Zanussi GCF9621 Instruction Booklet
Contents
1. Reposition or refix and check temperature Change thermostat 13 Ignition System 14 YES Ignitor does not spark NO Check plug top fuse and replace if necessary Check polarity and earth continuity of supply point Check earth continuity of appliance Check that lid is in the upright position Check contact operation of the ignition microswich Check continuity between terminals 2 and 3 on the ignitor unit Check continuity from N on the mains connector block and MP on the ignitor unit Check continuity from L on the mains connector block and the ignitor pushbutton Check continuity from ignition switch to P on the ignitor unit Check that the cut off valve is reset Check gas supply at burner Light burner manually Check by pass simmer adjusted Check position of the electrode Change fitting of burners Check continuity from the tip of each electrode to the terminals 2 to 8 on the ignitor unit Check for breaks in the insulation of the H leads Change the ignitor unit SERVICING NOTES Disconnect the appliance from the electricity supply before servicing Note Turn off gas supply before servicing any gas carrying components After satisfactory servicing ensure that serviced parts function correctly If gas carrying components have been serviced always test for gas soundness A Removal of the Lid 1 Open the lid fully to the vertical position 22. facing downward to left hand side of the cooker Check that the cam on the oven thermostat oper ates the switch after replacement P Hotplate Injector Removal Turn off gas and electricity supply Remove injector with suitable sized spanner Replace with new injector Reassemble in reverse order non Q Oven Injector Removal 1 Remove oven door 2 Pull out drawer and remove burner retaining wing nut from underside of oven Remove the 2 panels from the oven base 3 Remove fixing screw from ignitor FFD bracket and separate the bracket from the burner Pull oven burner forward to release Remove injector with suitable sized box spanner Reassemble in reverse order When replacing the oven burner push home over jet as far as it will go and then fit the wing nut NO Ff R Grill Injector Removal 1 Open oven door 2 Remove three fixing screws from grill deflector plate fitted to the top of the oven cavity in front of the grill burner 3 Remove 2 fixing screws from grill burner 4 Grill injector is now accessible remove with a suit able sized spanner 5 Reassemble in reverse order S Fan Motor Fan Ovens Only Turn OFF electricity supply 1 Remove one of the side liners and then the rear liner Unscrew fan from the fan motor shaft 18 oak WN ho BORN Note This is a left handed thread Pull cooker forward and remove cooker back panel Disconnect sup
3. BASE OF COOKER FLOOR LEVEL SIDE VIEW OF THE COOKER 3 Connecting to Gas Fig 3 This cooker is designed to be installed with an appli ance flexible connection Connection is made to the RC 1 2 1 2 B S P threaded entry pipe located just be low the hotplate level on the rear right hand side of the cooker Check for gas soundness after connecting the gas supply The gas bayonet connector must be fitted in the shaded area indicated in Fig 3 Take into account that it must be possible to pull the cooker forward suffi ciently The hose must not get caught on the stability bracket Note For certain types of gas bayonet connection used it may not be possible for the appliance to be pushed fully back to the wall stops Important Flexible tubing MUST comply with BS 669 Current Edition Fig 3 FO 0180 4 Electrical Connections WARNING THIS APPLIANCE MUST BE EARTHED BUT NOT TO THE GAS SUPPLY PIPING This appliance must be connected to 220V 240V A C 50Hz supply If a 13 amp socket is used the plug top must have a 3 amp fuse fitted If any other type of plug is used it should incorporate a 5 amp fuse in either the plug or adaptor or at the dis tribution board The appliance is supplied with 1 4 metres of 5 amp 3 core cable fitted with a non rewireable plug If this plug is unsuitable for your socket then the plug should be cut off and an appropriate plug fitted The removed plug should be disposed
4. Zanussi spare parts should be used Unstable or mishapen pans should not be used on the burner as unstable pans can cause an accident by tipping or spillage Cooker and hobs become very hot with use and retain their heat for a long period of time after use Children should be supervised at ALL times and should NOT be allowed to touch the hot surfaces or be in the vicinity when in use or until the appliance has cooled after use If the appliance is fitted with a lid this is designed as a dust cover when closed and as a splash back when open Do not use for any other purposes After using the cooker only lower the lid by gripping the areas marked Do not lower the lid until the oven hotplates have cooled down also take care not to rest hot pans against the lid whilst cooking It is always necessary to remove any spillage from the surface of the cover before removal or opening if applicable and the appliance should be allowed to cool before replacing or closing the cover This product should only be used with natural gas Always ensure that the control knobs are in the off position when not in use All gas appliances require adequate ventilation Failure to provide this could result in lack of oxygen Your installer will advise if in doubt For hygiene and safety reasons this appliance should be kept clean at all times A build up of fats or other foodstuffs could result in a fire This product has been designe
5. 0182 10 FAULT FINDING Preliminary Electrical Systems Check PLUG with cover removed SOCKET face view Earth Wire Green Yellow START Neutral Wire Isolate appliance Bue and carry out A Earth Continuity check Carry out Electricity supply Brown Be en en hesk D Resistance to should now be eow PAY NES Earth check satisfactory A EARTH CONTINUITY CHECK appli ance must be electrically disconnected meter set on Q Ohms x 1 scale and adjust zero if necessary Has inlet fuse blown Red Blue Yellow a Test leads from any appliance earth point to earth pin on plug Resistance should be less than 0 1 Q Ohm check all earth Inlet wiring wires for continuity and all contacts clean En any and tight If resistance of earth is still fault greater than 0 1 Q Ohm then this should be reported to your supervisor B SHORT CIRCUIT CHECK appliance electrically disconnected all switches ON including stat Isolate appliance and carry out a meter set on Q Ohms x 1 scale B Short Circuit check Test leads from L to N in appliance ter Rectify any fault minal block If meter reads 0 then there including replacing fuses as necessary is a short circuit b 2 meter set on Q Ohm x 100 scale Repeat test with leads from L to E If meter reads less than ee infinity there is a fauli NOTE Should it be found that the fuse ha
6. 6 9 17 18 22 25 SY 7 17 19 54 SY Shrewsbury 8 41 SY 23 25 77 S Sheffield 1 19 30 31 40 45 33 S 60 66 74 80 81 33 S Sheffield 70 73 75 8 TA Taunton 1 11 21 24 6 TA 12 20 5 TD Selkirk 1 15 35 TF Telford 1 8 10 13 41 TF 9 30 TN Tonbridge 1 2 4 8 11 13 16 29 TN 12 17 18 23 40 36 TN Tonbridge 3 5 7 19 22 12 TQ Torquay 1 6 9 12 13 78 TQ 7 8 73 TQ Torquay 14 45 TR Truro 1 27 74 TS Stockton on Tees 1 29 37 TW Twickenham 1 20 51 UB Uxbridge 1 10 2 WA Warrington 1 5 8 9 10 15 11 WA 6 7 24 WA Warrington 16 30 WC London All WC Codes 44 WD Watford 1 2 4 7 2 22 SCP 001 1 LW 6 92 Service Force Key Number 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Service Force Address 60 Commerce Street Aberdeen AB2 1BP or Tel Unit 4 Riverside Est Coldharbour Ln Harpenden 3 Pentwyn Road Blackwood Gwent Sth Wales 31 St Andrews Road Bemerton Salisbury SP2 3 Bancombe Ct Trad Est Martock Yeovil TA12 6 Hamp ind Est Bridgwater Somerset TA6 3NT 333 Ranglet Road Walton Summit Preston PR5 57 Ingram Road Holbeck Leeds Yorks 63 Curzon Road Bournemouth BH1 4PW Unit 2 Furnace Road likeston Derbyshire Unit 41 42 Clarendon Ct Winwick Quay W ton Unit 3 21 25 Bridge Road Haywards Heath RH1 266 Main Road Southbourne Emsworth PO10 or Tel 9 Bourne Road Bromley Kent BR2 9PB Unit 1 Albert Crescent Br
