EZ-ACCESS PATHWAY S14 Instructions / Assembly
Contents
1. hte Pr bes terms 4 6 SECTION 2 PLATFORMS irte ette cta to ee EDI acre E ertet 7 INSTALL SUPPORT TUBES AND FEET AND ADJUST PLATFORM HEIGHT 8 9 CONNECT TWO PLATFORMS TOGETHER eee 10 11 INSTALL UNIVERSAL ANGLE BRACE diae 12 INSTALL UNIVERSAL CROSS BHAGE eter rt rnt Co Peer tent 12 SECTION 3 RAMPS CONNECT BAMBASEGTIODNS outs ton aedes Ee td me 13 INSTALL RAMPS ON PLATFORMS iscsi aster eae lek tele E t rte lu tds 14 ATTACH SUPPORT LEGS TO RAMPS ieee 15 16 INSTALL GROUND TRANSITION 17 18 INSTALL A SINGLE RAMP RUN TO AN EXISTING 19 ANCHOR RAMP UPPER TRANSETIQUN nici ttu ette hr heart eer inan 20 ANGLE RAMPS WITH RESPECT TO PLATFORMS PORCHES OR DECKS 21 SECTION 4 HANDRAILS PRE ASSEMBLE HANDRAILS iicet ees tte bae Se ertet pao bd 22 INSTALL RAMP HANDRAILS usi idea tue atteso dti eene 23 INSTALL tee tet e rre pne Peru n errem 24 25 INSTALL HANDRAIL END LOOPS 26 INSTALL END CAPS oa aes 27 SECTION 5 FINAL STEPS SECURE RAMBPS TO PEATEORMYS eo ote abet ine Eu A p deis 28 TOUCH UP ARCHITECTURALLY FINISHED HANDRAILS 28 FINAL CHECKS ede t m2. Pathway Modular Access System Assembly Manual NN J Cj ASSEMBLY MANUAL For EZ ACCESS Pathway Modular Access System ATTENTION INSTALLER e For residential use only e 850 lb weight capacity e Read all instructions including PERIODIC MAINTENANCE AND SAFETY prior to ramp assembly e Please leave this ASSEMBLY MANUAL with the end user ATTENTION END USER e 850 Ib weight capacity e Please read and become familiar with the PERIODIC MAINTENANCE AND SAFETY section of this manual e Fill out and return warranty registration TOOLS TYPICALLY REQUIRED 1 2 SOCKET OR 1 2 WRENCH 9 16 SOCKET OR 9 16 WRENCH 5 16 DRILL BIT IF BRACE ASSEMBLIES ARE USED 1 8 DRILL BIT 1 4 MASONRY DRILL BIT USED WHEN INSTALLING TO CONCRETE PORCH STEP ETC 5 32 ALLEN WRENCH INCLUDED 3 16 ALLEN WRENCH INCLUDED 2 PHILLIPS HEAD SCREW DRIVER BOX KNIFE 25 TAPE MEASURE HAMMER LEVEL RUBBER MALLET FILE POWER DRILL HACKSAW FOR OPTIONAL HANDRAIL KITS DIGGING TOOLS IF AN OBSTACLE NEEDS TO BE REMOVED lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt TWO ABLE BODIED PERSONS NEEDED FOR INSTALLATION VIEW PACKING LIST Each ramp system is shipped with a packing list Be sure to check that all items and tools are present before starting installation CONTENTS SECTION 1 BASIC SYSTEM COMPONENTS IDENTIFYING GOMPONEN IES
3. n mj 4 lt NET Y AT END TREAD OF RAMP 3 4 INSTALL GROUND TRANSITION RAMP 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 FIG 3 10 FIG 3 11 The MRGT RAMP GROUND TRANSITION consists of two sections that need to be connected together then installed into ramp IMPORTANT The ground transition is only designed to transition from the lowest ramp in the run to the ground and should not be used in any other location Pre assemble the ground transition by first sliding the two sections together FIG 3 10 then install 8 32 hex washer head thread cutting screws into the screw slots on both sides where the sections intersect as shown in FIG 3 11 After assembly lift the lowest end of the ramp bring the ground transition into the ramp end tread until the hook is engaged and rotate into place FIG 3 12 then set on the ground FIG 3 13 NOTE The hex washer head screws will keep the sections from sliding with respect to each other but the sections can still be separated until they are installed in the ramp and resting on the ground Holes and fasteners are included for anchoring into wood or concrete Other methods may be used when anchoring into other surfaces If connecting the lowest end of the ramp to an MLP LANDING PAD use an MRLT RAMP LOWER TRANSITION instead of a ground transition see Section 6 eo GROUND TRANSITION _ MRGT BOTTOM
4. DRILL 1 8 HOLES a gt CENTER ON POST FIG 6 32 FIG 6 33 47 7 MAINTENANCE amp SAFETY 7 1 PERIODIC MAINTENANCE AND SAFETY 7 1 1 7 1 2 7 1 3 7 1 4 7 1 8 7 1 9 7 1 10 7 1 11 Caution should be used at all times Proper maintenance and upkeep to the ramp surface is vital IMPORTANT USE RAMP ONLY WITH A QUALIFIED HELPER Always use your mobility device s lap belt It is important that you refer to your equipment s Owner Guide for the proper degree of incline decline and chair direction before attempting ramp use Never exceed its recommendations Periodically check the ramp for damage and tighten any loose fasteners to ensure safety At all times keep the ramp clear of dirt leaves and other debris that may accumulate on the surface Simply sweeping the ramp or using a garden hose will usually suffice but if needed a damp cloth or soft brush with soap and water can be used avoid alkaloid detergents Rinse well and use extra caution when the ramp surface is wet If ramp surface is covered with ice and or snow remove before use Snow accumulation should be shoveled and the tread surface swept clean Magnesium Chloride salt substitute may be used to melt snow or ice accumulation on the ramp however after the snow and or ice threat has cleared be sure to clean the tread surface with soap and water avoid alkaloid de
