Suncast BMS8135 Installation Guide
Contents
1. BMS8135 and 58165 Blow Molded Resin Suncast Products and Storage Shed Replacement Parts OWNER S MANUAL To purchase Suncast replacement parts and learn about other Suncast products visit www suncast com or call 1 800 846 2345 or 1 630 879 2050 KEEP THESE INSTRUCTIONS You will need the Quality Control Number shown below to register your product Quality Control Number BMS8135 Assembled exterior dimensions 8 4 1 2 W x 157 9 D x 8 7 H BMS8165 Assembled exterior dimensions 8 4 1 2 W x 194 3 D x 8 7 H 2013 Suncast Corporation Batavia IL 0361268 Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations A level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 19 22 A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided par2. COrner 6 0B00165 Left front Parts Parts BMS8700 Headers 0280406A Ridge beam 0800159 0440630 0280372A 0B00161 Front header Vent screen Header beam Rear header x1 set 2 Parts BMS8700 Truss 0 0 0631094 0631096 Truss leg Truss bracket X2 0631095 Truss cross beam x2 D 0440694 Roof support bracket x1 set 0631093 Truss strap X2 06308174 Side adaptor bracket X2 Parts BMS8700 Roof 0 0800167 010223107 Left roof Skylight X2 x4 Q 10 RSA 5 NS 0440691 Skylight sealing gasket X2 sets 0B00168 Right roof X2 Parts BMS8100 Walls and Floors 6 0 0800165 0800164 Left front corner Left floor extension 0800157 Shelf 0B00171 2 Center back 0 800169 Right floor extension 0800173 0B00174 0B00166 0B00160 Left floor Right floor Right front corner Side panel x4 11 0800156 Rear corner 9 Parts BMS8100 Headers 0280406A 7 Ridge beam 0280407 3 Ridge beam 0 0280408 Ridge beam joiner 0800159 0440630 0280372A 0800161 Front header Ven
3. Note Use a rubber mallet to push side panel F into locked position 30 Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 18 20 until square and flush 4488588 4 Secure side panel F with four Easy Bolts NN working from floor to roof DO NOT use torque wrench Use Easy Bolt easy driver OO and hand tighten Easy Bolt head will be flush when fully seated DO NOT over tighten Easy Bolts Note You may hear a click when Easy Bolt has been tightened completely Assembly Walls continued Hardware Needed BMS8135 BMS8165 Qu BMS8165 31 Repeat Steps 17 23 for remaining panels Assembly Headers and Trusses Place front header J over door opening and fit four protruding Place rear header K over back walls and fit four protruding support legs into pockets molded in front corners Secure front support legs into pockets molded in back walls Secure rear header using two screws JJ header using eight screws JJ Side Adapter Bracket Placement BMS8135 BMS8135 Proper placement of full length side adaptor brackets ZZ is critical to structural integrity For BMS8700 expansion to BMS8135 two full length side adaptor brackets must be placed towards the front of the shed For BMS8100 expansion to BMS8135 the
4. into front header Secure roof support bracket DD to underside of truss leg with one screw JJ Starting at the front end of roof support secure using screw JJ Then install screws JJ in center and back end of roof support 38 Assembly Roof continued Attach roof support extension bracket BB to truss legs with Secure roof support extension bracket BB to inner roof panel one screw JJ on each side using two screws JJ Repeat Steps 37 42 to secure remaining roof panels Push down the roof from outside From inside shed secure roof panels together along ridge of roof using nine rubber washers QQ and nine sealing screws PP Note For clarity illustration is shown with front header removed 39 Assembly Roof continued BMS8135 Back support brackets only BMS8165 Front and back support brackets Attach bracket FFF to back panel H and header K in two Attach bracket FFF to front right panel and header J spots Secure using 6 screws JJ Note For clarity illustration Attach second bracket FFF to front left panel E and header J is shown with roof and truss support removed Secure using 6 screws JJ Note For clarity illustration is shown with roof and truss support removed 40 Assembly Doors Stand right door M upright with three hinge mounts facing With door hinge in open position slide one door hinge over right Slide one m
5. E REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages the limitation or exclusion may not apply to you 43 SLITCAST 44
