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Yazoo/Kees ZPKW5426 User's Manual

1. 8066 002 1 Motion control levers 6 Right fuel tank 11 Blade switch 2 Left tracking bolt 7 Choke control 12 Seat adjustment lever 3 Parking brake 8 Hour meter 13 Right tracking bolt 4 Left fuel tank 9 Ignition switch 14 Deck lift 5 Fuses 10 Throttle control 15 Deck release The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 ISO1585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 18 CONTROLS Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering
2. 66 SERVICE JOURNAL Action Date mtr reading stamp sign 500 Hour Service 1 Inspect dampers Oo N On FSF W PY Grease fittings caster pivots and caster wheels Inspect frame Inspect throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 24 25 26 27 28 29 Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oil Change hydraulic filter Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment 67 SERVICE JOURNAL Action Date mtr reading stamp sign kh ek
3. Delivery service has been carried out No remaining notes Certified 62 SERVICE JOURNAL Action Date mtr reading stamp sign After 10 hours 11 12 13 oan oak WN gt Chan Chan Chec ge the engine oll ge the oil filter k hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Chec Chec Chec Chec Chec k neutral position k safety system k seat belt k ROPS k fuel system for leaks Inspect safety guards and shields Chec k brake adjustment 63 SERVICE JOURNAL Action Date mtr reading stamp sign Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check clean the engine s cooling air intake Check safety system on oak WN gt Check seat belt 9 Check ROPS 10 Check fuel system for leaks 11 Inspect safety guards and shields 12 Check brake adjustment 64 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service 1 Clean debris from mower Change the engine oil and filter Check the ti
4. NH9 57 TECHNICAL DATA poz KW542G 966494701 ZPKW6029 966494801 Engine O 26 HP 19 4 Kw 3600 rpm 29 HP 21 6 Kw 3600 rpm 1 9 qts 1 8 liters 1 9 qts 1 8 liters 2 0 qts 2 0 liters 2 0 qts 2 0 liters Engine oil See viscosity diagram Min 87 octane unleaded Max Min 87 octane unleaded Max ethyl alcohol 10 Max MTBE 15 ethyl alcohol 10 Max MTBE 15 030 0 75 mm 030 0 75 mm Transmission O 58 TECHNICAL DATA e CTO a ala UncutCirele 20 o NumberofBlades J _ 223 _____ 3 i HourMeter Tes es Dimension OOOO 82 2 210 cm 82 210 cm 47ys 1121 cm 47 2 1121 cm 55 140 om 55 141 cm 61 156 cm 3 Hinged Arm Rests Yes 59 TECHNICAL DATA Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Grade C e The Ya 3 8 Grade 5 Minimum commercial quality lower quality not recommended Shank Size Diameter in inches fine or coarse thread Metric Standard Hardware T e 5 o 2 fo 3 5 o E s a E E 3 D E amp a o N D x E f de wo 60 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable
5. IMPORTANT INFORMATION The mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use the mower to start other vehicles If jumper cables are used for emergency starting follow this procedure Jumper Cables e Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis e Connect one end of the BLACK cable to the 8011 642 NEGATIVE terminal of the fully charged battery UMper cable connection e Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis and then from the fully charged battery e Remove RED cable last from both batteries 32 OPERATION Running 1 Release the parking brake by moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 2 Move the steering controls to the neutral position N 3 The cutting height can be set from 1 5 2 5 cm 12 7 cm by setting the cutting height pin into the desired hole Release deck height control by applying equal pressure to both pedals
6. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the driver s seat Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more often if it becomes clogged 1 Move the hose clamps away from the filter Use flat nosed pliers 2 Pull the filter loose from the hose ends 3 Check hoses for brittleness or damage Replace if necessary 4 Push the new filter into the hose ends Position the filter with the FLOW arrow pointing toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 5 Move the hose clamps back toward the filter Tire Pressures Fill tire pressures to 15 psi 103 kPa 1 bar 8065 021 Conditions for starting IMPORTANT INFORMATION To be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop 8065 026 Fuel filter IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the drive tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires MAINTENANCE Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a standstill test and check that there
7. OO MANDA KR WOOD At least once each year Clean the engine s cooling air intake Replace the air cleaner s pre filter foam Replace the air filters paper cartridge Change the engine oil Replace the engine oil filter Check adjust the cutting height Check adjust the parking brake Clean Change the spark plugs Inspect spark plug Check the engine valve clearance Check the engine valve clearance 68 SERVICE JOURNAL Action Date mtr reading stamp sign SERVICE JOURNAL Action Date mtr reading stamp sign P N 115 263226R1 VAZOOIKEES 09 21 09
8. Operator Manual ZPKW5426 966494701 ZPKW6029 966494801 Please read the operator s manual carefully and make sure you understand the instructions before using the machine To implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit When this product is worn out and no longer used it should be returned to the reseller or other party for recycling 2009 HTC All rights reserved Beatrice NE Printed in U S A CONTENTS INTRODUCTION istosiiitnninciiosian lid 5 MAINTENANCE verserte ani tote acaba 38 Driving and Transport on Public Roads 5 A O cams beannvanenedt cesar 40 TOWING pideen i E 5 A 41 ORAN is 5 PUG FILER ara ii 41 GOO SEMICE mitin A T 6 Tire PressuteS pia tabaco a 41 Manufacturing NUMBET s 6 Parking Brake ooooooococcicoccococonnoncnnccncconocncaninnnnnos 42 SYMBOLS AND DECALS icii eners 7 Parking Brake Adjustments 42 A a E R 9 Neutral Adjustments 00 cece 43 Safety INStrUCtiONS ooo cininccciccoccconancinnos 9 Deck Bei 44 Personal Safety Equipment 11 Pump Belt 45 Slope Operation ccce
