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Yamaha 2002 Road Star Silverado Owner's Manual

1. XV16AP C XV1600AS C XV16ATP C OWNER S MANUAL 2001 by Yamaha Motor Corporation U S A 1st Edition May 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 15 18 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX Safe riding Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels A SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre o
2. 4 2 Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking OPERATION AND IMPORTANT RIDING POINTS e Before starting out make sure i that the sidestand is up If the Starting and Waking uUp a sidestand is not raised com Cold engine pletely it could contact the In order for the ignition circuit cut off ground and distract the opera system to enable starting one of the tor resulting in a possible loss following conditions must be met of control e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sidestand up CAUTION e Make sure not to store personal R WARNING items near the air cleaner in e Become thoroughly familiar with take otherwise air intake will be WARNING all operating controls and their keg and performance will e Before starting the engine uffer check the function of the igni tion circuit cut off system ac cording to the procedure functions before riding Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand described on page 3 18 Never start the engine or operate e Never ride with the sidestand it in a closed area for any length down of time Exhaust fumes are poi sonous and inhaling them can cause loss of consciousness and death within a short time Al ways make sure that there is ad equate ventilation e Make
3. RES reserve position RES Pointed end positioned over RES RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling INSTRUMENT AND CONTROL FUNCTIONS Starter choke knob N Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock 3 11 Rider seat To remove the rider seat 1 Insert the key into the main switch and then turn it counterclockwise to OPEN NOTE Do not push inward when turning the key 2 Pull the rider seat off 1 Projection 2 Seat holder To install the rider seat 1 Insert the projection on the rear of the rider seat into the seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key from the main switch if the motorcycle will be left unattended NOTE Make sure that the rider seat is proper ly s
4. frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of al first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period e Y E S is designed and administered by the same
5. park in a place where pedestri ans or children are not likely to touch them e Do not park on a slope or on soft ground otherwise the motorcycle may overturn OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE Owner s tool kit Periodic maintenance chart for the emission control system General maintenance and lubrication chart Removing and installing the panel Checking the spark plugs Canister for California only Engine oil and oil filter cartridge Transfer case oil Cleaning the air filter element Adjusting the carburetor Adjusting the throttle cable free play Spoke wheels Accessories and replacement parts Adjusting the clutch lever free play Adjusting the brake lever free play Adjusting the brake pedal position Adjusting the rear brake light switch Checking the front and rear brake pads Checking the brake fluid level Changing the brake fluid Drive belt slack Checking and lubricating the throttle grip and Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Checking and lubricating the sidestand Checking the front fork Checking the steering Checking the wheel bearings Battery Replacing the fuses Replacing the headlight bulb Replacing a turn signal light bulb or the tail brake light bulb Supporting the motorcycle Troubleshooting Troubleshooting chart PERIODIC MAINTENANCE AND MINOR REPAIR Safety is an obligation
6. 0 9 US gal 0 8 Imp gal 3 5 L CAUTION Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to the engine internal parts such as valves piston rings exhaust system etc 3 9 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems OFF closed position Lj Pointed end positioned over OFF Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not run ning INSTRUMENT AND CONTROL FUNCTIONS ON normal position Pointed end positioned over ON ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position 3 10
7. Fuel gauge Fuel level warning light Fuel tank cap Fuses replacing H Handlebar switches Headlight bulb replacing Helmet holder High beam indicator light Horn switch I Identification numbers Ignition circuit cut off system Indicator and warning lights K Key identification number L Labels location M Main switch steering lock Maintenance and lubrication periodic Maintenance emission control system Maintenance periodic Maintenance record Model label N Neutral indicator light Noise regulation P Panel removing and installing Parking Part locations Pre operation check list R Rider seat S Saddlebags XV16AT C Safety defects reporting Safety information Self diagnosis device Shifting Decelerating Shift points Starting out and accelerating Shift pedal Shock absorber assembly adjusting Sidestand Sidestand checking and lubricating Spark plugs checking Specifications Speedometer unit Starter choke knob Starting and warming up a cold engine 5 1 Starting a warm engine Start switch Steering checking Steering locking with a padlock Storage Supporting the motorcycle T Throttle cable free play adjusting Throttle grip and cable checking and lubricating Tool kit Transfer case oil Troubleshooting Troubleshooting chart Turn signal indicator light Turn signal light or tail brake light bulb replacing Turn signal switch V Valve clearance
8. Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 9 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty peri
9. adjusted to specification Spark plug gap 0 03 0 04 in 0 8 0 9 mm 6 8 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads Tightening torque Spark plug 12 5 ftIb 1 75 m kgf 17 5 Nm NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in LENOID VALVE TO ATMOSPHERE CO CARB E FROM FUEL TA URGE TANK CANISTER TO ATMOSPHERE Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this motorcycle make sure to check the following Check each hose connection Che
10. hours 7 4 MOTORCYCLE CARE AND STORAGE Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover 7 7 CAUTION e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored 2 4 Long term Before storing your motorcycle for several months 1 Follow all the instructions in the Care section of this chapter For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion 7 5 a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are ground ed This will limit spa
