arrangement Four 4 A size One 1 M size stove If the chimney diameter is too large it will be dif ficult to raise the chimne
26. equirements on page 10 clearances provided are minimum dimensions set by US standard UL 1482 2011 amp ULC S627 00 tested and applied by OMNI Test Laboratories Inc the manufacturer s test ing agency Installation of this stove must comply with the latest edition of NFPA 211 US CAN CSA B365 CDN for reduced clearances and or your local building code rulings Use whichever minimum dimensions are LARGEST Clearances listed and shown MUST be adhered to for safe operation of this appliance CLEARANCES MAY NOT BE REDUCED BY ANY MEANS IN USA OR CANADA This stove meets U S Test Standard UL 1482 2011 amp Canadian Standard ULC S627 00 Page 6 TR007 PONDEROSA to UL 103 HT US ULC S629 Use round 67 152mm dia minimum 24 MSG black or 26 MSG blue steel stove pipe to connect the stove to the chimney Do not use galvanized stove pipe NOTE Mobile home installations require double wall UL 103 HT high temp connector pipe Secure connector pipe to the flue collar with three 3 equally spaced sheet metal screws to Vogelzang International Corp CAUTION KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE NOTE BEFORE FIRING WOODSTOVE SLIDE FIREBRICKS TOWARDS THE REAR SO NO GAPS REMAIN BETWEEN BRICKS VGZ 031 20120619 1 LOCATING STOVE continued CLEARANCES TOP VIEW COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH US NFPA 211 DASHED LINES
27. ew small pieces of wood 5 Ignite the paper and leave the door open slightly DO NOT LEAVE STOVE UNATTENDED WITH DOOR OPEN Except while tending the fire operating the stove with the feed door open or ash clean out cover removed may cause over firing resulting in unsafe operating conditions 6 Add large pieces of wood as the fire progresses being careful not to overload Do not fill firebox beyond firebrick area An ideal coal bed of 1 2 25mm 50mm should be established to achieve optimum performance 7 This unit is designed to function most effectively when air is allowed to circulate to all areas of the firebox TIP If ash or coals remain in the stove continued on next page CONTROL LEVER B High Burn CLOSED VGZ 031 20120619 1 make sure to clear them away from the Lower Primary Air Orifice LPAO and rake a slight 1 2 2bmm 50mm wide trough down the center of the coal bed from front to back prior to loading the fuel 8 Once fuel has been loaded close the door and leave the air inlet control fully open until fire is well established at least 15 20 minutes being careful not to over fire if any of the exterior parts of the stove or chimney connections begin to glow you are over firing the stove 9 Re agjustthe primary air inlet control A to desired burn rate For low setting pull the primary air con trol center control all the way out for high push all the way back If ex
28. f a 3 47 19mm diameter 9 Ifthe chimney exits the Mobile Home at a location other than through the roof and exits a point 7 ft 10 TR007 PONDEROSA Vogelzang International Corp 21 3 or less above the ground upon which the Mobile Home is set upon a guard shall be fitted at the point of exit up to 7 ft 21 3m 10 The chimney shall be attached directly to the room heater and shall extend at least 3 ft 91 4cm above the part of the roof through which it passes The top of the chimney must project at least 2 ft 60 1cm above the highest elevation of any part of the Mobile Home within 10 ft 3 1m of the chimney 11 Use silicone to seal at the location where the chimney and fresh air supply system penetrates the exterior of the structure 12 The chimney system must comply with all local requirements UL 103 HT Chimney Mandatory Chimney Cap A amp Spark Arrestor 28 61 minimum 3ft 91cm 10ft 305cm minimum Q minimum Storm Collar amp Roof Flashing per Local Mobile Home Building Codes Joist Shield 15ft 4 6m Firestop minimum Attic Radiation Sheild UL 103 HT Pass through System According to Manufacturer s Parts amp Instructions Double wall UL 103 HT High Temperature Chimney Pipe Permanent All metal Combustion Air Source with Exterior Sealed amp Screened Vogelzang Ponderosa Model TROO7 Floor Protector Pedest