9. The machine has two fuel tanks one on each side just behind the seat The capacity for each tank is 6 gallons 11 4 liters Regularly check the gas cap gasket for damage and keep the cap properly tightened The engine will run on a minimum of 87 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to the engine and components may occur When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame 8065 007 Gasoline fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be
10. after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset Tracking If the mower is not tracking straight check the air pressure in both rear tires Recommended air pressure for the rear tires is 15 psi 1 bar 1 Tracking adjustments are made using the tracking bolts The tracking bolts act as limiting devices for the motion control levers when in the full forward position 2 For preliminary tracking adjustment move unit to an open unobstructed area such as an empty parking lot or open field 3 Back the tracking bolts out until flush with nut 4 Test operate unit by driving it at full throttle and the full forward position on both motion control levers Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drifting right 5 Drive forward at full throttle with both motion control levers in the full forward position Gradually turn in the left tracking bolt until unit tracks straight 20 8062 002 8066 003 Tracking adjustment CONTROLS Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate the brake and forward to release it IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake
11. controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively For example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver 8065 003 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8065 053 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever pattern right side 19 CONTROLS Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour
12. 3 Both steering controls must be in the locked outer neutral position 8065 018 Place controls in neutral position 27 OPERATION Starting the Engine 1 Sit on the seat 2 Raise the mower deck to the transport position by setting the lift pedals fully forward 3 Activate the parking brake 4 Disengage the mower blades by depressing the blade switch 5 Move the steering controls outward to the locked outer neutral position 28 8065 017 Set mower deck to the transport position 8066 002 Press the control for disengaging the mower deck 8065 018 Place controls in neutral position OPERATION 6 Move the throttle to the middle position 8066 007 Set the throttle 7 Ifthe engine is cold the choke control should be pulled outward to the choke position 8066 002 8 Open the fuel tank valve 8065 013 Fuel valve in the OPEN position 29 OPERATION 9 Press in and turn the ignition key to the start position 8066 007 10 When the engine starts immediately rele
13. INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e f stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly 8065 006 Release the parking brake 34 OPERATION Stopping the Engine Move the throttle to the minimum position tortoise symbol If the engine has been worked hard allow it to idle at least 60 seconds to attain a normal operating temperature before stopping To prevent fouling the spark plugs avoid idling the engine for longer periods Disengage the mower deck by depressing the blade switch Raise the mower deck by pressing the foot pedal forward to the transport position When the machine is standing still activate the parking brake by pulling the lever upward Turn the ignition key to the stop position Move the steering controls outward Remove key To prevent unauthorized use always remove key when leaving the mower 8066 009 Disengage the mower deck and move throttle to minimum 8065 016 8065 018 Place controls in neutral position to stop 35 OPERATION Mowing Ti
14. System ROPS The ROPS increases the basic weight of the unit by 73 Ibs 33 kg e Do not use ROPS as a lifting attaching or anchoring point e Do not use ROPS for wrecking or towing e Do not exceed Max GVW 2822 lbs 1283 kg e Read machine s operator manual before each use e Securely fasten the seat belt if the unit has a ROPS e Where possible avoid operating the unit near ditches embankments and holes e Reduce speed when turning crossing slopes and on rough slick or muddy surfaces e Stay off slopes too steep for safe operation e Watch where you are going especially at row ends on roads and around trees e Do not permit others to ride e Operate the mower smoothly no jerky turns starts or stops e When mower is stopped set brakes securely and use park brake e Ifany part of ROPS is damaged the entire ROPS must be replaced e Check all bolts including seat belt for correct torque before each use e Check ROPS structure for damage before each use e ROPS bar is NOT intended for use in sub zero temperatures Spark Arrestors A spark arrester is standard equipment on the unit and is attached to the engine muffler Clean the interior screen regularly depending on usage and conditions To clean remove the clamp securing the tail pipe Remove the tail pipe and slide the spark arrestor screen out of the muffler Clean carbon from the screen with a soft brush or cloth Replace screen and reattach the
15. emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur 25 OPERATION Read the Safety Instructions section and the following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers Steering To move forward and backward The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The
16. in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service Yazoo Kees s products are sold only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the right side in the engine compartment Stated on the plate from the top are The machine s type designation 1 D The manufactur
