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Vogelzang TR001B Use and Care Manual

1. 23 NOTE A PROFESSIONAL LICENSED HEAT ING AND COOLING CONTRACTOR MUST BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE Page 4 DEFENDER Vogelzang International Corp TRO00IB 20120125 0 ASSEMBLY INSTRUCTIONS NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages TOOLS AND MATERIALS REQUIRED FOR INSTALLATION TOOLS Pencil 6foot Folding Rule or Tape Measure Tin Snips Drill Hand or Electric 1 8 dia Drill Bit for sheet metal screws Screwdrivers blade and Phillips type 9 16 Nut Driver or Ratchet with 9 16 Socket Safety Glasses Gloves MATERIALS NOTE The following items are NOT included with your stove and are required for proper installation Flooring Protection as specified see page 6 Chimney Connection 6 152mm dia minimum 24 MSG black 26 MSG blue steel straight stove pipe or elbow s 1 2 13mm Sheet Metal Screws Chimney Existing 6 Code approved Lined Masonry Chimney or 6 Inside Dia UL 103 HT US ULC S629 CDN listed manufactured chimney Furnace Cement manufacturer recommends Rutland Code 78 CAUTION STOVE IS HEAVY MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE 1 Uncrate the stove and remove all packin
2. TOR MAKER S INSTRUCTIONS FOR INSTALLATION AND USE Use only 6 152mm diameter listed chimney UL 103 HT US ULC S629 CDN Chimney made to this listing is High Temperature rated to 2100 F 1149 C Use chimney from only one manufacturer Never mix brands Carefully follow the chimney manufacturer s stated requirements and clearances Use the chimney manu facturer s attic guards roof supports flashing radiation shields and fire stops when passing through a ceiling Use listed wall pass thru when passing through a combustible wall Do not use makeshift compromises during installation See Appendix on page 14 WARNING DO NOT USE A SINGLE WALL CON NECTION PIPE AS A CHIMNEY A HOUSE FIRE COULD RESULT When using a pre existing chimney have its condi tion and installation inspected before using Make sure that the chimney meets all of the UL rating requirements listed above Be aware that not all manufactured chim ney is of the UL 103 HT ULC S629 NOTE It is recommended that you contact a li censed heating and cooling contractor consult your local yellow pages for chimney installation Manufactured chimney with the proper required UL ULC listing is available from most home centers hardware stores and HVAC supply stores You may wish to view chimney manufacturers information on line See www duravent com www selkirkinc com or www mtlfab com continued on next page UL 103HT ULC S629 CHIMNEY MANDATORY CHIMNEY CA
3. Keep away from a hot stove to avoid burns or clothing ignition NEVER LEAVE SMALL CHILDREN UNSUPER VISED WHEN THEY ARE IN THE SAME ROOM ASTHE STOVE If small children will be in the same room as the stove during operation provide a sturdy barrier to keep them at a safe distance from the stove Keep stove area clear and free from all combustible materials gasoline engine oil naphtha and other flammable vapors and liquids WHILETENDINGTHE FIRE ALWAYS WEAR PRO TECTIVE CLOTHING fire retardant hearth gloves and eye protection to prevent burns Never operate this stove without ash drawer ash clean out or with the door open except when re fueling Such actions can result in very dangerous operating conditions DO NOT OVER FIRE THE STOVE Over firing will occur if combustion air is uncontrolled as when feed door is left open during operation Such actions can result in very dangerous operating conditions While in operation keep the feed door closed and secured at all times except while tending the fire When adding fuel be careful not to smother the fire Do not build fires against glass and do not load fuel to a height or in such a manner that it creates a hazard when opening the door NEVER LEAVE THE STOVE UNATTENDED with door open Always close the door after ignition DO NOT CONNECT TO OR USE IN CONJUNC 30 31 32 33 34 35 36 www vogelzang com TION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS SPECIFICA
4. Never use a chimney to ventilate a cellar or base ment 5 Contact your local building authority for approved methods of installation and any necessary permits and or inspections MASONRY CHIMNEY Before using an existing masonry chimney clean the chimney inspect the flue liner and make any repairs needed to be sure it is safe to use Make repairs before attaching the stove The con nector stove pipe and fittings you will need to con nect directly to a masonry chimney are shown in figure 11 CHIMNEY FLUE THIMBLE 67152mm COLLAR ROUND 24 ga BLACK CONNECTOR CHIMNEY STOVEPIPE LINER MASONRY CHIMNEY Fig 11 Masonry Chimney Connection TROO1B 20120125 0 CHIMNEY CONNECTIONS If the connector stove pipe must go through a com bustible wall before entering the masonry chimney con sult a qualified mason or chimney dealer The installation must conform to local building and fire codes and latest edition of NFPA 211 US or CAN CSA B365 CDN If there is a cleanout opening in the base of the chim ney close it tightly Chimney Minimum Height Requirements 1 Overall Height 15 ft 4 6m min 2 Height above roof 3 ft 91cm 8 Height above slope 2 ft 61cm min within 10 ft 3 05m 4 Minimum rise before horiz section 24 in 61cm NOTICE IF MINIMUM CHIMNEY REQUIRE MENTS ARE NOT MET YOUR STOVE WILL NOT OPERATE PROPERLY MANUFACTURED CHIMNEY REFER TO CHIMNEY AND CHIMNEY CONNEC
5. Secure pipe sections with three 3 sheet metal screws no more than a maximum of 37 76mm apart in each stove pipe and or elbow joint to firmly hold the pipe sec tions together DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM Recheck clearances from the stove connector stove pipe and corner clearanc es using the illustrations in figures 6 8 and continued on next page TOP VIEW USA CLEARANCES COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211 TOP VIEW CANADIAN CLEARANCES COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH US NFPA 211 117777 DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR t 171 DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR BACKWALL AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH BACKWALL AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATF 1 35 AND EXTENDING 2 5 BEYOND EACH SIDE i 39 AND EXTENDING 2 5cm BEYOND EACH SIDE 12 30 5 89cm 12 30 5cm lt minimum KC 127 30 5em 1 8 720 3 minimum t 1 j Clearances amp re Minimum 6 117 Minimum 44 1126 Floor Protector 18 45 7cm Minimum i SIDEWALL Floor Protector SIDEWALL 18 46 8cm i d TROO1B Dimensions TROO1B A AERE for United States EM ULC 5627 Ez Installation According to UL 1482 2006 PROTECTOR 16 40 6 min EROS E 18 46 8cm min 15
6. OPERATING SAFETY PRECAUTIONS 1 NEVER OVER FIRE THIS STOVE BY BUILD ING EXCESSIVELY HOT FIRES AS A HOUSE BUILDING FIRE MAY RESULT YOU ARE OVER FIRING THE STOVE IF UNIT OR STOVEPIPE BEGINS TO GLOW OR TURN RED 2 NEVER BUILD EXTREMELY LARGE FIRES IN THIS TYPE OF STOVE AS DAMAGE TO THE STOVE OR SMOKE LEAKAGE MAY RESULT 3 DO NOT BUILD FIRE TOO CLOSE TO GLASS 4 UNIT IS HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS DO NOT TOUCH THE STOVE AFTER FIRING UNTIL IT HAS COOLED 5 PROVIDE AIR INTO THE ROOM FOR PROP ER COMBUSTION 6 INSPECT STOVEPIPE EVERY 60 DAYS REPLACE IMMEDIATELY IF STOVEPIPE IS RUSTING OR LEAKING SMOKE INTO THE ROOM WARNING EXPLOSION HAZARD NEVER USE CHEMICALS GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLAMMABLE LIQUIDS TO START OR FRESH EN UP A FIRE IN THE STOVE KEEP ALL FLAMMABLE LIQUIDS ESPECIALLY GASOLINE OUT OF THE VICINITY OF THE STOVE WHETHER IN USE OR IN STORAGE TROO1B 20120125 0 www vogelzang com THIS STOVE IS DESIGNED TO BURN WOOD FUEL ONLY Hardwood 16 41cm to 18 46cm must be air dried seasoned for a minimum of 6 months Logs greater than 6 152mm in diameter should be split Wood should be stored in a dry well ventilated area The humidity content for usable firewood must be less than 2096 of the weight of the log Attempts to use wet or unseasoned wood wi
