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Yamaha 1999 Virago 1100 Owner's Manual

1. 6 8 Engine Oili eE ENEN 6 8 Final gear oll a 6 11 Air IUE 6 12 Carburetor 6 14 Throttle cable free play 6 14 Valve clearance adjustment 6 14 ELT co 6 15 CASE WHEE IS cn uten end 6 17 Accessories or replacement parts 6 17 Clutch lever free play adjustment 6 18 Front brake lever free play adjustment 6 19 Rear brake pedal height and free play SME 6 19 Brake light switch adjustment 6 20 Checking the front brake pads and rear brake ccu Coe 6 21 Inspecting the brake fluid level 6 21 Brake fluid 6 22 Cable inspection and lubrication 6 23 Throttle cable and grip lubrication 6 23 Brake and shift pedal lubrication 6 23 Brake and clutch lever lubrication 6 24 Center and sidestand lubrication 6 24 Rear suspension lubrication 6 24 Front fork inspection ve Due does 6 25 Steering inspection 6 25 Wheel DBanrigs Aae 6 26 Bate ae 6 26 Fuse replacement SER 6 28 Hea
2. or or 1 month 7 months 13 months 19 months xz months 31 months Check t valve clearance when Valve clearance and adjus S y engine is cold Check condition Adjust gap and clean Spark plug Replace at 13 000 km 8 200 mi or Replace Replace 13 months and thereafter every 12 000 km 7 600 mi or 12 months Check ventilation hose for cracks or Crankcase damage ventilation system Replace if necessary Check fuel hose and vacuum pipe for cracks or damage Replace if necessary Check for leakage Exhaust system Retighten if necessary Replace gasket s if necessary Carburetor Check and adjust engine idle speed idie speed Adjust cable free play pr Check control system for damage 4x Replace if necessary system Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer California only PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 1 000km 7 000km 13 000km 19 000km 25 000km 31 000km ITEM TYPE i 4 400 mi 8 200 mi 12 000 mi 15 800 mi 19 000 mi or or or or or 1 month 7 months 13 months 19months 25 months 31 months Warm up engine Nisus before draining aci idi LIUM ide BCL necessary Rear Clean with compressed air m LEE EH Clutch Adjust free play Check o
3. 3 10 Rear brake pedal height and free play adjustment 6 19 Rear shock absorber adjustment 3 13 Rear suspension lubrication 6 24 Rear wheel installation 6 35 Rear wheel removal 6 33 Recommended shift point 5 6 Reporting safety defects 9 3 BO VIEW oic ee heic darius 2 2 S Safe riding decet kid 1 1 Seat removal 3 12 Shift pedal uertit tc cedo 3 9 SMUG MEER TRIS EN 5 5 Sidestand ER Spark plug inspection KEN 6 7 Specifications die ms EPFL 8 1 Speedometer EE 3 6 Start switch EN 3 8 Starter choke 3 8 Starting a warm engine 5 4 Starting and warming up a cold engine 5 1 Steering inspection 6 25 Storage 7 2 Street and enduro motorcycle limited warranty RER S 9 7 T Tachometer we 3 6 Throttle cable and grip lubrication 6 23 Throttle cable free play inspection 6 14 Troubleshooting 6 35 Troubleshooting chart
4. 1 Clutch lever EAUO0152 Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch oper ation Refer to the engine starting pro cedures for a description of the ignition circuit cut off system 1 Shift pedal 00157 Shift pedal This motorcycle is equipped with con stant mesh 5 speed transmission The shift pedal is located on the left side of the engine and is used in com bination with the clutch when shifting 3 9 1 Front brake lever EAU00158 Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake INSTRUMENT AND CONTROL FUNCTIONS 1 Rear brake pedal EAU00162 Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake 1 Open 000167 Fuel tank cap TO OPEN Insert the key and turn it 1 4 turn clock wise The lock will be released and the cap can be opened TO CLOSE Push the tank cap into position with the key inserted To remove the key turn it counterclockwise to the original posi tion 3 10 NOTE EEE VEE This tank cap cannot be closed unless the key
5. NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES INTRODUCTION EAU00002 Congratulations on your purchase of the Yamaha XV 1100 C XV1100S C This mod el is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions about the operation or main tenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the motorcycle s performance or economy of opera tion To maintain these high standards it is important that you and your dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU00003 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a b
6. MUM PERFORMANCE THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RE LATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPE CIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 1 Open 2 Tool kit EAU00468 Tool kit The service information included in this manual is intended to provide you the owner with the necessary information for completing some of your own pre ventive maintenance and minor re pairs The tools provided in the owner s tool kit are to assist you in the perfor mance of periodic maintenance How ever some other tools such as a torque wrench are also necessary to perform the maintenance correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do necessary tools re quired during service operation take your motorcycle to Yamaha dealer for service Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes 000062 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL ODOMETER READINGS 1 000 7 000 13 000 19 000 25 000 31 000 km 600 4 400 8 200 12 000 15 800 mi 19 600 mi
7. Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs I In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much mo
8. 6 11 6 12 Check for smooth operation 5 Throttle grip housing e Lubricate if necessary 6 14 6 23 Check fluid level e Battery e Fill with distilled water if necessary Lights signals and Check for operation 6 29 6 30 4 6 15 6 17 Wheels and Tires Check tire pressure wear and damage 6 31 6 35 Make sure that all nuts bolts and screws are properly tightened Chassis fasteners Tighten if necessary 4 1 1 PRE OPERATION CHECKS NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in very short time and the added safety it assures 15 more than worth the time involved 1 The engine exhaust pipe s and muffler s will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair 2 If any item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before op erating the motorcycle 4 2 Starting and warming cold engine Starting warm engine Shifting To start out and accelerate To decelerate Recommended shift point Engine break in Parking OPERATION AND IMPORTANT RIDING POINTS EAU00372 EAU00373 1 Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult Yamaha dealer regarding
9. Check the operation of the sidestand switch and clutch switch against the in formation below e Be sure to use the centerstand during this inspection e if improper operation is noted consult a Yamaha dealer 000046 TURN MAIN SWITCH TO AND ENGINE STOP SWITCH TO RUN TRANSMISSION IS IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH START SWITCH 3 15 5 Mu OLR ORE RL AEE OLN REL ALLELE LLL LLL 5 2 ESS uud SESS 55 ER EN X _ o NENNEN RE SSS _ SSS SNN i 1 SENSE SER SE SRSA Se NS Rp o 5 t OS 55 2 HHV _ v v S9 8 bp 55 SSS S S gt S Se 3 S o A A 27 2 2 Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST EAU00340 Fis BOTY or BOF ae decoy a EX Final gear oil e Check vehicle for leakage
10. Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle perfor mance problems INSTRUMENT AND CONTROL FUNCTIONS 1 Seat 2 Bolt EAUO1112 Seat removal To remove the seat remove the bolts 1 Projection 2 Seat holder To reinstall the seat insert the projec tion on the rear of the seat into the seat holder then tighten the bolts NOTE Make sure that the seat is securely fit ted 3 12 1 Open 000260 Helmet holder To open the helmet holder insert the key in the lock and turn it as shown To lock the helmet holder replace the holder in its original position Never ride with helmet in the hel met holder The helmet may hit ob jects causing loss of control and possibly an accident EW000030 INSTRUMENT AND CONTROL 5 1 Spring preload adjuster 1 Spring preload adjuster 1 Damping force adjuster 2 Setting mark 2 Setting mark 2 Position indicator EAU01108 2 Adjust damping force as follows Minimum 1 soft are Rear shock absorber Sol Turn the adjuster in direction to adjustment Manur 5 hard increase damping force and in di The rear shock absorbers are rection to decrease damping equipped with spring preload and force Make sure to align the ap damping force adjusters propriate setting with the position 1 Adj