11. 18 17 11 Passenger seat 17 Brake pedal page 3 8 12 Fuel tank page 3 9 18 Rider footrest 13 Fuel tank cap page 3 8 19 Shock absorber spring preload 14 Windshield page 3 13 adjusting nut page 3 15 15 Headlight page 6 33 20 Passenger footrest 16 Front turn signal position lights page 6 35 21 Muffler 2 4 DESCRIPTION Road Star V Road Star Silverado XV16A C XV16AS C XV16AT C Controls and instruments XV16A C XV16AS C 1 Clutch lever 2 Left handlebar switches 3 Speedometer unit 4 Main switch steering lock XV16A page 3 7 page 3 6 page 3 3 page 3 1 2 5 XV16AT C 5 Right handlebar switches 6 Throttle grip 7 Brake lever page 3 6 page 6 17 page 3 7 Main switch steering lock Indicator and warning lights Speedometer unit Starter choke knob Locking the steering with a padlock Rider seat Helmet holder Handlebar switches Windshield XV16AT C Clutch lever Saddlebags XV16AT C Shift pedal Adjusting the shock absorber assembly Brake lever Sidestand Brake pedal Ignition circuit cut off system Fuel tank cap INSTRUMENT AND CONTROL FUNCTIONS Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below ON All electrical systems are supplied with power the headlight meter lighting taillight and front position l
12. NOTE Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recommend ed shift points OPERATION AND IMPORTANT RIDING POINTS To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 16 mi h 25 km h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle Shiftthe transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on 5 4 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Acceleration Deceleration shift point shift point mi h km h mi h km h ist 2nd 13 20 16 25 2nd 3rd 19
13. adequate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcycle note the following N SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes N SAFETY INFORMATION Location of important labels Please read the following important labels carefully before operating this motorcycle 1 2 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm
14. and or lack of proper maintenance are not covered by this warranty 9 7 ENGINE DISPLACEMENT 50cc to 169cc PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc or over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collisi
15. brake lever To increase the brake lever free play turn the adjusting bolt in di rection a To decrease the brake lever free play turn the adjusting bolt in direction b 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident Ly a Distance between brake pedal and footrest Adjusting the brake pedal position The top of the brake pedal should be po sitioned approximately 3 9 in 100 mm above the top of the footrest as shown Periodically check the brake pedal posi tion and if necessary have a Yamaha dealer adjust it 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident PERIODIC MAINTENANCE AND MINOR REPAIR 1 Rear brake light switch 2 Rear brake light
16. fuse Carburetor heater fuse 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 1 Headlight coupler 1 Headlight bulb holder ae 3 Unhook the headlight bulb holder Replacing the headlight bulb 2 Disconnect the headlight coupler andiliamn remove the defective This motorcycle is equipped with a and then remove the bulb cover bulb quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 6 35 1 Do not touch this area Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into position and then secure it with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 6 36 PERIODIC MAINTENANCE AND MINOR REPAIR Supporting the motorcycle Since this model is not equipped with a centerst
17. of the owner Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON 6 1 TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Owner s tool kit Owner s tool kit The owner s tool kit is located under the rider seat See page 3 11 for rider seat removal and installation proce dures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the p
18. pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the Checking and lubricating the brake and clutch levers sidestand The operation of the brake and clutch The operation of the sidestand should 6 levers should be checked before each be checked before each ride and the ride and the lever pivots should be lu sidestand pivot and metal to metal bricated if necessary contact surfaces should be lubricated if necessary Recommended lubricant Lithium soap based grease ho If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it all purpose grease Recommended lubricant Lithium soap based grease all purpose grease 6 29 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage PERIODIC MAINTENANCE AND MINOR REPAIR To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compr
19. pull Ne air 4 Remove the air filter case cover by The air filter element should be cleaned removing the screws at the intervals specified in the periodic 4 Disconnect the hoses shown maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the air filter case bolts 6 15 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 1 Hose x 2 Sil 6 Lightly tap the air filter element to 9 Connect the hoses shown 5 Remove the air filter element by remove most of the dust and dirt 10 Install the air filter case by pushing removing the screws and then and then blow the remaining dirt it onto the air filter joint and then disconnect the hose shown out with compressed air as shown tighten the air filter joint clamp If the air filter element is damaged Screw replace it 11 Install the air filter case by install 7 Install the air filter element by in ing the bolts serting it into the air filter case then installing the screws and then connect the hose shown 8 Install the air filter case cover by installing the screws 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR Adjusting the carburetor The carburetor is an important part of the engine and its emission control sys tem which requires very sophisticated adjustment Therefore carburetor ad justments should be left to Yamaha dealer who has the necessary profes sional knowl
20. sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result 5 1 OPERATION AND IMPORTANT RIDING POINTS 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to O 3 Shiftthe transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 3 11 for starter choke oper ation 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt 6 After starting the engine move the starter choke knob back halfway 5 2 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than ne
21. switch adjusting nut Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart 6 23 1 Brake pad wear indicator groove x 2 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set LAM Fy 1 Brake pad wear indicator groove Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear
