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Yamaha 2009 Road Star S Owner's Manual

Contents

1. 7 29 T Tail brake light cece eens 7 35 Throttle cable free play checking 7 17 Throttle grip and cable checking and lubricating nsaan 7 27 Tires For cast wheel models 7 20 Tires For spoke wheel model 7 18 Tool Kit 7 2 Transfer case oil 7 14 Troubleshooting eeeeseeeeeeeeeereernen 7 37 Troubleshooting chart 7 38 Turn signal indicator lights 00 Turn signal light bulb replacing Turn signal Switch V Valve clearance eeceeetseeeeeeeeeeneee 7 18 Vehicle identification number 10 1 Ww Warranty extended ceeeeeeeeeeee 10 9 Warranty limited Windshield XV17ATY C XV17ATSY C ee 4 13 INDEX See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2008 07 0 8x1 CR E
2. Evaporative emis sion control system For California only e Check control system for dam age e Replace if necessary Air induction sys tem e Check the air cut off valve reed valve and hose for damage e Replace any damaged parts 7 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service PERIODIC MAINTENANCE AND ADJUSTMENT General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU32185 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element e Clean with compressed air e Replace if necessary Ni Ni Ni Ni Ni Clutch e Check operation e Adjust or replace cable Ni Ni Ni Front brake e Check operation fluid level and for fluid leakage e Adjust brake lever free play and replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Brake hoses e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels for cast wheel models e Check runout and for damage e Replace if necessary Ni Ni Wheels for spoke wheel model e Check runout spoke tightness and for da
3. 6 1 EAU16244 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 18 for more informa tion 1 Turn the key to ON and make sure that the engine stop switch is set to O The following warning lights should come on for a few seconds then go off Fuel level warning light Engine trouble warning light ECA15482 NOTICE If a warning light does not go off see page 4 2 for the corresponding warning light circuit check tral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit Start the engine by pushing the start switch NOTICE For maxi mum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold tecaiii31 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt OPERATION AND IMPORTANT RIDING POINTS 2 Shift the transmission into the neu EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine
4. Attach the helmet to the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent wa10161 To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU14581 Windshield XV17ATY C XV17ATSY C To suit the rider s preference the wind shield angle can be adjusted and the height can be changed to one of two positions To adjust the windshield angle Loosen the bolts on each side of the windshield 1 1 Windshield 2 Bolt 2 3 4 13 Move the windshield to the desired angle Tighten the bolts to the specified torque To change the windshield height k wo gt A Remove the bolts on each side of the windshield Move the windshield to the other position Install the bolts and tighten them to the specified torque Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and then tighten the screws 1 Windshield cover 2 Screw After adjusting the windshield EWA10920 INSTRUMENT AND CONTROL FUNCTIONS Securely tighten the windshield bolts Turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield
5. 1 Owner s tool kit The owners tool kit is located under the rider seat See page 4 12 The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 7 2 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL Periodic maintenance chart for the emission control system ODOMETER READINGS EAU17600 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold e Adjust if necessary Every 16000 mi 25000 km Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary
6. 7 9 PERIODIC MAINTENANCE AND ADJUSTMENT 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary Specified spark plug NGK DPR7EA 9 DENSO X22EPR U9 To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap 7 10 EAU19672 Canister for California only THROTTLE BODY FROM FUEL TANK CANIS TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged e Make sure the vent hose is not blocked Clean it if necessary EAU34088 Engine oil and oil filter car t
7. 43000 km or 42 months 32000 mi 49000 km or 48 months name and address 10 5 CONSUMER INFORMATION Maintenance Servicing dealer Mileage Remarks interval g name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by
8. 7 15 PERIODIC MAINTENANCE AND ADJUSTMENT CI he air fil l ent 5 Remove the air filter element by eaning the air filter elemen removing the screws and then dis The air filter element should be cleaned connect the hose shown or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if necessary re place the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Loosen the air filter case joint clamp screw 1 Bolt 2 Air filter case 3 Disconnect the hose 4 Remove the air filter case cover by removing the screws 1 Air filter element 2 Screw 3 Hose 6 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 1 Air filter case joint clamp screw 2 Remove the air filter case bolts and then slightly pull the air filter case out 1 2 Screw 3 Air filter case cover 7 16 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 Checking the throttle cable free play 1 Hose 7 Install the air filter element by in serting it into the air filter case 10 Install the air filter case bolts then installing the screws and 11 Push the air filter case onto the air 1 Throttle cable free play then connect the hose shown filter case joint and then tighten
9. Engine stop switch a NR 2 SELECT switch A V 3 RESET switch 4 Start switch EAU12400 Dimmer switch 0 20 Set this switch to o for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch pe Press this switch to sound the horn EAU12660 Engine stop switch O 8 Set this switch to CQ before starting the engine Set this switch to sy to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck 4 7 EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EA
10. SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 PO PO gt O O WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do r
11. a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed b
12. check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads X oy 1 Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set PERIODIC MAINTENANCE AND ADJUSTMENT Checking the brake fluid level Front brake 1 Minimum level mark Rear brake 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective 7 25 Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the
13. loading and tire pressure informa 4 Fo tion aN AS T e Always securely close the side oa cases before riding REELS e Distribute weight evenly on 2 each side of the motorcycle e Do not exceed the load limit of 5 kg 11 Ib for each sidecase e Do not exceed the maximum 2 Fold the sidecase lid up load of 177 kg 390 Ib for the ve hicle e Do not exceed 120 km h 80 mi h when riding with luggage in the sidecases otherwise han 1 Sidecase lock 2 Unlock To close a saddlebag dling could be affected Improp Fold the flap down and buckle both er loading poor tire or overall belts securely motorcycle conditions poor road surfaces or adverse weath TIP er conditions may make it nec 1 Storage compartment For saddlebag cleaning and care see essary to further reduce the page 8 1 riding speed 4 15 INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1 Fold the sidecase lid down 2 Turn the key clockwise and then remove it TIP Push the lid down so that the latch snaps into place ECA13090 NOTICE To avoid locking the key in never lock either sidecase and remove the key from the lock before closing the lid EAU14814 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust
14. the clamp screw The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 1 Hose 8 Install the air filter case cover by in stalling the screws 9 Connect the hose 7 17 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32521 Tires For spoke wheel model To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10501 7 18 Tire air pressure measured on c
15. the paint or protective finish MOTORCYCLE CARE AND STORAGE 7 Let the motorcycle dry completely before storing or covering it EWA11131 A WARNING Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires e If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10950 NOTICE ______ e Apply spray oil and wax spar ingly and make sure to wipe off any excess e Never apply oil or wax to the drive belt e Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product 8 3 e Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use e Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens Saddlebag cleaning and care Clean the saddlebag on each side us ing a high quality saddle soap Rub the surface of the soap using a damp cloth or sponge to produce a lather and then apply it to the surface of the saddle bags Allow the lather to dry and then polish the saddlebags with a soft c
16. 90 US gal 0 75 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi INSTRUMENT AND CONTROL FUNCTIONS um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13444 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10861 A WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns e Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn e Park the motorcycle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any main
17. OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING POINTS cece 6 1 Starting the engine eee 6 1 SHINI Ssa Haneda eer 6 2 Engine break in esec 6 3 Parking ernieren aa 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 0 eceeeeeeeeee 7 1 Owner s tool kit 0 0 0 eeeeeeeeeeeeeeeees 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication Chart essee 7 4 Removing and installing panels 7 8 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 11 Transfer case Oil 0 0 eee 7 14 Cleaning the air filter element 7 16 Checking the throttle cable free Play eed be Rian lees 7 17 Valve clearance cecce 7 18 Tires For spoke wheel model 7 18 Tires For cast wheel models 7 20 Spoke wheels ccceeeeeees 7 22 Cast wheels c ccceeeeeeeeeetees 7 22 Adjusting the clutch lever free Playin ie ee 7 22 Adjusting the brake lever free play ae a o ee 7 23 Adjusting the rear brake light SWITCH eiria iaa o eein 7 24 Checking the front and rear brake pads seee 7 24 Checking the brake fluid level 7 25 Changing the brake fluid 7 26 Drive belt Slack cecce 7 26 Checking and lubricating the Gables seins aie iii 7 27 Checking and lubricating the throttle grip and cable 7 27 Checking and lubricat
18. Rear turn signal light 12V 21 0Wx2 License plate light 12V 5 0W x1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED SPECIFICATIONS Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0A Signaling system fuse 15 0A Ignition fuse 20 0A Fuel injection system fuse 15 0A Auxiliary DC connector fuse 3 0A Backup fuse 3 0A Auto decompression fuse 15 0A 9 4 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number BD 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to r
19. These ac 2 4 cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 18 for tire specifications and more information on replacing your tires DESCRIPTION Left view XV17AWY C XV17ASY C 1 Engine oil filler cap page 7 11 2 Battery page 7 31 3 Owner s tool kit page 7 2 4 Fuse box page 7 33 5 Shift pedal page 4 8 DESCRIPTION XV17ATY C XV17ATSY C 1 Engine oil filler cap page 7 11 2 Battery page 7 31 3 Owner s tool kit page 7 2 4 Fuse box page 7 33 5 Shift pedal page 4 8 DESCRIPTION Right view XV17AWY C XV17ASY C NOOR WD Main fuse and fuel injection
20. grade API service SG type or higher JASO standard MA 9 1 Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve amount 3 4 L 0 90 US gal 0 75 Imp gal Fuel injection Throttle body Manufacturer MIKUNI Type quantity AC40 1 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 72 47 1 532 Secondary reduction system Chain belt drive Secondary reduction ratio 35 32 x 70 32 2 393 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio ist 38 16 2 375 2nd 30 19 1 579 3rd 29 25 1 160 Ath 29 32 0 906 5th 21 28 0 750 Chassis Frame type Double cradle Caster angle 32 00 Trail 142 0 mm 5 59 in Front tire Type XV17ASY Tubeless XV17ASYC Tubeless XV17ATSY Tubeless XV17ATSYC Tubeless XV17ATY With tube XV17ATYC With tube XV17AWY Tubeless XV17AWYC Tubeless Size 130 90 16
21. is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license e Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators e Know your skills and limits Staying within your limits may help you to avoid an accident e We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its control
22. jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents e For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 8 2 TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do no
23. line for leakage e Check oil level in oil tank Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Transfer case oil e Check vehicle for oil leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary Front brake e Check brake pads for wear 7 23 7 24 7 25 e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Rear brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 7 24 7 25 Clutch e Check operation e Lubricate cable if necessary e Check lever free play e Adjust if necessary Throttle grip e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Control cables e Make sure that operation is smooth e Lubricate if necessary Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 7
24. purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with f
25. swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 7 30 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the p
26. system fuse page 7 33 Fuel tank page 4 9 Fuel tank cap page 4 9 Brake pedal page 4 9 Rear brake light switch page 7 24 Engine oil filter cartridge page 7 11 Air filter element page 7 16 3 3 EAU32230 8 Transfer case oil level check bolt page 7 14 9 Shock absorber assembly spring preload adjusting nut page 4 16 DESCRIPTION XV17ATY C XV17ATSY C 1 2 3 4 109 8 7 65 Main fuse and fuel injection system fuse page 7 33 10 Shock absorber assembly spring preload adjusting nut page 4 16 Fuel tank page 4 9 Fuel tank cap page 4 9 Windshield page 4 13 Brake pedal page 4 9 Rear brake light switch page 7 24 Engine oil filter cartridge page 7 11 Air filter element page 7 16 Transfer case oil level check bolt page 7 14 OMAN DA KRWND 3 4 DESCRIPTION EAU32240 Controls and instruments XV17AWY C XV17ASY C Clutch lever page 4 8 Left handlebar switches page 4 6 Multi function meter unit page 4 3 Main switch steering lock page 4 1 Right handlebar switches page 4 6 Throttle grip page 7 17 Brake lever page 4 8 NO oP WD XV17ATY C XV17ATSY C Clutch lever page 4 8 Left handlebar switches page 4 6 Multi function meter unit page 4 3 Main switch steering lock page 4 1 Right handlebar switches page 4 6 Throttle grip page 7 17 Brake lev