17. is sufficient braking action WARNING Faulty adjustment result in reduced braking ability and can cause an accident Oo coa ca IMPORTANT INFORMATION KLN The machine must be standing still when applying the parking brake Parking brake Parking Brake Adjustments 1 Using a jack stand raise the rear of the mower up off the ground Make sure the machine is securely supported 2 Remove the rear tire assemblies Release the park brake 4 Measure the distance from the swivel to the washer See Illustration The measurement should be 134 on both the right and left side brake linkage assemblies w 1 Swivel 2 Washer Parking brake adjustment 5 If adjustments are needed loosen B jam nut and turn A jam nut until the correct distance is achieved Retighten B jam nuts against A jam nuts 8065 052 Parking brake adjustment 42 MAINTENANCE 6 Engage the park brake Measure the distance between the D brake bolt and the brake swivel The distance should be 1 s 1 7 If adjustments are needed loosen C jam nut Turn the brake bolt until the distance is correct Retighten C jam nuts 1 8 4 gap with park brake engaged Neutral Adjustments 8065 049 Measure gap WARNING Neutral adjustments are made with the rear tires able to rotate Do not wear loose clothing or jewelry and keep hands and feet away from tires Neutral adjustments are made with the rear wheels of
18. other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Disengage blades when not mowing Shut off engine and wait for all parts to come to a 8011 513 complete stop before cleaning the machine Clear the area of objects before mowing removing the grass catcher or unclogging the discharge guard e Operate machine only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs 10 SAFETY Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris caus
19. procedure mower deck drive belt must be installed prior to leveling the deck 1 Wear heavy gloves Turn each outer blade tip to align the deck in a side to side manner Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement Move to the opposite side check that measurement is the same If adjustment is required loosen the locknut and adjust bolt up until both side to side measurements are equal Retain measurement Turn both outer blades to align with the deck in front to rear manner Reposition rear mounting bolts up or down until rear blade tips are positioned s to s higher in the rear than the front blade tips Confirm measurements once again Blade tip height should be equal in a side to side manner In the rear blade tips should be 1 8 to 3 s higher than the front measurement In the front blade tips should be equal from side to side NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling 8065 037 1 Adjustment bolt 2 Locknut Leveling the mower deck 47 MAINTENANCE Anti scalp Rollers Anti scalp rollers keep the deck in the proper position to help prevent scalping in most terrain con
20. 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8065 020 1 Mount bracket 2 Battery bracket Battery cleaning and installation MAINTENANCE Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position
21. ATION 06 MIE O 56 Tandil rd 26 O sente eeeh 56 O 06 WIRING DIAGRAMS osorno 57 TECHNICAL DATA t cc 0 i0 ceceotets tetseiesactesdev ince actendans 58 Roll Bar ana PE BOI esas stceetecer comedienne el Torque Specifications ooooooccnnnnccccinnooccncccoonoos 60 ENR UAL WAG eaa tstee 27 CONFORMITY CERTIFICATES 61 Starting the ENGINE cirrosis 28 SERVICE JOURNAL ccccccccccccccccccccecccceccececececcecee 62 Jumper Cables erreren conan 32 PRUNING Gy vecenctessseeetenettdeenemesaistnancvededatemncyeereechees 33 Operating On Hills ce cceceeceeeeteeeeeeenes 34 Stopping the Engine ceeeeeceeeeeteees 35 MOWING TIPS eee c eee eeeeeeeeeeeeeeeeeeeeeteneeees 36 Manual Transport cccceeccceesteeeeestttteeeenennees 37 Pump Release Valves ccccccrcsnicirennsas 37 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessori
22. E Clean replace the spark plugs a E Replace the fuel filter Oo o Replace air filter paper filter a a Check the caster wheels every 200 hours Oo Oo Replace the air cleaner s pre filter foam Check the hydraulic oil in the oil tank Oo Change the hydraulic oil every 500 hours o O Replace the hydraulic oil filter every 500 hours 0 Oo Dismantle and inspect starter 9 every 500 hours 4 Check adjust the mower deck Oo 0 Check the engine valve clearance 4 4 Perform the 500 hour service 4 4 D First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 21n dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop e Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist Engage the parking brake e Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 39 MAINTENANCE Battery The mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charge
23. OTING GUIDE Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak 54 Cause e Blade switch is engaged e Steering controls are not locked in the neutral position e Parking brake is not activated e Battery is dead e Contamination in the carburetor or fuel line e Fuel supply is closed e Clogged fuel filter or fuel line e Faulty ignition system e Dead battery e Poor contacts on the battery terminal cable connections e Fuse blown e Ignition system faulty e Fault in the starter safety circuit See Safety System in the Maintenance Section e Faulty carburetor e Choke control is pulled out with warm engine e Clogged fuel filter or jet e Clogged ventilation valve on the fuel cap e Fuel tank nearly empty e Fouled spark plug e Spark plug is loose e Rich fuel mixture or fuel air mixture e Wrong fuel type e Water in the fuel e Clogged air filter e Clogged air filter e Fouled spark plugs e Carburetor incorrectly adjusted TROUBLESHOOTING GUIDE Problem Machine vibrates Engine overheats Battery not charging Machine moves slowly unevenly or not at all Mower deck not engaging Hydraulic drive leaks oil Uneven mowing results Cause Blades are loose Blades are incorrectly balanced Engine is loose Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defecti