7. A anti clockwise as this may cause damage to the clock mechanism 11 COOKING INSTRUCTIONS The shelf positions in this oven are numbered from the base down Fig 4 It is advisable to follow the recommended shelf positions until you become familiar with your oven l Burner FO 0170 i Fig 4 Pre heat the oven for about 10 15 minutes to allow it to reach the required temperature Please remember that the heat comes directly up from the base of this oven Care must be taken not to place food or dishes directly on to it or use it to keep dishes warm To minimise cleaning it is advisable to avoid spilling such things as fruit juice or sugar on to the base of the oven whilst it is hot Therefore items such as fruit pies or crumbles are best cooked on a baking tray For this purpose or for baking never use a baking tray larger than the one supplied as this will obstruct the circulation of heat If you wish to bake 2 identical items simultaneously keep one free shelf position between them to allow maximum heat circulation If you are in any doubt about baking one of your own recipes try to find something similar in our baking guide and follow its recommendations The fifth lowest shelf position in this oven is suitable for use of a pizza stone or similar accessory These times and temperatures are only approximate and for use as a guide 12 You can use Gas Mark setting higher or lower to cook y
8. Remove the lid hold it from the sides with both hands lift and gently ease off 3 To reassemble proceed in the reverse order B Removal of the Hotplate Fig 4 1 Disconnect the cooker from the electricity supply 2 Remove the lid See Section A 3 Remove the pan supports and the hotplate burner assemblies 4 Remove both rear securing screws facing down ward in hinge brackets 5 Slightly lift the rear of the hotplate being careful not to snag the rear edge of the hotplate on the fixing bracket and slide the hotplate forward to disengage it at the front and gently ease off 6 To reassemble proceed in the reverse order Fig 4 C Removing the Oven Door Fig 5 Warning The door is heavy Warning It is important that the retaining discs are fully turned and located as the hinges are under high sprung ten sion Fig 5 1 Open the door so that it is in the horizontal posi tion 2 With the aid of a coin move the two retaining discs a quarter turn clockwise so that the two raised bars are to the left hand side of the hinges see illustra tion 3 Grasp the oven door on both sides about half way down Close the door to the half way position lift and pull toward yourself this will allow you to ma noeuvre the hinges out of their sockets 15 Removal of the Side Panels Fig 6 1 Disconnect the cooker from the electricity supply N OO Aa Q Remove bottom front kick plate b
9. fuse This appliance complies with the E E C directive no 87 308 of 2 6 87 concerning the suppression of radio electrical interferences Ignition Spark Generator Grill Heat Input Injector Size Injector Marking Aeration Adjustment Ignition Spark Gap Pressure Setting Flame Supervision Device Hotplate Right Hand Front Heat Inputs Injector Size Injector Marking Left Hand Rear 8 Right Hand Rear Heat Inputs Injector Size Injector Marking Left Hand Front Heat Inputs Injector Size Injector Marking Aeration Adjustments Ignition Spark Gap Oven Oven Heat Input Injector Size Injector Marking Aeration Adjustment Ignition Spark Gap Flame Supervision Device Thermostat Pressure Test Point ISPRA CONTROL TYPE BR45066 220 240V 50Hz 2 6 kW 8871 BTU HR 1 13mm 113 None H T Spark Fixed 20 mbar Vonparis 1 kW 3412 BTU HR 72mm 72 2 1 kW 7165 BTU HR 1 02mm 102 3 15 kW 10748 BTU HR 1 25mm 125 None H T Spark Fixed 3 0 kW 10236 BTU HR 1 20mm 120 None H T Spark Fixed Vonparis Copreci MTGZ 7200 Front Left Hob Burner Injector IMPORTANT SAFETY REQUIREMENTS This appliance must be installed in accordance with the Gas Safety Installation and Use Regulations current addition and the I E E Wiring Regulations Detailed recommendations are contained in the following Brit ish Standard Codes of Practice B
10. insist on genuine Zanussi spare parts CONTENTS INSTALLATION ELECTRICAL CONNECTIONS SPECIFICATIONS USE AND CARE OPERATION ANALOGUE CLOCK COOKING INSTRUCTIONS OVEN COOKING CHART MAINTENANCE AND CLEANING PEACE OF MIND FOR TWELVE MONTHS WARNING Please remember that an appliance used for cooking does get hot so make sure that children are kept well away IMPORTANT The cooker is fitted with a lid the lid must be completely raised before the cooker will function NOTE If you require service you must quote the model number the Gas Council number and the serial number refer to your supplier or local Zanussi Service Force Centre To find the serial number of your appliance pull out the storage drawer and look to the left inside on the front frame the number will be on a rating plate They are as follows Model Number GCF9621 Gas Council No 11 002 03 Model Number GCF5621 Gas Council No 11 002 02 PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE O ONO g 11 12 13 14 18 INSTALLATION It is mandatory that all operations required for the installation be carried out by a Competent Gas Installer Corgi registered installers normally meet this criteria and in accordance with existing rules and regulations The relevant instructions are to be found in the separate installation manual Please ensure that when the appliance is installed it is easily accessible fo
11. the serial number refer to your supplier or local Zanussi Service Centre To find the serial number of your appliance pull out the storage drawer and look to the left inside on the front frame the number will be on a rating plate They are as follows Model Number GCF9621 Gas Council No 11 002 03 Model Number GCF5621 Gas Council No 11 002 02 Forli I B 0005 LW 06 92 19 Post Service Service code Post code Force Post code Force Letter Number Key Number Key Number Number AB Aberdeen 1 5 22 23 30 38 1 DG Dumfries 13 35 AB 41 45 51 56 1 DH Durham 1 9 37 AL St Albans 1 10 2 DL Darlington 1 17 37 A Brecon 45 3 DN Doncaster 1 7 10 12 22 33 BA Bath 1 5 11 15 4 DN 14 38 BA 7 10 20 22 5 DN Doncaster 8 9 15 21 31 40 39 BA 6 16 6 SUB POSTCODE DIVISION BB Blackburn 1 12 7 DN Gainsborough BD Bradford 1 23 8 South 21 1 21 2 21 5 40 BD 24 7 DN Gainsborough BH Bournemouth 1 25 9 North 21 3 21 4 39 BL Bury 0 9 11 BN Brighton 1 15 12 DT Dorchester 1 5 10 11 9 BN 20 27 12 DT 6 9 5 BN 16 18 13 SUB POSTCODE DIVISION BR Bromley 1 8 14 DT Bridport East 6 3 6 4 5 BS Bristol 1 28 88 89 15 DT Bridport West 6 5 6 6 5 BT Belfast 1 82 16 DY Dudley 1 6 8 9 17 B Birmingham 1 21 25 33 38 40 17 DY 7 10 14 41 B 45 47 48 60 71 17 EC London All EC Codes 28 B 80 90 94 97 98 17 EH Edinburgh 1 42 46 52 54 42 B Birmingham 23 24 34 37 18 EH 43 45 35 B 42 44 46 72 79 18 EH s Edinburgh 47 49 51 55 43 B Birming
12. to grill position and pressing the ignition button To light the grill burner keep grill oven knob pushed in for 10 seconds If ignition does not work refer to Fault Finding Guide on page 10 9 Checking the Oven The oven CANNOT be ignited with the door closed Open the door fully check that the oven burner and flame supervision device are working correctly by turning the oven grill thermostat knob to full on position and pressing the ignition button To light the burner keep the oven grill knob pushed in for 10 seconds If ignition does not work refer to the Fault Finding guide on page 10 10 General Instruct user on how to use the cooker and pass on the Installation and User Instructions Please Note After operating the oven or grill ensure that the control knob is turned to the off position for a minimum of 2 minutes This is to enable the flame safety device to re set It is important not to switch from the grill to oven or oven to grill after use without following the above instruction Clock Ignition Switch Lamp Switch Fan Microswitch Lamp Holder Oven Fan Ignitor Unit Ignition Microswitch Oven Electrode Grill Electrode Hob Electrodes 200 non pwun gt k White Orange Blue Black BOOS lout FO 0181 h IGNITOR P BUTTON IGNITOR LAMP FAN SWITCH M SWITCH A4 lt lt 4 OVEN GRILL 1 2 3 4 5 6 7 8 DOOR M SWITCH M crock X LAMP M FAN FO
