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Woodstock W1824 User's Manual

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1. 368 lbs Length x Width X Height i eese une 30 x 26 x 42 in Carton 2 Type RR Cardboard CONtENt nennen ee Fence WEICHE ee ne ee ee ee 18 lbs Length x Width x 22 EE AGR 37 x 17 x 7 in Carton 3 II Cardboard COnteht esten sacs an a RS ERE ERAN LE FEAR dens Rails Weight une ee ea era 32 lbs Length x Width x 63x5x4in Model W1824 10 Hybrid Table Saw 3 z Electrical Power Requirement 110V 220V Single Phase 60 Hz Prewired Voltage unse 220V Full Load Current Rating 16A at 110V 8A at 220V Minimum Circuit Size usa ns 20A at 110V 20A at 220V SWITCH Zelte T ne ne ne Ge te eh bee 220V Cord E dd MP sm 6 ft Gord Gauge ssc 14 gauge PLUGANGIUGE 5424 ee ee ee ae Yes Included Plug Type onen NEMA 6 20 for 220V Recommended Plug Outlet Type NEMA 5 20 for 110V Other ISOFRACLONY NM MEL T ISO 9001 Country Of Origin uu ei ee China Warranty GES oa ee OE oa STH AN oS 2
2. Figure 1 Model W1824 identification 27 Model W1824 10 Hybrid Table Saw MACHINE NOILDINGOULNI SPECIFICATIONS Woodstock International Inc Phone 800 840 8420 Web www shopfox biz MODEL W1824 HYBRID TABLE SAW WITH EXTENSION TABLE Motors Main TEFC Capacitor Start Induction uj H U T 2HP 110V 220V Prewiredi qaq 220V Phase us a EET Single Phase Po C M 16A at 110V 8A at 220V 3450 RPM CV ClO sagan anoles 60 Hz Number f Sp eds uu a een 1 Power Transfer ee lea Poly V Serpentine Belt Drive BEAFINBS nee ee an Lubricated and Permanently Sealed Main Specifications Blade Information Maximum Blade 10 in Riving Knife Spreader Thickness 0 1 in 2 5mm Required Blade Body 0 070 0 094 in 1 8mm 2 4mm Required Blade Kerf 7 122 0 102 0 126 2 6 3 2mm Maximum Width of Dado o reote e orta era
3. Figure 109 Miter gauge components Model W1824 10 Hybrid Table Saw Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on this machine If you are not a qualified electrician get help from one before attempting any kind of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or comp
4. 158 75 Model W1824 10 Hybrid Table Saw Trunnion amp Switch Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 HEX BOLT M8 1 25 X 16 150 LOCKING PLATE x N 102 151 103 152 104 153 105 154 106 155 106 156 106 2 1824106 2 MOTORFAN 57 106 3 1824106 3 MOTOR JUNCTIONBOX 158 106 4 X1824106 4 R CAPACITOR 60M 300V 1 34 X4 159 106 5 1824106 5 5 CAPACITOR 200M 2509 1 3 4 X2 1 2 16 106 6 XT824106 6 CAPACITORCOVER 161 107 XPLNO9 LOCK NUT M12 1 75 162 X1824162 EXTENSION SPRING 109 164 110 165 UE 166 112 167 113 168 114 6202 2 5 BALL BEARING 6202 2585 169 X1824169 HANDWHEEL BUSHING ROLE PIN 3 C20 116 171 117 172 118 173 119 174 120 XPWO2M FLAT WASHER 5MM 175 XPEC12M E CLIP 12MM 122 177 123 178 124 179 125 180 126 181 127 XPCAP29M CAP SCREW M6 1 X 40 182 X1824182 HANDWHEEL BUSHING n 185 COMPRESSION SPRING 129 184 130 185 131 186 132 187 133 177 HEX BOLT M10 1 25 X 30 188 XPWO6M FLAT WASHER 12MM 134 Pesos EEE 189 XPWO8M FLAT WASHER 16MM 135 201 136 202 137 203 138 204 139 204 1 X1824204 1 PUSH BTN CIRCUIT BREAKER 20A 140 XPLNO2M LOCK NUT M5 8 205 X1824205 CIRCUIT BREAKER RETAINING NUT k PHLP HD SCRS EXS 142 207 143 208 144 209 145 210 146 SCREW 6 1 X 20 21 147 2
5. 1 P Fence Assembly 1 Q Extension Table 1 Hardware Not Shown Qty e Screws 5 8 x 12 Mag Switch 2 e Lock Washers 5mm Mag Switch 2 e Flat Washers 5mm Mag Switch 2 e Flat Head Screws M8 1 25 x 35 Front Rail Tables 6 Flat Washers 8mm Front Rail Tables 8 e Lock Washers 8mm Front Rail Tables 6 e Hex Nuts M8 1 25 Front Rail Tables 6 e Cap Screws M6 1 x 16 Front Rail Tube 5 Flat Washers 6mm Front Rail Tube 5 e Lock Washers Front Rail Tube 5 e Hex Bolts M10 1 5 x 25 Rear Rail Table 2 e Flat Washers 10mm Rear Rail Table 2 e Lock Washers 10mm Rear Rail Table 2 e Hex Bolts M8 1 25 x 35 Rear Rail Wing Ext Table 4 e Hex Nuts M8 1 25 Rear Rail Wing Ext Table 4 e Flat Washers 8mm Rear Rail Wing Ext Table 8 e Lock Washers 8mm Rear Rail Wing Ext Table 4 14 Figure 8 Extension wings Figure 10 Fence components Model W1824 10 Hybrid Table
6. Adjusting Bent Spreader Riving Knife 1 DISCONNECT SAW FROM POWER 2 Remove the spreader riving knife from the machine to straighten it Check it to make sure it sits evenly Figure 102 Location of the L bracket on a flat surface you cannot straighten it properly replace it 64 Model W1824 10 Hybrid Table Saw Fence Adjustments There are four main adjustments for the fence 1 Height off the table 2 squareness 3 parallelism with the miter slot and 4 clamping pressure These adjustments are interconnected and some repetition may be needed when adjusting Tools Needed Oty Hex Wrench 6mm 1 erg un nr ee 1 Felt Tipped Marker 1 Height and Squareness The fence should be adjusted high enough off the table so that it does not drag across the surface or allow wood chips to get caught between the fence and table Also the fence face must be square to the table in order to produce accurate cuts To check adjust the fence height and squareness to the table do these steps 1 DISCONNECT SAW FROM POWER 2 Remove the fence from the saw and place it on a flat surface 3 Unscrew the front thumb knobs and set screws shown in Figure 103 until they are barely threaded into the fence flange 4 Back out the rear set screws until they are just barely threaded into the fence flan
7. use softwood that may break under pressure or metal that can break teeth from the blade high density plastic Do not SANDING Sand redges to remove rough edges and increase comfort Figure 71 Template for a basic shop made push stick not shown at actual size 447 U m gt 2 lt a m o Model W1824 10 A sun Table Saw Push Blocks When used correctly a push block reduces the risk of injury by keeping hands away from the blade while cutting In the event of an accident a push block often takes the damage that would have otherwise happened to hands or fingers A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick The push block design on this page see Figure 74 can be used in two different ways see Figure 73 Typically the bottom of the push block is used until the end of the workpiece reaches the blade The notched end of the push block is then used to push the workpiece the rest of the way through the cut keeping the operator s hands at a safe distance from the blade A push stick is often used at the same time in the other hand to support the workpiece durin
8. AWARNING Z The Model W1824 is a heavy machine Serious personal injury may occur if safe moving methods are not used To be safe get assistance and use power equipment to move the shipping crate and machine gt Model W1824 10 Hybrid Table Saw Inventory The following is a description of the main components shipped with the Model W1824 Lay the components out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping Shipping Inventory Figures 7 10 Oty Cabinet Assembly 1 Extension Wings essen 2 C Saw Blade 10 x 40T 1 D Wrench 7 16 x 13mm 1 E Arbor Wrench 24mm 1 F Access Door 1 G Blade Guard Assembly amp Riving Knife 1 Each H Push SUCK eek 1 I Handwheel Handles 2 J Miter Gauge u nen een 1 K Hex Wrench 6 Piece Set 2 5 8mm 1 L Dado Table Insert 1 M Fence Rail Tube 58 w Scale 1 N Rear Rail 53 6 Holes 1 O Front Rail 53 6 Holes
9. Model W1824 10 Hybrid Table Saw Label Placement Industrial Rip Fence SHOP FOX Tm 712 gt 703 c A TABLE san wexrenson AS I E u AR WARNING 1 704 REF PART DESCRIPTION REF PART DESCRIPTION 701 1824701 BLADE GUARD LABEL 707 X1824707 TABLE SAW WARNING LABEL 702 XLABEL 06A GLASSES RESPIRATOR LABEL 708 XLABEL 07 DISCONNECT POWER LABEL 703 D3377 SHOP FOX NAMEPLATE 709 XLABEL 05 KEEP DOOR CLOSED LABEL 704 182470 MODEL NUMBER 710 XLABEL 04 ELECTRICITY LABEL 705 1824705 MACHINE ID LABEL 711 1824711 RIVING KNIFE CAUTION LABEL 706 XLABEL 12 READ MANUAL LABEL 712 1824712 FENCE LABEL AWARNING Safety labels warn about machine hazards and how to prevent machine damage or injury The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels 80 CUT ALONG DOTTED LINE Warranty Registration Name Street City State Zip Phone Email Invoice Model Serial Dealer Name Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential
10. 13 16 in Blade luu uu m Left 0 45 deg Arbor 5126 a en db ea ea an ee 5 8 in Arbor Speed em 3850 RPM Arbor Bearings nennen Sealed and Permanently Lubricated Cutting Capacities Maximum Depth of Cut At 90 2 42 2 3 1 8 in Maximum Depth of Cut At 45 222 2 2 3 16 in Maximum Rip To Right of Blade Standard 30 in Maximum Rip To Left of 12 in Table Information Floor To Table 34 in Table Size ee cr 55 in Table Size rs ee re ne Sa FREE CERTES APER Un TEE RENE 27 in Table Size Thickriess an aa a Hei 1 1 2 in Distance Front of Table To Center Of 16 in Distance Front of Table To Blade At Maximum 11 1 2 in H 2 Model W1824 10 Hybrid Table Saw Fence Information Z 9 22 5 Fence Type ren ne Camlock T Shaped Fence w HDPE Side Plates Fence Size Length ne er ar 34 1 4 in Fence Size Widths er ai 3 1 8 in Iz a e Eori Hu pem 2 1 2 in Fence Rall
11. een tee ek kawa Square Steel Tubing Fence Rail 59 5 8 in Fence Rall nen ae Y In ik 2 in Iz is mitis 1 5 8 in Miter Gauge Information Miter Gauge Slot iiie eise rere ren re EV T YER T Slot Miter Gauge Slot Size E 3 4 in Miter Gauge Slot Size 6 3 8 in Construction Table Precision Ground Cast Iron WIS ice kn Cast Iron Composite Wood w Low Friction Surface Pre Formed Steel TFUNNIONS ren een Cast Iron Fence Assembly Steel with HDPE Side Plates Rails ee Eee ensure Steel IECIT Aluminum Guard ne ee Steel and Clear Plastic Paifitk nee en I a na Powder Coated Number OF DUSE Ports nn nennen 1 Dust Port 5126 reelle en al 4 in Mobile ca sis a ous ae een ee TAA DUC QI MR D2057A Product Dimensions ae he 404 lbs Width side to side x Depth front to back x 58 x 36 x 40 in Footprint Length x Width 20 x 21 1 2 in Shipping Dimensions Carton 1 WY DO ee een aqa pika Cardboard Wood Skids u uqu a a ae ee Machine ALEATE pa
12. 1 How did you learn about us Advertisement Friend Local Store Mail Order Catalog Website Other 2 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 3 How many of your machines or tools are Shop Fox 0 2 3 5 6 9 10 4 Do you think your machine represents a good value Yes No 5 Would you recommend Shop Fox products to a friend Yes No 6 What is your age group 20 29 30 39 40 49 50 59 60 69 70 7 What is your annual household income 520 000 529 000 530 000 539 000 540 000 549 000 550 000 559 000 560 000 569 000 570 000 8 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 9 Comments FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the or
13. Items Needed Oty Phillips Screwdriver 1 ernste 1 Circuit Breaker 20A Part No X1824204 1 1 To convert the table saw to 110V do these steps 1 DISCONNECT TABLE SAW FROM POWER 2 Open the motor junction box then loosen the four screws indicated in Figure 4 3 Remove the two center jumpers they are stacked together reposition them as shown in Figure 5 then re tighten the four screws loosened in Step 2 4 Close and secure the motor junction box 5 Remove the START STOP switch box from the switch mounting plate 6 Replace the pre installed 10A circuit breaker see Figure 6 with the 20A circuit breaker then re install the switch box 7 Replace the existing power cord plug with a NEMA 5 20 plug according to the instructions and wiring diagram provided by the plug manufacturer Motor Prewired for 220V Loosen These Screws Center Jumpers Figure 4 Locations of screws to be loosened Motor Rewired for 110V ARE d New Jumper Locations fry t i This manual was current at the time of printing However if the motor wiring diagram provided on the inside of the junction box cover differs
14. 6 20 PLUG GROUNDED 5 20 RECEPTACLE Hot Neutral 5 20 PLUG Grounding Prong Figure 3 NEMA 5 20 plug amp receptacle A CAUTION DO NOT modify the provided plug or use an adapter if the plug will not fit your receptacle This is an indication that your power supply circuit does NOT meet the requirements for the machine have an electrician install the correct power supply circuit If the machine must be reconnected for use on a different type of electric circuit the reconnection should be made by a qualified electrician or service personnel after reconnection the machine must comply with all local codes and ordinances 1V2I4 12313 E lt O Model W1824 10 Hybrid Table Saw Voltage Conversion The Model 1824 is prewired for a 220V power supply but it can be rewired to operate on a 110V power supply To reduce the risk of electrocution machine damage or an electrical fire this procedure must be performed by an electrician or qualified service personnel The procedure involves moving terminal jumpers inside the motor junction box replacing the machine circuit breaker and replacing the plug on the power cord The require machine circuit breaker can be purchased from an authorized Shop Fox dealer The required plug and receptacle can be purchased from your local hardware store or it may be provided by your electrician
15. e Wear safety glasses or a face shield In the event of kickback your eyes and face are the most vulnerable part of your body e Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade e Use a push stick to keep your hands farther away from the moving blade If kickback occurs the push stick will most likely take the damage that your hand would have received e Use featherboards or anti kickback devices to prevent or slow down kickback m 25 O gt E lt O Model W1824 10 Hybrid Table Saw ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit or fire or electrical damage may occur Read through this section to determine if an adequate power supply circuit is available If a correct circuit is not available a qualified electrician MUST install one before you can connect the machine to power A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power supply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D Full Load Current Rating The full Load current rating is the amp
16. so there is room for the 90 stop collar to move 5 Open the motor access cover loosen the cap screws shown in Figure 90 then thread the 90 stop collar one turn away from the trunnion bracket This will 90 Stop Collar allow you to square the blade in the next step Figure 90 90 stop collar and cap screws 58 Model W1824 10 Hybrid Table Saw Place a square against the blade as illustrated in Figure 88 on the previous page then adjust the blade until it is perfectly square to the table Without turning the blade tilt leadscrew finger tighten the 90 collar against the trunnion bracket then re tighten the two cap screws to secure the collar position Repeat Steps 2 3 to verify that the collar adjustment you made was correct When the adjustment is satisfactory close the motor access cover Setting 45 Stop Collar 1 2 DISCONNECT SAW FROM POWER Raise the blade as high as it will go then tilt it towards 45 until it stops and cannot be tilted any more Place a 45 square against the table and blade so it contacts the blade evenly from bottom to top as shown in Figure 91 Make sure the square does not contact a blade tooth f the blade is 45 to the table then adjustments do not need to be made If the blade is not 45 to the table adjust the 45 stop collar and proceed to the next step Tilt the blade to 35 so the stop collar can move Open