7. amounts of creosote buildup can ignite causing a chimney fire with the possibility of structural elements igniting as well Correct any draft related issues before using the stove The following are some possible causes of insufficient draft Please note that one or more factors may play a role in a draft issue and certain factors may change over time as conditions vary 1 Atmospheric Pressure and Air Supply Atmospheric pressure that affects the draft may oc cur from outside the structure inside the structure or both High pressure weather clear and cold usually produces a better chimney draft than low pressure overcast and damp conditions Negative pressure can be created inside a home by appli ances that expel air from within such as bathroom vents range hoods clothes dryers and forced air furnaces Do not allow such appliances to over come the natural draft Note that newer homes tend to be built more tightly allowing less make up air to seep freely in Negative pressure may be overcome by opening a nearby door or window In extreme conditions of negative draft the airflow in the chimney will reverse direction This is known as down drafting 2 Environmental Factors Wind or air deflecting off external objects such as the roof neighboring structures trees or hills These can cause a pressure change in the air sur rounding the chimney 3 Chimney Temperature The temperature of the chimney is an important factor i
8. may cause over firing resulting in unsafe operating conditions 5 Add large pieces of wood as the fire progresses being careful not to overload Do not fill firebox beyond firebrick area An ideal coal bed of 1 2 25mm 50mm should be established to achieve optimum performance 6 This unit is designed to function most effectively when air is allowed to circulate to all areas of the firebox TIP If ash or coals remain in the stove make sure to clear them away from the Lower Primary Air Orifice LPAO and rake a slight 1 2 25mm 50mm wide trough down the center of the coal bed from front to back prior to loading the fuel 7 Once fuel has been loaded close the door and leave the air inlet control fully open until fire is well established at least 15 20 minutes being careful not to over fire if any of the exterior parts of the stove or chimney connections begin to glow you are over firing the stove 8 Re adjust the air inlet control to desired burn rate For low setting slide control all the way to left for high slide all the way to right If excessive smoke fills the firebox open air inlet control slightly until flames resume and wood is sufficiently ignited The basic rule of thumb is closed low half way open medium and fully open high ADDING FUEL If the coal bed is not hot and glowing rake the coals to the front of the stove close the door and adjust the air inlet con
9. minimum 24 gauge in thickness with a ventilated thimble minimum 24 gauge in thickness having two 17 25 4mm air channels separated from combustibles by a minimum of 67 152mm of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 27 51mm larger than the chimney connec tor and having 17 25 4mm or more of insulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a mini mum 27 51mm air space between the outer wall of chim ney section and combustibles Minimum length of chim ney section shall be 127 305mm chimney section spaced 17 25 4mm away from connector using sheet steel sup port plates on both ends of chimney section Opening shall be covered and chimney section supported on both sides with sheet steel support securely fastened to wall surfaces of minimum 24 gauge thickness Fasteners used to secure chimney section shall not penetrate chimney flue liner TRO00IB 20120125 0 OPERATING INSTRUCTIONS CAUTION HOUSE FIRE HAZARDS DO NOT STOREWOOD ON FLOOR PROTEC TOR UNDERNEATH STOVEPIPE OR ANY WHERE WITHIN MINIMUM CLEARANCES FROM COMBUSTIBLE SURFACES SPECIFIED FOR THIS STOVE e OVER FIRING MAY CAUSE A HOUSE FIRE YOU ARE OVER FIRING IF A UNIT OR CHIMNEY CONNECTOR GLOWS RED
10. or soot may build up in the chimney con nector and chimney and cause a house building fire Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary see Service Hints In the event of a chimney fire turn the air controls to closed positions leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY Have a clearly understood plan on how to handle a chimney fire by contacting your local fire authority for information on proper procedures in the event of a chimney fire After the fire is out the chimney must be cleaned and inspected for any stress or cracks before starting another fire Check the condition of any combustibles surrounding the chimney Ashes should not be allowed to accumulate above the top of the lower primary air orifice LPAO air vent at front of firebox just inside of door DISPOSAL OF ASHES Ashes should be placed in a steel container with a tight fitting lid and moved outdoors immediately The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in Soil or otherwise locally dispersed they should be retained in the closed container until all cinders have completely cooled Other waste shall not be placed in this container To prevent injury do not allow anyone to use this stove who is unfamiliar with the correct operation of t
11. the chimney as smoke Following the instructions below will help you operate your stove properly to maximize the stove s perfor mance Actual performance is dependent on chimney height weather log size wood species and moisture continued on next page DEFENDER Page 15 OPERATING continued content Some experimentation will initially be required to find that sweet spot where your stove performs best The following will give you a starting point to find your optimum settings When first loading fuel set the door air inlet control at the wide open position for at least 15 20 minutes When the stove is working properly you should be able to observe secondary combustion flames above the fuel pieces in front of the secondary air tubes at the top of the firebox These secondary flames should continue to burn after the primary air inlet is reset from wide open to the desired operating setting If the flames do not continue to burn open the air control to re establish the secondary flames then slowly reset the air control to the desired setting Initially it may take several attempts to figure your stove out But once you find the operating sweet spot and the correct mix of procedures to get there only minor adjustments will be necessary The best indicator of a properly operating stove is to look for smoke coming out of the chimney You may see steam emissions that will quickly dissipate Smoke will thin but continue to drift
12. without totally disappearing If you do detect smoke emissions open the air control a little bit let the stove adjust for 10 15 minutes and re check your chimney Remember visible smoke represents lost heat NOTICE INITIAL BURNS TO CURE PAINT Because of the high operating temperatures this stove uses a special high temp paint which requires a series of burns to cure the paint for durability and a lifetime of service Proper curing of the high temp paint requires a series of three initial burns The stove should be allowed to cool off between each burn The first two burns should be small fires and low temperatures 250 F 120 C for a duration of 20 minutes each The third fire should be ata medium high temperature 500 700 F 260 370 C for twenty minutes Provide adequate cross ventilation to clear any smoke or odor caused by initial firings STARTING A FIRE 1 Set air inlet control to fully open position slide to right NOTE Open High right Closed Low left 2 Open the feed door and place several wads of crushed paper in the firebox 3 Cover the paper with a generous amount of kin dling in a teepee fashion and a few small pieces of wood 4 Ignite the paper and leave the door open slightly Page 16 DEFENDER Vogelzang International Corp DO NOT LEAVE STOVE UNATTENDED WITH DOOR OPEN Except while tending the fire operating the stove with the feed door open or ash clean out cover or ash drawerremoved