5. Lift each corner of the platform and install a base foot on each support tube oriented so that the foot extends under the platform as shown in FIG 2 4 Make sure the feet are fully engaged on the tubes and tighten the thumb screw on each foot securely NOTE If installing on soft soil it may be necessary to set the base foot on a concrete pad Adjust the final height of the platform Adjust legs one at a time by loosening the set screws in the platform corner pockets Using a level adjust the platform height and re tighten Once the final height has been adjusted tighten the second set screw in each platform corner pocket Ensure that all set screws are secure and install plugs in the top of each support tube if not done previously 2 3 CONNECT TWO PLATFORMS TOGETHER 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 3 7 PLATFORM CONNECTOR Assemble the first platform as described in the previous steps except on the side where the second platform will connect install wo MPPC CONNECTOR PLATFORM TO PLATFORM before installing feet onto the support tubes Make sure the platform connector set screws are oriented outward so they will be accessible NOTE Any two platforms of the same width can be connected However two 5 x 4 platforms are usually connected to make a turn back platform Slide the platform connectors up until they contact the bottom of the platform and tighten the set screws securely FIG 2 5 In
6. 3 6 then secure and tighten the 3 8 nylon insert lock nuts 3 3 3 Start two each 3 8 x 3 4 bolts without washers into the threaded holes on each support tube bracket DO NOT TIGHTEN FIG 3 7 SUPPORT TUBE BRACKET 3 8 FLAT WASHER FIG 3 5 3 8 NYLON INSERT LOCK NUT CENTER SADDLE BRACKET LEVEL SUPPORT TUBE BRACKET 3 6 O O 3 3 4 Locate MSTSxxPR FEET AND SUPPORT TUBE PAIRS Place a foot under each support tube bracket then slide the support tube through the support tube bracket and into the foot Make sure the support tube is fully engaged into the foot and that the foot is oriented so it extends under the ramp Tighten the thumb screw on each foot securely FIG 3 7 NOTE If installing on soft soil it may be necessary to set the foot on a concrete pad 3 3 5 Adjust the support tubes one at a time 3 3 5 1 Raise the ramp sections at the center saddle bracket to take any sag out of the ramp run then tighten the two bolts in each support tube bracket 3 3 5 2 Place a plug into the top of each support tube FIG 3 7 NOTE Adjusting sections can be accomplished by having someone sight down the ramp while another person adjusts the ramp height IMPORTANT Ensure that the ramp sections are parallel to each other If they are not it may be difficult to install the handrails FIG 3 8 3 3 6
7. 6 5 SINGLE BRIDGE PLATE WARNING Use MPBxx BRIDGE PLATE in the horizontal flat position only WARNING It is intended to be used to bridge gaps up to a maximum of 6 between a platform and a porch or deck It is not intended to be used as a ramp or on an incline WARNING Ensure that at least 1 on each of the supporting edges of the plate is supported on a good sound construction surface that is free from defects FIG 6 17 6 5 1 Securing to WOODEN SURFACE OR PLATFORM 6 5 1 1 To secure to a wooden deck or platform use the four supplied 1 4 x 1 self drilling self tapping screws 6 5 2 Securing to CONCRETE OR ASPHALT 6 5 2 1 secure to concrete or asphalt drill a 1 4 diameter hole at least 1 1 4 deep Ensure that all debris from the hole is removed using a shop vacuum blower or other suitable type of equipment 6 5 2 2 Insert the four supplied pin head mushroom anchors and secure by using a hammer to drive the pin in flush with the mushroom 6 MAXIMUM FIG 6 17 38 6 6 LANDING PAD 6 6 1 The MLP LANDING PAD is used at the bottom of a ramp or ramp run to assist mobility on soft or uneven ground 6 6 2 Slide the bottom plate into one of the three available slots FIG 6 18 NOTE The ramp must be installed on the side marked for ramp attachment 6 6 3 After installing the bottom plate install 8 32 hex washer head thread cutting screws into the screw slots on both sides FIG 6 19 6 6 4
8. 8 PLASTIC PLUG 10 24 X 1 HEX WASHER HEAD THREAD CUTTING SCREW 4 HANDRAIL TUBE amp CURB Depending on your configuration refer to FIG 4 4 and FIG 4 5 as needed Pre assemble the platform handrails by inserting the 10 24 hex washer head thread cutting screws through the angle post and into the screw slots inside the handrail tubes and curb then and tighten securely FIG 4 3 Repeat on the opposite side for straight configurations and the first handrail of a turn configuration Make sure the unattached leg of the angle post is on the same side of the handrail tubes and curb pointing outward as shown For the second handrail in a turn configuration only assemble one angle post as described above but pay attention to how it will connect to the first handrail so that the angle post will be oriented correctly For straight platform configurations and the first handrail on a turn platform drop platform handrails into the corner pockets FIG 4 4 For the second handrail on a turn platform insert the angle post into a corner pocket at 90 from the first handrail then pass the hex washer head thread cutting screws through the first handrail angle post and into the screw slots inside the handrail tubes and curb of the second handrail then tighten securely FIG 4 5 Tighten two each set screws on the inside of the platform corner pocket with a 3 16 Allen wrench There is one set screw above the platfo
9. Double check that all bolts are tight the support tubes are plumb and the ramp sections are aligned parallel to one another CORRECT FOOT ATTACHMENT THUMB SCREW LOW FOOT 3 8 X 3 4 LONG BOLT 2 SUPPORT TUBE BRACKET FIG 3 7 FIG 3 8 3 3 7 If the ramp walking surface is over 36 high an MUAB UNIVERSAL ANGLE BRACE must be installed under the ramp FIG 3 9 3 3 7 1 Where two ramps are joined together use one brace band each support tube to secure the ends of the angle brace nearest the twist using a 5 16 bolt flat washer and nut 3 8 7 2 opposite end of the angle brace is attached to the bottom of the ramp near the center of the tread at the end of the ramp using a 1 4 square drive pan head self drilling screw 3 3 7 3 Ensure that all angle braces are secured before using the ramp IMPORTANT Walking surfaces over 72 or more above the ground require UNIVERSAL CROSS BRACES in addition to the angle braces see INSTALL UNIVERSAL CROSS BRACE The process for installing cross braces to ramp support tubes and platform support tubes is the same TOO HIGH SUPPORT TUBE SUPPORT TUBE BRACKET 1 4 SELF DRILLING SCREW ANGLE BRACE 5 16 CARRIAGE BOLT NUT amp WASHER Y J 1 4 SELF DRILLING SCREW FIG3 9 20 4
