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Woods Equipment LOADERS LF138 User's Manual

1. WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference FP Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser aa All units listed below 2 years Seals BW1260 BW1620 BW1800 BW2400 BW240HD BW180HD BW180HB BW126HB BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X N Ce DS1260 DSO1260 DS1440 TS1680 BW126 3 BW 180 3 BW240 y components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD BW180LH 5 years TC R74 TC R68 TC R60 TBW 144 TBW180 TB W204 RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 ip hea ea cre a commercial applications aie RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 BB600
2. Hm AVOID INJURY OR DEATH FROM FALLING OBJECTS e Do not carry shiftable items Hay bales logs fence posts stones and other objects can roll or fall from a raised attachment and crush oper ator or bystanders e This unit is not equipped with any method to prevent objects such as round bales posts or logs from rolling back onto operator e Do not handle round hay bales e Carry loads low and drive slowly e Do not carry large objects that can fall out of attachment into operator zone e Never lift load higher than necessary to clear the ground when moving CAUTION Hm Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate TRACTOR PREPARATION Before operating the loader extra weight should be added to the rear of the tractor with rear wheel weights or liquid ballast for optimum stability Refer to your trac tor operator s manual for weight information The tractor rear wheels should be moved to the tractor manufacturer s widest recommended settings to increase the stability of the tractor For safety in preventing injury or death from rollover accidents the tractor must be equipped with an approved ROPS or ROPS cab and seat belt Pin on bucket must be securely attached to the loader using pins and retaining hardware supplied
3. BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS 1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discr
4. manual tube Manual tube Feedline clamp 1 2 Feedline clamp 5 8 Strap Bearing 1 25x1 41x1 00 set of 2 Bearing 1 25x1 41x1 00 set of 24 Wiper ring 1 1 4 ID Plastic tie Decal set complete Decal set safety Decal set safety French M8 x 1 25P Hex nut 5 32 Hair pin cotter 3 16 x 2 Cotter pin 1 4 x 1 3 4 klik pin included with item 10 M8 x 1 25P x 150 mm HHCS 5 16 NC x 1 HHCS GR5 Washer 5 16 Standard flat Nut 5 16 NC Nylock 3 8 NC x 2 1 2 HHCS GR5 Nut lock 3 8 NC 1 2 NC x 1 HHCS GR5 1 2 NC x 2 HHCS GR5 1 2 NC x 3 1 2 HHCS GR5 Washer 1 2 ID x 1 5 8 OD x 1 4 thick Nut hex 1 2 NC Nut lock 1 2 NC Washer 1 1 4 standard flat Spanner wrench used for cylinder repairs HHCS Hex Head cap Screw Standard hardware obtain locally Parts 39 QUICK ATTACH BUCKET ASSEMBLY REF PART QTY DESCRIPTION 1 2470084G 84 Bucket w Grapple lugs 1 2470084 84 Bucket 1 2470096 96 Bucket w Grapple lugs 2 1014179K 84 Cutting edge kit incl items 15 16 2 1019482K 96 Cutting edge kit incl items 15 16 3 38993 7 Bucket tooth 4 46381 Tooth kit 7 for 84 bucket incl items 3 5 10 13 5 46388 7 Bucket tooth stiffener 6 1022758 1 84 Cutting edge 75 x 6 0 x 84 weld in edge 6 1022766 1 96 Cutting edge 75 x 6 0 x 96 weld in edge 10 301145 14 3 8 NC x 2 Carriage bolt GR5 CDr342 12 838 14 3 8 Lock washer 13 835 14 3 8 NC Hex nut 15 21261 A R 5 8 NC x 2 Plow bol
5. 10 Dumping Bucket MANO556 9 21 2007 Lift the bucket high enough to clear the side of the vehi cle Move the tractor in as close as possible then dump the bucket See Figure 10 Lowering Bucket After the bucket is dumped back away from the vehicle while lowering and rolling back the bucket FLOAT POSITION LOWER Figure 11 Control Handle Function Operating with Float Control During hard surface operation keep the bucket level and put the lift control in the float position to permit the bucket to float on the working surface If hydraulic down pressure is exerted on the bucket it will wear faster than normal The float will also prevent the mixing of surface mate rial with stockpile material The float position will reduce the chance of surface gouging when removing snow or other material Figure 12 Float Position Loading from a Bank See Figure 13 Exercise caution when undercutting high banks Dirt slides can be dangerous Load the bucket from as low a position as possible for maximum efficiency Loader lift and break away capacity diminish as loading height is increased Keep the bucket level when approaching a bank or pile This will help prevent gouging in the work area Operation 15 Figure 13 Loading from a Bank Peeling and Scraping Use a slight bucket angle travel forward and hold the lift control forward to start the cut Make a short 5 inch to 8 inch angle cut and break out
6. 44 45 Bolt Torque Chant sms oo et bh eS eee eb ons eee eet eee 46 Bolt Size Chart amp Abbreviations 0 0 0 ccc eee 47 NGC rr E fans Maren cites ad OD E te eaten a 48 Product WI aa ss eia E tae DA a A Inside Back Cover Replacement Parts Warranty 0 0000 e eee eee Back Cover iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your loader Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation MANO556 9 21 2007 The illustrations and data used in this manual were current at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this
7. 6 2011 3 4 A ssem b y pda 9 21 2007 INSTALLATION ATTACH LOADER TO TRACTOR Remove mount pins from loader uprights Align tractor with loader and drive tractor into loader slowly Figure 44 Align Tractor to Loader Shut off tractor Connect the hydraulic hoses Restart tractor and drive tractor forward dump bucket to lower upright into mounts Continue dumping bucket until uprights settle into mounts and mounting pin holes are aligned Set brake and shut off the tractor Install mount pins and retaining clips Remove pins and fold stands into storage position using pins provided Figure 45 MAN0556 9 21 2007 REMOVE LOADER FROM TRACTOR Bucket or attachment must be installed to remove loader Park tractor on a level surface and lower bucket so the bucket bottom or attachment is about 1 off the ground Set brake and shut off tractor Remove lock up pin and lower the parking stands Install pin into hole that most closely aligns Figure 46 Repeat steps for opposite parking stand Remove mount pins from loader uprights Start tractor and retract lift cylinders Roll bucket back to completely raise loader uprights from mounts Shut off tractor Disconnect hydraulics Store mount pins in loader uprights Start tractor and back away from loader Figure 46 Parking Stands Installed A WARNING E Stored loader can fall and cause serious injury or death Securely store loader and attachme
8. Attach grapple arm 4 to right attachment bracket using pin 18 cap screw 26 and lock nut 27 Secure base end of cylinder to attaching bracket using pin 17 cap screw 26 and lock nut 27 Repeat steps to secure second grapple arm 4 and cylinder to left attachment bracket Roll bucket back until front pads of grapple arms 4 are level with the ground Place grapple toothbar 5 under grapple arms and secure using eight four per arm cap screws 25 sixteen hardened flat washers 21 and lock nuts 20 Attachment bracket right Attachment bracket left Grapple arm Grapple toothbar Grapple grill Hitch pin 1 25 x 4 63 Pin 1 25 x 5 50 Pin 1 25 x 6 68 5 8 NC Lock nut 5 8 Hardened flat washer Klik pin 7 16 x 2 5 8 NC x 2 1 2 HHCS GR8 5 16 NC x 2 1 4 HHCS GR5 5 16 NC Lock nut 1 2 NC x 1 1 2 HHCS 1 2 NC nut CD7336A 1 Figure 41 Grapple Assembly Rev 1 6 2011 MANO556 9 21 2007 Assembly 33 Install Hydraulic Hoses 3 Attach straight end of hose 41 to base end of left grapple cylinder f N fa 4 Route hose along inside of left attachment bracket GRE gt or and attach 90 end of hose 41 to the bottom a feedline 43 on the left side of the grapple 5 Secure hoses to attachment bracket using hose clamp 50 and lock nut 27 6 Repeat steps to attach hoses 40 amp 41 to right side of grapple 7 Attach ada
9. Before loosening fittings lower load release pressure and be sure oil is cool m Consult physician immediately if skin penetration occurs 10 Safety A 9 PN 56052 FALLING LOAD HAZARD To avoid injury or death Do not handle round bale or other shiftable load unless loader is equipped with approved attachments Read Operator s Manual Lift and carry only one bale at a time Handle raised load with caution Carry load low 56052 A MANO556 9 21 2007 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 8 PN 1025148A 5 PN 56050 LOADER MOUNTING INSTRUCTIONS Read Operator s Manual instructions before proceeding To Remove Loader 1 Park tractor on a level surface with attachment about 1 inch off the ground 2 Set brake and shut off tractor 3 Remove lock up pins and lower the parking stands Install pins into the holes that most closely align Pin location is noted in Operator s Manual Remove mount pins from loader uprights Restart tractor and retract lift cylinders Roll back attachment to completely raise uprights from mounts Shut off engine Disconnect hydraulics Back tractor away Store mount pins in loader uprights To Mount Loader 1 Remove mount pins from uprights 2 Drive tractor into loader slowly 3 Shut off tractor Connect hydraulics 4 Restart tractor and dump attac