22. switched on Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right Neutral indicator light N This indicator light comes on when the transmission is in the neutral position Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have the Yamaha dealer check the self diagnosis system 3 2 INSTRUMENT AND CONTROL FUNCTIONS 1 Odometer tripmeter clock 2 Speedometer 3 Fuel gauge 4 Set button 5 Mode button Speedometer unit The speedometer unit is equipped with a speedometer an odometer and two tripmeters The speedometer shows riding speed The odometer shows the total distance traveled The tripmeters show the distance traveled since they were last set to zero Pushing the mode button left switch es the display between the odometer mode ODO and the tripmeter modes TRIP A and TRIP B in the following order D A gt TRIP 3 3 CIC rn LI rn LI To reset a tripmeter select it by push ing the mode button left and then hold down the set button right for at least one second The tripmeters can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachom
23. the brake pedal INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank cap lock cover 2 AA mark a Unlock b Lock Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be removed 3 8 To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the AA mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands e Avoid spilling fuel on the hot engine CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity Total amount 5 3 US gal 4 4 Imp gal 20 L Reserve amount
24. this section each time the pan el needs to be removed and installed To install the panel Place the panel in the original position and then install the bolt Panel A To remove the panel Remove the bolt and then pull the pan el off as shown 6 7 a Spark plug gap Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine PERIODIC MAINTENANCE AND MINOR REPAIR The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal col or when the motorcycle is ridden nor mally and all spark plugs installed in the engine should have the same color If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary
25. to EXCESSIVE SPEED or undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use N SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lac
26. 0 000 mi 31 000 km or 30 months and thereafter every 20 000 mi 81 000 km or 30 months Replace Exhaust system Check for leakage Retighten if necessary Replace gasket s if necessary Idle speed Check and adjust engine idle speed Adjust cable free play Evaporative Emission control system For California only Check control system for damage Replace if necessary 6 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Engine oil Replace See page 8 1 Y Y Y v Y v Oil filter Replace Y Y Y Air filter See NOTE on page 6 6 Clean with compressed air Replace if necessary Y Front brake Check operation and fluid leakage See NOTE page 6 6 Correct if necessary Replace brake fluid Rear brake Check operation and fluid leakage See NOTE page 6 6 Correct if necessary Replace brake fluid Clutch Check operation and free play Correct i
27. 30 16 25 3rd 4th 25 40 16 25 4th 5th 31 50 16 25 OPERATION AND IMPORTANT RIDING POINTS Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 000 mi 1 600 km For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1 000 mi 1 600 km The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided DsBDO mi 01 000 lom 13 500 1 200 mi 1 000 1 600 kem 12 LODO mi 1 600 km 1 0 600 mi 0 1 000 km Avoid prolonged operation 1 3 throttle above 600 1 000 mi 1 000 1 600 km Avoid prolonged operation 1 2 throttle above CAUTION After 600 mi 1 000 km of operation the engine oil and transfer case oil must be changed and the oil filter cartridge replaced 5 5 1 000 mi 1 600 km and beyond The vehicle can now be operated normally CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF e Since the engine and exhaust system can become very hot
28. 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR _ 280 kPa 2 80 kgf cm 41 psi ANK 21668 A0 XV16AT C Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent YAMAHA 4NL F835Y 00 A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4 A 22259 80 N SAFETY INFORMATION A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118K A0 California only EMISSION HOSE ROUTING FROM E FUEL TANK SOLENOID VALVE ROLL OVER VALVE CANISTER TO ATI E TO ATMOSPHERE Pan RGE TANK Q H 4WM 21686 01 XV16AT C Improper loading can adversely affect handling Do not exceed maximum load limit 11 Ib 5 kg each saddlebag Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motor cycle load capacity shown in the Owner s Manual Never ride above 80 mph 120 km h with saddlebags because handling could be affected This maximum s
29. A MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY YAMAHA EXTENDED SERVICE Y E S CONSUMER INFORMATION Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER BED 2 VEHICLE IDENTIFICATION NUMBER NENNEN 9 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label Model label The model label is affixed to the frame under the rider seat See page 3 11 for rider seat removal and installation pro cedures Record the information on this label in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUME
30. CE AND MINOR REPAIR 1 Locknut 2 Clutch lever free play adjusting bolt c Clutch lever free play Adjusting the clutch lever free play The clutch lever free play should mea sure 0 4 0 6 in 10 15 mm as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 2 Loosen the locknut at the clutch lever To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b 1 Clutch lever free play adjusting nut 2 Locknut 3 Loosen If the specified clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable the locknut at crankcase the TO increase the clutch lever free play turn the adjusting nut in di rection a To decrease the clutch lever free play turn the adjusting nut in direction b Tighten the locknut at the clutch lever and the crankcase 6 21 1 Locknut 2 Brake lever free play adjusting bolt c Brake lever free play Adjusting the brake lever free play The brake lever free play should mea sure 0 08 0 2 in 2 5 mm as shown Periodically check the brake lever free play and if necessary adjust it as follows 1 2 Loosen the locknut at the
31. Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation SAE80API GL 4 Hypoid Gear Oil 0 42 US qt 0 35 Imp qt 0 4 L Dry type element UNLEADED GASOLINE ONLY 5 3 US gal 4 4 Imp gal 20 L 0 9 US gal 0 8 Imp gal 3 5 L MIKUNI BSR40 x 1 NGK DPR7EA 9 or DENSO X22EPR U9 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 532 Belt 2 320 Constant mesh 5 speed Left foot 8 2 Gear ratio 1st 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tire Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS 2 438 1 579 1 160 0 906 0 750 Double cradle 32 5 6 in 142 mm Tube tire 130 90 16 67H 130 90 16 M C 67H Dunlop D404FL Bridgestone G703F g Tube tire 150 80B 16 71H 150 80B 16 M C 71H Dunlop D404 Bridgestone G702 SPECIFICATIONS Maximum load XV16A XV16AS XV16AT Tire air pressure measured on cold tires Up to 198 Ib 90 kg 198 Ib 90 kg maximum Front Rear Front Rear 432 Ib 196 kgf 399 Ib 181 kgf 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Total weight of rider passenger cargo and accessories Wheels Front Rear Type Size Type Size Spoke wheel 16
32. PONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse
33. R INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by an
34. U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shail include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts Rap SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RES
