Zanussi ZGF 782 Instruction Booklet
Contents
1. E Removal of Ignitor Isolate Electrical Supply Follow the procedures in Section A Remove H T leads from the ignitor by pulling tab connection off Disconnect supply cable from the ignitor unit 3 With the aid of a pair of thin nose pliers pull the spring clip sideward off of the underside of the ignitor 4 Reassemble in reverse order N e F Removal of Ignitor Switch Isolate Electric Supply Follow the procedures in Section A Remove the fixing nut from the switch and remove tab connections 3 Reassemble in reverse order and check with wiring diagram for correct reconnection N e Conversion from Natural Gas to LPG It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted The gas rate is adjusted to suit Method e Ensure that the gas taps are in the OFF position e Isolate the hob from the electrical supply e Remove all pan supports burner caps rings crowns and control knobs e With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors TO ADJ UST THE GAS RATE With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw which is located down the centre of the gas tap control shaft Upon completion stick the replacement rating plate on the under side of the hob IMPORT2. be installed above the hob ensure a minimum distance of 780 mm is left between the hanging furniture units beside the cooker hood see diagram below INSTALLATION GUIDANCE INSTRUCTIONS CLEARANCES REQUIRED WHEN FITTING THE GAS HOB WITH A COOKER HOOD ABOVE 11 Installation IMPORTANT This hob must be installed by qualified A personnel to the relevant British Standards Any gas installation must be carried out by a registered CORGI installer The manufacturer will not accept liability should the above instructions or any of the other safety instructions incorporated in this book be ignored On the end of the shaft which includes the GJ 1 2 threaded elbow adjustment is fixed so that the washer is fitted between the components as shown in the diagram Screw the parts together without using excessive force Gas Connection Connection to the gas supply should be with either rigid or semi rigid pipe i e steel or copper The connection should be suitable for connecting to RC 1 2 1 2 BSP male thread When the final connection has been made it is essential that a thorough leak test is carried out on the hob and installation Ensure that the main connection pipe does not exert any strain on the hob A It is important to install the elbow correctly with the shoulder on the end of the thread fitted to the hob connecting pipe Failure to ensure the correct assembly will cause leakage of gas Cut Out S
3. of supply point Check earth continuity of appliance Check continuity from N on the mains connector block and O on the ignitor unit Check continuity from L on the mains connector block and the taps ignition switches Check continuity from ignition switches connector to ignitor unit YES Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit Check for breaks in the insulation of the HT leads Change the taps ignition switches Change the ignitor unit Check gas supply at burner Light burner manually Check by pass simmer adjusted Check position of the electrode Check fitting of burners 17 Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting To do this follow the procedure below Turn the gas tap to the MAX position and ignite Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times If the flame is unstable or is extinguished follow the procedure below Procedure iS Re ignite the burner and set to MIN Remove the control knob insert a thin bladed screwdriver down the centre of the gas tap control shaft and turn the adjustment screw until the flame is steady and does not extinguish when the knob is turned from MIN to MAX Repeat this procedure for all burners Pressure Testing iS 18 Remove left hand pan support and front left
4. the cut out taking care that it is centred e fix the hob with the relevant fixing clamps and screws as shown in the diagram When the screws have been tightened the excess seal can be removed The edge of the hob forms a double seal which prevents the ingress of liquids FO 0199 13 Electrical connections Any electrical work required to install this Permanent Connection A hob should be carried out by a qualified In the case of a permanent connection it is necessary electrician or competent person in that you install a double pole switch between the hob accordance with the current regulations and the electricity supply mains with a minimum gap of 3 mm between the switch contacts and of a type suitable for the required load in compliance with THIS HOB MUST BE EARTHED the current electric regulations The switch must not break the yellow and green earth The manufacturer declines any liability cable at any point should these safety measures not be observed come into contact with surfaces with temperatures higher than 50 deg C Ensure that the hob supply cord does not This hob is designed to be connected to a 240V 50Hz AC electrical supply Before switching on make sure the electricity supply voltage is the same as that indicated on the hob rating plate The rating plate is located on the bottom of the hob A copy is attached on the back cover of this book The hob is supplied with a 3 core fl