24. Push foot pedal fully forward for transport position Set pin at desired cutting height Pin is removed by rotating 180 Push pedals again to lower deck to selected setting ae S D HN M Y hy o 7 x Z a EST gt gt Dz amp fy PA D Y 8065 017 O EE 8065 016 Set deck to selected cutting height 33 OPERATION 4 Make sure the work area is free from objects that could be thrown by the rotating blades WARNING Ensure that no one is near mower when engaging blade switch 5 Engage the mower deck by pulling out the blade switch 6 Move throttle control to full throttle The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still 8066 002 By moving both controls an equal amount Engage the mower deck and move throttle to full forward or backward the machine moves in a straight line forward or backward respectively Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills IMPORTANT
25. S RLS The following procedure can be performed with the IL pump installed in the vehicle and the vehicle on level A ies D ground xe O 1 Lock the vehicle parking brake 2 Place an oil drain pan with a 2 gallon capacity beneath the oil reservoir Remove the drain port and drain oil Remove the oil filter from the pump 8065 036 1 Pump filter Drain old oil filters of all free flowing oil prior 2 Oil reservoir to disposal Place used oil in appropriate 3 Drain port containers and dispose of it in accordance Changing the hydraulic pump oil and filter with laws in your area 3 After the oil has drained wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter 4 Prefill the oil filter with new oil and install the new filter by hand Turn to one full turn after the filter gasket contacts the filter base surface 5 Fill reservoir with synthetic 15W 50 oil to the level of the lower hole in the fill tube DO NOT fill above the level of the upper hole After purging check levels and add oil if necessary 6 Reinstall the reservoir cap by hand Do not overtighten D o not fill above 7 Proceed to the purge procedure this level Minimum fill level 52 LUBRICATION Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications it is critical to purge the system These purge procedures should be implemented any ti
26. aning it must be replaced Gasoline or other petroleum products must not be used to clean belts LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Front Wheel Mount Remove dust cap to expose zerk Lubricate with a grease gun until the grease is forced out around the top washer Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings Deck Spindle Lower the cutting deck completely If a grease gun without rubber hose is used the foot plate must be removed Lubricate with a grease gun 2 3 strokes per spindle Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Lubricating front wheels Deck spindle 8065 032 8065 033 51 LUBRICATION Hydraulic Drive Fluid Change The hydraulic drive is designed with an external filter for ease of maintenance To ensure constant fluid quality levels and longer life an oil filter change interval of every 500 hours is recommended ia S
27. ase the ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait about 10 seconds before retrying 8066 008 Release ignition to the RUN position 30 OPERATION 11 Push the choke control in gradually when the engine has started 8066 007 Push choke in after starting 12 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The T engine exhaust contains carbon monoxide which is an odorless 8066 002 colorless poisonous gas Do not use Set the engine speed the machine in enclosed spaces 31 OPERATION Weak Battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries
28. at result in a breakdown should be replaced The service workshop should decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening The sharpening of blades should be carried out by an authorized service workshop Blade Replacement WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling 1 Remove blade bolt by turning counterclockwise 2 Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and 8065 028 cutter housing 1 Blade 2 Blade bolt special 3 Install and tighten blade bolt securely 3 Cutter housing 4 Torque blade bolt to 90 ft lbs 122 Nm Blade attachment IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Yazoo Kees bolt if required Do not use lower grade hardware than specified 46 MAINTENANCE Adjusting the Mower Deck Leveling Deck Adjust the deck while the mower is on a level surface Make sure the tires are inflated to the correct pressure See Tire Pressures in Maintenance section If tires are under or over inflated the deck cannot be properly adjusted Faulty mower deck adjustments will cause an uneven mowing result Four bolts control the height and pitch of the mower deck The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling
29. aution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maximum not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles e Choose alow ground speed so that you will not have to stop while on the slope e Do not mow on wet grass Tires may lose traction e Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over e Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine e Do not use on steep slopes e Do not try to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in 8011 670a Personal protective equipment A Zia 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across any slopes 11 SAFETY Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the
30. before dismounting Release the parking brake before moving the mower DAT The OL E 8065 006 Parking brake Blade Switch To engage the mower deck pull the blade switch knob out The mower blades are disengaged when the knob is pressed down fully 8066 002 Blade switch Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine Turn the key clockwise to start the engine 8066 004 Ignition switch 21 CONTROLS Release the key to the RUN position when the engine has started 8066 010 Ignition switch RUN position For using accessory turn the key counter clockwise 8066 005 Ignition switch accessory 22 CONTROLS Fuses Fuses are located on the right hand side of the machine They are accessed by tilting the seat forward Fuses are flat pin fuses type as used in automobiles There are three fuses with ratings and functions 1 20A Primary fuse 2 7 5 A Mower deck coupling 3 10 A Accessories Choke Control The choke control is used for cold starts to provide the engine with a riche