35. VED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE e This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE
36. XVI6A AS AT GOWNER S MANUAL A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION Congratulations on your purchase of the Yamaha Road Star Road Star Silverado This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsman ship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOL
37. actory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills 6 38 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank The engine does not start Check the compression There is no fuel Supply fuel gt 2 Compression Operate the electric starter Have a Yamaha dealer check the vehicle There is compression Check the ignition There is no compression 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plug
38. adjusting Vehicle identification number Ww PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts and Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual Printed on recycled paper LIT 11626 15 18 4WM 28199 13 PRINTED IN J APAN 2001 5 4 3 x1 CR E
39. aliper bracket bolt Drive belt slack 0 3 0 5 in 7 5 13 mm 5 f the drive belt slack is incorrect adjust it as follows 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Checking and lubricating the Improper drive belt slack will over throttle grip and cable load the engine Keep the drive belt The operation of the throttle grip should slack within the specified range be checked before each ride In addi I tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart 5 Tighten the axle nut and the brake caliper bracket bolt to the specified i z oo torques 1 Drive belt slack adjusting bolt x 2 2 Locknut x 2 Tightening torques 3 Wheel axle Axle nut 2 Loosen the drive belt puller lock 108 5 ft lb 15 m kgf 150 Nm nut on each side of the swingarm Brake caliper bracket bolt 6 3 To tighten the drive belt turn the 34 7 ftlb 4 8 m kgf 48 Nm adjusting bolt on each side of the swingarm in direction a To loos en the drive belt turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel forward NOTE Turn each adjusting bolt the same amount for proper wheel alignment 4 Tighten the locknuts 6 27 PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the
40. all the oil check bolt and then tighten it to the specified torque Tightening torque Transfer case oil check bolt 5 ft lb 0 75 m kgf 7 5 Nm 6 13 1 Transfer case oil drain bolt To change the transfer case oil j Place an oil pan under the transfer case to collect the used oil 2 Remove the drain bolt and the check bolt to drain the oil from the transfer case 3 Install the drain bolt and the check bolt and then tighten the drain bolt to the specified torque Tightening torque Transfer case oil drain bolt 13 ft lb 1 75 m kgf 17 5 Nm PERIODIC MAINTENANCE AND MINOR REPAIR 5 Start the engine and let it idle for several minutes while checking the transfer case for oil leakage If oil is leaking immediately turn the engine off and check for the cause 1 Transfer case oil level check hole 4 Remove the oil filler cap add the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap Recommended transfer case oil See page 8 2 Oil quantity 0 42 US qt 0 35 Imp at 0 4 L CAUTION Make sure that no foreign material enters the transfer case 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Bolt x 4 1 Air filter joint clamp screw 1 Screw x 2 2 Air filter case ie Ad D 2 Hose x 2 2 Loosen the air filter joint clamp 3 Air filter case cover T h lightl I the ai Cleaning the air filter element E slightly
41. and follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and level position te SEW SS 1 Screw x 3 before starting any maintenance A i 3 Insert a new bulb into the socket Strong wooden box can be placed un Replacing a turn signal light push it in and then turn it clock der the engine for added stability bulb or the tail brake light wise until it stops bulb 4 Install the lens by installing the To service the front wheel 1 Remove the lens by removing the screws 1 Stabilize the rear of the motorcycle Screws by using a motorcycle stand or if 2 Remove the defective bulb by CAUTION an additional motorcycle stand is pushing it in and turning it counter Do not overtighten the screws oth not available by placing a jack un clockwise erwise the lens may break der the frame in front of the rear LLLLLAALLLLLLLL wheel 2 Raise the front wheel off the ground by using a motorcycle stand 6 37 PERIODIC MAINTENANCE AND MINOR REPAIR To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the f
42. any chemical additives with the oil or use oils of a CD grade or higher In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase Install the engine oil filler cap Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause Turn the engine off and then check the oil level and correct it if necessary PERIODIC MAINTENANCE AND MINOR REPAIR 1 Transfer case oil filler cap 2 Transfer case oil level check bolt Transfer case oil The transfer case oil level should be checked before each ride In addition the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart To check the transfer case oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil check bolt and then check the oil level in the transfer case NOTE The oil should be at the brim of the check hole 3 If the oil is below the brim of the check hole remove the oil filler cap add sufficient oil of the rec ommended type to raise it to the correct level and then install the oil filler cap 4 Inst
43. as follows 1 Loosen the locknut 1 Special wrench 2 To increase the spring preload and thereby harden the suspen sion turn the adjusting nut in di rection a To decrease the spring preload and thereby soften the suspension turn the adjusting nut in direction b 3 15 A Distance A NOTE The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the lower the spring preload the longer distance A is the higher the spring preload INSTRUMENT AND CONTROL FUNCTIONS Spring preload Minimum soft Distance A 1 67 in 42 5 mm Standard XV16A XV16AS Distance A 1 67 in 42 5 mm XV16AT Distance A 2 1 79 in 45 5 mm Maximum hard Distance A 2 02 in 51 5 mm 3 Tighten the locknut to the speci fied torque Tightening torque Locknut 25 ft lb 3 5 m kgf 35 Nm CAUTION Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling e Do nottamper with or attempt to open the gas cylinder e Do not subject the shock ab Sorber to an open flame or other high heat sources ot
44. bility due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles C Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has
45. brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking e Oil seals Replace every two years e Brake hoses Replace every four years 6 25 1 Drive belt 2 Marks a Drive belt slack Drive belt slack The drive belt slack should be checked before each ride and adjusted if necessary To check the drive belt slack 1 Place the motorcycle on a level surface and hold it in an upright position 2 Note the current position of the drive belt using the marks near the check hole NOTE The marks near the drive belt check hole are 0 2 in 5 mm apart PERIODIC MAINTENANCE AND MINOR REPAIR 1 Belt tension gauge 1 Wheel axle nut 1 Brake caliper bracket bolt 3 Note the position of the drive belt with a force of 10 Ib 4 5 kgf 45 N applied to the belt with a belt ten sion gauge as shown 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measure ment noted in step 3 To adjust the drive belt slack 1 Loosen the rear wheel axle nut and the brake c
46. cessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 50 F 10 C require about 7 seconds of starter choke use and temperatures below 50 F 10 C re quire about 35 seconds with the starter choke turned on then about 2 5 minutes with the starter choke in the halfway position OPERATION AND IMPORTANT RIDING POINTS Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 5 3 CAUTION e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting To start out and accelerate 1 2
47. ck each hose and canister for cracks or damage Replace if damaged e Make sure that the canister breather is not blocked and if nec essary Clean it 6 9 1 Engine oil filler cap Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 3 11 for rider seat removal and in stallation procedures 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 140 F 60 C let it continue to idle for ten sec onds and then turn the engine off NOTE To achieve the proper engine oil tem perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature PERIODIC MAINTENANCE AND MINOR REPAIR 1 Maximum level mark 2 Minimum level mark 3 Dipstick 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil fill
48. clutch lever is not pulled e It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down e It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off ida ki liable if perf d with 1 Move the sidestand down is check is most reliable if performed wit 2 Make sure that the engine stop switch is set to a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start g The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective The motorcycle should not be rid
49. d accessories Maximum load Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories windshield saddle bags etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an overloaded motorcycle could cause tire damage an accident or even in jury PERIODIC MAINTENANCE AND MINOR REPAIR 1 Tire sidewall 2 Tire wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced After extensive tests the tires men tioned below have been approved by Yamaha Motor Co Ltd for this model No guarantee for handling characteristics can be given if tire combinations other than what is ap proved are used on this mot
50. den until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 18 Pre operation check list PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride Pre operation check list CHECKS Check fuel level in fuel tank Fuel Refuel if necessary Check fuel line for leakage Check oil level in engine Engine oil f necessary add recommended oil to specified level Check vehicle for oil leakage Check operation f soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Front brake Adjust if necessary 6 21 6 25 Check fluid level in reservoir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation f soft or spongy have Yamaha dealer bleed hydraulic system Rear brake Check fluid level in reservoir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation Lubricate cable if necessary Check lever f
51. ecured before riding INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holder Helmet holder The helmet holder is located under the rider seat To secure a helmet to the helmet holder 1 Remove the rider seat See page 3 11 for rider seat removal and in stallation procedures 2 Attach the helmet to the helmet holder and then securely install the seat 3 12 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident To release the helmet from the hel g met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat INSTRUMENT AND CONTROL FUNCTIONS 1 Windshield 2 Bolt x 4 Windshield XV16AT C To suit the rider s preference the wind shield angle can be adjusted and the height can be changed to one of two positions To adjust the windshield angle 1 Loosen the bolts on each side of the windshield 2 Move the windshield to the desired angle 3 Tighten the bolts to the specified torque 1 Headlight cover 2 Screw x 4 To change the windshield height 1 Remove the bolts on each side of the windshield 2 Move the windshield to the other position 3 Install the bolts and tighten them to the specified torque Tightening torque Windshield bolts 12 ft lb 1 6 m kgf 16 Nm 3 13 4 Loosen the screws holding the windshield cover located above the head
52. edge and experience a Throttle cable free play Adjusting the throttle cable free play The throttle cable free play should measure 0 16 0 24 in 4 6 mm at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 6 17 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Tires To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories windshield saddlebags etc if ap proved for this model Tire air pressure measured on cold tires Load Rear 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Front 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa Up to 198 Ib 90 kg 198 Ib 90 kg maximum XV16A XV16AS 432 Ib 196 kgf XV16AT 399 Ib 181 kgf Total weight of rider passenger cargo an
53. er hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks 5 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 6 10 NOTE When adding oil be careful not to over fill the engine the oil level rises faster starting from the half level portion on the dipstick 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 7 Install the rider seat CAUTION Make sure that the oil filler cap is se curely tightened otherwise oil may seep out when the engine is run ning PERIODIC MAINTENANCE AND MINOR REPAIR 5 Remove the engine oil drain bolt to drain the oil from the crankcase 6 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 1 Engine oil drain bolt oil tank 1 Engine oil drain bolt crank case To change the engine oil with or 7 Apply a thin coat of engine oil to without oil filter cartridge replace the O ring of the new oil filter car ment tridge 1 Start the engine warm it up for 6 several minutes and then turn it NOTE ee off Make sure that the O ring is properly 2 Place an oil pan under the oil tank saated to collect the used oil 8 Install the new oil filter cartridge 3 Remove t
54. erations 4 Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle N SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XV16A C XV16AS C 432 Ib 196 kg XV16AT C 399 Ib 181 kg When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and close to t
55. erformance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 6 2 Periodic maintenance chart for the emission control system ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance Check valve clearance when engine is cold Adjust if necessary Every 16 000 mi 25 000 km Spark plug Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary Fuel line Check fuel hose for cracks or damage Replace if necessary Fuel filter Replace initial 2
