SharkBite UC072LFA5 Installation Guide
Contents
1. 3 4 SharkBite PEX Tubing N SharkBite Fixture 1 2 SharkBite PEX Tubing Barb Manifold with Shut off Valves 3 4 Copper Pipe SharkBite EB35 Regulator SharkBite Angle Stop Making a SharkBite Push Fitting Connection The combination of SharkBite push fittings and PEX tubing offers the fastest easiest installation from meter to fixture Step 1 Step 2 Step 3 Use plastic tubing cutters to cut the tubing between the pointed ends of the repeating 1 SharkBite imprint pattern The pattern provides a visual aid to determine if the tube has been inserted all the way into the fitting Ensure the tube is cut square A square cut end allows the tubing to be inserted all the way into the fitting Ensure the tube has no rough edges cuts or abrasions rough edges cuts or abrasions may damage the O ring and cause the fitting to leak SharkBite push fittings come with integral tube support liners Ensure that the support liner is in place The liner reinforces the wall of the PEX tubing to help prevent collapse of the tubing wall Insert the tube into the fitting until the tube reaches the tube stop Make sure the pointed end of the SharkBite pattern is even with the end of the release collar Only when the tube reaches the tube stop has a secure joint been created Note Install SharkBite push fittings at least 1 apart to enable disassembly of the jo2. PEX SharkBite PEX must be properly supported to protect against excessive strain For Typical both vertical and horizontal applications we recommend the tubing be supported approved every 32 between supports leaving a little slack 1 8 1 4 in the tube to allow for PEX support normal expansion and contraction Always use approved PEX supports and never use a support that has sharp edges Concrete Installation SharkBite PEX The SharkBite PEX tubing can be submerged in concrete but we recommend following these guidelines to ensure a long lasting maintenance free installation e Protect the tubing with non metallic sleeves when e Do not allow joints within the slab Use a entering or exiting the concrete slab A larger continuous length of SharkBite PEX within the diameter piece of SharkBite PEX also works well in slab and be sure to check for leaks before this application pouring concrete Cross Linking Methods Classification of Crosslinked Polyethylene Cross linking isa process that changes the chemical structure of high density polyethylene used to make PEX tubing so a Typology Method o Symbol that the polymer chains are connected with each other in a i three dimensional net by chemical bonds PEX A B C and Peroxide cross linking D are terms used to describe the different manufacturing Silane cross linking PEX b methods used to produce PEX tubing Regardless of which i manufacturing method is
3. be installed in accordance with all applicable plumbing heating and mechanical codes and in accordance with any local state or federal requirements Reliance Worldwide Corporation s obligation will be to repair or replace at its discretion any of the products covered under this limited warranty when the materials used to produce the product or the workmanship of the manufacturing process are proven to be defective B In the event of a system malfunction or leak caused by defective warranted products and not by improper installation or usage incorrect handling procedures or by jobsite or installation damage a reasonable pre approved amount will be allowed for repair materials and repair labor In the event of a leak occurring in the factory manifold please contact Reliance Worldwide Corporation Note that Reliance Worldwide Corporation limits its warranty to its tubing valves and accessories fittings and manifolds Reliance Worldwide Corporation does not warrant the connection The integrity of the connection is the sole responsibility of the installer C To qualify for a warranty remedy under paragraph B you must contact Reliance Worldwide Corporation in advance and receive written authorization for this remedy from an authorized Reliance Worldwide Corporation representative Reliance Worldwide Corporation will not consider expenses for repair materials labor and or freight unless authorized in advance and in writing D To quali