31. cecceceeeeeeeeeeseeeeeeneeees 11 Ma e cccocccccccccccecccecceceeeeeececceeeeeetececeevieceesees 45 Safe Handling of Gasoline ocn 13 Cutting Blades cece esses sssereseeeens 46 General Maintenance cee 14 Adjusting the Mower Deck 47 Wen Policia 16 Leveling Derio d a 47 Rollover Protection System ROPS 17 Anti scalp Rollers 48 Spark ArrestOlS ooooncninnnninoccccoconiccncnccccncnonnnn 17 Caster Wheels oocooniinnccocnoccccoocncccncconononinanonnos 49 CONTROLS vi aceceicssccecemesscncsgunsssieeseensveckaamercentbapeess 18 HAAWALE ooo eeeececeeecceccsseeeeesssseeeeessneeeeerssaeeeeees 49 CO MMOLO CANONS eaiacadecttscctncttitcs canmcteartincs tears 18 CRAIN sii simi icon 49 Motion Control Levers 00 cece eneen 19 LUBRICA TO Nica tati 50 Hou Meteosat d 20 Lubrication Schedule 50 Tracking KNOW iria 20 Wheel and Deck ZerkS 0 c cccceeeeeeeeeeeees 51 Parking Brake cceceeceeeeeeeeseeeeeeeeeeeeeeeeneeees 21 Front Wheel MOUNt cece ceeeeeeeetteeeeees 51 Blade SWItCH occccccccccnnncononnccncnnnnnnnnoninaninnnnnos 21 Front Wheel Bearings 51 Ignition SWItCR o n 21 Deck Spindle 51 ds eii id 23 A ON 51 Choke Control nono nono no 23 Hydraul e Dr VE reris 52 Cutting Height Pedals ooocoonocccnnioninonnninos 23 Fluid Change eeeeeeeeennrrre 52 Seat Adjustment Leve s iiien 24 P a punta predentin a Fuel OM VEIVG sic das iara 24 RARE eee 56 FRETS ING eiii diia 25 OPER
32. ction of the manual 2 Remove clutch stop to access the belt 3 Disconnect clutch wire 4 With a Y breaker bar and using the square opening in the idler arm shift the arm to create slack in the belt 5 Remove belt from the engine and pump pulleys Belt Installation 1 Wrap the belt around the engine pulley 2 Wrap the belt around the left pump pulley 3 Route the belt around the inside of the idler pulley 4 With a Y breaker bar and using the square opening in the idler arm shift the arm to create slack in the belt While holding the idler back with the breaker bar wrap the belt around the right pump pulley 5 Replace and secure clutch stop 6 Reinstall the deck belt See Deck Belt Installation in this section of the manual V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation 8065 054 Adjust belt tension 8065 041 Electric clutch Idler arm release placement Clutch stop Pump belt removal 45 MAINTENANCE Cutting Blades ae WARNING To attain the best mowing effect it is important that the blades are well sharpened and not damaged Blades are sharp Protect your Bent or cracked blades or blades with large nicks hands with gloves and or wrap blades with a heavy cloth when should be replaced ns handling Blades damaged from hitting obstacles th
33. ctrical components When the mulching kit is used it is important that the mowing interval is frequent and that the deck is cleaned more often WARNING Clear the lawn of stones and other objects that can be thrown out by the blades 8011 603b Mowing pattern WARNING Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes OPERATION Manual Transport IMPORTANT INFORMATION Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat Pump Release Valves Pump release valves are located at the rear of each pump They are used to release the system so the machine may be moved by hand when not running Tilt the seat forward and remove the fan cover to gain access to the pump Use a s wrench or socket and ratchet Turn the Remove fan cover to access release valves pump release valve Y turn Reverse the procedure to reset the pump 8065 061 WARNING No adjustments or maintenance should be carried out unless the engine stopped e the ignition key removed the parking brake activated 37 MAINTENANCE Daily At least Maintenance interval once in hours each MAINTENANCE Before After year 50 250 500 Check the parking brake Oo Check the engine s oil level every refueling E Check the safety system o Check for fuel and oi
34. ditions Do not adjust the rollers to support the deck IMPORTANT INFORMATION Adjust anti scalp rollers with the mower ona flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 2 25 to 63 mm grass e Middle position 2 to 4 63 to 102 mm grass Anti scalp rollers e Lower position 4 to 5 102 to 127 mm grass 8065 029 Deck Lift Spring When mowing 2 or lower it may be necessary to adjust the deck lift springs Access the springs by tilting the seat forward Loosen the nut to adjust the spring tension IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged 8065 062 Deck lift spring 48 MAINTENANCE Caster Wheels Check every 200 hours Check that wheels rotate freely Removal and Installation Remove nut and caster bolt Pull the wheel out of the fork Install in reverse order Tighten caster bolt Torque to 45 ft lbs 61 Nm then back nut off turn NOTE Tire should rotate freely but axle spacers should not If wheels do not rotate freely take the unit to the dealer for service Hardware Check daily Inspect the entire machine for loose or missing hardware Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the d
35. dler arm shift the arm counter clockwise to relieve the tension on the belt Carefully roll the belt over the top of the cutter housing pulleys Remove the belt guide hardware with a 1 2 wrench and set belt guide aside Remove the belt from around the electric clutch on the engine shaft Deck Belt Installation NOTE For ease in installing the deck belt refer to the routing decal on the cutting deck 1 44 Place the belt around all the pulleys except the center spindle pulley With a 1 2 breaker bar shift the idler arm counter clockwise When there is enough slack slip the belt onto the center spindle pulley Reinstall the belt guide removed in Step 5 above ELT ROUTING Refer to belt routing decal 8065 040 8065 045 8065 047 MAINTENANCE 4 Double check belt routing to make sure it matches the routing decal and that the belt does not have any twist Correct if needed 5 Adjust belt tension by turning the eyebolt until there is approximately 7 s 1 of threads showing outside the nut 6 Belt tension should be set to 60 70 Ibs 7 Replace belt shields on both mandrel housings and secure with fasteners Pump Belt The belts are not adjustable Replace belts if they begin to slip from wear Replacing Pump Belt Park the mower on a level surface Engage the parking brake Belt Removal 1 Remove the deck belt see Deck Belt Removal in this se
