Zurn Z6000-1-WS1-YB-YC Installation Guide
Contents
1. ay ADA Handle Assembly Side Includes Items 1 8 P6000 M ADA P000 MK P6000 M9 p6000 Mt0 P6000 MHK Handle Assembly Front Includes Items 1 8 P6000 MH P6000 ECA __ RK Page 6 AquaVantagee Trouble Shooting Guide Problem Cause Corrective Action Valve will not operate 1 Stop valve is closed Supply valve is closed 1 Open stop valve Open supply valve Insufficient volume of water to adequately siphon fixture 2 1 Stop valve is not open enough 2 Urinal trip mechanism installed in wrong kit urinal for closet 3 Insufficient volume or pressure at supply 2 1 Open stop valve for desired volume of water 2 Replace urinal part with proper closet valve part 3 If gauges are not available to measure supply pressure or volume of water at the valve completely remove the working parts and open the stop valve to allow water to pass through the empty valve If the supply is adequate to siphon the fixture the guide ring 17 may be removed from the guide assembly to provide additional flow Should this prove unsatisfactory steps should be taken to increase the pressure and or supply Flush valve shuts off too quickly 1 Damaged or punctured diaphragm 1 Install new P6000 EUA or P6000 ECA replacement kit to remedy the problem 12 and 13 Valve is short flushing 1 Cylinder guide assembly and diaphragm assembly are not tight 2 Enlarged bypass2. DAT AquaVantage r AV ZURN Z6000AV Series AquaVantage Exposed Flushometer Installation Operation Maintenance and Parts Manual Patented and Patents Pending Z6000AV AquaVantage Exposed 1 Z6003AV Closet Urinal Systems Z6000AV Z6000AV HET Z6001AV Z6003AV Z6003AV ULF 2Z6010AV Z6014AV 26017AV Z6096AV Z6099AV LIMITED WARRANTY All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase Decorative finishes warranted for one year We will replace at no cost goods that prove defective provided we are notified in writing of such defect and the goods are returned to us prepaid at Sanford NC with evidence that they have been properly maintained and used in accordance with instructions We shall not be responsible for any labor charges or any loss injury or damages whatsoever including incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excluded If the products sold hereunder are consumer products the implied warranty of merchantability is limited to a period of three years and shall be limited sole
3. Tube 17 Vacuum Breaker Tube Nut 18 Spud Nut 19 Spud Friction Washer 20 Spud Sleeve 21 Spud Escutcheon 22 Tailpiece 23 Snap Ring 24 Tailpiece O Ring 25 Locking Nut 26 Setscrew for Cast Wall Flange 27 Cast Wall Escutcheon 28 Supply Cover Tube 29 Sweat Solder Adapter 30 Stop Body 31 Piston Seal 32 Piston 33 Stop Spring 34 Guide O Ring 35 Piston Guide 36 Guide Holder 37 Adjusting Screw 38 Stop Cap 39 Snap Cap Screw Cover 40 Vandal Resistant Control Stop Cover 41 Setscrew for Control Stop Cover p6000 LL Inside Cover Item 10 P6000 L p6000 EGA HET P6000 EUA ULF p6000 ECA WSi P6000 ECA WS P000 EGA FF P6000 EUA WS1 p6000 EUA WS P6000 EUA FE SS MMlMMMIiII Repair Parts Inside Parts Product No P6000 B HP t P6000 H Control Stop Repair Kit and Parts Product No Control Stop Repair Kit for 1 and 3 4 Includes Items 31 37 P6000 D SD Seal Seat for 1 and 3 4 Includes Item 31 P6000 D42 VP Control Stop Replacement for 1 and 3 4 Includes Items 30 39 P6000 C SD P6000 YB SESS Product No P6000 J1 ae Product No P6000 A HP P6000 B HP Spud Coupling Assembly Includes Items 18 21 P6000 H Specify size Urinal Relief Valve Item 11 P6000 EU13 Closet Relief Valve Item 11 P6000 EC13 AquaVantage Rebuild Kits Product No Closet and Urinal Rebuild Kits Include Items 3 8 11 12 14 15 24 Specify flow rate
4. orifice 3 Urinal trip mechanism blue 13 in closet flush valves 1 Screw the two assemblies hand tight 2 Install the new P6000 ECA P6000 EUA replacement kit to remedy the problem 3 Install closet trip mechanism white 13 Valve is flushing too long or not shutting off 1 Trip mechanism not seating properly due to foreign material between trip mechanism and retainer disc 2 By pass orifice is plugged or partially plugged 3 Line pressure is not adequate to force trip mechanism to seal 4 Cracked cover 1 Disassemble parts and rinse thoroughly 2 Examine by pass orifice and clean if necessary being certain not to enlarge orifice opening 3 Pressure is inadequate or has dropped below minimum operating range Steps should be taken to increase the line pressure 4 Replace cover with new one 11 P6000 L Water splashes out of fixture 1 Supply volume is more than is necessary 2 Lime accumulation on vortex or spreader holes of fixture 1 Adjust downward on control stop 2 Remove the lime build up Flush is not considered quiet 1 Control stop may not be adjusted for quiet operation 2 Fixture may be contributing to noise 3 Piping system may be source of noise 1 Adjust the control stop for quiet operation keeping in mind the fixture evacuation requirements 2 Check noise created by fixture by placing a cover over the bowl opening to sep
