Aston SDR976-CH-72-10 Installation Guide
Contents
1. ESCAPE THE EVERYDAY INSTALLATION AND OWNER S MANUAL MOSELLE 72 X 75 COMPLETELY FRAMELESS SLIDING SHOWER DOOR SDR976 00 72 x75 Please carefully read these instructions before you begin to install the products 07 15 RevA SS www astonbath com Before you start Thank you for purchasing your Aston shower door We hope that it will provide you with years of satisfying use and enjoyment Please read this manual carefully because it contains information and instructions about the proper installation of the unit If you do not follow certain conditions of installation and maintenance your warranty may be affected 1 Inspect boxes for shipping damage If the product has been damaged is missing parts or has a finishing defect please contact our customer support department within 5 business days of delivery date 2 NOTE You should consult your local building codes with questions on installation compliance standards Plumbing and building codes vary by location 3 Before installation inspect installation surfaces or level and have to the strength to support the heavy weight of this shower door assembly This Shower Door should only be installed using the connection point to the studs or to pre installed 2x6 wood reinforcements behind the wall 4 This Shower Doors assembly is very heavy and requires professional installation Aston Shower door s feature e Tempered Safety Glass e High quality hardware WARNING2. Note The door handle mounting holes should be positioned to left The Upper Roller Assemblies 9 will be on the outside of Sliding Door 4 The sliding door should be to the inside of shower area See Fig 23 for details 24 The rollers for this unit have a built in cam adjustment to adjust the plumb of sliding door Locate the small hole in outside edge of ee eee ge roller assembly and insert a small hex of roller assembly wrench into hole opening using the small hex Next using the hex wrench for roller assembly slightly loosen the roller wheel while holding the assembly large hex wrench Now holding the hex wrench in place in place rotate the outer edge of roller assembly A using the small hex wrench inserted into Fi 24 small hole opening in outer edge of roller IG assembly This will move the roller cam to offset any minor adjustments for sliding door out of plumb All 2 upper rollers on this unit can be adjusted as describe above See Fig 24 for details 25 Suspend the Sliding Door 4 on the Top Rail 2 Slide the bottom edge of Sliding Door 4 into the groove of the Sliding Door Track Divider 8 Adjust the Upper Roller Assemblies 9 to insure the bottom edge of Sliding Door 4 does not touch the bottom Sliding Door Track Divider 8 See Fig 25 for details 13 26 Install the Bottom Roller Guide Assemblies 10 on the sliding door 4 to secure the slid
3. The Aston Shower door is designed to be used with tiled walls If you are using a pre made Acrylic ABS FRP shower stall that will be thicker than average plus tile then you must consider the offset of the pre made panel thickness If applicable the shower tray has 1 4 of tolerance for the oversized wall thickness Certifications All Aston Shower doors are 3rd party tested to meet the following US Canadian and International Standards e CPSC 16 CFR1201 II ANSI Z97 1 2009 Class A e CSA B45 Series 02 Detailed Diagram of Shower Door Components Key Key Number Description QTY Number Description QTY 1 Door Stopper 2 12 Door Threshold 1 2 Top Rail 1 13 Door Threshold End Cap 2 3 Large Fixed Glass 1 14 Bumper Strip 1 4 Sliding Door 1 15 Anti water Strip 3 5 Rail End 2 16 Door Handle 1 6 Wall Mount 2 17 Screw Pack 1 1 7 Glass Clamp 2 18 Screw Pack 2 1 8 Sliding Door Track Divider 1 19 Screw Pack 3 1 9 Upper Roller Assembly 2 20 Small Fixed Glass 1 10 Bottom Roller Guide Assembly 2 21 Small Fixed Glass Bolt Assembly 1 11 Fixed Glass Bolt Assembly 2 PLEASE NOTE During unpacking carefully inspect all parts and use the exploded view drawing to identify all parts in the parts listing Before discarding the packaging check for any parts or small hardware bags that may have been overlooked Installation Guide Please read and follow the installation instructions and guidelines in this section Failure to follow the recomme