10. Lift the lower end of the ramp and install the lower transition as described see RAMP LOWER TRANSITION then slide the pad underneath Make sure the ramp is on the side marked for ramp attachment and ensure that the lower transition extends fully onto the pad 6 6 5 Attach the lower transition to the pad using the two provided 1 4 self drilling screws FIG 6 20 RAMP ATTACHMENT SIDE INDICATED WITH A STICKER BOTTOM PLATE IN ALTERNATE POSITION 8 32 HEX WASHER HEAD THREAD CUTTING SCREW ONE PER SIDE FIG 6 19 39 FIG 6 20 40 6 7 PLATFORM TIE STRAPS 6 7 1 The MTPS PLATFORM TIE STRAP is intended to attach a platform to an existing porch deck threshold or platform where there is little or no gap 1 2 maximum if being installed per ADA Guidelines 6 7 2 Position straps next to the platform corner pockets extending equally onto the platform and the existing surface FIG 6 21 6 7 3 Using the strap as a template mark and drill 1 8 pilot holes 6 7 4 Secure strap to the platform and existing structure using the supplied 1 4 x 1 self drilling self tapping screws 1 4 X 1 LONG SELF DRILLING SCREWS 4 TIE STRAP 1 8 DIAMETER PILOT HOLES EXISTING PORCH OR DECK FIG 6 21 41 6 8 LIGHTNING GROUND ROD 6 8 1 6 8 2 6 8 3 6 8 4 6 8 5 FIG 6 22 WARNING Prior to installing ensure that any underground electrical conductors natural gas
11. TRANSITION gt v w w 8 32 HEX WASHER HEAD THREAD CUTTING SCREW ONE PER SIDE BOTTOM OF RAMP OR RAMP RUN RAMP GROUND TRANSITION ASSEMBLED FIG 3 13 3 4 6 Install protective caps over side rail corners FIG 3 14 by placing one cap on each side at both the top and bottom of the ramp If necessary use silicone adhesive to bond the cap to the ramp FIG 3 14 3 5 INSTALL A SINGLE RAMP RUN AN EXISTING STRUCTURE 3 5 1 Turn the ramp section upside down on a flat surface Do this on cardboard or a lawn so that the ramp is not damaged scratched or dented 3 5 2 Locate MRHBPR RAMP HANDRAIL END BRACKET PAIR Install four end brackets will be used to attach handrails in a later step Use one end bracket at each outside corner of the ramp section using one 5 16 x 1 1 2 bolt and washer into the threaded insert second from the end of the ramp FIG 3 15 5 16 X 1 1 2 LONG HEX 00 5 16 FLAT EE RAMP HANDRAIL END BRACKET FIG 3 15 END OF RAMP OR RAMP RUN 3 5 8 Turn the ramp over to the upright position 3 5 4 Place the upper end of the ramp onto the supporting surface i e platform porch etc Once the ramp is resting on the porch or platform lift the upper end of the ramp and install the MRUT RAMP UPPER TRANSITION into what will be the upper end of the ramp FIG 3 16 and the MRGT RAMP GROUND TRANSITION into what will be the lower end of the ramp If the lower end o
12. secured and attached If needed tighten internal set screws to secure more rigidly 6 1 10 For platforms over 5 wide use two MHRPRC CONNECTOR PLATFORM HR TO RAMP HR to connect ramp handrails instead of the MHRRRC FIG 6 5 6 1 11 Handrails for the inside of turn back platforms two platforms connected are connected using the MHRRRC CONNECTOR RAMP HR TO RAMP HR FIG 6 6 A minimum of distance of 8 is required between the ramp side rails in order to install the connectors FIG 6 5 31 6 2 CONNECTOR PLATFORM HR to RAMP HR Connects the handrails on a platform to the handrails on one side of a ramp Because each installation is unique the round tube connecting the handrails must be cut to fit at the job site NOTE A minimum of 10 is needed between the outside of a platform and a ramp side rail to install the connector 6 2 1 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 6 2 7 6 2 8 6 2 9 6 2 10 6 2 11 6 2 12 If needed drop a single angle post into corner pocket on platform and tighten two set screws with a 3 16 Allen wrench refer to FIG 4 4 for post set screw locations Make sure the two sets of holes which are closest together are on top and the bottom of the post aligns with the bottom of the corner pocket as shown FIG 6 7 Install the angle post cap onto the top of the post Using a handrail closure elbow pass a 5 16 18 x 3 4 hex cap screw through each
13. 3 7 3 FIG 3 19 FIG 3 20 There are situations where it is necessary to angle ramps with respect to a platform porch or deck This can be done relatively easily but the components required are not normally included with a typical system unless it is a ramp or ramp run without a platform If a ramp must be angled when attaching to a platform an upper transition or lower transition with an MRST RAMP SUPPORT TOP must be used instead of an MRHP RAMP HANGER PAIR The same components can be used at the top and bottom of ramp or ramp runs depending on the angle required Angles up to approximately 4 can be accommodated using the upper transition as long as the upper transition overlaps the surface of the platform porch or deck by at least 1 FIG 3 19 Angles up to approximately 8 can be accommodated using the lower transition with a MRST RAMP SUPPORT TOP Refer to the appropriate sections in OPTIONAL EQUIPMENT for installing the lower transtition and top support Like the upper transition the lower transition should overlap the surface of the platform porch or deck by at least 1 regardless of the angle required FIG 3 20 TOP TRANSITION PLATE 4 MAX U EDGE OF PLATFORM OR EXISTING PORCH OR DECK 1 MIN TOP SUPPORT ASSEMBLY BOTTOM TRANSITION PLATE EDGE OF PLATFORM OR EXISTING PORCH OR DECK 21 4 HANDRAILS 4 1 PRE ASSEMBLE HANDRA