13. 14 on page 2 Properly dispose of hot ashes see Safety Instructions item 14 on page 2 Do not over fire the stove over firing is when any part of the stove exterior or chimney connections glow CAUTION DO NOT OVER FIRE APPLIANCE YOU ARE OVER FIRING IF THE CHIMNEY CONNECTORS OR STOVE GLOWS RED CLOSE THE DOOR AND SHUT DAMPER IMMEDIATELY TO REDUCE THE AIR SUPPLY AND SLOW DOWN THE FIRE CAUTION SLOW BURNING FIRES AND EXTENDED USE MAY CAUSE EXCESSIVE CREOSOTE BUILDUP IGNITION OF CRE OSOTE OR OVER FIRING MAY CAUSE A CHIMNEY FIRE CHIMNEY FIRES BURN EXTREMELY HOT AND MAY IGNITE SURROUNDING MATERIALS IN CASE OF A CHIMNEY FIRE CALL THE FIRE DEPARTMENT IMMEDIATELY www vogelzang com SERVICE HINTS CREOSOTE FORMATION AND NEED FOR REMOVAL CAUTION RISK OF FIRE When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated 3mm or more it should be removed to reduce the risk of a chimney fire Failure to remove creosote may result in ignition and ma
14. 38 1cm m i 15 38 1cm F min 23 54 5cm 6 15 2cm min min 23 54 5cm 8 20 3cm min Fig 6 Top View Minimum Clearance Dimensions from Combustible Surfaces Page 6 DEFENDER Vogelzang International Corp TRO00IB 20120125 0 LOCATING STOVE your local building codes or fire protection ordinances NOTICE Any wall containing combustible materials such as wooden studs drywall and faced with brick or stone MUST be considered a combustible surface 7 DO NOT install this stove in a mobile home manufactured home trailer or tent NO EXCEPTIONS HUD Federal Standard 24 CFR Ch xx The clearances provided are minimum dimensions set by UL 1482 2010 amp ULC S627 00 tested and applied by OMNI Test Laboratories Inc the manufacturer s testing laboratory Installation of this stove must comply with the latest edition of NFPA 211 US CAN CSA B365 CDN for reduced clear ances and or your local building code rulings Use whichever minimum dimensions are the LARGEST Clearances listed and shown MUST be adhered to for safe operation of this appliance CLEARANCES MAY NOT BE REDUCED BY ANY MEANS IN USA OR CANADA NEVER OPERATE THIS STOVE WITHOUT THE ASH CLEANOUT DOOR OR WITH THE ASH DRAWER REMOVED very dangerous operating conditions could result Failure to follow these minimum clearance require ments may result in an unsafe installation and could cause a fire 10 This stove meets U S Test Standar
15. 730 5CM POWER FROM STOVE OR PIPE SURFACES SUPPLY BLOWER MOTOR Blower Specs 110v 60 Hz AC 0 55 amp NOTICE ANY REPLACE MENT WIRING MUST HAVE EQUIVALENT INSULA TION AND TEMPERATURE RATING 105 C Page 20 DEFENDER Vogelzang International Corp TRO00IB 20120125 0 PARTS TR001B DEFENDER HIGH EFFICIENCY STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Contact us at 616 396 1911 to order parts 65 15 NOTE F6 Blower is F 6G Optional Equipment Part Description Qty PartNo Description Qty 1B 01 Ceramic Fiber 1 1B 18 Door Frame 1 1B 02 C Cast Fiber Board 9 3 x 11 x 0 5 2 1B 19 Door Glass 2 iei i 1 1B 03 Air Tube Middle amp 2 1B 20 Gasket 3 8 Fiberglass Glass 1 1B 04 Air Tube 1 1B 21 Retainer 5 5 1B 05 Retainer Clip Air Tube 3 1B 22 Retainer Handle Side Glass 1 1B 06 Bolt Clip 3 1B 23 Screws Gl
16. DEFENDER HIGH EFFICIENCY AIR TIGHT WOODSTOVE EPA Certified 4 22 grams hr Model TR001B Owners Manual Save These Instructions Le manuel de langue francais est disponible www vogelzang com French language manual is available at www vogelzang com Tested amp Listed By Portland Oregon USA 7 US OMNI Test Laboratories Inc Report No 235 S 01c 2 This stove meets test standards READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING US UL 1482 2010 amp CDN ULC S627 00 THIS STOVE FAILURE TO FOLLOW INSTRUC NOTE IT IS RECOMMENDED INSTALLATION TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH BE COMPLETED BY A QUALIFIED HEATING EQUIPMENT INSTALLER REFER TO MARKINGS ON STOVE LABELS FOR SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALLATION REQUIREMENTS FOR YOUR AREA www vogelzang com V GELZANG p CORPORATION Fax 1 616 396 1971 Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 TR001B 20120125 0 www vogelzang com DEFENDER Page 1 1 Page 2 DEFENDER The installation of this stove must comply with your local building code rulings Please observe the clear ances to combustibles see reference figures 6 8 Do not place fuel furnitur
17. LLY APPROVED FOR SUCH INSTALLATIONS A WOOD BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIR CASE as it may block egress in the event of a fire DO NOT INSTALL IN A SLEEPING ROOM DO NOT INSTALL IN AN ALCOVE OR INSIDE A FIREPLACE Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance to avoid false alarms Detectors should be located close to sleeping areas Follow the smoke detectors manufacturers placement and installation instructions Maintain smoke detector per manufacturer s instructions CARBON MONOXIDE CO HAZARD A buildup of CO fumes is toxic and can be fatal Carbon Monoxide is a colorless odorless gas produced during combus tion of wood coal oil gas and by other fuel burning appliances It is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney Installed as instructed this stove is designed to be as safe as possible yet it is recommended to install a CO detector Follow the manufacturer s recommendations for proper instal lation and use It is recommended to be placed at table top level not near the ceiling to avoid false alarms Realize that devices other than a stove i e motor exhaust can trigger CO alarms If alarm sounds Recognize the symptoms of CO poisoning head aches nausea amp drowsiness Increase ventilation open windows amp doors Make sure sto
18. P 2FT 61CM MINIMUM 3 FT 91CM MINIMUM 10 FT 3 05M MINIMUM REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUCTIONS MUST CONFORM TO UL 103 HT US OR ULC S629 CANADA 15 FT 4 6M MINIMUM CONNECTOR PIPES FLOOR PROTECTOR Fig 11 Chimney Construction Through Attic Space NOTICE IF MINIMUM CHIMNEY REQUIRE MENTS ARE NOT MET YOUR STOVE WILL NOT OPERATE PROPERLY UL 103HT ULC S629 CHIMNEY MANDATORY CHIMNEY CAP 2FT 61CM MINIMUM 3FT 91CM MINIMUM 15 FT 4 6 MINIMUM 10 FT 3 05M MINIMUM CONNECTOR PIPES REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUCTIONS MUST CONFORM TO UL 103 HT US OR ULC S629 CANADA FLOOR PROTECTOR Fig 12 Chimney Construction Through Roof TROO1B 20120125 0 www vogelzang com DEFENDER Page 11 CHIMNEY CONNECTIONS continued VENTING TO EXISTING FIREPLACE In some instances people desire to convert an existing fireplace for stove use Usually safe connec tion to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace ce ment Prior to installation clean and inspect the existing flue and smoke shelf Installation should be designed so the system can be dismantled for periodic cleaning and inspection Before conversion make sure the existing chimney is str
19. PER AND SEALED FIG 15 Fireplace Conversion TRO00IB 20120125 0 CHIMNEY CONNECTIONS continued 8 203 mm of liner must remain below the entry position When locating the stove and stovepipe all minimum clearances must be observed from com bustible surfaces including mantels combustible trim work ceilings and walls Positioning the center of the stove pipe entry into the chimney 24 61cm below the ceiling should insure proper clearance for a 6 152 mm stovepipe 2 Install a metal or fire clay 5 8 16mm minimum thickness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue see figure 10 on page 9 3 Secure the thimble with refractory mortar The thimble should be surrounded by 12 305 mm of solid unit masonry brickwork or 24 61cm of stone 4 Install the stovepipe into the thimble as far as pos sible without extending past the flue lining see figures 10 amp 11 on pages 9 amp 10 5 A small airspace about 1 2 13 mm should re main between the stovepipe and thimble to allow for expansion of the pipe Seal this airspace with high temperature caulking or ceramic wool 6 Secure and seal the damper in the closed posi tion using high temp caulking ceramic wool or furnace cement Also check to see if the chimney has a cleanout If it does make sure it is closed and sealed as well A leaky cleanout will greatly reduce draft efficiency I