10. CD 056A 4 Introduction MANO556 9 121 2007 LIFT CAPACITY amp BREAKOUT VS PRESSURE LF138 Lift LF138 Breakout LF156 Lift LF156 Breakout Capacity 31 5 Forward of Capacity 31 5 Forward of Pressure psi at Bucket Pin Ibs Bucket Pin Ibs at Bucket Pin Ibs Bucket Pin Ibs 2250 3160 3410 3700 3820 2500 3720 3920 4270 4400 2750 4280 4440 4850 4990 Capacities measured in accordance with ASAE S301 4 ATTACHMENTS APPROVED FOR USE ON LF138 amp LF156 LOADERS Description Model Weight Agricultural Grapple GF5000 700 lbs Attachment Bale Spear BS32E 275 lbs Bale Clamp BC22E 570 lbs Pallet Fork PF6048E 600 Ibs E Introduction 5 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION E During installation the tractor engine should be off the key removed and the brakes locked Do not disconnect hyd
11. all persons away from operator control area while performing adjustments service or maintenance E Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death CAUTION Hm Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate 26 Dealer Service CYLINDER SERVICE The cylinders are designed to be reliable and easy to service If a cylinder should malfunction during the war ranty period return the complete cylinder assembly without disassembling to your authorized service department or contact your authorized service depart ment for instructions Unauthorized disassembly of a cylinder in
12. kits Loader Set Up A WARNING m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately EH Lift and support all loader components safely m Stand clear of the loader while attaching The loader could fall causing serious personal injury Always work safely and think clearly Remove bucket and attachment coupler from shipping skid Support loader frame and remove lag screws from plates that hold frame on skid Lower frame to ground Using an overhead lifting devise lift loader frame and position tractor so uprights can be placed onto loader mount Secure uprights on mounts with pin shipped with frame Cut shipping straps around boom cylinders and remove spacer angle and protective sleeves Refer to Hydraulic Hose Installation in the loader mounting kit Always use hoses that have a minimum working pressure rating of 3000 psi and meet or exceed SAE 100R1 specifications Refer to Control Valve Manual for optional control valve instructions Connect loader hoses and start tractor Clear hydraulic system of air by raising and lowering boom frame and actuating bucket cyl
13. manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Introduction 3 SPECIFICATIONS Specifications will vary with tractor tire size hydraulic system and bucket used The specifications are given for a loader equipped with a 84 LF138 and 96 LF156 material bucket operated with an average tractor hydraulic system of 10 20 gpm with engine operating at rated PTO rpm and a control valve relief setting of 2750 psi Model LF138 Model LF156 A Maximum Lift Height 138 156 B Clearance with Attachment Dumped 103 121 C Reach at Maximum Height 32 36 D Maximum Dump Angle 50 50 E Reach with Attachment on Ground 85 94 F Attachment Rollback Angle 35 35 G Digging Depth 6 6 Overall Height in Carrying Position 74 81 Length of Attachment 42 42 Lift Capacity to Full Height at Bucket Pin 4280 Ibs 4850 Ibs Lift Capacity to Full Height 31 5 Forward of Bucket Pin 2940 Ibs 3480 Ibs Breakout Capacity at Bucket Pin 6410 Ibs 7140 Ibs Breakout Capacity 31 5 Forward of Bucket Pin 4440 Ibs 4990 Ibs System Pressure Tested 2750 psi 2750 psi Recommended Hydraulic Flow 10 20 gpm 12 25 gpm Recommended Tractor PTO Horsepower 65 105 hp 85 140 hp Lift Cylinder Bore 2 76 2 95 Bucket Cylinder Bore 2 76 2 76 BUCKET HEAPED CAPACITY WEIGHT 84 QA 28 7 cu ft 690 Ibs 84 Pin 28 7 cu ft 660 Ibs 96 QA 33 0 Cu ft 760 lbs
14. property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment 5 Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 CANNON Oregon Illinois 61061 USA GILL 800 319 6637 tel 800 399 6637 fax Ww ARM WAIN ROY www WoodsEquipment com A aw Fhe FB WOODS Em F 3079 Rev 1 12 2011 N WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation impr
15. 1 Remove loader from tractor 2 Remove pivot pin from pivot location that needs to be replaced NOTE Make sure to support upright and or lift cyl inders to prevent them from falling while the loader is being disassembled 3 Remove both wipers if present 4 Remove both bearings from each pivot point NOTE Hammer and punch or heat may be required to remove bearings 5 Apply one drop of Loctite supplied with bearing kit to each new bearing and install bearing 6 Allow Loctite to set one hour before reassembling loader 7 Apply grease to all bearings Allow grease to fill small cavities in bearing 8 Install wipers if required NOTE Lip must be installed towards the outside of joint Figure 36 9 Reassemble loader MANO556 9 21 2007 o mol TED Eos MA Es p Pur ri Replaceable N ee Bearings Wiper Note Lip Direction Figure 36 Wiper Installation Dealer Service 29 NOTES 30 Dealer Service E ASSEMBLY DEALER SET UP INSTRUCTIONS Loader assembly is the responsibility of the Woods dealer The loader is shipped assembled on a pallet for your convenience The loader must be properly set up and installed to assure prolonged service life and safe operation A WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate ski
16. 2 ISO B 15 1002739 4 Hitch pin 1 25 x 4 63 47 1025944 1 Quick coupler male 1 2 ISO B 16 1018607 4 Bearing 1 25 x 1 41 x 1 0 set of 2 48 1025945 1 Quick coupler female 1 2 ISO B 17 1020348 4 Pin 1 25x5 50 49 54315 2 Adapter 1 2 NPTM x 9 16 JICM 18 1025647 2 Pin 1 25x6 68 50 258 6 Feedline clamp 20 6239 8 5 8 NC Lock nut 51 24409 4 Crg bolt5 16NCx1 21 57817 16 5 8 Hardened flat washer 23 35124 4 Klik pin 7 16 x 2 Standard hardware obtain locally NOTE For items 8 9 amp 10 see Decal pages 10 and 11 aaa canes Parts 45 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual paris list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head T A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD mer 6e 8 0 B3 4 8 12 1 ne a 3 38 4 4 e Y METRIC SERIES Metric Bolt Head A TORQUE Identification E Metric Metri A CHART Grade 8 8 Grade 10 9 Diameter amp Diam
17. 25646 13 1025647B 14 1025660B 14 1026270B 15 1025667B 15 1026261B 16 1025668 17 1025669 17 1026262 18 1026258 18 1026269 QTY ee ee ha PO YO NNN a A FYB YN YN ND Rev 4 25 2008 MANO556 9 212007 DESCRIPTION Boom assembly LF156 Boom assembly LF138 Right upright LF156 Right upright LF138 Left upright LF156 Left upright LF138 Cylinder 2 95 x 1 97 x 30 87 right hand LF156 Cylinder 2 76 x 1 77 x 28 93 right hand LF138 Cylinder 2 95 x 1 97 x 30 87 left hand LF156 Cylinder 2 76 x 1 77 x 28 93 left hand LF138 Cylinder 2 76 x 1 49 x 20 00 Bucket link also order 2 of wiper 441517 Free link 11 50 Guide link 11 50 Pin bent 50 x 3 00 Pull pin 1 25 w lynch pin Pin 1 25 x 7 63 Pin 1 25 x 6 68 Cover feedline LF156 Cover feedline LF138 Channel stand support LF156 Channel stand support LF138 Pad parking stand Channel parking stand LF156 Channel parking stand LF138 Bracket level indicator LF 156 Bracket level indicator LF138 REF PART 19 1026259 20 1025651 21 1003828 22 258 23 56 25 43439 26 1018607 27 1018608 28 441517 29 88 35 1026596 36 1018605 37 1019721 38 30515 39 2688 40 64803 41 62043 42 307128 43 14562 44 4378 45 FA220 46 300165 47 6698 48 300300 49 3699 50 1637 51 29553 52 1093 53 765 54 7163 55 1021841 QTY DESCRIPTION Rod level indicator Bracket
18. Do not leave the operator s seat if any part of the power unit or attachment contacts electric lines or underground cables A WARNING E Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Move wheels to tractor manufacturer s widest recommended setting to increase stability Do not use loader on tractors with single or double cen tered front wheels m To provide stability add tractor manufacturer s recommended wheel ballast or rear weight m Never allow children or untrained persons to operate equipment E Keep bystanders away from equipment E Keep all persons away from operator control area while performing adjustments service or maintenance E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death 12 Operation A WARNING E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY
19. M x 3 4 JICF LF138 Elbow 3 4 JICM x 3 4 JICM LF156 Feedline clamp 1 2 Feedline clamp 5 8 Strap 5 16 NC Nylock nut Plastic tie Standard hardware obtain locally MANO556 9 21 2007 HYDRAULIC CYLINDER SEAL KITS amp ASSEMBLY no OR Extended Retracted o Nut ah a Gland Complete Assembly LF138 Boom 67 00 38 07 1024771 1024766 RH 1024767 LH a 1024769 LH 48 88 88 28 88 88 Ee a 1024778 1024770 MANO556 9 212007 P ar t S 4 3 2490000 GRAPPLE OPTIONAL 4 DANGER Serious injury or death can result from contact with electrical lines Rev 1 6 2011 44 P arts sere 9 21 2007 2490000 GRAPPLE PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1021502B 2 Hydraulic cylinder 25 11854 8 5 8 NCx2 1 2 HHCS GR8 2 1025916 1 Grapple attach right 26 7164 6 5 16 NC x 2 1 4 HHCS GR5 3 1025917 1 Grapple attach left 27 6778 12 5 16 NC Lock nut 4 1025918 1 Grapple arm 28 3379 4 1 2 NC x 1 1 2 HHCS GR5 5 1025919 1 Grapple tooth 29 1093 4 1 2 NC nut 6 10382748 1 Grapple grill 40 1023474 2 Hose 46 x 9 16 ORBM x 3 4 JICF 90 7 1026520 2 Decal Danger Overhead Power 41 1023477 2 Hose 52 x 9 16 ORBM x 3 4 JICF 90 Lines 42 360143 2 Hose 28 x 9 16 ORBM x 3 4 JICF 90 8 56051 1 Decal Warning Read Manual 43 216070 2 Feedline 9 56050 1 Decal Warning Crush amp Fall Hazard 45 1024763 1 Dustcap 1 2 ISO B 10 19924 1 Decal Warning Hydraulic Fluid 46 1024764 1 Dust plug 1