14. ATFORM HEIGHT 2 2 1 2 2 2 2 2 3 2 2 4 Support tubes plugs amp feet come in pairs Support tubes will come in lengths sufficient for the heights at specific locations and should not need to be cut It is recommended that the plug be installed in the support tube before installing the tube into the platform but it can be done at any point during the installation Tip the platform on its side Have one person support the platform while the other person slides the support tubes into the four platform corner pockets Insert plugs into the top of the support tubes as shown Adjust the support tubes to the approximate height needed FIG 2 4 nm OOT ATTACHMENT THUMB SCREW SUPPORT TUBE SET SCREWS 2 CORNER POCKET FIG 2 4 Use supplied 3 16 Allen wrench to tighten one of the two set screws in the corner pocket just enough to hold the support tube in place but do not over tighten the second set screw will be tightened after final height adjustments are complete NOTE The universal platform configured as a turn back platform FIG 2 3 will have six tubes to adjust WARNING Do not attempt to walk on the platform until all support tube set screws have been tightened securely Place the platform with support tubes attached into the upright position IMPORTANT Do not let the weight of the platform bear on the support tubes while tipping the platform upright 2 2 5 2 2 6 2 2 7 2 2 8 2 2 9
15. IG 4 9 4 4 6 1 To assist use a punch to create a divot on the lower side of both ramp handrail tubes 1 from the end of the handrail NOTE An alternate method is to pre drill the hole with a 1 8 drill bit 4 4 6 2 Hand tighten each screw until no threads remain exposed X G JOINER rm SET SCREW ON BOTTOM ALL Q RAMP HANDRAIL O RING RESTING UM AGAINST SHOULDER _ X A TO RAMP HANDRAIL LOCATIONS HANDRAIL LOOP WITH O RING INSTALLED FIG 4 7 FIG 4 8 26 RAMP HANDRAIL 10 X 1 2 LONG PAN HEAD SELF DRILLING SCREW FIG 4 9 4 5 INSTALL END CAPS 4 5 1 Use plastic end caps when there are any remaining open ends on the handrails FIG 4 10 Push them on by hand or use a rubber mallet If necessary use construction adhesive to bond the cap to the ramp handrail RAMP HANDRAIL FIG 4 10 27 5 FINAL STEPS 5 1 SECURE RAMPS TO PLATFORMS 5 1 1 After all ramps and platforms have been positioned and all handrails and or connectors and end loops have been installed ramps must be secured to platforms with clips included in MRHP RAMP HANGER PAIR 5 1 2 Use two clips at all locations where a ramp meets a platform 5 1 3 Position clip so that the long side is as close as possible and parallel to the ramp side rail and with the clip edge extending onto the ramp side rail by approximately 5 16 FIG 5 1 5 1 4 Drill 1 8 pilot holes centere
16. ILS 4 1 1 One pair of handrails is required for each ramp section Handrails are interchangeable 4 1 2 In a multiple ramp run configuration handrail connectors MRRC CONNECTOR RAMP TO RAMP are used to join handrails together Refer to FIG 4 1 for the following steps 4 1 2 1 Slide connector into ends of handrail tubes NOTE If connector does not fit in the tube use pliers to slightly compress the connector while sliding into handrail tube 4 1 2 2 Slide the next handrail section over the connectors ensuring that the handrail tubes are pushed firmly towards each other 4 1 2 3 Join all handrails together in this manner RAMP HANDRAIL RAMP HANDRAIL CONNECTOR T FIG 4 1 22 4 2 INSTALL RAMP HANDRAILS 4 2 1 Install pre assembled handrail section to side of ramp run FIG 4 2 4 2 1 1 vertical posts of the handrails each have two holes that correspond with the studs on handrail ends brackets installed in previous steps 4 2 1 2 Attach handrails to these studs using two each 5 16 flat washers and two each 5 16 nuts per handrail post NOTE If the studs do not align with the posts and are off by 6 the handrail end bracket was installed into the wrong threaded insert on the ramp See FIG 3 13 for proper installation location FIG 4 2 5 16 FLAT WASHER 23 4 3 INSTALL PLATFORM HANDRAILS 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 3
17. P HANDRAIL as FIG 6 9 FIG 6 10 INTERNAL SET SCREW USE T HANDLE ALLEN WRENCH OR SIMILAR TOOL END VIEW ELBOW ASSEMBLY SCREW amp NUT INTERNAL SET SCREW FO i __ ELBOW CENTER INSERT lt P ELBOW HALF AFTER Ss lt DISASSEMBLY o F FIG 6 11 1 1 2 DIAMETER TUBE WITH ELBOW HALVES INSTALLED RAMP HANDRAIL AFTER RE ASSEMBLY WITH ELBOW CENTER INSERTS SCREWS amp NUTS FIG 6 12 35 6 3 RAMP SUPPORT TOP The MRST RAMP SUPPORT TOP provides supplemental support at the upper or lower end of the ramp When used the support top replaces the MRHBPR RAMP HANDRAIL END BRACKET PAIR 6 3 1 Attach top support brackets with two each 5 16 x 1 1 2 bolts and two each 5 16 flat washers FIG 6 13 NOTE There is a left and right top support bracket The two 3 8 studs aligned horizontally should be oriented toward the end of the ramp 6 3 2 If used with a transition upper or lower the following steps are done AFTER the ramp is resting on a supporting surface and transition is installed 6 3 3 Attach support tube bracket to the top support brackets using 3 8 nylon insert lock nuts and 3 8 washers DO NOT TIGHTEN FIG 6 14 6 3 4 Install two each 3 8 x 3 4 hex bolts into the threaded holes on the support tube bracket 6 3 5 Slide support tube into support tube bracket and onto base foot Level support tube then tighten 3 8 nylon insert lock nuts to se