17. Alignment Zone as shown in Figure 101 Alignment Zone If the spreader riving knife is not parallel with the blade and inside the alignment zone then it Spreader or needs to be adjusted Proceed to the Adjusting Riving Knife Alignment instructions on the next page 4 4 Remove the spreader riving knife and place it on a flat surface and check to see if the spreader riving knife lays evenly along its length If the spreader riving knife does not lay evenly proceed to Adjusting Bent Spreader Riving Knife on the next page Figure 101 The Alignment Zone c 2 m 63 Model W1824 10 Hybrid Table Saw Adjusting Alignment The spreader riving knife mounting position can be adjusted into alignment with the blade using the cap screws on the spreader riving knife bracket Tools Needed Qty Hex Wrench 5mm 1 straichtedee una a er Rr EEEE EEEE qa 1 To adjust the spreader riving knife position do these steps 1 DISCONNECT SAW FROM POWER 2 Remove the table insert 3 Loosen the two cap screws on the L bracket see Figure 102 then adjust the position of the L bracket as necessary to correctly align the spreader riving knife with the blade and into the Alignment Zone 4 Re tighten the two cap screws on the L bracket to secure the spreader riving knife adjustment
18. blade Dado blades are only intended for non through cuts Failure to heed this warning could result in serious injury AWARNING Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece This risk increases relative to the depth and width of the cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve the desired cutting depth Dado Blade Cut 1 Workpiece Ss Cutting Dados with a Dado Blade Because dado blades are much wider than standard blades they place a greater amount of force against the workpiece when cutting This additional force increases the risk of kickback requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level Figure 50 demonstrates the sequential process of making multiple light cuts that get progressively deeper The actual number of cuts used should be determined by workpiece hardness total dado depth and feed rate In general if you hear the motor slow down during the cut you are cutting too deep or feeding too fast 35 Workpiece _ Cut 3 Workpiece Finished Workpi
19. feature is working as designed If the machine starts immediately stop it The switch disabling feature is not working correctly Call Tech Support for help 21 AWARNING Projectiles thrown from the machine could cause serious eye injury Wear safety glasses to reduce the risk of injury ON START Button OFF STOP Paddle Figure 26 Switch disabling pin inserted into ON button Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate this machine However because of the many variables involved with shipping we recommend that you verify the following adjustments to ensure that this saw cuts safely and accurately Step by step instructions for these adjustments can be found in the SERVICE section Adjustments that should be verified e Blade tilt stop accuracy Page 58 e Spreader riving knife alignment Page 63 Zz ja m o Model W1824 10 Hybrid Table Saw OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you
20. in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products EM WOODSTOCK INTERNATIONAL INC Hish Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products JOINTERPAL Rotacator 22 DU RASTICK Gi mann REBEL BOARD BUDDIES PLANER PAL pM PARROT VISE SLICKPLANE PRO STIK ABRASIVE BELT amp DISC CLEANER A CCU SHARP FINE TOOLS WHOLESALE ONLY WOODSTOCK INTERNATIONAL INC Phone 360 754 3482 Fax 560 671 3053 Toll Free Fax 800 647 8801 P O Box 2509 Bellingham WA 98227 SHOPFOX BIZ
21. Figure 57 then adjust the fence so the blade is aligned with the inside of your rabbet channel If the workpiece is very tall or is unstable when placed against the fence lay it flat on the table and use a dado blade to perform the rabbet cut Reconnect the saw to the power source then perform the cut Lay the workpiece flat on the table as shown in Figure 58 adjust the saw blade height to intersect with the first cut then perform the second cut to complete the rabbet 39 perform a rabbet cut with a standard blade Workpieces that are too tall to be properly supported with the fence can easily shift during operation and cause kickback Instead place the stock flat on the saw and perform the rabbet cut with a dado blade m gt Figure 57 First rabbet cut with a single blade Figure 58 Second rabbet cut with a single blade 2 lt m o Model W1824 10 Hybrid Table Saw Resawing Resawing is the process of cutting a thick piece of stock into one or more thinner pieces Although resawing can be done with a table saw we strongly recommend that you use a bandsaw instead A bandsaw is the ideal machine for resawing and resawing with one is fairly easy and safe A table saw is not intended for resawing and resawin
22. Figure 76 3 Using the 2 4 material you used in the previous steps cut out pieces for the push block per the dimensions shown in Figure 77 for the handle cut a piece 10 long by 5 9 high and shape it as desired to fit your hand 4 Attach the handle to the base with 8 x 11 2 wood screws and attach the lip to the base with wood glue 49 3 4 Hardwood Figure 75 Auxiliary fence dimension 3 4 Hardwood Pilot Holes li 1 2 Plywood Figure 77 Push block dimensions and construction m gt z a m o Model W1824 10 Hybrid Table Saw Keep the blade guard installed and in the down position Failure to do this could result in serious personal injury or death Using the Auxiliary Fence and Push Block 1 Place the auxiliary fence on the table and clamp it to the fence at both ends then adjust the distance between the auxiliary fence and the blade this determines how wide the workpiece will be ripped see Figure 78 2 Install the blade guard then secure the spreader pawls in the upright position as shown in Figure 41 on Page 29 so they do not interfere with the push block lip 3 Place the workpiece 1 behind the blade and evenly against the table and the auxiliary fence as shown in Figure 79 4 Turn the saw ON then begin ripping the workp
23. are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek training from an experienced table saw operator before performing any unfamiliar operations Above all your safety should come first Basic Controls Use the following descriptions and refer to Figure 27 to gain an understanding of the basic controls of this table saw A Blade Height Handwheel amp Lock Adjusts the blade height To set the blade height loosen the lock knob in the center of the handwheel turn the handwheel to set the blade height approximately 1 2 higher than the workpiece for through cuts only then re tighten the lock knob B START STOP Switch Starts and stops the motor The START button has a hole through it that accommodates a pin to disable the switch against unauthorized usage C Fence Lock Secures the fence in place After adjusting the fence to the desired width of cut lock it in place by firmly pushing the fence lock down until it stops D Blade Tilt Handwheel amp Lock Adjusts the blade tilt Loosen the lock knob in the center of the handwheel turn the handwheel to position the blade at the desired angle then re tighten the lock knob 22 CAUTION USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions
24. from this manual always use the junction box cover wiring diagram This should reflect any changes that may Circuit Breaker have occurred after printing 12 Figure 6 Location of switch circuit breaker Model W1824 10 Hybrid Table Saw SETUP Unpacking This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately Needed for Setup The following are needed to complete the setup process but are not included with the machine Description Oty e Safety Glasses for Each 1 e Degreaser or Solvent for Cleaning Varies e Rags for Cleaning Varies Straightedo8 uei six sade ee 1 ERIT EUN 1 e Dust Collection System 1 8 A ENIM 1 2 Hose 1 e Another Person for Lifting 1 e Needle Nose Pliers 1 Wrench or Socket 17MM 1 e Wrench or Socket 14mm 1 e Wrench or Socket 10mm 1 e Adjustable Wrench 1 13 AWARNING 2 Keep machine disconnected from power until instructed otherwise
25. in insert is inadequate Table out of alignment Blade position is incorrect Dull blade Blade is warped Fence is not parallel to blade Table top is not parallel to blade 73 Alu KR Replace blade see Page 27 Make miter slot parallel to blade see Page Make fence parallel to blade see Page 66 Adjust 90 stop collar see Page 58 Clean sawdust off stop collar Adjust 45 stop collar see Page 59 Clean sawdust off stop collar File or mill the slot in the insert Align miter slot to the blade see Page 60 Adjust blade position Replace blade see Page 27 Replace blade see Page 27 Make fence parallel to blade see Page 65 Make miter slot parallel to blade see Page 60 lt OP FOX H 2 Model W1824 10 Hybrid Table Saw Pr PARTS Cabinet amp Table REF PART DESCRIPTION REF PART DESCRIPTION 1 1824001 EXTENSION WING 17 XPS14M PHLP HD SCR M6 1 X 12 2 3 4 5 7 8 9 10 11 12 13 14 15 16 1824016 CABINET XPS06M PHLP HD SCR M5 8 X 20 Model W1824 10 Hybrid Table Saw Trunnion amp Switch Breakdown 120 121 118 112 119 101102 104 107 108 110 uuu dau 115 55422 1165 124 fi 5 0 8 M 184 126 125 111 127 tel
26. safety and control during operations which require that the blade guard be removed from the saw ALWAYS replace the blade guard after dadoing is complete m gt 2 ja m o Model W1824 10 Hybrid Table Saw Rabbet Cutting Commonly used in furniture joinery a rabbet cut is an L shaped groove cut in the edge of the workpiece Rabbets can be cut with either a dado blade or a standard saw blade Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence see Figure 55 Make the sacrificial fence the same length as the fence and 3 4 thick Attach it to the fence with screws or clamps making sure they are all secure and tight Raise the blade into the sacrificial fence to the height needed Cutting Rabbets with a Dado Blade 1 DISCONNECT SAW FROM POWER 2 Adjust the dado blade to the height needed for the rabbeting operation When cutting deep rabbets take multiple light passes to reduce the risk of kickback 3 Adjust the fence and align the workpiece to perform the cutting operation as shown in Figure 56 4 Re connect the saw to the power source and turn the saw ON When the blade has reached full speed perform a test cut with a scrap piece of wood If the cut is satisfactory repeat the cut with the final workpiece 38 AWARNING Dado blades have a higher risk of kickback than normal blades bec
27. that halt the blade tilt exactly at 45 and 90 The stop collars have been set at the factory and should require no adjustments unless you notice that your cuts are not accurate 90 Square Note The tilt scale reads 0 when the blade is 90 to the table T d Tools Needed Qty 90 5 su nak 1 AD SQUANC 1 Hex Wrench 4mm 1 Setting 90 Stop Collar 1 DISCONNECT SAW FROM POWER Figure 88 Checking the blade at 90 2 Raise the blade as high as it will go then tilt it toward 07 until it stops and cannot be tilted any more 3 Place a 90 square against the table and blade so it contacts the blade evenly from bottom to top as shown in Figure 88 Make sure the square is not contacting a blade tooth Note If adjustments are made to the 90 stop collar in the following steps make sure the tilt indicator arrow shown in Figure 89 points to the Tilt Indicator 0 mark on the scale when the table is at 90 at 0 with the blade If it is not loosen the button head screw that secures the indicator then adjust it and re tighten the screw f the blade is 90 to the table then adjustments do not need to be made If the blade is not 90 to the table adjust the 90 stop collar and proceed to the next step 4 Tilt the blade away from 0 by about 5
28. the motor access cover loosen the cap screws on the 45 stop collar see Figure 92 then turn the collar one turn away from the trunnion bracket This will allow you to adjust the blade to exactly 45 in the next step Place a 45 square against the blade as shown in Figure 91 then adjust the blade until it is exactly 45 to the table Without turning the blade tilt leadscrew finger tighten the 45 stop collar against the trunnion bracket then tighten the two cap screws to secure the collar position Repeat Steps 2 3 to verify that the collar adjustment you made was correct When the adjustment is satisfactory close the motor access cover 59 45 Square Figure 91 Checking the blade at 45 Figure 92 45 stop collar and cap screws c 2 m Model W1824 10 Hybrid Table Saw Miter Slot to Blade Parallelism Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade If either of these are not exactly parallel your cuts and your finished work will be lower in quality but more importantly the risk of kickback will be increased Tools Needed Oty Adjustable Square 1 Marker 1 Dead Blow Hammer 1 Hex Wrenches 3 8 mm 1 Each To adjust the blad
29. the outside end of the extension wing tilts up place one or more strips of masking tape along the top edge of the main table to shim the end of the extension wing down see Figure 16 Note After reinstalling wings remove all excess masking tape with a razor blade Figure 15 Masking tape location for shimming the wing up Figure 16 Masking tape location for shimming the wing down 17 Model W1824 10 Hybrid Table Saw 10 11 12 13 Attach the front rail to the table and extension wings with 4 M8 1 25 x 35 flat head screws 8mm flat washers 8mm lock washers and M8 1 25 hex nuts as shown in Figure 17 Note Make sure the top of the rail is parallel with the table top surface along its entire length and below the miter slots before fully tightening the fasteners This will ensure that the fence will ride evenly across the table top Attach the rear rail to the table with 2 M10 1 5 x 25 hex bolts 10mm lock washers and 10mm flat washers as shown in Figure 18 Note As with the front rail make sure the rear rail is parallel with the table top and below the miter slots before fully tightening the fasteners Secure the rear rail to the extension wings with 2 M8 1 25 x 35 hex bolts 4 8mm flat washers 2 8mm lock washers and 2 M8 1 25 hex nuts as shown in Figure 18 Install the extension table between the front and rear rails with