11. OWNER MANUAL 1 00 11 100SL C Dear Yamaha Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased a quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNER S MANUAL CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 887 2887 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today READ CAREFULLY Name ATV Model Purchase Date MO DAY YR Address Primary 1 0 Engine Number Exod pup psp Dealer amp Address Telephone BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION
12. Tighten the nut pinch bolt and the brake torque rod nut to the specified torques Specified torques Axle nut 110 Nm 11 m kg 80 ft Ib Pinch bolt 20 Nm 0 6 m kg 4 3 ft lb Brake torque rod nut 6 Nm 0 6 m kg 4 3 ft Ib 8 Install the brake torque rod cotter pin Always use new cotter pin EW000124 9 Adjust the rear brake pedal free play See page 6 19 Check the operation of the brake light after adjusting the rear brake EW000103 6 35 EAU01008 Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trouble shooting chart describes a quick easy procedure for making checks If your motorcycle requires any repair bring it to Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your motor cycle Use only genuine Yamaha parts on your motorcycle Imitation parts may look like Yamaha parts but they are of ten inferior Consequently they have a shorter service life and can lead to ex pensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1260 Troubleshooting chart WARNING Never check the fuel system while smoking or in the vicinity of an open flame 1 Fuel Check if there is fuel in th
13. and remove it To release the lock turn the key to OFF while push ing 3 1 1 Push 2 Turn EW000016 Never turn the key to OFF or LOCK when the motorcycle is moving The electrical circuits will be switched off which may result in loss of control or an accident Be sure the motorcycle is stopped be fore turning the key to OFF or LOCK INSTRUMENT AND CONTROL FUNCTIONS EAU00046 P Parking The steering is locked in this position The taillight and front position light come on but all other circuits are off The key can be removed in this posi tion Left turn indicator lights TURN High beam indicator light HIGH Neutral indicator light NEUTRAL Oil level indicator light OIL Right turn indicator lights TURN Fuel indicator light FUEL HAAKON EAU00056 Indicator lights EAU00060 Turn indicator lights TURN The corresponding indicator flashes when the turn switch is moved to the left or right EAU00064 High beam indicator light HIGH BEAM This indicator comes on when the headlight high beam is used 3 2 EAU00062 Neutral indicator light NEUTRAL This indicator comes on when the transmission is in neutral EAU01153 Oil level indicator light OIL This indicator comes on when the oil level is low This light circuit can be checked by the procedure on page 3 4 000000 Do not run th
14. cable lube or SAE 10W30 motor oil Yamaha chain and cable lube or SAE 10 30 motor oil Lithium soap base grease INITIAL ODOMETER READINGS 7 000 km 13 000 km 4 400 mi 8 200 mi or or 7 months 13 months 19 000 km 25 000 km 31 000 km 12 000 mi 15 800 mi 19 000 mi or or or 19months 25 months 31 months LE es PERIODIC MAINTENANCE AND REPAIR EAU00476 NOTE For odometer readings or time periods higher than 31 000 km 19 000 mi or 31 months repeat the same maintenance as listed in the chart from the 7 000 km 4 400 mi or 7 month interval EAU00477 Da At ceu e ME The air filter needs more frequent service if you are riding in unusually wet or dusty areas Brake fluid replacement 1 When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required 2 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years 3 Replace the brake hoses every four years or if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR o a Spark plug gap EAU00496 Spark plug inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulato
15. movers or inhibitors brake flu id antifreeze or electrolyte 1 Before cleaning the motorcycle a Block off the end of the exhaust pipes to prevent water entry plastic bag and strong rubber band may be used Make sure the spark plugs and all filler caps are properly installed If the engine case is excessively greasy apply degreaser with a paint brush Do not apply degreas er to wheel axles Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job 7 1 000111 Excessive hose pressure may cause water seepage and deterioration of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such those available in coin operated car washers 4 After riding on salted roads wash the motorcycle with cold water im mediately Do not use warm water as it increases the chemical reac tion of the salt 5 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild deter gent type soap An old toothbrush or bottle brush is handy for hard to get at places 6 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with chamois clean towel or soft absorbent cloth Clean the seat with vinyl uphol stery cleaner to keep the cover pli able and glossy Automotive type wax may
16. to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories fairing saddlebags etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury PERIODIC MAINTENANCE AND MINOR REPAIR FRONT 100 90 19 57H G535 REAR 140 90 15M C 70H G536 140 90 15 70H K425 a Tread depth 1 Side wall Minimum tire tread depth front and rear 1 0 mm 0 04 in 2 Wear indicator 2 Tire inspection 00682 Always check the tires before erating the motorcycle If a tire It is dangerous to ride with a worn tread shows crosswise lines mini out tire When a tire tread begins to mum tread depth if the tire hasa show lines have a Yamaha dealer nail or glass fragments in it or if replace the tire immediately Brakes the side wall is cracked contacta tires and related wheel parts re Yamaha dealer immediately and placement should also be left to a have the tire replaced Yamaha dealer PERIODIC MAINTENANCE AND MINOR REPAIR 1 Lower 2 Upper EAU00689 Cast wheels To ensure maximum performance long service and safe operation note the following 1 Always inspect the wheels before a ride Check for cracks bends or warpage of
17. 6 36 Turn indicator lights 3 2 Turn signal switch 3 7 V Valve clearance adjustment 6 14 Vehicle identification number Wheel bearings Y Yamaha extended service
18. 600 61 9 6 YAMAHA MOTOR CORPORATION U S A CONSUMER INFORMATION STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Campetition or racing use b installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warrant
19. Engine stop switch F Final gear oil Front brake lever Front brake lever free play adjustment Front fork inspection Front wheel installation Front wheel removal Fuel indicator light Fuel reserve switch Fuel tank cap Fuse replacement G Gasoline and exhaust gas General maintenance and lubrication H Handlebar switches Dimmer switch Engine stop switch Fuel reserve switch Hazard switch Horn switch Start switch Turn signal switch Hazard switch Headlight bulb replacement Helmet holder High beam indicator light Horn switch l Identification numbers record Indicator lights Fuel indicator light High beam indicator light Neutral indicator light Oil level indicator light Turn indicator lights Inspecting the brake fluid level K Key identification number L Left view Loading and accessories Location of the important labels M Main switch Steering lock Maintenance record Model label Modification Motorcycle noise regulation N Neutral indicator light Oil level indicator circuit check 3 4 Oil level indicator light 3 2 P PANG ae EE D Periodic maintenance 6 1 Periodic maintenance chart for emission control system 6 3 Pre operation check list 4 1 Protective apparel 1 3 Rear brake pedal
20. are OK inspect electrical circuit engine oil 4 1 1 t 1 gt 1 1 4 Go ahead with riding 3 4 INSTRUMENT AND CONTROL FUNCTIONS 000085 Fuel indicator circuit check Turn the main switch to ON and the engine stop switch to RUN Fuel indicator light does Fuel indicator light not come on comes on Put the transmission in neutral Check the fuel level or apply the clutch lever then push the start switch Fuel indicator light Fuel indicator light Fuel level Fuel level comes on does not come on is OK is low Fuel level and electrical Ask a Yamaha dealer to Supply fuel circuit are OK inspect electrical circuit Go ahead with riding 3 5 1 Reset knob 2 Odometer 3 Trip odometer EAU00095 Speedometer The speedometer shows riding speed This speedometer is equipped with an odometer and trip odometer The trip odometer can be reset to 0 with the reset knob Use the trip odometer to estimate how far you can ride on tank of fuel This information will enable you to plan fuel stops in the future INSTRUMENT AND CONTROL FUNCTIONS 1 Tachometer 2 Red zone 000101 This model is equipped with electric tachometer so the rider can monitor the engine speed and keep it within the ideal power range 000003 Do not operate red zone Red zone 7 000 r min and above 3 6 INSTRUMEN