18. PLACE The following will address attaching a ramp or ramp run to a platform If the ramp needs to be angled with respect to the platform or is going to be attached to an existing porch skip to ANGLING RAMPS WITH RESPECT TO PLATFORMS Locate MRHP RAMP HANGER PAIR Install two hangers onto the side of the platform where the ramp will be attached Hold the hanger perpendicular approximately to the platform side rail then bring the hanger upward until it is against the side rail lip Rotate the hanger and continue pushing upward in such a manner that the hook at the top of the hanger goes behind and catches on the lip in the top of the platform side rail and the hanger sits on the ledge at the bottom FIG 3 3 Set the ramp on the hangers The hangers should be positioned as close as possible to the ramp side rails The procedure is the same at both the top and bottom of ramp runs which end at a platform unless a transition plate is used FIG 3 4 WARNING Do not attempt to walk on ramps until installation is complete HOOK IN TOP HANGER END VIEW OF PLATFORM WITH CORNER POCKET amp LEG HIDDEN FIG 3 3 FIG 3 4 3 8 ATTACH SUPPORT LEGS RAMPS 3 3 1 Attach support tube bracket which are included in the MRRC CONNECTOR RAMP TO RAMP to the center saddle bracket previously installed using 3 8 nylon insert lock nuts and 3 8 washers FIG 3 5 3 3 2 Level the support tube brackets FIG
19. TUAL SIZE UNIVERSAL PLATFORM STRAIGHT CONFIGURATION UNIVERSAL PLATFORM TURN CONFIGURATION 36 48 amp 60 MHREC HANDRAIL END CAP XX DENOTES USABLE LENGTH LENGTHS AVAILABLE 10 THROUGH 100 ITEMS NOT SHOWN ACTUAL SIZE MUAB UNIVERSAL ANGLE BRACE MUCB5 amp MUCB7 UNIVERSAL CROSS BRACE NOTE MUCB5 USED UP TO 5 PLATFORM SIDE amp MUCB7 USED OVER 5 PLATFORM SIDE 5 MTDK TIE DOWN KIT F oT MRHP RAMP HANGER PAIR E M ITEMS NOT SHOWN ACTUAL SIZE 2 PLATFORMS 2 1 INSTALL PLATFORMS If your system does not include a platform skip to CONNECT RAMP SECTIONS of this instruction guide It is strongly suggested that all platforms and ramps be installed before installing handrails see HANDRAILS 2 1 1 There are three types of platforms one or more of these platform arrangements may be used in an installation All three require the same procedure for assembly except for FIG 2 3 which requires an additional MPPC PLATFORM TO PLATFORM CONNECTOR FIG 2 1 Universal platform straight configuration FIG 2 2 Universal platform turn configuration 2 3 Platform turn back configuration two 5 x 4 platforms shown combined to make 5 x 8 turn back platform 2 2 INSTALL SUPPORT TUBES AND FEET AND ADJUST PL
20. all support tubes 6 9 9 If used on a single ramp install tie downs approximately in the center using eyebolts FIG 6 23 44 6 9 10 If there is are support tubes the ramp run the same method as described above for platforms can be used Otherwise drill a 5 16 hole below the tread surface approximately 3 4 above the bottom of the side rail and between the ribs underneath the treads in each of the side rails at the desired location 6 9 11 Install one of the 5 16 eyebolts and secure to the ramp using one 5 16 flat washer and one 5 16 nut in each hole FIG 6 25 6 9 12 Secure one end of the wire rope to the eyebolts using the supplied 3 16 wire rope clamps 6 9 13 Repeat for all locations TREAD SURFACE RAME SIDE RAIS 5 16 NUT amp FLAT WASHER BELOW TREAD SURFACE SECTIONED RAMP END VIEW FIG 6 25 45 6 10 GATE MUG36 MODULAR GATE 36 can be installed to swing either direction Determine which side the hinge should be on and the direction the gate should swing before FIG 6 26 FIG 6 26 6 10 1 Using the rubber mallet tap in the provided round tube plugs into the tubing ends on the gate FIG 6 27 1 1 2 DIAMETER TUBE PLUG FIG 6 27 6 10 2 Position the gate hinge against the vertical handrail post Position the hinge vertically so the top of the gate is even with the top of the handrail and so that the edge of the hin
21. angle braces nearest the twist to the support tube using a 5 16 bolt flat washer and nut FIG 2 7 2 4 4 Opposite ends of the braces are attached to the bottom of the platform side rail at 90 to each other using 1 4 square drive pan head self drilling screw FIG 2 7 DRILLING SCREW ANGLE BRACE 5 16 CARRIAGE BOLT NUT amp WASHER FIG 2 7 2 5 INSTALL UNIVERSAL CROSS BRACE 2 5 1 Install UNIVERSAL CROSS BRACES on all support tubes when the walking surface is 72 or more above the ground Cross braces are normally installed on all four sides FIG 2 8 unless two platforms are connected 2 5 2 Ensure that all cross braces are secured before using platform FIG 2 8 CROSS BRACE ASSEMBLY 3 RAMPS 3 1 BUTT RAMPS TOGETHER CONNECT RAMP SECTIONS 3 1 1 3 1 2 3 1 3 3 1 4 Place the walking surface side of the ramp sections face down onto cardboard or lawn so that the ramp is not damaged scratched or dented NOTE If you are installing a single ramp section skip to INSTALL A SINGLE RAMP RUN TO AN EXISTING STRUCTURE Butt the sections together end to end and ensure there is no gap Position the two center saddle brackets which are included in the MRRC CONNECTOR RAMP TO RAMP over the threaded inserts found at the end of each ramp section FIG 3 1 One edge of the center saddle bracket will slide into the groove of the ramp sections NOTE Ra
22. cure support tube bracket FIG 6 15 Adjust height as needed and tighten bolts 6 3 6 Insert plugs into tops of the support tubes 6 3 7 Refer to previous sections for anchoring upper and lower transitions 5 16 18 X 1 1 2 LONG HEX BOLT SUPPORT TUBE BRACKET 3 8 FLAT WASHER 5 16 FLAT Dio TOP SUPPORT SADDLE 3 8 16 NYLON INSERT BRACKET RIGHT HAND LOCK NUT SHOWN END OF RAMP OR RAMP RUN 3 8 16 X 3 4 LONG BOLT 2 SUPPORT TUBE BRACKET FIG 6 13 FIG 6 14 PLUG SUPPORT TUBE ___ FOOT ATTACHMENT THUMB SCREW FIG 6 15 36 6 4 RAMP LOWER TRANSITION 6 4 1 The lower transition in combination with an MRST RAMP SUPPORT TOP is commonly used to span wider gaps or accommodate larger angular misalignment than can be achieved with an upper transition It can also be used in place of the ground transition in some situations Despite being called a lower transition it can be used at either end of a ramp or ramp run NOTE The lower transition is the larger of the two transitions 6 4 2 Lift the end of the ramp and install the lower transition as shown in FIG 6 16 6 4 3 If the lower transition is resting on the ground anchoring is optional 6 4 4 lfalower transition is resting on any type of raised area i e a platform deck or porch it must be anchored using the same procedures as used in ANCHOR RAMP UPPER TRANSITION FIG 6 16 37