27. than 30 C 90 F For more information on storing the battery see page 7 31 TIP Make any necessary repairs before storing the motorcycle 8 5 SPECIFICATIONS Dimensions Overall length 2500 mm 98 4 in Overall width 980 mm 38 6 in Overall height XV17ASY 1140 mm 44 9 in XV17ASYC 1140 mm 44 9 in XV17ATSY 1500 mm 59 1 in XV17ATSYC 1500 mm 59 1 in XV17ATY 1500 mm 59 1 in XV17ATYC 1500 mm 59 1 in XV17AWY 1140 mm 44 9 in XV17AWYC 1140 mm 44 9 in Seat height 710 mm 28 0 in Wheelbase 1688 mm 66 5 in Ground clearance 145 mm 5 71 in Minimum turning radius 3200 mm 126 0 in Weight With oil and fuel XV17ASY 337 0 kg 743 Ib XV17ASYC 337 0 kg 743 Ib XV17ATSY 351 0 kg 774 Ib XV17ATSYC 351 0 kg 774 Ib XV17ATY 351 0 kg 774 Ib XV17ATYC 351 0 kg 774 Ib XV17AWY 337 0 kg 743 Ib XV17AWYC 337 0 kg 743 Ib Engine Engine type Air cooled 4 stroke OHV Cylinder arrangement V type 2 cylinder Displacement 1670 0 cm Bore x stroke 97 0 x 113 0 mm 3 82 x 4 45 in Compression ratio 8 36 1 Starting system Electric starter Lubrication system Dry sump Engine oil Type YAMALUBE 4 10W 40 or 20W 50 SAE 10W 40 or SAE 20W 50 10 30 50 70 90 110 130 F YAMALUBE 4 10W 40 or SAE 10W 40 1 1 1 1 lt _ __ _ gt YAMALUBE 4 20W 50 or SAE 20W 50 1 Se en on 1 1 1 1 1 1 1 1 i 20 10 0 10 20 30 40 50 C Recommended engine oil
28. the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with wa ter Cleaning ECA10772 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse MOTORCYCLE CARE AND STORAGE off any detergent residue using plenty of water as it is harmful to plastic parts e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte e Do not use high pressure wash ers or steam
29. top of the brake fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance 7 Recommended brake fluid Ez DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance PERIODIC MAINTENANCE AND ADJUSTMENT e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22731 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years e Brake hoses Replace every four years 7 26 EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic main
30. vehicle may be different which XV17ASYC BRIDGE could lead to an accident STONE G702N After extensive tests only the tires list SONU ed below have been approved for this XV17ATSYC BRIDGE model by Yamaha Motor Co Ltd STONE G702N XV17AWY BRIDGE Front tire STONE G702N Size XV17AWYC BRIDGE 130 90 16M C 67H STONE G702N Manufacturer model STONEIGTOQN ae tire tread depth front and STONE G703N eee XV17ATSY BRIDGE aya STONE G703N XV17ATSYC BRIDGE STONE G703N It is dangerous to ride with a XV17AWY BRIDGE worn out tire When a tire tread oe eens GE begins to show crosswise lines STONE G703N have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a 7 21 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21940 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling charact
31. your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer Z 2 3 4 Be 0 0 WASH 4 Gee ee P ae A LOCATION OF IMPORTANT LABELS 1 TIRE INFORMATION 4 A WARNING BEFORE YOU OPERATE THIS VEHICLE READ Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 21 18K 00 FRONT 250 kPa 2 50 kgf cm2 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm2 36 psi REAR _ 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 XV17ATY XV17ATSY California only 5 e Cleaning with alkaline or acid cleaner VACUUM HOSE ROUTING gasoline or solvent will damage windshield Use neutral detergent 2C5 F815K 00 6 A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open AYN 21684 00 4AA 22259 80 XV17ATY XV17ATSY 7 Improper loading can adversely affect handling Do not exceed maximum load limit 11 Ib 5 kg each saddlebag Distribute weight evenly from side to side Rea
32. 18 7 22 Brake and shift pedals e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary Brake and clutch levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth e Lubricate pivot if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary FOR YOUR SAFETY PRE OPERATION CHECKS ITEM CHECKS e Check operation of ignition circuit cut off system e If system is not working correctly have Yamaha dealer check vehicle Sidestand switch 5 3 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU45310 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch
33. 7 kg 198 390 Ib XV17ATY 90 177 kg 198 390 Ib XV17ATYC 90 177 kg 198 390 Ib XV17AWY 90 191 kg 198 421 Ib XV17AWYC 90 191 kg 198 421 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type XV17ASY Cast wheel XV17ASYC Cast wheel XV17ATSY Cast wheel XV17ATSYC Cast wheel XV17ATY Spoke wheel XV17ATYC Spoke wheel XV17AWY Cast wheel XV17AWYC Cast wheel Rim size 16M C x MT3 00 Rear wheel Wheel type XV17ASY Cast wheel XV17ASYC Cast wheel XV17ATSY Cast wheel XV17ATSYC Cast wheel XV17ATY Spoke wheel XV17ATYC Spoke wheel XV17AWY Cast wheel XV17AWYC Cast wheel Rim size 16M C x MT3 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in 9 3 Electrical system Ignition system TCI digital Charging system AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tail brake light LED Front turn signal position light 12 V 23 W 8 0 W x 2
34. Battery Tae ine engine turns over e The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer gt The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 7 38 EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts MOTORCYCLE CARE AND STORAGE EAU26085 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including
35. During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17073 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil and transfer case oil must be changed and the oil filter cartridge or element replaced ECA10892 OPERATION AND IMPORTANT RIDING POINTS 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire e Do not park near grass or other flammable materials which might catch fire EWA10311 6 4 EAU17232 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lu
36. IODIC MAINTENANCE AND ADJUSTMENT mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 CD specification 2 ENERGY CONSERVING II 14 Install the engine oil filler cap 15 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 16 Turn the engine off and then check the oil level and correct it if necessary Install the rider seat 7 14 EAU20043 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the transfer case oil level should be checked and the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart To check the transfer case oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil check bolt and then check the oil level in the trans fer case TIP The oil should be at the brim of the check
37. IODIC MAINTENANCE AND ADJUSTMENT through the filler hole insert the dipstick and then tighten the oil fill er cap 12 Start the engine rev it several times and then turn it off 13 Remove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick 1 O ring 1 Oil filter cartridge 2 Torque wrench Recommended engine oil See page 9 1 Oil quantity TIP Make sure that the O ring is properly tar E li Titer cartridge seated 17 Nm 1 7 m kgf 12 ft lbf eee oil filter cartridge replace 9 Install the new oil filter cartridge 7 3 3 70 L 3 91 US qt 3 26 Imp qt with an oil filter wrench and then 10 Install the engine oil drain bolts With oil filter cartridge replacement and then tighten them to the spec 4 10 L 4 33 US qt 3 61 Imp qt tighten it to the specified torque with a torque wrench ified torques p TIP Tightening torques P Engine oil drain bolt crankcase Be sure to wipe off spilled oil on any 43 Nm 4 3 m kgf 31 ft lbf parts after the engine and exhaust sys Engine oil drain bolt oil tank tem have cooled down 43 Nm 4 3 m kgf 31 ft lbf ECA11620 11 Pour only 2 5 L 2 6 US qt NOTICE CC 2 2 Imp qt of the specified amount e In order to prevent clutch slip of recommended engine oil page since the engine oil also lubricates the clutch do not 7 13 PER