13. turning off at the wall socket or cooker box and removing the plug from the wall Occasionally it will by necessary to remove the oven liner panels to facilitate oven cleaning To do this proceed as follows 1 Unscrew the ring nuts securing the side runners and remove the runners Fig 6 2 Slide the side panels toward yourself to release them from their retaining pins then lift away from the oven wall Fig 7 3 Make sure that the electricity supply to the FO 0085 Fig 6 appliance is disconnected Then using a suitable Phillips screwdriver unscrew the four fixing screws on the back panel Fig 8 This is a good opportunity to clean the rear side of the back panel To replace the panels reverse the above procedure FO 0028 Fig 8 REMOVING THE OVEN DOOR Fig 9 A B C WARNING The door is HEAVY It is important that the retaining discs are fully turned and located as the hinges are under high sprung tension 1 Open the door so that it is in the horizontal position 2 With the aid of a coin remove the two retaining discs a quarter turn clockwise so that the two raised bars are to the left hand side of the hinges see Fig 9A Fig 9a 3 Grasp the oven door on both sides about half way down Close the door to the half way position lift and pull toward yourself see Fig 9B this will allow you to manoeuvre the hinges out of their sockets TO REPLAC
14. 26 PH Perth 19 26 30 44 58 26 PL Plymouth 1 21 73 40 PL 22 35 74 39 PO Portsmouth 1 22 13 PO 1 0 W 30 41 75 PR Preston 1 9 7 40 RG Reading 1 17 26 53 39 RG 21 25 27 50 RG Reading 28 4 8 RH Redhill 1 3 6 7 9 20 12 2 RH 4 5 50 22 RH Redhill 8 29 24 RM Romford 1 5 7 10 18 27 29 RM 6 8 9 28 36 SA Swansea 1 18 31 32 3 22 SA 33 39 41 44 61 73 76 65 SA Swansea 19 20 40 45 48 77 43 SE London All SE Codes 14 11 SG Stevenage 1 9 11 15 2 SG 10 12 14 28 66 SG Stevenage 16 19 22 21 Post Service Service code Post code Force Post code Force Letter Number Key Number Key Number Number SK Stockport 1 3 6 12 30 WD Watford 3 53 SK 4 5 13 16 11 WF Wakefield 1 17 8 SK Stockport 17 33 WN Wigan 1 5 7 11 SL Slough 1 10 53 WN 6 8 24 SM Sutton 1 3 7 51 WR Worcester 1 14 19 SM 4 6 29 WR 15 41 SN Swindon 1 8 11 16 65 WS Walsall 1 15 18 SN 9 10 4 WV Wolverhampton 1 4 10 14 18 so Southampton 1 4 41 43 51 9 WV 5 9 15 16 41 so 1 3 5 21 24 52 13 WwW London All West Codes 52 so Southampton 20 4 Except 1 14 SP Salibury 1 5 9 11 4 W London 3 4 5 7 13 2 SP 6 9 WwW London 1 2 6 8 12 14 44 SP Salibury 7 8 9 YO York 1 3 5 7 8 8 SR Sunderland 1 7 9 66 YO 4 6 11 18 25 38 SR 8 37 YO York 21 22 37 ss Southend on ZE Lerwick 1 3 79 Sea 0 9 11 17 99 27 ZE 2 80 ST Stoke on Trent 1 18 20 21 30 ST 19 18 SW London 2 4 8 9 12 16 17 14 SW London 1 3 5 7 10 11 44 SW London 13 15 18 44 SW London 19 20 51 SY Shrewsbury 1
15. 3 25 30 minutes Vol au Vents 7 2 amp 4 15 minutes Jam Tarts 4 1 amp 3 10 15 minutes SLYVHO SNDIOOJD NJAO MAINTENANCE AND CLEANING CLEANING YOUR GAS HOB The hob is best cleaned whilst it is still warm as spillage can be removed more easily than if it is left to cool The pan supports burner caps and burner crowns can be lifted off for cleaning Use hot detergent water and remove stubborn marks with a mild paste cleaner A well moistened soap impregnated steel wool pad can be used with caution if the marks are particularly difficult to remove The burner crown may lose its matt surface after several cleanings but this in no way will impair its function After cleaning be sure to wipe dry with a soft cloth The pan supports are dishwasher proof if washing them by hand take care when drying them as the enamelling process occasionally leaves rough edges The supports can only be correctly placed on the hob if they are incorrectly replaced they will not be stable CLEANING THE OVEN Oven Door Glass This should be cleaned with a soft cloth soaked in warm detergent water Do not use abrasive scourers or steel wool SHELVES AND SHELF SUPPORTS To clean the chrome parts of the oven soak in warm detergent water and remove stubborn marks with a dampened non stick pan scourer Rinse well and dry with a soft cloth Do not use abrasive scourers or steel wool OVEN CAVITY The enam
16. 6 0243 374814 0243 371170 081 313 9533 0272 713217 0232 301121 021 327 1671 0827 289800 0827 289822 0684 572915 0203 350666 0946 820509 0933 317727 0473 211713 051 639 1287 0691 652917 0745 813272 0268 741171 081 805 6825 0474 353771 0782 713003 0382 642828 0382 455862 0382 826809 0337 28807 0246 231790 0387 69694 0573 24414 0233 613463 0325 300606 0482 223335 0472 358760 0522 532330 0746 763322 42 amp E 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 67 69 70 71 72 73 Ta 75 76 78 79 80 81 Service Force Address 38 Buccleuch St Dalkeith Midlothian EH22 Block 2 Unit 5 Auchenraith Ind Est Rosendale Way Blantyre 4 Royal Lane Yiewsley W Drayton UB7 91 Exeter Road Exmouth Devon EX8 1QD Unit 4 Upcroft Ave Pottington Ind Est Barnstaple Unit E6C Anniesland Ind Est Netherton Rd Glasgow Scotland or Tel Blencathra Saumarez Lane Castel Guernsey 134 Eastgate Street Gloucester GL1 1QT Unit 1 Redfields Ind Pk Church Crookham Fleet 127 Walton Road Molesey Surrey KT8 ODT or Tel Unit 4 Riverside Est Colharbour Ln Harpenden Reform Road Maidenhead Berkshire Merior House High Street Llandrindod Wells Souh Quay Industrial Estate Douglas 1 0 M Unit 2b Elton Park Business Centre Hadleigh Road Ipswich IP2 ODQ 75 Grove Road Norwich NR1 3RL Unit 3B3 Smithton Ind Est Smithton Inverness Drummuie R
17. 752 257455 0326 314600 0983 523062 0437 710366 0570 423424 0803 529969 0595 2915 08066 546 048182 3563 SCA 0012 LW 4 92 23 1404 WOW yoyo 3 93 35660 2402 B54 INSTALLATION AND SERVICING INSTRUCTIONS ZANUSSI GAS COOKER GCF9621 GCF5621 GCF9621 GAS COUNCIL No 11 002 03 GCF5621 GAS COUNCIL No 11 002 02 This appliance is for use on Natural Gas only IN THE INTEREST OF SAFETY THIS APPLIANCE MUST BE INSTALLED AND OR SERVICED BY A COMPETENT PERSON AS STATED IN THE GAS SAFETY INSTALLATION AND USE REGULATIONS 1984 AS AMENDED IN 1990 LEAVE THESE INSTRUCTION WITH THE USER 654 CONTENTS page 4 Installation Instructions page 5 Important Safety Requirements page 5 Provision for Ventilation page 6 Installation page 8 Testing page 10 Servicing Instructions page 11 Fault Finding page 15 Servicing Notes TECHNICAL DATA Dimensions Overall Height Height Width Depth 915mm 1487mm 598 4mm 604mm with cover down with cover up 2mm not including handle Height to Hotplate 903mm Space for Fitting 600 2mm Min 600mm Min width depth Space for Fixing above Hotplate 115mm each side of cooker See Fig 1 for details see installation note E Minimum Space above Hotplate 780mm Weight of the Appliance 63kg Connections Gas RC 1 2 1 2 lt BSP Female Rear R H side of cooker at hotplate level Electric 220 240V 50Hz Mains 3 core cable is attached with a non rewireable plug with a 3 amp
18. E THE DOOR Grip the door at the hinge corners on both sides resting the handle of the door against your chest with the door resting on the top of your arms Then with your index fingers lift the lower part of the hinge in contact with the upper part Fig 90 15 FO 0173 Fig 9b FO 0174 Fig 9c Bend down and put the upper part of the hinge into the top socket allow the weight of the door to rest on the upper part of the hinge then manoeuvre with your index fingers the lower part of the hinges so that they engage with the lower socket Slide the oven door inward so that the notch on the lower part of the hinge engages with the cooker Gently lower the door to the horizontal position with a coin turn the retaining discs a quarter turn anti clockwise Then the door should be closed REPLACING APPLIANCE COMPONENTS Prior to undertaking any maintenance work or replacing the oven lamp you must ensure that the appliance is disconnected from the electricity supply 16 OVEN LAMP REPLACEMENT Push in and unscrew anti clockwise the glass cover see Fig 10 Remove the faulty bulb and replace with one that withstands high temperatures Fig 10 Electric bulb 15W 240V 50Hz 300C ES14 You can obtain replacement bulbs from your local Zanussi Service Force Centre or from any good electrical store CLEANING AROUND THE FLAME After cleaning you MUST ensure that you SPREADER replace the lids corr