23. d on the ramp side rails and 5 16 from the edge of the platform side rail then use the 1 4 x 1 long self drilling self tapping screws to secure the clip to the platform side rail 1 4 SELF DRILLING SCREW INSTALLS INTO PLATFORM SIDE RAIL RAMP CLIP INSTALLED DRILL 1 8 PILOT HOLE CENTERED ON RAMP SIDE RAIL amp 5 16 FROM EDGE OF PLATFORM SIDE RAIL RAMP CLIP CLIPS SHOULD OVERLAP EDGE OF RAMP BY APPROXIMATELY 5 16 FIG 5 1 5 2 TOUCH UP ARCHITECTURALLY FINISHED HANDRAILS 5 2 1 Use sandpaper 180 grit or equivalent for touching up scratches architecturally finished handrails IMPORTANT Do not use on painted or powder coated surfaces 5 2 2 Sand in direction of the grain as shown FIG 5 2 FIG 5 2 5 3 FINAL CHECKS 5 3 1 Ensure that all fasteners are in place and secure 5 3 2 Walk on the assembled system checking for any undue movement 5 3 3 Remove any debris and metal chips 5 3 4 Ensure that the level and slope has not shifted during installation 5 3 5 Check that all handrail ends are covered either with loops or with end caps 5 3 6 CONGRATULATIONS The EZ ACCESS Pathway System is assembled 28 6 OPTIONAL EQUIPMENT 6 1 CONNECTOR RAMP HR TO RAMP HR Connects ramp handrails on the inside corner of a 90 turn or turn back Because each installation is unique the round tubes connecting the handrails must be cut to fit at the job site NOTE A minimum of approxima
24. e tie down at each corner where a support tube is installed FIG 6 24 6 9 2 Place a brace band around the support tube approximately 2 below either the corner pocket of a platform and secure using the 5 16 square neck carriage bolt 5 16 nut and 3 8 washer 6 9 3 Place one end of the wire rope between the legs of the brace band and around the square neck carriage bolt then secure the wire rope together using the supplied 3 16 wire rope clamp 6 9 4 If using the auger style tie downs soil and asphalt install the auger into the ground in line with the brace band Install as close to vertical as possible 10 angle maximum Use a 1 2 steel rod or similar item through the eye of the auger anchor to turn the auger anchor into the ground Keep turning the auger until only the eye is exposed 6 9 5 using concrete anchors install per the manufacturer s instructions then install a 5 16 eyebolt 6 9 6 Place the other end of the wire rope either through the eye of the auger anchor or through the eyebolt in the concrete anchor and secure the wire rope together using the supplied 3 16 wire rope clamps NOTE Make sure that the wire rope has been pulled taut and all slack has been removed prior to securing it with the wire rope clamps 6 9 7 Cut the excess wire rope as required using a cable cutter or other appropriate tool Wrap the cut ends with vinyl tape or equivalent to keep the wire rope from fraying 6 9 8 Repeat for
25. engineer Consult your sales representative if site specific ssamped calculations are required The installer based on field conditions will determine the exact location of the tie downs As a general rule they should be positioned opposite one another as shown in FIG 6 23 Install the Pathway modular ramp system to establish layout and locations It may be necessary to temporarily reposition components in order to install the anchors WARNING Prior to installing the auger anchors into the ground ensure that any underground electrical conductors natural gas lines water drain lines and or other interferences are located and will not hinder the installation WARNING Inspect installation regularly for any loose wire ropes fasteners auger anchors etc WARNING Do not use concrete anchors in asphalt Asphalt is not usually considered a suitable surface for anchoring Create holes in the asphalt and anchor the system to the ground using auger style anchors 1 RAMP TIE DOWN LOCATIONS 2 PLATFORM TIE DOWN LOCATIONS FIG 6 23 43 5 16 18 SQUARE NECK CARRIAGE BOLT WITH 5 16 18 amp 3 8 FLAT BRACE BAND ____ ROPE WIRE ROPE CLAMP 2 d WIRE ROPE CLAMP 2 FOR SOIL 5 16 18 EYE BOLT amp EASY SET CONCRETE SCREW ANCHOR FOR CONCRETE FIG 6 24 6 9 1 For platforms install on
26. f the ramp is not resting on the ground use either an upper transition or lower transition with an MRST RAMP SUPPORT TOP as appropriate for the location 3 5 5 Maneuver the ramp to its desired position FIG 3 17 FIG 3 16 FIG 3 17 NOTE MAKE SURE THAT THE TOP TRANSITION PLATE OVERLAPS THE SUPPORTING SURFACES AS FAR AS POSSIBLE 3 6 ANCHOR RAMP UPPER TRANSITION The MRUT RAMP UPPER TRANSITION must be anchored to a substantial surface Use the pre drilled holes at each corner of the upper transition as guides 3 6 1 IF RESTING ON WOODEN SURFACE 3 6 1 1 Secure upper transition by installing the 1 4 self drilling stainless steel screw through each hole FIG 3 18 3 6 2 IF RESTING ON A CONCRETE SURFACE 3 6 2 1 Transfer the hole locations from the upper transition to the concrete surface then remove the upper transition 3 6 2 2 Using a 1 4 masonry bit drill two 1 1 2 deep holes at the marked locations NOTE After drilling make sure that the holes are free of any residue and or debris 3 6 2 3 Re attach the upper transition and align over the drilled holes 3 6 2 4 Drive the 1 4 diameter mushroom head pin anchors into the holes on the upper transition with a hammer until the head is seated FIG 3 18 1 4 X 1 LONG PHILLIPS 1 4 X 1 1 4 LONG MUSHROOM SELF DRILLING SCREW HEAD PIN DRIVE ANCHOR 20 3 7 ANGLE RAMPS WITH RESPECT TO PLATFORMS PORCHS DECKS 3 7 1 3 7 2