56. esses and re bounds smoothly CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the motorcycle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering 6 31 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings vs IE MAINTENANCE AND MINCE REPAIR 1 Battery Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water CAUTION Never attempt to remove the battery cell seals as this would permanent ly damage the battery e Electrolyte is poisonous and dangerous since it con
57. eter however it has a built in engine speed limiter which prevents the engine speed from exceeding ap proximately 4 400 r min Self diagnosis device This model is equipped with a self di agnosis device for various electrical circuits If any of those circuits are defective the engine trouble warning light will come on or the fuel level warning light will flash If this occurs have a Yamaha dealer check the motorcycle CAUTION When the tachometer displays an error code the motorcycle should be checked as soon as possible in order to avoid engine damage INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E refuel as soon as possible NOTE Do not allow the fuel tank to empty it self completely 3 4 INSTRUMENT AND CONTROL FUNCTIONS 1 Clock 2 Set button 3 Mode button Clock The digital clock shows the time re gardless of the main switch position To set the clock 1 2 Turn the key to ON Press both the set button right and the mode button left simulta neously until the hours and min utes flash Push the left button and only the hour display will flash Push the right button to change the hours mr eu L Push the left button and only the minute display will flash NM LL 2571 N Lets u
58. f necessary Transfer case oil Check vehicle for leakage Replace every 16 000 mi 25 000 km or 24 months SAE 80 API GL 4 hypoid gear oil Replace Replace Control cable Apply chain lube thoroughly Yamaha chain and cable lube or SAE 10W30 motor oil Rear arm pivot bearing Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km or 24 months Medium weight wheel bearing grease Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 4 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi No ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Brake Yamaha chain and 10 Clutch lever Apply chain lube lightly cable lube or v v v v v pivot shaft SAE 10W30 motor oil Brake pedal Yamaha chain and 11 and shift d rac lube light cable lube or v V V v Vv pedal shaft ppy 9MY SAE 10W30 motor oil Check operation and Yamaha chain and 12 Sidestand pivot lubricate cable lube or Vv v v v v Apply chain lube lightly SAE 10W30 motor oil i Check and clean or 13 Sidestand switch folkenes V Vv V V v Vv Check
59. h ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia ble for any consequences caused 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR by the use of items which have not been approved by Yamaha PERIODIC MAINTENAN
60. he engine oil filler cap with an oil filter wrench and then and drain bolt to drain the oil from tighten it to the specified torque the oil tank with a torque wrench NOTE Tightening torque Skip steps 4 8 if the oil filter cartridge is Oil filter cartridge not being replaced 12 ftlb 17 m kgf 17 Nm 4 Place an oil pan under the engine to collect the used oil 6 11 vs I AENA E AND MINCE HERA 1 Engine oil filter cartridge 9 Install the engine oil drain bolts and then tighten them to the spec ified torque Tightening torque Engine oil drain bolt 31 ftIb 4 3 m kgf 43 Nm 10 Pour only 2 6 US qt 2 2 Imp at 2 5 L of the specified amount of recommended engine oil through the filler hole insert the dipstick and then tighten the oil filler cap Start the engine rev it several times and then turn it off 12 Remove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick Recommended engine oil See page 8 1 Cil quantity Without oil filter cartridge replacement 3 9 US at 3 3 Imp qt 3 7 L With oil filter cartridge replacement 4 3 US at 3 6 Imp qt 4 1 L Total amount dry engine 5 3 US qt 4 4 Imp qt 5 0 L 6 12 CAUTION e In order to prevent clutch slip 13 14 page since the engine oil also lubricates the clutch do not mix
61. he motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting accessories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors N SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create insta
62. herwise it may explode due to excessive gas pressure e Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance e Always have a Yamaha dealer service the shock absorber 3 16 INSTRUMENT AND CONTROL FUNCTIONS Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly 3 17 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the
63. ights come on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be removed LOCK The steering is locked and all electrical systems are off The key can be removed To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it 3 1 1 Push 2 Turn Never turn the key to OFF or LOCK while the motorcycle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the motor cycle is stopped before turning the key to OFF or LOCK 1 Fuel level warning light gs 2 High beam indicator light ZO 3 Turn signal indicator light lt gt 4 Neutral indicator light N 5 Engine trouble warning light 5 Indicator and warning lights Fuel level warning light m This warning light comes on when the fuel level drops below approximately 0 9 US gal 0 8 Imp gal 3 5 L When this occurs turn the fuel cock lever to the RES position and refuel as soon as possible INSTRUMENT AND CONTROL FUNCTIONS High beam indicator light Z0 This indicator light comes on when the high beam of the headlight is
64. indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage Observe these precautions 6 24 1 Minimum level mark e When checking the fluid level make sure that the top of the brake fluid reservoir is level e Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance PERIODIC MAINTENANCE AND MINOR REPAIR e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the
65. le test its braking perfor mance and cornering behavior 7 8 NOTE Consult a Yamaha dealer for advice on what products to use CAUTION e Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Saddlebag cleaning and care for XV16AT only Clean the saddlebag on each side us ing a high quality saddle soap Rub the surface of the soap using a damp cloth or sponge to produce a lather and then apply it to the surface of the saddle bags Allow the lather to dry and then polish the saddlebags with a soft cloth If the saddlebags have been exposed to severe weather conditions and have become faded or been scuffed use a fine boot creme to return the leather to its original rich even color MOTORCYCLE CARE AND STORAGE Exposure to the elements can dry out the leather over time Therefore an oc casional application of a good quality mink oil is recommended to restore the leather and lift its water resistance Make sure that the saddlebags are clean and dry before applying the mink oil Using a soft cloth or a dauber work a thin coat of mink oil into the leather surface of the saddlebags Wipe off any excess oil immediately and allow the saddlebags to dry for several