6. Kit 0630891A Left 0630895 Spacer handle plate X2 e 0630624 Door handle d 0670147 Right handle plate 0490306B Hardware bag 28 Washer 25 x 1 Pan 5 head screw Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 18 Site Preparation and Platform Construction Materials NOT supplied with Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is required Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Warranty requires foundation Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly For tips on site preparation go to www suncast com consult retailer or local code To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want slab 4 thick Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine t
7. are required Note For BMS8100 converting to BMS8135 1 expansion kit and 1 bag of hardware is required Note For BMS8100 converting to BMS8165 2 expansion kits and 2 bags of hardware are required 15 Hardware BMS8700 0440652 Door hinge x6 0480337 Hardware bag 20 X 75 Phillips machine screw x6 25 Locking nut x6 0480290 Hardware bag 0480305 Hardware bag 625 Truss head screw x15 0480336 Hardware bag 625 Truss head screw x125 0480342 Hardware bag 1 15 Sealing screw Rubber washer x6 25 Locking nut 25 x 2 Hex bolt x6 x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 16 Hardware BMS8100 0440652 0480290 0480339 Hardware bag Hardware bag 625 Truss head screw x150 25 x 75 Phillips machine screw 0480336 x4 Hardware bag 25 Locking nut 25 x 2 Hex bolt f 625 Truss head screw 6 x2 Door hinge x125 x6 0480334 0480337 Hardware bag 0480338 0480340 Hardware bag Hardware bag Hardware bag 1 3819 75 Sealing screw Phillips machine screw x9 95 x 1 Hex bolt x6 25 Locking nut Rubber washer 25 Locking nut 25 x 2 Hex bolt Easy Bolt easy driver x6 9 x6 x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 17 Door Handle Kit BMS8100 or BMS8700 0440647B Door Handle
8. combined with moisture this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recommend cleaning it each year with mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Assembly Day Tips e Complete site preparation and foundation construction before unpacking parts and beginning assembly DO NOT attempt to assemble on a day with strong winds DO NOT attempt to assemble on days when temperature is below 32 degrees Set aside appropriate amount of time to completely assemble shed Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flashlight may be of use when assembling smaller components inside shed DO NOT use a torque wrench or hand drill to tighten provided Easy Bolts Use 010210410 Easy Bolt Easy Driver tool provided ONLY e Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction
9. ct the manufacturer SUNCAST CORPORATION 701 North Kirk Road Batavia Illinois 60510 Call toll free 800 846 2345 or visit www Suncast com SUNCASTS will repair or replace only the parts that failed under the terms of the warranty In some cases the replacement parts may not be identical but they shall be of equal or greater performance than the original part We may require proof of purchase Proof of purchase may be the original dated store receipt We may require evidence of the failure Evidence of failure may include photographs or returning failed components to SUNCAST Warranty Limitations THIS WARRANTY COVERS ONLY DEFECTS THAT AFFECT THE FORM FIT OR FUNCTION OF THE UNIT It excludes natural aging of the unit discoloration ordinary wear and tear ordinary weathering sunlight fading or rust It excludes staining caused by mold mildew or tree sap and damage caused by animals including insects vermin or household pets The warranty does not cover damage caused by Acts of Nature including but not limited to wind in excess of 65 mph tornado hurricane microburst hail flood blizzard extreme heat pollution or fire events The following actions void the warranty improper assembly assembly on a foundation other than as described in the assembly instructions use above intended and reasonable capacity misuse abuse failure to perform ordinary maintenance failure to remove snow over 8 inches deep modification cleaning with ab