4. used all PEX pipe meets the at SIC Alt ARNES sane ee same standards for commercial and residential plumbing D Chemical Azocomponents cross linking PEX d applications Technical Data for SharkBite PEX SharkBite PEX Tubing Marking All SharkBite PEX Tubing is marked with TUBING LENGTH MANUFACTURER OPTIONAL FOR OXYGEN BARRIER PIPE ONLY TUBING SIZE amp IDENTIFICATION MANUFACTURING LOCATION amp DATE 0025 ft CASH ACME 02 BARRIER 1 2 SDR9 PEX5006 160PSI 73F 100PSI 180F C1 WG 6 12 14 16 00 CODE EVALUATION CSA B137 5 ANSI AWWA C904 ASTM F876 877 ASTM F1807 ASTM F2098 ASSE1061 10 Technical Data for SharkBite PEX cont d Certifications Pressure Loss Data The SharkBite PEX tubing is design certified to ASTM F 876 F 877 CSA B137 5 standards and is listed to the NSF standards 14 and Flow Rate Pressure Loss psi 100 ft of pipe CSA B137 5 standards for use in potable water systems GPM ae we gan foam en 160psi 73 4 F 23 C cioe os sos 0703 0198 000 Thermal Expansion Since SharkBite PEX tubing will expand and contract durin lem ii 9 08 5060 1175 0225 0067 perature changes please allow slack when running the tube through the building SharkBite PEX will expand and contract at a 09 6258 1450 0278 0 082 rate of approximately 1 per 100 feet of tubing for each 10 F change in temperature see equation below We recom
5. P dll SHAI T RKB E Se PEX INSTALLATI ON INSTRUCTIONS 4 on x 3 Table of Contents IMTFOGIIGTION RE Mr SOR NE E SIRENE Seno ST OND NR Features and Benefits of SharkBite Tubing Features and Benefits of SharkBite push fittings Features and Benefits of Clamp Barb Systems Types O KPIumieang amp oyvstems t si 00usa versioni assesta nannini ziaan aL Truck and Brand Systems Manifold Systems Combination Systems Home Run Systems Making a SharkBite Push Fitting Connection ri Connection with SharkBite PEX Making a SharkBite Clamp Barb Fitting Connection Connection with Clamp System Calibration of Clamp Tool Removing a Clamp Connection with Crimp System Dos and Don ts for SharkBite PEX Tubing iii Cross Linkin Methods e aaaeeeaa nann nnmnnn aana Installation TIDS 22 I nn nnn nea nnne nne nnn ana ERE anaana aa aa a aaa Ena Proper Support Concrete Installation Technical Data 222222 mr EEN aaa annaa ERR nanne n 002 oa SharkBite PEX Tubing Marking Certifi atiOns 2x xxCaxx2xxsxx2xxxs x x lE Maximum Working Pressure Thermal Expansion Tubing Dimensions Bend Radius and Fluid Capacity Pressure Loss Data Policies and Warranty a R aaa aeaaaioii nanana Eee i a x CA s E y SharkBite Combine SharkBite fittings manifolds and valves with SharkBite
6. PEX for the only Total Rough In Solution Connection System and using push fittings the fastest way to plumb any residential or commerical project Ask for the complete product line brochure or learn more at www sharkbite com N A Division of the Reliance Worldwide Corporation RW C Introduction The purpose of this guide is to familiarize plumbing professionals with the SharkBite Connection System and the recommended method of installing SharkBite PEX tubing SharkBite PEX tubing can be used with SharkBite push fittings SharkBite barbed fittings SharkBite manifolds and SharkBite valves SharkBite PEX is an excellent tubing product for plumbing radiant and hydronic systems offering many advantages over traditional rigid pipe The combination of SharkBite push fit fittings manifolds valves and PEX tubing is the FASTEST way to plumb any residential or commercial project If COST of MATERIAL takes priority SharkBite barb fittings may be used with clamp or crimp rings In addition a variety of valves and manifolds with SharkBite barb connectors are included in the SharkBite Connection System line making it the only Total Rough In Solution Features and Benefits of Sharkbite PEX Tubing Flexible Easy to install and service Quieter Minimizes noise caused by water hammer Resists corrosion and scale buildup Improves the performance of the plumbing system Features and Benefit
7. Y AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT BASED ON PROOF OF PURCHASE OR IF NOT AVAILABLE FROM THE DATE OF MANUFACTURE RETURNED GOODS CREDIT No products shall be returned without authorization Any credit issued will be at the price originally invoiced less handling charges based on the costs of reconditioning boxing etc Obsolete or made to special order products are not returnable NOTE Prices and terms are subject to change without notice and supersede all previous quotations Reliance Worldwide Corporation reserves the right to change or modify product design or construction without prior notice and without incurring any obligation to make such changes and modifications on products previously sold 12 2127 Paces Ferry Road Building Two Suite 1800 Atlanta G 30339 Tel 1 877 700 4242 Fax 1 877 700 4280 www sharkbite com A Division of the Reliance Worldwide Corporation