20. MANOS56 OPERATORS MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as speci
21. P EE ot cote ine RR UR Left Hand RE RREO DRA ED E OR T E E Left DO ADE O EA E E EE E Meter A OENE E EE E A EE EE E EE Millimeter Rese E EE E EEE EE E E Male Bolt Torque amp Size Charts Rev 3 28 2007 A pos A E E RM ae E RR RT sees Mega Pascal RPA ARO ASR ND E E E RR UR Newton ING RREO DR ends National Coarse DER O E RD EET E TT National Fine NP SM sabias National Pipe Straight Mechanical NPT o tensceaaaiiceantasncses National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORB seorpibo ira iai abas O Ring Boss Male FP gears DR NE DR RR ERR CRETA TODO EAE Pitch PE apaifisdena nando Ni ced dans atada Power Beyond Do RR e E Pounds per Square Inch FT JARRGIR RO RENNES RD AR RR Power Take Off OOD saquei ninar nene sossegada Quick Disconnect a EI EEE TTT A T Right Hand ROPO ee ee eee Roll Over Protective Structure PRI DA rs sis seio doa dE Sos Revolutions Per Minute FRE ogee RES SR UR vase RARE ER Right OAE cassdsuauasetE ne deisagnei Society of Automotive Engineers UNO o acaso Casas dana fo das dear ea Unified Coarse DD A EE E DE RR tae aie Unified Fine DI EEE Unified Special Appendix 47 A ASSEMBLY Dealer Set Up Instructions 31 D DEALER CHECK LISTS Delivery Dealers Responsibility 25 Pre Delivery Dealer s Responsibility 25 DEALER SERVICE Cylinder Repair Threaded Rod Guide Cylinder Assembly 26 Disassembly 26 Pivot Bearing Replacement 29 G GENERAL Abbreviations 47 Bolt Size Chart 47 B
22. S GR5 6 1025646 4 Pin 1 25 x 7 63 22 639 1 1 2 NC x 2 1 2 HACS GR5 7 1025543 2 Pin 787 x 7 60 23 765 3 1 2 NC Lock nut 8 395036 1 Handle grip 15 H019 1 Lock pin NSS Not sold separately HHCS Hex Head Cap Screw Standard hardware obtain locally MANO556 9 212007 P ar t S 4 1 REF PART mah NOOO 1 Tf RARA OONN 1025656 1026250 1025653 1026251 1025655 1026252 1025654 1026253 1025658 1026254 1025657 1026255 360174 1004286 HYDRAULIC HOSE ROUTING amp PARTS LIST QTY i i i i i 1 i i i i 4 A 20 secure Hoses to Cylinder DESCRIPTION Feedline Bucket rod upper LF156 Feedline Bucket rod upper LF138 Feedline Bucket base upper LF156 Feedline Bucket base upper LF138 Feedline Boom base LF156 Feedline Boom base LF138 Feedline Boom rod LF156 Feedline Boom rod LF138 Feedline Bucket rod lower LF156 Feedline Bucket rod lower LF138 Feedline Bucket base lower LF156 Feedline Bucket base lower LF138 Hose 36 x 3 4 ORBM x 3 4 JICF LF156 Hose 28 x 3 4 ORBM x 3 4 JICF LF138 42 Parts Secure Hoses to Cylinder REF PART 8 360175 8 360178 9 360161 9 360175 15 315019 16 258 17 56 18 43439 19 FA220 20 88 QTY MNO 15 il 3 GREEN O 4 YELLOW O DESCRIPTION Hose 60 x 3 4 ORBM x 3 4 JICF LF156 Hose 50 x 3 4 ORBM x 3 4 JICF LF138 Hose 64 x 3 4 ORBM x 3 4 JICF LF156 Hose 60 x 3 4 ORB
23. a e Do not leave the operator s seat if any part of the power unit or attachment contacts electric lines or underground cables Safety Rules continued on next page Safety 7 SAFETY RULES 4 amp ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page m AVOID INJURY OR DEATH FROM ROLLOVER ACCIDENTS e Move and turn tractor at less than 6 mph 10 km h e Watch for hidden hazards such as holes ditches and other obstructions which may cause tractor and loader to tip over e Carry loads close to the ground to aid visibil ity and lower center of gravity for improved sta bility e Balance loads so weight is evenly distributed and load is stable e Be extra careful when operating on a slope e Do not operate on steep slopes e Do not stop start or change directions sud denly on slopes e If loader is equipped with round bale attach ments always approach bale with tractor facing uphill e Be sure tractor tire spacing and rear ballast is correct before using loader e Tractor must be equipped with a Roll Over Protective Structure ROPS and seat belt Keep seat belt securely fastened and keep foldable ROPS systems in locked up position at all times m AVOID INJURY OR DEATH FROM FALLING BALES AND OTHER OBJECTS e Do not carry hay bales logs fence posts stones or any other loose objects that can roll shift or fall from a raised bucket and crush operator or b
24. aulic system and check oil level When hose routing and correct loader operations are verified identify each circuit by placing a matching col ored band around the male and female quick coupler The color coded bands will make reinstallation easier when the loader is removed from tractor FLOAT POSITION LOWER ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment slow Handle to left Rollback bucket or attachment Figure 48 Single Lever Control Operation GRAPPLE ASSEMBLY OPTIONAL Remove Grapple A WARNING E Block equipment securely for storage m To help prevent injury caused by a falling imple ment always detach on a hard level surface Hm Keep children and bystanders away from stor age area 1 On a hard level surface raise bucket and roll it completely forward 2 Place 4x4 blocks underneath the grapple arms near the rod ends of the cylinders 3 Lower the bucket and set it down so the grapple arms rest on the 4x4 s and the toothbar rests on the ground MANO556 9 21 2007 4 Open the grapple slightly enough to remove some Install Grapple pressure from the pins 1 Raise the grapple grill so that it is out of the way and will not swing down secure with bungee R the pins that attach the grapple to the O TARR straps if necessary bucket tools may be required to get the pins out 2 Ro
25. bs ft Compress wear rings and piston seals and carefully insert piston and rod assembly into barrel Use care to prevent damage while installing Carefully screw rod guide 5 into barrel 8 using a spanner wrench or carefully use a punch and hammer SE VE Sa es CoO7075D Figure 31 Bucket Cylinders MANO556 9 21 2007 Dealer Service 27 Piston rod O Ring Wiper ring Rod seal Back up ring O Ring Guard ring Offset ring Crown piston sea Rod guide assemb Piston Cylinder barrel 3K 3K XS LAS CLITA de aan A oi E Figure 32 Boom Cylinders Piston rod O Ring Wiper ring Rod seal Back up ring O Ring Guard ring Offset ring 3H oe 3G TART SS SSM O A w Crown piston seal Wear ring Rod guide assembly Piston Cylinder barrel Si Figure 33 Grapple Cylinder 28 Dealer Service SZ LYS EA CD7075A MANO556 9 21 2007 PIVOT BEARING REPLACEMENT Two replacable bearings per pivot joint are located in Bearing Location Wiper e Boom pivot A e Boom cylinder rod end B e Bucket cylinder rod end C e Loader boom bucket pivot D e Bucket linkage E e Boom guide link pivot F Bearing repair kits for LF138 and LF156 loaders are 1018608 24 Bearing repair kit All pivot points 1018607 2 Bearing repair kit For any 1 pivot point Replace pivot bearing as follows
26. cket or loader attach ment in full roll back position Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor m Keep all persons away from operator control area while performing adjustments service or maintenance E Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt CAUTION Hm If you do not understand any part of this manual an
27. cleanly Figure 14 With the bucket level start a cut at the notch approxi mately 2 inches deep Hold the depth by feathering the bucket control to adjust the cutting lip up or down When the front tires enter the notch adjust the lift cylin der to maintain proper depth Figure 15 Figure 15 Peeling Scraping Make additional passes until the desired depth is reached During each pass only use the bucket control while at working depth This will allow you to concen trate on controlling the bucket angle to maintain a pre cise cut Figure 16 3rd Cut 4th Cut Etc Figure 16 Additional Passes 16 Operation Loading Low Trucks or Spreaders from a Pile For easier loading minimize the angle of turn and length of run between pile and spreader Figure 17 Figure 17 Loading Backgrade occasionally with a loaded bucket to keep the working surface free of ruts and holes Also hold the lift control forward so the full weight of the bucket is scraping the ground Use the heel of the bucket Figure 18 Backgrading Backblading Position the bucket at an angle of less than 45 degrees and back up slowly Figure 19 Backgrading with the bucket tilted too far will result in damage to bucket cylinders and void warranty Figure 20 Figure 19 Backblading MANO556 9 21 2007 Figure 20 Bucket Tilted too Far Backfilling 1 Approach the pile with a flat bucket Figure 21 Figure 21 Backfilling Cor