4. purchaser of the Product resides and 2 the Product must be maintained as described in the owner s manual supplied with the Product For glass and acrylic panels the customer must a open and inspect the Product upon delivery without releasing the delivery driver until visual verification that the Product arrived in a good and acceptable condition and b clearly notate damage on the delivery acknowledgment receipt Failure to do so and any damage discovered to glass or acrylic panel after delivery will be repaired or replaced at the sole discretion of Aston Global 19 THIS WARRANTY DOES NOT COVER 1 Product installed in buildings other than single family dwelling units 2 Product installed outdoors or any other non standard bathroom location 3 Component parts not manufactured by Aston Global 4 Workmanship of any installer of Aston Global Product This warranty does not assume any liability of any nature for unsatisfactory performance caused by improper installation or any damages to property resulting from improper installation or use of the Products including but not limited to flooring subfloor tile walls sheet rock concrete board paint plumbing fixtures and ceilings 5 Labor costs incurred in the removal disassembly reassembly or installation of the Product s including replacement Products issued under the Warranty or costs for transportation to Aston Global and any other materials necessary to return Produc
5. ail End Assembly 5 6 and remove wall mounts 6 from Rail Ends 5 Next slide the Rail End 5 on to end of Top Rail 2 to be connected shower wall Loosely tighten the Rail End 5 into place on Top Rail 2 Repeat for the other side See Fig 6 for details Fig 6 7 Position the top rail fixed glass assembly into your desired location NOTE THE TOP RAIL ATTACHED TO LARGE FIXED GLASS SHOULD BE POSITIONED TO INSIDE OF SHOWER Using a level verify the Top Rail 2 is horizontal and the Large Fixed Glass 3 is plumb See Fig 7 for details Fig 7 8 Using a pencil mark the rail ends onto the NS wall z See Fig 8 for details Fig 8 9 Remove pre installed screw from pre assembled Glass Clamp 7 Position the side of the Glass Clamp 7 with shower base mounting hole on the shower base and align with large hole opening on bottom of Large Fixed Glass 3 Mark the mounting hole of Glass Clamp 7 at this position See Fig 9 for details 10 Remove the Rail Ends 5 from the Top Rail 2 Install the Wall Mounts 6 into one of the Rail Ends 5 using the set screw to locate the Wall Mount 6 within the Rail End 5 A hex wrench is provided for this set screw Place the Rail End 5 with wall mount installed onto the location you marked in earlier step and mark the mounting holes Use only the top hole Repeat for the other side NOTE If your surface is prone to cracking or chipping t
6. d Glass 20 in e place against shower wall Secure the Small Fixed Glass 20 to Top Rail 2 See Fig 18 for details Fig 18 19 Install the Glass Clamp 7 to Small Fixed Glass 20 using hardware provided Flat smooth surface of Glass Clamp 7 should be installed on outside of Small Fixed Glass 20 See Fig 19 for details 11 20 Insure plastic sliding door glide is in place in underside of Sliding Door Track Divider 8 and positioned to proper location for 10mm glass thickness See Fig 20 for details 2 Position the Sliding Door Track Divider 8 into position as seen in Fig 21 and mark the 2 shower base hole positions Note In Fig 21 the hole locations for attaching sliding door track divider should be 1 He from edge of Large Fixed Glass 3 See Fig 21 for details NOTE If your surface is prone to cracking or Fj 24 chipping then it is recommended that you pilot Ig x drill first using a smaller drill bit and then step up to the final size 22 Using the appropriate drill bit for your base surface drill hole locations with 5 16 diameter drill bit and install the plastic anchors provided into the drilled holes Position the Sliding Door Track Divider 8 over drilled holes and secure Sliding Door Track Divider 8 to floor using hardware in screw pack 2 See Fig 22 for details 12 23 Assemble the Upper Roller Assemblies 9 onto Sliding Door 4