5. you require spare parts or an engineer contact your local Service Force Centre by telephoning 0990 929929 Your call will be routed to the Service Centre covering your post code area For further details please see the accompanying Customer Care Booklet When you contact the Service Centre they will need the following information 1 Your name address and post code 2 Your telephone number 3 Clear and concise details of the fault 4 The model and the serial number see rating label on the back of this instruction booklet 5 Date of purchase CUSTOMER CARE For general enquiries concerning your Zanussi appliance contact our Customer Care Department by letter or telephone as follows Customer Care Department Zanussi House Hambridge Road Newbury Berks RG14 5EP Tel 01635 521313 Peace of Mind for 24 Months ZANUSSI GUARANTEE CONDITIONS We Zanussi undertake that if within 24 months of the date of the purchase this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF ANY CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the gas and electricity supply stated on the rating plate The appliance has been used for normal domestic purposes only and in accordance with the manufacturer s instructions The appl
6. ANT The replacement conversion of the gas hob should only be undertaken by a competent person 19 20
7. ZANUSSI GAS HOB MODEL ZGF 782 INSTRUCTION BOOKLET Please read this instruction booklet before using the appliance A Important Safety Information on 01635 521313 Installation This hob must be installed by qualified personnel according to the manufacturer s instructions and to the relevant British Standards Any gas installation must be carried out by a registered CORGI installer Remove all packaging before using the hob Ensure that the gas and electrical supply complies with the type stated on the rating plate located near the gas supply pipe Do not attempt to modify the hob in any way Child Safety This hob is designed to be operated by adults Do not allow children to play near or with the hob The hob gets hot when it is in use Children should be kept away until it has cooled Children can also injure themselves by pulling pans or pots off the hob During Use This hob is intended for domestic cooking only It is not designed for commercial or industrial purposes When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed Ensure there is a continuous air supply keeping air vents in good condition or installing a cooker hood with a venting hose When using the hob for a long period time the ventilation should be improved by opening a window or increasing the extractor speed Do not use this hob if it is in contact with water Do not op
8. arantee relates to you and cannot be transferred to another user Your new home is within the European Community EC or European Free Trade Area The product is installed and used in accordance with our instructions and is only used domestically i e a normal household The gas type and the gas supply pressure comply with the specification given in the rating label The product is installed taking into account regulations in your new country Before you move please contact your nearest Customer Care centre listed below to give them details of your new home They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances France Senlis 33 0 3 44 62 29 99 Germany N rnberg 49 0 911 323 2600 Italy Pordenone 39 0 1678 47053 Sweden Stockholm 46 0 8 738 79 50 UK Newbury 44 0 1635 521 313 Instructions for the Installer Engineer technical data OVERALL DIMENSIONS SUPPLY CONNECTIONS i Gas Width 680 Depth 510 BR RC 1 2 inch 1 2 inch male Rear right hand corner Height 72 mm Weight 12 Kg Electric 240V 50Hz supply 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse CUT OUT DIMENSIONS Width 560 mm Depth 480 mm Thickness 30 mm Ignition HT Spark Spark Generator Ispra Control s BF 50066 240V 0 6 YA T 120 Spark Gap Fixed Rear Left Burner semi rapid Rear Right Burner semi rapid Heat I