20. TOVE PAGE 6 FOR ADDITIONAL SPECIFICATIONS Connector pipe is used to make the connection from the final positioning of your stove to an approved chimney Connector pipe is NOT included as part of the stove Connector pipe must be 6 152mm diameter minimum of 24 MSG minimum standard gauge black or 26 MSG blue steel stove pipe Connector pipe is NOT rated to provide close contact to combustible materi als and must have proper clearance from combustible materials as shown in the clearance diagrams on the previous pages Connector pipe should never be used in place of a chimney If proper clearances are not ob served a house fire could result INSTALLATION INSTRUCTIONS PLEASE NOTE Installation of a draft damper is NOT recommended Combustion control is regulated by the intake of combustion air not the exhaust 1 Thetapered end of the connector stovepipe fits into the stove flue collar Secure with three sheet metal Screws Notice For side or rear venting you must have a minimum 24 61cm vertical rise from top of stove to horizontal pipe sections see fig 7 2 Horizontal pipe must slope up towards the chimney at least 1 4 6 4mm per foot of horizontal run CORRECT WRONG You must have at least 187 46cm of clearance be tween any horizontal piping and the ceiling The pipe cannot extend into the chimney flue fig 10 Secure pipe elbow sections with three sheet metal Screws at each joint to make the piping rig
21. and shown in this manual DO NOT OPER ATE A STOVE THAT IS MISSING ANY PARTS If any parts are missing or defective please notify the dealer or manufacturer immediately Replace missing broken or worn parts with factory original or equivalent parts only CAUTION DO NOT ALTER COMBUSTION AIR CONTROL RANGE TO INCREASE FIRING OR FOR ANY REASON Altering or tampering with air control beyond normal capacity will create unsafe and hazardous conditions Always connect this stove to a chimney and vent to the outside Never vent to a room or inside a building DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE 9 10 11 12 13 14 15 16 17 Vogelzang International Corp SAFETY INSTRUCTIONS Head All Instructions Carefully DO NOT CONNECT A WOOD BURNING STOVE TO AN ALUMINUM TYPE B GAS VENT This is not safe Use approved masonry or an Underwrit ers Laboratories Listed UL 103 HT US ULC S629 CDN Residential Type and Building Heating Ap pliance Chimney Use 67 152mm diameter chim ney that is high enough to give a good draft See specifics in Chimney Connections instructions Be sure that your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be in good condition Replace if necessary before using stove Creosote
22. as burned out open the air control to its fully open position This will allow warm room air to enter the chimney and keep it as warm as possible until the stove is used again For assistance involving chimney draft issues con tact a knowledgeable licensed heating and cooling contractor in your area For questions regarding manufactured chimney contact the manufacturer of the chimney NOTE A DRAFT READING OF 0 05 TO 0 06 W C WATER COLUMN IS REQUIRED FOR PROPER BURNING OF THIS STOVE GLASS CARE CAUTION DO NOT OPERATE WITH CRACKED OR BROKEN GLASS Periodic cleaning of glass will be necessary to prevent accumulations of ash Acidic ash buildup can eventually etch and weaken glass Creosote accumu lations should burn off during hot fires The following usage and safety tips should be observed 1 Inspect the glass regularly for cracks and breaks If you detect a crack or break extinguish the fire immediately and contact the manufacturer for a replacement before re firing the stove 2 Donotslam the door or otherwise impact the glass When closing doors make sure that logs or other objects do not protrude to impact the glass TROO1B 20120125 0 www vogelzang com 3 Donotbuild fires against or that might fall against the glass 4 Do not clean the glass with materials that may scratch or otherwise damage the glass Scratches on the glass can develop into cracks or breaks dur ing operation 5 Never attemp
23. ass Retainer 12 1B 07 Nickle Trim 1 1B 24 Gasket DOOM 1 1B 08 Handle Slide Draft 1 1B 25 Cover Ash il 1B 09 Slide Draft 1 1B 26 Drawer 1 1B 10 Cover Slide 1 1B 27 Support Ash 2 1B 11 Fire Brick see chart on next page 1B 12 Nickle Trim Hearth ecce 1 1 13 Legs c 4 Blower Option not included as standard equipment 1B 14 Nuts 9 16 8 4 F 6 Blower Assembly 1 1B 15 Door Assembly complete 1 F 6G Gasket Ceramic 1 1B 16 Handle Assembly complete 1 F 6S Screws Blower 4 1 17 Hinge PiN e 2 1 20120125 0 www vogelzang com DEFENDER Page 21 PARTS TR001B DEFENDER HIGH EFFICIENCY STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Contact us at 616 396 1911 to order parts Part Description Qty 1B 15 Door Assembly complete 1 1B 16 Handl
24. combustion pro cess Secondly it supplies the draft or pressure to bring oxygen to the fire to sustain combustion Draft is the natural movement of air or gases through a chimney Chimney draft comes from the natural tendency for hot less dense air to rise As the hot air rises within the chimney it creates a lower pressure at the bottom of the chimney to which the stove is connected The higher pressure air outside the stove then rushes into the stove where the lower air pressure level exists thus bringing oxygen to the fire This constant flow of air is referred to as the draft Many factors or combination of factors can act together to build or impede the draft Without the correct amount of draft the stove will not operate properly 18 DEFENDER Vogelzang International Corp If there is excessive draft an unsafe condition will arise with too much air being drawn into the stove and creating an excessively hot fire This could cause over firing which runs the risk of igniting structural elements around the stove and chimney The most common experience is that of insufficient draft Under insufficient draft conditions the fire will be starved for oxygen improper or incomplete combustion occurs resulting in smoke spillage into the area around the stove A fire that is starved for oxygen will not burn well Such a fire will produce excessive smoke that will cool and condense in the chimney creating creosote Excessive
25. d UL 1482 2010 amp Canadian Standard ULC S627 00 11 Always locate stove to provide a source of fresh air into the room where the unit is installed Failure to do so may result in air starvation of other fuel burning appliances and the possible develop ment of hazardous conditions TROO1B 20120125 0 www vogelzang com CAUTION KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE AND OUTSIDE MINIMUM CLEARANCES CAUTION REPLACE FIREBRICKS BEFORE FIRING WOODSTOVE POSITION FIREBRICKS SO NO GAPS REMAIN BETWEEN BRICKS CORNER CLEARANCES NN Oei H 12 30 5cm one oon gt lt F 2 1 F F SZ Fig 7 Top View Minimum Corner Clearances from Combustible Surfaces Continued on next page DEFENDER Page 7 CEILING USA CEILING UL 1482 18 46cm Minimum NOTICE For rear side Room Height wall venting maintain floor to a minimum vertical rise ceiling of 24 between the top 8ft of stove and horizontal 2 4m SIDEWALL BACKWALL FLOOR PROTECTOR FLOOR PROTECTOR Fig 8a Front View Fig 8b Side View Minimum Clearance Minimum Clearance Dimensions Dimensions from Combustible Surfaces from Combustible Surfaces t Minimum Height stove top to ceiling 55 Minimum Room Height wall venting maintain floor to a minimum vertical ceiling rise of 24 61cm from ft top of stove to ho