66. light position the cover close to the headlight without touching it and then tighten the screws After adjusting the windshield e Securely tighten the windshield bolts e Turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield does not contact any other parts Open the throttle and make sure that the throttle grip returns properly when released other wise an accident or injury could result INSTRUMENT AND CONTROL FUNCTIONS Saddlebags XV16AT C To open Unbuckle the belts and fold up the flap To close Fold the flap down and buckle both belts securely NOTE For saddlebag cleaning and care see page 7 4 3 14 Improper loading or overloading can cause loss of control and possi bly an accident or personal injury e Always securely close each side case before riding e Distribute weight evenly on each side of the motorcycle e Do not exceed the load limit of 11 Ib 5 kg for each side case e Do not exceed the maximum load of XV16A C XV16AS C 432 Ib 196 kg XV16AT C 399 Ib 181 kg for the vehicle INSTRUMENT AND CONTROL FUNCTIONS 1 Locknut 2 Spring preload adjusting nut Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload
67. n 1 500 mm Seat height 28 0 in 710 mm Wheelbase 66 3 in 1 685 mm Ground clearance 5 7 in 145 mm Minimum turning radius 126 0 in 3 200 mm Basic weight with oil and full fuel tank XV16A XV16AS 732 Ib 332 kgf XV16AT 765 Ib 347 kgf Engine Engine type Air cooled 4 stroke OHV Cylinder arrangement V type 2 cylinder Displacement 1 602 cm Bore x Stroke 3 74 x 4 45 in 95 x 113 mm Compression ratio 8 31 Starting system Electric starter Lubrication system Dry sump 8 1 Engine oil Type 0 10 30 50 70 90 110 130 F Icd PR a i VAMALUBE 4 10W30 or SAE 10W 30 YAMALUBE 4 20W40 i i or SAE 15W 40 i 20 10 0 10 20 30 40 50 C Recommended engine oil classification API Service SE SF SG type or higher CAUTION Be sure to use motor oils that do not contain anti friction modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction additives which will cause clutch and or starter clutch slippage result ing in reduced component life and poor engine performance Quantity Without oil filter cartridge replacement 3 9 US qt 3 3 Imp qt 3 7 L With oil filter cartridge replacement 4 3 US qt 3 6 Imp qt 4 1 L Total amount dry engine 5 3 US at 4 4 Imp qt 5 0 L Transfer case oil Type Quantity Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Manufacturer Model x quantity Spark plug
68. od So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE A Accessories and replacement parts Air filter element cleaning Brake and clutch levers checking and lubricating Brake and shift pedals checking and lubricating Brake fluid changing Brake fluid level checking Brake lever Brake lever free play adjusting Brake light switch rear adjusting Brake pads checking Brake pedal Brake pedal position adjusting C Canister for California only Carburetor adjusting Clutch lever Clutch lever free play adjusting D Dimmer switch Drive belt slack Adjusting Checking E Engine break in Engine oil and oil filter cartridge Engine stop switch Engine trouble warning light F
69. on damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure A No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if I do not operate or maintain my new motor cycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility doe
70. operation and for i 14 Front fork legkade Vv v v v v Check bearing assembly for looseness T 15 EM Moderately repack every SR soap base v v v Repack v 9 16 000 mi 25 000 km or 9 24 months S Check bearings for 16 Wheel bearings oo oth rotation v Vv V V V Rear suspen z Molybdenum disulfide M sion link pivots Apply grease lightly grease v 18 Drive belt Check for belt tension 3 v Every 2 500 mi 4 000 km Adjust if necessary Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE From 24 000 mi 37 000 km or 36 months repeat the maintenance intervals starting from 4 000 mi 7 000 km or 6 months NOTE e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years Replace the brake hoses every four years or if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel A Removing and installing the panel The panel shown above needs to be removed to perform some of the main tenance jobs described in this chapter Refer to
71. orcycle The front and rear tires should be of the same manufacture and design FRONT Manufacturer Model D404FL D404FL G703F G703F Size 130 90 16 67H 130 90 16 M C 67H 130 90 16 67H 130 90 16 M C 67H Dunlop Dunlop Bridgestone Bridgestone REAR Manufacturer Size 150 80B 16 71H 150 80B 16 M C 71H 150 80B 16 71H 150 80B 16 M C 71H Dunlop Dunlop Bridgestone Bridgestone Minimum tire tread depth front and rear TOI ISO DM NOTE These limits may be different by regula tion from country to country If so con form to the limits specified by the regulations of your own country 6 19 e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience e It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before eac
72. peed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions YAMAHA USA 5GA73 98 00 1 8 XV16A C XV16AS C Left view XV16A C XV16AS C Right view XV16AT C Left view XV16AT C Right view XV16A C XV16AS C XV16AT C Controls and instruments DESCRIPTION Road Star XV16A C XV16AS C Left view 1 Shift pedal 2 Starter choke knob 3 Fuel cock 4 Rider seat 5 Owner s tool kit 2 1 6 Helmet holder 7 Rear turn signal lights 8 Tail brake light 9 Fuses XV16A page 3 12 page 6 35 page 6 35 page 6 32 DESCRIPTION Road Star XV16A C XV16AS C Right view 15 XV16A 10 Passenger footrest 16 Brake pedal page 3 8 11 Passenger seat 17 Rider footrest 12 Fuel tank page 3 9 18 Shock absorber spring preload 13 Fuel tank cap page 3 8 adjusting nut page 3 15 14 Headlight page 6 33 19 Muffler 15 Front turn signal position lights page 6 35 2 2 DESCRIPTION Road Star Silverado XV16AT C Left view 1 Shift pedal 2 Starter choke knob 3 Fuel cock 4 Rider seat 5 Owner s tool kit 10 8 page 3 7 6 Helmet holder page 3 11 7 Rear turn signal lights page 3 10 8 Tail brake light page 3 11 9 Saddlebag page 6 2 10 Fuses 2 3 DESCRIPTION Road Star Silverado XV16AT C Right view 14 15 16 21 20 19
73. peration checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot AN SAFETY INFORMATION Many motorcycle accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due
74. re starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cable is stuck Start switch Push this switch to crank the engine with the starter CAUTION See page 5 1 for starting instruc tions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS 1 Clutch lever Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 17 for an explanation of the ig nition circuit cut off system 1 Shift pedal Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down 3 7 1 Brake lever Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake pedal Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on
