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Global Water G5CTF Use and Care Manual

1. MODEL G5 OPERATION MANUAL _ Please read these instructions completely before operating this unit Please read these instructions completely before operating this unit 1 Page Table of Contents INtrODUCHION 8 Aiea ea EE AT pg 3 RECCIVIN E eet iss Meck Aree ete iets dies eee tate pg 4 Description Model Go cceeccssecssssecesceceecssesecesaesaesaeseeecaesaecoesaeseessseeesesaseees pg 5 OPEratlonssccsi ee scace te eehsie nse see edi beds eae pg 6 7 Drain Container Operation c cecsesscccssssssecsecsssesseessecessescsessecsseeeesecersessaeeees p g 8 Cup Dispenser Operation cccccesesssessecsssesssecsscesseseeecessssseecaeserseeesenesesaeeeaes p g 9 Positioning the COOOL c cc cecesseccesssssessesssseessesceecoessecoesessesessassaesasseesenssaeenes pg 10 Water Cooler COnnections ccccccccccsssescssssscessessessesseseescseceecsesesseesssaeessnsaaeess pg 11 Feed Water Connection n ccccsssssessesssssececesceessecesessseaescsssescaeseesaeserseesesaeea pg 12 Drain CONNECTION E ance ee aaah dene E pg 13 EZ CONMECTIONS 2 csicthekescesre he S hd Boies sheet eek ae a A pg 14 EEANN EAEE aeteccstecsc teh sth heastiteestiesnte an eeethios pg 15 Tel ik EUS EE cette nd hb eites ats E E pg 16 Cleaning and Maintenance c ccccccccsssssesssssssssssseesscsecescseseecssssssesaseassesseaseres pg 17 Sanitization is25 26 ccstve sedans eles fe codec teiseneect cd e fase dd ese e tgi p g 18 Filter Repl
2. Receiving the Cooler Unpacking Global Water products are shipped completely assembled and ready to operate Remove the top of the box and slide the water cooler out and save the box and packing materials Inspection Inspect the cooler for shipping damage Look at the exterior panels to see if they have been dented or damaged Check the dispensing spigots in the front Open the bottom panel to assure that the filter system is intact Look at the back of the cooler to see if the compressor is secure and has not broken from the mounting Inspect filter system to see that nothing is damaged or dislodged from shipping Description Model G5 The G5 Model provides water at 3 different temperatures dispensed from three spigots hot cold and ambient The assembly drawing is shown in Figure 1 Water flows from the filter system into the ambient tank and the cold water tank simultaneously The cold tank then feeds the hot tank which is heated by internal heaters The level in the cold water tank is controlled by a float valve mechanism which controls a 4 way auto shut off valve on the water feed line to maintain a constant level of filtered water Both models are available with reverse osmosis RO or standard filter F versions 4 Page Description Model G5 Lid of Cup Holder Om Top Cover IC Board Control Panel Cold Water Tank Drip Tray Hot Water Tank Figure 1 Assembly Drawing Model G5 5 Pa
3. 17 Page Sanitize We recommend sanitizing the tanks every year Start by filling the main water tank with water Add 1 2 teaspoons of liquid chlorine bleach Let stand for 5 10 minutes Drain the water then let water from filters refill tank and drain a second time Remember to drain from dispensing spigots also Note Upon completion of cleaning wait at least 10 minutes after the power cord is plugged in before turning on the Hot and Cold Water buttons 3 Pull out water stop bolt to drain out water from water tanks Water Stop Bolt S Ae f TA 18 Page Filter Replacement The filter elements must be replaced at regular intervals to maintain the quality of the water The G5F has 3 stages of mechanical filtration 1st stage 5 micron sediment filter 2nd stage activated carbon filter and a 3 4 stage post carbon filter The filter elements in all stages must be replaced every 6 months The G5RO model has the 3 stages of filtration plus an additional Reverse Osmosis membrane filter The 3 pre filters must be replaced every 6 months The Reverse Osmosis membrane must be replaced every 3 years Replacement Procedures Filtration Versions F GSF Coolers a TURN OFF POWER TO HOT COLD ELEMENTS b Swing open the front hinged cover c Close the ball valve to stop water flow through the filters d Place a towel under the filters to catch water The filters will h
4. To disconnect ensure the system is depressurized before removing fitting Push in collet squarely against face of fitting With the collect held in this position the tube can be removed 14 Page Start Up Flush Open lower front door to access filter assembly turn the water on at the at the water connection this brings water to the ball valve Disconnect the tube from the 2nd stage carbon filter circle in figure below and place a cup or pan right underneath the hole to catch water Open ball valve inside the cooler 1 4 turn handle in line with tube is on and let water flow through filters into the bucket or pan to push out air and carbon fines When water runs clear turn off ball valve and re connect the tube to the filter Turn on the water to the filter system by opening the ball valve inside the cooler 1 4 turn handle in line with tube is on Check all connections to assure there are no leaks rff i ERASE one 8 oe P VAN ac ESTN JES UCAN iii Ee aa Y y SES AT tehan emmys tare cee ee aaa Figure 6 Filter configuration model F with cooler door opened 15 Page Tank Flush Flush tanks out by draining all water through the 1 drain plug located on the back of the cooler and drain water through the dispensing spigots Fill and empty the tanks 3 times with the filtered water this ensures great tasting water When the tank has filled again with fil