26. d bolts as shown Carefully lift the stove into an upright position OPTIONAL BLOWER ATTACHMENT NOT INCLUDED WITH STOVE Attach blower assembly r 3 fig 4 to back of rear Fan deflector fig 5 NOTE Make sure ce Gasket ramic gasket is posi tioned between rear de flector heat shield and blower assembly Use four screws provided to fasten the blower to rear heat shield Blower Assembly Fig 4 Optional Blower Assembly continued on next page DEFENDER Page 5 ASSEMBLY continued 2 Route the power cord away from stove Do not allow the power cord to touch any hot surfaces Keep power cord at least 12 from stove surfaces Once stove is positioned plug power cord into a grounded 120v outlet LOCATING STOVE 1 The stove must be placed on solid concrete solid masonry or when installed on a combustible floor on an listed UL 1618 Type 2 floor protector such as Hy C or Imperial Model UL 3648BK US or UL4048BK CAN or equivalent Floor protector must be 1 2713mm minimum thickness value 0 84 value 0 59 see page 23 for calculation formulas non combustible material or equivalent US Requirements The floor protector must extend at least 167 41cm beyond the front of the access door 67 15 2cm to the sides 127 30 5cm beyond the rear and must extend under and 27 51mm beyond either side of the stove pipe connector if it is el bowed towards a wall See figures 6 8 and consu
27. e Assembly complete 1 1B 17 Hinge PiN 2 1 18 Door Frame 1 1 19 Door 8 amp 1 1 20 Gasket 3 8 Fiberglass Glass 1 1B 21 Retainer Glass 5 1B 22 Retainer Handle Side Glass 1 1B 23 Screws Glass 12 1B 24 Gasket 1 CNW i Fire Brick Sides Part Description Qty 1B 11 Fire Brick Layout 1B MA _ amp 8 i 1B 11FF Brick FF size 2 1B 11M Fire Brick 2 2 1B 11T Fire Brick 82 2 1B 11X Fire Brick 872 1 1B 11Y Fire Brick 1 1B 11Z Fire Brick 2 8176 2 Fire Brick Back Fire Brick Bottom Page 22 DEFENDER Vogelzang International Corp TROO1B 20120125 0 8 P FLOOR PROTECTOR MATERIAL CALCULATIONS This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R value as stated in the installation instructions on page 6 Locating Stove step 1 of this manual If the floor protector materials listed in the instructions are not available materials with an equivalent R value may be substituted Alternate materials may be ra
28. e or any other objects within the clearance area Verify that the stove is properly assembled and installed before firing the stove for the first time After reading these instructions if you have any doubt about your ability to complete your installation properly you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation DO NOT use temporary or makeshift compromises during installation There must be NO DEVIATION OR ALTERATION OF ANY KIND from the very spe cific instructions spelled out in this instruction manual as it pertains to the installation of this woodstove NO EXCEPTIONS DO NOT store wood kindling flammable liquids or other combustible materials in the vicinity of the appliance Refer to certification label on back of unit and reference figures 6 8 in this manual DO NOT INSTALL THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS HUD Federal Standard 24 CFR Ch XX DO NOT ELEVATE THIS STOVE BY ANY MEANS i e bricks under legs cement blocks Stove legs must set directly upon the solid surface non com bustible floor as specified in this stove instruction manual DO NOT MODIFY THIS STOVE IN ANY WAY Stove must be installed with legs and ash drawer provided attached as shown in the instructions DO NOT OPERATE WITHOUT ASH DRAWER OR ASH CLEAN OUT COVER IN PLACE NO EXCEPTIONS Assemble only with original parts as supplied
29. em must have a R value of 0 893 Rspecs Step 2 Calculate R value of individual components 4 Brick with C factor 1 25 R 1 C 1 1 25 0 80 Rbrick 1 8 inch 0 125 mineral board with k factor 0 29 1 0 29 x 0 125 0 431 Rmin brd Step 3 Add R values of components to get total R value of system Rbrick Rmin brd 0 80 0 431 1 231 Rsystem Step 4 Compare Rsystem to Rspecs Rsystem 1 231 is larger than Rspecs of 0 893 System R value exceeds the required specifications and therefore is an acceptable alternative TROO1B 20120125 0 www vogelzang com DEFENDER Page 23 This Vogelzang heating appliance is safe when installed properly and will provide you with years of service However always exercise good judgement when you are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Respectfully yours Steve Proprietor DO NOT USE THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS COMPANY TESTIMONY FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON THAT WHOEVER BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 MADE IN CHINA Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 International CORPORATION
30. ey clearance to sheet steel supports and combustibles 2 in 51 mm Two alr channels ach 1 In 25 4 mm Chimney connector Minimum 6 In 152 mm glass Two ventilated air iber Insulation channels each 1 In 25 4 mm Construction of Masonry chimney Sheet steel sheet steel constructed to supports NFPA 211 Minimum chimney clearance to sheet steel supports and combustibles 2 in 51 mm Minimum clearance 2 in 51 mm 1 in 25 4 mm air space to chimney length Sheet steel supports Chimney section Chimney connector Chimney connector Chimney length Air space 2 in 51 mm Masonry chimney Sheet steel constructed supports to NFPA 211 Page 14 DEFENDER A B attach connector C Vogelzang International Corp Brick Masonry Minimum 3 57 89mm thick brick masonry all framed into combustible wall with a minimum of 127 305mm brick separation from clay liner to combustibles The fireclay liner shall run from outer surface of brick wall to but not beyond the inner surface of chimney flue liner and shall be firmly cemented in place Insulated Sleeve Solid insulated listed factory built chimney length of the same inside diameter as the chimney connector and having 17 25 4cm or more of insulation with a minimum 97 229mm air space between the outer wall of the chim ney length and combustibles Ventilated Thimble Sheet steel chimney connector
31. f you have any questions regarding venting your stove contact the manufacturer or contact the National Fire Protection Association NFPA and request a copy of the latest editions of NFPA Standard 211 and NFPA Standard 908 Their address is National Fire Protection Association Battery March Park Quincy MA 02269 NOTE DO NOT ATTEMPT TO ROUTE THE CHIMNEY CONNECTOR PIPE THROUGH THE THROAT OF A FIREPLACE TRO00IB 20120125 0 www vogelzang com DEFENDER Page 13 CHIMNEY CONNECTOR SYSTEMS amp CLEARANCES NOTE IN CANADA THE INSTALLATION MUST CONFORM TO CAN CSA B365 WHEN PASSING THROUGH COM BUSTIBLE CONSTRUCTION Minimum chimney clearance to brick and combustibles 2 in 51 mm Minimum clearance 12 in 305 mm of brick Chimney connector Chimney flue Fire clay liner Minimum 12 in 305 mm lo combustibles Masonry chimney constructed to NFPA 211 Minimum chimney clearance from masonry to sheet steel supports and combustibles 2 in 51 mm Minimum Clearance 9 in 229 mm Nonsoluble refractory cement Factory built chimney length Chimney connector 22772722224 NE Use chimney 0448PSEEE S m m rs parts to Chimney length flush with inside of flue Air space 9 in 229 mm min securely Chimney flue Solid insulated listed factory built Masonry chimney chimney length constructed to 211 Sheet steel supports Minimum chimn
32. g materials and protective poly bag NOTICE DO NOT remove ceramic blanket material from inside stove pipe opening Fig 1 This blanket provides an air seal on the side walls of the stove to direct combustion gasses over the secondary combustion tubes before exiting via the chimney DO NOT REMOVE the ceramic blanket or your stove will not operate properly DO NOT REMOVE Figure 1 DO NOT remove ceramic blanket from inside stove pipe opening This is NOT packing material but an integral component of the stove combustion system 2 Remove all parts from inside stove NOTE Stove may be lightened during installation by removing fire brick Replace firebrick amp ash cover before us TROO1B 20120125 0 www vogelzang com or equivalent ing There are six different sizes brick and two with notches Note the location of each while removing or refer to fig 9a b amp c page 6 for proper location inside firebox Place flattened carton on floor and lay the stove on it s back Remove the four lt 9 16 nuts from 97 the threaded studs located on Fig 2 Attach 4 each corner Legs Place legs in position and secure using the nuts removed in step 4 Tighten nuts securely Drawer Threaded Ash Drawer Fig 3 Attach Drawer Supports Ash Drawer Next install the Ash Drawer Supports to the threaded weldments on the bottom of the stove fig 3 Each support uses three threade