19. GA LC INSTRUCTION BOOKLET ZANUSSI GAS COOKER GCF9621 GCF5621 GCF9621 Gas Council No 11 002 03 GCF5621 Gas Council No 11 002 02 INSTRUCTION BOOK DEPT LIBRARY MASTER COPY WARNINGS AND GUIDANCE It is most important that this instruction book should be retained with the appliance for future reference Should the appliance be sold or transferred to another owner or should you move house and leave the appliance always ensure that the book is left with the appliance in order that the new owner can get know the appliance and the relevant warnings These warnings are provided in the interest of safety You MUST read them carefully before installing or using the appliance This appliance is designed to be operated by adults Children should not be allowed to tamper with the controls or play with the product Any installation work must be undertaken by a competent installer in accordance with the Gas Safety Installation and Use Regulations 1984 as amended in 1990 and the relevant codes of practice In the United Kingdom C O R G l registered installers including regions of British Gas undertake the work to safe and satisfactory standards You must NOT alter the specifications or modify the product in any way Under no circumstances should any maintenance work be carried out by any other than a competent person This product should be serviced by an authorised Zanussi Service Force Centre and only genuine
20. L Llandudno LL LL Llandudno LL LL LN Lincoln LN SUB POSTCODE DIVISION LN Lincoln LN LS Leeds LU Luton LU L Liverpool ME Medway ME MK Milton Keynes MK ML Motherwell M Manchester NE Newcastle on Tyne 1 20 55 1 7 1 11 1 15 30 31 16 27 28 29 32 33 1 24 26 30 36 40 49 51 56 25 27 28 1 26 29 30 27 28 1 23 24 1 14 15 17 1 16 1 23 1 8 3 1 5 7 8 11 14 16 17 6 9 10 15 11 15 16 19 20 21 28 27 31 32 34 40 42 47 22 24 26 28 30 33 34 41 48 49 51 78 1 6 8 10 7 11 13 3 4 3 5 3 6 1 29 1 6 7 1 49 60 70 3 1 2 4 20 99 1 17 19 40 46 18 1 12 1 35 60 1 49 61 70 88 Post code Force Number Key Number Number 38 NE 98 99 66 8 NE 71 35 28 NG Nottingham 1 14 10 55 NG 15 22 25 33 56 NG Nottingham 23 24 40 57 NG 31 34 64 22 NN Northampton 1 7 11 12 67 58 NN 8 10 14 18 22 58 NN Northampton 13 65 59 NP Newport 1 9 44 3 60 NR Norwich 1 35 57 43 NW London All NW Codes 52 61 Except 2 4 7 9 10 68 NW London 2 4 7 9 10 2 N London All N Codes 28 51 OL Oldham 1 12 15 16 11 50 OL 13 14 7 59 OX Oxford 1 17 65 62 PA Paisley 1 4 47 32 PA 5 19 43 7 PA Paisley 20 27 68 54 PA 28 29 41 49 60 61 69 3 PA Paisley 30 40 70 63 PA 62 78 48 63 PA Paisley 80 82 88 71 63 PA 83 87 72 64 PE Peterborough 1 15 34 38 64 25 PE 16 19 22 26 PE Peterborough 20 25 40 25 PE 30 33 35 37 57 25 PH Perth 1 2 8 9 10 18 31 26 PH 3 7 32
21. S 6172 B S 5440 Part 2 and B S 6891 Current Editions Provision for Ventilation The room containing the cooker should have an air supply in accordance with B S 5440 Part 2 Current Editions The following requirements for ventilation must be met The cooker should not be installed in a bed sitting room with a volume of less than 20mY if it is installed in a room of volume less than 5m an air vent of effective area of 110cm is required if it is installed in a room of volume between 5m and 10 m an air vent of effec tive area 50 cm is required while if the volume ex ceeds 11m no air vent is required However if the room has a door which opens directly to the outside no air vent is required even when the volume is be tween 5m and 11m If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Editions should be consulted to determine the requisite air vent require ments Location The cooker may be located in a kitchen a kitchen diner or bedsitting room but not in a bathroom or shower room For information regarding the fitting of flexible supply pipes the highest temperature at the rear of this cooker which may come into contact with the supply pipe is 70 c above ambient When the appliance has been installed there must be enough space for the glass hotplate lid to open fully Positioning the Cooker Caution Some soft or badly fitted floor coverings can be dam aged whe
22. aught by the stability bracket 5 Pressure Testing 1 Lift lid and reset the gas cut off valve in left hand rear corner of hotplate 2 Remove left hand pan support and front left burner cap and crown 3 Fit manometer tube over the injector 4 Turn on the burner gas supply and ignite another burner supply 5 The pressure reading should be nominally 20mbar and must be between 18mbar and 25mbar 6 Turn off the burner supplies 6 Ignition The hotplate grill and oven can only be used when the lid is open If the lid is accidentally closed whilst a burner is alight the gas will automatically go out To re instate the gas flow the lid must be raised and the gas reset button depressed 7 Checking the Hotplate Cut off Valve Ensure that the burner heads and burner bodies are correctly seated in position Fit the pan supports Check each of the hotplate burners in turn by turning each hotplate tap on and then pressing the ignition button Check that the hotplate cut off valve is working correctly by closing the lid then re opening There should be no gas supply to the hotplate oven or grill until the cut off valve button is depressed If ignition does not work refer to Fault Finding Guide on page 13 8 Checking the Grill The grill CANNOT be ignited with the door closed Open the door fully check that the grill burner and flame supervision device are working correctly by turning the oven grill thermostat knob
23. d for cooking edible foodstuffs only and must not be used for any other purposes Always ensure that the oven vent which is located at the centre back of the hob is left unobstructed to ensure ventilation of the oven cavity A gas oven relies on the movement of air for heating Under no circumstances should the vents in the base of the oven be obstructed Never line any part of the oven with aluminium foil Do NOT allow the oven cavity to fill with unlit gas This appliance is heavy Care MUST be taken when moving it Before any maintenance or cleaning always unplug the appliance from the electrical supply and allow to cool Before igniting the oven or grill open the oven Ensure that oven anti tip shelves are put in place in the correct way See relevant section in instructions Under no circumstances should gas cookers and hobs be left unattended when in use Easy clean liners should never be cleaned with anything other than detergent water See relevant section in instructions When operating a burner the grill or oven make sure that gas is fully ignited Only oven proof dishes are to be stored in the drawer beneath the oven Do not store combustible materials Under no circumstances should you attempt to repair the appliance yourself Repairs carried out by unauthorised or inexperienced persons may cause injury or serious malfunctioning Refer to your supplier or local Zanussi Service Force Centre Always
24. eat to be turned on with the glass lid in the down position The heat could cause the glass lid to shatter which could result in injury Should you find the switch not functioning correctly refer to your supplier or local Zanussi Service Force Centre HOB BURNERS Fig 1 To light a hob burner turn the relevant knob anti clockwise to High Fig 1 FO 0042 Fig 1 Then push the button marked ignition as soon as the burner is lit adjust the flame as required To ensure maximum burner efficiency it is strongly recommended that you use only pots and pans of a size which match the size ot the burner being used so that the flame will not spread beyond the base of the vessel It is also advisable as soon as liquid starts boiling to turn down the flame so that it will barely keep the liquid simmering IMPORTANT Be very careful when frying food in hot oil or fat as the overheated splashes could easily ignite GAS FAN OVEN The heat source is ducted from the bottom of the oven and is distributed by a fan behind the back wall of the oven The fan comes on automatically when the oven is turned on to distribute the warm air all around the oven cavity giving a similar temperature on every shelf During cooking the door should be opened as little as possible to avoid heat loss and excessive fuel consumption The oven features a grill pan which can be used as a roasting pan or meat tin a baking tray and two shelve