5. ENTER4S Horizontal Drain Line Vertical Drain Line Locate drain hole as close as possible to top of pipe Locate drain hole on a straight length of drainpipe next to between 45 and top and as far as practical from P S trap between trap and sink garbage disposal Figure 5 Drain Connections for RO models 13 Page EZ Connections The standard tubing connections on the water coolers are EZ connect fittings Use the tubing and follow the instructions below in fig 7 to make the connections If you cut the tubing make sure it is a square cut fits squarely in the fitting and seals properly Cut the tube square Stainless Steel Teeth Cut the tube square It is essential that the outside diameter is free of score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert Insert tube Fitting grips before it seals Ensure tube is pushed into the tube stop Push up to tube stop Push the tube into the fitting to the tube stop The collet gripper has stain less steel teeth which hold the tube firmly in position while the O ring pro vides a permanent leak proof seal Pull to check secure Pull on the tube to check it is secure It is good practice to test the system prior to leaving site and or before use Push in collet and remove tube Push Collect in Disconnect PPa 5 Pull Tube Qut
6. aceMent c cc5 cccHis sched ted i ccleet seeds etdieks i ea E o a Peia pg 19 Reverse Osmosis Membrane ReplaceMent ccecsccssssssessessestssersesssseeees pg 20 Troubleshooting seee satoa aaier eeir doesseaee Uandeasse iancelaverdees pg 21 SPECIFICATIONS irinin eai Eaa E rE E Eai Ea pg 22 Warranty eenen a aeaa are eaa a aeaaeae a aeaaee Saai eaa EE pg 22 List of Figures Figure 1 Assembly Drawing Model G5 u cccsssssssesssecseseecseeseceessesesessaeeeees pg 5 Figure 2 Faucet Operation ccccsssscsecsscessesssseccsssesseesccsecssesseesceesesseseeesesees pg 6 Figure 3 Hot Cold Power On Off SWitch cccccsescecscsessesccsessessesceeensseseseces pg 6 Figure 4 Water Cooler COnnections ccscescccsssssssessessesessessesceecesaeeeeseaes pg 11 Figure 5 Drain Connections for RO Models ccccccccscssesesestesersssessseees pg 13 Figure 6 Filter Configuration Model F cccccessessssssssssesecsssseceeseseeesseeseee pg 15 Figure 7 Back View Of COOlers cccccecscsecsssescesseessessesseseescasseecesaeceeseesereesea pg 16 Figure 8 RO Membrane Installation cccccsessessssessssssssescsesesceeseesseseseee pg 20 2 Page Introduction Congratulations on your purchase of our revolutionary Bottle less Water Cooler Our coolers are all designed to replace the conventional 5 gallon water bottle while eliminating the hassles of deliveries lifting bottles and eliminating plastic bottle
7. and pour out the water 2 After emptying the container insert the opening to the container buckle and turn the buckle in counterclockwise direction to aligned with the triangle sign for close Make sure the container is completely attached to the buckle to prevent it from falling off ri 8 Page Cup Dispenser Operation 1 Push the clip on top 3 Please load the cups into of the cup dispenser the hidden cup dispenser lid as the arrow A is with bottoms up Push showing cups all the way down as the arrow is showing till no more may fit in 2 Hold the clip as shown in the picture by arrow 1 then lift up the lid as directed from arrow 4 Simply pull out the cups gently when needed 9 Page Positioning the Cooler 1 It is not recommended to install this cooler in an area were water may cause severe or costly damage 2 Do not position the cooler where it can be hit or bumped by Vacuum cleaners or floor waxing machines This can cause breaks in the waterline connection fittings and compressor tubing Keep the machine away from Leave a space no less than sunlight heat and wetness 15cm between the wall and dispenser Be sure to use single outlet socket with correct power voltage Plug the power cord directly into electrical socket 10 Page Water Cooler Connections When you receive the water cooler the water connections on the