38. M C 67H Manufacturer model XV17ASY BRIDGESTONE G703N XV17ASYC BRIDGESTONE G703N XV17ATSY BRIDGESTONE G703N XV17ATSYC BRIDGESTONE G703N XV17ATY BRIDGESTONE G703F XV17ATYC BRIDGESTONE G703F XV17AWY BRIDGESTONE G703N XV17AWYC BRIDGESTONE G703N Manufacturer model XV17ATY DUNLOP D404F XV17ATYC DUNLOP D404F Rear tire Type XV17ASY Tubeless XV17ASYC Tubeless XV17ATSY Tubeless XV17ATSYC Tubeless XV17ATY With tube XV17ATYC With tube XV17AWY Tubeless XV17AWYC Tubeless 9 2 SPECIFICATIONS Size 150 80B16M C 71H Manufacturer model XV17ASY BRIDGESTONE G702N XV17ASYC BRIDGESTONE G702N XV17ATSY BRIDGESTONE G702N XV17ATSYC BRIDGESTONE G702N XV17ATY BRIDGESTONE G702 XV17ATYC BRIDGESTONE G702 XV17AWY BRIDGESTONE G702N XV17AWYC BRIDGESTONE G702N Manufacturer model XV17ATY DUNLOP D404 XV17ATYC DUNLOP D404 Loading Maximum load XV17ASY 191 kg 421 Ib XV17ASYC 191 kg 421 Ib XV17ATSY 177 kg 390 Ib XV17ATSYC 177 kg 390 Ib XV17ATY 177 kg 390 Ib XV17ATYC 177 kg 390 Ib XV17AWY 191 kg 421 Ib XV17AWYC 191 kg 421 b Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi SPECIFICATIONS Loading condition XV17ASY 90 191 kg 198 421 Ib XV17ASYC 90 191 kg 198 421 Ib XV17ATSY 90 177 kg 198 390 Ib XV17ATSYC 90 17
39. MENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Sidestand pivot e Check operation e Apply lithium soap based grease lightly Sidestand switch e Check operation and replace if necessary Front fork e Check operation and for oil leak age e Replace if necessary Shock absorber as sembly e Check operation and for oil leak age e Replace if necessary Rear suspension link pivots e Apply lithium soap based grease lightly Engine oil e Change warm engine before draining Engine oil filter car tridge e Replace Transfer case oil e Check for leakage e Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Front and rear brake switches e Check operation Control cables e Apply Yamaha chain and cable lube or engine oil thoroughly PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Throttle grip hous ing and cable e Check operati
40. RNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 7 32 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it
41. STRUMENT AND CONTROL FUNCTIONS then go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11532 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 5 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit EAU45682 Multi function meter unit 3 1 Speedometer 2 Odometer tripmeter fuel reserve tripme ter clock 3 Fuel gauge Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident EWA12422 The multi function meter unit is equipped with the following a speedometer which shows the riding speed a fuel gauge 4 3 an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero e a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock e a self diagnosis device a brightness control mode TIP Be sure to turn the ke
42. Self diagnosis device 1 Error code display This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on or flash and then the dis play will indicate a two digit error code If the display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle INSTRUMENT AND CONTROL FUNCTIONS FEA TIBRO 3 Turn the key to ON and then re FADIA NOTICE lease the SELECT switch after Handlebar switches If the display indicates an error five seconds or more Left code the vehicle should be checked 4 Push the A or wW side of the as soon as possible in order to avoid SELECT switch to select the de ee engine damage sired brightness level 5 Push the RESET switch to con firm the selected brightness level The display will return to the odom eter or tripmeter mode Brightness control mode 1 Dimmer switch 20 20 2 Turn signal switch lt g c gt 3 Horn switch pes 1 Speedometer panel 2 Brightness level This function allows you to adjust the brightness of the speedometer panel to suit the outside lighting conditions To set the brightness 1 Turn the key to OFF 2 Push and hold the A side of the SELECT switch 4 6 INSTRUMENT AND CONTROL FUNCTIONS Right 1
43. TENANCE AND ADJUSTMENT 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EWA10630 EAU22271 Adjusting the rear brake light switch 1 Rear brake light switch 2 Rear brake light switch adjusting nut The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 7 24 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads 1 Brake pad wear indicator Each front brake pad is provided with wear indicators which allows you to
44. U41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU42523 SELECT switch a w This switch is used to perform selec tions in the odometer tripmeter to set the clock and to set the brightness mode of the multi function meter unit See Multi function meter unit on page 4 3 for detailed information EAU42532 RESET switch This switch is used to perform selec tions in the tripmeter to set the clock and to set the brightness mode of the multi function meter unit See Multi function meter unit on page 4 3 for detailed information EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 18 INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up a
45. YAMAHA EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha Road Star This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur re
46. ation c cccccccccsssssseeeeeeeees 1 1 License plate light bulb replacing 7 36 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label ccceccceceessessteeeeeeeeees 10 2 Multi function meter unit 4 3 N Neutral indicator light wee 4 2 Noise regulation P Panels removing and installing 7 8 Parking eeeecceeeeeceseeeseetseeseseeseeeeeees 6 4 Part loCations cc cccccccccsssseeeeeesessnaeee 3 1 R Rear brake light switch adjusting 7 24 Rear suspension lubricating 7 30 RESET switch iy Rider acl 1 Ooo re S Saddlebags XV17ATY C ee 4 14 Safety defects reporting 10 3 Safety information eee eee eee 2 1 SELECT switch 4 7 SHING a ea aiena eaaa a 6 2 Shift pedal oo eee eee eeeeeeeeeeees 4 8 Shock absorber assembly adjusting 4 16 Sidecases XV17ATSY C eee 4 15 SIMOSTANG a ec sses niiin ariannir 4 17 Sidestand checking and lubricating 7 29 Spark plugs Checking cece 7 9 Specifications 9 1 Starting the engine we 6 1 Start SWitehisisos ssrin isiin 4 7 Steering Checking ees 7 31 Steering locking with a padlock 4 12 SUOMA GEE EE O ST 8 4 Supporting the motorcycle 7 36 Swingarm pivots lubricating
47. ator and warning lights Neutral indicator light N High beam indicator light 20 Left turn signal indicator light lt a Right turn signal indicator light q gt Engine trouble warning light 1 Fuel level warning light W oahoNnd EAU11030 Turn signal indicator lights lt and Ti D The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11363 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 4L 0 90 US gal 0 75 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds and then go off have a Yamaha dealer check the elec trical circuit TIP This model is also equipped with a self diagnosis device for the fuel level de tection circuit If a problem is detected in the fuel level detection circuit the fol lowing cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and IN