28. d need assistance see your dealer Hm Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear 22 Owner Service sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Lubrication NOTICE m When adding oil to the tractor reservoir always use hydraulic oil as specified by the tractor manu factures Daily Check the level of hydraulic oil in tractor before starting each day s operation If necessary add oil as recommended in your tractor owner s man ual Lubricate after every eight hours of operation lubricate grease fittings at each end of each lift boom arm and at rod and base end of each boom and bucket cylinder After every eight hours of operation check all hardware and tighten where required Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil Annually Lubricate direct mount control valve joystick link age with grease Grease Every 8 Hours Grease Every 8 Hours Grease Every Figure 30 Lubrication Points MANO556 9 21 2007 TROUBLESHOOTING The following is a list of service problems possible causes and solutions If problems still exist after preforming the solution contact your neare
29. dress practices not related to personal injury NOTE Indicates helpful information ALITEC BMP CENTRAL FABRICATORS GANNON GILL w mes WAIN ROY AO SED WOODS 2 In tro duction Gen Rev 3 5 2010 TABLE OF CONTENTS HALFOGQUCTIONN se ado ar a ones SEEN od te De ae ee Bt RU LIZ DA a A A o a 2 General INIOMMAlONs 2 merie teii ee pda te ai a Sata ues 3 SPECICANONS sims ate Steerer ne SEE ete B dee oid ote hie Ua 4 Sale QUIS casas ve oo ce tees ERA Bh ee See leew EE eee 6 Safety amp Instructional Decals 2 2 0 ccc ee 10 Operation 2 centivine de sic Eds SALVA pd eee ee eGo ewan tee ES 12 OWNER SCCO saga Rass oe SS ere eee Eee eee herent oe 22 MHNOUDICSMOOUNG PERO Rs RR DR O aloe Gu ead he Ge aie aS Se gta aaa ti 23 Dealer SENCE pisa Seve de tea ee Aki weeny aes 26 ES SCI DIVE seria 2 o Gru ie ara CR e a et E Rs CE 31 Dealer Check Lists sus e143 bode es dna ee DS She ie ER GU id 25 INSANO seas ms DS pd td SS E ih ae a Sra asda wh an dh rd E 35 Parts Lists LF138 amp LF156 Loader Assembly 00000 cee 38 39 Quick Attach Bucket Assembly 0000 c eee ee eee 40 Pin on Bucket Assembly 2 0 00 cece eee ees 40 Quick Attach Coupler ce raa as Beh ae care ATA Ghd eA a 41 Hydraulic Hose Routing amp Parts Lists 0000005 42 Hydraulic Cylinder Seal Kit amp Assembly 000005 43 Grapple Assembly Optional 0 0 0 0 0 0c eee eee
30. e components through full operational range to check clearances Replace any damaged hoses immediately E Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured Hm Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition 1020 Loader SR Rev 2 16 2007 SAFETY RULES amp ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 E Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged EH To provide stability add tractor manufacturer s recommended wheel ballast or rear weight m Move wheels to tractor manufacturer s widest recommended setting to increase stability Do not use loader on tractors with s
31. ead sealer on pipe tapered threads Tighten fittings Use thread sealer on pipe tapered threads Replace defective parts Install seal repair kit Repair and or replace Troubleshooting 23 TROUBLESHOOTING Cannot raise load Low oil supply Check oil level Bucket overloaded Try lighter load Hydraulic couplers not fully Reconnect hoses engaged Cylinder piston seal leakage Install seal repair kit Control valve incorrectly adjusted Repair or replace control valve or malfunctioning Tractor valve not open to provide Open tractor valve Be sure pres circuit to auxiliary valve sure is to inlet side of auxiliary valve Hydraulic pump malfunctioning Repair or replace hydraulic pump Load is greater than boom lift Check loader specifications capacity Bucket or boom leaks down from Leaks in hydraulic circuits Tighten loose fittings Use thread hold position sealer on pipe tapered threads Cylinder piston seals leaking Install seal repair kit Control valve worn or damaged Repair or replace control valve Tractor valve worn or damaged Repair or replace tractor valve Cannot lower boom Hydraulic couplers not fully Recouple hoses engaged Loss of bucket tilt control when Tractor lever in float position Use float lockout control to pre lever is pushed completely for vent lever from being moved to ward float position Couplers hard to hook up Pressure in circuit Place control levers in float when c
32. eck the Dealer Locator at www WoodsEquipment com or in the United or vedado States and Canada call 1 A WARNING 800 319 6637 LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED Read operator s manuals for instructions Position and align loader to attachment Rotate coupler handle to full locked position Lockpins must fully extend into hole of attachment lugs and coupler sleeves Attachment mechanism must be functional and in good repair Only use loader manufacturer approved attachments For information on approved attachments call 1 800 319 6637 Failure to follow these instructions could result in serious injury or death ee MANO556 9 212007 S a f e t y 1 1 OPERATION Be familiar with and follow all safety rules and safety decals in the manual on the loader and on the tractor The safe operation of this loader is the responsibility of the operator who must be properly trained The opera tor should be familiar with the equipment and all safety practices before starting operation Read the safety rules and safety decals on pages 6 through 11 DANGER m AVOID INJURY OR DEATH FROM POWER LINES e Stay away from power lines e Electrocution can occur without direct con tact e Check clearances before raising attachment e Consult local utilities before digging Know location of and avoid contacting all under ground cables pipelines overhead wires and other hazards in digging area e
33. et and crush operator or bystanders e Do not handle round bales unless loader is equipped with approved bale handling attach ment e Handle raised loads with caution e Carry loads low and drive slowly A WARNING m Use caution when handling loose or shiftable loads Never handle large heavy objects due to the dangers of rolling the tractor over upending the tractor and having the object roll or slide down the loader arms onto the operator 18 Operation Never lift loader higher than necessary to clear the ground When necessary ballast the tractor rear to compensate for load Never lift large objects Move slowly and carefully Avoid rough terrain Stop the loader gradually when lowering or lifting loads For loose hay or other materials adjust the mounting arms and the grapple teeth in the position that provides the best performance Set the rear tractor wheels to the widest recommended setting Add enough ballast at the rear end so at least 50 of the original rear wheel weight is maintained when the load in the loader is at transport height Always carry the load on level ground or directly uphill Never move along a side hill or directly downhill when a load is carried Make sure the grapple is holding the load securely so it cannot roll backwards or sideways Never carry a round bale in a bucket without a properly operating and adjusted grapple Picking Up a Round Bale with Grapple Approach bale with gra
34. eter amp Thread Pitch Thread Pitch Millimeters N m Millimeters m E 29 75 363 507 6e n 21 16 2 O57 103 20x25 30mm 330 24 457 37 s7 20 si 421 700 583 625 ast 655 24x20 mzs 667 1626 1199 1258 o28 1740 1288 30x20 Typical Washer Flat Washer Installations Lock Washer a Bo 00 oo D O 8 9 00 4 6 App e n dix Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 8 3 4 7 8 4 5 6 7 5 16 3 8 1 2 IN 1 2 3 MM 2 Metric Bolt Thread Sizes 8MM 10MM 12MM 000000 14MM 16MM 18MM ABBREVIATIONS PA O DARREN SN DE E E eet Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATF ORAR E RR SRS CR Automatic Transmission Fluid ai ad E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male 6 AR RD RR A een Constant Velocity CO asirans E Counter Clockwise VY E E E ie Clockwise A side A EP OPE EE tnt E RE RR EEEE Female Fe Il E E E E E EE ET Full Thread E EET E E N eee T Gauge OR Sm CIC a NR een eee ae Grade 5 etc GIRO O E Hex Head Cap Screw o RANMA NNE e tenet er ERES Heat Treated JIC RR Joint Industry Council 37 Degree Flare E o POE
35. etion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 11 loss of crops 111 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to
36. fied Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to obServe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death MM indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury ee Is used to ad
37. fittings tubing and cylinders for any leaks or damage Be sure quick couplers operate properly Make sure hydraulic valve matches tractor hydraulic system open system or closed system Check parking stand for proper operation Check that all safety decals are installed and in good condition Replace if damaged Check that all loader mounting decals are prop erly installed on left loader mount Make sure all hydraulic fittings are tight and hoses are properly routed and not twisted bent sharply kinked or pulled tight Make sure loader operates as recommended See operation section Make necessary changes in hydraulic hook ups to obtain loader operation Cycle loader all functions Bleed air from hydraulic system Cycling loader removes air from system After cycling loader check hydraulic system oil level MANO556 9 21 2007 DELIVERY CHECK LIST Dealer s Responsibility Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer how to make adjustments Instruct customer how to lubricate and explain importance of lubrication Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct customer that service work does not require going underneath unit and never
