Weatherables PWPI-THD3-4x8DE Installation Guide
Contents
1. bags of quickcrete for each 5 post and 2 of the 60 Ibs bags for each 4 post Post markings inside top posts Line Posts no markings End Posts red dots Corner Posts green dots Custom Posts marked custom Blank posts marked blank Recommended drill holes 1 4 bit through the underside of rails to allow water to escape If your bottom rails have ribs as shown in figure 2 you will need a bit long enough 1 4 x4 to drill through the upper rib Recommended If you are filling the inside of your post with concrete you must drill holes to prevent sagging Page 2 of 10 HELPFUL HINTS HIGH WIND INSTALLATION If post does not already have a concrete hole If the fence is over 6 tall or you are from the factory drill a hole at least 3 4 dia 12 up from bottom of post This will help located in a high wind area it is concrete get into post When gluing picket caps place a thin bead of mandatory that you will fill the inside glue inside the picket and press picket cap into place Figure 2 of the posts at least 22 above grade Concrete amp Rebar optional Post caps should not be glued in the event Figure 3 you want to upgrade to a different style A small amount of clear silicone on the inside String Line INSTALLED Prior to installing panels corner of post cap will secure cap to post m with concrete AFTER THE PANELS ARE 1 5 to 2 Minimum Clean fence using a formula of 1 3 Cup into the posts tap2. i _ 1 k accept lattice strip and Install the bottom and mid rail in post A Tan ane oe k aw 7ie slotin the bottom p aee al the T l i i Le to acceptthe T amp G Slide the T amp G pickets between the bottom and mid rail don t forget the U channel on a TS x 6 TAG pickets F i 1 5 x 5 5 Hole for i Slide into the slotted first and last pickets railin the post m T e rails Install the bottom rail in post B Install the top rail in post A Slotted rail Slide the lattice strip between the mid rail and the top rail don t forget the lattice end channels Install the mid rail and top rail in post B Put concrete around post B and level and uid plumb Page 3 of 10 Aluminum channel in all bottormn Solid Privacy Closed Spindle Top Solid Privacy Closed Spindle Top All heights Follow instructions for digging holes and layout _a Cap Install 1 post post A with concrete around the post level and plumb ne ee ee for rail in the post 1 75 x 3 5 Top rail with the underside routed to accept 7 8 x 1 5 Have another post post B sitting in the adjacent hole 4 25 U Channel slides on the T amp G picket Install the bottom and mid rail in post A 7 8 x 15 Pickets slide into routed holes of the top and Slide the T amp G pickets between the bottom 1 5 x 5 5 Hole for and mid rail don t forget the U channel on ee ee first and last pickets 7 8 x 6 T amp G pickets
3. alignment When eliminating pickets from a scalloped panel remember that you will have to insert the pickets in such a way that it resembles the scallop or slope of the original panel SECURING SHORTENED PANELS In instances where rails must be cut down try to cut material from one end only when possible as this will ensure that you replace only one set of notches After cutting any rail you will need to make accomodations to replace the notches that you have removed Notches are required on the ends of the rails to keep the rail snugly secured inside the post OPTION 1 RECOMMENDED OPTION 2 After the rails are installed insert a screw at each end of lf option 1 does not fit your needs you may want the rail on the face of the rails outside of the post See to consider this option A simple method for figure 4 We recommend a small pan head size number replacing notches on the top rail is to drive a 12 stainless steel screw After the screws are installed stainless steel screw into the rail through the you may want to paint it to match the color of your Opening in the top of the post See Figure 5 This material You can use standard spray paint or you may will make certain that the top rail remains inside even use auto touch up paint found at your local auto the post if force is applied to pull it out A method parts store Snap caps can be purchased at www pro for replacing the notches on a bottom rail also dec com utilizes a st
4. screws at each end of the gate P4 Once you have finished installing the pickets install the remaining U channel in the same manner as the first Do not use glue for the initial Dry Fit assembly Once assemly is complete measure to be sure gate is the same width at top and bottom M Leaving the panel assembled carefully remove the rails from the socket posts Turn the first socket post up and run a 1 8 bead of vinyl glue included around the inner rim of the socket approx 1 4 down 6 Quickly repeat steps 5 amp 6 for the other post This may take some assistance to do before the adhesive begins to set should run at an angle starting at the lower corner of the gate on the hinge side and run at an upward angle towards the top of the gate on the latch side Page 6 of 10 ASSEMBLY OF PICKET GATE of gate as shown here They must be the same width or your gate will be out of square Note If you are assembling a pool or a semi privacy style gate you must have the pickets in place prior to gluing the gate T After the gate has been checked carefully remove the rails from the gate posts Flip first gate post up and insert a 1 8 bead of glue around the inside of the pocket down about 1 4 from top of the pockets within 1 8 difference at most Make any adjustments for gate before moving forward After the glue is in the pocket of the first socket post flip it down and quickly insert the rails into the pocket Move