21. be plied to all painted and chrome plated surfaces Avoid combina tion cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and let it idle for several minutes CLEANING AND STORAGE EAU01026 B STORAGE Long term storage 60 days or more of your motorcycle will require some pre ventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Fill the fuel tank with fuel and add fuel stabilizer if available 2 Remove the spark plugs pour about one tablespoon of engine oil in each spark plug hole and rein stall the spark plugs Turn the en gine over several times ground spark plug leads to coat the cylin der walls with oil R WARNING When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking EW000127 3 Lubricate all control cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery fully charge it Store it in a cool dry place and completely recharge it once a month Do not store the battery in an excessively warm or col
22. dealer to adjust the headlight beam if necessary PERIODIC MAINTENANCE AND REPAIR 1 Speedometer cable 1 Front fork brace 1 Pinch bolt F heel 3 Remove the front fork brace to 4 Loosen the pinch bolt ront wheel remova gether with the fender EW000122 e itis advisable to have Yamaha dealer service the wheel e Securely support the motor cycle so there is no danger of it falling over 1 Place the motorcycle on the cen terstand 2 Remove the speedometer cable from the front wheel side 6 31 PERIODIC MAINTENANCE AND REPAIR 1 Front wheel axle 5 Remove the wheel axle Make 6 Lower the wheel until the discs sure the motorcycle is properly come off the calipers Turn the cal supported ipers outward so they do not ob NOTE struct the wheel then remove the wheel Do not depress the brake lever when the disc and caliper are separated 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR 6 Install the speedometer cable 7 Tighten the wheel axle and then the pinch bolt and front fork brace bolts to the specified torque Tightening torque Wheel axle 110 Nm 11 m kg 80 ft lb Pinch bolt EAUC1407 Front wheel installation 20 Nm 2 0 m kg 14 ft lb 2 1 Lift up the wheel between the front Front fork brace bolt 3 Brake torque rod nut brake pedal free play fork legs en i B lever 2 Install the speedometer gear unit Budd and the wheel hub wit
23. engine with oil and check to see that the oil level in dicator light goes off If not consult a Yamaha dealer 5 3 5 After starting the engine move the starter choke to the warming up position NOTE For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 6 After warming up the engine turn off the starter choke completely OPERATION AND IMPORTANT RIDING POINTS EAU01258 NOTE Starting a warm engine The engine is warm when it re The starter choke is not required sponds normally to the throttle when the engine is warm with the starter turned off To avoid 000046 the possibility of excessive haust emissions never leave the See the Engine break in section starter circuit on longer than nec prior to operating the motorcycle for essary The length of time the the first time starter is needed depends upon the ambient temperature Warm ambient temperatures above 10 C 50 F require about 7 sec onds of starter use Cold ambient temperatures below 10 C 50 F require about 35 seconds with the starter turned on then about 2 5 minutes with the starter in the halfway position For maximum engine life always warm up the engine before start ing off Never accelerate hard with a cold engine 5 4 OPERATION AND IMPORTANT RIDING POINTS 1 Shift pedal N Neutral EAUO0423 Shifting The transmission lets you co
24. is in the lock The key cannot be removed if the cap is not locked properly Be sure the cap is properly installed and locked in place before riding the motorcycle EW000023 INSTRUMENT AND CONTROL FUNCTIONS 1 Filler tube 2 Fuel level EAUO1183 Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and expands EW000130 EAUO0185 Always wipe off spilled fuel immedi ately with a dry and clean soft cloth Fuel may deteriorate painted surfac es or plastic parts 000189 Recommended fuel UNLEADED FUEL Fuel tank capacity Total 16 8 L 3 7 Imp gal 4 4 US gal Reserve 3 0 L 0 7 Imp gal 0 8 US gal 3 11 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher if knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost If unleaded gasoline is not available then leaded regular gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol
25. prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION EAU01059 MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS REMARKS 1 000km 600mi or 1 mo 7 000km 4 400 mi or 7 mos 13 000km 8 200mi or 13 mos 19 000km 12 000mi or 19 mos 25 000km 15 800 mi or 25 mos 31 000km 19 600mi or 31 mos 37 000km 23 400 mi or 3 mos 9 5 CONSUMER INFORMATION MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MERE NAME AND ADDRESS REMAN 43 000km 27 200mi or 43 mos 49 000km 31 000mi or 49 mos 55 000km 34 800 mi or 55 mos re 38
26. the brake system before the motorcycle is operat ed Air in the system will cause greatly diminished braking ca pability and can result in loss of control and an accident Have Yamaha dealer inspect and bleed the system if necessary 6 19 1 Adjusting bolt 2 Locknut 3 Footrest c Pedal height d Free play EAU00711 Rear brake pedal height and free play adjustment is advisable to have Yamaha dealer make this adjustment EW000104 The brake pedal height should be ad justed before adjusting the brake pedal free play PERIODIC MAINTENANCE AND REPAIR 1 Adjusting bolt 2 Locknut 1 Pedal height The brake pedal should be posi tioned approximately 40 mm 1 6 in above the top of the foot rest a Loosen the locknut b Turn the adjusting bolt in direction to raise height or in direc tion to lower pedal height Tighten the locknut After adjusting the pedal height ad just brake pedal free play EW000105 1 Adjusting nut 2 Free play The brake pedal free play should be adjusted to 20 30 mm 0 8 1 2 in at the brake pedal end Tur the adjusting nut on the brake rod in direction to in crease free play or in direction amp to decrease free play 6 20 1 Brake light switch 2 Adjusting nut EAUO0713 Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light c
27. the wheels ab normal condition exists in a wheel consult a Yamaha dealer Do not attempt even small repairs to the wheel If a wheel is deformed cracked it must be replaced Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have wheel balanced can result in poor performance adverse han dling characteristics and short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics After repairing or replacing a tire tighten the valve stem locknut to the specified torque Tightening torque Valve stem locknut Lower 1 5 Nm 0 15 m kg 1 08 ft Ib Upper 0 5 Nm 0 05 m kg 0 36 ft Ib 6 17 EAU00691 Accessories or replacement parts This motorcycle is not designed to pull trailer or to be attached to sidecar The accessories or replace ment parts you choose for your mo torcycle should be designed specifically for it and they must be securely mounted to maintain the inherent stability of the original de sign Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your mo torcycle Please consider Genuine Yamaha Parts and Accessories be fore making an accessory purchase Use of non Yamaha approved parts or accessories may cause loss of handling stability and riding safety Since Yamaha cannot cont
28. to recharge it periodically EC000099 When inspecting the battery be sure the breather hose is routed cor rectly If the breather hose is posi tioned in such way as to cause battery electrolyte or gas to exit onto frame structural and cos metic damage to the motorcycle can occur 6 26 1 Battery breather hose 2 Pass through the hole 3 Pass through the cable holder 4 Pass through the clamp PERIODIC MAINTENANCE AND MINOR REPAIR EW0001 16 Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 min utes and get prompt medical atten tion Batteries produce explosive gases Keep sparks flame ciga rettes etc away Ventilate when charging or using in an enclosed space Always shield your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN 1 Maximum level mark 2 Minimum level mark Replenishing the battery fluid A poorly maintained battery will cor rode and discharge quickly The bat tery fluid should be checked at least once a month The level should be be tween the minimum level and maxi mum level marks Use only distilled water if refilling is necessary 0001
29. veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure other motorists see you The operator s and passenger s posture are important for proper control a The operator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hoid on to the operator or the seat strap or grab bar if the motorcycle is SO equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or r
30. 00 Normal tap water contains minerals which are harmful to battery therefore refill only with distilled water 6 27 Battery storage 1 When the motorcycle will not be used for month or longer re move the battery fully charge it and store it in cool dry place Completely recharge the battery before reinstalling If the battery will be stored for longer than two months check the specific gravity of the fluid at least once month and recharge the battery when it is too low Always make sure the connec tions are correct when putting the battery back in the motorcycle Make sure the breather hose is properly connected and is not damaged or obstructed PERIODIC MAINTENANCE AND REPAIR 1 Main fuse EAUO1405 Fuse replacement Main fuse case The main fuse case is located under the seat See page 3 12 for seat re moval and installation procedures 1 Screw x 4 Sub fuse block The sub fuse block is located under the indicator lights panel Remove the screws and then lift upward to remove the panel 6 28 1 Signaling system fuse 2 Ignition fuse 3 Taillight fuse 4 Headlight fuse 5 Spare fuse x 2 If any fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of specified amperage Turn on the switches and see if the electrical device operates If the fuse immediately blows again con sult a Yamaha dealer PERI
31. 37 Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This adjustment however should be left to professional Yamaha service technician PERIODIC MAINTENANCE AND REPAIR EAU00645 Tires To ensure maximum performance long service and safe operation note the following 1 Tire air pressure Always check and adjust the tire pressure before operating the mo torcycle Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if approved for this model and vehicle speed EW000082 ESTEE 200 kPa 225 kPa 90 kg 19810 200 2 25 kgt em2 29 33 psi 200 kPa 250 kPa ad 19 00 kgt cm 2 50 kgt cm 29 psi 36 psi Load is the total weight of cargo rider passenger and accessories 6 15 EW000083 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side
32. DESCRIPTION Controls Instruments 15 Clutch lever page 3 9 22 Main switch page 3 1 16 Speedometer page 3 6 23 Starter choke page 3 8 17 Sub fuses page 6 28 24 Left handlebar switches page 3 7 18 Tachometer page 3 6 19 Front brake lever 20 Throttle grip 21 Right handlebar switches 2 3 Main switch Steering lock Indicator lights Oil level indicator circuit check Fuel indicator circuit check Speedometer Tachometer Handlebar switches Starter choke Clutch lever Shift pedal Front brake lever Helmet holder Rear shock absorber adjustment Sidestand Sidestand clutch switch operation check INSTRUMENT AND CONTROL FUNCTIONS OFF PUSH EAU00027 EAU00029 Main switch Steering lock The main switch controls the ignition and lighting systems Its operation is described below EAU00032 ON All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position EAUO0038 OFF All electrical circuits are switched off The key can be removed in this posi tion EAUO0041 LOCK The steering is locked in this position and all electrical circuits are switched off The key can be removed in this po sition To lock the steering turn the handlebars all the way to the left or right While pushing the key into the main switch turn it from OFF to LOCK
33. DITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of au tomobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you practice riding your motorcycle where there is no traffic until you have be come thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is
34. EUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN SIDESTAND IS UP PUSH THE START SWITCH PULL IN THE CLUTCH LEVER AND PUSH START ENGINE WILL START THE SWITCH ENGINE WILL START RETRACT THE SIDESTAND AND PUT TRANSMISSION IN GEAR MOTORCYCLE CAN RIDDEN MOTORCYCLE CAN BE RIDDEN AND IMPORTANT RIDING POINTS 1 Turn the main switch to and the engine stop switch to RUN EC000035 If the fuel indicator light comes on check the fuel level If necessary fill the tank with fuel 2 Shift the transmission into neutral NOTE o o When the transmission is in neutral the neutral indicator light should be on If the light does not come on ask Yamaha dealer to inspect it 3 Turn on the starter choke and completely close the throttle grip 4 Start the engine by pushing the start switch NOTE on If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt 000036 The level indicator light and fuel indicator light should come on when the start switch is pushed and should go off when the start switch is released If the oil level indicator light flickers or remains on immedi ately stop the engine and check the engine oil level and for oil leakage If necessary fill the
35. L 2 6 Imp qt 3 2 US qt With oil filter replacement 3 1 L 2 7 Imp qt 3 3 US qt Total amount 3 6 L 3 2 Imp qt 3 8 US qt 8 1 Final gear case capacity Air filter Fuel Type Fuel tank capacity Fuel reserve amount Carburetor Type x quantity Manufacturer Spark plug Type Manufacturer Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type SAE 80 GL 4 Hypoid gear oil If desired an SAE 80W90 hypoid gear oil may be used for all con ditions 0 2 L 0 18 Imp qt 0 21 US qt Dry type element Unieaded fuel 16 8 L 3 7 Imp gal 4 4 US gal 3 L 0 7 Imp gal 0 8 US gal BST 40 x 2 MIKUNI BPR7ES or W22EPR U DENSO 0 7 0 8 mm 0 028 0 031 in Wet multiple disc Spur gear 1 659 Shaft drive 3 003 Constant mesh 5 speed Operation Gear ratio Chassis Frame type Caster angle Trail Tire Type Size Front Rear Manufacturer model Front Rear Maximum load Air pressure cold tire 1st 2nd 4th 5th SPECIFICATIONS Left foot operation 2 294 1 666 1 285 1 032 0 852 Pressed backbone 32 129 5 08 Tubeless 100 90 19 57H 140 90 15M C 70H Bridgestone G535 Dunlop F17 Bridgestone G536 Dunlop K425 231 kg 509 Ib SPECIFICATIONS Up to 90 198 Ib load Front Rear 90 k
36. NOTE lt 4 7 If DOT 4 is not available DOT 3 can be used 3 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor brake performance 4 Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock 5 Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean spilled fluid immediately 6 Have a Yamaha dealer check the cause if the brake fluid level goes down 6 22 EAU00742 Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam aged or leaking a oil seals every two years b brake hoses every four years PERIODIC MAINTENANCE AND MINOR REPAIR EAU0077 1 Cable inspection and lubrication A WARNING Damage to the outer housing of ca bles may allow internal rusting and cause interference with cable move ment Replace damaged cables as soon as possible to prevent unsafe conditions 000111 Lubricate the inner cable and the cable end If it does not operate smoothly ask a Yamaha dealer to replace them Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EAU00773 Throttle cable and grip lubricati
37. ODIC MAINTENANCE AND REPAIR 000103 Do not use fuses of higher amper age rating than those recommend ed Substitution of fuse of improper rating can cause extensive electrical system damage and pos sibly a fire Specified fuses Main fuse Headlight fuse Taillight fuse Signaling system fuse Ignition fuse 1 Screw x 2 1 Connector PAGE CES Bulb cover Headlight bulb replacement 2 Remove the connector the head This motorcycle is equipped with a light unit and then the bulb cover quartz bulb headlight If the headlight bulb burns out replace the bulb as follows 1 Remove the headlight unit screws 6 29 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Bulb holder 3 Turn the bulb holder counterclock 1 Don t touch EW000119 wise to remove it and remove the defective bulb Keep flammable products and your hands away from bulb while it is on as it is hot Do not touch bulb until it cools down 4 Put new bulb into position and secure it in place with the bulb holder 6 30 000105 Avoid touching glass of bulb Keep it free from oil other wise the transparency of the glass life of the bulb and luminous flux will be adversely affected If oil gets on bulb thoroughly clean it with cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover connector and headlight unit Ask Yamaha
38. T Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service 5 Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind
39. T AND CONTROL FUNCTIONS 1 Dimmer switch LIGHTS 2 Turn signal switch TURN 3 Horn switch HORN EAU00118 Handlebar switches EAU00122 Dimmer switch LIGHTS Turn the switch to for the high beam and to LO for the low beam EAU01 189 Turn signal switch TURN This model is equipped with self can celing turn signals To signal right hand turn push the switch to the right To signal left hand turn push the switch to the left Once the switch is re leased it will return to the center tion and self cancel after the motorcycle has traveled both about 150 m 490 ft and for approximately 15 seconds The self canceling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you stopped at an intersection The signal may also be canceled manually by pushing the switch in after it has re turned to the center position EAU00130 Horn switch HORN Press the switch to sound the horn 3 7 4 Engine stop switch ENGINE STOP 5 Hazard switch HAZARD 6 Start switch START 7 Fuel reserve switch FUEL EAU00137 Engine stop switch ENGINE STOP The engine stop switch is safety de vice for use in an emergency Such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to RUN to start the engine In case of emergency turn the
40. TO ATMOSPHERE YAMAHA MOTOR CO LTD e CAUTION TIRE INFORMATION Read owner s manual before servicing battery Electrolyte will damage metal parts or paint follows Cold tire normal pressure should be set as If electrolyte spills wash area with fresh Up to 90 kg 198 Ibs load water immediately FRONT 200kPa 2 00kgf cm 29psi Be sure to connect breather hose after REAR 225kPa 2 25kgf cm 33psi installing battery 90 kg 198 Ibs maximum load 3JL28177 A0 FRONT 200kPa 2 00kgf cm 29psi REAR 250kPa 2 50kgf cm 36psi 5FB 21668 00 1 8 2 222 22222 72 2 2 22 2 2 es 7 2 a 2 x Left view rer 2 1 Right view nd One Controls IBstrumelits e i roe Saee e ae oic vesc ee ees 099 I SSR DESCRIPTION 00026 1 Rear flasher light 2 Rear shock absorber 3 Main fuse 4 Battery 5 Fuel tank 6 Front flasher position light 7 Rear brake pedal 8 Footrest 2 1 page 3 13 page 6 28 page 6 26 page 3 10 page 3 10 page 6 19 DESCRIPTION Right view page 6 29 page 6 12 page 3 12 page 6 1 page 3 9 Headlight Air filter 9 10 11 12 13 14 2 2
41. any control or function that you do not thoroughly understand 2 Never start your engine or let it run for any length of time in closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Al ways operate your motorcycle in an area with adequate ventila tion 3 Before starting out always be sure the sidestand is up Failure to retract the sidestand com pletely can result in a serious accident when you try to turn a corner EAU00376 1 Be careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner intake or performance will suf fer Be careful not to put anything near the battery and its termi nals Electrical failure and acid corrosion may result 5 1 001164 Starting and warming cold engine NOTE nt te This motorcycle is equipped with an ig nition circuit cut off system The engine can be started only under the following conditions a The transmission is in neutral b The sidestand is up the transmis sion is in gear and the clutch is dis engaged The motorcycle must not be ridden when the sidestand is down Before going through the following steps check the function of the sid estand switch and clutch switch Refer to page 3 15 EW000054 OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN SWITCH TO AND THE ENGINE STOP SWITCH TO RUN IF TRANSMISSION IS IN N
42. d place less than 0 C 30 F or more than 30 C 90 F See page 6 27 for battery storage precau tions NOTE st t Make any necessary repairs before storing the motorcycle Specifications Model 1100 11005 Engine oil Dimensions Type Overall length 2 285 mm 90 0 in rer der Overall width 840 mm 33 1 in VAMALUBE 4 10W30 Overall height 1 190 mm 46 9 in Seat height 715 mm 28 1 in EE 1 iYAMALUBE 4 20W40 Wheelbase 1 525 mm 60 0 in Por SAE 20W40 i Ground clearance 145 mm 5 71 in o 1 20 30 40 Minimum turning radius 2 800 mm 110 2 in PE WE Recommended engine oil API Service SE SF SG type or Basic weight lassification higher with oil and full fuel tank 239 kg 527 Ib ighe Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V 2 cylinder Be sure to use motor oils that do not contain anti friction Displacement 1 063 modifiers Passenger car motor oils often labeled Energy Conserving contain anti friction additives which will cause Bore x Stroke 95 x 75 mm 3 74 x 2 95 in clutch and or starter clutch slippage resulting in reduced component life and poor engine performance Compression ratio 8 3 1 Starting system Electric starter Lubrication system Wet sump Quantity Periodic oil change 3 0
43. dlight bulb replacement 6 29 Front wheel removal oe tt 6 31 Front wheel installation 6 33 Rear wheel 6 33 Rear wheel 6 35 Troubleshooting c vestes ert acera ctu eite ita ies 6 35 Troubleshooting Chart icc eie t tute 6 36 PERIODIC MAINTENANCE AND REPAIR EAUO0462 EAU00463 Periodic inspection adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection adjust ment and lubrication are explained in the following pages Maintenance replacement or re pair of the emission control devices and systems may be performed by any repair establishment or individ ual using any part which is certified if applicable If you are not familiar with motor cycle service this work should be done by Yamaha dealer EW000060 EAU00467 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROP ER ENGINE OPERATION AND
44. e fuel tank Supply fuel Engine doesn t start go to compression check 2 Compression Wipe clean with dry cloth and correct Open throttie half way and start spark gap or replace spark plugs the engine 000125 Go to ignition check Use the electric starter Ask Yamaha dealer to inspect 3 Ignition Remove spark plugs and check electrode Engine doesn t start go to battery Ask Yamaha dealer to inspect check Engine turns over quickly Engine turns over slowly 4 Battery Battery good Engine doesn t start ask Yamaha Use the electric starter dealer to inspect Check fluid recharge check connections 6 36 LS RIA IAG ich EE ald EE ENN SOA OSEE EE E EE CLEANING AND STORAGE EAUO1010 EAUO1330 A CLEANING Frequent thorough cleaning of your motorcycle will not only enhance its ap pearance but will improve its general performance and extend the useful life of many components 00002 Improper cleaning can damage the cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re
45. e motorcycle until you know it has sufficient engine oil NOTE EE Even if the is filled to the specified level the indicator light may flicker when riding on slope or during sud den acceleration or deceleration but this is not abnormal INSTRUMENT AND CONTROL 5 Left turn indicator lights TURN High beam indicator light HIGH BEAM Neutral indicator light NEUTRAL Oil level indicator light OIL Right turn indicator lights TURN Fuel indicator light FUEL DNAN EAUO1155 Fuel indicator light FUEL When the fuel level drops below approximately 3 0 L 0 7 Imp gal 0 8 US gal this light will come on When this light comes on move the fuel switch to RES Then fill the tank at the first opportunity This light circuit can be checked by the procedure on page 3 5 3 3 INSTRUMENT AND CONTROL FUNCTIONS EAU00071 Oil level indicator circuit check Turn the main switch to and the engine stop switch to RUN Oil level indicator light does not come on Oil level indicator light comes on Check engine oil level Put the transmission in or apply the clutch lever then push the start switch Oil level indicator light Oil level indicator light comes on does not come on Oil level Oil level is OK is low Engine oil level and Ask Yamaha dealer to Supply electrical circuit
46. educing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause in jury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle 1 3 SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 509 Ibs 231 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possib
47. entilation Always turn off the engine before leaving the motorcycle unattended and remove the ignition key When parking the motorcycle note the following a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas 1 5 N SAFETY INFORMATION b Do not park the motorcycle on a slope or soft ground the motorcycle may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes 1 6 SAFETY INFORMATION EAU00025 Location of the important labels Please read the following labels carefully before operating this motorcycle 2 3 1 7 N SAFETY INFORMATION 3 California onl A WARNING y BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS EMISSION HOSE ROUTING ALWAYS WEAR AN APPROVED MOTORCYCLE FUEL TANK HELMET eye protection and protective clothing 3MX 2118K A0 CANISTER