48. be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer EAU45691 Auxiliary DC connector 1 Auxiliary DC connector ECA15310 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the battery may discharge To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used EWA12531 INSTRUMENT AND CONTROL FUNCTIONS A 12 V accessory connected to the auxiliary DC connector behind panel A can be used when the key is in the ON position 4 20 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel
49. brication are explained on the following pages Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service Turn off the engine when performing maintenance unless otherwise specified EWA10321 EWA15121 PERIODIC MAINTENANCE AND ADJUSTMENT A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner s tool kit com X
50. commended type to raise it to the correct level TIP When adding oil be careful not to over fill the engine oil tank the oil level rises faster starting from the half level portion on the dipstick 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 7 Install the rider seat E PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE Make sure that the oil filler cap is se curely tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 4 12 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 1 Engine oil drain bolt oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt crankcase 7 12 TIP Skip steps 7 9 if the oil filter cartridge is not being replaced 7 Remove the oil filter cartridge with an oil filter wrench 1 Oil filter cartridge 2 Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 8 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge PER
51. d for this model Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 250 kPa 2 50 kgf cm2 36 psi XV17ASY 90 191 kg 198 421 Ib XV17ASYC 90 191 kg 198 421 Ib XV17ATSY 90 177 kg 198 390 Ib XV17ATSYC 90 177 kg 198 390 Ib XV17AWY 90 191 kg 198 421 Ib XV17AWYC 90 191 kg 198 421 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 280 kPa 2 80 kgf cm2 41 psi Maximum load XV17ASY 191 kg 421 Ib XV17ASYC 191 kg 421 Ib XV17ATSY 177 kg 390 Ib XV17ATSYC 177 kg 390 Ib XV17AWY 191 kg 421 Ib XV17AWYC 191 kg 421 Ib Total weight of rider passenger car go and accessories 7 20 EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced PERIODIC MAINTENANCE AND ADJUSTMENT Yamaha dealer who has the EWA10461 a jetty necessary professional knowl The front and rear tires should be of 150 80B16M C 71H edge and experience the same make and design other Manufacturer model wise the handling characteristics of even the
52. d the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motor cycle load capacity shown in the Owner s Manual ROM FUEL TANK Never ride above 80 mph 120 km h with saddlebags because handling could be CANISTER affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather TO ATMOSPHERE conditions 5PX 21686 00 YAMAHA USA 5GA73 98 00 A SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own ers Manual Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it
53. display will automatically change to the fuel re serve tripmeter mode F TRIP and start counting the distance traveled INSTRUMENT AND CONTROL FUNCTIONS from that point In that case push the A side of the SELECT switch to switch the display between the various tripmeter and odometer modes in the following order F TRIP TRIP A gt TRIP B ODO F TRIP TIP Push the wW side of the SELECT switch to switch the display in the re verse order To reset a tripmeter select it by push ing the A or w side of the SE LECT switch and then push the RESET switch for at least one sec ond If you do not reset the fuel reserve tripmeter manually it will reset itself au tomatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Clock 1 Clock The clock displays when the key is turned to ON To set the clock 1 Turn the key to ON 2 Push the A side of the SE LECT switch and RESET switch together for at least two seconds 3 When the hour digits start flashing push the 4 or w side of the SELECT switch to set the hours 4 Push the RESET switch and the minute digits will start flashing 5 Push the A or w side of the SELECT switch to set the min utes 4 5 6 Push the RESET switch and then release it to start the clock
54. does not contact any other parts Open the throttle and make sure that the throttle grip returns properly when released other wise an accident or injury could result Tightening torque Windshield bolt 16 Nm 1 6 m kgf 11 ft Ibf 4 14 4614 Saddlebags XVI7ATY C EWA11112 A WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 1 1 and 7 18 for important loading and tire pressure informa tion e Always securely close each saddlebag before riding e Distribute weight evenly on each side of the motorcycle e Do not exceed the load limit of 5 kg 11 Ib for each saddlebag e Do not exceed the maximum load of 177 kg 390 Ib for the ve hicle e Do not exceed 120 km h 80 mi h when riding with luggage in the saddlebags otherwise handling could be affected Im proper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions may make it necessary to further reduce the riding speed INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag Unbuckle the belts and fold up the flap P Eausss90 To Open a sidecase Sidecases XV17ATSY C 1 Insert the key into the lock turn it EWA12520 A WARNING counterclockwise and then push it lt a an in Improper loading or overloading can cause loss of control and possibly Se ee an accident or personal injury See pages 1 1 and 7 18 for important pon
55. e riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 36 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering PERIODIC MAINTENANCE AND ADJUSTMENT EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 7 31 EAU33654 Battery 1 Battery 2 Positive battery lead red 3 Negative battery lead black This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 A WARNING e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when PERIODIC MAINTENANCE AND ADJUSTMENT working near batteries In case of contact administer the fol lowing FIRST AID EXTE
56. e in poorly venti lated or partially enclosed areas such as barns garages or car ports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load XV17ASY 191 kg 421 Ib XV17ASYC 191 kg 421 Ib XV17ATSY 177 kg 390 Ib XV17ATSYC 177 kg 390 Ib XV17ATY 177 kg 390 Ib XV17ATYC 177 kg 390 ib XV17AWY 191 kg 421 Ib XV17AWYC 191 kg 421 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imba
57. ecommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new PO PO motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work ls the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of
58. ed Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 59 TABLE OF CONTENTS LOCATION OF IMPORTANT LABEL Sesicceci eect dicate tivo 1 1 SAFETY INFORMATION 2 1 DESCRIPTION o 3 1 Left ViIQW Hsurcnnn ea 3 1 Right ViOw cccsseeessseeeesereeeeeees 3 3 Controls and instruments 3 5 INSTRUMENT AND CONTROL FUNCTIONS 00 ce ceeeeeeeeeeteteeeeeeeaes 4 1 Main switch steering lock 0 4 1 Indicator and warning lights 4 2 Multi function meter unit 4 3 Handlebar switches eee 4 6 Clutch lever sassone 4 8 Shift pedal 0 0 eeeeeeseeeseeeeeeeenees 4 8 Brake lever ccesccceeeereeeeeeeereees 4 8 Brake pedal eeeeeeeeeseeeeeseeeeees 4 9 Fuel tank cap neee 4 9 E E ET 4 10 Catalytic converters a se 4 11 Locking the steering with a Padlock dieiis 4 12 Rider seat assnsecnennrierrrrerrisenn 4 12 Helmet holder eeeeeeeseeeeees 4 13 Windshield XV17ATY C XV17ATSY C 4 13 Saddlebags XV17ATY 0 4 14 Sidecases XV17ATSY C 4 15 Adjusting the shock absorber assembly oe eeeeeeeeseeeeesneeeeeneees 4 16 Sidestand 00 ceeceeeeeeeeeeeeeeeeeteeee 4 17 Ignition circuit cut off system 4 18 Auxiliary DC connector 006 4 20 FOR YOUR SAFETY PRE