10. each window channel the side panel window gasket CCC side panel window DDD and side panel window frame BBB Through the back of the side panel secure layers at both window channels with sixteen screws JJ Start with four corner screws and then finish with remaining screws DO NOT over tighten screws Repeat on remaining side panels H Note The cut portion of window gasket CCC MUST be assembled on bottom of window channel Note At least two people are needed during assembly Header and Roof Pre Assembly Lay front header J on ground with lettering side facing up Place fiberglass vent screen Y into rear opening in front header J Secure with eight screws JJ DO NOT over tighten screws Place skylight gasket YY into skylight HH Place skylight HH onto right roof panel O Secure from underside with eight screws JJ Make sure rib on plastic parts is seated fully against gasket on skylight Repeat for remaining roof panels 25 Place header beam Z into pocket of front header J Secure with six screws JJ DO NOT over tighten screws Repeat Steps 5 6 for rear header K Note Header beam Z has large holes on one side and small holes on other side The small holes must face header Ridge Beam Pre Assembly Place ridge beam joiner W into the 3 ridge beam X Secure Place 7 ridge beam V onto the ridge beam joiner W Secure with hex bolt MM and nut LL with hex bolt MM and nu
11. ecure Repeat Step 14 for left floor extension C and right floor with six screws JJ extension D Secure with 12 screws JJ Note Refer to pages 19 22 to secure floors to foundation Note Refer to pages 19 22 to secure floors to foundation BMS8700 BMS8700 BMS8135 BMS8165 58100 BMS8100 BMS8135 BMS8165 Repeat Step 15 for remaining floor extensions 28 Assembly Walls Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the panel Align tab on bottom of left front corner E with slot on left Tip left front corner E outward slightly and bend corner hinge floor A Lower panel into slot and lock in place by sliding panel toward door opening Note Use a rubber mallet to push left front corner E into locked position 29 Assembly Walls continued A e 148 I I I 1 1 zE 2 Tip left front corner E back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged Align tabs on bottom of side panel F with slots along floor A Lower panel into slots and lock in place by sliding panel toward front corner
12. etal door hinge 1 up onto each hinge mount each hinge receptacle on inside of right front panel Rotate door hinges to outside of door Note For clarity illustration is shown with roof removed Secure each metal hinge plate with one screw KK and one Insert screw stems on left and right handle plates TT and nut LL Repeat Steps 46 48 for left door L through the pre drilled holes in doors While holding Note For clarity illustration is shown with roof removed plates in place on exterior of door secure each with two washers WW and two machine screws XX 41 Assembly Doors continued From the outside of doors insert door handles SS through handle plate holes On inside of doors place spacers UU on each door handle and secure each with one machine screw XX Assembly Shelf Attach shelf S in desired location with four screws JJ Repeat for remaining shelf S Note Shelf can be located in any of the four corners Note For clarity illustration is shown with roof front header and truss removed 42 SUNCASTO Building Shed and Gazebo Ten Year Limited Warranty Your SUNCAST Building Shed Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials The warranty period starts on the delivery date Incidental and consequential damages are not covered Warranty Claims To file a warranty claim conta
13. full length side adaptor bracket must be placed in the middle location 32 Side Adapter Bracket Placement BMS8700 3 Expansion Kits BMS8100 2 Expansion Kit BMS8165 BMS8165 Proper placement of full length side adaptor brackets ZZ is critical to structural integrity For BMS8700 expansion to BMS8165 three full length side adaptor brackets must be placed towards the front of the shed For BMS8100 expansion to BMS8165 two full length side adaptor brackets must be placed in the middle locations Slide truss assemblies with side adapter brackets into place Slide truss assemblies with full length side adapter brackets into Secure with four screws JJ in each side adaptor bracket place Secure with ten screws JJ in each side adaptor bracket Reference diagrams above to determine proper placement Reference diagrams above to determine proper placement of truss assemblies and repeat step 27 for remaining truss of truss assemblies and repeat step 28 for remaining truss assemblies with side adapter brackets assemblies with full length side adapter brackets 33 Assembly Headers and Trusses continued Raise ridge beam V X up and into rear header K Secure with four screws JJ Repeat for front header J Note Header panels may need to be pushed inwards or outwards slightly as ridge beam is slid into place A CAUTION HOLES ON TOP OF RIDGE BEAM SHOULD BE FACING TOWARDS ROOF Attach the roof truss assembly