75. ree play Adjust if necessary Make sure that operation is smooth Throttle grip Check free play f necessary have Yamaha dealer make adjustment or lubricate Clutch 4 1 PRE OPERATION CHECKS ITEM CHECKS Make sure that operation is smooth Lubricate if necessary Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Make sure that operation is smooth Lubricate pedal pivoting points if necessary Make sure that operation is smooth Lubricate lever pivoting points if necessary Make sure that operation is smooth Lubricate pivot if necessary Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals Check operation and switches Correct if necessary Check operation of ignition circuit cut off system If system is defective have Yamaha dealer check vehicle Control cables Wheels and tires Brake and shift pedals Brake and clutch levers Sidestand Chassis fasteners Sidestand switch NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle
76. rking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 30 F 0 C or more than 90 F 30 C For more informa tion on storing the battery see page 6 32 MOTORCYCLE CARE AND STORAGE NOTE Make any necessary repairs before storing the motorcycle 7 6 Specifications SPECIFICATIONS Specifications Model XV16A AS AT Dimensions Overall length Overall width Overall height 98 4 in 2 500 mm 38 6 in 980 mm XV16A 44 9 in 1 140 mm XV16AT 59 1 i
77. s NETS Push the right button to change the minutes 4d 1 be tb Push the left button and both the hours and minutes will flash NN A LI 47 2 J 1J e e VE r PP VE N58 Push the right button for two sec onds to set the clock to he th 1 Dimmer switch 20 20 2 Turn signal switch lt gt 3 Horn switch fe Handlebar switches Dimmer switch 20 20 Set this switch to EO for the high beam and to ZO for the low beam Turn signal switch 5 c To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen ter position INSTRUMENT AND CONTROL FUNCTIONS Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motor cycle has traveled both about 150 m 490 ft and for approximately 15 sec onds However the turn signal lights can also be canceled manually by pushing the switch in after it has re turned to the center position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not self cancel while you are stopped at an in tersection Horn switch t Press this switch to sound the horn 3 6 4 Engine stop switch O R 5 Start switch S Engine stop switch Set this switch to befo
78. s the electric starter Remove the spark plugs i and check the electrodes The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery m The engine turns over p The battery is good i quickly The engine does not start Operate the electric starter gt gt Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 39 Storage MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motorcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush b
79. s my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit hasto be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N
80. t the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind MOTORCYCLE CARE AND STORAGE shield is scratched use a quali ty plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or 1 Clean the motorcycle with cold water and a mild detergent after the engine has cooled down CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion Windshield cleaning for XV16AT only on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 7 2 Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a ne
81. tains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN 6 32 To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION e Always keep
82. the battery charged Storing a discharged battery can cause permanent battery damage e To charge a sealed type MF battery a special constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual cir cuits are located behind panel A See page 6 7 for panel removal and instal lation procedures 6 33 ff I Signaling system fuse Ignition fuse Headlight fuse Carburetor heater fuse Odometer fuse Spare fuse x 3 dAROND If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on 1 Main fuse the electrical circuit in question to 2 Spare main fuse check if the device operates 4 If the fuse immediately blows Specified fuses again have a Yamaha dealer Main fuse check the electrical system Headlight fuse Signaling system fuse Ignition fuse Odometer
83. ut never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with water 7 1 Cleaning CAUTION e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray e Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switch es and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Tes
84. utral detergent and after cleaning thoroughly wash it off with water For additional cleaning use Yamaha Wind shield Cleaner or other quality cleaner Some cleaning compounds for plastics may leave scratches on surfaces of the MOTORCYCLE CARE AND STORAGE windshield Before using them make a test by polishing an area which does not affect your visibility After cleaning 1 2 Dry the motorcycle with a chamois or an absorbing cloth Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust System Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish Let the motorcycle dry completely before storing or covering it e Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before operating the motor cyc
85. x MT 3 00 16 M C x MT 3 00 Spoke wheel 16 x MT 3 50 16 M C x MT 3 50 8 3 Brakes Front Type Operation Fluid Rear Type Operation Fluid Suspension Front Rear Spring Shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Dual disc brake Right hand DOT 4 Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil spring oil damper Coil spring gas oil damper 5 5 in 140 mm 4 3 in 110 mm Transistorized coil ignition digital A C magneto 14 V 21 A 5 000 r min Battery Type Voltage capacity Headlight type Bulb voltage wattage x quantity Headlight Tail brake light Front turn signal Front position light Rear turn signal light Meter lighting Neutral indicator light High beam indicator light Turn indicator light Fuel level warning light Engine trouble warning light Fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Carburetor heater fuse Odometer fuse YTX20L BS 12 V 18 Ah Quartz bulb halogen 12 V 60 55 W x 1 12 V 8 27 W x 1 12 V 27 8 W x2 12V 27W x2 14V 0 6Wx4 12V 1W x1 12V 1W x1 12V 1W x1 LED x 1 LED x 1 30A 15A 10A 15A 10A 5A SPECIFICATIONS Identification numbers Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record YAMAH
86. y person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Servicing dealer Mileage i Remarks interval service 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months name and address 9 5 CONSUMER INFORMATION Maintenance Date of 2 Servicing dealer Mileage l Remarks interval service 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months name and address 9 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION

Yamaha 2002 Road Star Silverado Owner's Manual

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