48. ever if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit hasto be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE H your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are stili not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMEN
49. g 198 Ib load maxi mum load Front Rear Load is total weight of cargo rider passenger and accessories Wheels Type Front Rear Size Front Rear Brakes Front Type Operation Fluid Rear Type Operation 200 kPa 2 00 kgf cm 29 psi 225 kPa 2 25 kgf cm 33 psi 200 kPa 2 00 kgf cm 29 psi 250 kPa 2 50 kg cm 36 psi Cast Cast 19 x MT 2 15 15M C x MT 3 00 Dual disc brake Right hand operation DOT 4 or DOT 3 Drum brake Right foot operation Suspension Front Type Rear Type Shock absorbers Front Rear Wheel travel Front Rear Electrical system Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type Telescopic fork Swingarm Coil spring oil damper Coil spring oil damper 150 mm 5 9 in 97 mm 3 8 in 1 digital A C magneto 14 V 20 A 5 000 rpm GM18Z 3A 12 V 20 AH Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60W 55W x 1 Tail brake light 12V 8W 27W x2 Front flasher position light 12V 27W 8Wx2 Rear flasher light 12V 27W x2 Meter light 12V 3W x4 Neutra indicator light 12V 38W x 1 High beam indicator light 12V 3W x 1 level indicator light 12V 3W x 1 Turn indicator light 12V 3W x2 Fuel indicator light 12V 38W x 1 Fuses Main fuse 30A Headlight fuse 15A Taillight fuse 10A Signaling system fuse 15A Ignition fuse 10A Iden
50. h the projec Rear wheel removal tions meshed into the slots 000122 3 Install the wheel make sure the slot in the speedometer gear e itis advisable to have a Yamaha unit housing fits over the stopper dealer service the wheel on the front fork outer tube and let e Securely support the motor the motorcycle down cycle so there is no danger of it 4 Push down hard on the handle falling over bars several times to check for proper fork operation 5 Install the front fork brace and fender 6 33 Place the motorcycle on the cen terstand Remove the cotter pin brake torque rod nut and bolt from the brake shoe plate Remove the brake adjusting nut and brake rod from the brake cam lever Remove the axle nut cotter pin and the axle nut PERIODIC MAINTENANCE AND MINOR REPAIR 1 Pinch boit 5 Loosen the wheel axle pinch and pull out the wheel axle 6 Move the wheel to the right to sep arate it from the final gear case and remove the rear wheel 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1 406 Rear wheel installation 1 Apply a light coating of lithium base grease to final gear case splines and rear wheel hub splines Install the rear wheel and axle 3 Insert the brake rod into the brake cam lever and install the brake pedal free play adjusting nut 4 Install the brake torque rod bolt and nut 5 Install the pinch bolt 6 Let the motorcycle down 7
51. he inner tube and excessive oil leakage from the front fork 2 Operation check Place the motorcycle on level place a Hold the motorcycle in an upright position and apply the front brake b Push down hard on the handle bars several times and check if the fork rebounds smoothly EC000098 If any damage or unsmooth move ment is found with the front fork consult Yamaha dealer 6 25 EAU00794 Steering inspection Periodically inspect the condition of the steering Worn out or loose steering bearings may be dangerous Place stand under the engine to raise the front wheel off the ground Hold the lower end of the front forks and try to move them forward and backward If any free play can be felt ask a Yamaha dealer to inspect and adjust the steer ing Inspection is easier if the front wheel is removed A WARNING Securely support the motorcycle so there is no danger of it falling over 000115 PERIODIC MAINTENANCE AND REPAIR EAUO1144 Wheel bearings If there is play in the front or rear wheel hub or if the wheel does not turn smoothly have a Yamaha dealer in spect the wheel bear ngs EAU00798 Battery Check the level of the battery electro lyte and make sure that the terminals are tight Fill with distilled water if the electrolyte level is low the motor cycle is equipped with optional electri cal accessories the battery tends to discharge more quickly so be sure
52. il level and leakage Final gear oil Replace every 5 1 s a Replace Check 24 000 km 15 000mi 17096 9 or 24 months Replace if necessary Cantrel and Yamaha chain and d J J J N meter cable cable lube or SAE Check bearing assembly for i looseness 2 pivot Moderately repack SOAP pase 9 24 000 9 15 000 24 months 10W30 motor 6 4 Adjust free play Replace pads if necessary Front Replace shoes if Apply chain lube thoroughly PERIODIC MAINTENANCE AND REPAIR Brake Clutch lever pivot shaft Brake pedal and shift pedal shaft Center Side stand pivots 12 Check operation and leakage Steering bearings Check bearing for UH Wheel bearings smooth rotation Sidestand Check and clean or switch replace if necessary Since these items require special tools data and technical skills they should be serviced by Yamaha dealer Apply chain lube lightly Lubricate Apply chain lube lightly Check operation and lubricate Apply chain lube lightly Check bearing assembly for looseness Moderately repack every 24 000 km 15 000 mi or 24 months Check specific gravity and breather pipe for proper operation Yamaha chain and cable lube or SAE 10W30 motor oil Yamaha chain and
53. le Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in stability 2 Shifting weights can create sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steer ing response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the prop er selection installation and use of non Yamaha accessories You should use extreme caution when se lecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due t
54. n April 1998 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 12 06 SAFETY INFORMATION DESCRIPTION INSTRUMENT AND CONTROL FUNCTIONS OPERATION AND IMPORTANT RIDING POINTS PERIODIC MAINTENANCE AND MINOR REPAIR CLEANING AND STORAGE SPECIFICATIONS CONSUMER INFORMATION SAENING E Protective apparel osi eni eb ceno nsa in ofer a vaca 190 D C Loading and 158 Gasoline and exhaust 9 5 17D Location of the important labels 1 7 D SAFETYINFORMATION vm TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 OBTAIN THOROUGH INSTRUCTIONS FROM COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION 2 OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL 3 OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES 4 OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CON
55. ntrol the amount of power you have available at a given speed for starting accelerating climbing hills etc The use of the shift pedal is shown in the illustration To shift into neutral depress the shift pedal repeatedly until it reaches the end of its travel then raise the pedal slightly 000048 1 Do not coast for long periods with the engine off and do not tow the motorcycle long dis tance Even with gears neu tral the transmission is only properly lubricated when the engine is running Inadequate lubrication may damage the transmission Always use the clutch when changing gears The engine transmission and driveline are not designed to withstand the shock of forced shifting and can be damaged by shifting without using the clutch 5 5 EAU01205 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in dicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift point in the table on page 5 6 close the throttle and at the same time quickly pull in the clutch lever Shift into second gear Be careful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recom mended shift poi
56. nts OPERATION AND IMPORTANT RIDING POINTS EAU00427 To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle 2 When the motorcycle reaches 25 km h 15 5 mi h shift into first gear Any time the engine is about to stall or runs very roughly pull in the clutch and use the brakes to stop 3 When the motorcycle is almost completely stopped shift into neu tral The neutral indicator light should come on EAU00429 Recommended shift point Deceleration shift point km h mi h 25 15 5 25 15 5 25 15 5 25 15 5 Acceleration shift point km h mi h 20 12 5 30 19 40 25 50 31 5 6 EAU00436 Engine break in There is never more important period in the life of your motorcycle than the period between zero and 1 000 km 600 mi For this reason we ask that you carefully read the following materi al Because the engine is brand new you must not put an excessive load on it for the first 1 000 km 600 mi The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided OPERATION AND IMPORTANT RIDING POINTS EAU00442 1 0 150 km 0 90 mi Avoid operation above 4 000 r min Stop the engine and let it cool for 5 to 10 minutes after every hour of operation Va