5. slide into the slotted rails Install the bottom rail in post B Install the top rail in post A T amp G pickets slide into the slotted upper and lower rails Put the pickets in the holes between the top rail and the mid rail Install the top rail and mid rail in post B Put concrete around post B and level and plumb Aluminum channel in all bottom Repeat down the fence line Solid Privacy with Mid Rail All heights Follow instructions for digging holes and layout Install 1 post post A with concrete around the post level and plumb Have another post post B sitting in the adjacent hole Install the bottom and mid rail in post A Slide the T amp G pickets between the bottom and mid rail don t forget the U channel on first and last pickets Install the bottom rail in post B Install the top rail in post A Slide the T amp G pickets between the mid rail and the top rail don t forget the U channel on first and last pickets Install the mid rail and the top rail into post B Put concrete around post B and level and plumb Repeat down the fence line Semi Privacy and Pool styles that have a middle rail 5 or taller Follow instructions for digging holes and layout located on page one Install 1 post post A with concrete around the post Level and plumb Have another post post B sitting in the adjacent hole Insert the bottom and middle rails into post A The middle rails will have routed holes on
6. INSTALLATION PACKET Always consult the following installation instructions as well as the CAD diagrams when installing your fence Page 1 of 10 GENERAL POST INSTALLATION 5 When installing your fence or gate we recommend a minimum of 2 clearance between the bottom of the panel and the ground lt This will allow enough clearance for the gate to swing freely 5 Measure assemble and install your gates first even pre cut gate kits The installed gate will set the height of the fence being installed Failure to do so may result in a poor installation Dry fit the cut rails into gate socket posts Make any needed adjustments prior to gluing your gates For various reasons gate sizes may vary in width Survey land for special features such as obstructions Paint a mark at post centers underground cables or concrete from the old fence Be sure to l follow all local building codes and obtain a building permit if ai necessary Contact your local utilities prior to digging Install the line stakes secure stakes firmly and run a string line 1 5 to 2 off of the ground see figure 3 located on page 2 Line should not be distorted Avoid tall grass weeds and other obstructions The line should be very tight Use a tape measure to measure and mark where the posts are to be installed Most of the posts are to be installed 72 or 96 from center of post to center of post The Semi Privacy panels will have a 97 from center of
7. ainless steel screw Instead of driving the screw partially into the top wall of the rail Insert screw here insert it fully into the front face of the rail as close E to the end as possible See Figure 6 While Ta Side view simultaneously inserting the rail into the post use applied pressure from your thumbs to deflect or bow in the face of the rail enough so that the eee ee head of the screw passes through the routed Sts opening of the post This method will also ensure Page 5 of 10 that the top rail remains inside the post if force is Figure 6 L applied to pull it out GATE ASSEMBLY INSTRUCTIONS va ASSEMBLY OF PRIVACY GATE p8 Always start by doing a Dry Fit test without gluing This allows you to make any necessary adjustments Start the assembly by inserting the rails into the first gate socket post as shown Install a u channel on the first picket Feed the pickets into the slots of the rails Continue installing the additional pickets Cross measure the gate Be sure to read the same side of the tape rule Failure to do so will result in the wrong measurement 5 After the glue is in the pockets of the first gate post flip it down and quickly insert the rails into the pockets Be sure to firmly insert the rails The adhesive will set in about 45 60 second Pre drill two holes into each end of the angle brace only DO NOT Pre Drill into the gate Attach the angle brace using two of the provided self tapping
8. bottom and middle rails into post A The middle rails will have routed holes on the top and bottom of the rail The larger Slide through routed holes should face towards the ground top rail and l k int Install the bottom rail in post B bottom rail Install the top rail in post B Put concrete around post B and level and hole for the rail plumb in the post Repeat the above method down the fence line After all rails installed slide the pickets through the rails Top is routed to accept pickets Aurina Glue on picket caps PANEL ADJUSTMENTS CUTTING DOWN THE RAILS Under many conditions panels may be cut down or reduced in length Please consider the following information and suggestions regarding these particular styles of fence Privacy Fence the privacy panels include 6 wide T amp G pickets it is best to reduce the length of the panel in increments of 6 If you do not follow this course you may have to rip the length of the picket which would likely require the use of saw Once you have determined the actual length of panel needed cut only one end of the rails to achieve the desired measurement Note The middle and top rails of the picket top style fence will likely need to be cut at both ends Picket Fence Both ends of rails may need to be cut down to have the pickets fit uniformly between posts Be sure to cut the top and bottom rails the same to insure proper picket