59. ederal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towi
60. egister your motor cycle with the licensing authority in your area EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 12 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following ac
61. er page 4 8 NO oP WD 3 6 DESCRIPTION INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10540 ON All electrical circuits are supplied with power and the meter lighting taillight license plate light and position lights come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10681 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indic
62. eristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 7 22 EAU22033 Adjusting the clutch lever free play 1 Clutch lever free play 2 Locknut clutch lever 3 Clutch lever free play adjusting bolt 4 Rubber cover The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the c
63. higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle OPERATION AND IMPORTANT RIDING POINTS 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 13 mi h 2nd 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h 6 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances
64. his may cause the unit to ex plode due to excessive gas pressure e Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance e Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service 4 17 EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re laniti j it cut off iem pair it if it does not function proper gni ion circul CUL OTT syste ly The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral swi
65. hole PERIODIC MAINTENANCE AND ADJUSTMENT 3 If the oil is below the brim of the To change the transfer case oil NOTICE Make sure that no for check hole remove the oil filler 1 Place an oil pan under the transfer eign material enters the transfer cap add sufficient oil of the recom case to collect the used oil CaSe ecatos71 mended type to raise it to the cor 2 Remove the drain bolt and the rect level and then install the oil check bolt to drain the oil from the Recommended transfer case oil filler cap transfer case See page 9 1 Oil quantity 0 40 L 0 42 US qt 0 35 Imp qt 5 Start the engine and let it idle for several minutes while checking the transfer case for oil leakage If oil is leaking immediately turn the en gine off and check for the cause 1 Transfer case oil filler cap 1 Transfer case oil drain bolt 2 Transfer case oil level check bolt 3 Correctoillevel 3 Install the drain bolt and the check 4 Transfer case oil bolt and then tighten the drain bolt to the specified torque 4 Install the oil check bolt and then tighten it to the specified torque Tightening torque Transfer case oil drain bolt Tightening torque 17 5 Nm 1 75 m kgf 12 7 ft lbf Transfer case oil check bolt SSS 7 5 Nm 0 75 m kgf 5 4 ft Ibf 4 Remove the oil filler cap refill with the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap
66. if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA16530 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAU45661 Replacing the fuses The main fuse and fuel injection system fuse are located in the starter relay case behind panel B See page 7 8 To access the fuses remove the quick fastener and push the starter relay case cover inward to unhook it from the slot and then pull the cover off 1 Starter relay case cover 2 Quick fastener 3 Slot PERIODIC MAINTENANCE AND ADJUSTMENT 1 Main fuse 2 Fuel injection system spare fuse 3 Fuel injection system fuse The fuse box which contains the fuses for the individual circuits is located be hind panel A See page 7 8 1 Fuse box 7 33 Spare fuse Signaling system fuse Ignition fuse Auxiliary DC connector fuse Headlight fuse Backup fuse for odometer and clock 7 Auto decompression fuse ora WON If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical syste
67. ing the brake and shift pedals 7 28 Checking and lubricating the brake and clutch levers 7 28 Checking and lubricating the sidestand eeeceeeeseeeeeeeeeeeseeee 7 29 Lubricating the swingarm pivots 7 29 Lubricating the rear suspension 7 30 Checking the front fork 0 7 30 Checking the steering 4 7 31 Checking the wheel bearings 7 31 Battery scien ane 7 31 Replacing the fuses 0 7 33 Replacing the headlight bulb 7 34 Tail brake light eceeeeeeeeeeees 7 35 Replacing a turn signal light DUID seecstesec eis atta s ereecee sti ae 7 35 Replacing a license plate light UID EEA TTE 7 36 Supporting the motorcycle 7 36 Troubleshooting secere 7 37 Troubleshooting chart seee 7 38 MOTORCYCLE CARE AND STORAGE 3 28 dhe aes ences 8 1 Matte color caution seee 8 1 Care ineieenae chi ean ie 8 1 Storage fireball winked e 8 4 SPECIFICATIONS eeeeeee 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record eee 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY e eee 10 7 YAMAHA EXTENDED SERVICE ES Vccriisetiel orscrscastooesscelts 10 9 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS EAU10383 Read and understand all of the labels on
68. injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 4 10 ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13362 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 4 L 0
69. ision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 e A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION e Do not run engin
70. lance or instabili ty e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely 2 3 attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts simila
71. le Lube or engine oil 7 27 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU44271 Checking and lubricating the Checking and lubricating the brake and shift pedals PEN brake and clutch levers Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu The operation of the brake and clutch bricated if necessary levers should be checked before each ride and the lever pivots should be lu bricated if necessary 7 28 Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease 7 29 EWA10731 EAUM1650 Lubricating the
72. levers checking and l bricating innin n 7 28 Brake and shift pedals checking and lubricating iitvctecctecaciveeventesteretntaety Brake fluid changing s es Brake fluid level checking Brake l V f sesssserirerrrrerrne Brake lever free play adjusting Brake pedal esesssesesrisererrresnrrreserrnrenen c Cables checking and lubricating 7 27 Canister for California only 0 7 10 CAN Cia iiias caveendieeaiecsveteavlesereeucevereneoteass 8 1 Catalytic converters i Clutch lever cvcccceccescsecscocessectecsccuscercesenss Clutch lever free play adjusting 7 22 D Dimmer SWitCH 00 eee eres 4 7 Drive belt Slack eee eee 7 26 E Engine break in eee eee eee 6 3 Engine oil and oil filter cartridge 7 11 Engine stop sWitch eee 4 7 Engine trouble warning light 0 4 3 F Front and rear brake pads checking 7 24 Front fork checking Fuel tank Cap ccecesssecsesessseeseeeseees 4 9 Fuses replacing eee eee eee cree 7 33 H Handlebar switches eee 4 6 Headlight bulb replacing Helmet holder csescessesssreversseeeeees High beam indicator light z HON SWI CHh sssssseeseseeeeeeeresrrerinsrrerrnrrrene l Identification numbers eee 10 1 Ignition circuit cut off system 4 18 Indicator and warning lights 4 2 K Key identification number 0 10 1 L Labels loc