27. ge is flush with the edge of the vertical handrail post Mark holes with pencil using the holes in the hinge as a template then drill three 5 16 holes through both sides of the vertical handrail tube FIG 6 28 Install fasteners through hinge and vertical handrail tube and secure as shown FIG 6 29 1 4 WASHER 1 4 X 2 LONG HEX BOLT 1 4 NUT 7 IMPORTANT INSTALL BOLT FROM THIS SIDE FIG 6 28 FIG 6 29 DRILL 1 8 HOLES 46 6 10 3 Remove gravity latch and finger catch from bag NOTE Discard the screws included in the same bag as the gravity latch and finger catch as they will not be used Instead use the screws included in the separate hardware bag for the following steps 6 10 4 Center finger catch on the gate square tube opposite the hinge and mark center of holes with a pencil Drill three 1 8 holes through one side of the vertical handrail tube FIG 6 30 6 10 5 Use 1 4 nut driver to secure catch with screws FIG 6 31 DRILL 5 16 HOLES 8 X 1 2 LONG HEX WASHER HEAD SCREW MPORTANT INSTALL BOLT FROM THIS SIDE FIG 6 30 FIG 6 31 6 10 6 Clip the latch to the finger catch and center on the step or ramp vertical square tube Mark center of the holes with pencil Drill four 1 8 holes through one side of the vertical handrail tube FIG 6 32 Use 1 4 nut driver to secure latch using screws FIG 6 33 8 X 1 2 LONG HEX WASHER HEAD SCREW
28. lines water drain lines and or other interferences are located and will not hinder the installation Since aluminum can conduct electricity the MLGRK LIGHTNING GROUND ROD KIT provides the components needed to ground a ramp system Drive the grounding rod straight into the ground as close as possible within 1 1 2 feet maximum to one of the support tubes leaving approximately 2 exposed Install the brace band around support tube Place the 8 copper wire under the brace band on the corner as shown FIG 6 22 Install the 5 16 18 carriage bolt nut and flat washer and tighten so that wire is in good contact with support tube Install 5 8 grounding rod clamp to grounding rod Place 8 wire between clamp and rod then tighten the clamp 5 16 18 SQUARE NECK CARRIAGE BOLT 5 16 NUT amp FLAT WASHER NOT SHOWN 8 BARE COPPER WIRE 5 8 DIAMETER GROUNDING ROD CLAMP 5 8 DIAMETER GROUNDING ROD 42 6 9 TIE DOWN The MTDK TIE DOWN KIT includes a pair of auger style anchors for mounting the system in soil or through asphalt plus wire rope and hardware needed to attach the ramp or platform to the anchor The tie down is designed to anchor the system to resist seismic loading and hurricane strength winds but is not rated for specific soil conditions or seismic zones Compliance with local building codes usually requires anchoring calculations for the specific location ground condition and system stamped by a professional
29. mp sections are connected to create a ramp run using two interchangeable center saddle brackets per joint The center saddle brackets are also where the handrails and support tube brackets also included in part number MRRO are attached FIG 3 1 t 5 16 X 1 1 2 LONG HEX BOLT 5 16 FLAT WASHER CENTER SADDLE BRACKET 5 16 X 1 1 2 LONG HEX 5 16 FLAT RAMP HANDRAIL END BRACKET END OF RAMP OR RAMP RUN FIG 3 1 FIG 3 2 Attach the center saddle brackets using four each 5 16 x 1 1 2 bolts and washers per center saddle bracket Tighten all eight bolts four each per center saddle bracket NOTE Although a system can have multiple ramps per run it is recommended that a maximum of three ramp sections at a time be joined in this manner If necessary install optional MRST RAMP SUPPORT TOP at this time see section 6 Locate MRHBPR RAMP HANDRAIL END BRACKET PAIR Install four end brackets these will be used to attach handrails in a later step Use one end bracket at each outside corner of the ramp section using one 5 16 x 1 1 2 bolt and washer into the threaded insert second from the end of the ramp FIG 3 2 Turn the joined ramps to their upright position being careful not to damage the threaded studs 3 2 INSTALL RAMPS PLATFORMS 3 2 1 3 2 2 3 2 3 3 2 4 LIP IN PLATFORM SIDE RAIL RAMP HANGER RAMP HANGER 2 RAMP AFTER ROTATING HANGER INTO
30. of the two larger holes in upper portion of the angle post into the threaded end of closure elbow then tighten lightly FIG 6 8 Insert handrail adjustable elbows into the ends of the ramp handrail tubes FIG 6 9 Position both adjustable elbows in the ramp handrails so they are aligned with the closure elbows attached to the angle post do not tighten then measure the distance between the two larger round faces NOTE The gap in the upper and lower handrail will be different Be sure to measure both before cutting the round tube Cut the 1 1 2 diameter round tube to the length measured FIG 6 10 Using a metal file smooth all sharp edges from cutting the round tubes Disassemble adjustable elbow by removing the screw and nut FIG 6 11 Install an elbow half into each end of the cut tube FIG 6 11 Tighten internal set screws a T handle Allen wrench or similar tool FIG 6 11 Reassemble all elbows by replacing center insert and securing with the screw and nut then securely tighten all fasteners including the hex cap screws FIG 6 12 Test to ensure all elbows are properly secured and attached If needed tighten internal set screws to secure more rigidly 32 x POST CAP SINGLE ANGLE PLATFORM POST FIG 6 7 33 5 16 18 X 3 4 LONG HEX CAP SCREW 2 SINGLE ANGLE POST FOR PLATFORM HANDRAIL ASSEMBLY CLOSURE ELBOW ASSEMBLY 2 FIG 6 8 dE ADJUSTABLE ELBOW ETUR er Gee TUBE lx RAM