57. o improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when being passed by or passing large vehi cles c Certain accessories can displace the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your mo torcycle in an area that has adequate v
58. oil level should be at the brim of the filler hole Add the recommended oil if necessary 1 Final gear oil 1 Final gear oil drain plug 2 Correct level 2 Oil 3 Final gear oil filler bolt ul replacement Place an pan under the final Final gear oil gear case EW000066 b Remove the oil filler bolt and the A WARNING drain plug to drain the oil Do not let foreign material enter the c Reinstall and tighten the drain plug final gear case Be sure oil does not to the specified torque get on the tire or wheel Tightening tongue 1 Oil level inspection Drain plug Place the motorcycle on level 23 Nm 2 3 m kg 17 ft lb place and place on the center stand The engine should be cool at ambient temperature 6 11 PERIODIC MAINTENANCE AND MINOR REPAIR d Fill the gear case to the brim of the hole with the recommended oil Final gear case capacity 0 2 L 0 18 Imp qt 0 21 US at Recommended oil SAE 80 API GL 4 Hypoid gear oil If desired an SAE 80 90 hypoid gear oil may be used for all conditions 1 Air filter case assembly 1 Screw x 3 2 Air filter case cover 2 Remove the air filter case cover EAUO1 404 NOTE Air filter in a d 2 Jone The air filter should be cleaned at the Jer zm nu o dbi i specified intervals It should be cleaned NT et more frequently if you are riding in un Reinstall and tighten the fille
59. omes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the ad justing nut in direction 8 to make the brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear indicator EAU00720 Checking the front brake pads and rear brake shoes EAUO0723 FRONT Apply the brake and inspect the wear indicator If the wear indicator is ALMOST in contact with the disc plate ask a Yamaha dealer to replace the pads 1 Wear limit 2 Wear indicator EAU00727 REAR Apply the brake and inspect the wear indicator If the indicator reaches the wear limit line ask a Yamaha dealer to replace the shoes 6 21 1 Minimum level mark EAU00732 Inspecting the brake fluid level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level and fill when necessary Observe these precautions 1 When checking the fluid level make sure the top of the master cylinder is level by turning the han dlebars PERIODIC MAINTENANCE AND MINOR REPAIR 2 Use only the designated quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor brake perfor mance Recommended brake fluid DOT 4
60. on The throttle twist grip assembly should be greased at the time that the cable is lubricated since the grip must be re moved to get at the end of the throttle cable After removing the screws hold the end of the cable up in the air and put in several drops of lubricant With the throttle grip disassembled coat the metal surface of the grip assembly with a suitable all purpose grease 6 23 EAUO0775 Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil PERIODIC MAINTENANCE AND REPAIR EAU00777 EAU00786 EAU00791 Brake and clutch lever Center and sidestand Rear suspension lubrication lubrication lubrication Lubricate the pivoting parts Lubricate the pivoting paris Lubricate the pivoting and mating joints Check to see that the center and ecommended lubricant Recommended lubricant sidestand move up and down smooth Lithium soap base grease Yamaha Chain and Cable Lube ly or SAE 10W30 motor oil Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor If the center and or sidestand does not move smoothly consult a Yamaha dealer 000114 6 24 PERIODIC MAINTENANCE AND REPAIR EAU00793 Front fork inspection Securely support the motorcycle so there is no danger of it falling over EW0001 15 1 Visual check Check for scratches or damage on t
61. r around the center electrode The ideal color at this point is a medium to light tan color for a motorcycle that is being ridden normal ly If one spark plug shows a distinctly different color there could be some thing wrong with the engine Do not attempt to diagnose such prob lems yourself Instead take the motor cycle to a Yamaha dealer You should periodically remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode If electrode ero sion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug BPR7ES W22EPR U DENSO Before installing any spark plug mea sure the electrode gap with a wire thickness gauge Adjust the gap to specification Spark plug gap 0 7 0 8 mm 0 028 0 031 6 7 When installing the spark plug always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten the spark plug to the specified torque Tightening torque Spark plug 20 Nm 2 0 m kg 14 5 ft lb NOTE e If a torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have the spark plug tightened to the specified torque as soon as possible PERIODIC MAINTENANCE AND MINOR REPAIR EMISSION HOSE ROUTING From g
62. r bolt Usually wet or dusty areas to the specified torque 1 the air filter case assem Tightening torque Oil filler bolt 23 Nm 2 3 m kg 17 ft lb f After replacing the final gear oil be sure to check for oil leakage 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw 1 Hose 3 Remove the air filter 4 Tap the air filter lightly to remove p most of the dust and dirt and blow NOTE 1 _ _ out the remaining dirt with com sure to connect the hose from the pressed air as shown If the air fil carburetor to the lower hole in the air fil ter is damaged replace it ter case 5 Reassemble by reversing the re moval procedure 000082 sure air filter is erly seated air filter case The engine should never be run without the air filter installed Excessive piston and or cylin der wear may result 6 13 PERIODIC MAINTENANCE AND REPAIR EAU00628 Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to Yamaha dealer with the professional knowledge specialized data equipment to do so properly a Free play EAUOO635 Throttle cable free play inspection There should be a free play of 3 5 mm 0 12 0 2 in at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjust ment 6 14 EAUO06
63. r seat removal procedures Record the infor mation on this label in the space pro vided This information will be needed to order spare parts from your Yamaha dealer 9 2 CONSUMER INFORMATION EAUO1051 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline CONSUMER INFORMATION EAUO1053 MOTORCYCLE NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control
64. re valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAUO1063 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE Accessories or replacement parts B Brake and clutch lever lubrication Brake and shift pedal lubrication Brake fluid replacement Brake light switch adjustment C Cable inspection and lubrication Canister for California only Carburetor adjustment Cast wheels Center and sidestand lubrication Checking the front brake pads and rear brake shoes Clutch lever Clutch lever free play adjustment Controls Instruments D Dimmer switch E Engine break in Engine oil
65. rol the quality of parts or accessories man ufactured by other companies Yamaha cannot be held liable for EW000098 PERIODIC AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha 1 Locknut 2 Adjusting bolt c Free play EAU00692 Clutch lever free play adjustment The clutch lever free play should be ad justed to 8 12 mm 0 31 0 47 in If the free play is incorrect adjust as fol lows 1 Loosen the locknut 2 Turn the adjusting bolt at the clutch lever in direction to in crease free play or in direction to decrease free play 3 Tighten the locknut 6 18 NOTE _ o If proper adjustment cannot be ob tained or the clutch does not work cor rectly ask a Yamaha dealer to inspect the internal clutch mechanism PERIODIC MAINTENANCE AND MINOR REPAIR 1 Adjusting bolt 2 Locknut c Free play EAU00696 Front brake lever free play adjustment The free play at the front brake lever should be 2 5 mm 0 08 0 2 in 1 Loosen the locknut 2 Turn the adjusting bolt in direction to increase free play or in direc tion to decrease free play 3 After adjusting tighten the locknut EW000099 Check the brake lever free play Be sure the brake 15 working properly soft or spongy feeling in the brake lever can indicate the presence of air in the brake sys tem This air must be removed by bleeding