29. ger than the stove outlet take more heat to warm thus resulting in a faster cooling of the hot gases needed to build or maintain draft Chimney Installation and Maintenance Confirm that all four minimum chimney height requirements listed in the Chimney Connection section of the manual have been met The physics that link chimney height with draft creation are vital to the proper operation of the stove Failure to meet each of these minimum requirements will have an adverse affect on draft Avoid long horizontal runs or multiple elbows Use stove cement to seal joints in the connector pipe section Regularly clean the chimney connector pipe rain cap and spark ar restor screen Creosote build up can reduce the SERVICE HINTS continued chimney draw and possibly create a chimney fire Temporarily Out of Operation After the fire has burned out open the air control to its fully open position This will allow warm room air to enter the chimney and keep it as warm as possible until the stove is used again For assistance involving chimney draft issues con tact a knowledgeable licensed heating and cooling contractor in your area For questions regarding manufactured chimney contact the manufacturer of the chimney NOTE A DRAFT READING OF 0 05 TO 0 06 W C WATER COLUMN IS REQUIRED FOR PROPER BURNING OF THIS STOVE GLASS CARE CAUTION DO NOT OPERATE WITH CRACKED OR BROKEN GLASS Periodic cleaning of glass will be neces
30. he chimney This is a complicated and involved process and to ensure safety should only be done by a qualified installer 1 Anentry hole must be cut through the masonry and tile liner with minimal damage to the liner At least TYPE A FIREPLACE CONVERSION NOTICE USE THREE 3 SHEET METAL SCREWS AT EACH STOVEPIPE CONNECTION JOINT TO ENSURE STABILITY 5 8716 FIRECLAY STOVEPIPE CONNECTOR FLUE LINER SEALED AT UL LISTED THIMBLE HORIZONTAL 677152mm STOVEPIPE 24 GAUGE WITH 1 4776 4 RISE PER FOOT 67152 STOVEPIPE ELBOW CLEARANCE REDUCER FOR MANTEL 67152 24 MSG NOTICE 24 61cm MINIMUM LISTED FLOOR RISE BEFORE HORIZONTAL PROTECTOR b DAMPER PIPE SECTION TO ENSURE PROPER DRAFT SEALED Figure 14 Fireplace Conversion VGZ 031 20120619 1 www vogelzang com 87203 of liner must remain below the entry position When locating the stove and stovepipe all minimum clearances must be observed from com bustible surfaces including mantels combustible trim work ceilings and walls Positioning the center of the stove pipe entry into the chimney 24761cm below the ceiling should insure proper clearance for a 6 152 stovepipe 2 Install a fire clay 5 8716 minimum thick ness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue see figure 9 on page 9 3 Secure the thimble with refract
31. he installation can be supported 2 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEIL ING ROOF MUST BE MAINTAINED 3 The stove must be electrically grounded to the steel frame of the Mobile Home The stove must be grounded using a 8 ga ground wire with approved termination and star washer 4 Thefloor protection and specified clearances noted elsewhere in this manual must be maintained 5 he unit must have a permanent outside air source for combustion The combustion air intake system must be of metal construction Minimum diameter for the intake ducting is 5 inches The air intake must be screened to pre vent the entrance of rodents The outside air inlet must be kept free of leaves snow ice or other debris that could restrict air supply when the appliance is in operation Fresh Air Kit Model FAK 07 is compatible with this unit Kit is available at www vogelzang com or your local retailer 6 WARNING DO NOT INSTALL IN A SLEEPING ROOM 7 WARNING DO NOT USE SINGLE WALL CON NECTOR PIPE ANYWHERE IN A MOBILE HOME INSTALLATION A listed double wall chimney connector system ceiling thimble roof thimble spark arrestor and roof flashing suitable for use in Mobile Homes must be used All components of the chimney and connector system must be of the HT type and listed to UL 103 HT Install per chimney manufacturer s instructions 8 The openings in the chimney cap must not permit the entrance o
32. ified Chimney Sweep or a knowledgeable inspector Consult your insurance company if you cannot find a qualified expert CAUTION NOT ALL FIREPLACE CHIMNEYS ARE SUITABLE FOR CONVERSIONTO ACCOM MODATE CONNECTION TO A WOOD STOVE CHECK WITH A QUALIFIED EXPERT Many prefabricated fireplaces are of the zero clearance fireplace category These consist of multi layered metal construction They are designed with enough insulation and or air cooling on the base back and sides so they can be safely installed in direct con tact with combustible floors and walls Although many prefabricated fireplaces carry endorsements from na tionally recognized organizations for use as fireplaces they have not been tested for connection to wood stove heaters Connecting a stove to such a device will void the manufacturer s warranty Venting a stove directly into a fireplace does not meet code and should not be attempted The stove war ranty will be void with such an installation Do not create a hazard in your home by connecting in this manner FIREPLACE INSTALLATION NOTE DO NOT ATTEMPT TO ROUTE THE CHIM NEY CONNECTOR PIPE THROUGH THE THROAT OF THE FIREPLACE Directly connecting the stovepipe into the existing masonry chimney figure 14 Type A Fireplace Conversion of the fireplace is the ONLY ap proved method of installation If the chimney is behind a combustible wall you must use an approved wall pass through system to gain access to t