30. the safety and consistency of cuts They are particularly useful during production runs when dozens or hundreds of the same type of cut need to be made The narrow rip auxiliary fence and push block system shown in this section is an example of a specialty jig that can be made to increase the safety of very narrow rip cuts Material Needed for Narrow Rip Auxiliary Fence amp Push Block Hardwood 3 4 x 3 x Length of Fence 1 Plywood 3 4 x 51 4 x Length of Fence 1 Wood Screws 8 x 11 2 8 Material Needed for Push Block Hardwood or Plywood 3 4 x 15 x 55 8 1 Hardwood or Plywood 3 4 x 10 x 5 9 1 Wood GIUS PET Tr Varies Wood Screws 8 x 11 2 As Needed Making a Narrow Rip Push Block for an Auxiliary Fence 1 Cut a piece of 3 4 thick plywood 51 4 wide and as long as your table saw fence cut a piece of 4 thick hardwood 3 wide and as long as your table saw fence as shown in Figure 75 Note We recommend cutting the hardwood board oversize then jointing and planing it to the correct size to make sure the board is square and flat Only use furniture grade plywood or kiln dried hardwood to prevent warping 2 Pre drill and countersink eight pilot holes 3 8 from the bottom of the 3 wide board then secure the boards together with 8 8 x 11 2 wood screws as shown in
31. the workpiece against the direction of blade rotation Always use some type of guide fence miter gauge sliding table or sled etc to feed the workpiece in a straight line Never back a workpiece out of a cut or try to move it backwards or sideways after starting a cut Feed cuts all the way through to completion Never perform any operation freehand making a cut without using a fence miter gauge or other guide PUSH STICKS BLOCKS Use push sticks or push blocks whenever possible to keep your hands farther away from the blade while cutting In the event of an accident these devices will often take damage that would have happened to hands fingers CUT OFF PIECES Never use your hands to move cut offs away from the blade while the saw is running If a cut off becomes trapped between the blade and table insert turn the saw OFF and allow the blade to completely stop before removing it BLADE ADJUSTMENTS Adjusting the blade height or tilt during operation increases the risk of crashing the blade and sending metal fragments flying with deadly force at the operator or bystanders Only adjust the blade height and tilt when the saw is turned OFF and the blade is completely stopped DAMAGED SAW BLADES Never use blades that have been dropped or otherwise damaged Damaged blades can fly apart and strike the operator with shards of metal DADO AND RABBET OPERATIONS DO NOT attempt dado or rabbeting operations without first re
32. these steps 1 DISCONNECT SAW FROM POWER 2 Mark the width of the dado cut on the workpiece Include marks on the edge of the workpiece so the cut path can be aligned when the workpiece is lying on the table 3 Raise the blade up to the desired depth of cut depth of the dado channel desired 4 Setup the saw for the type of cut you need to make depending on if it is a rip cut see Page 32 or crosscut see Page 33 5 Align the blade to cut one of the dado sides as shown in Figure 52 6 Re connect the saw to the power source and turn the saw ON Allow the blade to reach full speed then perform the cutting operation 7 Repeat the cutting operation on the other side of the dado channel as shown in Figure 53 8 Make additional cuts see Figure 54 in the center of the dado to clear out the necessary material The dado is complete when the channel is completely cleared out 37 Cut 1 Blade umm Figure 52 First cut when using a single blade for making a dado Figure 53 Second cut for a single dado cut Figure 54 Additional single blade dado cuts CAUTION Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase
33. will cut on the waste side of the line 6 Proceed to make the cut in the same manner as described in the Crosscutting procedure Blade Tilt Cuts The blade can be tilted between 0 perpendicular to the table and 45 This feature is used most often when cutting bevels compound miters or chamfers Figure 48 shows an example of the blade when tilted 45 to the table Figure 48 Blade tilted 45 to the table 2 o lt 4 434 Model W1824 10 Hybrid Table Saw Dado Cutting Commonly used in furniture joinery a dado is a straight channel cut in the face of the workpiece Dadoes are non through cuts that can be made with a dado blade or a standard saw blade Figure 49 shows a cutaway view of a dado cut being made with a dado blade The included dado table insert must be installed and used when a dado blade is installed unless a zero clearance table insert is used instead Dado Blade Installation 1 DISCONNECT SAW FROM POWER 2 Remove the standard table insert the blade guard assembly or riving knife and the saw blade 3 Attach and adjust the dado blade system according to the dado blade manufacturer s instructions 4 Install the dado table insert Dado Blade L x Workpiece Ai EU Figure 49 Illustration of a dado cut AWARNING DO NOT make through cuts with a dado
34. 1 Wrench T waqaq us 1 Checking Setting 90 Stops 1 DISCONNECT SAW FROM POWER 2 Slide the miter gauge into the T slot on the table then adjust the gauge so the 90 stop screw rests against the sliding shaft 3 Place the square evenly against the face of the miter gauge and the blade as shown in Figure 108 If the square touches the miter gauge and the blade not the teeth evenly at the same time then it is square to the blade and the 90 stop is set correctly No further adjustments are necessary If the square does not touch the miter gauge and blade evenly at the same time then proceed to Step 4 4 Loosen the hex nut jam nut that secures the 90 stop screw see Figure 109 and adjust the stop screw until it is seated against the shaft while the square is evenly touching the miter body and the blade body then tighten the hex nut 5 Loosen the screw on the front of the miter bar adjust the pointer to 0 then tighten the screw Checking Setting 45 Stops Follow the same process with the 45 and 30 stops that you followed with the 90 except using a 45 and 30 square or adjustable square to verify that the miter body is 45 and 30 to the blade as shown in Figure 109 68 Miter Gauge Figure 108 Checking the 90 miter gauge stop T Slot Bar Hex Nut amp 90 Stop Screw
35. 12 148 213 149 1824149 LOCKING 76 Model W1824 10 Hybrid Table Saw Blade Guard 627327 336 348 REF PART Z DESCRIPTION REF PART DESCRIPTION 315 XPRP39M ROLL PIN 4 X 20 339 122 HEX BOLT M4 7 X 8 319 340 321 322 342 323 345 324 346 326 348 327 349 328 350 331 351 332 352 335 353 336 354 337 355 338 77 Model W1824 10 Hybrid Table Saw Fence Rails Miter Gauge Breakdown 78 Model W1824 10 Hybrid Table Saw FOX 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 501 502 503 504 505 506 507 508 509 510 511 512 Fence Rails Miter Gauge Parts List REF PART DESCRIPTION X1824401 MITER GAUGE HANDLE CAP X X X X X XPFH19M FLAT HD SCR M4 7 X 10 FLAT HD SCR M6 1 0 X 8 79 DESCRIPTION PHLP HD SCR M5 8 X 25 XPFH36M FLAT HD SCR M8 1 25 X 35 XPBHSO6M HD CAP SCR M5 8 X 12 REF PART 513 522 514 515 516 517 518 1824518 519 1824519 520 5532 601 1824601 602 04 603 XPLWO6M 604 64 605 XPCAP40M 606 XPWO1M 607 XPLWO4M 608 XPNO3M 609 1824609 610 XPWO3M 611 XPLWO3M 612 115 613 1824613 614 1819703 615 1824615 616 617 618 619 630 XPWO2M FLAT WASHER 5MM XPLWO1M LOCK WASHER 5MM X1824630 EXTENSION TABLE
36. 2 M8 1 25 x 35 hex bolts 2 M8 1 25 x 35 flat head screws 8 8mm flat washers 4 8mm lock washers and 4 M8 1 25 hex nuts as shown in Figure 19 Finger tighten the fasteners for now Place the straightedge across the main table right wing and extension table make sure the extension table is even with other top surfaces then fully tighten the fasteners 18 Figure 17 Front rail attached parallel with the table top Figure 18 Rear rail attached parallel with the table top Figure 19 Extension table installed Model W1824 10 Hybrid Table Saw 14 Attach the fence rail tube to the front rail with 5 M6 1 x 16 cap screws 6mm flat washers and 6mm lock washers as shown in Figure 20 Finger tighten the fasteners for now 15 While standing in front of the fence rail tube pull it toward you as far as possible then fully tighten the fasteners installed in Step 14 This will help make sure there is enough room for the fence to slide 16 Install the blade as instructed in the Blade Installation procedure on Page 27 17 Place the fence assembly onto the fence rail tube as shown in Figure 21 18 Perform the Miter Slot to Blade Parallelism procedure as instructed on Page 60 19 Perform the Fence Adjustments procedure as instructed on Page 65 AWARNING If the table or fence is not properl
37. 4 thick to size The length and width of the board can vary according to your design Most featherboards 10 28 long and 3 6 wide Make sure the wood grain runs parallel with the length of the featherboard so the fingers you will create in Step 3 will bend without breaking 2 Cut a 30 angle at one end of the board 3 Make a series of end cuts with the grain 8 4 apart and 2 3 long as shown in Figure 63 A Alternatively start cuts at 27 3 deep then make them progressively deeper as shown in Figure 63 B 44 NOTICE Cuts made across the grain result in weak fingers that easily break when flexed When made correctly the fingers should withstand flexing from moderate pressure To test the finger flexibility push firmly on the ends with your thumb If the fingers do not flex they are likely too thick the cuts are too far apart 10 Minimum 1 46 1 5 A Initial Cut 2 3 pes Kerf m ee B Progressively Longer Cuts Figure 63 Patterns for making featherboards NOTICE Only Steps 1 3 are required to make a clamp mounted featherboard Refer to Page 46 for instructions on clamping the featherboard to the table Model W1824 10 Hybrid Table Saw 4 Rout a 4 3 8 wide slot 4 5 long in the workpiece and 17 2 from the
38. Barrier 1 To perform resawing operations do these steps 1 DISCONNECT SAW FROM POWER 2 Remove the standard table insert and the blade guard assembly 3 Install a ripping blade install the riving knife lower the blade below the table then install a zero clearance table insert 4 Attach the auxiliary fence and set it to the desired width from the blade Note When setting the correct width don t forget to account for blade kerf and the inaccuracy of the fence scale while the auxiliary fence is installed 5 Place the workpiece against the auxiliary fence and slide the resaw barrier against the workpiece as shown in Figure 61 Now clamp the resaw barrier to the top of the table saw at both ends 6 Lower the blade completely below the table slide the workpiece over the blade to make sure it moves smoothly and fits between the resaw barrier and fence then remove the workpiece 7 Raise the blade approximately an inch or close to half the height of the workpiece whichever is less 240 AWARNING The risk of kickback when resawing is high Always stand to the side of the cutting path and wear a full face shield to prevent kickback injuries when resawing Workpiece Front View Auxiliary Fence Resaw Fence Barrier x Figure 61 Example illustration of a resaw setup Mod
39. CE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine AWARNING If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Belt Service MAKE SURE that your machine is unplugged during all maintenance procedures If this warning is ignored serious personal injury may occur The drive belt stretches slightly with normal use of the saw Most of the stretching will happen during the first 16 hours of use but it continues with time If you notice that the belt is slipping it will need to be tensioned If the belt is cracked frayed or shows other signs of excessive wear it will need to be replaced Items Needed Qty Hex Wrench 6mm 1 Replacement Ribbed V Belt Part No X1824112 1 Note The replacement ribbed V belt can be purchased from vour authorized Shop Fox dealer Tensioning Belt 1 DISCONNECT SAW FROM POWER 2 Raise the blade completely then open the motor access cover 3 Loosen the motor mount cap screw shown in Figure 86 then pivot the motor up and down to make sure that it is loose 4 Press down on the motor with one hand to keep the belt tension tight then re tishten the cap screw Cap Sc
40. H 5 220 VAC 555 5 20 Plu 6 20 PLUG 555 As Recommended Gund S s Neutral Load Line KEDU HY56 20A 250V 35A 125V Ground P t Run Start Capacitor Capacitor 60MFD 200MFD 300VAC 250VAC 110V 220V MOTOR 2 Ie Motor Rewired Motor Prewired for 110V 80 Bk for 220V Ad Bk RA BI Bk 89 Bk 02 6211 6 2 S2 GND 2 a 2 Ground Ground Wt 90 Wt ed Gn 1 Gn 1 EEE WEIDEN 2 m EST N A rn Rewired for 110 0 470 Model W1824 10 Hybrid Table Saw Electrical Components Circuit Breaker ET ON OFF Switch Figure 112 Switch location c 2 m 71 Model W1824 10 Hybrid Table Saw Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Machine does not start or Locking pin installed Remove locking pin from START button a breaker t
41. MODEL W1824 10 HYBRID TABLE SAW w EXTENSION TABLE OWNER S MANUAL FOR MODELS MANUFACTURED SINCE 3 11 Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT MAY 2011 BY WOODSTOCK INTERNATIONAL INC REVISED AUGUST 2011 TR WARNING NO PORTION OF THIS MANUAL MAY REPRODUCED IN ANY SHAPE FORM WITHOUT 13886JBTS US THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 232857 Printed in China WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing g
42. No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results AWARNING READ and understand this entire manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Figure 27 Model W1824 basic controls Model W1824 10 Hybrid Table Saw Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during a typical operation so the controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual read how to books and seek additional training from experienced machine operators To complete a typical operation the operator does the following 1 Examines the workpiece to make sure it is suitable for cutting 2 Adjusts the blade tilt if necessary to the correct angle for the desired cut 3 For Through Cuts adjusts the blade height no more than 1 4 higher than the thickness of the workpiece 4 Adjusts the fence to the desired width of