5. LC Printed in the U S A Form No ZMKTG240 58 Rev 4 13
6. age several times Gradually adjust the stop valve using the adjusting screw so that the rate of water flow into the fixture is not excessive yet is sufficient enough to adequately evacuate the waste The final setting for urinals should be such that the fixture will not overflow when the ZA valve is actuated twenty times in succession The stop cap 6a a cover screw should be secured after final adjustments have been made Use the following procedure to flush out the supply piping A Remove the main valve body cover B Remove the working parts from the flush valve shown in 6b C Replace the main valve body cover and plastic cover without reinstalling the working parts D Open the stop valve by using the stop adjusting screw and flush out all debris from pipe and connections E Shut stop open cover replace the working parts replace and tighten the cover This procedure should also be followed when the system has been drained for some time as occurs in athletic fields recreation parks etc Page 5 AquaVantagee Repair Kits Part Identification 1 Handle Sleeve and Insert 2 Low Force ADA Compliant Handle 3 Actuator Rod 4 Handle O Ring 5 Handle Spring 6 Handle Retainer 7 Handle Seal 8 Gasket 9 Valve Body Cover 10 Plastic Cover 11 Trip Mechanism 12 Diaphragm Repair Kit 13 Valve Body 14 Vacuum Breaker Insert 15 Vacuum Breaker Duckbill 16 Vacuum Breaker
7. arate valve noise from bowl noise If it is determined the fixture is too noisy consult with fixture manufacturer 3 High pressure in the system can sometimes be controlled by the stop valve Other sources of noise may be the absence of air chambers and shock arrestors loose pipes improper size pipes etc In these cases the building engineer should be consulted Handle assembly leaking 1 Handle assembly is not tight 1 Tighten handle assembly Water drips from chrome cap 1 P6000 L inside plastic cap is cracked 1 Replace P6000 L plastic cap Care of Chrome Plated Surfaces The suggested cleaning of chrome plated surfaces is simply to clean them with soap and water then dry Commercial cleaning compounds are never recommended Seasonal Use Valves used in installations subject to shutdown because of cold and freezing conditions should be maintained in the following manner After the main supply has been shut off and the water drained from the system remove the stop valve cap and stop valve internals to allow the water to drain from the flush valve itself See previous page for numerical references Page 7 ZURN ZURN INDUSTRIES LLC COMMERCIAL BRASS OPERATION 5900 ELWIN BUCHANAN DRIVE SANFORD NC U S A 27330 PHONE 1 800 997 3876 FAX 919 775 3541 www zurn com ZURN INDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 2011 Zurn Industries L
8. ly to the replacement of the defective goods All weights stated in our catalogs and lists are approximate and are not guaranteed AquaVantagee Rough In Product Specification Models and Options ENGINEERING SPECIFICATION ZURN AquaVantage AV Exposed Closet Flush Valve Exposed quiet diaphragm type chrome plated flushometer valve with a polished exterior Complete with Zurn s AquaVantage TPE chloramine resistant dual seal diaphragm with a clog resistant triple filtered by pass The valve is ADA compliant with a non hold open and no leak handle feature high back pressure vacuum breaker one piece hex coupling nut adjustable tailpiece spud coupling and flange for spud connection Control stop has internal siphon guard protection vandal resistant stop cap sweat solder kit and a cast wall flange with setscrew Internal seals are made of chloramine resistant materials MODELS Z6000AV 1 1 2 Water Closet Valve with top spud connection Z6010AV 1 1 2 Water Closet Valve with back spud connection Z6001AV 1 1 4 Urinal Valve with top spud connection Z6003AV 3 4 Urinal Valve with top spud connection FLOWS WS1 FF HET ULF Low Consumption 1 0 Gal for Urinal 1 6 Gal for Water Closet Full Flow 3 0 Gal for Urinal 4 5 Gal for Water Closet High Efficiency 1 28 Gal for Water Closet Ultra Low Flow 0 125 Gal for Urinal OPTIONS BG BioCare ADA Handle H Handle on Front of Fl