8. e PEX Tubing SharkBite il Drop Ear Elbow Fixture Tub Shower nf SharkBite Angle Stop SharkBite EB35 Regulator 3 4 Copper Pipe 1 2 SharkBite PEX Tubing SharkBite Manifold Barb or Push fit The Combination system using SharkBite SharkBite Drop Ear Elbow 7 push fittings and manifolds offers additional SharkBite Angle Stop Gr Fixture versatility When you need special config Fixture uration fittings such as Drop Ear Elbows sd SharkBite push fittings offer greater speed and efficiency than traditional barbed fittings while costing about the same L SD 1 2 SharkBite PEX Tubing gt 3 4 CPVC Pipe ES SharkBite EB35 Regulator SharkBite 3 4 Copper Pipe Si Manifold Barb or Push fit CED ai SharkBite push fittings EA get SharkBite Angle Stop The Home Run system using traditional PEX components Fixture barbed fittings clamp rings etc offers the total lowest n r special configuration fittings Tub Shower Fixture nf Tub Shower Washing Machine SS OR Fixture ate material cost When you need such as Drop Ear Elbows SharkBite push fittings offer j greater speed and efficiency SharkBite Angle Stop than traditional barbed fittings while costing about the same
9. eatures and Benefits of Sharkbite PEX Tools Clamp Ring Tool one clamping tool for all size clamp rings e Reduced equipment cost and saves installation time One hand operation leaves a hand free to position the clamp ring Crimp Ring System Heavy duty components with adjustment tools and case Includes 5 interchangable jaws and go no go gauge 3 Plumbing Systems The SharkBite Connection System offers the only Total Rough in Solution including a full line of valves push fittings PEX tubing and traditional PEX components and tools The SharkBite system offers three options for a PEX tubing installation Trunk amp Branch Manifold or a Combination system as described in the diagrams below The Trunk amp Branch system using SharkBite PEX Tubing Loa and push fittings offers the SharkBite absolute fastest easiest way to get from meter to fixtures ss SharkBite Angle Stop SharkBite EB35 Regulator 3 4 Copper Pipe The Manifold system using traditional PEX components manifolds barbed fittings clamp rings etc offers the total lowest material cost When you need special con n r figuration fittings such as Drop Ear Elbows SharkBite push fittings offer greater speed and efficiency than traditional barbed fittings while costing about the same e Fixture Tub Shower Drop Ear Elbow Fixture nr L 1 2 SharkBit
10. ectly over the barbs on the fitting Position the open jaws of the crimp tool over the crimp ring and squeeze The jaws are interchangable and include sizes for 3 8 1 2 5 8 3 4 and 1 crimp rings Verify that the connection is secure by using the go no go gauge The gauge slot that corresponds to the crimp ring size should easily slide onto the compressed crimp ring Dos and Don ts for SharkBite PEX Tubing For potable water and hydronic distribution Dos e Do use SharkBite PEX tubing for hot and cold water distribution only e Do install SharkBite PEX tubing to the appropriate plumbing code e Do pressure test the system upon completion e Do keep hot amp cold lines separate e Do use only fittings and accessories that have been tested and approved for the SharkBite PEX Connection System Don ts e Do not use sharp instruments to open the SharkBite PEX packaging you may damage the pipe e Do not use with natural gas propane fuel oil or any other fluid chemical or product SharkBite PEX tubing non oxygen barrier is for use with potable water only and is not approved or intended for any other use Do not freeze SharkBite tubing is freeze resistant but not freeze proof Pipe embedded in concrete that is subjected to freezing conditions will likely damage both the concrete and the pipe Tubing that is not embedded and frozen may damage joints or manifolds Be sure to careful