43. Saw Machine Placement e Floor Load This machine distributes a heavy load in a small footprint Some residential floors may require additional bracing to support both machine and operator e Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your table saw e Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain e Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be located near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits AWARNING USE helpers or power lifting equipment to lift this machine Otherwise serious personal injury may occur A CAUTION MAKE your shop child safe Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment 15 Cleaning Machine The table and other unpainted parts of your table saw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or
44. Year Serial Number Location ID Label on Cabinet Assembly Time Approximately 1 Hour Features Precision ground cast iron table Cast iron trunnions 4 dust port T slot miter gauge Camlock T shaped fence with HDPE face Easy glide fence system Powder coated paint Quick release riving knife and blade guard assembly Knurled knobs for adjusting fence Includes regular amp dado blade table inserts Device on blade guard allows enabling disabling anti kickback pawls Model W1824 10 Hybrid Table Saw SAFETY For Your Own Safety Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures this responsibility is ultimately up to the operator Indicates an imminently hazardous situation which if not avoided ADANG ER WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided AWARNING COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situ
45. ace Flat Washer Featherboard length of the flat head screw depends the thickness of the featherboard though 1 2 to 2 Miter Bar lengths usually work L Flat Head Screw 9 Proceed to Mounting Featherboard in Miter Slot on the next page Figure 66 Assembly order of featherboard components for use with a miter slot 45 2 a m oO Model W1824 10 Hybrid Table Saw Mounting Featherboard with Clamps 1 2 DISCONNECT SAW FROM POWER Lower the saw blade then adjust the fence to the desired width and secure it Place the workpiece against the fence making sure it is 1 in front of the blade Place a featherboard on the table so all fingers point forward and contact the workpiece evenly see Figure 67 for an example Secure the featherboard to the table with a clamp Check the featherboard by pushing it with your thumb to ensure it is secure If the featherboard moves tighten the clamp some more Mount a second featherboard to the fence with another clamp then repeat Step 6 to ensure it is secure see Figure 67 Mounting Featherboard in Miter Slot DISCONNECT SAW FROM POWER Lower the saw blade then adjust the fence to the desired width and secure it Place the workpiece evenly against the fence making sure it is 1 in front of the blade Slide the featherboard mit
46. ade guard and spreader Refer to Blade Guard Assembly on Page 28 for installation instructions When to Use the Riving Knife Use the riving knife for all non through cuts made with a standard table saw blade i e dadoes or rabbet cuts and when using a tenoning jig or when using a 10 diameter dado blade Also use the riving knife for those special operations where the blade guard or its components get in the way of safe operation such as with very narrow cuts 31 Minimum 1mm Maximum 5mm Height Difference Figure 43 Height difference between the riving knife and blade Top Distance Minimum 3mm Maximum 8mm Bottom Distance Minimum 3mm Maximum 8mm Figure 44 Allowable distance ranges between the riving knife and blade When Not to Use the Riving Knife Do not use the riving knife with a dado blade that has a diameter smaller than 10 in diameter Otherwise the riving knife height will exceed the blade height and the workpiece will hit the riving knife during the cut forcing the operator into a dangerous situation of trying to turn the saw off with the workpiece stuck halfway through the cut m gt In addition although it is possible to use the riving knife for through cutting operations the blade guard assembly offers much more injury protection and risk reduction than the riving knife Therefore we strongly recommend
47. ading those sections in this manual Dado and rabbeting operations require special attention because they must be performed with the blade guard removed Model W1824 10 Hybrid Table Saw Kickback Kickback is a high speed expulsion of the workpiece from the saw blade which occurs when the saw blade grabs the workpiece instead of cuts it The danger of kickback is that it happens faster than the operator can react so if the operator s hands are in a bad position they could get pulled into the blade Also kickback can cause serious impact injuries if the operator is struck by the ejected workpiece The lack of warning and high risk of injury from kickback makes it extremely important to 1 avoid doing anything that will increase the risk of occurrence and 2 work carefully to protect yourself in case it does occur Avoiding Kickback e DO NOT cut a workpiece that is excessively warped or twisted The workpiece must be able to slide across the table and fence in a stable manner without any rocking rotating or shifting if any of these movements occur during the cut kickback will likely occur Workpieces that have minor warping must be cut with the cupped side down against the table the edge of the workpiece that is placed against the fence must be straight or straightened with a jointer e Never attempt freehand cuts Always use the rip fence or miter gauge to support the workpiece If the workpiece is not fe
48. and deep similar to a ripping blade Figure 32 Example of a combination blade 25 4 Model W1824 10 Hybrid Table Saw Laminate Blade Features Figure 33 e Best for cutting plywood or veneer e 40 80 teeth e Triple chip tooth profile Very shallow gullet Thin Kerf Blade A blade with thinner kerf than a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw unless they meet the Blade Requirements specified in this manual otherwise they will increase the risk of kickback Dado Blades Stacked Dado Blade see Figure 34 Multiple blades are stacked together to control the cutting width Stacked dado blades are more expensive than wobble blades but typically produce higher quality results Wobble Dado Blade A single blade mounted at a slight angle on an arbor hub The blade angle is adjustable on the hub and the width of the dado cut is controlled by the angle setting of the blade 26 Figure 33 Example of a laminate blade N Figure 34 Stacked dado blade Model W1824 10 Hybrid Table Saw Blade Installation Properly installing the blade is critical to safe cutting operations that produce good results Review this section even if your blade came pre installed To instal
49. apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece e Large Loose Knots Loose knots can become dislodged during the cutting operation Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on the blades increases the risk of kickback and yields poor results e Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because they are unstable and may move unpredictably when being cut e Minor Warping Slightly cupped workpieces can be safely supported with the cupped side facing the table or fence however workpieces supported on the bowed side will rock during the cut which could cause kickback 23 m gt lt fad Model W1824 10 Hybrid Table Saw Non Through amp Through Cuts Non Through Cuts A non through cut is a sawing operation where the blade does not protrude above the top face of the wood stock as shown in Figure 28 Examples of non through cuts include dadoes and rabbets Non through cuts have a higher risk of injury from kickback because the blade guard must be removed However the riving knife MUST be installed because it still provides som
50. ation or amputation injuries from accidental blade contact Use the blade guard for all through cuts A through cut is an operation where the blade cuts completely through the top of the workpiece Make sure the blade guard is installed and adjusted correctly promptly repair or replace it if damaged Always re install blade guard immediately after operations that require its removal RIVING KNIFE The riving knife keeps the kerf open behind the blade which reduces the risk of kickback Use the riving knife for all non through cuts A non through cut is an operation where the blade does not cut through the top of the workpiece Make sure the riving knife is aligned and positioned correctly and promptly repair or replace it if damaged Using the riving knife incorrectly will increase the risk of kickback or accidental blade contact KICKBACK Kickback occurs when the saw blade ejects the workpiece back toward the operator Know how to reduce the risk of kickback and learn how to protect yourself if it does occur FENCE Using or adjusting the fence incorrectly will increase risk of kickback Make sure the fence remains properly adjusted and parallel with the blade Always lock the fence in place before operation FEEDING WORKPIECE Feeding the workpiece incorrectly will increase risk of kickback Never start the saw with a workpiece touching the blade allow the blade to reach full speed before cutting Only feed
51. ation which if not avoided MAY result in minor or moderate injury This symbol is used to alert the user to useful information about NOTICE proper operation of the equipment and or a situation that may cause damage to the machinery Standard Machinery Safety Instructions OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with workpiece materials and always wear a NIOSH approved respirator to reduce your risk WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause a loss of workpiece control HEARING PROTECTION Always wear hearing protection when operating or observing loud machinery Extended exposure to this noise without hearing protection can cause permanent hearing loss MENTAL ALERTNESS Be mentally alert when running machinery Never operate under the influence of drugs or alcohol when tired or when dist
52. ause their larger size applies stronger forces to the workpiece This risk increases relative to the depth and width of the cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve the desired cutting depth Sacrificial Fence 29 Pb ie Dado Insert Figure 55 Sacrificial fence installed Sacrificial Fence Dado Blade I Workpiece EN Figure 56 Rabbet cutting with a sacrificial fence Model W1824 10 Hybrid Table Saw Cutting Rabbets with a Standard Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently See Page 25 for blade details Also a sacrificial fence is not required when cutting rabbets with a standard blade To cut rabbets with the standard blade do these steps 1 2 DISCONNECT SAW FROM POWER Ensure that the riving knife and standard table insert are properly installed Mark the width of the rabbet cut on the edge of the workpiece so you can clearly identify the intended cut while it is laying flat on the saw table Raise the blade up to the desired depth of cut depth of the rabbet channel desired Stand the workpiece on edge as shown in
53. blade 32 AWARNING Never attempt to rip a workpiece that does not have one perfectly straight edge on it Always place the straight edge against the rip fence Failure to do this could result in kickback and serious personal injury Figure 45 Example photo of a ripping operation Keep the blade guard installed and in the down position Failure to do this could result in serious personal injury or death A CAUTION Turn OFF the saw and ALWAYS allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warning could result in serious personal injury Model W1824 10 Hybrid Table Saw Crosscutting Crosscutting means cutting across the grain of a natural wood workpiece In other man made materials such as MDF or plywood crosscutting means cutting across the width of the workpiece To make a crosscut using the miter gauge do these steps 1 DISCONNECT SAW FROM POWER 2 Ensure that the blade guard spreader is properly installed 3 Move the rip fence aside and position the miter gauge in a miter slot then adjust it to 90 from the blade 4 Adjust the blade height so the teeth protrude no more than 1 4 above the workpiece 5 Inspect the workpiece for soundness If the workpiece is slightly cupped place the cupped face down on the table 6 Slide the mite
54. block then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader 5 Tug the spreader upward to verify that it is locked and does not come out when pulled 28 Clear Guard A Anti Kickback Figure 37 Blade guard assembly components CAUTION In order to work properly the spreader cannot be bent or misaligned with the blade If the spreader gets accidentally bent take the time to straighten it or just replace it Using a bent or misaligned spreader will increase the risk of kickback Figure 38 Knurled knob used to secure the spreader Model W1824 10 Hybrid Table Saw The blade guard when properly installed should be set up as shown in Figure 39 It should pivot freely up and down then return to the table in the resting position and completely cover the blade It should also swing up high enough to accommodate the workpiece 6 Adjust the flat head screws around the perimeter of the insert to make sure it is flush with the table use a straightedge as a guide 7 Swing one side of the blade guard up and out of the way Figure 39 Blade guard and spreader 8 Lift up on the right spreader pawl and place a properly installed straightedge against the blade and the spreader making sure the straightedge does not touch a blade toot
55. ce Resaw Fence Barrier x 1 8 Connection Figure 62 Completed resaw operation m gt 2 lt a m o Model W1824 10 Hybrid Table Saw SHOP MADE SAFETY ACCESSORIES Featherboards Easily made from scrap stock featherboards provide an added degree of protection against kickback especially when used together with push sticks They also maintain pressure on the workpiece to keep it against the fence or table while cutting which makes the operation easier and safer because the cut can be completed without the operator s hands getting near the blade The angled ends and flexibility of the fingers allow the workpiece to move in only one direction Making a Featherboard This sub section covers the two basic types of featherboards 1 Those secured by clamps or 2 those secured with the miter slot Material Needed for Featherboard Hardwood 274 x 3 x 10 Minimum 1 Hardwood 3 4 x 6 x 28 1 Additional Material Needed for Mounting Featherboard Hardwood 3 8 x Miter Slot Width 5 L 1 Wine Nut 7420 as ana ibi vena rn a ag 1 Flat Head Screw 3 420 X 2 1 Flat Washer 4 2D soos vase kV ea 1 To make a featherboard do these steps 1 Cut a hardwood board that is approximately 3