9. m E FIBER WASHER TUBE NUT Ex COUPLING we SPUD NUT oe SPUD NUT FIBER WASHER a L RUBBER GASKET t L t WASHER RUBBER AWH FIXTURE FIXTURE GASKET ELBOW ESCUTCHEON ESCUTCHEON COUPLING NUT HORIZONTAL TUBE FIBER WASHER RUBBER WASHER Page 4 AquaVantage Installation Instructions 6 When all flush valves are connected to the fixtures and water pw pressure is available it is recommended that the supply piping e be flushed to remove dirt pipe chips etc from system Before the water is turned on be sure all stop valves to the flush valves are closed off tight The stop valves can be opened and closed by using the adjusting screw located at the center of the stop valve cap behind the stop cap cover screw if already installed see 6a Stop valve adjustments can only be made by using the adjusting screw It is not necessary to remove the stop valve cap when making adjustments If for any reason it becomes necessary to remove the stop valve cap be certain the water is shut off at the main supply P valve 6b Qe lt Working Parts 7 The AquaVantage flush valves are preset for fixture volume as marked on the valve cartons The valve does not require regulation for variation in water pressure within its operating range To set the flush valve for proper operation open the stop valve completely by using the adjusting screw and flush the AquaVant
10. sweat solder adapter kit if applicable see 1 Thread sealing 3 Insert the flush valve tailpiece into the stop valve and hand tighten the lock nut to the stop valve Plumb the entire unit compounds should be used on male NPT threads only see 3 2 Prior to inserting the flush valve tailpiece into the stop valve be certain that the O ring seal is located in O ring seal groove at the end of the tailpiece and the locking nut and locking snap ring are located as shown below see 2 Care should be taken not to damage the O ring when inserting the tailpiece 4 Determine the length of vacuum breaker tube required to join the flush valve and fixture spud Cut the vacuum breaker tube if required to this length see 4a Assemble the vacuum breaker tube assembly and spud nut assembly to the flush valve and fixture spud into the stop valve If lubrication is needed wetting the O ring with water will be sufficient pen AEN I yy L i 2 4a l 5 Hand tighten spud nut and vacuum breaker tube nut to fixture and flush valve Adjust the valve assembly for plumb Tighten fixture spud nut vacuum breaker tube nut and lock nut with a wrench FIBER WASHER w D aS CA om ma 1 joodag 1 1 2 VACUUM BREAKER TUBE 1 1 4 VACUUM RUBBER WASHER BREAKER en nes TUBE TU TUBE
11. tory before being shipped Consult the product pages of the catalog for available flow options Most low consumption fixtures 1 6 gallon require a minimum of 25 psi running pressure through the valve to obtain proper evacua tion When installing your quality Zurn valve it is recommended that to protect the polished finish you do not use a toothed wrench This will cause gouges and scratches on your valve STEP NO 1 Measure distance from finished wall to centerline of fixture spud cut water supply pipe 1 1 4 shorter than this measurement Chamfer 0 D and I D of FIXTURE 41 WATER SUPPLY PIPE FINISHED WALL STEP NO 2 Slide threaded adapter onto supply pipe until shoulder stops on end of pipe Then sweat solder the adapter to water supply pipe NX SWEAT ADAPTER STEP NO 3 Measure from finished wall to first thread of adapter for length of chrome tube Cut chrome tube this length x STEP NO 4 Slide wall escutcheon over chrome tube and slide both chrome tube and wall escutcheon over supply pipe pushing the wall escutcheon all the way to the wall CHROME TUBE WALL ESCUTCHEON STEP NO 5 Screw control stop onto water supply water adaptor CONTROL STOP FINISHED WALL Page 3 AquaVantage Installation Instructions 1 Install stop valve assembly using proper size supply escutcheon and
12. ush Valve L 1 25 Metal Push Button L3 3 76 Metal Push Button YJ Split Ring Pipe Support YK Solid Ring Pipe Support YO Bumper on Stop Valve 1 16 Rough In 2 24 Rough In Other ppe MIN p 4 t esetsian FINISHED WALL i MIN 4944 l uaii Models Z6000AV Z6000AV 1 Z6000AV 2 Z6000AV 3 WS1 Water Saver 1 6 Gal Low Consumption HET High Efficiency Toilet 1 28 Gal 2457 43 uatef3i 14403591 i Models Z6010AV Z6010AV 1 Z6010AV 2 WS1 Water Saver 1 6 Gal Low Consumption HET High Efficiency Toilet 1 28 Gal Page 2 Models Z6001AV 1 1 4 Urinal Flush Valve Z6003AV 3 4 Urinal Flush Valve WS1 Water Saver 1 0 Gal Low Consumption ULF Ultra Low Flow 0 125 Gal Sweat Solder Adaptor Installation Instructions Important e All plumbing is to be installed according to state and local codes and regulations e Water supply lines need to allow proper water flow for each fixture e Flush all lines of any debris before making connections e Do not use pipe sealant or plumbing grease on any fitting other than the control stop inlet The AquaVantage valve is designed to operate under various water pressures with recommended range between 10 and 100 psi 69 to 689 kPa Each Zurn valve is tested for proper perfor mance at the fac
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