33. in good condition Replace if necessary before using stove Creosote or soot may build up in the chimney connector and chimney and cause a house building fire Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary see Service Hints In the event of a chimney fire turn the air controls to closed positions leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY Have a clearly understood plan on how to handle a chimney fire by contacting your local fire authority for information on proper procedures in the event of a chimney fire After the fire is out the chimney must be cleaned and inspected for any stress or cracks before starting another fire Check the condition of any combustibles surrounding the chimney Ashes should not be allowed to accumulate above the top of the lower primary air orifice LPAO air vent at front of firebox just inside of door DISPOSAL OF ASHES Ashes should be placed in a steel container with a tight fitting lid and moved outdoors immediately The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have completely cooled Other waste shall not be placed in this container To prevent injury do not allow any
34. in the clearance diagrams on the previous pages Connector pipe should never be used in place of a chimney If proper clearances are not observed a house fire could result INSTALLATION INSTRUCTIONS Please Note Installation of a flue damper is NOT recommended Combustion control is regulated by the intake of combustion air not the exhaust 1 The crimped end of the stovepipe fits inside the stove flue collar Secure with three 3 equally spaced sheet metal screws The first section of Horizontal pipe runs must slope upwards towards the chimney at least 1 4 6 4mm per foot of horizontal run You must have at least 18 457 of clearance between any horizontal piping and the ceiling The pipe cannot extend into the chimney flue figure 8 Secure all pipe elbow sections with three 3 equally spaced sheet metal screws at each joint to make the piping rigid DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBUTION DUCT OR SYSTEM It is recommended that no more than two 2 90 bends be used in the stovepipe installa tion The use of more than two 90 bends may decrease the amount of draw and possibly cause smoke spillage Where possible use only corrugated non adjustable elbows These provide a better seal The connector pipe must not pass through an attic or roof space trusses closet or any concealed space floor ceiling wall or combustible construc tion See Chimney Connector Systems amp Clear ances page 13 A ma
35. mm thick brick masonry all framed into combustible wall with a minimum of 12 73805mm brick separation from clay liner to combustibles The fireclay liner shall run from outer surface of brick wall to but not beyond the inner surface of chimney flue liner and shall be firmly cemented in place EN Approved Canadian ONLY Wall Pass through Non combustible cover one side only If two covers are used each must be mounted on non combustible spacers at least 7 8 21mm away from the wall Hole with a minimum clearance of 18 450mm between connector and wall Stove connector pipe 1 25mm Clearance CAN CSA B365 Insulated Sleeve oolid insulated listed factory built chimney length of the same inside diameter as the chimney connector and having 17 25 4cm or more of insulation with a minimum 9 229mm air space between the outer wall of the chim ney length and combustibles Ventilated Thimble Sheet steel chimney connector minimum 24 gauge in thickness with a ventilated thimble minimum 24 gauge in thickness having two 1 25 4mm air channels separated from combustibles by a minimum of 6 152 of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2751mm larger than the chimney connec tor and having 17 25 4mm or more of ins
36. ng soda or cool ashes on top of the fire PREVENTING CREOSOTE BUILDUP 1 Creosote will inevitably form in your chimney and connector pipe Following these steps will help reduce the rate of build up 2 BURN ONLY SEASONED WOOD that has dried for at least one year lt 20 humidity by weight 3 Burn hardwood rather than softwood Hardwood is denser or heavier wood and burns hotter 4 Do not attempt to burn or mix in green or wet wood The use of green or wet wood will cause a rapid build up of creosote Wood that hisses sizzles and blackens without igniting in five minutes must be considered too wet to burn 5 Do not attempt to extend the burn time by using wet wood Not only does burning wet wood rapidly build up creosote but it reduces the heat output by up to 25 percent 6 Burn the stove with the primary air inlet control wide open pushed in for 10 25 minutes every time fresh wood is loaded into the stove Do not load more than 1 4 to 12 of the fuel capacity at one time Loading too much wood at once will cause excessive smoke which contains creosote Mature fires or coals produce very little creosote producing smoke 7 Burn with the primary air control open pushed in for several minutes at numerous intervals through out the day being careful not to over fire the unit Following this process will help to warm the chim ney and reduce the amount of creosote forming condensation within the chimney 8 Establi