56. ce instructions and lubrication schedules to keep machine in good working condition An improperly maintained machine may increase the risk of serious injury CHECK DAMAGED PARTS Regularly inspect machine for damaged parts loose bolts mis adjusted or mis aligned parts binding or any other conditions that may affect safe operation Always repair or replace damaged parts wires cords or plugs before operating machine MAINTAIN POWER CORDS When disconnecting cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside Do not handle the cord plug with wet hands Avoid cord damage by keeping it away from heated surfaces high traffic areas harsh chemicals and wet or damp locations EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support for help at 360 734 3482 Model W1824 10 Hybrid Table Saw Additional Safety for Table Saws HAND POSITIONING Touching a spinning saw blade will cause serious laceration or amputation injuries Never purposely touch a saw blade during operation Always keep hands fingers out of the blade path place them where they cannot slip into the blade accidentally Never reach around behind or over the blade BLADE GUARD Operating the saw with the blade guard removed greatly increases the risk of severe lacer
57. cedure until they are Once the miter slot is adjusted parallel to the blade make sure that mounting fasteners are secure Re install the rear trunnion access panel and close the motor access cover 62 s Blade tilted to 45 Front Trunnion Figure 98 Locations of the front trunnion shims x s Blade tilted to 45 Rear Trunnion Figure 99 Locations of the rear trunnion shims Model W1824 10 Hybrid Table Saw Spreader or Riving Knife Alignment Checking Alignment with Blade The blade guard spreader and riving knife must be aligned with the blade when installed If the spreader riving knife is not aligned with the blade then the workpiece will before forced sideways during the cut which will increase the risk of kickback Tool Needed Qty een 1 Alignment To check the spreader riving knife alignment do these steps 1 DISCONNECT SAW FROM POWER 2 Raise the saw blade to the maximum height so you have easy working access 3 Place the straightedge against the side of the blade and spreader riving knife at the top and bottom Figure 100 Checking riving knife to blade illustrated in Figure 100 The spreader riving knife alignment should be parallel with the blade along its length at both positions and in the
58. cision measurement device Blade Size Requirements Blade Diameter sen aa a 10 e Body Thickness 0 071 0 094 1 8 2 4mm e Kerf Tooth Thickness 0 102 0 126 2 6 3 AWARNING Using a blade that does not meet the specified blade size requirements presents a hazardous condition that could cause kickback operator injuries or properly damage ALWAYS use a blade that meets the given blade size requirements Blade Selection This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and 20 40 teeth Bevel e Flat top ground tooth profile e Large gullets for large chip removal efficient operation of your table saw Al gt Ripping Blade Features Figure 30 ternate gt e Best for cutting with the grain Top 5 Crosscut Blade Features Figure 31 e Best for cutting across the grain e 60 80 teeth e Alternate top bevel tooth profile e Small hook angle and a shallow gullet Figure 31 Example of a crosscut blade Combination Blade Features Figure 32 e Designed to cut both with and across grain e 40 50 teeth Alternate e Alternate top bevel and flat or alternate top bevel Top and raker tooth profile Bevel e Teeth are arranged in groups and e Gullets are small and shallow similar to a cross cut Flat blade then large
59. citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER clean with gasoline or other petroleum based solvents Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored CAUTION ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards lt Model W1824 10 Hybrid Table Saw Assembly Assembly consists of installing minor components the extension wings and table fence rails fence and blade Shipping Brace guard To assemble the table saw do these steps 1 Remove the shipping brace shown in Figure 11 then re install the fasteners Save the shipping brace for later machine transport 2 Thoroughly clean the heavy duty rust preventative off the gears inside the cabinet and coat them with an appropriate metal protectant refer to Lubrication on Page 55 for the location of gears 3 Pull the switch out of the cabinet cavity then at
60. ck and achieve consistent feeding results with these Shop Fox featherboards Fits standard 3 4 x 3 4 miter gauge slots D3122 Shop Fox Push Stick This essential safety item keeps hands at a safe distance from blades and cutters while still maintaining control of the workpiece against machine fences A true necessity when running narrow stock The durable handle is designed for maximum control Measures 13 2 overall Super ergonomic design D3119 Board Straighteners These Board Straighteners allow a board with a curved or crooked edge to attach to a board with a known straight edge This stable arrangement can then be used against a table saw fence which in turn transfers a straight line cut to the crooked board Board Straighteners allow cutting a straight edge on boards that would otherwise be too dangerous to rip unaided 53 JDNVNALNIVW lt 2 lt Model W1824 10 Hybrid Table Saw MAINTENANCE AWARNING Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Inspect blades for damage or wear e Check for loose mounting bolts arbor nut e Check cords plugs and switch for damage e Check for the proper function of the blade guard see Blade Guard Assembly on Page 28 e Check
61. cut then locks it in place 5 Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely pass all the way through the blade without interference 6 Puts on safety glasses and a respirator Locates push sticks blocks if needed 7 Starts the saw 8 Feeds the workpiece all the way through the blade while maintaining firm pressure on the workpiece against the table and fence and keeping hands and fingers out of the blade path and away from the blade 9 Stops the machine immediately after the cut is complete Workpiece Inspection Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut Before beginning the cutting operation inspect all workpieces for the following e Material Type This machine is intended for cutting natural and man made wood products laminate covered wood products and some plastics Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a table saw greatly increases the risk of injury and damage to the saw or blade Foreign Objects Nails staples dirt rocks and other foreign objects are often embedded in wood While cutting these objects can become dislodged and hit the operator cause kickback or break the blade which might then fly
62. d parallel with the blade kickback will likely occur e Make sure the splitter or riving knife is aligned with the blade A misaligned splitter or riving knife can cause the workpiece to catch or bind increasing the chance of kickback If you think that your splitter or riving knife is not aligned with the blade check it immediately e Ensure that the fence locks parallel with the blade otherwise the chances of kickback are extreme e splitter or riving knife maintains the kerf in the workpiece reducing the chance of kickback Always use the riving knife for all non through operations unless a dado blade is installed Always use the splitter with the blade guard for all through cuts e Feed cuts through to completion Anytime you stop feeding a workpiece in the middle of a cut the chance of kickback is greatly increased e Keep the blade guard installed and in good working order Only remove it when performing non through cuts and immediately re install the blade guard when finished Remember always use the riving knife for all non through operations unless a dado blade is installed e Make multiple shallow passes when performing a non through cut Making a deep non through cut will greatly increase the chance of kickback Protecting Yourself from Kickback e Stand to the side of the blade during every cut If kickback does occur the thrown workpiece usually travels directly in front of the blade
63. e 95 then remove the panel and open the motor access cover to reach the trunnions MACAUTION The trunnion and motor assembly could fall and crush your hands or arms if the trunnion mounting cap screws are loosened too much during the following steps DO NOT remove the cap screws that secure the trunnions to the table or loosen them more than Rear Trunnion Access Panel 11 2 turns Figure 95 Location of the rear trunnion access panel 7 adjust the table loosen the two cap screws that secure the rear trunnion to the underside of the table 1 1 2 turns see Figure 96 and slightly tap the trunnion with the dead blow hammer in the needed direction 8 Tighten the two cap screws then repeat Steps 2 5 to re check the slot to blade parallelism If the measurement is the same from front to back skip ahead to Step 11 Rear Trunnion Cap Screw 1 of 2 If the adjustments you made in Step 7 were not enough to adjust the miter slot parallel to the blade continue to Step 9 Figure 96 Location of the rear trunnion 9 Loosen the two cap screws that secure the front cap screw 1 of 2 trunnion to the underside of the table see Figure 97 and tap the trunnion in a similar manner as you did in Step 7 10 Tighten the two cap screws and recheck the miter slot to blade parallelism If the blade tip measurement is
64. e parallel to the miter slot do these steps 1 DISCONNECT SAW FROM POWER 2 Use the adjustable square to measure the distance from the miter slot to a carbide tip on the blade as shown in Figure 93 Make sure that the face of the adjustable square is even along the miter slot 3 With the end of the adjustable square just touching the carbide tip lock the measurement bar of the square in place Now mark the tip of the carbide tip with a marker where you made this measurement 4 Rotate the marked blade tip to the other end of the table insert 5 Slide the adjustable square down to the other end of the table insert and compare the distance from the marked blade tip to the end of the adjustable square as shown in Figure 94 If the blade tip measurement is the same on both sides go to Step 11 If the blade tip does not touch the end of the adjustable square in the same manner as in the first measurement the table will need to be adjusted Proceed to Step 6 60 QUUM Blade tilted to 90 Figure 93 Making the first slot to blade measurement at 90 ow Blade tilted to 90 Figure 94 Making the second slot to blade measurement at 90 Model W1824 10 Hybrid Table Saw 6 Remove the six button head cap screws that secure the rear trunnion access panel see Figur
65. e protection When making non through cuts with a dado blade do not attempt to cut the full depth in one pass Instead take multiple light passes to reduce the load on the blade A dado blade smaller than 10 will require removal of the riving knife because the riving knife will be higher than the blade Through Cuts A through cut is a sawing operation in which the workpiece is completely sawn through as shown in Figure 29 Examples of through cuts are rip cuts cross cuts miter cuts and beveled cuts The blade guard assembly MUST be used when performing through cuts Fence Saw Blade Workpiece Figure 28 Example of a non through cut Fence Saw Blade N Workpiece NOTICE If you have never used this type of machine or equipment before seek training from an experienced machine operator or read how to books before beginning any projects Regardless of the content in this section Shop Fox will not be held liable for accidents caused by lack of training 224 Figure 29 Example of a through cut OP FOR Model W1824 10 Hybrid Table Saw Blade Size Requirements When choosing a blade make sure the blade size meets the requirements listed below The thickness of the blade body and teeth can measured with calipers or any pre
66. ece S Figure 50 Example of cutting a dado with multiple light cuts instead of one deep cut Model W1824 10 Hybrid Table Saw To cut a dado with a dado blade do these steps 1 DISCONNECT SAW FROM POWER 2 Adjust the dado blade to the desired depth of cut 3 Adjust the distance between the fence and the inside edge of the blade as shown in Figure 51 on the previous page to dado the length of a workpiece Dado Blade If dadoing across the workpiece use the miter gauge and carefully line up the desired cut with the dado blade DO NOT use the fence in combination with the miter gauge which could Workpiece X result in the workpiece binding and kicking back gern 4 Re connect the saw to the power source Figure 51 Illustration of a dado cut 5 Turn the saw ON The blade should run smooth with no vibrations 6 When the blade has reached full speed perform a test cut with a scrap piece of wood 7 If the cut is satisfactory repeat the cut with the actual workpiece 2 ja m o 36 Model W1824 10 Hybrid Table Saw Cutting Dados with a Standard Blade A ripping blade described on Page 25 is typically the best blade to use for cutting dadoes when using a standard blade because it removes sawdust very efficiently To use a standard saw blade to cut dadoes do
67. el W1824 10 Hybrid Table Saw 10 11 12 Plug in the table saw turn it ON and use a push stick or push block to feed the workpiece through the blade using a slow and steady feed rate Flip the workpiece end for end keeping the same side against the fence and run the workpiece through the blade again If necessary to complete the operation repeat Steps 7 9 until the blade is close to half of the height of the board to be resawn The ideal completed resaw cut will leave an s connection when the resawing is complete as shown in Figure 62 Leaving 1 4 connection will reduce the risk of kickback Turn OFF the table saw then separate the parts of the workpiece and hand plane the remaining ridge to remove it When finished resawing remove the resaw barrier and auxiliary fence then re install the blade guard spreader or riving knife and standard table insert 43 AWARNING The danger of kickback increases relative to the depth of a cut Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut Failure to follow these warnings could result in serious personal injury AWARNING Always use push sticks or push paddles to increase safety and control during operations which require that the blade guard and spreader must be removed from the saw ALWAYS replace the blade guard after resawing is complete Workpiece Auxiliary Fen