31. rm walking surface and one underneath FIG 4 4 Install the plastic angle caps on the top of all handrail posts and 3 8 plastic plugs in all 3 8 holes between the hex washer head screws These plugs will prevent insects from entering the handrail tubes HANDRAIL TUBE 2 PLATFORM HANDRAIL T 2 PLATFORM HANDRAIL FIG 4 3 24 HANDRAIL SET SCREW ABOVE PLATFORM SURFACE FIRST HANDRAIL HANDRAIL SET SCREW BELOW PLATFORM SURFACE SECOND HANDRAIL FIG 4 5 4 4 INSTALL HANDRAIL END LOOPS 4 4 1 The Pathway Modular Ramp System will include either end loops that attach with joiners or swaged loops that attach with a self drilling screw Refer to Steps 4 4 2 and 4 4 3 for handrails attached with joiners or Steps 4 4 4 through 4 4 6 for swaged loop attachment 4 4 2 Locate MRHRL HANDRAIL END LOOP SINGLE Install 4 ring joiner into open ends of each ramp handrail tube with the joiner set screws oriented to the bottom FIG 4 6 4 4 3 Install the end loop over the other end of the joiners and tighten joiner set screws with supplied Allen wrench 4 4 4 Forthe Pathway Modular Swaged Handrail Loop install an O ring over each loop end and snug up to loop shoulder FIG 4 7 4 4 5 Install loop into ramp handrail by pushing loop into handrail as far as it will go FIG 4 8 4 4 6 Install one 10 x 1 2 pan head Phillips self drilling screw into each handrail F
32. stall a support tube stub into the open pocket in each connector until the bottom of the stub is flush with the bottom of the connector and tighten the set screws securely Install a plug in the top of each support tube stub Assemble the second platform as described in the previous section except only install support tubes plugs and feet on the opposite side of where the platforms will connect FIG 2 6 Lift the second platform and slide the open corner pockets over the support tube stubs extending up from the platform connectors Tighten the set screws in the platform corner pockets securely Adjust the platform heights and level as needed IMPORTANT Make sure all the set screws in both the platform corner pockets and the platform connectors are tightened securely before proceeding with the installation FIRST PLATFORM SUPPORT TUBE STUB SET SCREWS 4 CONNECTOR PLATFORM CONNECTOR FIG 2 5 gt SUPPORT TUBE STUBS FIG 2 6 2 4 INSTALL UNIVERSAL ANGLE 2 4 1 For added stability any platform with a walking surface over 36 high requires bracing The MUAB UNIVERSAL ANGLE BRACE is used for surfaces 36 up to 72 Walking surfaces 72 and higher require cross braces in addition to the angle braces 2 4 2 Angle braces come in pairs Use four pairs per platform one pair per support tube or side or six pairs when two platforms are connected 2 4 8 Use two brace bands to secure the ends of the two
33. t 28 SECTION 6 OPTIONAL EQUIPMENT CONNECTOR RAMP HR TO RAMP irre err teri 29 31 CONNECTOR PLATFORM HR TO RAMP eee 32 35 RAMP SUPPORTO Rekha iet menm ae Asian 36 RAMP GOWER TRANSIT IOI 37 SINGLE BRIDGE PEKTE nitet erae ten PO sleet ect ade ed un dec eu ede thle 38 Le INI eae eee gn t E eu m Roe ede Ue 39 40 PLATFORM TIE STEPS ctore a tarta Ee He pre Heo us si eeu ate 41 LIGHTNING GROUND Pe eee ee ee RES 42 TIE DOWN m eae 43 45 GAPE CE Oe 46 47 SECTION 7 MAINTENANCE amp SAFETY PERIODIC MAINTENANCE amp SAFETY nter re n een ta eques 48 SECTION 8 WARRANTY amp REGISTRATION WARRANTY DETAILS he de Pene ee deat sci epp 49 WARRANTY REGISTRATION FORM trt nx t PUER 49 1 BASIC SYSTEM COMPONENTS 1 1 Because each ramp configuration will differ from one another your system may or may not contain all these basic system components MODULAR RAMP WITH HANDRAIL MODULAR RAMP WITHOUT HANDRAILS MRLT RAMP LOWER TRANSITION MRRC CONNECTOR RAMP TO RAMP NOTE INCLUDES COMPONENTS TO CONNECT RAMPS AND JS HANDRAILS 55 gt a Bh MRST RAMP SUPPORT TOP py RININ MRHRLNS amp MRHRL HANDRAIL END LOOPS C Ji ITEMS NOT SHOWN AC
34. tely 6 is needed between the outside of a platform and both ramp side rails to install the connector 6 1 1 Slide an adjustable elbow into each handrail tube FIG 6 1 6 1 2 Position both until they are aligned do not tighten and measure the distance between the two larger round faces FIG 6 2 NOTE The gap in the upper and lower handrail will be different Be sure to measure both before cutting the round tube RAMP HANDRAIL FIG 6 1 29 1 1 2 DIAMETER TUBE CUT TO GAP RAMP HANDRAIL MEASURE GAP FIG 6 2 USE T HANDLE ALLEN WRENCH OR SIMILAR TOOL INTERNAL SET SCREW ELBOW CENTER INSERT INTERNAL SET SCREW ELBOW ASSEMBLY SCREW amp NUT FIG 6 3 30 6 RAMP HANDRAIL RAMP HANDRAIL ELBOW ASSEMBLY SCREW amp NUT ELBOW CENTER INSERT CENTER INSERTS SCREWS amp NUTS FIG 6 4 6 1 3 Cut the 1 1 2 diameter round tube to the length measured FIG 6 2 6 1 4 Using a metal file smooth any sharp edges from the cutting 6 1 5 Disassemble adjustable elbow by removing the screw and nut FIG 6 3 6 1 6 Install an elbow half into each end of the cut tube FIG 6 3 6 1 7 Tighten internal set screws a T handle Allen wrench or similar tool FIG 6 3 6 1 8 Reassemble elbow by replacing center insert and securing with the screw and nut then tighten all fasteners securely FIG 6 4 6 1 9 Test to ensure elbows are properly
35. tergents to remove Magnesium Chloride residue Rinse well and use extra caution when the ramp surface is wet Do not play on or near ramp Do not use handrails or ramp to support planters decorations etc Ramp surface may become slippery when wet If any part of the ramp is damaged or loose DO NOT USE UNTIL REPAIRS ARE MADE BY A CERTIFIED INSTALLER OR OTHER QUALIFIED PERSON 48 Thank you for choosing EZ ACCESS for your accessibility needs EZ ACCESS We d love to hear from you 1 800 451 1903 WWW ezaccess com LIFETIME WARRANTY Please register at www ezaccess com warranty satisfaction EZ ACCESS a division of Homecare Products Inc All rights reserved All text and images contained in this document are proprietary and may not be shared modified distributed reproduced or reused without the express written permission of EZ ACCESS 10565 REV 05 12 15 Manufactured in the USA
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