37. nufactured chimney system listed to UL 103 HT US ULC S629 CDN must be used from the first penetration of ceiling or wall to the chimney cap Where passage through a wall or partition of com bustible construction is desired the installation shall conform to NFPA 211 USA or CAN CSA B365 Canada WARNING DO NOT USE SINGLE WALL CON NECTOR PIPE AS A CHIMNEY A HOUSE FIRE connector pipe must be single walled to properly attach to the stove collar Install additional pipe and elbow with the crimped end towards the stove This will allow any condensation in the flue to run back into the firebox COULD RESULT CORRECT WRONG Figure 8 Stovepipe Flue Connections VGZ 031 20120619 1 www vogelzang com TR007 PONDEROSA Page 9 MOBILE HOME INSTALLATION INSTRUCTIONS This stove is approved for mobile home installa tion in the USA only DO NOT INSTALL IN MOBILE HOMES IN CANADA In addition to the installation and safety instructions the following requirements are MANDATORY for installation in a mobile home All mo bile home installations must be made in accordance to Manufactured Home and Safety Standard HUD CFR 3280 part 24 1 The stove must be permanently bolted to the floor to prevent movement of the stove Movement of the stove could separate the outdoor air connection and or chimney connection and create an unsafe operating condition Examine floor structural mem bers to make sure that the weight of t
38. om a hot stove to avoid burns or clothing ignition NEVER LEAVE SMALL CHILDREN UNSUPER VISED WHEN THEY ARE IN THE SAME ROOM AS THE STOVE If small children will be in the same room as the stove during operation provide a sturdy barrier to keep them at a safe distance from the stove Keep stove area clear and free from all combustible materials gasoline engine oil naphtha and other flammable vapors and liquids WHILETENDINGTHE FIRE ALWAYS WEAR PRO TECTIVE CLOTHING fire retardant hearth gloves and eye protection to prevent burns Never operate this stove without ash drawer ash clean out or with the door open except when re fueling Such actions can result in very dangerous operating conditions DO NOT OVER FIRE THE STOVE Over firing will occur if combustion air is uncontrolled as when feed door is left open during operation Such actions can result in very dangerous operating conditions While in operation keep the feed door closed and secured at all times except while tending the fire When adding fuel be careful not to smother the fire Do not build fires against glass and do not load fuel to a height or in such a manner that it creates a hazard when opening the door NEVER LEAVE THE STOVE UNATTENDED with door open Always close the door after ignition DO NOT CONNECT TO OR USE IN CONJUNC TIONWITH ANY AIR DISTRIBUTION DUCTWORK 30 31 32 33 34 35 36 www vogelzang com UNLESS SPECIFICALLY APPROVED FOR
39. one use this stove who is unfamiliar with the correct operation Do not operate stove while under the influence of drugs or alcohol DO NOT ELEVATE THE FIRE Build fire directly on the bottom of the firebox This stove has not been tested with the use of grates andirons or other means of elevating the fire and must not be used VGZ 031 20120619 1 SAFETY INSTRUCTIONS continued 18 20 21 22 2 24 25 26 27 28 29 VGZ 031 20120619 1 During the first 12 to 15 fires the special paints and pro tective oils used in construction of your stove may give off some smoke and odor while they are curing This should disappear after a short period of time and not occur again Persons with lung conditions or owners of susceptible domestic pets such as birds should take prudent precautions Open windows and doors as needed to clear smoke and or odor Paint discolor ation will occur if the stove is over fired This stove has a painted surface which is durable but it will not stand rough handling or abuse When installing your stove use care in handling CLEAN STOVE FREQUENTLY as soot creosote and ash may accumulate Clean exterior with soap and warm water when stove is not hot Do not use any acids or scouring soap as these solvents wear and dull the finish ALERT ALL PERSONS TO THE HAZARDS OF HIGH SURFACE TEMPERATURES while stove is in operation especially young children Keep away fr