8. ave water in them which will run out when the filters are unlocked e Twist the filters to remove them from their housings f These filters are disposable encapsulated filters Remove and discard the entire filter body Replacement filters are sold as a set 1st Stage sediment filter 2nd Stage carbon filter P N TWSET 3rd Stage post carbon filter f Twist new filters on the housing brackets g Open ball valve and let water flow through filters when the cooler is full empty out the water into a bucket This will eliminate the first batch of water which is full with carbon fines h After the cooler fills up again turn on the power to the cold and hot tanks Wait a few minutes to assure there are no leaks and close the filter door 19 Page Reverse Osmosis Membrane Replacement RO versions RO every 3 years a Use the same procedure as above sec a c b Remove the RO stage from the clips Disconnect the white tubing from the RO housing cap c Remove the cap from the housing by unscrewing it d Using a pair of pliers remove the RO element from the housing by grasping the tube end and pulling it out e Use RO filter replacement P N CSM50 50gpd Insert the element into the housing with double o ring end going in first toward the bottom of the housing Make sure the o rings are sealed Replace the cap Reconnect the white tubing Proceed as in above sec g O Ring Seals Membrane Housin
9. back have of the cooler have tube plugs in them These tube sections must be removed before making all your connections To remove the tube sections see figure 7 Disconnect The 1 4 plastic tubing should be used for making the Feed Water and Drain connections If hard copper tubing is used for the Feed Water and Drain connections the bulkhead fittings must be changed to a metal fitting Feed Water In staastnaresaesatsserententoatiestsesanes Ssaacteerensenassserentectsestessecsenes 1 4 Flastic Tube F AARM ii me PEH ata Ste esteeteeeeeesssaeeatesteesiantesssees Drain Water Connector Reverse Osmosis Models only Figure 4 Water Cooler Connections 11 Page Feed Water Connections EZ Angle Stop Adapter Installation Instructions For cold water use onl 1 Turn off Angle Stop Valve and depressurize 2 Disconnect existing flexible supply line from Angle Stop 3 Insert provided gasket into the female threads of EZ Angle Stop Adapter 4 Rotate female threads of EZ Angle Stop Adapter counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the existing Angle Stop Valve until Adapter drops onto threads then Ti thread clockwise until finger tight and turn an additional 180 360 IE 5 Rotate Flexible Supply line compression nut Ewe counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the EZ Angle Stop Adapter until nut drops onto thread
10. g Figure 8 RO Membrane Installation 20 Page Trouble Shooting Guide Wire Condenser on backside is dusty Compressor does not have enough PROBLEM CAUSE SOLUTION No Power No electric current Make sure the cooler flowing is plugged in and check for improper connections Cold Water not cold The cooler is placed Provide a minimum enough too close to the wall of 5 space between wall and back of dispenser Clean wire condenser every three months Place cooler in a well ventilated area refrigerant Adjust thermostat Hot Water doesn t Air may be trapped in Hold the spigot down flow out of spigot the line for 30 seconds to relieve air Won t cool Controls not set Turn cold temperature switch on at back Panel not lit No power Check that the power cord is in the socket and turn on the cold hot buttons on the back of the cooler to the on position No hot water at start up Hot tank overheat protection sensor tripped 1 Unplug cooler 2 Let sensor cool down for 1 hour 3 Reach through cooling grill with pencil or narrow screwdriver to press nude color reset button on upper sensor located on the hot tank Note In the event of problems beyond the scope of the troubleshooting described in the manual please call your selling dealer 21 Page Specifications amie Tank capacty old Water 100w Elec
11. ge Operation When installation is complete the unit will fill up with water and shut off when the tanks are full Plug the unit in to an outlet and press the cold hot faucets until a steady stream of water comes out Figure 2 Faucet operation Make sure the tanks are filled with water before continuing to cold power switch the next step hot power switch Turn on the hot cold switches located on the back of the cooler Both hot cold elements will begin chilling and heating the water inside the unit Indicator lights will also illuminate of the front of the cooler Figure 2 Hot and cold power on off switch 6 Page Operation Cont To dispense water from the Hot faucet press the safety lock once and then press the hot water button below it O HEATING CHRUNG Hot Water Button Room Water Button Cold Power Indicator Hot Power Indicator amp HEATING CHILUNG Hea System Indicator Chilling System Indicator 7 Page Drain Container Operation When the float rises higher than the drip tray as shown in drawing A the drain container is nearly full and must be emptied immediately The procedures are as follows Container Buckle 1 Open the front lower cover hold the container and turn the container buckle in clockwise direction to aligned with the triangle sign for open Pull down the container