38. hment to lower uprights into mounts 5 Extend lift cylinders and install mount pins and clips Set brake and shut off tractor 6 Rotate parking stands into storage position and secure with lock up pins 1025148 A CRUSHING HAZARD To avoid injury FALLING HAZARD or death To avoid injury e Do not walk or work un or death derneath a raised loader j aa e Do not work from or Lower loader to ground allow riders on loader or before leaving tractor i seat its attachments eae 2 PN 45024 A WARNING LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED Only use loader manufacturer approved attachments Failure to do so can cause serious injury or death FRA BE CAREFUL eee Use a clean damp cloth to clean safety decals 4 WARNING Avoid spraying too close to decals when using a Operate loader from Allow for loader length pressure washer high pressure water can enter oe a a R through very small scratches or under edges of u Avoid loose fill rocks Stop loader arms gradually and holes they can be when lowering or lifting decals causing them to peel or come off dangerous for loader Park detached loader ona operation or movement hard level surface with all Replacement safety decals can be ordered free Check for underground safety devices engaged from your Woods dealer To locate your nearest utilities before digging according to Operator s below grade level Manual 1020371 dealer ch
39. icator Installation 1 Remove bucket level indicator rod from its shipping position on right loader boom leg 2 Slide rod through bucket level indicator bracket on left boom frame 3 Attach other end to hole in inner guide link and with hardware provided See Figure 39 and Figure 40 Bucket Level Indicator Adjustment With tractor and loader on flat surface position boom and bucket cylinders as necessary to place bottom sur face of bucket level on the ground Shut off tractor set park brake remove key and exit the tractor Loosen bolts and slide indicator bracket so that bend in indicator rod is centered in the bracket Tighten bolts See Figure 40 MANO556 9 21 2007 po Ea 4 e pi P ly di E r y 1 F F r mel he ie A ng Hosa D Figure 40 Bucket Level Indicator Installed Grease Loader Lubricate all pivot points shown on page 22 with a high quality SAE multi purpose grease Grapple Installation Optional With the bucket attached to the loader roll bucket forward until the back of it is parallel with the ground Secure right 2 and left 3 grapple attachment brackets to back of bucket using four two per bracket pins 15 and klik pins 23 Place grapple grill 6 between attachment brackets and secure to lug on bucket with cap screws 28 and nuts 29 Secure grapple grill 6 to right and left attachment bracket using cap screws 28 and nuts 29
40. inders several times After air has been purged from system with loader boom on ground check the tractor hydraulic oil level as shown in tractor owner s manual When adding oil to hydraulic system always use the type of oil specified for the trac tor NEVER MIX OIL TYPES Assembly 31 Pin On Bucket Installation LF138 Only 1 Remove loader pins and bucket pins from the bucket mounting lugs 2 Attach lower holes on bucket to loader boom using pins and hardware provided 3 Extend bucket cylinder and attach bucket links to the upper holes on the bucket using pins and hardware provided See Figure 37 Figure 37 Pin On Bucket Installed Typical Quick Attach Coupler Installation Optional on LF138 Figure 38 Quick Attach Coupler Installed 1 Remove attachment coupler from bucket 2 Position quick attach coupler on the ground in front of the loader frame 3 Attach quick attach coupler lower holes to end of loader boom using pins and retaining hardware that came with the quick attach coupler Figure 38 4 Attach bucket linkage to the upper holes and secure 32 Assembly NOTE To ease installation of bucket link extend bucket cylinders Plugs in hydraulic feedlines may need to be removed Bucket Connection to Quick Attach Coupler See connect bucket or attachment using Quick Attach Coupler page 13 to connect bucket Bucket Level Indicator Installation CD7341 1 Figure 39 Bucket Level Ind
41. ing MANO556 9 21 2007 PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on pages 6 through 11 Check that all safety decals are installed and in good condition Replace if damaged Check that all hardware and cotter pins are prop erly installed and secured Check that equipment is properly and securely attached to tractor Do not allow riders MANO556 9 21 2007 Check all lubrication points and grease as instructed in Owner Service Lubrication Points page 22 Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Operation 21 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m Never work under a raised loader Always lower loader to the ground with bu
42. ingle or double cen tered front wheels EH To help prevent tractor loader instability never exceed the capacity of the tractor loader used with the pallet fork To increase stability adjust tires to maximum possible width m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous OPERATION Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment E Improper use of a loader can cause injury or death m Consult local utilities before working Know location of all underground cables pipelines over head wires and other hazards in working area and avoid contact m The bale spear is to be used only for handling bales Do not use for digging rocks pulling out fence or as a craning device with a chain over the spear E Do not attempt to lift loads in excess of the loader capacity E Keep bystanders away from equipment Do not walk or work under a raised loader bucket or attachment m Never allow anyone to get under the loader bucket or reach through the lift arms when the bucket is raised Rev 9 17 20107 1020 Loader SR Rev 2 16 2007 E Do not operate or transport equipment while under the influence of alcohol or drugs Hm Operate only in daylight or good artificial light Hm Always comply with all state and local lighting and mar
43. ion for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged E Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers m When servicing or replacing pins in cylinder ends buckets etc always use a brass drift and hammer Failure to do so could result in injury from flying metal fragments STORAGE E Block equipment securely for storage EH Stored loader can fall and cause serious injury or death Securely store loader and attachments to prevent falling E To help prevent injury caused by a falling imple ment always detach on a hard level surface m Secure equipment parking stand s in park posi tion before detaching m To provide necessary balance loader frame must be equipped with bucket or attachment before attaching or detaching from tractor or when loader is in stored position E To help prevent personal injury from exposed fork tines always store bale spear with tines pointed down or against bale building or other stable object Rev 9 21 2007 1020 Loader SR Rev 2 16 2007 SAFETY RULES 4h ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Hm Do not loosen hydraulic fittings or hoses while Hm Do not allow bystanders in the area when oper loader is in stored position ating attaching removing assembling or servic E Do not climb or lean
44. king requirements Hm Never allow riders Do not lift or carry anybody on the loader or in the bucket or attachments EH Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Hm Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine EH Look down and to the rear and make sure area is clear before operating in reverse Hm Avoid loose fill rocks and holes They can be dangerous for loader operation or movement E Stop the loader arms gradually when lowering or lifting m Use caution when handling loose or shiftable loads E Allow for extra attachment length and width when making turns Hm The grapple fork is a clamping device and should be used to clamp loose hay straw or silage It is not to be used to dig material loose from a pile m AVOID INJURY OR DEATH FROM POWER LINES e Stay away from power lines e Electrocution can occur without direct con tact e Check clearances before raising attachment e Consult local utilities before digging Know location of and avoid contacting all under ground cables pipelines overhead wires and other hazards in digging are
45. l cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveabl
46. le or loader The grapple is designed only to clamp material in a bucket Use the bucket to break material loose If possible remove material from the top of the pile first Use the loader bucket to break material loose Equip the bucket with teeth for better loosening action in packed silage After material is loosened close grap ple Figure 27 MANO556 9 21 2007 CD4433 Figure 27 Removing Hay and Silage from a Pile with a Grapple Fork Dumping into Truck Wagon amp Spreaders Use extreme care when dumping into trucks wagons spreaders etc when grapple is attached to bucket Open grapple teeth will swing a wide radius beyond bucket and can damage or puncture the opposite sides of these implements out of the operator s sight BALE SPEAR OPERATION A WARNING E Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m To provide stability add tractor manufacturer s recommended wheel ballast or rear weight E Move wheels to tractor manufacturer s widest recommended setting to increase stability Do not use loader on tractors with single or double cen tered front wheels EH Stop the loader arms gradually when lowering or lifting m AVOID INJURY OR DEATH FROM FALLING BALES AND OTHER OBJECTS e Do not carry hay bales log
47. ll the bucket completely forward 6 Uncouple the hydraulics 7 Remove the cap screws that attach the grapple grill to the bucket 8 Rotate the grapple grill back over center so that it won t swing down when the bucket is moved secure with bungee straps if necessary E ai ei 4 ij z i k C E F d mer Figure 50 Align Bucket with Grapple Removed _ te 3 Drive the tractor forward and align the bottom holes yap Se of the grapple with the bottom set of grapple gt mounts on the bucket and insert the pins NOTE this may require two people 4 Roll the bucket back and align the front holes and insert pins Figure 49 Remove grapple 5 Attach the grapple grill to the bucket using cap screws and nuts 9 Lower the bucket and back the tractor away 6 Hook up the hydraulics 10 Lower the grapple grill so that it won t be able to fall 7 Raise the loader and roll the bucket back down and cause damage to the cylinder ports e Rev 1 6 2011 oe Oe een Installation 37 LF138 amp LF156 LOADER ASSEMBLY h 26 or 27 35 Complete Decal Set 28 36 Safety Decal Set 37 French Decal Set CD7341A 3 8 P ar t S MANO556 9 21 2007 LF138 amp LF156 LOADER ASSEMBLY PARTS LIST REF PART 1 1026590 1 1026591 2 1026592 2 1026594 3 1026593 3 1026595 4 1024768B 4 1024766B 5 1024769B 5 1024767B 1024770B 1025640B 8 1025645 9 1025650B 10 1026267 11 56075 12 10
48. n and will cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers m Never work under a raised loader Always lower loader to the ground with bucket or loader attach ment in full roll back position Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor E Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way A CAUTION Hm Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MANO556 9 21 2007 ASSEMBLY INSTRUCTIONS Loader Mounting Kit and Hydraulic Kit Installation Install the loader mounting kit on the tractor according to specific mounting instructions included with the mounting kit and hydraulic
49. nts to prevent falling m Secure equipment parking stand s in park posi tion before detaching Installation 35 A WARNING m To provide necessary balance loader frame must be equipped with bucket or attachment before attaching or detaching from tractor or when loader is in stored position E Do not climb or lean on equipment stored on stand CAUTION Hm Keep children and bystanders away from stor age area CONNECT LOADER SUPPLY HOSES TO LOADER Refer to Loader Mounting Kit Manual for hose kit instal lation Connect loader supply hoses to loader feedlines at the right side of the loader Always use hoses that have a minimum working pressure rating of 3000 psi and meet or exceed SAE 100R1 specifications LF138 LF156 Loader Feedlines A BUCKET CYL BASE END DUMP RED B BUCKET CYL ROD END ROLLBACK BLUE C BOOM CYL ROD END DOWN YELLOW D BOOM CYL BASE END UP GREEN Yellow Figure 47 Loader Supply Hose Connection VERIFY CONTROL MOVEMENTS Check that all tractor hydraulic control lever positions operate the loader movements correctly See Figure 48 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before pro ceeding 36 Installation Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydr
50. ny incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 11 loss of crops 111 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY nme WOODS Wo cua Lo all 2007 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are
51. olt Torque Chart 46 General Information 3 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 88 Replacement Parts 73 INSTALLATION Attach Loader to Tractor 35 Connect Loader Supply Hoses 36 Grapple Assembly Install Grapple 37 Remove Grapple 36 Remove Loader from Tractor 35 Verify Control Movements 36 O OPERATION Bale Spear Operation 19 Picking Up Round Bale 20 48 Index INDEX Picking Up Round Bale on Slope 20 Transporting Round Bale 20 Cleaning After Each Use 20 Extended Storage 20 Connect Bucket using Quick Attach Coupler 13 Forklift Operation 17 Grapple Operation 18 Dumping Load 19 Removing Hay amp Silage 19 Handling Objects 17 Loader Operation 13 Backblading 16 Backfilling 17 Carrying Load 14 Dumping Bucket 15 Filling Bucket 14 Lifting Load 14 Loading from a Bank 15 Loading Low Trucks or Spreading 16 Lowering Bucket 15 Operating on a Slope 14 Operating with Float Control 15 Peeling and Scraping 16 Pre Operation Check List Owner s Responsibility 21 Tractor Preparation 12 OWNER SERVICE S Lubrication Points 22 SAFETY T Delivery Dealer s Responsibility 25 Pre Delivery Dealers Responsibility 25 Pre Operation Check List Owner s Responsibility 21 Safety amp Instructional Decals 10 Safety Rules 6 Safety Symbols Explained 2 TROUBLESHOOTING Troubleshooting 23 MANO556 9 21 2007
52. on equipment stored on Ing equipment stand Hm Keep children and bystanders away from stor age area Rev 9 21 2007 1020 Loader SR Rev 2 16 2007 S a f et y 9 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 SERIAL NUMBER PLATE MODEL NO SERIAL NO Wana Woods Equipment Company AI O JIJR Oregon Illinois U S A 7 PN 56053 4 DANGER Serious injury or death can result from contact with electrical lines 4 DANGER ROLLOVERS CAN RESULT IN INJURY OR DEATH E Always use ROPS and seat belt E Add rear tractor ballast E Move wheels to widest setting E Avoid slope operation E Operate at low speeds E Carry load low 56053 A 4 PN 19924 HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH 6 A WARNING E Read and understand Operator s CD7340 PN 56051 Manual before operating Replacement manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Keep others away when operating loader Do not allow children or untrained persons to operate equipment Lower loader to ground stop en gine set park brake and remove key before leaving tractor seat Failure to follow safety rules can result in serious injury or death 56051 m Check for leaks with cardboard never use hand m
53. onnecting Boom and bucket operation does Improperly connected hydraulic Connect hydraulic couplers cor not correspond to control lever couplers rectly See Hydraulic Kit Manual position for proper connections Hoses improperly connected Connect hoses properly See Hydraulic Kit Manual for proper connections Excessive wear on bucket cutting Bucket is tilted too far forward and Keep bottom of bucket parallel to edge and wear pads is riding on cutting edge ground Use rod gauge to indicate level bucket position Excessive down pressure when Use float position on boom lift cleaning feedlots and working on control lever concrete 24 Troubleshooting MANO556 9 21 2007 DEALER CHECK LISTS PRE DELIVERY CHECK LIST Dealer s Responsibility Inspect the loader thoroughly after assembly to be cer tain it is set up properly before delivering it to the cus tomer The check lists are a reminder of poinis to inspect Check off each item as it is found satisfactory or after proper adjustments are made Check all bolts to be sure they are properly torqued Check and grease all lubrication points See Lubrication Points on page 22 Check that shields and guards are properly installed and in good condition Replace if dam aged Check that all cotter pins and safety pins are properly installed Replace if damaged Properly attach implement to tractor and make all necessary adjustments Check all hydraulic hoses
54. oper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for a
55. ow tractor speed before moving or turning on a slope Figure 29 Figure 29 Picking Up Round Bale on a Slope 20 Operation Transporting a Round Bale To help prevent personal injury or accident caused from a bale falling off the spike carry the bale low and slightly rolled back Travel slowly over rough ground CD4436 Figure 30 Transporting a Round Bale CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location draw