9. burner cap and crown Fit manometer tube over the injector Turn on the burner gas supply and ignite another burner The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar Turn off the burner supplies Servicing A Removal Of Hob Top 1 Remove all control knobs pan supports burner caps and burner crowns 2 Remove 2 screws for each burner 3 Remove 6 fixing screws from the pan support hinges and remove the hinges from the hob 4 Lift hob top at the rear and disengage it from the front locators B Removal Of the Hob Taps Isolate Electrical Supply 1 Follow the procedures in Section A 2 With the aid of a 7mm spanner remove the clamping bolt from the fixing clamp 3 Loosen the pipe connection nut from the gas tap with the aid of a 16mm spanner Remove fixing clamps 4 Reassemble in reverse order and carry out leak test C Removal Of Mains Terminal Block Isolate Electric Supply Follow the procedures in Section A Disconnect supply flex connections from terminal block 3 From the underside of the hob remove 1 self tapping screw from the terminal block 4 Reassemble in reverse order N e D Removal Of Burner 1 Follow the procedures in Section A 2 With the aid a 12mm spanner loosen off the pipe connection nut 3 From the underside of the hob remove 2 self tapping screws from the burner body 4 Reassemble in reverse order and carry out leak test
10. d it is easily accessible for the engineer in the event of a breakdown WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed it is important to remove any protective materials which were put on in the factory Operation HOB BURNERS To light a burner push the relevant control knob in turn it anticlockwise to maximum position and depress the ignition pushbutton marked by a small electric spark symbol Then adjust the flame as required If the burner does not ignite turn the control knob to zero and try again To ensure maximum burner efficiency you should only use pots and pans with a flat bottom fitting the size of the burner used see table Burner minimum maximum diameter diameter Ultra rapid Double crown Large rapid Medium semi rapid Small Auxiliary If you use a saucepan which is smaller than A the recommended size the flame will spread beyond the bottom of the vessel causing the handle to overheat i As soon as a liquid starts boiling turn down the flame so that it will barely keep the liquid simmering Using the Wok Stand A wok stand is provided to enable you to use a round bottomed wok on the hob The wok stand must only be used on the central burner and should not be used with any other type of wok or pan When fitting the wok stand ensure the recesses in the frame fit securely onto the bars of the pan supports as shown in the diagram AN Take care when fryi
11. erate the hob with wet hands Ensure the control knobs are in the OFF position when not in use You MUST read hese warnings carefully before installing or using the hob If you need assistance contact our Customer Care Department e When using other electrical appliances ensure the cable does not come into contact with the hot surfaces of the cooking appliance e Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage e Never leave the hob unattended when cooking with oil and fats e Never use plastic or aluminium foil dishes on the hob e Perishable food plastic items and areosols may be affected by heat and should not be stored above or below the hob unit Service e This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used Environmental Information e After installation please dispose of the packaging with due regard to safety and the environment e When disposing of an old appliance make it unusable by cutting off the cable Keep this instruction book for future reference and ensure it is passed on to any new owner Contents For the User For the Installer Description Technical Data of the Hob Page 5 Important Safety Operation Page 6 Requirements Maintenance Installation and Cleaning Page 7 Gas Connection Something ae Not Working Page 8 Build
12. exible supply cord incorporating a 3amp plug fitted In the event of having to change the fuse a 3amp ASTA approved BS 1362 fuse must be used Should the plug need to be replaced for any reason the wires in the mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E or the earth symbol or GREEN amp YELLOW 3 AMP FUSE coloured green and yellow Connect the blue neutral wire to the terminal in the plug which is marked with the letter N or coloured black Connect the brown live wire to the terminal in the plug which is marked with the letter L or coloured red Upon completion there must be no cut or stray strands of wire present and the cord clamp must be secure over the outer sheath CORD CLAMP A cut off plug inserted into a 13 amp socket is a seriuos safety shock hazard Ensure that the cut off plug is disposed of safely 14 Wiring Diagram A IGNITOR SWITCH B IGNITOR UNIT Fault Finding Preliminary Electrical Systems Check PLUG with cover removed SOCKET face view Earth Wire Green Yellow START Isolate appliance and carry out A Earth Continuity check Neutral Wire Blue Carry out Carry out Electricity supply C Polarity check D Resistance to should now be i