33. he stove Do not operate stove while under the influence of drugs or alcohol DO NOT ELEVATE THE FIRE Build fire directly on the bottom of the firebox This stove has not been tested with the use of grates andirons or other means of elevating the fire and must not be used TROO1B 20120125 0 SAFETY INSTRUCTIONS continued 18 20 21 22 23 24 25 26 27 28 29 1 20120125 0 The special paints used on your stove may give off some smoke and an odor while they are cur ing during the first 12 to 15 fires Additional smoke and odor may be emitted from the light oils used in construction of the fire box This should disap pear after a short period of time and not occur again Persons with lung conditions or owners of susceptible domestic pets such as birds should take prudent precautions Open windows and doors as needed to clear smoke and or odor Paint discolor ation will occur if the stove is over fired This stove has a painted surface which is durable but it will not stand rough handling or abuse When installing your stove use care in handling CLEAN STOVE FREQUENTLY as soot creosote and ash may accumulate Clean exterior with soap and warm water when stove is not hot Do not use any acids or scouring soap as these solvents wear and dull the finish ALERT ALL PERSONS TO THE HAZARDS OF HIGH SURFACE TEMPERATURES while stove is in operation especially young children
34. id Screws may be no more than a maximum of 3 76mm apart It is recommended that no more than two 2 90 degree bends be used in the stovepipe instal lation The use of more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage Where possible use only corrugated nonadjustable elbows These provide a better seal The connector pipe must not pass through an attic or roof space trusses closet or any concealed space or floor ceiling wall or combustible con struction See Chimney Connector Systems amp Clearances page 19 A UL 103 HT US ULC S629 CDN listed chimney must be used from the first penetration of ceiling or wall to the chimney cap Where passage through a wall or partition of com bustible construction is desired the installation shall conform to NFPA 211 US or CAN CSA B365 Canada WARNING DO NOT USE SINGLE WALL CONNECTOR PIPE AS A CHIMNEY A HOUSE FIRE COULD RESULT WRONG Fig 10 Stovepipe Flue Connections TROO1B 20120125 0 www vogelzang com DEFENDER Page 9 CHIMNEY SIZING Today s solid fuel heating appliances are much more efficient than those made in the past Your heat ing appliance has been designed to provide the most efficient transfer of heat possible from the least amount of fuel Controlled combustion is the key to optimum heat ing performance Controlled combustion requires a flow of fresh air into the appliance acros
35. ing in this manner Page 12 DEFENDER Vogelzang International Corp MANDATORY CHIMNEY CAP 2 FT 61CM MINIMUM 3 FT 91CM MINIMUM 15FT 4 6M 10FT 3 05M MINIMUM MINIMUM NON COMBUSTIBLE WALL CONNECTOR THIMBLE Hi CLASS f 7 LISTEDHT INCLUDING WALL THIMBLE FLOOR PROTECTOR Fig 14 Chimney Connection to Firebox Through Masonry Wall FIREPLACE INSTALLATION NOTE DO NOT ATTEMPT TO ROUTE THE CHIMNEY CONNECTOR PIPE THROUGH THE THROAT OF THE FIREPLACE Directly connecting the stovepipe into the existing masonry chimney figure 15 Type A Fireplace Conver sion of the fireplace is the only approved method of installation This is a complicated and involved process and to insure safety should only by done by a qualified installer 1 Anentry hole must be cut through the masonry and tile liner with minimal damage to the liner At least continued on next page TYPE A FIREPLACE CONVERSION NOTICE USE THREE 3 SHEET METAL SCREWS AT EACH STOVEPIPE CONNECTION JOINT TO ENSURE STABILITY 5 8 716mm FIRECLAY STOVEPIPE CONNECTOR FLUE LINER SEALED AT UL LISTED THIMBLE HORIZONTAL 67152mm STOVEPIPE 24 GAUGE WITH 1 4 76 4mm RISE PER FOOT 67152 STOVEPIPE ELBOW CLEARANCE REDUCER FOR MANTEL 67152 24 MSG CIN NOTICE 24 61cm MINIMUM RISE BEFORE HORIZONTAL PIPE SECTION TO ENSURE PROPER DRAFT LISTED FLOOR PROTECTOR DAM
36. ize performance Gauges to measure draft are readily available at stove stores and are economical to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can have an adverse effect on the draft The manufacturer cannot be held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem Page 10 DEFENDER Vogelzang International Corp stove If the chimney diameter is too large it will be dif ficult to raise the chimney flue temperature to provide for adequate draft This may result in a poor burn smoke spillage and rapid creosote creation A 6 152mm di ameter chimney is best suited for this stove Your heating appliance must have a minimum of a 6 152mm diameter chimney Maximum chimney diameter must not exceed 10 254mm or have a cross sectional area greater than 85 sq in 550cm Proper draft for this heating appliance is minimum of 0 05 w c water column measurement and is required to prevent back puffing smoke spillage and prevent safety hazards IMPORTANT Installation Points 1 Sizechimney flue to stove collar This stove requires a 6 152mm diameter flue see Chimney Sizing 2 Never connect this unit to a chimney serving another appliance 3 The chimney must meet all minimum height require ments 4
37. ll cause ignition problems rapid creosote build up resulting in chimney fire incomplete combustion low heat yield blackened glass NOTICE USE SOLID WOOD MATERIALS ONLY DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL DO NOT USE COAL THIS STOVE IS NOT DESIGNEDTO ACCOMMODATE THE AIR FLOW DRAFT NECESSARY TO PROPERLY BURN COAL OR COAL PRODUCTS DO NOT ELEVATE FIRE OR USE GRATES OR AND IRONS BUILD FIRE DIRECTLY ON BOTTOM OF FIREBOX OPTIMAL FUEL CONSUMPTION This stove is designed to get the most efficient transfer of heat energy from the wood fuel and radiate it into your living environment The fire box introduces combustion air through three sources 1 Immedi ately beneath the door opening below the window is a Lower Primary Air Orifice LPAO 2 The door air inlet control brings air into the firebox and controls the rate of burn and the amount of heat the stove radiates 3 The secondary air tubes at the top of the firebox are designed to ignite the combustion gases smoke given off by the burning wood and increases the efficiency of the stove and reduces chimney emissions Smoke given off by burning fuel consists of very small organic liquid droplets If these droplets condense they form a sticky tar like substance called creosote When operated properly this stove is designed to burn these droplets Burning these droplets releases heat that would otherwise be lost up
38. lt local building codes and fire protection ordinances Canadian Requirements The base must extend at least 187 46 8cm beyond the front of the access door 8720 to the sides 87 20 3cm behind the stove and must extend under and 27 51mm beyond either side of the stove pipe if it is elbowed towards a wall See figures 6 8 and consult local building codes and fire protection ordinances CAUTION FIRE HAZARD CARPETING AND OTHER COMBUSTIBLE MATERIAL SHALL NOT COVER THE FLOOR PROTECTOR THESE MATERIALS MUST REMAIN OUTSIDE OF COMBUSTIBLE CLEARANCES SEE FIG 6 8 Fig 5 Mount Blower Assembly to rear Heat Deflector The room in which he stove is installed must have a minimum floor to ceiling height of 8 ft 2 4 m amp a minimum stove top to ceiling height of 5577140 cm The stove must have its own flue Do not con nect this unit to a chimney flue serving other appliances After observing the clearances to combus tible materials figures 6 8 locate your floor protector accordingly figure 6 and careful ly place the stove in your selected location Install stove pipe elbows and thimble as required utilizing either a recently cleaned and inspected 67 152mm masonry chimney or a 67 152mm i d UL 103 HT US ULC S629 CDN listed manufactured chimney Use round 67 152mm dia minimum 24 MSG black or 26 MSG blue steel stove pipe to connect the stove to the chimney DO NOT USE GALVANIZED DUCT PIPE AS A CONNECTOR
