Xpelair 100MM/4" User's Manual
Contents
1. 1 Check there are no buried pipes or cables 2 in the ceiling joists etc If in doubt seek professional advise Cut a hole 115mm diameter Preparing the fan for installation Remove the front cover by pressing the release catches located on the sides of the unit with a 3mm screwdriver whilst pulling the front cover forward Mount the fan in the hole If working above ground floor level appropriate safety precautions must be observed If installing in a wall ceiling or vent Mark the position of the back plate El 1 Hold the backplate so that the terminal block faces you in the top left hand corner and the lip points towards the hole Carefully insert the lip into the wall duct ceiling or vent shaft Adjust the position of the back plate until it is level Mark on the wall ceiling or vent shaft the positions of the three fixing holes in the back plate Remove the back plate from the ducting Drill screw holes in these positions if necessary and fit wall plugs if necessary Mount the back plate 0 1 Push the ribbed gasket RG100 onto the lip of the back plate If installing in a ceiling or vent push the larger diameter piece of the telescopic wall tube onto the ribbed gasket Cut the tube to the required length first if necessary If wiring the fan from behind remove knockout Feed the mains cable through the cable entry hole in the back plate to the terminals If wiring fr2. upper sash in the closed position and fit stops just below the level of the fan to prevent damaging it when the sash is raised If installing in a panel which is between 9mm and 46mm thick you will need a special kit Xpelair Cat ref DXDG Do not install these fans in a panel which is more than 46mm thick If ceiling mounting the fan You will need to use the appropriate ancillaries for termination These items are available from Xpelair 1 WT10 Termination ducting kit 2 CFWG100 Soffit board termination grille white or brown FD100 3 and FD100 6 Flexible ducting Where to locate the fan e Locate it as high as possible e At least 110mm from the edges of the mounting surface to the centre of the hole e As far away as possible from and opposite to the main source of air replacement to ensure airflow across the room e g opposite the internal doorway e Near the source of steam or odours e Not where ambient temperatures are likely to exceed 50 C If installed in a kitchen fans must not be mounted immediately above a cooker hob or eye level grill If installing in a room containing a fuel burning device which has a non balanced flue it is the installer s responsibility to ensure that there is enough replacement air to prevent fumes being drawn down the flue when the fan is operating up to maximum extract Refer to Building Regulations for specific requirements e Exhaust air must
3. DX100PC DX100HP DX100PIR Connection to the supply can be made by a flexible 2 core cable complete with 3 pin plug for insertion into an approved 10 amp GPO or directly wired through an approved 10A wall mounted surface switch with at least 3mm clearance between contacts For Australia only DX100T DX100H DX100VID These models are permanently connected to the supply and operation is controlled by a remote switch They should be directly wired to the supply through an approved 10amp wall mounted surface switch with at least 3mm clearance between contacts WARNING CHILDREN SHOULD NOT PLAY WITH THE APPLIANCE AND ENSURE THAT YOUNG CHILDREN AND THE INFIRM ARE SUPERVISED Preparing the hole If working above ground floor level appropriate safety precautions must be observed WARNING EYE PROTECTION MUST BE WORN DURING ALL DRILLING AND CHISELLING OPERATIONS If installing in a wall 1 Check there are no buried pipes or cables in the wall or obstructions on the outside e g electricity gas water If in doubt seek professional advise 2 Mark on the wall the centre of the duct hole 3 Use this centre to mark a circle to suit the wall duct 115mm diameter If core drill equipment is available 4a Use as directed by core drill manufacturer If core drill equipment is not available 4b Drill a centre hole right through the wall 5 Cut the hole Do not cut right through the wall The recommended meth