14. he best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage foundation surface must be flat and level vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation secure the shed to a concrete pad use masonry fasteners available at your local hardware retailer secure the shed to a wood platform use 1 4 x 3 long lag screws with washers See diagram on page 10 for anchoring locations 19 Wood Platform BMS8135 Materials NOT supplied with Shed Kit SS 3 4 Plywood 5 Joists are on 15 75 centers All dimensions are to front edge of board Wood Platform materials list SECURE SHED TO WOOD PLATFORM 2 2 x 6 x 96 8 USING 1 4 X 3 LAG SCREWS 12 2 x 6 x 14 26 CHECK ALL SPACING MEASUREMENTS 4 48 x 96 x 3 4 Plywood 20 Wood Platform BMS8165 Materials NOT supplied with Shed Kit 2 3 3 4 Plywood b 2 x 96 Boards sistered up All dimesnions are to front edge of board Wood Platform materials list Qty Si
15. manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly BMS8135 and BMS8165 Expansion Kit Overview BMS8700 2 Expansion kits BMS8135 BMS8100 1 Expansion BMS8100 2 Expansion kits Parts Expansion Kit 0280408A 0800172 0440691 Ridge beam joiner Left roof extension Skylight sealing gasket D 010223107 Skylight 0102279 0280407 0631271 3 Ridgebeam Fuse leg Header 2 Support Bracket 2 0B00170 Right roof extension 0800158 0280446 side panel Truss bracket KI 0631095 Truss 0280447 cross beam Truss strap X2 0440693 0440733 Extension bracket Side Window 0631248 Full length side adapter 0800164 41 Left floor extension 0102089 Side Window Frame 0B00169 Side Window Gasket x2 Right floor extension x1set Parts Doors 8100 or 8700 0 0440690 0800163 0440631 Door window Left door D ring bolt x1 set X1 set 0102086 Door 0440655 Door 0800162 window frame window gasket Right door X2 x1 set 0800156 Rear corner x2 0B00160 Side panel X2 7 0B00166 Right front corner 0B00174 Right floor 0B00157 Shelf 0B00173 Left floor 7 5 9 6 AD 3 2 9
16. rasive tools exposing the unit to heat sources and vandalism Painting sandblasting cleaning with harsh chemicals not recommended for plastics voids the warranty on resin components Modification of the original product voids all warranties Suncast assumes no liability for any modified product or consequences resulting from failure of a modified product Damage due to moving transporting or relocating the product voids the warranty Disassembly of this unit for reasons other than authorized repair voids the warranty Suncast is not responsible for loss of use of the unit labor for repair inspection fees or disposal costs SUNCAST reserves the right to reimburse the owner the purchase price of the unit on a STRAIGHT LINE DEPRECIATED BASIS FOR THE LENGTH OF THE WARRANTY IN LIEU OF REPAIR OR REPLACEMENT The Purchase Price does not include taxes delivery charges site preparation costs permits fees assembly costs or disposal costs THIS WARRANTY IS NONTRANSFERABLE IT IS VALID FOR NORMAL HOUSEHOLD USE ONLY THE WARRANTY IS VOIDED BY COMMERCIAL OR INDUSTRIAL USE IT EXCLUDES FLOOR MODELS CLEARANCE AND OPEN BOX UNITS Notice Suncast does not represent that this unit will meet city county state homeowner s association standards or zoning requirements The owner is responsible for securing all permits and meeting other requirements needed for placement construction and use THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO TH
17. t LL Repeat steps 8 10 twice for BMS8700 expansion to BMS8135 2 expansion kits Repeat steps 8 10 three times for BMS8700 expansion to BMS8165 8 expansion kits Repeat step 8 10 for BMS8100 expansion to BMS8135 1 expansion kit Repeat steps 8 10 twice for BMS8100 expansion to BMS8165 2 expansion kits Secure ridge beams together with four screws KK and four Note Beams should be assembled in same orientation as nuts LL shown in steps 8 and 9 26 Truss Pre Assembly Attach truss bracket CC to end of one truss leg AA with Attach two truss cross beams EE to two truss legs AA with one hex bolt RR and one nut LL Repeat for second truss two hex bolts MM and two nuts LL Stand truss and check leg AA cross beam is level Repeat steps 11 13 twice for BMS8700 expansion to BMS8135 2 expansion kits Repeat steps 11 13 three times for BMS8700 expansion to BMS8165 8 expansion kits Repeat step 11 13 for BMS8100 expansion to BMS8135 1 expansion kit Repeat steps 11 13 twice for BMS8100 expansion to BMS8165 2 expansion kits Attach side adaptor bracket FF or full length side adapter bracket ZZ at end of left truss leg AA with one cap screw MM and one nut LL Repeat for remaining side adaptor bracket FF Note DO NOT over tighten This makes roof assembly difficult 27 Floor Pre Assembly Push left floor A and right floor B panels together and s