39. n how well it drafts Warm chimneys draft better than cold chimneys This is based upon the principle that hot air rises while cold air sinks Hot gases going up a cold chimney will cool rapidly Warm the chimney by allowing a hot fire to burn for the first fifteen to thirty minutes after starting the fire Be careful not to over fire the stove If any part of TROO1B 20120125 0 SERVICE HINTS continued the stove or chimney starts to glow you are over firing the stove Masonry chimneys will take longer to warm than manufactured chimneys on account of their greater structural mass Chimneys that have a flue diameter larger than the stove outlet take more heat to warm thus resulting in a faster cooling of the hot gases needed to build or maintain draft 4 Chimney Installation and Maintenance Confirm that all four minimum chimney height requirements listed in the Chimney Connection section of the manual have been met The physics that link chimney height with draft creation are vital to the proper operation of the stove Failure to meet each of these minimum requirements will have an adverse affect on draft Avoid long horizontal runs or multiple elbows Use stove cement to seal joints in the connector pipe section Regularly clean the chimney connector pipe rain cap and spark ar restor screen Creosote build up can reduce the chimney draw and possibly create a chimney fire 5 Temporarily out of Operation After the fire h
40. nn ues 9 ell hjd amp rc 10 CHIMNEY CONNECTIONS RE ivE REY M Eu UE 10 13 CHIMNEY CONNECTION SYSTEMS amp 14 OPERATING INSTRUCTIONS House Fire Hazards Operating Precautions Warnings 15 Wood 51266 15 Optimal Fuel Consumption 15 Starting Fire Adding Fuel nitantur xi ahora 16 SERVICE HINTS Creosote Formation Prevention Need for Removal 17 Chimney Draft 18 Glass Care amp Replacement 1 ooiuec ccc enu ce rone nc pan aeu vac Unna RES CREE CMS ECE 19 Door Gasket Replacement 125 orant a a an uShE dE aunE suo uu EuEuEuE 20 OPTIONAL 6 BLOWER MAINTENANCE amp WIRING DIAGRAM 20 PARTS DEFENDER M sssscsssscsssesessesessnsssessesesenenssnsnsessssessnenessnseesesnessenerens 21 PARTS GLASS 22 PARTS FIRE BRICK 22 FLOOR PROTECTOR CALCULATIONS
41. orking along edges being sure to center gasket channel on glass 6 Trim to length and butt ends together 7 Perform replacement procedure in reverse order after replacing glass and gasket 8 When replacing glass into door be sure not to overtighten screws and clips DEFENDER Page 19 SERVICE HINTS continued DOOR GASKET REPLACEMENT CAUTION DO NOT OPERATE A STOVE THAT 4 IS MISSING DOOR GASKET MATERIAL OVER FIRING AND UNSAFE OPERATING CONDI TIONS MAY RESULT 5 PROCEDURE 1 Ensure appliance is not in operation and is thor Starting at hinge side of door work gasket into channel around door unit end butt and trim to length Close door and allow three to four hours for cement to set before firing appliance oughly cooled BLOWER MAINTENANCE 2 Remove old door gasket and clean channel 3 Using an approved high temperature gasket ce ment apply a thin coat in bottom of channel The optional blower is maintenance free other than cleaning Lightly vacuum motor and air inlet to keep free of dust and dirt WIRING DIAGRAM MODEL F 6 BLOWER OPTION DANGER SHOCK HAZARD DISCONNECT POWER SOURCE BEFORE INSTALLATION AND WHENEVER SERVICING BLOWER ASSEMBLY CAUTION MOVING PARTS CAN CAUSE INJURY DO NOT OPERATE WITH COVER REMOVED BLOWER RHEOSTAT ATTACH GROUND BACK OF I BLOWER HOUSING NOTICE DO NOT ALLOW POWER CORD TO TOUCH HOT SURFACES KEEP POWER CORD AT LEAST 127
42. rizontal pipe sections SIDEWALL BACKWALL FLOOR PROTECTOR FLOOR PROTECTOR Fig 8c Front View Fig 8d Side View Minimum Clearance Minimum Clearance Dimensions Dimensions from Combustible Surfaces from Combustible Surfaces FIREBRICK ASSEMBLY Firebrick extends the life of your stove and radiates heat more evenly Check to see that all firebricks are in their correct positions and have not become misaligned during shipping or assembly If removed for ease of locating stove firebrick and ash dump cover must be replaced before firing See diagrams fig 9a 9c for proper positioning Fig 9 Step 1 Bottom Firebrick Installation CAUTION NEVER OPERATE STOVE WITH Two 2 FF Size Two 2 T Size Two 2 X Size One 1 Y Size One 1 Z Size MISSING OR CRACKED FIRE BRICKS Page 8 DEFENDER Vogelzang International Corp TRO00IB 20120125 0 LOCATING STOVE continued As Fig 9b Step 2 Side Firebrick Installation Four 4 A Size Two 2 M Size A Size 9 xXA x1 A FF Size 9 x4 4 x1 1 4 M Size 9x214 Xx11A 7 T Size 9X3 X Size 9 xA x1 A7 Y Size 41 2 Xx3 x1 A Z Size 3 X2 x1 A7 X Firebricks are notched for air tube clearance Fig 9 Step 3 Back Firebrick Installation Four 4 A Size CONNECTOR PIPE INSTALLATION NOTE CONNECTOR PIPE IS NOT INCLUDED TO PURCHASE VISIT YOUR LOCAL HARD WARE HOME OR BUILDING CENTER SEE LOCATING S
43. s the fuel and is finally exhausted up the chimney Today s high efficiency stoves transfer more heat into the living area and less up the chimney Exhaust gases are typically at a lower temperature than tradi tional type stoves With lower exhaust temperatures it is important that the chimney is correctly sized to the CHIMNEY CONNECTIONS The stove must be connected to either a masonry or manufactured metal chimney built and tested to the specifications listed on the previous pages Chimneys perform two functions 1 As a means of exhausting smoke and flue gases which are the result of fuel combus tion 2 The chimney provides a natural draft which allows oxygen to be continuously introduced into the appliance so that proper combustion is possible Insufficient draft will not allow this stove operate properly NOTICE Always provide a source of fresh air into the room where the stove is located Failure to do so may result in air starvation of other fuel burn ing appliances and the possible development of hazardous conditions A stove does NOT create draft Draft is provided by the chimney To achieve proper draft your chim ney must meet the four minimum height requirements detailed in figures 12 14 f these minimum require ments are not met your stove will not operate properly A minimum of 0 05 w c measured in water column is required for proper drafting to prevent back puffing smoke spillage and to maxim
44. t to clean the glass while the unit is hot allow to dry thoroughly before reuse If deposits are not very heavy normal glass cleaners are adequate using a soft non abrasive cleaning pad 6 Never put substances which can ignite explosively in the unit Even small explosions in confined areas can blow out the glass GLASS REPLACEMENT WARNING REPLACE GLASS ONLY WITH 5MM HIGH TEMPERATURE CERAMIC GLASS OF THE PROPER SIZE DO NOT USE SUBSTITUTE MATERIALS SUCH AS TEMPERED GLASS OR DOUBLE THICKNESS WINDOW GLASS CONTACT THE STOVE MANUFACTURER FOR REPLACEMENT GLASS Gasket and Glass cleaning products are available at local retail home centers Manufacturers of cleaning products include A W Perkins Co www awperkins com or Rutland Products www rutland com After extensive use the gasket material which provides glass and door seal may lose it s resiliency and will need to be replaced Inspect glass and door gaskets periodically to ensure proper seal if gaskets become frayed or worn replace immediately Glass Replacement Procedure 1 Ensure appliance is not in operation and is thor oughly cooled 2 Remove screw and glass clips See parts list and diagram 3 Remove glass from door frame 4 f glass is broken carefully remove and discard each broken piece to avoid cuts Discard window gasket Replace window and gasket with original factory replacement parts 5 Replace new gasket starting at the bottom of glass w