13. iance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us All service work under this guarantee must be undertaken by a Zanussi Service Force Centre Any appliance or defective part replaced shall become the Company s property This guarantee is in addition to your statutory and other legal rights Home visits are made between 8 30am and 5 30pm Monday to Friday Visit may be available outside these hours in which case a premium will be charged Exclusions This guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliance outside the United Kingdom Appliances found to be in use within a commercial or similar environment plus those which are the subject to rental agreements Products of Zanussi manufacture which are not marketed by Zanussi European Guarantee If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications The guarantee starts from the date you first purchased your product The guarantee is for the same period and to the same extent for labour and parts as exist in the new contry of use for this brand or range of products This gu
14. ing In Service and Electrical Connection Spare Parts Page 8 Wiring Diagram Peace of Mind Fault Finding for 24 Months Page 9 Siti shee Commissioning Servicing Conversion from natural gas to LPG Page 10 Page 11 Page 12 Page 12 Page 13 Page 14 Page 15 Page 16 Page 18 Page 19 Page 19 Guide to Use the instructions pre ince complies with the following 73 23 90 683 The following symbols will be found in the text to Low VoltageDirective guide you throughout the Instructions 93 68 General Directives 89 336 Electromagnetical A Safety Instructions Compatibility Directive 90 396 Gas Appliances gt Step by step instructions for an and subsequent modifications operation i Hints and Tips A Enviromental information Description of the Hob Hob Top Auxiliary Burner Semi rapid Burners Ultra rapid Double crown Burner Rapid Burner Ignition pushbutton Control knob for front left burner auxiliary Control knob for back left buner semi rapid Control knob for central burner ultra rapid Control knob for back right burner semi rapid Control knob for front right burner rapid FH Se RN ANAWN H p INSTALLATION Any gas installation must be carried out by A a registered CORGI installer and in accordance with existing rules and regulations The relevant instructions are to be found in the second section of this manual A Please ensure that once the hob is installe
15. ize The dimensions of the cut out are given in the diagram 12 FO 0814 A End of shaft with nut B Washer C Elbow Rectangular cut out size for hob Dimensions are given in mm FO 2038 Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or It is also recommended to carry out the electrical drawer it will be necessary to fit a heat resistant board connection to the hob as shown in diagrams 1 and 2 below the base of the hob on the underside of the work surface l ON OFF SWITCH l ON OFF SWITCH L FLEX OUTLET FLEX OUTLET FO 0763 Building over a kitchen unit with door Proper arrangements must be taken in designing the furniture unit in order to avoid any contact with the bottom of the hob which can be heated when it is operated The recommended solution is shown in diagram 3 The panel fitted under the hob a should be easily removable to allow easy access if technical assistance is needed The space behind the kitchen unit b can be used for connections Fitting the Hob into the worktop Carry out the building in of the hob as follows IE e put the seals supplied with the hob on the edges of the cut out place them exactly on the front and rear edge and at 50 mm from the side edges as shown in the diagram taking care that the seals meet without overlapping e place the hob in
16. ng food in hot oil or fat as the overheated splashes could easily ignite A If the control knobs become difficult to turn please contact your local Zanussi Service Force Centre Maintenance and Cleaning Before any maintenance or cleaning can be carried out you must DISCONNECT the hob from the electricity supply The hob is best cleaned whilst it is still warm as spillage can be removed more easily than if it is left to cool The HobTop Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added Avoid the use of the following household detergent and bleaches FO 2030 impregnated pads unsuitable for non stick saucepans Fig 1 steel wool pads bath sink stain removers Should the hob top become heavily soiled it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used Pan Supports and Wok Stand To keep the pan supports in the correct position they are hooked into hinges at the back of the hob The pan supports can be lifted for easier cleaning as shown in fig 1 To remove the pan supports completely proceed as shown in fig 2 The pan supports and the Wok Stand are dishwasher proof If washing them by hand take care when drying them as the enamelling process occasionally Ss leaves rough edges If necessay remove stubborn stains using a paste cleaner FO 2032 The Burners The burne