56. oxes and hampers Do not use for shiftable loads such as logs or poles Do not use for digging rocks or lifting concrete slabs Operation 17 GRAPPLE OPERATION The grapple fork is a clamping device and should be used to clamp loose hay straw or silage Itis not to be used to dig material loose from a pile A WARNING m AVOID INJURY OR DEATH FROM ROLLOVER ACCIDENTS e Move and turn tractor at less than 6 mph 10 km h e Watch for hidden hazards such as holes ditches and other obstructions which may cause tractor and loader to tip over e Carry loads close to the ground to aid visibil ity and lower center of gravity for improved sta bility e Balance loads so weight is evenly distributed and load is stable e Be extra careful when operating on a slope e Do not operate on steep slopes e Do not stop start or change directions sud denly on slopes e If loader is equipped with round bale attach ments always approach bale with tractor facing uphill e Be sure tractor tire spacing and rear ballast is correct before using loader e Tractor must be equipped with a Roll Over Protective Structure ROPS and seat belt Keep seat belt securely fastened and keep foldable ROPS systems in locked up position at all times m AVOID INJURY OR DEATH FROM FALLING BALES AND OTHER OBJECTS e Do not carry hay bales logs fence posts stones or any other loose objects that can roll shift or fall from a raised buck
57. pple open bucket level and close to the ground Work bucket under bale until bale is against grapple frame Close grapple raise and roll back just high enough to provide ground clearance for transport Figure 24 Pick Up Round Bale Picking Up Round Bale on Slope with a Grapple To help prevent injury caused by tractor rollover when handling round bales on a slope avoid side slope travel whenever possible Drive up slope to pick up bale and back down in reverse Transport bale as close to the ground as possible Approach bale with tractor facing uphill grapple open bucket level and close to the ground Work bucket under bale until bale is against grapple frame Close grapple MANO556 9 21 2007 Raise and roll bale back just high enough to provide ground clearance for transport Select low tractor speed before moving or turning on a slope Figure 25 Picking Up Round Bale on a Slope Transporting a Round Bale with Grapple Carry bale low and slightly rolled back f a ant x F a We TND padded fe iii FEF NO i O 1 A pull yy a me NAD A E Figure 26 Transporting a Round Bale Removing Hay amp Silage from a Pile with Grapple Fork A WARNING m The grapple fork is a clamping device and should be used to clamp loose hay straw or silage It is not to be used to dig material loose from a pile NOTICE m Using the grapple teeth to dig material out of a pile will damage the grapp
58. pter 49 dust plug 46 and female quick coupler 48 to straight end of hose 42 8 Attach this hose to the bottom feedline in the middle of the grapple 9 Attach adapter 49 dust cap 45 and male quick coupler 47 to straight end of second hose 42 CD7336A 2 10 Attach this hose to the top feedline in the middle of the grapple Bucket Tooth Installation Optional Holes for teeth must be drilled in bottom of bucket Position point of tooth as shown in Figure 43 5 from leading edge of cutting edge Equally space teeth 48 46 along bucket before marking holes Drill 9 16 holes where marked Install tooth 3 hardware 10 12 13 5 16 NC Lock nut and stiffener 5 for each tooth Hose 46 x 9 16 ORBM x 9 16 JICF 90 Hose 52 x 9 16 ORBM x 9 16 JICF 90 Hose 28 x 9 16 JICF x 3 4 JICF 90 Feedline Dust cap Dust plug Quick coupler male ISO B 1 2 Quick coupler female ISO B 1 2 Adapter 1 2 NPTM x 9 16 JICM Feedline clamp Crg bolt 5 16 NC x 1 10 Bucket tooth Figure 42 Hydraulic Hose Installation Stiffener A cora 1 Attach straight end of hose 40 to rod end of left 3 8 NC x 2 Carriage bolt grapple cylinder 3 8 Lock washer 2 Route hose along inside of left attachment bracket lt 3 8 NC Hex nut and attach 90 end of hose 40 to the top feedline 43 on the left side of the grapple Figure 43 Bolt on Bucket Tooth Optional Rev 1
59. raulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers Never operate any hydraulic cylinders during any phase of the installation process m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct TRAINING Hm Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E If you do not understand any part of this manual and need assistance see your dealer E Know your controls and how to stop engine and attachment quickly in an emergency Hm Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles 6 Safety Hydraulic fluid under pressure can easily penetrate skin and wil
60. rectly 2 Do not use the bucket in the dump position for bulldozing This method will impose severe shock loadings on the dump linkage the bucket cylinder and the tractor Figure 22 Figure 22 Incorrect Bucket Position for Backfilling 3 Leave dirt in the bucket because dumping on each pass wastes time 4 Operate at right angles to the ditch Take as big a bite as the tractor can handle without lugging down 5 Leave dirt that drifts over the side of the bucket for final clean up 6 Pile dirt on the high side for easier backfilling on a slope MANO556 9 21 2007 HANDLING OBJECTS A WARNING m AVOID INJURY OR DEATH FROM FALLING BALES AND OTHER OBJECTS e Do not carry hay bales logs fence posts stones or any other loose objects that can roll shift or fall from a raised bucket and crush operator or bystanders e Do not handle round bales unless loader is equipped with approved bale handling attach ment e Handle raised loads with caution e Carry loads low and drive slowly Figure 23 Avoid Falling Loads FORKLIFT OPERATION A WARNING HE To avoid injury or death from bale rolling back down loader do not handle round bales with the pallet fork CAUTION E To help prevent tractor loader instability never exceed the capacity of the tractor loader used with the pallet fork To increase stability adjust tires to maximum possible width Use the pallet fork to move pallets bulk bins crates b
61. s fence posts stones or any other loose objects that can roll shift or fall from a raised bucket and crush operator or bystanders e Do not handle round bales unless loader is equipped with approved bale handling attach ment e Handle raised loads with caution e Carry loads low and drive slowly Operation 19 CAUTION E To help prevent personal injury from exposed fork tines always store bale spear with tines pointed down or against bale building or other stable object The bale spear is to be used only for handling round bales Do not use for digging rocks pulling out fence or as a craning device with a chain over the spear Picking Up a Round Bale with Bale Spear Approach bale with spike level and centered on bale Push spike into bale until bale is against the frame Raise and roll bale back just high enough to provide ground clearance for transport Figure 28 Figure 28 Picking Up a Round Bale Picking Up Round Bale on a Slope with Bale Spear To help prevent injury caused by tractor rollover when handling round bales on a slope avoid side slope travel whenever possible Drive up slope to pick up bale and back down in reverse Transport bale as close to the ground as possible Approach bale with tractor facing uphill spike level and centered on bale Push spike into bale until bale is against the frame Raise and roll bale back just high enough to provide ground clearance for transport Select l
62. st Woods dealer for authorized service PROBLEM POSSIBLE CAUSE SOLUTION Jerky operation Slow operation Oil leaks MANO556 9 21 2007 Air in hydraulic system Cold hydraulic oil Low hydraulic oil level Poor oil circulation Worm or damaged hydraulic pump Air leak in pump inlet line Faulty valve Air in hydraulic system Hydraulic oil too heavy Oil filter plugged Slow engine speed Cylinder piston seals leaking Remote valve incorrectly adjusted or malfunctioning Tractor hydraulic pump malfunc tioning Hydraulic pump too small hoses or feedlines restricted Hydraulic couplers not completely engaged Loose hose connections Fittings or hoses defective Fittings or hoses defective Hydraulic cylinder seals worn or damaged Remote valve components worn or damaged Cycle cylinders several times to purge system of air Run engine to warm oil Add oil to level specified Change oil filter and clean screen in tractor hydraulic system Repair or replace pump Check tighten or replace inlet line Repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Change to proper oil Clean and replace filter Increase engine speed rate Install seal repair kit Adjust repair or replace control valve Repair or replace pump Check hoses and feed lines for kinks and other restrictions Connect hydraulic couplers Tighten fittings Use thr
63. t 16 6239 A R 5 8 NC Lock nut NOTE Bolt on cutting edge kits and bucket tooth kits Standard hardware obtain locally are optional and must be ordered separately A R As required PIN ON BUCKET ASSEMBLY LF138 ONLY REF PART QTY DESCRIPTION 1 2460084 84 Bucket incl items 7 10 11 2 1014179K 84 Cutting edge kit incl items 15 16 3 38993 7 Bucket tooth 4 46381 Tooth kit 7 for 84 bucket incl items 3 5 12 14 5 46388 7 Bucket tooth stiffener 6 1022758 1 84 Cutting edge 75 x 6 0 x 84 weld in edge 7 1025646 4 Pin 1 25 x 7 63 10 7164 4 5 16 NC x 2 1 4 HHCS GR5 11 6778 4 5 16NC Lock nut 12 301145 12 3 8 NC x 2 Carriage bolt GR5 13 838 12 3 8 Lock washer 14 835 12 3 8 NC Hex nut 15 21261 A R 5 8 NC x 2 Plow bolt 16 6239 A R 2 8 NC Lock nut Standard hardware obtain locally NOTE Bolt on cutting edge kits and bucket tooth kits are Anes optional and must be ordered separately 40 P ar t S MANO556 9 21 2007 QUICK ATTACH COUPLER OPTIONAL FOR LF138 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 2450000 ISO 23206 Carriage assembly 16 12169 1 3 8 NC x 1 1 4 HHCS GR5 Po ween eee 1 ISO 23206 Carriage NSS 17 976 2 3 8NC x 1 1 2 HHCS GR5 2 1025541 1 Handle 18 300165 4 3 8 NC x 2 1 2 HHCS GR5 3 1025542 1 Handle link right 19 565 4 3 8 Flat washer 4 1025545 1 Handle link left 20 302082 7 3 8 NC Lock nut 5 1025941 1 Latch link 21 6100 2 1 2 NC x 1 1 4 HHC