45. ted with C factor Thermal Conductance or k factor Thermal Conductivity ratings which must be converted to R value to determine if the alternate material meets the tested requirements The following instructions provide the proper information and formulas for conversion to R value To determine if alternate materials are acceptable follow this sequence 1 Convert material specifications to R value a R value given no conversion necessary b k factor is given with a required thickness T in inches R 1 kxT c C factor is given R 1 C 2 Determine the R value of proposed alternate floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C LOB LO _ hr ft F m K Thermal conductivity k ABtu meh A hr ft F Thermal resistance R AFH CE Btu W Example The specs of floor protector material should be 3 4 inch thick material with a k factor of 0 84 The proposed alternative material is 4 brick with a C factor of 1 25 over 1 8 inch mineral board with a k factor of 0 29 Step 1 Convert specs to R value R 1 k x 1 0 84 x 0 75 0 893 Syst
46. trol to the wide open position Let the coals re heat for 10 15 minutes When hot and glowing spread them out and place your next fuel load into the stove make sure no coals or ashes block the LPAO Leave the door air inlet control in the wide open position for 15 20 minutes Fuel load size can vary but should be kept 1 2 25mm 50mm below the secondary air tubes Also position the fuel to leave space so the air from the inlet can work down between the pieces of fuel This reduces the time it takes for new fuel to burn properly 1 When refueling adjust air inlet control to the fully open position When fire brightens slowly and carefully open the door This procedure will prevent unburned gases from igniting causing smoke and flame spillage continued on next page TROO1B 20120125 0 OPERATING continued 2 D TROO1B 20120125 0 When adding fuel be careful not to hit or bump the ceramic baffle board located at the top of the firebox Add fuel being careful not to overload or over fire the stove When adding fuel be careful not to smother the fire Do not build fires against glass and make sure the coal bed does not obstruct the air inlet Do not add fuel to such a height or in such manner that it creates a hazard when opening the door Close the feed door and secure tightly Adjust the air inlet control as described above Empty ashes regularly Do not allow ashes to pile up see Safety Instructions
47. ucturally sound the chimney incorporates a flue liner and make sure it is in good condition A flue liner consists of clay tile that protects the brickwork of a chimney If a chimney does not have a liner or itis damaged have it relined by a professional Do Not use a chimney that is unlined or damaged If you have any question regarding the condition of the chimney consult a qualified licensed contractor qualified engineer competent mason certified Chimney Sweep or a knowledgeable inspector Consult your insurance company if you cannot find a qualified expert CAUTION NOT ALL FIREPLACES ARE SUIT ABLE FOR CONVERSION TO ACCOMMODATE A WOOD STOVE CHECK WITH A QUALIFIED EXPERT Many prefabricated fireplaces are of the zero clearance fireplace category These consist of multi layered metal construction They are designed with enough insulation and or air cooling on the base back and sides so they can be safely installed in direct con tact with combustible floors and walls Although many prefabricated fireplaces carry endorsements from na tionally recognized organizations for use as fireplaces they have not been tested for connection to wood stove heaters Connecting a stove to such a device will void the manufacturer s warranty Venting a stove directly into a fireplace does not meet code and should not be attempted The stove war ranty will be void with such an installation Do not create a hazard in your home by connect
48. up creosote but it reduces the heat output by up to 25 percent 6 Burn the stove with the air inlet control wide open for 10 25 minutes every time fresh wood is loaded into the stove Do not load more than to 7 of the fuel capacity at one time Loading too much wood at once will cause excessive smoke which contains creosote Mature fires or coals produce very little creosote producing smoke 7 Burn with the control open for several minutes at numerous intervals throughout the day being care ful not to over fire the unit Following this process will help to warm the chimney and reduce the amount of creosote forming condensation within the chimney 8 Establish a routine for the handling of fuel firing and operating the stove Check daily for creosote build up until experience shows how often you need to clean for safe operation Be aware that the hotter the fire the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in the colder months WARNING IN CASE OF CHIMNEY FIRE 1 CLOSE AIR INLET CONTROL S 2 GET OUT OF THE HOUSE 3 CALL THE FIRE DEPARTMENT CHIMNEY DRAFT The chimney is critical to the proper operation of the stove It is the chimney that creates draft THE STOVE DOES NOT AND CANNOT CREATE DRAFT The chimney provides two vital functions for proper stove operation First it is the passage to exhaust smoke and hot gases created in the
49. ve doors and or lids are closed and secured Check stove for smoking or puffing open airflow controls Check chimney amp connector pipe for leaks block age or down draft conditions Check CO device for false alarm Keep power cords electrical appliances and or as semblies outside of the clearance area shown in this manual for combustible materials Consult your municipal building department or fire officials about restrictions permits and installation requirements for your area For further information on using your stove safely obtain a copy of the National Fire Protection Association NFPA publication Using Coal and Wood Stoves Safely NFPA No HS 10 1978 Write NFPA Batterymarch Park Quincy MA 02269 DEFENDER Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS 2 3 TOOLS AND MATERIALS REQUIRED FOR INSTALLATION 5 ASSEMBLY INSTRUCTIONS cUKKR NER E UNA ntn E PENNE 5 LOCATING THE STOVE 6 Minimum 1 ee 6 8 FIREBRICK ASSEMBLY scscissiscrctoncseansesvanadenctantamassvetantusnadatnnnn E UE 8 INSTALCATION P 9 CONNECTOR PIPE INSTALLATION einonun niti tin xm Rr E pena pHa nnmn
50. y cause a house building fire Creosote may be removed using a chimney brush or other commonly available materials from your local hardware retailer Chimney fires burn very hot If the unit or chimney connector should glow red reduce the fire by clos ing the inlet air control and immediately call the fire department CAUTION A CHIMNEY FIRE MAY CAUSE IGNI TION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED TO BE A SAFE DISTANCE FROM THE CHIMNEY IF A CHIMNEY FIRE HAS OCCURRED HAVE YOUR CHIMNEY IN SPECTED BY A QUALIFIED EXPERT BEFORE USING AGAIN A fire in the firebox may be smothered by pouring a large quantity of coarse salt baking soda or cool ashes on top of the fire PREVENTING CREOSOTE BUILDUP 1 Creosote will inevitably form in your chimney and connector pipe Following these steps will help reduce the rate of build up 2 BURN ONLY SEASONED WOOD that has dried for at least one year 2096 humidity by weight 3 Burn hardwood rather than softwood Hardwood is denser or heavier wood and burns hotter 4 Do not attempt to burn or mix in green or wet wood The use of green or wet wood will cause a rapid build up of creosote Wood that hisses sizzles and blackens without igniting in five minutes must be considered too wet to burn continued on next page DEFENDER Page 17 SERVICE HINTS continued 5 Do not attempt to extend the burn time by using wet wood Not only does burning wet wood rapidly build

Vogelzang TR001B Use and Care Manual

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