11. fy for the warranty described above you must 1 Use construction techniques in compliance with applicable plumbing heating and mechanical codes to install our products as specified in our current design and installation guidelines and technical notes This shall include field pressure testing prior to concealing with concrete or by other means 2 Install and use Reliance Worldwide Corporation s SharkBite PEX Tubing and Reliance Worldwide Corporation s SharkBite Connection System products according to all guidelines and manuals published by Reliance Worldwide Corporation It is expressly understood that failure as a result of any freezing fluids within the pipes does not constitute a defect in material or workmanship and shall not be covered by this warranty 3 Install and use Reliance Worldwide Corporation SharkBite PEX Tubing and Reliance Worldwide Corporation SharkBite Connection System products in a system that will not operate at temperatures or at pressures that exceed the printed rating on the tubing 4 Install and use all warranted Reliance Worldwide Corporation SharkBite product in compliance with any applicable local building plumbing and mechanical codes E Evidence of tampering mishandling neglect accidental damage freeze damage or unauthorized repairs that cause damage to Reliance Worldwide Corporations SharkBite warranted products void any warranty coverage of those particular products The terms of this
12. int Making a SharkBite Clamp Barb Connection The use of traditional PEX components manifolds barbed fittings clamp or crimp rings etc offers the total lowest material cost Use plastic tubing cutters to cut the tubing to length making sure that you have a good square cut A rough or uneven cut will result in a weakened joint Slide the correct size clamp ring over the tube and approximately 2 past the end of the tubing Push the tubing onto the barbed fitting until it touches the fitting shoulder Position the clamp ring 1 8 1 4 from the end of the tube This distance ensures that the clamp ring is positioned directly over the barbs on the fitting Position the open jaws of the clamp tool over the raised tabs of the clamp ring and squeeze One clamp tool fits all size clamp rings lt can be operated with one hand leaving the other hand free to hold the clamp ring in position The tool cannot be removed until the clamp ring is fully compressed A properly calibrated clamp tool eliminates the necessity to check each fitting ring with a go no go gauge Verify the connection is secure by visually checking the clamp tab A Always check the Clamp Tool with the calibration gauge Check Ca bration of Cla m p Tool before the first and after the last crimp on each job site 2 Gauge must stop at the NO GO line in order to make proper connections 1 Close the Clamp Tool handles to the st
13. ly pressure test inspect and repair systems that have been subjected to a freeze prior to returning them to normal operation Do not pressure test with water in freezing conditions Do not store or install where tubing will be exposed to direct or indirect ultraviolet light i e sunlight Do not expose the tubing to direct flame Do not install tubing near extreme heat Do not use in excessive operating conditions inconsistent with pressure ratings that appear on tubing and applicable standards Do not subject tubing to prolonged exposure to free chlorine concentrations greater than 4 ppm Do not use in contaminated soils Do not expose to materials that affect the basic properties of cross linked polyethylene brass or copper Avoid contact with adhesives Do not use with other fitting systems Do not install through metal studs or concrete without using a protective sleeve e Do leave extra tubing at both ends of run to make connections easier e Do ensure the tubing is supported properly to prevent undue stress strain thermal expansion and contraction e Do protect the SharkBite PEX tubing from damage both before and during the construction process e Do use SharkBite tube liner with SharkBite Fittings and SharkBite PEX joint exception 1 4 fittings e Do not install pipe that has defects such as gouges cuts deep scratches kinks evidence of grease tar or any chemical exposure fading or di