40. onsult a qualified mason or chimney dealer The in stallation must conform to local building and fire codes and latest edition of NFPA 211 US or CAN CSA B365 If there is a clean out opening in the base of the chimney close it tightly UL 103HT ULC S629 CHIMNEY MANDATORY CHIMNEY CAP me 2 FT 61CM A MINIMUM 3 FT 91CM MINIMUM MA 10 FT 3 05M MINIMUM jj 15 4 6M MINIMUM REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUCTIONS MUST TO UL 103 HT USA OR ULC S629 CANADA FLOOR PROTECTOR Figure 11 Chimney Construction through Attic Space TROO7 PONDEROSA Page 11 CHIMNEY CONNECTIONS continued UL 103HT ULC S629 CHIMNEY MANDATORY CHIMNEY CAP 2 FT 61CM MINIMUM 3 FT 91CM MINIMUM 15 FT 4 6M MINIMUM 10 FT 3 05M MINIMUM CONNECTOR PIPES REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUCTIONS MUST CONFORM TO UL 103 HT USA OR ULC S629 CANADA FLOOR PROTECTOR Figure 12 Chimney Construction through Roof Chimney Minimum Height Requirements 1 Overall Height 15 ft 4 6m min 2 Height above roof 3 ft 91cm 3 Height above slope 2 ft 61cm min within 10 ft 3 05m 4 Minimum rise before horiz section 24 in 61cm NOTICE If minimum chimney requirements are not met your stove will not operate properly MANDATORY CHIMNEY CAP aa EE 2 FT 61CM MINIMUM MINIMUM 15
41. ory mortar The thimble should be surrounded by 127 305 of solid unit masonry brickwork or 24 61cm of stone 4 Install the stovepipe into the thimble as far as pos sible without extending past the flue lining see figures 8 amp 10 on pages 9 amp 11 5 Asmallairspace about 1 27713mm should remain between the stovepipe and thimble to allow for expansion of the pipe Seal this airspace with high temperature caulking or ceramic wool 6 Secure and seal the damper in the closed posi tion using high temp caulking ceramic wool or furnace cement Also check to see if the chimney has a clean out If it does make sure it is closed and sealed as well A leaky clean out will greatly reduce draft efficiency If you have any questions regarding venting your stove contact the manufacturer or contact the National Fire Protection Association NFPA and request a copy of the latest editions of NFPA Standard 211 and NFPA Standard 908 Their address is Battery March Park Quincy MA 02269 TROO7 PONDEROSA Page 13 CHIMNEY CONNECTOR SYSTEMS amp CLEARANCES NFPA 211 US NOTE In Canada installation must conform to CAN CSA B365 when passing through combustible construction A NFPA 211 US ONLY Minimum chimney clearance to brick and combustibles 2 in 51 mm Minimum clearance 12 in 305 mm of brick Chimney connector Chimney flue Fire clay liner Minimum 12 in 305 mm to combustibles
42. ove fig 3 Figure 2 Base Skirting Figure 3 Attach Optional Blower to Stove Body 2 Place blower gasket onto blower assembly so as not to obstruct the air flow from the fan 3 Mountthe blower assembly to the back of the stove continued on next page TR007 PONDEROSA Page 5 ASSEMBLY INSTRUCTIONS continued aligning the fan opening to the opening in the back of the stove Secure with four sheet metal screws 4 After assembly check to make sure fire brick are properly positioned and ash clean out cover is in place LOCATING STOVE 1 The stove must be placed on solid concrete solid masonry or when installed on a combustible floor on an Underwriters Laboratories Listed Type 2 floor protector listed to UL standard UL 1618 such as Hy C or Imperial Model UL4056BK Floor protector must be 1 2713 minimum thickness value 1 19 value 0 84 see page 23 for calculation formulas non combustible material or equivalent The floor protector must extend at least 18 46cm beyond the front of the access door 8 21 to the sides 8 21 beyond the rear and must extend under and 2 50 beyond either side of the stove pipe if it is elbowed towards a wall See figures 4 6 and consult local building codes and fire protection ordinances CAUTION FIRE HAZARD CARPETING AND OTHER COMBUSTIBLE MATERIAL SHALL NOT COVER THE FLOOR PROTECTOR THESE MATERIALS MUST REMAIN OUTSIDE OF COM BUSTIBLE
43. parts as supplied and shown in this manual DO NOT OPER ATE A STOVE THAT IS MISSING ANY PARTS If any parts are missing or defective please notify the dealer or manufacturer immediately Replace missing broken or worn parts with factory original or equivalent parts only CAUTION DO NOT ALTER COMBUSTION AIR CONTROL RANGE TO INCREASE FIRING OR FOR ANY REASON Altering or tampering with air control beyond normal capacity will create unsafe and hazardous conditions Always connect this stove to a chimney and vent to the outside Never vent to a room or inside a building DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE 9 10 11 12 13 14 15 16 17 Vogelzang International Corp SAFETY INSTRUCTIONS Head Instructions Carefully 1 DO NOT CONNECT A WOOD BURNING STOVE TO AN ALUMINUM TYPE B GAS VENT This is not safe Use code approved masonry chimney with flue liner or a manufactured Underwriters Laboratories Listed UL 103 HT US ULC S629 CDN Residential Type and Building Heating Ap pliance Chimney Use 6 152 diameter chim ney that is high enough to give a good draft See specifics in Chimney Connections instructions Be sure that your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be