7. hen it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size Using the appropriate drill bit for your wall surface drill the hole locations with a 5 16 diameter drill bit Install the plastic anchors provided into the drilled holes Repeat for the other side Remove the Wall Mounts 6 from the Rail Ends 5 Using the hardware from Screw Pack 1 install the Wall Mounts 6 on the wall Repeat the installation on the other side See Fig 10 for details 11 Using the appropriate drill bit for your base surface drill hole locations with 5 16 diameter drill bit and install the plastic anchors provided into the drilled holes NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size Position Glass Clamp 7 on shower base and attach to shower base using M4 x 40 screws from screw pack 1 The glass clamp should be positioned so the single hole is facing toward the inside of shower See Fig 11 for details 12 Reinstall the Rail Ends 5 onto both ends Top Rail 2 so the Top Rail 2 end is exposed aa See Fig 12 for details Wa 13 Position the top rail fixed glass assembly into place in your shower opening Slide the Rail End 5 over the Wall Mount 6 and secure using the sets screws Repeat on other side See Fig 13 for details 14 Install the Glass Cla
8. ing glass door 4 to top rail 2 See Fig 26 for details 27 Adjust the Bottom Roller Guide Assemblies 10 so that the distance between the bottom of Top Rail 2 and the top of Bottom Roller Guide Assemblies 10 has a gap of 1 32 This gap is a starting gap check that the sliding door rolls smoothly along the the top rail Make adjustments if needed See Fig 27 for details 14 N a Top Rail 2 Bottom Roller Guide K D X Fig 26 X K Upper Roller Assembly 9 Assembly 10 Fig 27 28 The Door Threshold is used to prevent N water from seeping out while bathing A Terl Install the threshold according to these i instructions Measure the distance between the Small Fixed Glass 20 and the Large Fixed Glass 3 See Fig 28 for details Using a hacksaw cut the Door Threshold bar 12 to fit distance measured between the large fixed glass and small fixed glass Remove any sharp edges or burrs after cutting Door Threshold bar 12 See Fig 29 for details Position the Door Threshold bar 12 to Pop q floor by aligning in door opening with fixed NY K glass Mark the Threshold End Cap 13 a mounting hole locations See Fig 30 for details Using the appropriate drill bit for your floor surface drill the hole locations with a 5 16 diameter drill bit and install the plastic anchors provided into the dril
9. ives shall not be liable for any injury loss cost or other damages whether incidental or consequential arising out of any defect covered by this Warranty including and without limitation loss of use of the Product and cost for removal of defective Product even if Aston Global has been advised of the possibility of such damage The liability of Aston Global under this Warranty if any shall not exceed the original amount paid for the Product covered by the Warranty Coverage under this Warranty shall commence as of the original date of purchase and the duration of such coverage shall not extend for any reason whatsoever beyond the stated time period The 20 Customer is required to provide adequate access the Product for any repair or inspection Aston Global shall not be liable for expenses or damage which may include but are limited to water damage removal of any and all common building product such as tile flooring wood sheet rock plumbing fixtures concrete board vanities bathtubs and toilets or any other custom items THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE ASTON GLOBAL S FAILURE TO ENFORCE ANY TERMS OR CONDITIONS STATED HEREIN SHALL NOT BE CONSTRUED TO BE A WAIVER OF SUCH PROVISION For prompt service notify the original installer who in turn will notify the Aston Global distributor who supplied the Product If this does not result in prompt service contact A
10. led holes gi S Repeat for the other side a Se See Fig 31 for details N tek NOTE If your surface is prone to i cracking or chipping then it is Fig 3 1 recommended that you pilot drill first using a smaller drill bit and then step up to the final size 15 oO Add a small amount of silicone sealant to bottom of threshold bar assembly place into position See Fig 32 for details Using the hardware from screw pack 3 install the threshold bar assembly Install the decorative screw plug covers into Threshold End Caps 13 See Fig 33 for details Install the Door Handle 16 using hardware provided See Fig 34 for details Press the Bumper Strip 14 on the vertical edge of Sliding Door 4 and press a Se the Anti water Strip 15 on the vertical Z edges of the Small Fixed Glass 20 C Co C J Press the Anti water Strip 15 on the C 4 L CL vertical edges of the Large Fixed Glass 3 and the Sliding Door 4 See Fig 35 for details Fig 35 16 31 Adjust both Door Stoppers 1 to ensure that they are positioned upright and the Sliding Door 4 is in its maximum opening and closing range Tighten the set screws at the bottom of Door Stoppers 1 to fasten them in place See Fig 36 for details 32 Using Bath amp Kitchen silicone sealant seal the Large Fixed Glass 3 and Small Fixed Glass 20 along bottom edge on shower base and side edge a