14. mend that offsets and expansion loops be used as ways to compensate for expansion and contraction The change of pipe length due to temperature increase 12 10 470 2 495 0 464 0 138 el _12 10470 2425 0464 0138 AL a L AT 611 181 AT change of temperature F L original pipe length feet a coefficient of linear expansion 8 x 10 5 68 F Example Expansion Contraction Loop Methods E on eoe ae ENN 0 aea 1400 L r sor EGE Ee CAE EEE NN 00 an SharkBite PEX Tubing Dimensions 09 mod 47 170 5 076 Bend Radius and Fluid Capacity ow 20 750 6134 ee a e e e e o S 8240 os e 11 Nominal Bend Fluid Cap Diameter Radius 100 Gals 0 625 0 475 5 096 0 875 0 671 1 125 0 885 Policies amp Warranty Return Goods Policy Restocking charges and items returned for credit e New Standard Catalog Items 20 restocking charged if returned for credit only For items ordered in error the charge will be reduced to 10 if replacement items are purchased e Special Order Items products with special modifications 25 minimum to 50 maximum restocking charge depending on modifications consult factory All restocking charges are based on F 0 B Cullman Alabama and products being new never having been installed in a line We do not accept any valves which have been used Prior to retu
15. op point and insert gauge into jaw gap If the gauge goes into the jaws beyond the GO portion the Calibrating the Cla m p Tool Clamp Tool should be recalibrated following these steps 1 Place GO portion of gage into jaw gap 3 Adjust clamp tool jaws by rotating the eccentric stud counter clockwise until jaws contact gauge Re tighten Tools out of calibration the locking nut may not make good long term connections and can result in leaks developing over time Place a flat bladed screw driver under the clamp tab and pry up to unlock Then using a clamp removal tool or pliers grab onto the tab and pull free Note The previously clamped section of SharkBite tubing should be cut off prior to making a new connection Making a SharkBite Crimp Barb Connection The use of traditional PEX components manifolds barbed fittings clamp or crimp rings etc offers the total lowest material cost Step 1 Step 2 Step 3 Step 4 Step 5 Use plastic tubing cutters to cut the tubing to length making sure that you have a good square cut A rough or uneven cut will result in a weakened joint Slide the correct size crimp ring over the tubing and approximately 2 past the end of the tubing Push the tubing onto the barbed fitting until it touches the fitting shoulder Position the crimp ring 1 8 1 4 from the end of the tube This distance ensures that the clamp ring is positioned dir
16. remedy for breach of warranty and apart from that remedy Reliance Worldwide Corporation shall not be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if these warranted products do not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions adverse chemical environments or any other circumstances over which Reliance Worldwide Corporation has no control This limitation applies even if Reliance Worldwide Corporation could have foreseen or has been advised of the possibility of these damages This warranty shall be invalidated by any abuse misuse misapplication or improper installation of the product Proof of purchase is required to validate the warranty period Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages Therefore the above limitations may not apply to you This Limited Warranty gives you specific legal rights and you may have other rights that vary from state to state You should consult applicable state laws to determine your rights SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILIT
17. rn of product an R G A number must be assigned by a customer service representative This number should be referenced on the outside of the carton and on all related paperwork Items should be returned prepaid to 2400 7th Avenue SW Cullman Alabama 35055 marked Attn Returns Department Any information or correspondence may be sent with the product or mailed separately A Reliance Worldwide Corporation the Company warrants the following products SharkBite PEX Tubing SharkBite Push Fit Fittings SharkBite Brass PEX Barbed Fittings SharkBite Copper PEX Manifolds and other SharkBite Accessories to be free of defects in material and workmanship for the time periods shown below and when used and installed in accordance with the requirements set forth below 1 SharkBite PEX Tubing cross linked polyethylene non barrier amp barrier PEX pipe for a period of twenty five 25 years from the date of manufacture 2 SharkBite Push Fit Fittings brass push fit fitting for a period of twenty five 25 years from the date of manufacture 3 SharkBite Brass PEX Barbed Fittings and SharkBite Copper PEX Manifolds for a period of sixty 60 months from the date of manufacture 4 All other valves and accessories sold under Reliance Worldwide Corporation s brand names of the SharkBite PEX and or SharkBite Connection System for a period of twenty four 24 months from the date of manufacture SharkBite products shall
