Woods Equipment BH9000 User's Manual
Contents
1. 2 Install cap screw 3 and flat washer 2 in front hole Figure 6 Only use one flat washer on outside at head of cap screw 3 Install remaining two cap screws 1 and four flat washers 2 into position around pivot pin Install flat washers both inside and outside of rear sup port 4 Install two cap screws 4 and flat washers 5 into bottom of tractor chassis as shown in Figure 7 5 Install left rear support following steps 1 5 Install Cross Member 1001387 6 Install cross member between right and left rear supports using four cap screws 3 flat washers 2 and hex nuts 6 as shown in Figure 7 1 1001575 M14 x 2 0P x 55mm Cap screw 2 46070 9 16 Flat washer hardened 3 33125 M14 X 2 0p X 50 mm Cap screw 4 30743 M16 x 2 0P x 45mm Cap screw 5 57817 5 8 Flat washer hardened 6 307825 M14 x 2 0P Hex nut Figure 7 Rear Supports amp Cross Member Installed Figure 5 Flat Washer Installation on Rear Support 6 INSTALLATION MANOO47 8 15 00 SUB FRAME INSTALLATION cont d Sub Frame Fit Up 1 Center sub frame under tractor 2 Insert cross tube of sub frame into channel of rear support as shown in Figure 8 3 Install clevis pins 1 and hair pins 2 to secure sub frame and rear supports as shown in Figure 8 1 37827 Clevis pin 75 x 3 14 2 2688 Hair pin 5 32 Figure 8 Clevis Pins Installed 4 Rotate sub frame up until locating lugs are posi tioned on the outside of front2. iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limi tation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this War ranty This Warranty is effective only if the warranty registration card is returned within ten 10 days WOODS Answers to any questions regarding warranty service and locations may be obtained by contacting DUAL Woods Equipment GANNON Company ALLOWAY 2606 Illinois Route 2 South GILL Post Office Box 1000 GANNONBMP Oregon Illinois 61061 WAIN ROY se eee WOCas ec L 000000000000000000000000000000000000000000000000 F 3079 Effective 3 2 2000 Revised 10 12 2000 QD QD 0000000000000 0000000 QQ OOO QQ OQ 000000000 00000000000000000000000 700000000000000000000000000000000000000000000000000000000000000000000 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax PART NO MANO047
3. equipment for eyes hair hands hearing and head B Make sure attachment is properly secured adjusted and in good operating condition E The sub frame mount is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimen sions shown in figure 1 to be sure you have installed sub frame correctly Follow all mounting instructions in this manual Do not operate back hoe unless there is adequate clearance Failure to SAFETY 1 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 check and comply with these instructions may result in serious injury or death BH Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury W Always use the special heavy duty top link pro vided with backhoe and the OEM high strength top link pin provided with tractor to mount top link to tractor Use a 1 x 5 grade 5 bolt to mount top link to backhoe E If tractor is equipped with draft sensing control set control to HEAVY minimum sensitivity posi tion B On tractors equipped with optional Draft Con trol Hitch you must install the Draft Lockout provided in sub frame kit into position as shown Failure to install the Draft Lockout will allow upper hitch to move during backhoe operation and could result in operator injury B Make sure all safety de
4. wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 100 125 ao E 000000 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS BAG LR ER Te TE C Agriculture NOR Me tee eae AU te National Coarse ATIF rares Automatic Transmission Fluid N s nett ne deste ben ty National Fine BSBBP uie vien British Standard Pipe Parallel NPSM National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NP ee National Pipe Tapered Guns nat tel Constant Velocity NPT SWF National Pipe Tapered Swivel Female COM Ne ee Counter Clockwise ORBM sez nr des O Ring Boss Male CM anzi ter ed Heo foci tesn nena Clockwise uM Pitch Fig gisement DEA Female PBY anna a im et Power Beyond CG IM Gauge DSI sciet isi dense e cause rent Pounds per Square Inch GR 5 CIC rimes sien Grade 5 etc PTO ns ces ent Power Take Off HACS xri tide Hex Head Cap Screw QD eise ecce Quick Disconnect ELT fice is eso escono dete ees Heat Treated RH Lade e epe ous Right Hand JIG 2 sies Joint Industry Council 37 Degree Flare ROP Sst either Roll Over Protective Structure Liaisons ne Me O Left Hand RPM ni dns Revolutions Per Minute LT i en eens ea re a ED Left rl EC Right IM ecu Sos nr tetuer ex tet Eu eO DF eS RENE net Meter SAB issues Society of Automotive Engineers MUERE EINE Millimeter WING n eee aire te ees Unified Coarse Mi ims decedat ie at
5. Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Air in hydraulic systems can cause erratic oper ation and allow loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct W Protective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protec tive sleeve cannot be properly positioned or secured E Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective
6. TRACTOR cont Remove Backhoe With Sub Frame DANGER B The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Operator must e Read Operator s Manual instructions on attaching and removing backhoe and use extreme care Engage swing lock to prevent boom rotation Always stand rearward of backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be acci dentally activated A WARNING B Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury 1 On a hard level surface center the backhoe boom 2 Extend boom and dipperstick so that dipperstick is perpendicular the bucket all the way towards the operator 90 to the ground 3 Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor 4 Turn off engine set brakes and remove key before leaving tractor seat 5 Remove the seat assembly 6 Remove top link pins and top link assembly 7 Remove retaining pins from front sub frame bracket and clevis pins from rear hanger bracket 8 Roll the tractor far enough to release the sub frame from the brackets 9 Start engine and raise the rear of the backhoe with stabilizers to pivot the front of the sub frame down 10 Place blocks under backhoe mainf
7. a potentially hazardous situation that if not avoided A WARNING could result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment NOTE _ Indicates helpful information WOODS DUAL GANNON ALLOWAY GILL GANNONBMP WAIN ROY CF ALITEC ii MAN0047 9 15 00 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION B This Sub Frame Mounting Kit is to be used only for the backhoes and tractors specified in the Sub Frame Mount Installation section of this manual Any other use or modification of this mounting kit may result in serious injury or death B Hydraulics must be connected as instructed in this manua
8. directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is autho rized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting WOODS DUAL Woods Eaui t GANNON oods Equipmen Company ALLOWAY 2606 Illinois Route 2 South GILL INOIS Moute Ou Post Office Box 1000 GANNONBMP Oregon Illinois 61061 WAIN ROY 815 732 2141 tel WnsSue CF 815 732 7580 fax ut rar FF D ALITEC F 8494 Effective 3 1 2000 C 00000000000000000000000000000000000000000000000000000000000000000000 a DIE DEDE 000009000 N000 000000000000 0000 cr WARRANTY All Models Except Mow n Machines Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER The warranty period for certain gearboxes are listed below Model No Part Warranted Duration 1160 1190 BB600 BB720
9. tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately INSTALLATION 3 SUB FRAME INSTALLATION cont d 1 10 0 MIN TO ANY POINT WITHIN CAUTION THE 40 RADIUS BM If you do not understand any part of this manual 40 MIN ADIUS TO OVERHANG and need assistance see your dealer M Always wear relatively tight and belted clothing JU HEAVY DUTY TOP LINK to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head SUB FRAME Operator s seat must be located in the lowest and most forward position to obtain 40 minimum radius Figure 1 Sub Frame Clearance TRACTOR PREPARATION 1 Refer to the WOODS BH9000 Backhoe Opera tors Manual for backhoe assembly instructions NOTE For installing this sub frame reference to right left forward and rearward direct
10. 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 15 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRICSERIES Metric Bolt Head EL TITO amp TORQUE e Identification lt A CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD 2 ean real k Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 pamete E Millimeters Size N m Lbs Ft N m Lbs Ft N m Lbs Ft N m Lbs Ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Installations Flat Washer Qe A OM t Cm Q J 9 Y Xe 9 8 9 00 1 6 A PPENDIX Bolt Torque amp Size Charts Rev 9 5 00 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head
11. 2 0P x 45mm Cap screw Rev 11 22 00 MANO047 9 15 00 31 REF PART QTY 24 25 26 27 29 30 31 32 33 34 35 307825 3132 33125 37827 45087 46070 54088 57798 57817 62043 13759 5 1 DESCRIPTION M14 x 2 0P Hex nut 1 Hex nut M14 x 2 0P x 50mm Cap screw 75 x 3 14 Clevis pin 1 0 x 4 5 Pin 9 16 Flat washer hardened Bent pin 75 x 19 36 3 4 Flat washer hardened 5 8 flat washer hardened 1 4 x 1 3 4 Klik pin 3 4 NC x 2 1 4 Cap screw PARTS 15 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 amp J1701M JUL96 Y SAE SERIES SAE Bolt Head Il A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes A MARKING ON HEAD Diameter Wrench SAE 2 SAES SAES Inches Size Lbs Ft N m Lbs Ft N m Lbs Ft N m 1 4 7 16 6 8 10 13 14
12. BB840 BB6000 BB7200 BB8400 Gearbox components 5 years from the date of delivery 1130 3180 3240 BB48 BB60 BB72 BB84 Gearbox components 3 years from the date of delivery 90 days from the date of delivery if used XT148 XT160 XT172 XT184 Rotary cutter gearbox in rental or commercial applications Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distrib utor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise trans fer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not man ufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOOD
13. ODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may
14. S obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACE MENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR RANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DIS CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indi rectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops
15. WOODS 1001378 SUB FRAME MOUNTING KIT Woods Backhoe Model BH9000 mounting to John Deere Tractor Models 5200 5300 5400 5500 9210 5310 5410 5510 With and Without Cab equipped with John Deere Loaders 520 540 Woods Loaders MANUAL PART NUMBER MANO047 nuns es A o VSD MAN0O047 Rev 11 22 00 TO THE DEALER Assembly and proper installation of this product is the responsibility of the WOODS dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Warranty Registration included in this manual Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to WOODS give one copy to the customer and retain one copy Note Warranty credit is subject to this form being completed and returned TO THE OWNER Read this manual before operating your WOODS equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or in the United States a
16. attaching and removing backhoe and use extreme care Engage swing lock to prevent boom rotation Always stand rearward of backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be acci dentally activated MANO0047 9 15 00 A WARNING m Only use 1001378 Sub Frame Mounting Kit for mounting Woods BH9000 backhoe on John Deere 5200 5300 5400 5210 5310 5410 and 5510 trac tors equipped with either Woods model 1020 1027 loaders or John Deere 520 and 540 loaders Any other use or modification of this mounting kit may result in serious injury or death W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B Keep all persons away from operator control area while performing adjustments service or maintenance WB Before working on backhoe extend boom and dipperstick and place bucket on ground Make sure that all system pressure has been relieved by oper ating controls before performing maintenance or service or before disconnecting any hydraulic lines B A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight
17. cals are installed Replace if damaged See Safety Decals section for location B A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate OPERATION W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment E Before operating make sure stabilizer pads are lowered firmly to the ground Stabilizer arms pro vide support for the backhoe and support for the backhoe mounting brackets E Do not operate equipment while under the influ ence of alcohol or drugs W Always comply with all state and local lighting and marking requirements W Do not allow riders Do not lift or carry anybody on the power unit or attachments B The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must 2 SAFETY e Read Sub Frame Mounting Kit Manual instructions on attaching and removing back hoe and use extreme care Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated B Never leave equipment una
18. e sub frame mount is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimen sions shown in figure 1 to be sure you have installed sub frame correctly Follow all mounting instruc tions in this manual Do not operate backhoe unless there is adequate clearance Failure to check and comply with these instructions may result in serious injury or death B Theonly time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Operator must e Read Operator s Manual instructions on attaching and removing backhoe and use extreme care Engage swing lock to prevent boom rotation Always stand rearward of backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be acci dentally activated A WARNING B Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury 1 Remove the backhoe seat assembly 2 Place sub frame flat on a hard level surface 3 Back tractor over the sub frame and center between the tractor rear tires Position tractor so that the hydraulic system can be connected 4 Use the backhoe hydraulics to maneuver the sub frame into position for hook up Use care in this procedure to avoid being trapped between tractor and backhoe or between backhoe pa