64. the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
65. the warranty period will VOID WARRANTY NOTE Repair to cylinders is limited to replacing seals wear rings and O rings Replacing rod barrel or pis tons is not cost effective Purchasing a complete cylin der is more economical CYLINDER REPAIR Threaded Rod Guide Cylinders Threaded guide cylinders for the LF138 and LF156 use two different styles of seals Disassembly On threaded guide type cylinders unscrew guide 5 using a spanner wrench or carefully use a punch and hammer Spanner wrench 1021841 is available from Woods to help with these procedures Pull on rod 1 to remove parts from barrel Clamp cross pin end of rod assembly 1 in a vise with protective jaws Heat threads to break thread locking compound loose Unscrew piston 6 from end of rod assembly using a spanner wrench or carefully use a punch and hammer Remove rod guide 5 from rod Remove and discard all seals wear rings and O rings Clean all components in solvent and blow dry with low pressure air Inspect inside diameter of barrel Replace cylinder if damaged Assembly For these assembly instructions the front surface of the threaded rod guide with two holes will be referred to as the rod guide face Lubricate O rings and seals with clean hydraulic fluid Install back up washer 3D on rod guide 5 and then install O ring SE in exterior O ring groove of rod guide Make sure that the back up ring is located clos est to the rod g
66. to do so Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Point out the correct mounting and routing of hydraulic hoses Explain that during operation mounting dismounting and storage care must be taken to prevent hose damage from pulling twist ing and kinking Make customer aware of optional equipment available so that customer can make proper choices as required A Delivery Report and Registration form must be filled in by dealer and signed by both dealer and purchaser at time of delivery Be sure Operator s Manual remains with loader Deliver it to customer with loader 4 Dealer Check Lists 25 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described herein requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING m Never work under a raised loader Always lower loader to the ground with bucket or loader attach ment in full roll back position Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor m Never allow anyone to get under the loader bucket or reach through the lift arms when the bucket is raised m Keep
67. uide face Place rod wiper 3B in outer rod guide groove Install rod seal 3C into the second groove from the rod guide face with the open portion of V groove toward piston For bucket cylinders Figure 31 install rings into the third and fourth grooves from the rod guide face MANO556 9 21 2007 With all of the seals installed slide the rod guide assembly 5 onto rod 1 Install crown piston seal 3J onto piston 6 Install off set rings 3H on both sides of the crown piston seal 3J in the large groove on the piston 6 The profile of the offset ring 8B should mate with the lip on the crown piston seal 3J Place the L shaped guide ring 3G on the outside of each offset ring 3H Boom cyl inders require two additional wear rings 3K to be installed in the two smaller grooves on the piston 6 Bucket cylinders have one wear ring Piston rod O Ring Wiper ring Rod seal Back up ring O Ring we It Rod guide ring Guard ring Offset ring Crown piston seal Wear ring Rod guide assembly Piston Sia Cylinder barrel E a2 SY XA MAA za Lightly coat rod threads with hydraulic oil and slide O ring 8A over threads and into groove Completely clean threads of hydraulic oil apply Liquid Primer 7649 and Loctite 242 to the rod threads and thread piston 6 onto rod 1 with the two holes in the piston orien tated away from the rod Torque the piston 6 to 160 l
68. w bystanders in the area when oper ating attaching removing assembling or servic ing equipment The loader should be operated with the tractor engine running at a safe RPM Excessive speeds are danger ous and may cause bucket spillage and unnecessary strain on the tractor and loader Operation 13 Filling Bucket 1 Approach and enter the pile with a level bucket Figure 4 Filling Bucket 2 Loaders with single handle controls Fase the lever back and toward you to lift and roll back the bucket Figure 5 PW DA ROLLBACK Figure 5 Single Handle Control 3 Lift and rollback bucket Do This Figure 6 Lift and Rollback Bucket The lift and rollback of the bucket will increase effi ciency because maintaining a level bucket throughout the lifting cycle resists bucket lift and increases break away effort Figure 6 NOTE Do not be concerned if the bucket is not com pletely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass 14 Operation Lifting Load A WARNING E Do not attempt to lift loads in excess of the loader capacity When lifting the load keep the bucket positioned to avoid spillage Figure 7 Figure 7 Lifting Load Carrying Load Position the bucket just below the level of the tractor hood for maximum stability and visibility
69. whether the bucket is loaded or empty Figure 8 Figure 8 Carrying Load Operating on a Slope A WARNING m AVOID INJURY OR DEATH FROM ROLLOVER ACCIDENTS e Move and turn tractor at less than 6 mph 10 km h e Watch for hidden hazards such as holes ditches and other obstructions which may cause tractor and loader to tip over e Carry loads close to the ground to aid visibil ity and lower center of gravity for improved sta bility e Balance loads so weight is evenly distributed MANO556 9 21 2007 and load is stable e Be extra careful when operating on a slope e Do not operate on steep slopes e Do not stop start or change directions sud denly on slopes e If loader is equipped with round bale attach ments always approach bale with tractor facing uphill e Be sure tractor tire spacing and rear ballast is correct before using loader e Tractor must be equipped with a Roll Over Protective Structure ROPS and seat belt Keep seat belt securely fastened and keep foldable ROPS systems in locked up position at all times Use extreme care when operating the loader on a slope keeping the bucket as low as possible This will maintain a low center of gravity for the bucket and trac tor and will provide maximum tractor stability When transporting the load keep the bucket as low as possible to avoid tipping in case a wheel drops in a rut Figure 9 Operating on a Slope Dumping Bucket Figure
70. with the bucket MANO556 9 21 2007 CONNECT BUCKET OR ATTACHMENT USING QUICK ATTACH COUPLER Position the hydraulic hoses so they will not be pinched when connecting the attachment The quick attach coupler handle should be in the unlocked open position with lock pins retracted Fig ure 1 Figure 1 Quick Attach Coupler Handle Unlocked Move to the operator seat fasten seat belt and start engine Lower loader lift arms to their lowest position Carefully move and align the quick attach coupler to the bucket or attachment The top of the quick attach coupler must completely engage the attachment or bucket hook Figure 2 Roll the attachment coupler into the attachment flange so the coupler handle can be engaged Figure 2 Connecting Bucket or Attachment to Loader MANO556 9 21 2007 Shut off the engine set brake remove key and remove seat belt Dismount the tractor Move the attachment coupler handle to the locked closed position The lockpins must be completely extended and secured into the retaining slots Figure 3 A WARNING E Attachment coupler handles must always be rotated to LOCK POSITION to prevent coupler latch from disengaging and attachment from falling off Connect hydraulic hoses to loader auxiliary quick cou plers optional g j rit LER 5 1 a d Figure 3 Attachment Coupler Handle Locked LOADER OPERATION A WARNING Hm Do not allo
71. ystanders e Do not handle round bales unless loader is equipped with approved bale handling attach ment e Handle raised loads with caution e Carry loads low and drive slowly MAINTENANCE m Never work under a raised loader Always lower loader to the ground with bucket or loader attach ment in full roll back position Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor E Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way 8 Safety m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous Hm Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate E Keep all persons away from operator control area while performing adjustments service or maintenance E Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals sect

Woods Equipment LOADERS LF138 User's Manual

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