12. s then thread clockwise until finger tight and turn an additional 180 360 Use only rubber or plastic ferrule in Supply line nut not for use with metal ferrule 6 Cut the tubing squarely and if using plastic tubing ensure that the cut has not made the tube out of round and that the tube has a smooth outside diameter without any burrs or score marks 7 Push the tubing through the collet and dual o rings until it bottoms out against the tube stop approx 34 insertion depth The collet holds the tube in place and the dual o rings provide a leak resistant seal 8 Push and pull the tubing toward and away from the fitting to ensure that it has been installed properly 9 Re pressurize the line and test and inspect the installation for any leaks 12 Page Drain Connection Applies to models with Reverse Osmosis RO only The drain line in the back Fig 4 must be hooked to the drain line ahead of the normal sink water trap See Figure 5 below Place the 2 part drain saddle on the drain pipe before the drain trap Allow proper space for the drilling operation Tighten the saddle bolts evenly on both sides Using the opening in the drain outlet saddle as a guide drill a 1 4 hole in the drain pipe Clean any debris out of the drain saddle connection Connect the drain line to the cooler using the 1 4 black tubing supplied DRAIN LINE FROM AIR GAP AIR GAP ONLY Ez MAXIMUM DISPLACEMENT a FROM TOP C
13. s from landfills Our coolers are designed to produce pure great tasting water for the whole family that is clean and safe to drink Our coolers are connected to your city or well water supply to efficiently filter out tastes and odor and to remove microscopic contaminants by using reverse osmosis purification technology We manufacture a wide range of models to fit any home or office application The G5 Model has 3 temperature faucets cold water is chilled around 442F hot water is heated at 1802F and ambient All Global Water models are manufactured and marked as RO or F assemblies The RO assembly utilizes CSM Reverse Osmosis water purification technology which produces pure safe water from city or well water The RO assembly is comprised of a 5 micron sediment filter a carbon GAC 10 micron filter CSM RO membrane and a post carbon filter to improve taste The RO filter assembly requires a drain line connection to be installed which removes rejected water to the sewer The F assembly is comprised of sediment and carbon filter system but not the RO membrane therefore it does not require a drain line connection CAUTION The filter version F must be used only with softened water or water that has less than 3 5 grains of hardness to prevent scaling and premature burnout of the heating elements Please read all the instructions in this manual before operating this unit 3 Page
14. tered water the cooler is ready to dispense water You may now turn on the Hot and Cold buttons on the back of the machine NOTE You should always turn on the Hot and Cold elements when they have water inside the tanks CAUTION DO NOT TURN ON HOT OR COLD POWER CONTROLS YET Remove the top cover of the cooler by removing 2 screws from back of top cover Pull the cover off exposing the main tank This model uses a mechanical float valve to control flow to the tank The unit does not have to be plugged in to start water flow Water will flow into the ambient cold and then the hot tank as well Let cooler tanks fill with the filtered water until full about 1 hours for the RO version about 10 15 minutes for the F version Observe the water level when full and see that water input to the tank stops when it is full Adjustable Hot Cold Cold Water Thermostat Switches 1000 Models Warmer Colder Water In Connection From Supply Drain Water Figure 7 Back view of the Cooler Water Connections Model G5 16 Page Cleaning and Maintenance Cold Water Tank Lid 1 Please make sure the machine is completely disconnected from electricity before cleaning 2 Remove the top cover by unscrewing the screws of left and nght side plates Open the interior lid of cold water tank shown by the arrows and take off the insulator board Press cold and hot water buttons to let water drain out completely
15. tric Power Cord Length 22 Page Warranty All Global Water products are warranted to be free from defects in materials and workmanship under normal use within the condition of operation listed for a period of 1 year from date of purchase The compressor has a 3 year warranty There is no liability assumed by the company for damage due to water leakage or other secondary effects from any component defect Labor is not covered in this warranty The warranty applies when Conditions of Operation below are met Conditions of Warranty Water System Pressure 35 100psi Temperature 40 100degrees F Water PH range 4 10 Max TDS 1500 PPM Turbidity lt 1 0 NTU Water Hardness lt 20gpg Iron lt 0 1 mg l Manganese lt 0 1 mg l Hydrogen Sulfide lt 0 00 mg l For filter only systems F models water hardness must be less than 3 5 grains or 60 mg liter 23 Page 4 co PAOR KOAT NASS Cleaner Healthier Water 3937 Pembroke road Hollywood Florida 33021 www Bluline com Tel 786 235 2518 Fax 786 207 2570 Email Info Bluline com 24 Page

Global Water G5CTF Use and Care Manual

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