19. ed or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately 1 Couple the backhoe hydraulic pump to the trac tor PTO if equipped 2 Insert the pump bracket between the tractor drawbar support to prevent pump rotation Engage the pump PTO coupler pin firmly in the tractor PTO spline groove 3 Check all hydraulic fittings and lines to be sure they are tight and free of kinks or twists 4 Make sure backhoe PTO driven hydraulic sys tem is full approximately 10 US gallons Check the tractor hydraulic reservoir and service if necessary NOTE See the BH9000 backhoe operator manual for hydraulic oil recommendations Do not mix hydraulic fluid types 5 Be sure the backhoe controls are centered in the neutral position and the backhoe hydraulic pump is securely mounted to the tractor 6 With the tractor PTO and transmission in neu tral start the engine and run at low idle 7 Smoothly engage the PTO pump to provide backhoe hydraulics NOTE Very little engine power is required to oper ate the hydraulic system in this mode Should the engine pull down excessively check the plumbing hook up for reversed lines or a control lever stuck in an operating position 10 INSTALLATION MANO0047 9 15 00 SUB FRAME amp BACKHOE INSTALLATION TO TRACTOR Mount Sub Frame amp Backhoe to Tractor DANGER B Th
20. ia Male ONF et Rennes eer Unified Fine MEA cine ass en nes es tad Mega Pascal UNS rene hee Unified Special Ni idees n eee ite ee ee Newton Bolt Torque amp Size Charts Rev 9 5 00 APPENDIX 17 2 SS 2000000000000 OO OO OO OO 00 000000000000 000000000000 C 000000000000000000000000000000000000000000000000 WARRANTY Replacement Parts For All Models Except Mow n Machines WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the prod uct to the original purchaser Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party pur chaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WO
21. ions are determined from the operator s position in the trac tor seat 2 Remove the tractor top link 3 point lower lift arms and anti sway links 3 Remove three bolts from both lower 3 point arm pivot pins leave pins in place Figure 2 4 NOTE Leave all hardware loose until sub frame weldment has been fit up Figure 2 Remove hardware from pivot pins 4 INS TA L LA TION MANO047 9 15 00 SUB FRAME INSTALLATION cont d Install Front Support 1 Remove cap screw 4 and hose holder 5 from bottom of tractor chassis 2 Install front hanger 1 to bottom of tractor chas sis and secure using four cap screws 2 and flat washers 3 as shown in Figure 3 3 Install cap screw 4 hose holder 5 and hex lock nut 6 to left front corner of front support 1001383 Front Support 33125 M14 x 2 0P x 50mm Cap screw 46070 9 16 Flat washer hardened M14 x 2 0P Cap screw Tractor Hose holder Tractor 307825 M14 x 2 0P Hex nut OU ET ONS Figure 4 Front Support Installation MANO047 9 15 00 I N S TA L LA TI ON 5 SUB FRAME INSTALLATION cont d Install Right and Left Rear Supports Right Rear Support 1001380 Left Rear Support 100381 1 Install right rear support by inserting cap screw 1 and flat washers 2 into position as shown in Figure 6 NOTE Install flat washers between rear support and pivot pin and on outside at head of cap screw as shown in Figure 5
22. l Do not substitute parts modify or connect in any other way B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan BH9000 SFMK 11 1 00 grene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY W Never allow children or untrained persons to operate equipment PREPARATION WB
23. nd Canada by calling 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and equipment to handle all your needs Use only genuine WOODS service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model 1001378 Sub Frame Mounting Kit Date of Purchase Serial Number see Parts List section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety A This Safety Alert Symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVEDI Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury Indicates
24. nting kit 1001378 to pump assembly 2 using cap screw 3 and lock nut 4 as shown in Figure 11 Torque hardware to 85 Ibs ft 2 Attach pump mounting bracket with bent leg toward tractor as shown in Figure 12 1 Pump bracket 2 Pump 3 1 2 x 1 1 2 Bolt 4 1 2 Hex locknut 54084 Pump mounting bracket Figure 11 Pump Bracket Installation Pump assembly with adapter 3379 1 2 NC x 1 1 2 Cap screw 765 1 2 NC Hex lock nut e D Figure 12 Pump and Bracket Installed MANO047 9 1 5 00 I N S TA L LA TI ON 9 PUMP KIT INSTALLATION cont Connect Hydraulic System A WARNING B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DEL AY B Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinch
25. rame and raise stabilizers to lower backhoe onto the blocks NOTE The front of the sub frame must be low enough to clear the tractor chassis for removal 11 Turn off engine set brakes and remove key before leaving tractor seat 12 Disengage the tractor PTO and remove the backhoe hydraulic pump from the PTO shaft if equipped or disengage the tractor hydraulic circuit and disconnect the hydraulic quick couplers 13 Make sure backhoe and sub frame clear the tractor chassis and drive the tractor away MANO047 9 15 00 INSTALLATION 13 SUB FRAME amp BACKHOE to TRACTOR cont Store Hydraulic Pump 1 Disconnect pump 1 from tractor PTO 2 Rotate pump and insert pin on pump mounting bracket through outside hole on foot rest as shown in Figure 16 3 Secure to foot rest 3 with klik pin 2 14 INSTALLATION unnos7800 1001378 SUB FRAME MOUNTING KIT 21 32 CD5739 20 Serial Number Plate Located inside sub frame side rail rear of cross tube MODEL NO SERIAL NO YR OF MFG MASS KG OREGON IL U S A REF PART QTY DESCRIPTION 1 1001380 1 Right rear support 2 1001381 1 Left rear support 3 1001383 1 Front support 4 1001387 1 Cross member 5 1001579 1 Outer top link 18 5 6 38645 1 Inner top link 7 46976 1 Sub frame for BH9000 8 54084 1 Pump Bracket 20 1001575 6 M14x2 0P x 55mm Cap screw 21 1450 6 3 4 NC Hex nut 22 2688 2 5 32 Hair pin 23 307434 4 M16x