44. r lids are closed and Secured Check stove for smoking or puffing open airflow controls Check chimney amp connector pipe for leaks block age or down draft conditions Check CO device for false alarm Keep power cords electrical appliances and or as semblies outside of the clearance area shown in this manual for combustible materials Consult your municipal building department or fire officials about restrictions permits and installation requirements for your area For further information on using your stove safely obtain a copy of the National Fire Protection Association NFPA publication Using Coal and Wood Stoves Safely 5 10 1978 Write NFPA Batterymarch Park Quincy MA 02269 TROO7 PONDEROSA Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS u 2 3 TOOLS AND MATERIALS REQUIRED FOR INSTALLATION 5 ASSEMBLY INSTRUCTIONS 5 LOCATING THE STOVE T J T 7 Floor Protector Minimum Clearances 7 8 FIRE BRICK ASSEMBLY 8 u 8 CONNECTOR PIPE INSTALLATION
45. ractor consult your local yellow pages for chimney installation Manufactured chimney with the proper required UL ULC listing is available from most home centers hardware stores and HVAC supply stores You may wish to view chimney manufactur ers information on line See www duravent com www selkirkinc com or www mtlfab com VENTING TO EXISTING FIREPLACE In some instances people desire to convert an existing fireplace for stove use Usually safe connec tion to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace ce ment Prior to installation clean and inspect the existing flue and smoke shelf Installation should be designed 50 the system can be dismantled for periodic cleaning and inspection Before conversion make sure the existing chimney is structurally sound the chim ney incorporates a flue liner and make sure it is in good condition A flue liner consists of clay tile that protects the brickwork of a chimney If a chimney does not have a liner or it is damaged have it relined by a professional Do Not use a chimney that is unlined or damaged If you have any question regarding the condition of the chimney consult a qualified licensed contractor qualified engineer competent mason cer continued on next page VGZ 031 20120619 1 CHIMNEY CONNECTIONS continued t
46. raft Many factors or combination of factors can act together to build or impede the draft Without the correct amount of draft the stove will not operate properly If there is excessive draft an unsafe condition will arise with too much air being drawn into the stove and creating an excessively hot fire This could cause over firing which runs the risk of igniting structural elements around the stove and chimney The most common experience is that of insufficient draft Under insufficient draft conditions the fire will be starved for oxygen improper or incomplete combustion occurs resulting in smoke spillage into the area around the stove A fire that is starved for oxygen will not burn well Such a fire will produce excessive smoke that will cool and condense in the chimney creating creosote Excessive amounts of creosote buildup can ignite causing a chimney fire with the possibility of structural elements igniting as well Correct any draft related issues before using the stove The following are some possible causes of insufficient draft Please note that one or more factors may play a role in a draft issue and certain factors may change over time as conditions vary continued on next page VGZ 031 20120619 1 VGZ 031 20120619 1 Atmospheric Pressure and Air Supply Atmospheric pressure that affects the draft may oc cur from outside the structure inside the structure or both High pressure weather clear and cold usually
47. s at 616 396 1911 to order parts FIRE BRICK A size except as noted NOTE F6 Blower is Optional Equipment S Ref Part Ref Part No No Description Qty No Description Qty 01 07 01 DOVE TH 1 22 F 6 Optional F 6 Blower Assembly 1 02 07 02 Left Side Heat Shield 1 23 07 23 Ceramic Gasket Optional Blower 1 03 07 03 C cast Top 2 24 07 24 Rod Primary Air Control 1 04 07 04 Nickle Trim Top Plate 1 25 07 25 Rod High Burn Control 1 05 07 05 Wool Ceramic Fiber Pad 1 26 07 26 Handle Air Draft Control 2 06 07 06 Rear Heat Shield Deflector 1 27 07 27 Skirt Right Base 1 07 07 07 KAO Wool Retainer Assembly 1 28 07 28 Skirt Left Base 1 08 07 08 Flo 4 29 07 29 Skirt Front Base 1 09 07 09 Nickle Trim Hearth 1 30 07 30 Corner Base Skirt 2 10 07 10 CNET TT 1 31 07 31 Screw 8x3 8 Truss Head 8 11 07 11 miis TP 2 32 07 32 Screw 8 1 4 Pan Head 2 12 07 27 Right Side Heat Shiel