9. e the lower rail to powdered detergent 2 3 Cup household cleaner and 1 gallon water Rinse thoroughly prevent concrete backflow Concrete Hole Notch 0 For stain removal use either lacquer thinner Ne or soft scrub with bleach Rinse thoroughly with water after using either of these INSTALLATION STEPS Solid Privacy All heights Follow instructions for digging holes and layout 1 5 x 5 5 Slotted rail Install 1 post post A with concrete around the post level and plumb Have another post post B sitting in the adjacent hole ern es ak Install the bottom and top rail in post A 7 8 x 6 T amp G pickets 1 25 U Channel rails Slide the T amp G pickets between the bottom slides on the T amp G picket and top rail don t forget the U channel on first and last pickets T amp G pickets slide into Install the bottom rail in post B the slotted upper and lower rails Install the top rail in post B Put concrete around post B and level and plumb Solid Privacy with Lattice All heights Follow instructions for digging holes and Cap 1 75 x 3 5 Rail with 174 rip to accept lattice layout strip 1 5 x 3 5 Hole for railin the post Install 1 post post A with concrete around the post level and plumb ee eer gern end caps for each Have another post post B sitting in the end of the lattice _ k strip f a a a adjacent hole ri YAV a A 1 4 rip in the top te
10. on to the next step quickly Be sure to firmly insert the rails the adhesive will set in about 45 seconds into the bottom rail as needed NOTE This will have already been done on a pool or semi privacy style gate eR After pickets are installed lay the angle brace on the gate and mark the length to cut The brace is to be mounted to the rails only see pictures below Pre drill 2 holes into the angle brace only DO NOT pre drill into the gate The angle brace should run at an angle starting at the bottom of the bottom rail near the bottom hinge and run at an angle towards the top of the top rail of the latch post gt rPrrrprprprprprprprpprpp sim Attach the brace using 2 self taping screws at each end of the gate as shown here The screws are provided Note Mark the hinge side of socket post with tape This will keep you from installing the angle brace in the wrong direction Page 7 of 10 GATE INSTALLATION INSTRUCTIONS The following is based on an assembled gate that is properly sized for opening SINGLE GATE INSTRUCTIONS A Determine the direction the gate is to swing usually swings into yard Be sure to check your local codes B If you have aluminum post inserts install prior to the installation of the gate If you do not have inserts you must fill the hinge post with concrete and rebar after the gate installation C Locate and follow hardware installation instructions The gate will be mounted to be fl
11. post bole Bled with Chuickrete Place screw here Place screw here Top vew of ral in posts i can be found af local hardware siores Grmpund bevel d 12 p hole filed with Ourivete Place screw here Pice screw here Top wiew gf rad in posts Figure 2 Purchaser has the sole responsibility to determine whether these products comply with applicable codes and is appropriate for the intended use The purchaser and installer should review the intended use of the products with a licensed professional engineer to determine code compliance and intended use Page 10 of 10
12. post to center of post layout Always follow the information on your C A D diagram 5 Posts at least 2 bags 80 lbs ea 12 diameter hole 30 to 36 deep 4 Posts at least 2 bags 60 lbs ea 10 diameter hole 30 to 36 deep Remove string line leaving the stakes and dig the post holes For 5 posts you will need a 12 dia hole and for 4 posts you will need 10 dia hole Accuracy in the depths will help to simplify post installation Run a string line on side of posts to insure fence line is straight See figure 1 NOTE Recommended depth of holes is 30 36 Check local codes and frost lines as greater depth may be required String line We recommend installing 1 post and 1 section at a time but there are many methods to install As long as the end result is positive feel free to alter this method to suit your installation needs Concrete and plumb the first post and insert assembled panel rails into the first post Next have the second post sitting in the adjacent hole insert assembled panel rails into the second post then concrete and plumb Repeat for all panels and posts To insure a quality job it is strongly recommended that all posts be set in concrete To do this hold post in place to prevent slippage Fill remainder of hole around post with concrete to 3 below ground level Be sure to work concrete into hole around post as needed We recommend you mix concrete and pour wet Use a minimum of 2 of the 80 Ibs