4. and releasing the cord Repeat to switch off DX100T only e Operate the fan using the on off switch When the switch is turned off the fan continues to operate for the adjustable time delay DX100H only e Manual mode use the on off switch When you switch off the fan goes into automatic mode after the time delay light indicates when fan is operating in manual mode e Automatic mode fan operates when relative humidity rises and turns off again when humidity drops DX100PIR only e The sensor detects movement in the room and activates the fan When movement is sensed the fan will run for a pre set overrun period and any further movement sensed will re start the sequence This ensures that the room is only ventilated during and immediately after use When the fan is first installed there will be a stabilising period of approximately five minutes During this time the fan will run for up to two minutes liquids to clean any other parts of the fan 5 Never use strong solvents to clean the fan Apart from cleaning no other maintenance is required Notes DX100 DX100PC DX100T DX100H DX100HP DX100PIR amp DX100VID 94 Do s and dont s Do read all the instruction leaflet before commencing installation Do install each fan with a double pole isolating switch with a contact gap of 3mm each pole e Do make sure the mains supply is switched off before attempting to make electrical connect
5. not be discharged into a flue used for exhausting of fumes from appliances supplied with energy other than electric Requirements of all authorities concerned must be observed for exhaust air discharge and intake flow rates e When intended for use in possible chemical corrosive atmospheres consult out Technical Service Department For overseas markets contact your local Xpelair distributor e DX100PIR Only Siting must ensure detection of movement Care should be taken to avoid obstruction that may affect detection beams A Installing the isolating switch and cables 1 Check that the electrical rating shown inside the back plate matches your mains supply 2 Check there are no buried pipes or cables e g electricity gas water behind the switch location in the wall or above the ceiling If in doubt seek professional advise 3 Isolate the mains supply 4 Lay in the cable from the isolating switch to the fan location via the on off switch if required 5 Lay in the cable from the isolating switch to the point of connection to the mains supply 6 Install the isolating switch and on off switch if required 7 Make all connections within the isolating switch and the on off switch if required Note on off switch must be situated so that it cannot be touched by persons making use of the bath or shower WARNING DO NOT MAKE ANY CONNECTIONS TO THE ELECTRICAL SUPPLY AT THIS STAGE For Australia only DX100
6. IAN MUST CARRY OUT ALL CLEANING e To adjust the over run period turn the control T clockwise to increase and anti clockwise to decrease 1 Before cleaning isolate the fan completely from the mains supply 2 Remove the front cover by pressing the DX100H DX100HP only release catches located on the sides at the e Humidity operation is factory set at approx unit with a 3mm screwdriver whilst pulling the 70 Relative Humidity RH but can be front cover forward adjusted between 50 and 90 RH by 3 To clean the front cover either wipe it with a control H damp lint free cloth or wash it in warm soapy e Time delay is factory set at approx 20 mins water Thoroughly dry the front cover and but can be adjusted by control refit e Both controls are adjustable Turn the controls 4 Do not immerse the fan in water or other clockwise to increase time or RH and anti clockwise to decrease DX100PIR only e Adjust the overrun period with control T Turn screwdriver clockwise to increase and anti clockwise to decrease All fans e If wiring from above cut out the cable entry slot marked on top of the front cover e Fit the front cover by aligning it square to the duct and pushing it onto the duct until the release catches snap into the slots on the front cover Using the fan DX100 DX100VID only e Operate the fan using the on off switch Repeat to switch off DX100PC only e Operate the fan by pulling