68. er bar into the miter slot making sure the fingers slant toward the blade as illustrated in Figure 68 Position the fingered edge of the featherboard against the edge of the workpiece so that all of the fingers contact the workpiece evenly Slide the featherboard toward the blade until the first finger is nearly even with the end of the workpiece which should be 1 away from the blade Double check the workpiece and the featherboard to ensure they are properly positioned as described in Step 5 Then secure the featherboard to the table Check the featherboard by hand to make sure it is tight 46 Featherboard Figure 67 Example photo of featherboards mounted with clamps Blade Featherboard Workpiece Figure 68 Example illustration of the featherboard mounted in the miter slot NOTICE The featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece Model W1824 10 Hybrid Table Saw Push Sticks When used correctly push sticks reduce the risk of injury by keeping hands away from the blade while cutting In the event of an accident a push stick can absorb damage that would have otherwise happened to hands or fingers Use push sticks whenever your hands will get within 12 of the blade T
69. erage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current Rating at 220V 8 Amps Full Load Current Rating at 110V 16 Amps Circuit Requirements for 220V Prewired This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements Circuit Type 220V 240V 60 Hz Single Phase EICHE 5126 ie ee 20 Amps Plug Receptacle NEMA 6 20 Circuit Requirements for 110V This machine can be converted to operate on a 110V power supply details about voltage conversion can be found later in this manual The 110V power supply circuit must have a verified ground and meet the requirements that follow Circuit Type 110V 120V 60 Hz Single Phase SIZE 20 Amps Plug Receptacle NEMA 5 20 10 AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do later in this manual Incorrectly wiring or grounding this AWARNING machine can cause electrocut
70. essure to hold your fence securely Before starting this procedure make sure the blade is parallel with the miter slot To adjust the fence parallelism and clamping pressure do these steps 1 DISCONNECT SAW FROM POWER 2 Lock the fence in place then tap the front side with your hand and check to see if it moved sideways over the table If the fence did not move proceed to Step 6 If the fence moved remove it from the table and continue with Step 3 3 Turn each rear set screw 1 67 of a turn see Figure 103 on the previous page 4 Re install the fence and repeat Step 3 66 Model W1824 10 Hybrid Table Saw 5 Slide the fence up against the right hand edge of the miter slot as shown in Figure 106 then lock it in place 6 Examine how the fence lines up with the miter slot along its length If the fence and miter slot are flush from front to rear as shown in Figure 106 A proceed to Step 9 If the rear of the fence overlaps the miter slot as shown in Figure 106 B the fence is misaligned Proceed to Step 8 7 Remove the fence then alternately loosen and tighten the rear fence set screws in equal amounts to adjust the rear of the fence until it is parallel with the miter slot 8 Loosen both front thumb knobs see Figure 103 on Page 65 Tighten the set screws so they just touch the fence tube back off the set screws 2 turn then re tighten the thumb knobs Opti
71. for any other condition that could hamper the safe operation of this machine e Wipe the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Weekly Maintenance e Wipe down the table surface and grooves with a lubricant and rust preventive such as SLIPIT e Vacuum dust buildup from the motor housing and trunnions e Clean the pitch and resin from the saw blade with a cleaner like OxiSolv Blade amp Bit Cleaner Monthly Maintenance e Check tighten the belt tension Page 56 Cleaning Cleaning the Model W1824 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it After cleaning treat all unpainted cast iron and steel with a non staining lubricant Occasionally it will become necessary to clean the internal parts with more than a vacuum To do this remove the table top and clean the internal parts with resin pitch dissolver or mineral spirits and a stiff wire brush or steel wool DO NOT USE WATER WATER WILL CAUSE CAST IRON TO RUST Make sure the internal workings are dry before using the saw again so that wood dust will not accumulate If any essential lubrication is removed during cleaning re lubricate those areas 54 MAKE SURE that your machine is unplugged during all maintenance procedures If this warning is ignored serio
72. g the cut Push Stick E Prohibition Zone Stick omm EU Blade Path 2 D er Feeding iL Figure 72 Using a push block and push stick to make a rip cut Figure 73 Side view of push block in use Making a Push Block Use this template to make your own push block CAUTION Bottom of handle must be at least 4 above bottom of push block to keep hand away from Make push block with Notch for use 1 2 3 4 thick material as a push stick blade 4 4 high density plastic Do not teeth from the blade Lip for p CAUTION Only use hardwood sturdy plywood or may break under pressure or metal that can break 9 10 Minimum Length LL 1 l1 use softwood that ushing workpiec Figure 74 Template for a basic shop made push stick not shown at actual size 48 Model W1824 10 Hybrid Table Saw lt lt QD Narrow Rip Auxiliary Fence amp Push Block There are hundreds of designs for specialty jigs that can be found in books trade magazines and on the internet These types of jigs can greatly improve
73. g with one is difficult and dangerous due to the increased risk of kickback from binding and deep cuts and the increased risk of injury from having to remove the guard If you insist on resawing with a table saw DO NOT do so without using a resaw barrier and wearing a full face shield The following instructions describe how to build a resaw barrier and add an auxiliary fence to your standard fence to reduce the risk injury from resawing on a table Saw Note To determine the maximum resawing height for this table saw find the maximum blade height then double it and subtract Making a Resaw Barrier The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback Tools Needed Qty Table 1 Jointer and Recommended 2 Minimum Drill and Drill Bits u sordo err roro us As Needed Components Needed for Resaw Barrier Wood 3 4 x 51 2 x Length of Fence 1 Wood 774 x 3 x Length of Fence 1 Wood Screws 10 X 2 4 Wood Glie EROR EUR Ese As Needed Only use furniture erade plywood kiln dried hardwood or HDPE plastic to prevent warping CAUTION Resawing operations require proper procedures to avo
74. ge see Figure 103 5 Install the fence onto the table 6 Loosen the top lock nuts on the fence flange and the lock nut on the rear rail foot see Figure 104 7 Adjust the top set screws and rear foot set screw so there is approximately 1 6 clearance between the bottom of the fence and the table front to back and side to side then re tighten the lock nuts 65 Rear Set gt a lt Y Front Thumb Knobs and Set Screws Figure 103 Locations of front thumb knobs and front and rear set screws Top Lock Nut TOP Set Screws Rear Rail Foot Figure 104 Fence components used to adjust fence height and squareness Model W1824 10 Hybrid Table Saw 8 Place a square on the table and against the face of the fence as shown in Figure 105 to check if the fence is square to the table 90 Square If the fence is square to the table proceed to Parallelism amp Clamping Pressure below If the fence is not square to the table continue with Step 8 9 Loosen the top lock nuts and adjust the top set screws see Figure 105 to make the fence face 90 to the table then re tighten the lock nuts Figure 105 Check if the fence is square to the table Parallelism amp Clamping Pressure Set screws on the rear side of the fence flange position the fence parallel to the blade and adjust the clamping pr
75. h gt Alignment E Zone When properly aligned the spreader will be in the Alignment Zone shown in Figure 40 and will be Spreader or parallel with the blade Riving Knife If the spreader is not inside the alignment zone N and not parallel with the blade then it needs H Straightedge to be adjusted Perform the Spreader or Riving Knife Alignment procedure on Page 63 Anti Kickback Pawls Figure 40 Spreader in the Alignment The anti kickback pawls allow the workpiece to travel in Zone only one direction If the workpiece moves backwards such as during a kickback the pawls will dig into the workpiece to slow or stop it m gt To work properly the pawls must return to their resting position after pivoting up as shown in Figure 41 and they must not be engaged in the arresting hooks If the pawls fail to return to the resting position the pivot area may need to be cleaned or the spring may have been dislodged or broken and will need to be fixed replaced Figure 41 Pawls in the resting position 29 Zz Model W1824 10 Hybrid Table Saw Disabling Pawls You might disable the pawls if you are concerned about them scratching a delicate workpiece or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control U
76. id serious injury Extra care must be taken to prevent kickback when resawing Any tilting or movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury Model W1824 10 Hybrid Table Saw To build the resaw barrier do these steps 1 Cut your wood pieces to the size specified above If you are using hardwood cut the pieces oversize then joint and plane them to the correct size to make sure they are square and flat 2 Pre drill and countersink four holes approximately 3 8 from the bottom of the 51 2 tall wood piece 3 Glue the end of the 3 board then clamp the boards at a 90 angle with the larger board in the vertical position as shown in Figure 59 and fasten them together with the wood screws Auxiliary Fence The auxiliary fence is necessary if you are resawing a workpiece that is taller than it is wide It should be no less than 1 2 shorter than the board to be resawn Components Needed for the Auxiliary Fence Wood 3 4 x Height x Length of Fence 1 Only use furniture erade plywood kiln dried hardwood or HDPE plastic to prevent warping Tools Needed for the Auxiliary Fence Table SIW 1 Jointer and Recommended TAN 2 Minimum To build the aux
77. iece using a push stick for side support 5 Asthe workpiece nears the end of the cut place the push block on the auxiliary fence with the lip directly behind the workpiece then release the push stick just before the blade 6 Guide the workpiece the rest of the way through the cut with the push block as shown in Figure 80 Workpiece Cutting Figure 78 Adjusted distance between the blade and auxiliary fence Auxilliary Blade Push Stick for Side Support Figure 79 Setup in preparation for ripping A CAUTION Turn OFF the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warning could result in serious personal injury 50 Release Push Stick Before Blade Figure 80 Performing the rip cut Model W1824 10 Hybrid Table Saw Outfeed amp Support Tables One of the best accessories for improving the safety and ease of using a table saw is simply placing a large table outfeed table behind the saw to catch the workpiece see Figure 81 Additionally another table to the left of the saw support table can also help support large workpieces so they can be cut safely and accurately Crosscut Sled A crosscut sled see Figure 82 is a fantastic way to improve the safety and accuracy of c
78. iginal owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International 5 warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall
79. iliary fence do these steps 1 Cut the auxiliary fence board to size If you are using hardwood cut the board oversize then joint and plane the board to the correct size to make sure the board is square and flat 2 Unthread the fence face mounting hardware and remove the fence face from the fence assembly 3 Place the auxiliary fence next to the fence face you removed in Step 1 mark the location of the nine mounting holes on the auxiliary fence then drill the holes 4 Use the mounting hardware you removed in Step 2 to attach the auxiliary fence The end result should be similar to Figure 60 10 x 2 Wood Screw gt 22 2 Assembled Resaw Barrier Figure 59 Shop made resaw barrier Auxiliary Figure 60 Example illustration of an auxiliary fence installed 2 ja m o Model W1824 10 Hybrid Table Saw Resawing Operation The table saw motor is pushed to its limits when resawing If the motor starts to bog down slow down your feed rate Motor overloading and blade wear can be reduced by using a ripping blade Ripping blades are designed to clear the sawdust quickly Components Needed for Resawing Zero clearance Table 1 RIPPING Blade 10 unse 1 TE ENEE 2 Shop Made Auxiliary Fence 1 Shop Made Resaw
80. ine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation 2 2 2 Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com Controls and Features Miter Gauge Right Left Blade Guard Extension Wing Ext nsion Extension Wing Table NT 7 Lab Nig SU Fence Shi ut Rail Tube 8 Blade Tilt Handwheel amp Lock START STOP Switch 4 Dust Port Blade Height Handwheel amp Lock
81. injury in the event of a kickback A CAUTION The pawls are sharp and can quickly cut fingers and hands Use caution and wear leather gloves when handling the pawls to reduce the risk of injury Arresting Hook 1 of 2 Den Figure 42 Pawl disabled CAUTION Whenever the blade guard and spreader cannot be used the riving knife must be used to avoid the risk of the kerf binding on the blade and causing kickback Model W1824 10 Hybrid Table Saw Riving Knife The riving knife works in the same manner as the spreader on the blade guard assembly It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback The key difference between the spreader and the riving knife is that the riving knife mounts below the blade s highest point of rotation as shown in Figure 43 The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non through cuts those in which the blade does not cut all the way through the thickness of the workpiece The riving knife acts as a barrier behind the blade to reduce the risk of hands being pulled into the blade if a kickback occurs The riving knife must be spaced away from the blade as shown in Figure 44 Riving Knife Installation The riving knife is installed in a similar manner to the bl
82. ion fire or machine damage To reduce this risk only a qualified electrician or service personnel should do any required electrical work for this machine NOTICE The circuit requirements listed in this manual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation Model W1824 10 Hybrid Table Saw Grounding Requirements This machine MUST be grounded In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current to travel in order to reduce the risk of electric shock Improper connection of the equipment grounding wire will increase the risk of electric shock The wire with green insulation with without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately replace it with a ne