11. long shower wall Next seal around Sliding Door Track Divider 8 See Fig 37 for details 17 Care and Maintenance As with any other luxury item maintenance and care are critical to the long lasting quality and enjoyment of your shower door and tray The proper care and maintenance outlined in this section are necessary to ensure the longevity of the unit Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer s warranty The glass doors and panels can be cleaned using any commercially available glass cleaner We recommend that you clean the glass daily and squeegee the glass with a silicone or rubber squeegee after each use to help prevent water spots 18 Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR ASTON GLOBAL BATHROOM PRODUCT BY USING THE PRODUCT YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS SHOWER DOOR SHOWER TRAY Aston Global Inc Parts Only Limited Warranty 5 years Aston Global Inc Aston Global warrants to the original retail purchaser Owner of any Shower Door Tray product Product at the original installation site for a period of Five 5 years from date of purchase whether directly from Aston Global or an authorized reseller that the Product manufactured by Aston Global is free from manufacturing defects in materials and workmanship when used unde
12. mp 7 to Large Fixed Glass 3 using hardware provided Flat smooth surface of Glass Clamp 7 should be installed on outside of Large Fixed Glass 3 See Fig 14 for details 15 Remove the threaded cap from Fixed Glass Bolt Assembly 21 Position the Small Fixed Glass 20 in place against shower wall Slide Small Fixed Glass Bolt Assembly 21 on Top Rail 2 to align with mounting hole is Small Fixed Glass 20 Secure the Small Fixed Glass 20 to Small Fixed Glass Bolt Assembly 21 Tighten the set screws at the top of Small Fixed Glass Bolt Assembly 21 See Fig 15 for details 16 Remove pre installed screw from pre assembled Glass Clamp 7 Position the side of the Glass Clamp 7 with shower base mounting hole on the shower base and align with large hole opening on bottom of Small Fixed Glass 20 Mark the mounting hole of Glass Clamp 7 at this position See Fig 16 for details 17 Set the Small Fixed Glass 20 aside Using the appropriate drill bit for your base surface drill hole locations with 3 6 diameter drill bit and install the plastic anchors provided into the drilled holes Position Glass Clamp 7 on shower base and attach to shower base using M4x40 screws from screw pack 1 The glass clamp should be positioned so the single hole is facing toward the inside of shower See Fig 17 for details 10 18 Position the Small Fixe
13. nded instructions and installation techniques may lead to possible damage to the unit or the surrounding area This can affect warranty claims ATTENTION This unit requires assembly A minimum of two people are required for assembly as several of the sections can be large and unstable until assembled You will need the following tools Qk OS s Caulk Tape Measure Pencil Phillips Screwdriver a E x y S38 i A O Caulk Gun Level Electric Drill Drill bit 76 Hammer Miter saw or Hacksaw Locate the accessory box and remove the individual screw and hardware packages Lay them out in sequential order to aid in completing the rest of the installation Reverse Door opening This shower door can be assembled so that the sliding door opens from Left to Right or Right to Left The drawings below illustrate the shower door opening from Left to Right Note the location of the fixed glass panel for the shower door opening from Left to Right Small Fixed glass Large Fixed glass 20 Sliding Door 3 4 If you wish to install the door opens from Right to Left Flip the top rail installation so that the Large Fixed Glass 3 is on the left and Small Fixed Glass 20 is on the right when installed Shower Door Installation 1 Measure the width of the shower Opening at the top between the 2 walls Note this is dimension X See Fig 1 for details 2 The following equation is used to determine