25. ectly To commence cleaning remove the small flap slide forward the remainder of the lid and lift from the back When cleaning around the flame spreader particles can fall into the drawer below We would recommend that paper is placed over the contents of the drawer whilst cleaning Please ensure the paper is removed after cleaning or it may ignite Fig 11 ES OSOS rn FO 0176 Fig 11 We advise the use of a stiff dry brush to loosen stubborn grease deposits around the base of the unit and then while still warm remove with a sponge any remaining surface fat see Fig 12 Place a brush or other suitable cleaning implement into the aperture and brush around the base of the unit with a suitable detergent UNDER NO CIRCUMSTANCES SHOULD THE FLAME SPREADER BE REMOVED OR DISTURBED 17 PEACE OF MIND FOR TWELVE MONTHS ZANUSSI GUARANTEE CONDITIONS This guarantee is in addition to your statutory and other legal rights which will not be excluded or in any way diminished by the return of this guarantee card We Zanussi Ltd undertake that if within twelve months of the date of the purchase this ZANUSSI appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF ANY CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the e
26. elled oven cavity is best cleaned whilst still warm It is preferable advisable to wipe the oven door with a soft cloth soaked in warm detergent water after each use However occasionally it will be necessary to do 14 a more thorough cleaning using a proprietary oven cleaner do not use aerosol oven cleaners abrasive scourers or steel wool STAY CLEAN OVEN LININGS This cooker is fitted with a set of coated liners These are known as stay clean or easy care To obtain the maximum efficiency from your liners follow the guide lines carefully for their use and care The linings are coated with a special substance which helps to clean itself by a process of oxidization Although the linings will not remain absolutely spotless they will reduce your oven cleaning chores considerably when used in the correct way The linings work most effectively if the splashes are kept to a minimum and the soil is not allowed to build up as this will retard the cleaning action If the oven has been used at low temperatures it should be heated for one hour on Gas Mark 6 Never use abrasive scourers steel woo pads or an aerosol oven cleaner on the coated linings REMOVAL REPLACEMENT OF THE STAY CLEAN OVEN LINER PANELS It is not necessary to disconnect the appliance from the electricity supply when removing the side panels However you must disconnect the electricity supply before attempting to remove the back panel by
27. er edge of the wall cabinet is a minimum of 420mm above the worktop WALL FACE FO 0179 Fig 2 2 Fitting the Stability Bracket Fig 2 It is necessary that if the cooker is to be installed with a flexible supply pipe that a stability bracket is fitted one is supplied in the appliance See Safety Require ments Page 4 These instructions should be read in conjunction with the leaflet packed with the stability bracket Place cooker in its intended position and level cooker Mark off 295mm 11 1 2 from the right hand side of the cooker as shown this is the centre line of the bracket fixing Draw a line 100mm 4 from the front edge of the lev elling feet see Fig 2a and remove cooker from its position Mark off 480mm 19 back from this line on the cenire line of the bracket to locate the front edge of the lower bracket Fix lower bracket with two fixing holes to the floor then measure height from floor level to engagement edge on back of cooker dimension A of Fig 2b Assemble upper bracket to lower bracket so that un derside of bracket is dimension A 3mm 1 8 above floor level Re position cooker and check that top bracket engages into cooker back to a depth of 75mm 3 as shown in Fig 2b Should the stability bracket currently installed not allow the cooker to stand correctly exchange it for the bracket supplied with the appliance BACK OF COOKER ENGAGEMENT EDGE FOR STABILITY BRACKET
28. h the aid of long nose pliers 4 Remove left hand side panel and back panel 5 Reassemble in reverse order J Removal of Safety Devices a Grill Safety Device 1 Disconnect the cooker from the electricity supply 2 Follow procedures described in Section Grill electrode up till instruction 5 3 Remove the retaining nut from the thermocouple from inside the cavity Disconnect thermocouple from rear of oven grill tap b Oven Safety Device 1 Disconnect the cooker from the electricity supply 2 Follow procedures described in Section Q up to instruction 4 3 Remove left hand side panel section D and re move hotplate section B 4 Disconnect thermocouple from rear of oven grill tap 5 Reassemble in reverse order K Removal of Grill Burner Fig 8 1 Disconnect the cooker from the electricity supply and gas supply 2 Remove three fixing screws from grill deflector plate 3 Remove two fixing screws from grill burner Pull burner forward to release 5 Reassemble in reverse order gt FO 0113 Fig 8 L Removal of Oven Burner Assembly Fig 9 1 Turn off gas and electricity supply 2 Follow procedure described in Section Q 3 When refitting the oven burner push home over the jet as far as it will go and then fit the wing nut FO 0188 Fig 9 M Replacement of Hotplate Tap N B See parts li
29. ham 49 50 20 EN Enfield 1 11 28 B 96 19 EX Exeter 1 17 20 45 B Birmingham 95 20 EX 18 23 31 39 46 CA Carlisle 1 28 21 E London All East Codes 28 CB Cambridge 1 8 22 FK Falkirk 1 4 43 CB 9 11 23 FK 10 14 18 19 32 CF Cardiff 1 8 31 48 3 FK Falkirk 5 9 15 17 47 CH Chester 1 4 24 FK 20 21 31 CH 5 7 25 FY The Fylde 0 8 7 CH 8 26 GCI Guernsey 48 CM Chelmsford 0 6 8 9 11 15 27 GL Gloucester 1 19 49 CM 7 23 GL 50 56 49 CM Chelmsford 16 24 28 GL 20 19 CO Colchester 1 16 23 GU Guildford 1 24 26 34 35 50 CR Croyden 0 9 29 GU 25 51 CT Canterbury 1 21 36 GU Guildford 27 33 13 CV Coventry 1 8 10 12 21 23 20 G Glasgow 1 5 11 15 20 23 47 CV 9 13 18 G 31 34 40 46 51 47 CV Coventry 31 37 20 G Glasgow 53 58 60 69 73 47 CW Crewe 1 12 30 G 76 78 81 84 47 DA Dartford 1 18 29 G Glasgow 71 72 74 75 43 DD Dundee 1 5 7 11 31 HA Harrow 0 9 2 DD 6 32 HD Huddersfield 1 8 8 DE Derby 1 3 6 7 13 15 10 HG Harrogate 1 5 8 DE 11 12 18 HP Hemel 1 3 2 DE Derby 4 5 55 33 HP Hempstead 4 23 53 DG Dumfries 1 7 10 12 14 34 HR Hereford 1 2 4 6 9 49 DG 8 9 34 HR 3 5 54 20 Post Service Service code Post code Force Letter Number Key HU Hull HX Halifax IG Ilford IOM Isle of Man IP Ipswich IP IP Ipswich IV Inverness IV IV Inverness JCI Jersey KA Kilmarnock KA KA KT Kigston on Thames KT KW Wick KW KY Kirkcaldy LA Lancaster LD Llandrindod LD LE Leicester LE LE Leicester LE LL Llandudno LL L
30. he country concerned will be pleased to advise further Sight of your receipt will be required by them SERVICING HOW TO FIND YOUR LOCAL ZANUSSI SERVICE FORCE Zanussi Service areas are allocated by postcodes which are listed in alphabetical order for easy reference 1 Look for the two letters of your address postcode in the far left Postcode column 2 Match up the number of your postcode against the number listed in the Postcode Numbers column 3 Look across the column to the Service Force Key Number for your area Turn to the last page of this directory for the address and telephone number to contact for service which is listed against your key number If you are unsure of your postcode the main towns and cities are listed in alphabetical order for easy reference Additionally your local Zanussi Service Force Centre telephone number is listed under Z in your local telephone directory The Customer Care Department at Zanussi House Hambridge Road Newbury RG14 5EP Tel 0635 521313 will be happy to help you with any queries or difficulties FOR SERVICE IN THE REPUBLIC OF IRELAND The telephone number of your service centre can be found in your Local Telephone Directory under Elektro Service or Zanussi The information can also be found in the Golden Pages under Electrical Appliances Repairing Note If you require service you must quote the model number the Gas Council number and