7. Installation and maintenance instructions DX100 Standard DX100PC Pull Cord DX100T Timer DX100H Humidistat DX100HP Humidistat and Pull Cord DX100PIR Integral Body Movement Sensor DX100VTD Delay Timer Toilet Bathroom 100mm 4 Fan Range Retain for future reference DX100PIR 3 0 1 0 Horizontal detection area 5 0 6 0 m Vertical detection area 4 0 2 0 3 0 1 0 op 5 E gt Wall panel mounting DX100 DX100PC DX100H 8 DX100HP DX100HP amp DX100PIR Double pole isolating switch N O70 DX100T penny oea OX TOOR R as DX100VIDE Double pole not fitted isolating switch DX100PIR GB Xpelair Toilet Bathroom Fans DX100 DX100PC DX100T DX100H DX100HP D 100PIR amp DX100VID installation operating instructions Please leave this leaflet with the fan for the benefit of the user Installing the fan These appliances are intended for connection to fixed wiring Check that the electrical rating shown on each fan matches the mains supply THESE APPLIANCES ARE DOUBLE INSULATED AND DO NOT REQUIRE AN EARTH CONNECTION All installations must be supervised by a qualified electrician Installations and wiring must conform to current IEE Regulations UK local or appropriate regulations other countries If you have any queries before installing these products or after they have been installed call the Xpelair Technic
8. al Hotline 44 0 8709 000430 Our engineers are there to help you during normal office hours UK only and may be faxed at all other times on 44 0 8709 000530 Customers outside the UK should contact your local Xpelair distributor Description Xpelair fans have the following features e Universal mounting kit allows window wall panel ventilation shaft ceiling mounting options e Single speed extraction DX100 e Operate the fan using an on off switch not supplied DX100PC e Operate the fan using integral pull cord DX100T e Built in timer automatically operates fan for a preset delay of up to 30 minutes DX100H e Operates either when triggered automatically by the humidity sensor or when turned on at the on off switch light indicates when fan is operating in manual mode DX100HP e Operates either when triggered automatically by the humidity sensor or when turned on using the integral pull cord switch light indicates when fan is operating in manual mode Built in timer automatically operates fan for a preset delay of up to 20 minutes DX100PIR e An integral body movement sensor operates the fan as long as movement is detected Built in timer automatically operates fan for a preset delay of up to 20 minutes DX100VTD e Operate the fan using the on off switch not supplied The fan will not start for approximately 2 5 minutes 27 After this time the fan will operate When the fan is
9. anes insert the back draught shutter into the spacer so that the fixing holes in the top right and bottom left hand corners match those on the spacer 2 Insert two of the flat ended self tapping screws provided and fasten the back draught shutter to the spacer Mount the fan in the window e 1 Someone else must hold the back draught shutter and spacer in position outside with the spacer against the glass 2 Make sure that the two raised fixing holes in the spacer are horizontal and are positioned within the hole 3 From inside hold the back plate so that the terminal block faces you in the top left hand corner and the lip points towards that hole 4 Align the holes in the back plate with those in the spacer 5 Insert two of the flat ended self tapping screws provided in the fixing holes and fasten the back plate to the spacer Do not overtighten the screws Wire the electrical connections e Make sure the mains supply is isolated 1 Wire the fan as shown in Jcheck the fan model to diagram feeding the cable between the two raised pegs if wiring from above and through labyrinth to terminal block 2 Switch off the mains electrical supply and remove fuses 3 Connect the cable from the isolating switch to the electrical supply wiring e For fixed wiring circuits the protective fuse for the appliance must not exceed 5A DX100T only Cleaning recommended once a month A QUALIFIED ELECTRIC
10. ions or carry out any maintenance or cleaning e Don t install this fan in any window panel which is less than 4mm thick Guarantee Customers outside UK see international below e UK The fan is guaranteed against defects for 3 years from the date of purchase e Please keep your purchase receipt f you have any problems contact Xpelair s Head Office at the address shown below Technical advice and service Customers outside UK see international below UK Xpelair have a comprehensive range of services including e Free technical advice help desk from Engineers on all aspects of ventilation e Free design service quotations and site surveys e Service and maintenance contracts to suit all requirements Please ask for details e By telephone on Techline 44 0 8709 000430 By fax on Techfax 44 0 8709 000530 Atthe address below Head Office UK Sales Office and Spares Applied Energy Products Ltd Morley Way Peterborough PE2 9JJ England Telephone 44 0 1733 456789 Fax 44 0 1733 310606 Sales Spares Hotline 44 0 8709 000420 Sales Spares Faxline 44 0 8709 000520 http www xpelair co uk International e Guarantee Contact your local distributor or Xpelair direct for details e Technical Advice and Service Contact your local Xpelair distributor Y UKAS UALITY MANAGEMENT FM02118 150 9001 2000 applied energy CE Part No 567202501 Revision C