14. r normal conditions and when such Product has not been modified or changed in any manner after leaving Aston Global s warehouse or plant If any Product manufactured by Aston Global is found to have manufacturing defects in materials or workmanship such Product will be repaired or replaced by Aston Global This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the Product Parts repaired or replaced under the terms of this Warranty will be warranted for the remainder of the original warranty period only Proof of purchase is required to exercise this Warranty Aston Global may at its option examine and inspect the alleged defective Product and Aston Global may request that parts be returned to Aston Global at Owner s expense for factory inspection The determination as to whether Product shall be replaced or in the alternative repaired shall be made solely by Aston Global If a Product is determined to be covered by the above Warranty Aston Global will ship the replacement part s to Customer by either ground shipping or US postal service Increased costs for expedited delivery if requested by Customer are the responsibility of Customer Parts not currently in stock may require up to a 6 week delivery time after placement of order The above warranty is subject to the following conditions 1 the Product must be installed in a single family dwelling unit where the original
15. ston Global Inc at the address below with details in support of the warranty claim For any questions about coverage of this Warranty contact Aston Global at the address below Aston Global offers free phone support for the life of the Product to the original Owner The Warranty applies only to Products manufactured on or after January 1 2012 This Warranty may not be combined with any other warranty offered by Aston Global 21 ANTON ESCAPE THE EVERYDAY Customer Service 877 424 9699 Aston Global Inc 10480 Brockwood Rd Dallas TX 75238 If further assistance is needed or you have a question please visit our web site at www astonbath com
16. t to Aston Global 6 Any Product that has been damaged as a result of being improperly serviced or operated including but not limited to the following operated with insufficient water allowed to freeze subjected to flood conditions operated with water conditions or additives which cause unusual deposits or corrosion in or on the Product or subject to any other abuse or negligence 7 Any Product that has been damaged as a result of natural disasters including but not limited to lightning fire earthquake hurricanes tornadoes or floods 8 Product used for any purpose other than residential bathroom usage LEGAL DISCLAIMERS ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED IN THEIR ENTIRETY WITH RESPECT TO ALL PURCHASERS OR OWNERS FAILURE TO RETURN THE WARRANTY CARD SHALL HAVE NO EFFECT ON THE DISCLAIMER OF THESE IMPLIED WARRANTIES ALL EXPRESS WARRANTIES SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS LIMITED WARRANTY AND EXCLUDE ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply No dealer distributor service company or other party is authorized to change modify or extend the terms of this warranty in any manner whatsoever Aston Global and it representat
17. the length to be cut from the rail in order to fit the shower opening Y X Measure distance Y from the end of the Top Rail 2 with mounting holes and mark the rail p Using a Hack saw or Jig saw cut the Top Rail 2 at the mark Carefully remove any burrs or Fig 2 sharp edges remaining on Top Rail 2 after the cutting Note Do not cut the end of top rail with two 2 holes Only cut the end of top rail opposite the two 2 holes See Fig 2 for details ATTENTION A minimum of two people are required for the next assembly steps 3 Slide Door Stopper 1 onto end of Top Rail 2 The bumpers on door stoppers 1 should face inward and be on top for final installation Note One door stopper comes pre assembled on top rail between fixed glass bolt assembly See Fig 3 for details 4 Slide the Small fixed Glass Bolt Assembly 21 onto end of Top Rail 2 opposite the Large Fixed Glass connection hardware See Fig 4 for details Fig 4 5 Position the Top Rail 2 and Large Fixed Glass 3 as shown in Fig 5 and connect Large Fixed Glass 3 to Top Rail 2 Top Rail 2 following the assembly sequence shown in Fig 5 Note in Fig 5 one Door Stopper 1 should be positioned between mounting holes in Top Rail 2 before connecting Top Rail to Large Fixed Glass NOTE TOP RAIL IS ATTACHED TO N Pee THE INSIDE OF FIXED GLASS Fig 5 fo i Large Fixed Glass 3 6 Loosen set screw on R
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