48. s glow CREOSOTE FORMATION AND NEED FOR REMOVAL CAUTION RISK OF FIRE When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated 3mm or more it should be removed to reduce the risk of a chimney fire Failure to remove creosote may result in ignition and may cause a house building fire Creosote may be continued on next page TROO7 PONDEROSA Page 17 OPERATING continued removed using a chimney brush or other commonly available materials from your local hardware retailer Chimney fires burn very hot If the unit or chimney connector should glow red reduce the fire by closing the inlet air control and immediately call the fire department CAUTION A CHIMNEY FIRE MAY CAUSE IGNI TION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED TO BE A SAFE DISTANCE FROM THE CHIMNEY IF A CHIMNEY FIRE HAS OCCURRED HAVE YOUR CHIMNEY IN SPECTED BY A QUALIFIED EXPERT BEFORE USING AGAIN A fire in the firebox may be smothered by pouring a large quantity of coarse salt baki
49. sary to prevent accumulations of ash Acidic ash buildup can eventually etch and weaken glass Creosote accumu lations should burn off during hot fires The following usage and safety tips should be observed 1 www vogelzang com Inspect the glass regularly for cracks and breaks If you detect a crack or break extinguish the fire immediately and contact the manufacturer for a replacement before re firing the stove Do not slam the door or otherwise impact the glass When closing doors make sure that logs or other objects do not protrude to impact the glass Do not build fires against or that might fall against the glass Do not clean the glass with materials that may scratch or otherwise damage the glass Scratches on the glass can develop into cracks or breaks dur ing operation Never attempt to clean the glass while the unit is hot allow to dry thoroughly before reuse If deposits are not very heavy normal glass cleaners are adequate using a soft non abrasive cleaning pad Never put substances which can ignite explosively in the unit Even small explosions in confined areas can blow out the glass continued on next page TROO7 PONDEROSA Page 19 SERVICE HINTS continued GLASS REPLACEMENT WARNING REPLACE GLASS ONLY WITH 5MM HIGH TEMPERATURE CERAMIC GLASS OF THE PROPER SIZE DO NOT USE SUBSTITUTE MATERIALS SUCH AS TEMPERED GLASS OR DOUBLE THICKNESS WINDOW GLASS CONTACT THE STOVE MANUFACTURER FO
50. sh a routine for the handling of fuel firing and operating the stove Check daily for creosote build up until experience shows how often you need to clean for safe operation Be aware that the hotter Page 18 TR007 PONDEROSA Vogelzang International Corp SERVICE HINTS the fire the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in the colder months WARNING IN CASE OF CHIMNEY FIRE 1 CLOSE ALL AIR INLET CONTROL S 2 GET OUT OF THE HOUSE 3 CALL THE FIRE DEPARTMENT CHIMNEY DRAFT The chimney is critical to the proper operation of the stove It is the chimney that creates draft THE STOVE DOES NOT AND CANNOT CREATE DRAFT The chimney provides two vital functions for proper stove operation First it is the passage to exhaust smoke and hot gases created in the combustion pro cess Secondly it supplies the draft or pressure to bring oxygen to the fire to sustain combustion Draft is the natural movement of air or gases through a chimney Chimney draft comes from the natural tendency for hot less dense air to rise As the hot air rises within the chimney it creates a lower pressure at the bottom of the chimney to which the stove is connected The higher pressure air outside the stove then rushes into the stove where the lower air pressure level exists thus bringing oxygen to the fire This constant flow of air is referred to as the d
51. ulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a mini mum 27 51mm air space between the outer wall of chim ney section and combustibles Minimum length of chim ney section shall be 12 305mm chimney section spaced 17 25 4mm away from connector using sheet steel sup port plates on both ends of chimney section Opening shall be covered and chimney section supported on both sides with sheet steel support securely fastened to wall surfaces of minimum 24 gauge thickness Fasteners used to secure chimney section shall not penetrate chimney flue liner VGZ 031 20120619 1 VGZ 031 20120619 1 OPERATING INSTRUCTIONS CAUTION HOUSE FIRE HAZARDS STOREWOOD ON FLOOR PROTEC TOR UNDERNEATH STOVEPIPE OR ANY WHERE WITHIN MINIMUM CLEARANCES FROM COMBUSTIBLE SURFACES SPECIFIED FOR THIS STOVE OVER FIRING MAY CAUSE A HOUSE FIRE YOU ARE OVER FIRING IF A UNIT OR CHIMNEY CONNECTOR GLOWS RED OPERATING SAFETY PRECAUTIONS NEVER OVER FIRE THIS STOVE BY BUILD ING EXCESSIVELY HOT FIRES AS A HOUSE BUILDING FIRE MAY RESULT YOU ARE OVER FIRINGTHE STOVE IF UNIT OR STOVEPIPE BEGINS TO GLOW OR TURN RED NEVER BUILD EXTREMELY LARGE FIRES IN THIS TYPE OF STOVE AS DAMAGE TO THE STOVE OR SMOKE LEAKAGE MAY RESULT ON MODELS WITH GLASS DOOR DO NOT BUILD FIRE TOO CLOSE TO GLASS DO NOT OPERATE WITH CRACKED OR BRO KEN GLASS UNIT IS HOT WHILE IN OPERAT