31. istol BS2 OYH Owenmore Hse Kilwee Ind Est Upper Dunmurry Lane Belfast 66 Birch Rd East Wyreley Rd Ind Est Bham Unit 3 Sterling Park Claymore Tamworth or Tel 22 Newton Road Malvern Worcs WR14 1NZ Unit 23 24 Alliance Business Pk Townsend Drv Nuneaton CV11 High Ehenside Egremont Cumbria CA22 1 Wharf Road Higham Ferrers Northants Unit 2b Elton Park Business Centre Hadleigh Road Ipwich IP2 1DQ Unit 14 Dock Road Birkenhad L41 1JJ Plas Fynnon W house Middleton Rd Oswestry Easy Launderette Panton Hall Denbigh Clwyd 19 Sirdar Rd Off Brook Rd Rayleigh Essex 284 Alma Road Enfield EN3 Unit B4 Imperial Bus Estate Gravesend Kent Unit 8 Croft Road Newcastle under Lyme Staffs ST5 OTW 3 7 Blackness Street Dundee Scotland DD1 or Tel or Tel 33a Burnside Auchtermuchty Fife Scotland Unit 63 Stortorth Ln Trad Est Chesterfield 93 Irish Street Dumfries Scotland 2 8 Wood Market Kelso Borders TD5 7AX Unit 2 Bridge Rd Bus Centre Bridge Road Ashford Kent TN23 1BB 8 Cumbie Way Aycliffe Ind Est Newton Aycliffe Unit 1 Boulevard Unit Fact Est Hull HU3 4AY Unit 2 Cromwell Road Grimsby DN31 2BN Unit 14 Stonefield Park Clifton Street Lincoln 1 Underhill Street Bridgnorth Salop WV16 Telephone Number 0224 583949 0224 582704 0582 461909 0495 223151 0722 336072 0935 822836 0278 424550 0772 321200 0532 460992 0202 303363 0602 442770 0925 50822 0444 41765
32. lectricity supply stated on the rating plate The appliance has been used for normal domestic purpose only and in accordance with the manufacturer s operating and maintenance istructions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us The appliance is still in the possession of the original purchaser All service work under this guarantee must be undertaken by a Zanussi Service Centre Home visits are made between 8 30am and 5 30pm Monday to Friday Visit may be available outside these hours in which case a premium will be charged Any appliance or defective part replaced shall become our property 18 EXCLUSIONS This guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Costs incurred for calls to put right machines improperly installed or calls to machines outside the UK and the Republic of Ireland Appliances found to be in use within a commercial or similar environment plus those which are the subject to rental agreements Products of Zanussi manufacture which are NOT marketed by Zanussi Ltd EEC Countries The standard guarantee is applicable but subject to owner s responsibility and cost to ensure the appliance meets the standards set by the country to which the product is taken The Zanussi Company in t
33. n the cooker is moved across their surface for cleaning It is advisable to ensure that the floor covering in the area below the cooker is either securely fixed so as not to ruck up when the cooker is moved or if preferred removed INSTALLATION FO 0178 Fig 1 1 Positioning the Appliance Fig 1 Note A The appliance is designed to be flush fitted with 2mm clearance at each side to allow for it to be pulled for ward for cleaning etc Note B The hoiplate side trims should be flush with the cabi nets and must not be below Adjustable levelling feet at the front and at rear are provided on the base of the appliance Adjustment is obtained by rotating in or out the feet at the front or rear of the appliance from the underside of the appliance with the drawer removed A spirit level should be placed on a cake tray on one of the shelves to confirm that the appliance is correctly levelled The levelling feet fitted to the appliance will achieve a height to hotplate trims of 900mm 0 10 Note C If the appliance is fitted next to a side wall or cabinets above height of the hotplate trims then a gap of 115mm is required Curtains must not be fitted immediately behind the cooker or within 115mm of the sides of the cooker Note D Any wall cabinet or extractor must not be lower than 780mm above hotplate level Note E Wall cabinets may be fitted in line with the sides of the base units providing that the low
34. oad Golspie Sutherland KW10 6SY P O Box45 Queens Road St Helier Jersey Bruach Blackwaterfoot Isle of Arran Hatson Ind Estate Kirkwall Orkney 75 St Marys Road Market Harborough Leics Pinfold Rd Manning Rd Ind Est Bourne Lincs Unit E19 Telford Rd Launton Ind Est Bicester Unit C1 Bergen Cl Tyne Tunnel Trad Estate North Shields Tyne amp Wear 53 Sandringham Road Northampton NN1 96 Argyll Street Dunoon Argyll PA23 7NE Inverasdale Gallow Hill Rd Cambeltown Argyll Moss Field Workshop Moss Field Drive Oban 2 Killweivagh Gregory Benbecula Outer Hebrides Churchouse 16 James St Stornaway Isle of Lewis 16 Faraday Mill Cattedown Plymouth PL4 80 Killigrew Street Falmouth Cornwall TR11 111 Hunnyhill Newport Isle of Wight Roch Haverfordwest Dyfed Unit 16 Llambed ind Est Lampeter SA48 278 Torquay Road Preston Paignton 3 4 Carlton Place Lerwick Shetland ZE1 Harlsdale Symbister Whalasay Shetland London House Victoria Street Alderney Telephone Number 031 663 7758 0698 828145 0895 441917 0395 263531 0271 71774 041 954 5304 041 954 5349 0481 56854 0452 422488 0252 851414 081 979 6366 081 979 7962 0582 461909 0628 783711 0597 824842 0624 622114 0473 211713 0603 629653 0463 791822 0408 633517 0534 67001 077 086 246 0856 5457 0858 433229 0778 422147 0869 248598 091 2960166 0604 37061 0369 2147 0586 553753 0631 664530 0870 2331 0851 705555 0
35. ob Electrode Ispra Control Elettro34 378 442 50202269002 Oven Electrode Ispra Control Elettro46 378 443 3570008015 Grill Electrode Ispra Control Elettro47 160 053 50222586005 Gas Tap Auxiliary Micromeccanico Type 2274 Red amp Green 160 052 50222587003 Gas Tap Semi Rapid Micromeccanico Type 2274 Red 160 051 50222588001 Gas Tap Rapid Micromeccanico Type 2274 Yellow 378 445 50216273008 Grill T Couple Von Paris Type Ten 212 10 44 01 51 400mm 378 444 50225795009 Oven T Couple Von Paris Type Ten 331 231 81 01 51 110mm 160 075 35770000015 Cut Off Valve Sourdillon 51230 378 435 50224298005 Door Microswitch Elbi Type 22 378 436 50214716008 Fan Microswitch Iskra MS 385 378 447 50222122009 Oven Fan Motor Iskra MIZ 2543 CIF 378 449 50020965005 Oven Lamp Philips T22 240 250V 15 W 160 108 50170368000 Clock white Diehl Type 985 160 082 50170367002 Clock brown Diehl Type 985 160 123 35720000044 Spark Generator Ispra Control BR45066 160 125 50205264000 Ignition Switch Rold CM 160 124 50205263002 Lamp Switch Rold CM 20 35660 2302 3 93 Grafiche M DM Forli
36. of as in sertion of the plug into 13 amp socket is likely to cause an electrical hazard If the length of cable is insufficient to allow the appliance to be plugged into the nearest supply socket the supply cable can either be 1 Replaced totally by a longer cable of at least 0 75mm2 nominal cross sectional area 24 0 2mm 2 Extended by using a B E A B approved 3 way sealed flex connector with integral flex clamps Do NOT extend the cable using plastic or ceramic connection terminal blocks and or insulation tape ALL external wiring between the appliance and the electrical supply shall comply with I E E Regulations The wires in the mains lead are coloured in accordance with the following code Blue Wire Neutral Terminal Brown Wire Live Terminal Green and Yellow wire Earth Terminal If you fit a different plug the colours of the wires in the mains lead of the appliance may not correspond with the markings identifying the terminals in the plug pro ceed as follows Connect the green and yellow wire to the terminal in the plug which is marked with the letter E or marked with the earth CE symbol Connect the blue wire to the terminal in the plug which is marked with the letter N or coloured black Connect the brown wire to the terminal in the plug which marked with the letter L or coloured red FIT A 3 AMP FUSE TO THE PLUG FUSE HOLDER PLUG IN THE APPLIANCE Ensure that the supply cable cannot get c
37. our food exactly as you like it IMPORTANT The anti tip oven shelf must be positioned as shown in Fig 5 with the raised lip positioned at the back of the oven pointing upward FO 0171 Fig 5 el FOOD GAS MARK a N ne FOOD GAS MARK ern A MEAT amp POLTRY PUDDINGS Beef with bone 3 3or4 20 minutes per lb Egg Custard in a 20 minutes Bain Marie 1 3or4 1 1 25 hours Beef without bone 5 30r4 25 minutes per lb Pavlova 1 3or4 1 5 hours 25 minutes Meringues 1 284 1 5 2 hours Lamb 3 3 or 4 20 25 minutes per Ib 20 25 minutes y Pork 4 3or4 25 minutes per Ib 25 minutes CAKES Chicken 5 3or4 25 minutes per Ib Rich Fruit 25 minutes Cake 8 2 3 2 2 5 hours Duckling 3 ora 30 minutes per Ib ad Fruit Cake 3 3or4 1 25 1 75 hours 5 ictori a0 Hei hen 4 2 25 30 minutes TORBY 2 ene go minutes Pare Madeira Cake 3 3or4 1 5 2 hours 30 minties Small Cakes 3 183 15 20 minutes Casseroles f 3 es jolls Ginger Bread 3 20r3 35 40 minutes m Flapjack 3 3or4 20 25 minutes YORKSHIRE PUDDING Small 6 3or4 25 minutes Large 6 20r3 35 minutes YEAST MIXTURES Bread BAKED 1lb Loaves 6 3 30 35 minutes VEGETABLES 3 20r3 varies according to Bread the vegetable 2lb Loaves 6 3 35 40 minutes Rolls and Buns 6 20r3 15 20 minutes PASTRY Tea Rings 5 20r3 20 30 minutes Fruit Tart 5 3 35 minutes Scones 6 1 amp 3 12 14minutes Fruit Pie 5 4 35 minutes Shortbread 3 1or2 20 30 minutes Sausage Rolls 6 284 20 minutes Choux Pastry 5 18