36. eat from the engine and the sun may otherwise cause the fuel to expand and overflow 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If the machine strikes a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the machine components Be very careful w
37. er s type number Model The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped either on one of the valve covers or an affixed serial plate The plate states The engine s model The engine s type Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX SOO A XX XXXKXXAKX KXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX XXXXXX Used in this publication to notify the reader of a risk Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader of material damage particularly if the reader should should neglect to follow instructions given in the neglect to follow instructions given in the manual manual Used also when there is a potential for misuse or misassembly Reverse Neutral Fast Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand
38. es contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Yazoo Kees ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to i
39. f the ground and able to rotate which is done with the engine running 1 Using a jack stand raise the rear of the mower up off the ground enough so the tires can rotate freely Make sure the machine is securely supported 2 Lift the seat and rotate fully forward until supported by the seat rod 3 Unplug the safety switch and harness from the 8065 050 seat 4 Using two 9 16 wrenches loosen the jam nut next to the turnbuckle See illustration 5 Hold down the safety switch plunger and start the engine Continue to hold the plunger down during the next two steps 6 Keeping the drive levers in the neutral lock position release the parking brake The drive wheels should NOT rotate 7 Ifthe drive wheels rotate turn the turnbuckle until the wheels stop Release plunger to stop the engine 8 Retighten the jam nut against the turnbuckle while holding the turnbuckle 9 Duplicate procedure for the opposite wheel 8065 049 10 After adjustments are made secure the safety 1 Jam Nut switch and lower the seat 2 Turnbuckle Neutral adjustment 43 MAINTENANCE Deck Belt Deck Belt Removal Park on a level surface Apply park brake Lower the deck into the lowest cutting position 1 2 Remove foot plate and belt shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface With a Y breaker bar and using the square opening in the i
40. ft lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position the mower turns to the direction of the reverse position lever OPERATION Roll Bar and Safety Belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as clearance permits A WARNING The seat belt must be used when the roll bar is in upright position Before Starting e Read the sections Safety Instructions and Controls before starting the machine 8011 464 e Perform the daily maintenance before starting Roll bar in upright position see maintenance schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started 1 The blade switch for engaging the mower blades must be depressed 2 The parking brake must be on Q AY 8065 006
41. hen handling battery acid Acid on skin can cause serious corrosive burns If battery acid is spilled on skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury or damage Ensure that the equipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space A WARNING Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING A Avoid electrical sparking and its consequences by the following routines e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel e Never work w
42. here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves SYMBOLS AND DECALS Read Shut off engine and Keep a safe Operator s remove key before distance from Manual performing any the machine maintenance or repair work Use on slopes no greater than 10 No passengers Whole body exposure to thrown objects Severing of fingers and toes Do not open or remove safety shields while engine is running _DANGER KEEP HANDS AND FEET AWAY W Moving sharp blades under cover Careful going forward watch for other people Careful backing up watch for other people WARNING SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER Failure to follow these instructions could result in serious injury or death e Do not operate machine on steep slopes or near drop offs e Avoid sharp and or quick turns e Do not exceed the machine weight rating of the rops Always use seat belt Do not jump if mashine tips e If ROPS is foldable Always keep the ROPS fully extended WHEN ROPS MUST BE DOWN Do not use seat belt Drive with extra care If equipped with seat platform Do not operate machine without seat platform pins in place 286304500 SAFETY Safety Inst
43. ing buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot e Always wear protective shoes or boots preferably with steel toe caps e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra c
44. irt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool before washing 1 Caster bolt 2 Axle spacer Caster wheel Use protective glasses when cleaning and washing 8065 030 49 LUBRICATION Lubrication Schedule 12 12 1152 11365 50h 250h 500h 750h 1 52 1 365 50h 250h 500h 750h 12 12 Every year 1 52 Every Week 1 365 Every day Oil change Filter change Lubricate with grease gun 8065 035 Level check Y Change hydraulic drive filters A Change engine oil every 50 hours General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly 50 Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cle