73. ll the headlight bulb cover and then connect the coupler Install the headlight unit by install ing the screws Have a Yamaha dealer adjust the headlight beam if necessary PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 EAU24212 Tail brake light Replacing a turn signal light This model is equipped with an LED bulb type tail brake light 1 Remove the turn signal lens by re If the tail brake light does not come on moving the screws have a Yamaha dealer check it 1 Screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break teca1css1 7 35 PERIODIC MAINTENANCE AND ADJUSTMENT EAU31963 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the bolts 1 Bolt 2 Remove the license plate light socket together with the bulb by turning it counterclockwise and then pulling it out 3 Remove the burnt out bulb by pull ing it out 1 Bulb 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in and then turn it clockwise until it stops 6 Install the license plate light unit by installing the bolts 7 36 EAU24350 Supporting the motorcycle Since this
74. loth If the saddlebags have been exposed to severe weather conditions and have become faded or been scuffed use a fine boot creme to return the leather to its original rich even color MOTORCYCLE CARE AND STORAGE Exposure to the elements can dry out the leather over time Therefore an oc casional application of a good quality mink oil is recommended to restore the leather and lift its water resistance Make sure that the saddlebags are clean and dry before applying the mink oil Using a soft cloth or a dauber work a thin coat of mink oil into the leather surface of the saddlebags Wipe off any excess oil immediately and allow the saddlebags to dry for several hours EAU44451 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 8 4 3 Perfo
75. lutch lever free play adjusting bolt in direction a To PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free play decrease the clutch lever free play ee Piaget turn the adjusting bolt in direction turn the adjusting nut in direction Adjusting the brake lever free b b play 4 If the specified clutch lever free 8 Tighten both locknuts play could be obtained as de 9 Slide the rubber cover to its origi scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 5 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 6 Loosen the locknut further down the clutch cable a NS K d WY N pN Ne 1 Clutch lever free play adjusting nut clutch cable 2 Locknut clutch cable 7 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To nal position 7 23 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b PERIODIC MAIN
76. m and possibly a fire wa15131 PERIODIC MAINTENANCE AND ADJUSTMENT Specified fuses Main fuse 50 0A Headlight fuse 20 0A Signaling system fuse 15 0A Ignition fuse 20 0A Fuel injection system fuse 15 0A Auxiliary DC connector fuse 3 0A Backup fuse 3 0A Auto decompression fuse 15 0A 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If a fuse immediately blows again have a Yamaha dealer check the electrical system EAU23794 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Do not touch the glass part of the bulb 1 Remove the headlight unit by re moving the screws 7 34 1 Screw 2 Disconnect the headlight coupler and then remove the bulb cover 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 1 Headlight bulb holder 4 Place a new headlight bulb into po sition and then secure it with the bulb holder Insta
77. mage e Tighten spokes if necessary e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Wheel bearings e Check bearings for smooth oper ation e Replace if necessary Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Drive belt e Check belt tension e Adjust if necessary Every 2500 mi 4000 km Steering bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Repack Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaft e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease lightly Clutch lever pivot shaft e Apply lithium soap based grease lightly Shift pedal pivot shaft e Apply lithium soap based grease lightly 7 5 ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUST
78. model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools ex
79. nd your toes to shift down 4 8 EAU12890 Brake lever 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal vy J ji Z 4 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13121 Fuel tank cap 1 Fuel tank cap lock cover 2 A mark 3 Unlock 4 Lock To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward 4 9 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EWA10131 EAU13212 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of
80. ng phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAU26750 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A Air filter element cleaning 02 7 16 Auxiliary DC connector B Battery E AEE TAEA AF ETAT 7 31 Brake and clutch
81. nt product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XV17AWY C XV17ASY C XV17ATY C XV17ATSY C OWNER S MANUAL 2008 by Yamaha Motor Corporation U S A 1st edition July 2008 All rights reserv
82. old tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 250 kPa 2 50 kgf cm2 36 psi XV17ATY 90 177 kg 198 390 Ib XV17ATYC 90 177 kg 198 390 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 280 kPa 2 80 kgf cm2 41 psi Maximum load XV17ATY 177 kg 390 Ib XV17ATYC 177 kg 390 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 Tire inspection t gt j 9 A s 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND ADJUSTMENT EWA10560 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube ve
83. on and free play e Adjust the throttle cable free play if necessary e Lubricate the throttle grip housing and cable Lights signals and switches Since these items require special tools data and technical skills have a Yamaha dealer perform the service TIP e Check operation e Adjust headlight beam From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months TIP EAU17630 The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake service e After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required e Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid e Replace the brake hoses every four years and if cracked or damaged PERIODIC MAINTENANCE AND ADJUSTMENT 2 Remove the bolts and then take the panel off as shown EAU18771 Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed 1 Bolt To install the panel Place the panel in the original position and then install the bolt Or 1 Panel A eh g
84. perience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 7 37 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1 Fuel j There is enough fuel Check the compression Check the fuel level in the fuel tank my Ted ustan There i fuel l e engine does not start E RRES gt Supply fuel Check the compression 2 Compression m There is compression Check the ignition Operate the electric starter gt Have a Yamaha dealer gt There is no compression gt check the vehicle 3 Ignition g Wet Wipe off with a dry cloth and correct the Operate the electric starter spark plug gaps or replace the spark plugs Remove the spark plugs i and check the electrodes gt Dry gt Have a Yamaha dealer check the vehicle The engine deee not stank Check the battery 7 4
85. power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 2 ECA10260 NOTICE e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next
86. r in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle A SAFETY INFORMATION Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds
87. ridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 12 3 Start the engine warm it up see TIP below and then turn the en gine off TIP e Warm the engine up for 10 min utes during the summer months and 20 minutes during the winter months f the engine is left idling for more than 20 minutes the engine will stall and the engine trouble warn PERIODIC MAINTENANCE AND ADJUSTMENT ing light will come on but this is not a malfunction Simply turn the main switch to OFF and then back to ON to restart the engine and reset the engine trouble warn ing light 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 1 Engine oil filler cap 1 Dipstick 2 Maximum level mark 3 Minimum level mark 5 If the engine oil is at or below the minimum level mark add sufficient oil of the re
88. rm the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine over tewaioss1 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand MOTORCYCLE CARE AND STORAGE 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover each muffler outlet with a plastic bag to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more
89. ry carefully and replace it as soon as possible with a high quality product Tire information This motorcycle is equipped with spoke wheels and tube tires 7 19 EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Front tire Size 130 90 16M C 67H Manufacturer model XV17ATY BRIDGESTONE G703 XV17ATYC BRIDGESTONE G703 XV17ATY DUNLOP D404F XV17ATYC DUNLOP D404F Rear tire Size 150 80B16M C 71H Manufacturer model XV17ATY BRIDGESTONE G702 XV17ATYC BRIDGESTONE G702 XV17ATY DUNLOP D404 XV17ATYC DUNLOP D404 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21423 Tires For cast wheel models To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle EWA11011 A WARNING Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control Tire inflation pressure should be checked and adjusted when the tem perature of the tire equals the ambi ent air temperature Tire inflation pressure must be adjusted accord ing to total weight of cargo rider passenger and accessories wind shield saddlebags etc if approve
90. s Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of v
91. t ay 8 oe 2 Panel B Ne EAU19151 Panel A 1 Bolt To remove the panel Remove the bolt and then pull the pan causss7o TO install the panel el off as shown Panel B 1 Place the panel in the original posi tion and then install the bolts To remove the panel 1 Remove panel A See page 7 8 7 8 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re 2 Install panel A veal the condition of the engine 1 Spark plug wrench To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed i in the engine have the same color To remove a spark plug 1 Remove the spark plug cap TIP If any spark plug shows a distinctly dif ferent color the engine could be oper 1 Spark plug cap ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit
92. t use warm water since it increases the corrosive action of the salt ca10791 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion Windshield cleaning Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral detergent and after cleaning thoroughly wash it off with water For additional cleaning use Yamaha Wind shield Cleaner or other quality cleaner Some cleaning compounds for plastics may leave scratches on surfaces of the windshield Before using them make a test by polishing an area which does not affect your visibility After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar
93. tch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure 4 18 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 19 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not
94. tenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 mm 0 2 in apart 1 Drive belt 2 Marks 3 Drive belt slack 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 Ibf applied to the belt with a belt ten sion gauge as shown TIP A belt tension gauge is available at a Yamaha dealer 1 Belt tension gauge 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measurement noted in step 3 Drive belt slack 6 0 8 0 mm 0 24 0 31 in 5 If the drive belt slack is incorrect have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND ADJUSTMENT EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cab
95. tenance work e Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat 4 11 ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU13780 Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock INSTRUMENT AND CONTROL FUNCTIONS EAU14152 Rider seat To remove the rider seat 1 Turn the key to OFF and then turn it to OPEN TIP Do not push inward when turning the key 2 Pull the rider seat off To install the rider seat 1 Insert the projection on the rear of the rider seat into the seat holder as shown and then push the front of the seat down to lock it in place 4 12 1 Projection 2 Seat holder 2 Remove the key from the main switch if the motorcycle will be left unattended TIP Make sure that the rider seat is properly secured before riding INSTRUMENT AND CONTROL FUNCTIONS EAU14321 Helmet holder 1 Helmet holder The helmet holder is located under the rider seat To secure a helmet to the helmet holder 1 2 Remove the rider seat See page 4 12
96. the spring preload as follows 1 Loosen the locknut a 1 Locknut 2 Spring preload adjusting nut 2 Toincrease the spring preload and thereby harden the suspension turn the adjusting nut in direction a To decrease the spring pre 4 16 load and thereby soften the sus pension turn the adjusting nut in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The short er distance A is the lower the spring preload the longer distance A is the higher the spring preload 1 Special wrench INSTRUMENT AND CONTROL FUNCTIONS 1 Distance A Spring preload Minimum soft Distance A 42 5 mm 1 67 in Standard XV17AWY C XV17ASY C Distance A 42 5 mm 1 67 in XV17ATY C XV17ATSY C Distance A 45 5 mm 1 79 in Maximum hard Distance A 51 5 mm 2 03 in 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjust ing nut and then tighten the locknut to the specified torque ECA10121 Tightening torque Locknut 35 Nm 3 5 m kgf 25 ft lbf EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly e Do not tamper with or attempt to open the cylinder assembly e Do not subject the shock ab sorber assembly to an open flame or other high heat source T
97. ts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer interval service Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi
98. uilt and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES
99. y to ON before using the SELECT switch A V and RESET switch except for setting the brightness control mode 1 SELECT switch A W 2 RESET switch Speedometer 1 Speedometer When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir cuit INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge 1 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E approximately 3 4 L 0 90 US gal 0 75 Imp gal remain in the fuel tank If this occurs refuel as soon as possible When the key is turned to ON the fuel gauge needle will sweep once across the fuel level range and then return to the current amount in order to test the electrical circuit 4 4 Odometer tripmeters and fuel re serve tripmeter 1 Odometer tripmeter fuel reserve tripmeter Push the 4 side of the SELECT switch to switch the display between the odometer mode ODO the tripme ter modes TRIP A and TRIP B in the following order ODO TRIP A gt TRIP B gt ODO TIP Push the w side of the SELECT switch to switch the display in the re verse order If the fuel level warning light comes on see page 4 2 the odometer

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