18. t screen Header beam Rear header x1 set 2 12 Parts BMS8100 Truss 0 0 D 0631094 0440693 0631096 0440694 Roof Truss leg Extension bracket Truss bracket support bracket x4 1 set X2 x1 set 0631095 Truss 0630817A Side 0631093 cross beam adaptor bracket Truss strap x4 x4 x4 13 Parts BMS8100 Roof EA CER WD e 0 9 Q 0B00167 0B00172 010223107 Left roof Left roof extension Skylight X2 0440691 Skylight sealing gasket X3 sets 0B00168 0B00170 Right roof Right roof extension 14 Hardware Expansion Kit 0480353 0480339 0480338 0480340 Hardware bag Hardware bag Hardware bag Hardware bag 75 Sealing screw x10 25 Hex bolt 9 52012 Phillips machine screw x4 Easy Bolt easy driver 1 25 x 2 Rubber washer 25 25 X2 25 Hex bolt x10 Locking nut Hex bolt Locking nut x2 x6 x4 x6 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 0480314A 0671103 Hardware bag Hardware bag 625 Truss head screw 625 Truss head screw x68 x14 Note For BMS8700 converting to BMS8135 2 expansion kits and 2 bags of hardware are required Note For BMS8700 converting to BMS8165 3 expansion kits and 3 bags of hardware
19. to the ridge beam with one Attach truss strap GG to side adaptor bracket FF or full screw JJ for each truss assembly length side adapter brackets ZZ with two screws JJ Repeat for remaining truss straps 34 Assembly Roof Before proceeding locate and identify the six slots on interior Before proceeding locate and identify six front header tabs side of right and left roof panels and six rear header tabs Lay right roof O directly over three tabs on right side of front header J With right roof slots seated over on header tabs check alignment in all three spots 35 Assembly Roof continued Slide right roof O down towards the outside of shed until tabs snap into place LECCE EE EEE Press edge of right roof O into channel on truss leg AA Pull down each lower corner of roof from outside From inside shed attach tabs on right front corner I and side panel F to roof panel with four screws JJ 36 Assembly Roof continued Front view End view BMS8135 BMS8165 Repeat Steps 32 35 for remaining roof panels Install panels in the order shown 37 Assembly Roof continued Secure roof to truss using six screws JJ Each screw will Raise roof support bracket DD into position against roof attach at a corresponding screw indention on the roof Slide roof support bracket DD
20. ts check list on pages 5 18 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Use a rubber mallet to push parts into locked position 1 CAUTION Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals Store heavy items near the bottom of shed e Shed not intended for use by children DO NOT stand sit or store items on storage shed roof Treat carefully in extreme temperatures Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level This kit contains parts with metal edges Please be careful when handling Shed Safety and Care Hot items such as recently used grills blowtorches etc must not be stored in the shed Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage Keep roof clean of snow and leaves The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When
21. ze SECURE SHED TO WOOD PLATFORM 4 2 x 6 x 96 8 7 2 x 6 x 70 from 61 14 2 x 6 x 14 25 CHECK ALL SPACING MEASUREMENTS 21 Concrete Platform BMS8135 or BMS8165 Materials NOT supplied with Shed Kit 58135 BMS8165 SECURE SHED TO CONCRETE SLAB USING MASONRY FASTENERS DIMENSIONS ALLOW FOR SHED TO FIT WITHIN THE NEAREST 1 ON EACH SIDE 22 Door Pre Assembly 23 Peel film from both sides of window R Remove protective film from door edge Note One side of film will say THIS SIDE OUT Make sure this side faces out when installing window Place gasket U window and frame T into door channel Secure with ten screws JJ starting at corners DO NOT over tighten screws Repeat for right door M Note The cut portion of gasket U MUST be assembled on bottom of door channel At top interior side of left door L attach D ring slide bolt AAA with four screws JJ At bottom interior side of left door L attach D ring slide bolt AAA with four screws JJ Side Panel Pre Assembly Parts hardware needed for side panel pre assembly are shown on pages 5 and 15 24 Peel film from both sides of left side window DDD Remove protective film from window Note One side of film will say THIS SIDE OUT Make sure this side faces out when installing window Stand one side panel R vertically In this order layer into
Download Pdf Manuals
Related Search