83. l the blade do these steps 1 DISCONNECT SAW FROM POWER 2 Remove the table insert and blade guard riving knife depending on what is installed CAUTION Before proceeding with the next step wear leather gloves to protect your hands while handling and installing the blade 3 Push the arbor lock in see Figure 35 and turn the blade until it locks in place then use the arbor wrench to loosen and remove the arbor nut flange and blade 4 Slide the blade over the arbor with the teeth facing the front of the saw as shown in Figure 36 5 Re install the arbor flange and the arbor nut then tighten them against the blade with the wrenches included with the saw DO NOT overtighten 6 Re install the table insert and blade guard riving knife IT A CAUTION The arbor nut is self tightening by design when a cut is made When installing the blade only tighten the arbor nut so that it firmly holds the blade in place Overtightening the arbor nut may lead to nut and arbor failure which could cause metal debris to be thrown from the saw Figure 36 Order of blade component installation and teeth facing to the front SIALO 6 lt ag Model W1824 10 Hybrid Table Saw Blade Guard Assembly The term blade guard refers to the assembly that consists of the clear polycarbona
84. loor W1727 1 HP Dust Collector Specifications e 1 HP 110V 220V single phase motor 800 air suction capacity 5 67 static pressure One 4 intake hole 9 balanced steel radial fin impeller 2 1 cubic feet bag capacity 15344 x 393 4 base on casters for portability 2 5 micron bag filtration Power coated paint for durability 54 2 height with bag inflated lt 4 D2271 Shop Fox Roller Table Use this versatile roller table wherever you need extra workpiece support Features all steel welded construction and measures 19 x 65 Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling requirement Adjustable in height from 63 8 to 41 1 000 lb capacity 52 Model W1824 10 Hybrid Table Saw W1104 Yellow Board Buddy Pair Feature clockwise turning wheels to maintain constant even feeding pressure If a kickback occurs the wheels lock up and function as anti kickback devices W1105 Green Board Buddy Pair Feature wheels that turn in both directions to function as bidirectional hold downs W1104 Orange Board Buddy Pair Feature counterclockwise turning wheels to maintain constant even feeding pressure If a kickback occurs the wheels lock up and function as anti kickback devices D3096 Shop Fox Featherboard Reduce the risk of kickba
85. o maintain control when cutting large workpieces start the cut by feeding with your hands then use push sticks to finish the cut so your hands are not on the end of the workpiece as it passes through the blade Feeding Place the notched end of the push stick against the end of the workpiece see inset Figure 69 and move the workpiece into the blade with steady downward and forward pressure Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick in this manner only apply pressure before the blade otherwise pushing the workpiece against or behind the blade will increase the risk of kickback see Figure 69 Push Stick Prohibition Zone Store Push Sch Stick Here IC 227 for Easy Access Supportin Blade Path Feeding Figure 69 Using push sticks to rip narrow stock Figure 70 Side view of push stick in use Making a Push Stick Use this template to make your own push stick SIZING Push stick must Cut here be at least 15 4 long Use 2 3 4 thick push 1 4 material Cut here to push Notch to help prevent hand Notch for placing on corners of workpieces from slipping MATERIAL Only use hard wood sturdy plywood or
86. onal Offset Fence Adjustment Some woodworkers prefer to offset the rear of the fence 1 64 from the blade as shown in Figure 107 The reason for this wider gap at the back side of the blade is to help prevent the chance of kickback or the blade burning the workpiece because it may be inconsistent in width However the trade off is less accurate cuts and if the fence is placed on the other side of the blade for other table saw operations the potential of workpiece burning or kickback can be increased Whenever using a fence make sure that if an offset has been adjusted in the fence alignment you use the fence on the side of the blade where the offset creates the wide gap 67 Flush Side View Correct Miter Face Side View Incorrect Figure 106 Aligning the fence to the miter slot X Your Measurement Extra Space to Prevent Bindins Figure 107 Adjusting the fence with an 1 64 Offset Model W1824 10 Hybrid Table Saw Miter Gauge Adjustments The miter gauge is equipped with stop screws that allow you to easily adjust the miter gauge 0 30 left 90 and 07 45 right The stop screws contact the shaft which moves in or out of the way for adjustments Tools Needed Qty Phillips Head Screwdriver 1 90 SQUARE ae E 1 49 ILI m 1 BOS Sql E s sap ee esse
87. onents before completing the task NOTICE WIRING DIAGRAM COLOR KEY The photos and diagrams BLACK BLUE included in this section are WHITE m BROWN best viewed in color You view these pages GREEN GRAY color at www shopfox biz RED ORANGE O PINK MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to five minutes after beins disconnected from the power source To avoid being shocked wait at least this long before working on these components ELECTRICAL REQUIREMENTS You MUST follow the electrical requirements at the beginning of this manual when connectins your machine to a power source EXPERIENCING DIFFICULTIES If you are experiencing difficulties understandins the information included in this section contact our Technical Support at 360 734 3482 YELLOW LIGHT BLUE MD E PURPLE QUOISE Model W1824 10 Hybrid Table Saw Wiring Diagram SWITCH BOX 7 Y N ON OFF TER SWITC
88. pen lines throughout the system Due to the numerous variables involved we do not cover this calculation in this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book A CAUTION DO NOT operate this machine without an adequate dust collection system This machine creates substantial amounts of wood dust while operating Failure to use a dust collection system can result in short and long term respiratory illness Tools Needed Qty Dust Collection System 1 Dust 1 Hose Clamps 41 2 To connect a dust hose to the table saw do these steps 1 Fita 4 dust hose over the dust port as shown in Figure 24 and secure it tightly in place with a hose clamp 2 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper performance Tip To make the job of attaching the dust hose easier we recommend using the Model W1038 Quick Disconnect see Figure 25 This will be especially helpful if the table saw is mounted on a mobile base 20 Figure 23 Switch installed Figure 24 Dust hose secured to the table Saw Figure 25 Model W1038 Quick Disconnect Model W1824 10 Hybrid Table Saw Test Run Once the assembly is com
89. plete test run the machine to make sure it runs properly for regular operations The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 72 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance To test run the machine do these steps 1 Make sure you understand the safety instructions at the beginning of the manual and verify that the machine is set up properly 2 Ensure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the required power source see Page 10 4 Verify that the machine is operating correctly by turning the machine ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 5 Turn the machine OFF 6 Insert the switch disabling pin through the green ON button as shown in Figure 26 7 Press the ON button to test the disabling feature on the switch If the machine does not start the switch disabling
90. r gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line 7 Re connect the saw to power then turn it ON and allow the blade to reach full speed Figure 46 Example photo of a crosscutting operation m gt Uu 8 Hold the workpiece firmly against the face of the miter gauge as shown in Figure 46 then ease the workpiece through the blade until it is completely past the saw blade 3995 Model W1824 10 Hybrid Table Saw Miter Cuts A miter cut is an angled crosscut Miters are usually cut in the same manner as crosscuts using the miter gauge and a predetermined mark on the workpiece To perform a miter cut do these steps 1 DISCONNECT SAW FROM POWER 2 Ensure that the blade guard spreader is properly installed 3 Determine the angle of your cut If the angle needs to be very precise use a protractor to set the miter gauge to the blade 4 Place the face of the miter gauge against the edge of the workpiece and place the T slot bar across the face of the workpiece Use the bar as a guide to mark your cut onto the workpiece as shown in ues 17 gt Figure 47 E Figure 47 Example photo of making a 5 Place the miter gauge back into the slot and hold miter mark the workpiece firmly against the miter gauge body Slide the miter gauge near the blade and adjust the workpiece so the blade
91. racted DISCONNECTING POWER SUPPLY Always disconnect machine from power supply before servicing adjusting or changing cutting tools bits blades cutters etc Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start DANGEROUS ENVIRONMENTS Do not use machinery in wet or rainy locations cluttered areas around flammables or in poorly lit areas Keep work area clean dry and well lighted to minimize risk of injury Model W1824 10 Hybrid Table Saw APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used disconnect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof ONLY USE AS INTENDED Only use machine for its intended purpose Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for recommended accessories Using improper accessories will increase the risk of serious injury CHILDREN amp BYSTANDERS Keep children and bystanders a safe distance away from work area Stop using machine if children or bystanders become a distraction REMOVE ADJUSTING TOOLS Never leave adjustment tools chuck keys wrenches etc in or on machine especiall
92. rew Figure 86 Motor mount cap screw 56 Model W1824 10 Hybrid Table Saw 6 Press the belt in the center to check belt tension The belt is correctly tensioned when there is approximately 1 4 deflection as it is pushed with moderate pressure as shown in Figure 87 If there is more than 1 4 deflection when the belt is pushed with moderate pressure loosen the cap screw push the motor downward then re tighten the cap screw Close the motor access cover Replacing Belt 1 2 DISCONNECT SAW FROM POWER Lower the blade completely then open the motor access cover Loosen the motor mount cap screw that secures the motor see Figure 86 on the previous page and lift the motor fully to remove tension on the belt Re tighten the cap screw to hold the motor in this position then roll the belt off of the arbor and motor pulleys Install a new belt onto the pulleys loosen the cap screw then lower the motor Use the blade elevation handwheel to raise the blade completely Press down on the motor with one hand to keep the belt tension tight then tighten the cap screw Follow Step 5 in the previous Tensioning Belt procedure to check the V belt tension Close the motor access cover 57 Deflection Figure 87 Check for proper belt tension Model W1824 10 Hybrid Table Saw Tilt Stop Collars The table saw features stop collars
93. rinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Contents INTRODUCTION une 2 Woodstock Technical Support 2 Controls and Features 2 Machine Specifications 3 SAFETY aan 6 Standard Machinery Safety Instructions 6 Additional Safety for Table Saws 8 Kickback un Mo 9 ELECTRICAL iu 10 Circuit Requirements sauna 10 Grounding Requirements 11 Extension COPS ii vao REX ecra 11 Voltage Conversion 12 SETUP naar 13 Unpacking nein 13 Needed for Setup 13 INVENLONY rt 14 Machine Placement 15 Cleaning Machine 15 uuu aa suite 16 Dust Collection 20 Tes
94. rips Blown fuse Replace fuse ensure no shorts Wall circuit breaker tripped Ensure circuit size is correct replace weak breaker Power supply switched OFF or at 4 Ensure power supply is on has correct voltage fault Plug receptacle at fault wired 5 Test for good contacts correct the wiring wrong Motor connection wired wrong Correct motor wiring connections see Page 70 Wiring open has high resistance Check fix broken disconnected or corroded wires Motor START STOP switch at fault 8 Replace switch Start capacitor at fault Test replace if faulty Motor at fault Test repair replace Machine stalls or is under Feed rate cutting speed too fast Decrease feed rate cutting speed powered Workpiece material unsuitable for 2 Only cut wood ensure moisture is below 20 machine Workpiece crooked fence mis 3 Straighten or replace workpiece adjust fence adjusted Machine undersized for task wrong 4 Use correct blade reduce feed rate or depth of blade cut Run capacitor at fault Test repair replace Belt slipping Tension replace belt see Page 56 Motor wired incorrectly Wire motor correctly see Page 70 Plug receptacle at fault Test for good contacts correct wiring Pulley sprocket slipping on shaft Replace loose pulley shaft Motor bearings at fault Test repair replace Contactor not energized has poor Test all legs for power replace if faulty con
95. rosscutting on the table saw Most expert table saw operators use a crosscut sled when they have to crosscut a large volume of work because the sled offers substantial protection against kickback when crosscutting 51 E eq Outfeed 7 228 rh codi Figure 81 Example of support and outfeed tables Crosscut Sled 4 Figure 82 Example of sled 79 m gt Model W1824 10 Hybrid Table Saw ACCESSORIES Table Saw Accessories The following table saw accessories may be available through your local Woodstock International Inc Dealer If you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a current listing of dealers at 1 800 840 8420 or at sales woodstockint com D2057 Heavy Duty Mobile Base Shop Fox Heavy Duty Mobile Bases are designed to give users a stable and mobile platform upon which to mount machinery and equipment having a variety of base sizes and weights The heavy duty casters are arranged on outriggers allowing the machine to sit as low as possible and yet be extremely stable Swivel casters on two corners provide excellent maneuverability The unique two piece retractable feet use rare earth magnets to allow the adjustment knob to turn while the foot pad is tight to the f