18. s of Sharkbite Push Fittings Instant push fit connection for increased ease of use No soldering clamps unions or glue required Fittings certified to 200 PSI and 200 F 93 C Proven durability and quality Fits copper tubing CTS CPVC and PEX Connects all three types in any combination Integral tube liner for PEX installations Integrated design means no loose components ensures secure reliable connection Design certified and agency listed Inspector friendly peace of mind Compact robust DZR brass body Foundation of a strong corrosion resistant durable fitting Design certified to ANSI NSF 61 and ASSE 1061 product standard for use in potable water and hydronic heating water distribution e Quality engineered and manufactured Approved to be used underground and behind walls without access panels Designed for radiant and hydronic heating as well as potable water distribution Features and Benefits of Sharkbite Barb Fittings Broad line of fittings and manifolds A typical barb system offers the lowest material cost Features and Benefits of Sharkbite Valves Line includes ball regulator and thermostatic mixing valves Push fit integral amp union type or barb connectors Fewer fittings required e Reduces total installation cost Fewer joints Reduces the chances of call backs Pressure test immediately No waiting for glue to dry or joints to cool F
19. scoloration e Do not use defective fittings with the pipe e Do not use supports that may collapse or cut the pipe Supports should not have sharp edges which could damage the pipe e Do not use metal hangers with sharp or abrasive edges or hangers that may pinch or penetrate the pipe Proper hangers clamps and straps are available from your SharkBite supplier e Do not pull pipe tight at connections Prevent unnecessary strain on the pipe fittings and connections with straps or clamps e Do not drag the pipe over rough terrain rocks or any other surface which could abrade cut puncture or damage the pipe wall in any way e Do not crush or kink the pipe e Do not heat kinked pipe to repair reform Inspect all pipe before and after installation Damaged or kinked sections should be cut out and replaced Keep the PEX pipe a MINIMUM of 12 vertically and 6 horizontally from sources of high heat such as recessed light fixtures gas flue vents heating appliances or electric motors Forced air heating ducts are not generally considered sources of high heat These areas of installation should be rechecked after further construction and other mechanical systems have been installed PEX can be run in return air plenums Bend pipe 2 away from fitting This prevents the fitting from being used as an anchor point e Do not exceed the minimum bend radius of the pipe see illustration on p 11 Proper Support of SharkBite
20. warranty specifically exclude all field connections Reliance Worldwide Corporation in its sole discretion can decide whether the warranty will be honored or is void F Although Reliance Worldwide Corporation provides a plumbing system to facilitate a complete installation other manufacturer s tubing and or fittings may be installed in any given installation provided manufacturing of the tubing and or fittings demonstrates compliance with the applicable ASTM standards and the product has been certified by a recognized third party testing agency The Reliance Worldwide Corporation product in the given installation will continue to be covered under this warranty NOTE Reliance Worldwide Corporation will be responsible only for proven defects in material or workmanship in Reliance Worldwide Corporation products Problems in products manufactured by another company should be reported to that manufacturer G Disclaimer of Warranty THE EXPRESS WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY GIVEN BY Reliance Worldwide Corporation WITH RESPECT TO THE PRODUCTS LISTED IN PARAGRAPH A Reliance Worldwide Corporation MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED AND HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE H Limitation of Remedy and Liability The remedy described above shall constitute the sole and exclusive
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