26. rts 5 Raise sub frame up by lowering stabilizers and boom section until cross tube is level with rear mounting bracket channel 6 Shut off tractor Roll tractor back so tube slides into channel 7 Fasten sub frame in place by placing clevis pins into channel holes and secure with safety pins 8 With the tractor engine off relieve pressure in the backhoe boom to raise sub frame into front hanger 9 Install bent pin and klik pin MANO047 9 15 00 INSTALLATION 11 SUB FRAME amp BACKHOE to TRACTOR cont Attach Top Link 1 Assemble inner top link 2 1 hex nut 1 and outer top link 3 2 Attach top link inner link end to backhoe main frame with 1 0 x 4 5 clevis pin 4 and klik pins 5 as shown in Figure 14 3 Adjust top link as necessary to fit between the backhoe mainframe and tractor top link bracket 4 Attach outer link end to tractor top link bracket using original tractor top link pin as shown in Figure 5 Tighten 1 hex nut 1 3132 1 Hex nut 38645 Inner Top Link 1001579 Outer Top Link 45087 1 0 x 4 5 Clevis Pin 62043 1 4 x 1 3 4 Klik Pin ane Tractor Klik Pin Tractor Top Link Pin Di 9X Qv de coo Attach to tractor PW wm Sh 3 Figure 15 Top Link to Tractor Installation 7 EM Typical Installation 1 N P dd Attach to backhoe Figure 13 Top Link Assembly 1 2 I N S TA L L A TI O N MANO047 9 15 00 SUB FRAME amp BACKHOE to
27. support 5 Align holes and install bent pin 3 and klik pin 4 as shown in Figure 9 6 Once sub frame is secured into position tighten all hardware to torque specifications 7 Remove sub frame from tractor 3 54088 Bent pin 4 62043 1 4 x 1 3 4 Klik pin Figure 9 Bent Pin Installation TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque M14 x 2 0 x 50mm 10 21mm 80 Ibs ft 109 N m M14 x 2 0 x 55mm 6 21mm 80 Ibs ft 109 N m M16 x 2 0 x 45mm 4 24mm 125 Ibs ft 169 N m MANO047 9 15 00 I N S TA L LA TI ON SUB FRAME INSTALLATION cont d T 2 3 Attach Sub Frame to Backhoe 13759 3 4 NC x 2 1 4 Cap screw 57798 3 4 Flat washer hardened 1450 3 4 Hex nut 1 Align six holes on the backhoe with holes on sub frame 2 Secure with six cap screws flat washers and hex nuts as shown Tighten according to specifica tions given below Figure 10 Sub Frame Installed to Backhoe Cap Screw 3 4 NC x 2 1 4 Qty 6 TORQUE SPECIFICATIONS Wrench Size 1 1 8 Required Torque 297 lbs ft 403 N m 8 INSTALLATION MANO0047 9 15 00 PUMP KIT INSTALLATION Install Pump Kit 9504 NOTE For complete information on pump kit instal lation consult the Woods BH9000 backhoe opera tors manual 38638 NOTE Discard pump mounting bracket provided in pump kit 9504 1 Attach pump mounting bracket 54084 supplied with sub frame mou
28. talled securely to ensure equipment is in a safe condition before putting unit into service B Make sure all safety decals are installed Replace if damaged See Safety Decals section for location BH9000 SFMK 11 1 00 BACKHOE SUB FRAME INSTALLATION Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator DANGER B The sub frame mount is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimen sions shown in figure 1 to be sure you have installed sub frame correctly Follow all mounting instructions in this manual Do not operate back hoe unless there is adequate clearance Failure to check and comply with these instructions may result in serious injury or death B The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must e Read Operator s Manual instructions on
29. ttended with engine running or with bucket in raised position Always engage swing and boom transport locks relieve system pressure by operating controls and remove ignition key before leaving equipment MAINTENANCE B Refer to backhoe manual and follow all mainte nance safety rules and instructions B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way W Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head M Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B Make sure attachment is properly secured adjusted and in good operating condition B Keep all persons away from operator control area while performing adjustments service or maintenance B Before working on backhoe extend boom and dipperstick and place bucket on ground Make sure that all system pressure has been relieved by oper ating controls before performing maintenance or service or before disconnecting any hydraulic lines B Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are ins
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