96. se your best judgment before retracting the pawls as they are provided for your safety To disable the pawls do these steps 1 DISCONNECT SAW FROM POWER 2 Rotate one or both arresting hooks downward then place the pawls on each of the hooks see Figure 42 Enabling Pawls To enable the pawls lift up on each pawl and move them outward and down until they both touch the table surface in the resting position as shown in Figure 41 on the previous page When to Use the Blade Guard The blade guard assembly MUST always be installed on the saw for all normal through cuts those where the blade cuts all the way through the thickness of the workpiece If the blade guard is removed for specific operations always immediately replace it after those operations are complete When Not to Use the Blade Guard The blade guard cannot be used on any non through cuts those in which the blade does not cut all the way through the thickness of the workpiece Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be used if it gets in the way of making a safe cut Use good judgment 30 A CAUTION We do not recommend disabling the pawls during normal operations unless absolutely necessary In most situations disabling the pawls will increase your risk of serious personal
97. short end of the featherboard as 18318 Slot illustrated in Figure 64 5 Cut a miter bar that will fit in the table miter slot approximately 5 long see Figure 65 Tip Consider making the miter bar longer for larger featherboards approximately half the length of the total featherboard to support the force applied to the featherboard during use Figure 64 Slot cut into the featherboard for use with a miter slot 6 Drill a 4 hole in the center of the bar then countersink the bottom to fit a 4 20 flat head Top View Side View screw 5 7 Mark a 4 line through the center of the countersunk hole in the center then use a jig saw with a narrow blade to cut it out 1 4 Hole 8 Assemble the miter bar and featherboard with a 4 Countersink on Bottom 20 x flat head screw flat washer and a wing nut or 4 Slot a star knob see Figure 66 Congratulations Your featherboard is complete Figure 65 Patterns for featherboard miter Note The routed slot countersunk hole and the flat head screw are essential for the miter bar to clamp into the miter slot When the wing nut is 2 tightened it will draw the flat head screw upward m into the countersunk hole This will spread the sides Side View gt of the miter bar and force them into the walls of Wing Nut the miter slot locking the featherboard in pl
98. t y nen 21 Recommended Adjustments 21 OPERATIONS an 22 General 22 Basic en 22 Operation Overview 23 Workpiece Inspection 23 Non Through amp Through Cuts 24 Blade Size Requirements 23 Blade Selection 25 Blade Installation 27 Blade Guard Assembly 28 Riving Knife 31 RIPPING an P 32 CrOSSCULCInEg usa cere te arre E rye eia 33 Miten EO US deer tes 34 Blade Tilt CUtS u uu rra a Pak pa 34 Dado Cutting 35 Rabbet CURING sus 38 RESAWING ne 40 SHOP MADE SAFETY ACCESSORIES 44 Featherboards 44 Push StIckS see 47 P sh BIGERS unse 48 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST D Narrow Rip Auxiliary Fence amp Push Block 49 Outfeed amp Support Tables 51 Crosscut Sled sie 51 ACCESSORIES unse sinne 52 Table Saw Accessories 52 MAINTENANCE 54 Schedule u re ra ay Rue ER T 54 Cleani g a sans 54 5 55 SERVICE uc 56 General tis one 56 Belt Service 56 Ti
99. t Stop Collars sus 58 Miter Slot to Blade Parallelism 60 Spreader or Riving Knife Alignment 63 Fence 65 Miter Gauge Adjustments 68 Electrical Safety Instructions 69 Wiring 70 Electrical Components 71 Troubleshooting 72 PARTS as 74 Cabinet amp Table 74 Trunnion amp Switch Breakdown 75 Trunnion amp Switch Parts List 76 Blade Guard 77 Fence Rails Miter Gauge Breakdown 78 Fence Rails Miter Gauge Parts List 79 Label Placement 80 WARRANTY 2 0 85 a b d 9 8 A CAUTION For Your Own Safety Read Owner s Manual Before Operating Saw Wear eye protection Use saw blade guard and riving knife for every operation for which it can be used including all through sawing Keep hands out of the line of saw blade Use a push stick when required Pay particular attention to instructions on reducing risk of kickback Do not perform any operation freehand Never reach around or over saw blade J z 51 JADIAYAS JDNVNALNIVW SNOILV Y3dO Model W1824 10 Hybrid Table Saw INTRODUCTION Woodstock Technical Support This mach
100. tach the access door by inserting the hinge pins into the hinge sockets shown in Figure 12 Hinge Sockets Figure 12 Access door attached 4 Install the handles on the handwheels see Figure 13 Handle Figure 13 Handwheel handle installed 16 Model W1824 10 Hybrid Table Saw 5 Remove the 6 cap screws flat washers and lock washers from both sides of the main table 6 Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly For a correct fit the mating edges of the table and wings must be clean smooth and flat If necessary use a wire brush or file to remove any flashing dings or high spots 7 While a helper holds the extension wings in place attach them to the main table with the 6 10 1 5 Figure 14 Extension wings attached x 25 cap screws 10mm lock washers and 10mm flat washers removed in Step 5 as shown in Figure 14 8 Place a straightedge across the extension wings and main table to make sure that the combined table surface is flat If the combined table surface is flat skip to Step 9 If the outside end of the extension wing tilts down place one or more strips of masking tape along the bottom edge of the main table to shim the end of the extension wing up see Figure 15 If
101. tacts Motor overheated Clean motor let cool and reduce workload Motor at fault Test repair replace Machine has vibration or 1 Motor or component loose Inspect replace damaged bolts nuts and re tighten noisy operation with thread locking fluid Blade at fault Belts worn or loose Pulley loose Motor mount loose broken Machine incorrectly mounted Arbor pulley loose Motor fan rubbing on fan cover Arbor bearings at fault 0 Motor bearings at fault Replace warped bent blade resharpen dull blade Tension replace belts see Page 56 Realign replace shaft pulley setscrew and key Tighten replace Tighten mounting bolts relocate shim machine Retighten replace arbor pulley Fix replace fan cover replace loose damaged fan Replace arbor housing bearings replace arbor Test by rotating shaft grinding loose shaft requires bearing replacement O WN 72 Model W1824 10 Hybrid Table Saw PROBLEM Blade is not aligned with miter slot or fence Blade does not reach 90 Blade hits insert at 45 Board binds or burns when feeding through table saw RW om POSSIBLE CAUSE Blade is warped Table top is not parallel to blade Fence is not parallel to blade 90 stop collar is out of adjust ment Sawdust stuck on stop collar 45 stop collar is out of adjust ment Sawdust stuck on stop collar Slot
102. te shield the spreader and the anti kickback pawls on each side of the spreader see Figure 37 Each of these components have important safety functions during the operation of the Saw Guard The clear polycarbonate guard allows the operator to see the blade cut the workpiece during operation This guard is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut The guard reduces injury risk by providing a barrier around the blade that prevents accidental contact and contains flying wood chips To ensure that the guard does its job effectively the guard must always be in the downward position against the table during idle operation and the hinge mechanism must be maintained in good working condition so the guard can freely pivot up and down to accommodate the height of the workpiece and return to the table surface Spreader The spreader is a metal plate that prevents the freshly cut pieces of the workpiece from pinching the backside of the blade and causing a kickback It also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs Blade Guard amp Spreader Installation 1 DISCONNECT SAW FROM POWER 2 Install the standard table insert 3 Slide the knurled knob out see Figure 38 then rotate it so it engages the upper bracket 4 Slide the blade guard spreader all the way down into the adjustment
103. that you use the blade guard assembly instead of the riving knife when making through cuts 2 a m o Model W1824 10 Hybrid Table Saw Ripping Ripping means cutting with the grain of a natural wood workpiece In man made materials such as MDF or plywood ripping simply means cutting lengthwise To make a rip cut do these steps 1 10 Review Preventing Kickback on Page 9 and take the necessary precautions to reduce the likelihood of kickback Inspect the board for soundness You will need one straisht edge of the workpiece to place asainst the fence when ripping Also if the workpiece is slightly cupped always place the cupped side down on the table for stability DISCONNECT SAW FROM POWER Ensure that the blade guard spreader is properly installed Set the fence to the desired width of cut on the scale Adjust the blade height so the highest saw tooth protrudes no more than 1 4 above the workpiece Set up safety devices such as featherboards or other anti kickback devices Rotate the blade to make sure it does not come into contact with any of the safety devices Re connect the saw to power then turn it ON and allow the blade to reach full speed Note The jointed edge of the workpiece must slide against the fence during the cutting operation Use a push stick to feed the workpiece through the saw blade as shown in Figure 45 until it is completely beyond the saw
104. the same on both sides continue to Step 11 If the adjustments you made in Step 9 were not E enough to adjust the miter slot parallel with Front Trunnion the blade continue adjusting the front and rear Cap Screw trunnions as needed until the miter slot and blade 8 10 2 are parallel c 2 m Figure 97 Location of the front trunnion cap screw 1 of 2 61 Model W1824 10 Hybrid Table Saw 12 13 14 15 Tilt the blade to 45 and recheck the miter slot to blade parallelism If the blade is still parallel with the miter slot no additional adjustments need to be made Skip ahead to Step 15 If the blade was parallel with the miter slot at 90 but not at 45 continue to Step 12 Depending on the result of Step 11 loosen the front or rear trunnion cap screws 1 2 turns and remove one shim from each side of that trunnion If the distance of A is greater than B remove one shim from each side of the front trunnion locations 1 and 2 in Figure 98 If the distance of B is greater than A remove one shim from each side of the rear trunnion locations 3 and 4 on Figure 99 Re tighten the cap screws and re check the blade to miter slot parallelism at 90 and 45 If the distance of A and B are equal no further adjustments need to be made If the distances of A and B are not equal repeat this entire pro
105. us personal injury may occur Model W1824 10 Hybrid Table Saw Lubrication It is essential to clean components before lubricating them because dust and chips build up on these components and make them hard to move Simply adding more grease to them will not yield smooth moving components If you thoroughly clean the components in this section before lubricating them the result will be silky smooth movement when turning the handwheels which will result in much higher enjoyment on your part Use mineral spirits shop rags and a stiff brush when cleaning these components then let them thoroughly dry before applying the lubrication Trunnion Slides Clean out the front and rear trunnion slides with mineral spirits and a rag then apply lithium grease into each groove Move the blade tilt back and forth to spread the grease see Figure 83 Worm Gear Bull Gear amp Leadscrew Clean away any built up grime and debris from the worm gear bull gear and leadscrew see Figures 84 85 with a wire brush rags and mineral spirits Allow the components to dry then apply a thin coat of white lithium grease to them 55 Trunnion Slide Figure 83 Trunnion slide front slide shown gears Leadscrew Figure 85 Location of the leadscrew Model W1824 10 Hybrid Table Saw SERVI
106. w one For 220V Connection Prewired This machine is equipped with a power cord that has an equipment grounding wire and NEMA 6 20 grounding plug The plug must only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 110V Connection Must be Rewired A NEMA 5 20 plug has a grounding prong that must be attached to the equipment grounding wire inside the included power cord The plug must only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with all local codes and ordinances Extension Cords We do not recommend using an extension cord with this machine Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases with longer extension cords and the gauge smaller gauge sizes higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following requirements Minimum Gauge Size at 220V 12 AWG Maximum Length Shorter is Better 50 ft AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do later in this manual GROUNDED 6 20 RECEPTACLE Current Carrying Prongs
107. y aligned with the blade the workpiece could bind during a cutting operation which could result in kickback injuries The miter slot and fence MUST be correctly aligned with the blade before continuing to Step 20 20 Move the fence over so that it just touches the blade and verify that the indicator line is directly over the zero line If you need to correct the position of the indicator line loosen the screws on the pointer window adjust it so that the line is over the zero line on the scale see Figure 22 then re tighten the SCrews Indicator Line 21 Install the blade guard as instructed in the Blade Guard Assembly procedure on Page 28 Pointer Window A Figure 22 Fence pointer window alignment 19 Model W1824 10 Hybrid Table Saw 22 Attach the switch to the bottom left hand side of the front rail using 2 M5 8 x 12 screws 2 5mm lock washers and 2 5mm flat washers see Figure 23 Dust Collection Recommended CFM at Dust Port 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must take into account many variables including the CFM rating of the dust collector the length of hose between the dust collector and the machine the amount of branches or Y s and the amount of other o
108. y near moving parts Verify removal before starting SECURING WORKPIECE When required use clamps or vises to secure workpiece A secured workpiece protects hands and frees both of them to operate the machine FEED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut GUARDS amp COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement during operations greatly increases the risk of injury and loss of control Verify machines are stable secure and mobile bases if used are locked before starting FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury UNATTENDED OPERATION Never leave machine running while unattended Turn machine off and ensure all moving parts completely stop before walking away MAINTAIN WITH CARE Follow all maintenan

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