17. nput 2 0 kW 6824 BTU HR Heat Input 2 0 kW 6824 BTU HR Front Left Burner auxiliary Front Right Burner rapid Heat Input 1 0 kW 3412 BTU HR Heat Input 3 0 kW 10236 BTU HR Central Burner Ultra rapid Double crown Heat Input 3 5 kW 11942 BTU HR RAPID SEMI RAPID AUXILIARY ULTRA RAPID large medium small double crown TYPE OF GAS POSITION MAX MIN MAX CHARACTERISTICS NOMINAL THERMAL POWER kW 37 78 MJ m NOMINAL FLOW RATE m h 0 043 0 031 0 114 MN lt oO as a Pa lt zZ Ws 50 7 MJ m VALUE NOZZLE REFERENCE Adjust Adjust Adjust 1 100 mm NOMINAL THERMAL POWER kW 0 45 49 92 MJ Kg NOMINAL FLOW RATE g h LPG GAS 28 30 37 mbar NOZZLE REFERENCE 1 100 mm VALUE APPLIANCE CLASS 3 Burner Dia Tap By pass Tap colour on APPLIANCE Semi rapid Green Blue APPLIANCE Rapid Green Black f GAS SUPPLY Natural gas G20 20mbar Ultra rapid Black Red Aeration adjustment none 10 Important safety requirements This hob must be installed in accordance with the Gas Safety Installation and Use Regulations Current Edition and the IEE Wiring Regulations Current Edition Detailed recommendations are contained in the following British Standards Codes Of Practice B S 6172 B S 5440 Part 2 and B S 6891 Current Editions The hob should not be installed in a bed sitting room with a volume of less than 20 m If it is installed in a
18. r caps and crowns can be removed for cleaning Fig 2 Wash the burners taps and crowns using hot soapy water and remove marks with a mild paste cleaner A well moistened soap impregnated steel wool pad can be used with caution if the marks are particularly difficult to remove After cleaning be sure to wipe dry with a soft cloth Something Not Working If the hob is not working correctly please carry out the following checks before contacting your local Zanussi Service Force Centre SYMPTOM E There is no spark when lighting the gas E The gas ring burns unevenly If after all these checks your hob still does not operate correctly contact your local Zanussi Service Force Centre Please note that it will be necessary to provide proof of purchase for any in guarantee service calls SOLUTION Check that the unit is plugged in and the electrical supply is switched on Check that the RCCB has not tripped if fitted Check the mains fuse has not blown Check the burner cap and crown have been replaced correctly e g after cleaning Check the main jet is not blocked and the burner crown is clear of food particles Check the burner cap and crown have been replaced correctly e g after cleaning In guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown Service and Spare Parts If
19. room of volume less than 5 m an air vent of effective area of 110 cm is required If it is installed in a room of volume between 5 m and 10 m an air vent of effective area of 50 cm is required while if the volume exceeds 11 m no air is required However if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 mand 11 m If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Edition should be consulted to determine the requisite air vent requirements INSTALLATION GUIDANCE INSTRUCTIONS CLEARANCES REQUIRED WHEN FITTING THE GAS HOB WITHOUT A COOKER HOOD ABOVE 47 Location The hob may be located in a kitchen a kitchen diner or bed sitting room but not in a bathroom or shower room Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm between the edge of the hob and the wall The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 420 mm If it is fitted below 420 mm a space of 50 mm must be allowed from the edges of the hob The minimum distance combustible material can be fitted directly above the hob is 700 mm A minimum distance of 100 mm must be left between the side edges of the hob and any adjacent cabinets or walls Important If a 60 cm cooker hood is
20. y i Earth check satisfactory eeoa A EARTH CONTINUITY CHECK Appliance must be electrically disconnected meter set on Q Ohms x 1 N ES scale and adjust zero if necessary a Test leads from any appliance earth point to earth pin on plug Resistance should Inlet wiring be less than 0 1 Q Ohm check all earth faulty wires for continuity and all contacts clean Rectify any and tight fault f B INSULATION CHECK Appliance electrically disconnected all switches ON a meter set on Q Ohms x 1 scale i Test leads from L to N in appliance E A and terminal block If meter reads 0 then B Ins lation check there is a short circuit Rectify any fault including replacing b meter set on Q Ohm x 100 scale fuses as necessary Repeat test with leads from L to E If meter reads less than infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by disconnecting and checking each component is required to trace the faulty component It is possible that a fault could occur as a result of local burning arcing but no fault could be found under test However a detailed visual inspection should reveal evidence of burning around the fault 16 Ignition System Gas Ignition Ignitor does not spark NO Check plug top fuse and replace if necessary Check polarity and earth continuity
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