66. ry the speed of the motorcycle from time to time Do not operate it at one set throttle position 2 150 500 km 90 300 mi Avoid prolonged operation above 5 000 r min Rev the motorcycle freely through the gears but do not use full throttle at any time 3 500 1 000 km 300 600 mi Avoid prolonged full throttle opera tion Avoid cruising speeds in ex cess of 6 000 r min EC000056 After 1 000 km 600 mi of operation be sure to replace the engine oil oil filter and final gear oil 4 1 000 km 600 mi and beyond Full throttle can be used EC000053 Never let engine speeds en ter the red zone If any engine trouble should occur during the break in pe consult Yamaha deal er immediately 5 7 EAU00460 Parking When parking the motorcycle stop the engine and remove the ignition key 000058 WARNING exhaust system is hot Park motorcycle in place where pedes trians or children are not likely to touch the motorcycle Do not park the motorcycle on slope or soft ground the motorcycle may over turn Periodic 6 1 Fork 6 1 Periodic maintenance chart for emission Control system cio y e Corps 6 General maintenance and lubrication 6 4 Spark plug 6 7 Canister for California
67. switch to OFF to stop the engine INSTRUMENT AND CONTROL FUNCTIONS 00146 Hazard switch HAZARD The hazard switch should be turned on under emergency or hazardous condi tions All turn signal lights will flash si multaneously when this switch is turned on with the main switch in the position 000006 The battery can discharge from tended use making it difficult to op erate the starter NOTE ig Turn on the hazard switch to warn oth er drivers if your motorcycle must be stopped where it might be a traffic haz ard 000141 Start switch START The starter motor cranks the engine when pushing the start switch 000005 See starting instructions prior to starting the engine EAU00148 Fuel reserve switch FUEL This switch should usually be kept on while riding If the fuel indicator light comes on while riding move the switch to RES and refuel at the first opportu nity Then move the switch to ON When the switch is turned to reserve RES about 3 0 L 0 7 Imp gal 0 8 US gal remain in the fuel tank 3 8 1 Starter choke 0211 Starter choke Starting cold engine requires richer air fuel mixture separate starter cir cuit supplies this mixture Move in direction to turn on the start er choke Move in direction to turn off the start er choke INSTRUMENT AND CONTROL FUNCTIONS
68. t fuel tank Canister To atmosphere EAU00498 Canister for California only This model is equipped with canister to prevent the discharging of fuel vapor into the atmosphere Before using this motorcycle be sure to 1 Check each hose connection 2 Check each hose and canister for cracks or damage Replace if damaged 3 Make sure the vent hose is not blocked Clean it if necessary 1 Oil level window 2 Maximum level mark 3 Minimum level mark EAU00505 Engine oil 1 Oil level inspection a Place the motorcycle on the cen terstand Warm up the engine for several minutes NOTE EEE Be sure the motorcycle is positioned straight up when checking the oil level A slight tilt toward the side can result in false readings 6 8 b With the engine stopped check the oil level through the level win dow located at the lower part of the left side crankcase cover few minutes until the oil level settles before checking c The oil level should be between the maximum and minimum marks If the level is low fill the en gine with sufficient oil to raise it to the specified level PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil drain plug 1 Oil filter cover 1 O ring x 3 2 Engine oil and oil filter replace HR Install the new oil filter 05 ment d Remove the oil filter cover bolts and the filter cover Tighten the oil Warm up the engine for fe
69. t costs are my responsibility during the warranty period Thecustomer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May I perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special toois or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if I do not operate or maintain my new motor cycle exactiy as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled How
70. tification numbers record Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record Street end enduro motorcycle limited warranty Yamaha extended service CONSUMER INFORMATION EAUO1039 EAUO1040 Identification numbers record Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION 1 Key identification number EAU01042 Key identification number The key identification number is stamped on the key Record this num ber in the space provided and use it for reference when obtaining new key 9 1 1 Vehicle identification number EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE gt The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your state CONSUMER INFORMATION 1 Model label EAUO1050 Model label The model label is affixed to the frame under the seat See page 3 12 fo
71. ulting from defects in material or workman ship which arise solely as result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 ENGINE DISPLACEMENT 50cc to 169 PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279 18 000 km 11 185 miles or five years whichever occurs first 30 000 km 18 641 miles or five years whichever occurs first 280cc or over YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER AND FITNESS FOR PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS 50 THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES 80 THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAU01061 gt gt e PE Be gt P WARRANTY QUESTIONS AND ANSWERS Wha
72. ust spring preload as follows indicator Turn the adjuster in direction to increase spring preload and in di rection to decrease spring pre load Make sure to align the adjusters bottom edge with the appropriate setting on the shock absorber 3 13 1 Damping force adjuster 2 Position indicator Minimum 1 soft Standard 1 Maximum 4 hard EW000040 Always adjust each shock absorber to the same setting Uneven adjust ment can cause poor handling and loss of stability INSTRUMENT AND CONTROL FUNCTIONS EAU00330 Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this sys tem This motorcycle must not be operat ed with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator re sulting in a possible loss of control Yamaha has designed into this mo torcycle a lockout system to assist the operator in fulfilling the respon sibility of retracting the sidestand Please check carefully the operating instructions listed below and if there is any indication of a malfunction return the motorcycle to a Yamaha dealer immediately for repair EW000044 3 14 INSTRUMENT AND CONTROL FUNCTIONS EAUO0332 Sidestand clutch switch operation check
73. w min and oil filter filter cover bolts to the specified utes e Reinstall the drain plug and tighten torque b Stop the engine Place an oil pan it to the specified torque under the engine and remove the _ Tightening torque i i Drain plug 10 Nm 1 0 m kg 7 2 ft lb m 1 0 m kg 7 2 ft lb Bau e drain plug and drain 43 Nm 4 3 m kg 31 ftlb NOTE i Make sure the O rings are seated properly 6 9 PERIODIC MAINTENANCE AND MINOR g Fill engine with oil Install the oil fill h Start the engine and warm up fora er cap and tighten few minutes While warming up check for oil leakage if oil leakage Recommended oil is found stop the engine immedi See page 8 1 ately and check for the cause Oil quantity i After the engine is started the oil Total amount level indicator light should go off if 3 6 L 3 2 Imp qt 3 8 US qt oil is filled to specified level Periodic oil change EC000067 3 0 L 2 6 Imp qt 3 2 US qt _ If the indicator light flickers or re A L 2 7 Imp qt 4 mains on immediately stop the gine and consult with a Yamaha dealer e Do not put in any chemical addi tives Engine oil also lubricates the clutch and additives could cause Clutch slippage Be sure no foreign material en ters the crankcase 6 10 PERIODIC MAINTENANCE AND REPAIR b Remove the oil filler bolt and check the oil level The
74. y shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those res
75. ystander or a person inspecting or repairing the motor cycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer nt ME Ne This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancemenis in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question con cerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION EW000000 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO ATTEMPT OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED SATISFAC TORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE AFFIX DEALER m EAUO1193 XV1100L C XV1100SL C OWNER S MANUAL 1998 by Yamaha Motor Corporation U S A 1st Editio

Yamaha 1999 Virago 1100 Owner's Manual

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