13. ral al each end F nad the p 1 irom edge ol ral max tang 1 sell tapping screws arrete Concrete ean be lumi at oca Parchrane Stones Ir mh Ground bevel Pe poa hole filed mih Guai Place sorew here Place soren here Top wea of rad im posts a esse ssseee esse aoa Fore Fire 1 from edge of taal max pi 1 from edge of rad max uang 1 self tapping screws using 1 sef lapping screws Each pared G8 wall contain 60 screws notching He l wsd n the tog rad af each end iate he pon 17 from edge of rad max using f sef tapping screws Qucknele concrete can be found at local hardware stores i ET post hole fied wih Gativele 2 TII Place screw here Place screw here Top wew of rail in posts Figure 2 Page 9 of 10 Fipe 1 Figure Lise 8 1 sat lapning screws PE SS eee ili Seer EA on the top ral and in the rere l S eee ie ee T thom edge of rad mar Make sure the screws go inio the ice wang 1 sef tapping screws ce ois T from edge of ral max Laing 1 self tapping screws Each panel x8 will contar 30 Each panel 6x5 wil contain 46 ne asana screws nol including the wo used in the lop ral at each end used in the top rail at each end 1 from edge oF red max inside the post T from edge of rail max mede the post using T Sef tapping screws using 1 saf tapping screws ican be found at local hardware stores Gerund level iF x 36
14. rivacy panels as the lowest common denominator ALL PRIVACY PANELS After the fence is installed all posts are to be filled with Quickrete brand of concrete to at least 22 above the ground inside the post as shown in the following figure 1 drawings Next install the screws on the back side pf fhe panel the side you will not see using 10 x 1 self tapping l ego l stainless steel or galvanized pan head screws which can be purchased flom your local hardware store Be careful not to overtighten or strip the screws Every picket will have one screw at the top rail and at the bottom rail on one side of the fence only Every rail will have one screw installed on each end of the rail Inside the post as shown on the following drawings as Figure 2 SELECT YOUR PANEL STYLE FROM THE FOLLOWING DRAWINGS FOR AN ILLUSTRATION OF THE SCREW PLACEMENT FOR THE HIGH WIND INSTALLATION 1 from edge of rai max an using 1 sel tappeng screws Each panel x8 wil contain 30 stews nol nekeng the two used in the bop ral af each end mede the post 1 from edge of rad man usang 1 Sell tappre screws can be found at local handware stores Ground level 4 12 x 3 post hoe filed wath Cucire Piace screw here Place screw here Top view of rad in posts Figure 2 1 from edge of ral ma using I seli tapping screws Each panel Gixf val contain 30 Screws mot mchudang the tao PETEERE used inthe top
15. the top and bottom of the rail The larger routed holes should face towards the ground Insert the bottom and mid rails in post B Insert the top rail into post A with the opposite end at post B upward towards the sky at an angle Slowly insert the pickets one at a time as you lower the rail into place As you near the last few pickets it will be necessary to pull post B outward to insert the top rail Put concrete around post B and level horizontal and plumb vertical Repeat the above method down the fence line Pool styles with no middle rails Follow instructions for digging holes and layout located on page one Install 1 post post A with concrete around the post Level and plumb Have another post post B sitting in the adjacent hole Assemble the panel using rails and pickets The rail with aluminum is the bottom rail Insert the rails of the assembled panel into post A first Then insert the rails of the assembled panel into the opposite post post B Put concrete around post B level and plumb the post Repeat the above steps down the fence line Page 4 of 10 Picket Panels Picket styles pickets go through the top rail Follow instructions for digging holes and layout E inside of picket Install 1 post post A with concrete around l a gt the post Level and plumb Ra poorest Have another post post B sitting in the in difference spade Cap glue to picket put glue om adjacent hole Insert the
16. ush with the pg gy side of the fence that the gate will be i swinging See the illustration to the right Be aaa sure the gate will be high enough to clear obstructions such as snow The gate posts should be cut on site as needed Some installers cut the gate posts off at the bottom YARD of the bottom gate pocket DO NOT cut into the gate pocket J Eig GATE B SWINGS INTO THE YARD DOUBLE GATE INSTRUCTIONS Typical gate installation based on an assembled gate that has been properly sized for the opening Follow the same instructions as per a single gate when installing the hinges for both gates To calculate the variances for the latch you must treat the fixed gate as if it were a standard fence panel B C The ideal hardware installation on a double gate should have equal spacing between posts and gates D Install the Drop Rod to post of the fixed gate gt Typical Double Gate Installation ___ Gate Rail p Fence Rail Socket post Socket post Socket po Socket post Equal spacing if possible HIGH WIND INSTALLATION INSTRUCTIONS FOR PRIVACY PANELS All of our vinyl privacy panels up to 6 in height have been tested and certified to achieve high wind loads In order to meet the wind rating requirements the panels must be installed as noted below These steps are the same steps used for the certification and must be followed exactly the same as used in testing We tested the full p
Download Pdf Manuals
Related Search