38. ply cables from motor Remove three fixing screws on fan motor To reassemble proceed in reverse order check wiring with wiring diagram Timer Turn OFF electricity Supply Remove hotplate Section B Remove control panel complete Section E Remove fascia Section E Press spring clips at sides of timer and push out ward Reassemble in reverse order check wiring with wiring diagram Oven Door Seal Remove oven door as described in Section C Remove the 2 screws front both sides of the front frame Remove the 2 screws retaining the side panels on both sides Remove the screw from the bottom centre of the front frame Remove the front frame from the cooker Remove the door seal by pulling away from the front frame Fit the new seal by slotting the formed back edge over the inside edge of the front frame Start from the bottom right hand edge of the cut away section of the seal When complete refit the front frame and refix Safety Cut Out Supplied without reset mechanism Disconnect gas supply Remove supply hose from the cut out valve Remove hotplate section B Remove 4 self tap screws from retaining brackets either side of the cut out valve Remove reducing coupling from cut out valve and unscrew cut out valve from connecting pipe of gas rail Fit reducing coupling to new valve and refit to con necting pipe Fit
39. proceed in the reverse order Check the wiring against the wiring diagram Replacing Oven Light Switch Disconnect the cooker from the electricity supply Remove hotplate Section B Unscrew plastic collar from front of switch Push switch through fascia Reassemble in reverse order Check wiring with wiring diagram Removal of the Ignition Electrodes a Hotplate Electrode 1 2 3 4 Disconnect the cooker from the electricity supply Remove hotplate Section B Disconnect the H T wire from electrode and re move the retaining spring clip with the aid of a small screwdriver by pressing the open side of the clip out sideward Reassemble in reverse order b Grill Electrode Fig 7 akon ss Disconnect the cooker from the electricity supply Remove hotplate Section B Disconnect H T lead from electrode Remove grill deflector plate as section K Remove two fixing screws from grill burner from in side oven cavity and remove burner Remove 3 fixing screws from the FSD and electrode mounting plate Fig 7 Remove retaining nut from electrode from inside oven cavity Replace electrode and tighten nut ensuring correct positioning Reassemble in reverse order FO 0184 Fig 7 c Oven Electrode 1 Disconnect the cooker from electricity supply 2 Follow procedures described in Section Q 3 Remove circlip from underside of electrode wit
40. r the earth symbol or coloured green or green and yellow Connect the blue neutral wire to the terminal in the plug which is marked with the letter N or coloured black Connect the brown live wire to the terminal in the plug which is marked with the letter L or coloured red The plug moulded on to the lead incorporates a fuse For replacement use a 13 Amp BS1362 fuse Only ASTA BSI approved fuses should be used The fuse cover carrier must be replaced in the event of changing a fuse The right fuse cover carrier colour is the one shown by the coloured insert at the base of the plug The plug must not be used if the fuse cover carrier is lost A replacement cov er carrier must be obtained from your local Zanussi Service Centre whose address and telephone number is listed in the directory toward the back of this instruction book or you can find your local service centre by looking in your telephone directory under Z This appliance complies with E E C Directive No 87 308 relative to radio interference suppression SPECIFICATIONS DIMENSIONS GCF9621 GCF5621 HEIGHT DEPTH WIDTH OVEN VOLUME AUTOMATIC PUSH BUTTON IGNITION Oven Hob and Grill SAFETY CUT OFF WITH MANUAL RESET Oven Hob and Grill OVEN LIGHT CONVECTION FAN ANALOGUE CLOCK SUPPLY VOLTAGE GAS OVEN BURNER GRILL RATING 900mm 600mm 596mm 46dm YES YES 15W 35W 180 minutes 3 hour
41. r the engineer in the event of a breakdown This appliance meets the requirements laid down in EEC Directive No 87 308 dated 2 6 87 relating to the suppression of radio and TV interferences WARNING THIS APPLIANCE MUST BE EARTHED WHEN THE OVEN IS FIRST INSTALLED Once the oven has been installed it is important to remove the protective materials which were put on in the factory BEFORE USING YOUR OVEN Switch the oven control to MAX and leave it to run empty for 30 minutes to remove any unpleasant new smells ELECTRICAL CONNECTIONS WARNING THIS APPLIANCE MUST BE EARTHED The manufacturer declines any liability should this safety measure not be observed If the plug that is fitted to your appliance is not suitable for your socket outlet it must be cut off and the appropriate plug fitted The cut off plug should be disposed of to prevent the hazard of electric shocks in case it should be plugged into a 13 Amp socket in another part of your home IMPORTANT The wires in this mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live If you fit your own plug the colours of the wires in the mains lead of your marking identifying the terminals in your plug proceed as follows GREEN amp YELLOW 13 AMP FUSE CORD CLAMP FO 0390 Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E o
42. rotect your hands when pouring hat fat or oil etc from the pan IMPORTANT Your oven door is fitted with hinges giving two door positions fully open or fully closed When grilling the oven door must be closed Grilling with the oven door open could cause areas of the oven and surrounding furniture to become excessively hot as well as reducing the performance efficiency and economy of the grill ANALOGUE CLOCK The clock control knob A Fig 3 has 2 functions setting the minute minder and setting the clock timer FO 0169 Fig 3 Simply turning the knob will set the minute minder pulling and turning the knob at the same time will set the clock MINUTE MINDER WITH AUDIBLE ALARM The Minute Minder is a cooking timer with an audible alarm similar to an egg timer with which you can select from 0 180 minutes up to 3 hours It will not turn on or turn off the hob oven or grill TO SET THE MINUTE MINDER Simply turn the knob A Fig 3 clockwise and in the window B select the total time required Once this time has been selected the timer will automatically start When the selected time has finished an audible alarm will sound window B will be blank you must then turn the knob A clockwise to 0 to turn the alarm off TO SET THE CLOCK Simply pull the knob A Fig 3 outward and at the same time turn clockwise to select the time required then release the knob Important Do NOT turn the knob
43. s This oven has push button ignition see the following instructions for use 1 Open the oven door 2 Depress the oven control knob and turn it anti clockwise to position Fig 2 At the same time as depressing the control knob firmly press the push button marked ignition until the oven is lit this can take 10 15 seconds 3 After 10 15 seconds release the control knob and then gently close the oven door To adjust the temperature turn the knob to the required setting after a few minutes FO 0168 Fig 2 OVEN SAFETY DEVICE The cooker features a thermocouple if for any reason the flame should extinguish the device will stop the gas flow N B If you have just finished cooking in the grill and want to now use the oven you MUST allow approximately 2 minutes for the Grill Safety Device to cool before lighting the oven IMPORTANT Oven and grill burner lighting is possible only if the oven door is opened OVEN LIGHT PUSH BUTTON This button will turn the oven light on USING THE GAS GRILL To Light The Gas Grill Turn the oven control knob to the symbol and depress both the ignition button and oven control knob simultaneously Once the flame is burning release the ignition and continue to depress the oven control for 10 15 seconds to ensure the flame is steadily burning N B If you have just finished cooking in the oven and want to now use the grill you MUST allow approximately 2 minute