52. ust for 10 15 minutes and re check your chimney Remember visible smoke represents lost heat NOTICE INITIAL BURNS TO CURE PAINT BECAUSE OF THE HIGH OPERATING TEMPERATURES THIS STOVE USES A SPECIAL HIGH TEMP PAINT WHICH REQUIRES SERIES OF BURNS TO CURE THE PAINT FOR DURABILITY AND A LIFETIME OF SERVICE CONTROL LEVER A Primary Air CLOSED Page 16 TR007 PONDEROSA Vogelzang International Corp Proper curing of the high temp paint requires a series of three initial burns The stove should be allowed to cool off between each burn The first two burns should be small fires and low temperatures 250 F 120 C for a duration of 20 minutes each The third fire should be at a medium high temperature 500 to 700 F 260 to 370 C for twenty minutes Provide adequate cross ventilation to clear any smoke or odor caused by initial firings STARTING A FIRE 1 Set Primary Air Inlet Control Lever A control located under the center of the hearth plate to fully open position push control in towards back of stove NOTE OPEN HIGH IN CLOSED LOW OUT 2 Setthe High Burn Control Lever B in illustration below right control under the hearth plate to the fully closed position pull center control fully out NOTE OPEN HIGH IN CLOSED LOW OUT 3 Open the feed door and place several wads of crushed paper in the firebox 4 Cover the paper with a generous amount of kindling in a teepee fashion and a f
53. ve the primary air inlet control in the wide open pushed in position for 15 20 minutes VGZ 031 20120619 1 www vogelzang com Fuel load size can vary but should be kept 1 2 25 50 below the secondary air tubes Also position the fuel to leave space so the air from the inlet can work between the pieces of fuel This reduces the time it takes for new fuel to burn properly 1 When refueling adjust primary air inlet center control to the fully open pushed in position When fire brightens slowly and carefully open the door This procedure will prevent unburned gases from igniting causing smoke and flame spillage 2 When adding fuel be careful not to hit bump or damage the ceramic baffle board located at the top of the firebox 3 Add fuel being careful not to overload or over fire the stove 4 When adding fuel be careful not to smother the fire Do not build fires against glass and make sure the coal bed does not obstruct the air inlet Do not load fuel to a height or in such a manner that it creates a hazard when opening the door 5 Close the feed door and secure tightly 6 Adjust the air inlet control as described above 7 Empty ashes regularly Do not allow ashes to pile up see Safety Instructions 14 on page 2 8 Properly dispose of hot ashes see Safety Instructions item 14 on page 2 9 Do not over fire the stove over firing is when any part of the stove exterior or chimney connection
54. y flue temperature to provide for adequate draft This may result in a poor burn smoke spillage and rapid creosote creation A 6 152mm diameter chimney is best suited for this stove Your heating appliance must have a minimum of a 6 152 diameter chimney Maximum chimney diameter must not exceed 10 254mm or have a cross sectional area greater than 85 sq in 550cm Proper draft for this heating appliance is minimum of 0 05 w c water column measurement and is required to prevent back puffing smoke spillage and prevent safety hazards VGZ 031 20120619 1 CONNECTOR PIPE INSTALLATION NOTE CONNECTOR PIPE IS NOT INCLUDED TO PURCHASE VISIT YOUR LOCAL HARD WARE HOME OR BUILDING CENTER SEE LOCATING STOVE PAGE 6 FOR ADDITIONAL SPECIFICATIONS Connector pipe is used to make the connection from the final positioning of your stove to an approved chimney Connector pipe is NOT included as part of the stove Connector pipe must be 6 152mm diameter minimum of 24 MSG minimum standard gauge black or 26 MSG blue steel stove pipe NOTICE FOR MOBILE HOME INSTALLATIONS US ONLY CONNECTOR PIPE MUST BE DOUBLE WALL HIGH TEMPURATURE PIPE THAT MEETS UL 103 HT SPECIFICATIONS Any connector pipe used must be in good condition Heplace if necessary before using stove Connector pipe is not rated to provide close contact to combustible materials and must have proper clearance from com bustible materials as shown
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