45. ith the starter circuit if there is spilled fuel e Disconnect the negative cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipment if the machine runs over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s functionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical components with water CA tone Aja Cm al TRI well LILI J Come cre 6003 009 Do not smoke when performing maintenance on the battery The battery can exp
46. l leakages Check clean the engine s cooling air intake Check the mower deck Check for loose hardware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys ee 0 oo oonu Check the tire pressures Check battery connections Sharpen Replace mower blades E 0 oo 2 o E 0 oo o o Clean the engine s cooling air intake Clean the air cleaner s pre filter 2 foam Clean the air cleaner s filter cartridge paper filter Check adjust the parking brake eo EEE 010 0 1 e EEE 0 0 Inspect muffler spark arrester 1 First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop O Described in this manual 4 Not described in this manual E Refer to the engine manufacturer s manual 38 MAINTENANCE Daily At least Maintenance interval once in hours each MAINTENANCE Before After year 50 250 500 Check adjust throttle cable E Check the condition of belts belt pulleys Oo o Change the engine oil E oO Replace the engine oil filter E
47. left control lever controls the left wheel The right control lever controls the right wheel IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push mower see Manual Transport in the Operation section to an open flat area without other people or vehicles or obstacles nearby To move unit under its own power the operator must be in the seat start engine see Before Starting in the Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been 26 moved forward or backwards the mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the le
48. lode and cause serious injury damage 8009 728 Risk of sparking 8011 514 Regularly clean deck 15 SAFETY Transport 16 The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over SAFETY Rollover Protection
49. machine and the mowing activity Never assume that children will remain out of the path of danger e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children Keep children away from work area who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may block the view of a child 8011 518 8011 517 Never allow children to operate the machine 12 SAFETY WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2
50. me a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system Resulting symptoms in hydrostatic systems may be Noisy operation Lack of power or drive after short term operation High operation temperature and excessive expansion of oil Shortened component life Before starting make sure the oil tank is at the proper oil level If not fill to the specifications outlined above The following procedures are best performed with the vehicle drive wheels off the ground then repeated under normal operating conditions Disengage the brake if activated 2 With the bypass valve open and the engine running at fast idle slowly move the directional control in both forward and reverse directions 5 or 6 times As air is purged from the unit the oil level will drop With the bypass valve closed and the engine running slowly move the directional control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as required after stopping the engine It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system When the hydraulic drive operates at normal noise levels and moves smoothly forward and reverse at normal speeds the hydraulic drive is considered purged After the vehicle has been used two times the oil level should be checked while the oil is cold and adjusted accordingly 53 TROUBLESHO
51. minutes before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before beginning to refuel minimize the risk of 8011 516 static electricity by touching a metal surface Never fill the fuel tank indoors e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck WARNING or trailer and refuel it on the ground If this is not The engine and the exhaust system possible refuel such equipment with a portable become very hot during operation ep i rather than from a gasoline dispenser There is risk tor b rnis i aicuched e Keep the nozzle in contact with the rim of the fuel Allow engine and exhaust system to tank or container opening at all times until fueling cool at least two 2 minutes before is complete Do not use a nozzle lock open refueling device e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e Ifleaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the h
52. mprove our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgment careful use
53. ool place but protect it from direct cold Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Yazoo Kees spare parts An annual check up at an authorized service workshop is a good way to ensure that the machine performs its best the following season WIRING DIAGRAM o A i EN ee ee v YaNIL L NI TVNOIS O 9 oc w t K eT 90NZI E G annoys 3NIDNA 137110 xa A ve PY 1 AYOSSIDIV Ze xa Lo oy 6 1d Zl o a gt HO LNTO ve se o v und gt YOLOANNOO Iwdad Es J 01419373 dA Y3 LIWHNOH HOLIMS as Old ep ane ee ome ma ES ar lt na 94 ma gt 9Zz UNd se ZI NUd a o Nua yl AE 8l TR s Yani o S 38 0 734 4 ot BE TIA 118 uNd Jer el dINV OF 9b UNd 8p L M Bana 70 LNo9 6y yg 418 LHWNHs 4 NOLON 1437 NH9 NH9 Sy a LHM ADV 19 3 LIHM nig T f El MS TA Lvas wa day THM gt E oz Le 4 TAA ee OF me Lo g 9 9409 yl Pl 8an317108LN09 IVLDId C Lad NOILOW LHOIY dV oz Hi z ngs HOLIMS ze m18 038 i avy Nyd TIA 4119 0384
54. ps 36 Observe and flag rocks and other fixed objects to avoid collisions Begin with a high cutting height and reduce it until the desired mowing result is attained The average lawn should be cut to 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and the engine is off Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and ele