44. s 240V 50 Hz 3 0kW 2 6kW USE AND CARE FO 0165 COOKER Glass lid Gas reset button Semi rapid burner Rapid Burner Control panel Shelf supports Shelves oaornmoou gt z2r A I O Grill Roasting pan P Reversible grill trivet Q Removable handle CONTROL PANEL FO 0187 Oven door Removable drawer Front panel Base Baking tray Auxiliary burner Semi rapid burner Analogue clock Oven light switch Ignition button Oven selector knob Semi rapid burner knob Rapid burner knob Auxiliary burner knob Semi rapid burner knob Pons onen FO 0167 OVEN Grill Oven light Fan Oven liners Cc 1 0 OPERATION SAFETY CUT OFF The cooker is equipped with a safety cut off device which totally interrupts the gas supply to the hob oven and grill burners By lowering the hob cover the gas supply is interrupted To restore gas supply lift up the cover and depress the black button situated at the rear left hand side of the hob SAFETY CUT OFF SWITCH Do not tamper with or attempt to adjust the safety cut off switch Any adjustment must be made by a competent person The switch is designed to prevent the hob or oven being turned on when the lid is closed Tampering with the cut off switch may enable the h
45. s failed but no fault is indicated a detailed continuity check i e by disconnecting and checking each component is required to trace the faulty component It is possible that a fault could occur as a result of local burning arcing but no fault could be found under test However a de tailed visual inspection should reveal evi dence of burning around the fault 11 Oven Light START to lt Oven Light gt Check continuity to oven lamp terminals between supply leads when switch is pushed YES Change oven lamp Check wiring to oven lamp and ensure satisfactory Check all contacts clean and tight Check lighting switch Procedure in next diagram Disconnect and rectify any fault Switches START L SWITCHED L Check continuity from Check continuity to input of the switch Control operating correctly Instruct customer as necessary input to output terminal On manually closing switch does meter read 0 Check wiring circuit up from input to the switch Rectify any poor or faulty wiring Change switch 1 12 Oven Temperature Too Low Check the oven door is correctiy closing NO Check the door seal and hinges Replace or adjust YES Is the thermostat YES correctly set NO Set thermostat correctly and check temperature Check position and fixing of thermostat phial
46. s for the Oven Safety Device to cool before lighting the grill 10 GRILLING PROCEDURE To obtain the best results always pre heat the grill for five minutes before any food is in position It is essential to pre heat and grill with the oven door closed The best shelf position for grilling will be determined by the thickness of the food but in general food will grill well on the second shelf position from the top of the oven If it is necessary to slow down the cooking of thick or fatty food we suggest moving the grill pan down to the third shelf position from the top upon which food will continue to cook effectively The grill pan handle is designed to be used for placing the pan in the oven and for checking food during cooking Care should be taken when opening the door during the grilling process as there can be a build up of heat released upon opening Do NOT leave the appliance unattended while using the grill as it is possible for the food fats or fat fumes to ignite if allowed to overheat Should this ever occur follow the instructions below Turn off the grill burner Do not pour water over the burning area Do not immediately open the oven door under any circumstances When the flames have subsided carefully open the oven door and cover the food with a dampened towel or fire blanket WARNING Before pouring fat or oil from the grill pan first remove the handle You must use oven gloves to p
47. st at rear of book for colour codes of taps Turn off gas and electricity supply Remove hotplate Section B Remove all control knobs Remove fascia and control panel Section E Unscrew nut from pipe at rear of tap Remove securing screw from tap clamp Replace new tap and seat 8 Reassemble in reverse order NOTE 1 DO NOT OVERTIGHTEN NUT NOTE 2 DEPRESS RESET BUTTON AND TEST FOR GAS SOUNDNESS NOoh OD N Replacing Oven Grill Tap Turn off the gas and electricity supply Remove hotplate Section B Remove control panel Section E Unscrew nuts from gas supply pipes Unscrew nuts from flame failure device Remove fixing screw from pipe clamp From inside of oven unclip thermostat phial from clips Remove left hand side panel Section D Pull out thermostat phial from oven cavity 10 Replace new oven grill tap ensuring that thermo stat phial is correctly fastened in the clips Nog pon gt om 17 11 To reassemble proceed in the reverse order 12 When fitting the ignition switch cam to the oven thermostat shaft ensure that the convex bulge face is facing outward toward the control knob O Removal of Fan Microswitch 1 Disconnect the cooker from the electricity supply 2 Remove hotplate Section B 3 Remove two retaining nuts from microswitch 4 Disconnect wires from switch 5 Reassemble in reverse order 6 The operation lever of the microswitch should be
48. the 2 mounting brackets from the old valve to the new valve Refit the valve to the appliance and replace hot plate 9 Reconnect supply hose to the valve Note Depress GAS RESET BUTTON and check for gas soundness after assembly Also check correct lid operation of the cut out valve W Oven Door Microswitch Fig 10 1 Remove left hand side panel 2 Gently lever switch mounting plate away from oven insulation 3 Remove microswitch fixing screws being careful not to allow retaining nuts and washers to drop 4 To replace position the microswitch over the two holes indicated in the illustration below FO 0185 Fig 10 X Front Frame Trim Note When changing this trim it will be necessary to or der both the trim and front frame and change both items 1 To change this trim it will be necessary to remove the front frame as described in Section U 2 Fit replacement trim onto the replacement front frame by laying the frame on a flat surface and placing the trim over the front edge ensuring that the join in the trim is sitting over the cut out section in the bottom edge of the front frame 3 Using both hands apply even pressure downward until the trim is fully pushed home 4 Refit oven front frame 19 FUNCTIONAL PARTS LIST GCF9621 GCF5621 Gas Council No Z Part No Description Manufacturers U No 397 841 50170004001 Oven Thermostat Copreci Type 7200 378 437 3570000012 H
49. y removing the drawer and from behind the kick plate press the top middle retaining clip downward and gently ease top of the kick plate outward until the clip is free Re peat this procedure for the end clips at either side Pull door forward Remove 2 side fixing screws from back panel Remove the 4 rear securing screws Remove the 4 front fixing screws of the side panel To reassemble proceed in the reverse order FO 0183 E no non m A N 16 Fig 6 Removal of the Fascia Panel Disconnect the cooker from the electricity supply Remove all control knobs Remove the hotplate as described in Section B Remove the 2 screws located in the left and right hand side chassis Pull control panel complete out ward and lift To remove fascia remove 3 screws from ihe top edge and 3 screws from the bottom edge To reassemble proceed in the reverse order Removal of the Oven Light Bulb Disconnect the cooker from the electricity supply Twist glass lens anti clockwise and remove Unscrew the bulb and replace with new bulb To reassemble proceed in the reverse order Removal of the Spark Generator Disconnect the cooker from the electricity supply Remove the cooker back panel Disconnect the spark generator H T leads and mains connections a DOIOBAOND ITI Remove two fixing screws Replace with new generator and to reassemble
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