11. od is to drill a series of holes close together around the edge of the cutting line and remove the brick between the holes with a chisel 6 Go outside and cut a hole in the outer wall repeating the process described above 7 Cut ducting to the correct length if required The wall tube supplied is telescopic and can extend to 300mm maximum 8 Fit the ducting Ensure that the duct slopes down away from the fan to allow drainage of any incoming rain water to the outside 9 Make good the hole Allow the mortar to set before continuing the fan installation If installing in a window or panel 1 Cut a hole 125mm in diameter or if installing in a window obtain a ready cut pane 2 The centre of the hole should be at least 110mm away from the edge of the panel or pane of glass If installing in a ventilation shaft 1 Check there are no buried pipes or cables in the ventilation shaft If in doubt seek professional advise 2 Cut a hole 110mm in diameter in the side of the shaft GB Xpelair Toilet Bathroom Fans DX100 DX100PC DX100T DX100H DX100HP DX100PIR amp DX100VID installation operating instructions Please leave this leaflet with the fan for the benefit of the user 3 4 If the shaft has cavity wall use the wall tube to bridge the cavity Fit ducting and condensation trap if necessary positioning condensation trap as near to the fan as possible If installing in a ceiling
12. om above leave the cable free to be fitted into labyrinth Insert the lip of the back plate into the wall duct ceiling or vent shaft as before Fasten the back plate to the wall ceiling or vent shaft using appropriate fasteners If using screws do not overtighten the Screws Mount the back draught shutter 1 2 Go outside Holding open the top and bottom Peel the backing from the foam strip supplied and attach it around the outside of the lip on the back draught shutter vanes insert the lip into the wall duct 3 Making sure that the back draught shutter is level mark the positions of the two fixing holes in the top right hand and bottom left hand corners 4 Remove the back draught from the wall duct 5 Drill screw holes in these positions and fit the remaining wall plugs 6 Holding open the top and bottom vanes refit the back draught shutter and fasten it to the wall using the pointed and self tapping screws Do not over tighten screws 7 Make sure that the vanes open and shut freely If installing in window or panel Sealing the hole 3 1 If installing in a window or panel no more than 9mm thick fit the white rubber gasket around the edge of the hole If installing in a panel or sealed double glazing more than 9mm thick a DXDG double glazing kit is required Follow the instructions supplied with the special kit Attach the back draught shutter to the spacer 1 Holding the top and bottom v
13. switched off it will continue to operate for approximately 7 5 minutes 27 What the installer will need e A double pole isolating switch with a minimum contact gap of 3mm wall or ceiling mounted If metal switch boxes are used earthing regulations must be followed Suitably rated 2 core cable DX100 DX100PC DX100HP and DX100PIR e Suitably rated 3 core cable DX100T DX100H and DX100VTD e 3mm electrician s screwdriver and no 1 or 2 Pozdriv screwdrivers e A wall or ceiling on off switch with built in indicator light DX100 DX100T and DX100VTD e To prevent a possible hazardous situation from water ingress a condensation trap Xpelair no XCT100 must be fitted as close as possible to the fan in all situations where any section of the duct work is positioned higher than the fan itself If wall mounting the fan you will also need e Masonry drill hammer amp chisel or core drill equipment if available e Mortar to make good the hole if required If window mounting the fan e You will need a window pane between 3mm and 6mm thick preferably 4mm e Do not install in glass 3mm thick if the window pane area is more than 0 2sq m If installing in sealed double glazing a specially manufactured unit should be obtained from the glazing manufacturer You will also require a special kit Xpelair Cat ref DXDG If installing in sash windows you should mount the fan in the upper window Secure the
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