55. r fuel mixture For cold starts the control should be pulled out to its extent As the engine reaches operating temperature gradually push the choke in normal operating choke position Cutting Height Pedals The cutting height pedals release the deck lift to allow setting the desired deck height Apply pressure to the lift pedal and rotate foot to also apply pressure to the release pedal unlocking the deck lift For transport push the lift pedal fully forward until the deck lift latches in the transport highest position 8011 420 8066 002 Choke control 8065 017 1 Lift pedal 2 Release pedal Cut height selection pedals 23 CONTROLS Seat Adjustment Lever The seat can be adjusted lengthways The lever is located at the right side of the seat as seen by the driver in the seat When making adjustments the lever is moved to the left or upward depending on model Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicular to the fuel line 24 8066 006 Fuel shut off valve in the CLOSED position 8065 010 CONTROLS Refueling IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up Read the safety instructions before refueling
56. r will extend its life e Keep battery and terminals clean e Keep battery bolts tight e See charge for charging times WARNING Always wear eye protection when around batteries Battery Removal Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift the seat and rotate fully forward until supported by the seat rod 2 Loosen the two wingnuts attached to the side J bolts just enough that the battery mount bracket slides down off the battery 3 Using two Y wrenches disconnect BLACK battery cable then RED battery cable 4 Carefully remove the battery from the mower For cleaning 5 Rinse the battery with plain water and dry 6 Clean terminals and battery cable ends with wire brush until shiny For replacing 7 Install new battery with terminals in the same position as the old battery 8 Connect RED battery cable first to positive battery terminal 9 Connect BLACK grounding cable to negative battery terminal 10 Slide mount bracket back up over battery and retighten wingnuts 11 Lower seat 40 STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C BATTERY OF Maximum Rate at CHARGE 50 Amps 30 Amps 20 Amps 10 Amps 12 6V 100 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0
57. re pressures Clean the air filter Grease blade spindles Inspect deck belt and blades Check hydraulic oil level ONO KR WD Check safety system 9 Check seat belt 10 Check ROPS 11 Check fuel system for leaks 12 Inspect safety guards and shields 13 Check brake adjustment 65 SERVICE JOURNAL Action Date mtr reading stamp sign 250 Hour Service 1 Inspect dampers ON DON FSF W PY Grease fittings caster pivots and caster wheels Inspect frame Inspect throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check hydraulic oil level Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment
58. ructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area e Never carry passengers The machine is only serine intended for use by one person Read the operator s manual before starting the machine e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or
59. so that it reaches the carburetor Do not empty the fuel tank and the carburetor if a stabilizer has been added WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water 56 To ready the machine for storage follow these steps 1 N Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose Change the engine oil dispose of properly Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug Lubricate all grease zerks joints and axles Remove the battery Clean charge and store the battery in a c
60. tail pipe orienting the trail pipe either horizontally or upwards away from grassy surfaces WARNING The rollover protection system s capabilities may be impaired by damage if the mower is overturned or if alteration to the ROPS occurs If these conditions take place the total structure MUST be replaced WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrester meeting applicable local or state laws if any WARNING The engine and the exhaust system become very hot during operation There is risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling 8011 514 Regularly clean spark arrestor screen 17 CONTROLS This operator s manual describes the Yazoo Kees Transmission from the engine is made via belt driven Zero Turn Rider The rider is fitted with a Kawasaki hydraulic pumps Using the left and right steering four stroke overhead valve engine developing 26 29 controls the flow is regulated and thereby the horse power direction and speed Control Locations
61. to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements The Declaration of Conformity is included in the literature packet 61 SERVICE JOURNAL Action Date mtr reading stamp sign 1 11 12 13 14 Delivery Service 1 Charge and connect the battery 2 Adjust the tire pressure of all wheels to 15 PSI 1 bar 3 Check hydraulic oil level 4 Check hydraulic hoses for kinking or leaks 5 Check neutral position 6 7 8 9 0 Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck pitch and adjustment Check Safety switch for the parking brake Safety switch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality and adjustment Driving forward Driving backward Engaging the blades Check idle speed Check engine high idle speed Inform the customer about Need and advantages of following the service schedule Need and advantages of leaving the machine for service Effects of service and maintaining a service journal on the machine s resale value Application areas for mulching Fill in the sales papers etc
62. ve engine speed regulator Too little or no oil in the engine Fouled spark plug Poor contact with battery terminal cable connectors Charging lead is disconnected Fault in engine charging system Parking brake on Bypass valve on pump open Drive belt for the transmission gears slack or has come off Air in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Damaged seals housing or gaskets Air trapped in hydraulic system Unequal tire pressure on the left and right sides Bent blades Suspension for the mower deck is uneven Blades are dull Driving speed too high The grass is too long Grass collected under the mower deck 55 STORAGE Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer

Yazoo/Kees ZPKW5426 User's Manual

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